STEEL MELT SHOP - 2 x 60T BOF - SCOPE MATRIX

Basic Basic Detail

Sl No. Description
Data Eng. Design

1.0 Hot metal ladle transfer car with weighing facility TP L L

2.0 Hot metal charging ladle TP L L
3.0 Hot Metal Desulphurisation station TP TP TP
4.0 Scrap Handling Facilities TP L L
4.1 Scrap Bucket TP L L
4.2 Scrap Transfer Car TP L L
5.0 Slag Yard Equipment TP L L
5.1 Slag Pots TP L L
5.2 Slag Pot Transfer Car TP L L
6.0 BOF Converter Proper TP TP TP
6.1 Refractories TP TP TP
6.2 Vessel shell, Trunnion ring, pins, Rotary joints, Tilt drives TP TP TP
6.3 Dog House, TP TP TP
6.4 Lance system TP TP TP
6.5 Process bunkers/silos/bins TP TP L
6.6 Lance Deskulling and Retipping Facility TP TP L
6.7 Bulk Material / Flux Charging System TP TP L
6.8 Process Ducting and Piping from TOP TP TP L
6.9 VOID
7.0 Hydraulic System TP TP L
8.0 Lubrication System TP L L
9.0 Process Cooling Water system TP TP L
10.0 Ladle Repair Equipment TP L L
10.1 Hot metal ladle drier TP L L
10.2 Debricking stand for Hot Metal Ladle TP L L
11.0 Technological structure TP TP TP
12.0 Plant Water system TP L L
13.0 Plant Utility System TP L L
14.0 Civil Foundations TP TP L
15.0 Building Structures TP L L
16.0 Fire Fighting TP L L
17.0 Air-conditioning & Ventialtion TP L L
18.0 Workshop & Laboratories TP L L
19.0 Gas Cleaning Plant
19.1 Hood cooling and water cooled ducts incl skirt mechanism TP TP L
19.2 Cooling water pumps TP TP L
19.3 Fin fan heat exchanger TP TP L
19.4 Tankages TP TP L
19.5 Conditioning tower TP TP L
19.6 Electro Static Precipitator TP TP L
19.7 Dust Transportation System TP TP L
19.8 ID Fan Station TP TP L
19.9 Uninsulated Gas ducts incl. supports TP TP L
19.1 Flare stack TP TP L
19.1 Switch over station TP TP L
19.1 Gas Cooler TP TP L
19.1 Gas Holder TP L L
19.1 Gas Export Station, comprising TP TP L
20.0 Secondary Ventilation System, TP L L
21.0 EOT Cranes & Hoists TP L L
Supply Remarks

L
L
TP
L
L
L
L
L
L
TP
TP
TP
TP
TP
L
L
L
L

L
L
L
L
L
L
L
L
L
L
L
L
L
L

L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
 STEEL MELT SHOP - 2 x 60T LADLE FURNACE - SCOPE MATRIX

Basic Basic Detail

Sl No. Description
Data Eng. Design

1.0 Ladle Furnace

Water cooled roof including roof body, side draft hood,
1.1
pneumatic cylinder, cooling water distribution system
1.2 Alloy chute
1.3 Roof lifting mechanism including
3.0 Electrode mast guiding system
4.0 Electrode arms
4.1 Water cooled cable
4.2 Insulating and securing material at electrode mast
Flux & Ferro alloys Feeding System
Wire Feeder System
5.0 Hydraulics
5.1 Lubrication system
5.2 Cooling Water system
Fume extraction systems
6.0 Soft water circulation system
6.1 Utilities distribution
6.2 Electrode Maintenance Equipment
6.3 Automatic Temp Measurement & Sampling System
6.4 Teeming Ladles
6.5 Transfer Cars
7.0 Plant Water system
8.0 Plant Utility System
9.0 Civil Foundations
10.0 Building Structures
11.0 Fire Fighting
12.0 Air-conditioning & Ventialtion
IX

Supply Remarks
D Continuous Billet Casting Machine (CCM)
1 CASTING EQUIPMENT
1.0 Ladle turret -Fixed arm 1
2.0 Ladle weighing system (mechanical parts) 1 system
3.0 Tundish (for 3 stands) 5
4.0 Tundish Cover 2
5.0 Nozzle manipulator CNM 6 set
6.0 Tundish car 2
7.0 Tundish weighing system 2
8.0 Preheating station for tundish nozzles 2
9.0 Emergency launder 3
10.0 Emergency box for tundish (behind moulds) 1
11 Mould oscillation -short lever type 3
12 Spray tubes zone 3 & 4 3 lot
13 Spray tubes zone 3 & 4 3 lot
14 Withdrawal and straightening unit (5-roller) 3 set
motors, gearboxes 3
130,150 Cooling tunnels 3 set
132,100 Intermediate roller table -5 rollers per strand 3
Bearings, rotaries, plumber blocks 3
water cooled tunnel, grids 3 lot
132300 Auxiliary Withdrawl Unit 3
Cylinders, bearings, rotaries, hoses 3
motor and gearboxes 3
136,500 Rigid dummy bar storage unit 3
Pinch roll, bearings, hydraulic cylinder 3 lot
motor and gearboxes 3
135,510 Rigid dummy bar -main arc 3
115,911 Radius template 1 set

2 SECTION SIZE RELATED CASTING EQUIP.

115,200 Mould support casing 3

115,500 Convex mould assembly -150 mm sq. (w/o mould tube) 3
115,102 Convex mould tube -150 mm sq. 3
115,300 Foot rollers -150 mm sq. 3
125,131 Spray ring zone 1 -150 mm sq. 3
Spray nozzles 3 set
125,130 Spray system zone 2 -150 mm sq. 1
Spray nozzles 3 set
135,511 Dummy bar transition piece -150 mm sq. 3
135,520 Dummy bar head -150 mm sq. 3
115,912 Mould template -150 mm sq. 1 set
3 CUTTING EQUIPMENT

140,120 Torch cutting machine including sample cutting 3

On-board hoses, piping, fittings, gas panel 3 lot
140,700 Crop-end chute (embedded in foundation) 1 lot
140,720 Crop-end bucket 1 no

4 DISCHARGE EQUIPMENT

145,100 Discharge roller table (4 single rollers, first roller idle) 3 lot
Bearings, rotary joints , chain 3 lot
Gearmotor 3 lot
145,100 Discharge roller table - common roll for 3 strands 10 lot
Bearings, rotary joints , plumer block, sprocket, chain, etc. 10 lot
Gearmotor - 1 per common roll 10 lot
145,152 End stop 3
145,135 Billet shifter 3
Hydraulic cylinder, bearings, hoses 3
145,250 Cross transfer mechanism (lifting type) 1
Bearings 1 lot
Gearbox, couplings, motor, 1
cable chain , hoses 1
on board piping 1
hydraulic cylinder 1
145,310 Turnover cooling bed 1
Hydraulic cylinder 1 lot
billet presence detection system 1
145620 Transfer roller table for hot charging 14
Bearing, plumer block, etc. 14
gearbox, motor, coupling 13
145,510 Billet storage bank 1
bearings, plumer block, bearing housing 1
Hydraulic cylinder, hoses 1 lot
145,700 Billet transfer car 1
drive system, cable reeling system 1
145,510 Billet charging grid 1
bearings, plummer blocks, 1
Hydraulic cylinder, hoses 1 lot

5 SERVICE SYSTEMS

155,010 Central grease lubrication -equipment 1 system

155,020 Central lubrication -piping 1 lot
165,110 Central hydraulic station 1 system
165,110 hydraulic station for ladle slide gate
 165,110 hydraulic station for tundish preparation area
165,120 Hydraulic station -piping 1 lot
166,110 Compressed air system -equipment 1 system
166,120 Compressed air -piping 1 lot
166,210 Oxygen system -equipment 1 system
166,220 Oxygen -piping 1 lot
166,310 Combustible Gas System - Equipment 1 lot
166,320 Combustible gas -piping 1 lot
175,110 Mould cooling system -equipment 1 system
175,120 Mould cooling system -piping 1 lot
175,210 Spray cooling system -equipment 1 system
175,220 Spray cooling -piping 1 lot
175,410 Machine cooling system -equipment 1 system
175,420 Machine cooling -piping 1 lot

6 MOULD MAINTENANCE EQUIPMENT

115,581 Mould trestle with pressure testing 1 Unit

115,582 Mould trestle 1
Mould quick change device 1
115,584 Mould transport and storage stand 2

7 TUNDISH PREP. & MAINTENANCE EQUIPMENT

110,700 Tundish tilting station 1

Gearbox, motor, coupling, bearings 1 lot
110,701 Tundish skull pusher 1
Hydraulic cylinders 1 lot
110,702 Tundish nozzle setting stand 3
110,703 Tundish nozzle setting gauge 2 sets
110,704 Tundish support stand 4
110,705 Tundish drying station 1
110.870 Transport bail 1

8 OPERATIONAL SPARE PARTS

110,100 Tundish (for 3 stands) 3

110,120 Tundish Cover 2
115200 Mould support casing 1
115500 Convex mould assembly - 150 mm sq (w/o mould tube) 3
115505 Convex mould tube - 150 mm sq 3
115101 Foot roller assembly -150 mm sq. 3
125,131 Spray ring zone 1 -150 mm sq. 3
Spray nozzles 3
125,130 Spray system zone 2 -150 mm sq. 3
 Spray nozzles 3
135,511 Dummy bar transition piece -150 mm sq. 3
135,520 Dummy bar head -150 mm sq. 3
 581044

54,600 54,600 54,600

6,000 6,000 6,000
22,500 22,500 22,500
1,020 1,020 1,020
390 2,340 390 2,730
29,500 29,500 29,500
6000 6,000 6,000
0 0
600 600 600
3,000 3,000 3,000
8,550 8,550 8,550
750 750 750
0 0
12,987 12,987 12,987
0 0
504 504 504
8,400 8,400 8,400
1,500 1,500 1,500
4,500 4,500 4,500
7,500 7,500 7,500
0 0
0 0
10,836 10,836 10,836
0 0
0 0
6,930 6,930 6,930
170 170 170
0
0
0
1,950 1,950 1,950
1,500 1,500 1,500
270 270 270
138 138 138
180 180 180
0 0
70 70 70
24 24 24
219 219 219
165 165 165
3 3 3
 3,375 3,375 3,375

4,200 4,200 4,200

2,800 2,800 2,800

6,000 6,000 6,000

600 600 600
270 270 270
19,000 19,000 19,000
0 0
0 0
1,170 1,170 1,170
9,450 9,450 9,450
360 360 360
24,966 24,966 24,966
1,150 1,150 1,150
incl incl
incl incl
incl incl
incl incl
100,000 100,000 100,000
0 0
0
7,000 7,000 7,000
700 700 700
1,170 1,170 1,170
34,000 34,000 34,000
0
0 0
10,000 10,000 10,000
0
38,000 38,000 38,000
0
0 0

787 787 787

900 900 900
0 0
0
 0
15,000 15,000 15,000
0 0
1,300 1,300 1,300
0 0
290 290 290
0 0
1,050 1,050 1,050
0 0
9,200 9,200 9,200
0 0
5,800 5,800 5,800
0 0
26,000 26,000 26,000

800 800 800

700 700 700
4,296 4,296 4,296
4,196 4,196 4,196

7,068 7,068 7,068

0 0
0 0
0 0
6,096 6,096 6,096
4,270 4,270 4,270
6,184 6,184 6,184
0 0
11,954 11,954 11,954

13,500 13,500 13,500

1,020 1,020 1,020
650 650 650
1,500 1,500 1,500
270 270 270
138 138 138
180 180 180
0 0
180 180 180
 24 24 24
219 219 219
165 165 165