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0% found this document useful (0 votes)
347 views

Duplex Filter PDF

Uploaded by

md ab
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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You are on page 1/ 4

50F_02_2003_GB 20.03.

2003 21:08 Uhr Seite 1

®
Duplex Filters
100 FLD 0020 – 0270
Industrial Filters · Accumulators 100 FLDN 0160 – 1000

Filter for inline installation,


for continuous operation

FLDN Type with


Filterelements according
to DIN 24550

Wide application

Compact modular design


Operating pressure 100 bar
Optimised flow characteristics Connections up to DN 100
by 3D – computer aided design

Low pressure drop

Special high efficient


filter media Quality assured!
50F_02_2003_GB 20.03.2003 21:08 Uhr Seite 2

Ordering Filter Type Magnet Maintenance Indicator Connection Material


Information FLD = Duplex filter
with filter element
0= Without 0 = Without D0 = DIN-
Flange
0 = Standard
A = Maintenance indicator visual
Selection of filter size: according to
C = Maintenance indicator
using the computer program EPE Standard
visual/electr. with
”EPE-FILTERSELECT” FLDN = Duplex filter equipment connector thread
with filter element F = Maintenance indicator
according to visual/electr. with 3 signal lights
Special designs are available DIN 24550
on request Standard switch pressure 2,5 bar
See illusions of maintenance indicator
for detailed information and technical
data.

Filter Assembly 100 FLD 0020 H10SL – A 00 – 0 7 A2,5 – D0 P 0 0

Seal Kit D100 FLD 0020 H10SL – A – D0 P 0

Nominal Nominal Size Filtration Grade Differential Filter Element Design Bypass Valve Seal Add. Info
Pressure Nominal filter fineness in µm Pressure O… = Standard Opening P = Buna N
100 FLD… 0 = Without
G = Stainless steel wire mesh, cleanable Max. allowable adhesive pressure: 5 = Silicone free
100 bar 0020 0030 G10 G25 G40 G60 G80 G100 differential T = 100°C V = Viton A = Pressure-
0045 0060 VS = Nonwoven media, non cleanable pressure of the 0 = Without
equalisation-
VS25 VS40 VS60 filter element 7 = 3,5 bar
0095 0120 E… = Special E = Ethylene- line
P = Paper, non cleanable Propylene E = Vent valve
0145 0200 P5 P10 P25 adhesive
A = 30 bar T = 160°C Z = Inspection
Filter Element 0270 Absolute filtration grade (ISO 4572) in µm certificate
for N = Neoprene
Type: H…SL= Micro glas-fibre, non cleanable
H1SL H3SL H6SL H10SL filter element
100 FLDN… always 0
H20SL …0 = Standard
1. 0160 0250 AS = Micro glas-fibre, wateradsorbent material
0400 0630 non cleanable …V = stainless steel 5 = Silicone free
AS1 AS3 AS6 AS10 AS20 1.4571 Z = Inspection
1000 certificate

Filter Element 1. 0020 H10SL – A 00 – 0 – P P


Maintenance Indicator
The maintenance indicator monitors the degree of clogging of the filter elements. Filter Switching Symbol
They are available as visual or visual/electrical displays.
See ”Maintenance Indicator” brochure for technical data.

A...visual C...visual/electrical F…visual/electrical


with electric plug with thee light indicators 24 V
and two switching points
Ordering information Ordering information Ordering information
A 2,5 = A 2,5 A0 00 00P* C 2,5 = A 2,5 GW 02 00P* F 2,5 = A 2,5 GW 09 ZOP*
Switching symbol Switching symbol

V1 DEL/green
in use

V2 DEL/red
S = 100%

V3 DEL/yellow
S = 75%

*P = Buna N, V = Viton, E = Ethylene-Propylene, N = Neoprene possible

Quality and Standardisation


The development, manufacture and assembly of EPE-industrial filters and filter elements is carried out within the framework of a certified quality-management-system in
accordance with DIN EN ISO 9001.
Certification of the filters by accredited institutions (for example TÜV, GL, LRS, LRIS, ABS, BV, DNV, DRIRE, UDT etc.) is available on request.
The stability calculation and testing of the filters proceeds according to existing pressure vessel regulations, as well as in accordance with national and international norms.
The CE – identification mark according to the Pressure Equipment Directive 97/23/EG depends upon the individual application and operating conditions. On request we
will classify the filters.

2
50F_02_2003_GB 20.03.2003 21:08 Uhr Seite 3

Dimensions

Indicator pin points towards


the operating side.

Filter Housing for Filter Elements according to EPE Standard


Type Capacity Weight A1 A2 A32) A4 A5 A6 B1 B2 B3 B4 C1 C2 C3 C4
in l in kg1) Connection
DIN 2637
100 FLD 0020 2x5 127,5 490 180 148
100 FLD 0030 2x6 130 580 210 270 238 210 375 150 100 DN50 Ø200 M16 Ø139,7
100 FLD 0045 2x8 134,5 730 420 388
--- ---
100 FLD 0060 2 x 10 181,5 627 270 256
100 FLD 0095 2 x 13 187 777 235 420 406 230 485 180 115 DN80 Ø240 M20 Ø168,3
100 FLD 0120 2 x 20 199 1134 780 763
100 FLD 0145 2 x 19 226 888 420 463
100 FLD 0200 2 x 28 322 1246 270 780 821 250 --- 480 225 --- 188 DN100 Ø260 --- Ø193,7
100 FLD 0270 2 x 33 384 1480 1010 1055

Filter Housing for Filter Elements according to DIN 24550


Type Capacity Weight A1 A2 A32) A4 A5 A6 B1 B2 B3 B4 C1 C2 C3 C4
in l in kg1) Connection
DIN 2637
100 FLDN 0160 2x5 127,5 490 180 148
210 210 375 150 100 DN50 Ø200 M16 Ø139,7
100 FLDN 0250 2x6 130 580 270 238
--- ---
100 FLDN 0400 2 x 10 181,5 627 270 256
235 230 485 180 115 DN80 Ø240 M20 Ø168,3
100 FLDN 0630 2 x 13 187 777 406
420
100 FLDN 1000 2 x 19 226 888 270 463 250 --- 480 225 --- 188 DN100 Ø260 --- Ø193,7

Spare Parts List


Size FLD 0020 0030 0045 0060 0095 0120 0145 0200 0270
Size FLDN 0160 0250 0400 0630 1000
Part Qty Designation Material Part-Number
Filter head without valve 9843 9842 9840
1 2 various
Filter head with valve 5979 5994 9841
2 2 Filter housing St please indicate ordering information ”Filter“
3 2 Filter element various please indicate ordering information ”Filter Element“
3.1 2 O-ring Buna N/Viton please indicate ordering information ”Seal Kit“
16 602 ---
4 Hexagon screw 8.8
24 – 605
Vent valve Bronze 848
5 2
Air ventilate screw 5.8 4158
6 2 Sealing ring Iron please indicate ordering information ”Seal Kit“
7 3 Set screw St 709 713 718
8 1 Valve handle St 1258 3295 1262 1260 1261 9829 9830 1264 9829
9 2 O-ring Buna N/Viton please indicate ordering information ”Seal Kit“
10 2 O-ring Buna N/Viton please indicate ordering information ”Seal Kit“
11 1 Bottom St 4019 4055 4075
12 1 Cover St 4018 4056 4058
13 2 O-ring Buna N/Viton please indicate ordering information ”Seal Kit“
32 --- 654 ---
Hexagon socket head cap screw
14 24 8.8 --- 662
16 Hexagon screw 594 ---
15 1 O-ring Buna N/Viton please indicate ordering information ”Seal Kit“
16 1 Guide ribbon PTFE/Bronze please indicate ordering information ”Seal Kit“
17 2 Blanking plug 5.8 789 790
18 2 Sealing ring Iron please indicate ordering information ”Seal Kit“
19 1 Pressure equalisation device St please indicate ordering information ”Filter“
20 1 Maintenance indicator various please indicate ordering information ”Maintenance Indicator”
1) = Weight including standard filter element and maintenance indicator

2) = Servicing heigh for filter element change


3
50F_02_2003_GB 20.03.2003 21:08 Uhr Seite 4

®
Installation, Starting and Maintenance
Installation
Industrial Filters · Accumulators Verify operating pressure on the nameplate is equal or greater
than the maximum system pressure. Install the filter using a
mounting points provided and check the flow direction is correct
and ensure sufficient clearance for filter servicing.

Connection of Electrical Maintenance Indicator


See brochure 64 .

Starting
Move switching lever Part 8 to central position to fill both
filter sides. Switch on system pump. De-aerate filter by opening
the vent valves Part 5, close when liquid emerges from valve.
Move switching lever to filter in use. Switching lever must be
moved into final position.

Maintenance
The filter element is clogged and needs to be replaced or
cleaned if the visual indicator ‘s Part 20 red pin reaches its
final position and /or the electrical switch is activated.

Filter Element Service


Open valve in pressure equalisation value Part 19, move
switching lever Part 8 to opposite direction until final position
on clean filter side is reached. Indicator pin points towards
the operating side. Close pressure equalisation value Part 19.
Open vent valve Part 5 and depressurise system in filter out
of use. Close vent valve Part 5. Unscrew filter head Part 1.
Open drain plug Part 17 and drain filter housing Part 2.
Close drain plug Part 17. Remove filter element Part 3, turning
slightly off from its lower spigot in the filter housing Part 2.
Check filter housing Part 2 inside and clean if necessary.
Replace filter element H...-SL, P..., VS... and AS… . The filter
element with G...-media is cleanable. The efficiency of the
cleaning process depends on the characteristics of contamination
and the final pressure drop prior to servicing / cleaning the
element. If the differential pressure after the filter element’s
cleaning process exceeds more than 50% of the pre service value
the G... filter element also needs to be replaced. Replace filter
element in filter housing.
Check o-ring Part 10 and replace in case of damage or wear.
Install filter head Part 1 . De-aerate filter housing Part 2 by
opening the vent valve Part 5, close when liquid emerges.

Warning
Assemble and disassemble filter only when system is switched off!
Vessel is under pressure!
Leave pressure equalisation valve closed while filter housing is
out of service!
Do not operate switching device while filter housing is out of
service!
Do not change maintenance indicator or pressure equalisation
valve when filter is under pressure!
Functions and safety warranty only with EPE- spare part!
K. & H. Eppensteiner GmbH & Co. KG Service filter only by trained personal!
Hardtwaldstraße 43 · D-68775 Ketsch
P.O. Box 1120 · D-68768 Ketsch
Phone: +49 62 02/6 03-0
Telefax: +49 62 02/6 03-199
E-Mail: info@eppensteiner.de Technical modifications reserved!
Internet: www.eppensteiner.de

50F-GB/01/01.03/2000

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