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F71-F90 Dial IndicatorApplication PDF

The document discusses calibration instruments for measuring devices that ensure high quality and accuracy. It describes the i-Checker IC2000, which can achieve indication accuracy of 0.1+0.4L/100 micrometers. It operates in either a semi-automatic mode where the pointer is positioned automatically before measuring, or a fully automatic mode when using a digitally outputting indicator. Specifications are provided for ordering, measuring range, resolution, accuracy, and other details. Optional accessories like a stand for bore gage inspection are also mentioned.

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0% found this document useful (0 votes)
274 views

F71-F90 Dial IndicatorApplication PDF

The document discusses calibration instruments for measuring devices that ensure high quality and accuracy. It describes the i-Checker IC2000, which can achieve indication accuracy of 0.1+0.4L/100 micrometers. It operates in either a semi-automatic mode where the pointer is positioned automatically before measuring, or a fully automatic mode when using a digitally outputting indicator. Specifications are provided for ordering, measuring range, resolution, accuracy, and other details. Optional accessories like a stand for bore gage inspection are also mentioned.

Uploaded by

Kiran
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Indicator Calibration

Comparison measuring instruments which ensure high quality, high accuracy and reliability.

i-Checker IC2000 An inspection certificate is supplied as standard.


Refer to page X for details.
SERIES 170

• Indication accuracy of (0.1+0.4L/100) μm, the highest level in the world, is achieved.
• The pointer of the analog indicator is positioned just before the measuring point
automatically in the semi-automatic mode.
• Digital indicators equipped with a data output function are checked very efficiently due to
spindle positioning at the inspection points and recording of measurement results being
under fully automatic control.

Applications for Dial Test Indicator


Accessory Set

IC2000
SPECIFICATIONS
Order No. 170-402 170-403
Remarks withφ8 mm bush with φ3/8 in bush
Measuring Range 100 mm
Resolution 0.01 μm Using dial test indicator attachment set
Accuracy vertical position (0.1+0.4L/100) μm L = Arbitrary length (mm) (02ASK000)
(20°C) lateral position (0.15+0.6L/100) μm L = Arbitrary length (mm)
Feed speed Maximum 10 mm/s
Drive method Motor drive
Measuring Unit Separate type Linear Encoder
Semi-automatic measurement
Measurement method
Fully automatic measurement (only when using an indicator equipped with data output function) *1*2
Mass 20 kg
Operating temperature range 20 °C ± 0.5 °C
*1 Automatic measurement requires the indicator’s connecting cable. Additionally some form of indicator, along with the
normally connected accessory (the optional accessory for the indicator such as a Digimatic power-supply unit in an EF
counter) will be required.
*2 The indicator measured via RS-232C has the capability to receive data from the main unit and output the counter value.

icators DIMENSIONS
Dial Ind rs
dicato
Dial Test In

ø8 mm / ø9.525 mm (3/8 in),


Standard accessory
tors 73 79.5
c Indica ø160
Digimati
ages
Linear g
Stroke 100
189

ges
Bore Ga
s
ge head
559.5

Lever ga
384.8
370.5

F Refer to the i-checker Leaflet (E12015) for more details.

164 ø200

F-71 Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice.
An inspection certificate is supplied as standard.
Refer to page X for details.
SERIES 170 — UDT-2 Dial Indicator Tester

• UDT-2 is the accuracy tester for 0.01 mm • Stem mounting hole: ø6, ø8 mm (Metric)
Optional accessory resolution/graduation dial indicators, dial test ø1/4 inch, ø3/8 inch (Inch)
Stand for bore gage inspection (12AAK824) indicators and bore gages.
Can be used for the inspection of bore gages 511 series
standard type and with micrometer head up to 400 mm.
(Refer to pages C-33 and C-39 for details.)

Application example
of the stand

Stand for bore gage inspection


(No.12AAK824)

170-102-10

SPECIFICATIONS
Metric Inch
Order No. Range Graduation Accuracy Order No. Range Graduation Accuracy
170-102-12 0 - 25 mm 0.001 mm ±2 µm 170-101-10 0 - 1 in 0.0001 in ±0.0001 in

SERIES 521 — Calibration Tester

• The Calibration Tester is specially designed to • Universal bracket accepts any dial indicator,
calibrate short range dial indicators, dial test dial test indicator or linear gage without any
indicators, and linear gage heads. additional accessory.
Calibrating a dial test
indicator • Clamping capacity: ø4 mm to ø10 mm

521-103

SPECIFICATIONS
Metric Inch
Order No. Range Graduation Accuracy Order No. Range Graduation Accuracy
521-103 0 - 1 mm 0.0002 mm ±0.2 µm 521-104 0 - 0.05 in 0.00001 in ±0.00001 in F
521-105 0 - 5 mm 0.0002 mm ±0.8 µm 521-106 0 - 0.2 in 0.00001 in ±0.00003 in

Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice. F-72
Products equipped with the measurement

Dial Indicator Applications


data output function can be connected to the
measurement data network system MeasurLink
(refer to page A-5 for details).

Comparison measuring instruments which ensure high quality, high accuracy and reliability.

Thickness Gages
SERIES 547, 7
DIMENSIONS Unit: mm
• Dial thickness gages can quickly measure the • Integrated molding of the bezel and crystal
thickness of thin products such as paper and felt. ensures protection against water and oil
• Contact point and anvil are both made of penetration via the front face.
ceramic: rust-free (547-401 is excluded.) ø10
30
85 ø10
120
Standard Type 175
7301, 7305, 547-301 7321, 7323, 7322S, 54

ø10
30
85 ø10
120
175
7301, 7305, 547-301 7321, 7323, 7322S, 547-321, 547-320S, 547-520S

547-301 547-321
ø6.3

High Accuracy Type Standard Type 21


98
547-401

547-401 7301

Lightweight Type (integrated molding of the bezel)

7331S

7321

F-73 Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice.
Technical Data Lens thickness measurement
• Display: 6-digit LCD, sign
• Battery: SR44 (1 pc.), 938882 for initial operational
checks (standard accessory) • Thickness of concave-convex lenses and • Provided with a ball point as standard.
• Battery life: Approx. 7,000 hours of continuous use surfaces can be measured.
• Maximum response speed: Not restricted (except for DIMENSIONS Unit: mm
scanning measurement)
• Anvils and contact points are interchangeable
to enable concave surfaces to be measured.
Functions Contact

9.3
point
• Zero-setting (INC system) ø6

9.3
• Presetting (ABS system) ø4 ball point ø4.8
• Direction switching (Standard accessory)

30
• Tolerance judgment
• Resolution switching (For 0.001 mm or 0.00005 inch Reversible 30.3
resolution models) anvil (Traveling range 12mm) (Throat depth)
• Calculation: f(x) = Ax SR3 85
• Function locking
• Data output
• Display value holding (when no external device is
Application examples

9.3
connected) 30
• 330° rotary display Ball ø6
Flat Flat
• Low battery voltage alarm display point point
ø4.8 point
• Error alarm display SR2

30
SR2
Reversible anvil 12mm
Optional Accessories SR3 85
• SPC Cable: SR3
905338 (1 m) 547-313 7313
Anvil Anvil Anvil
905409 (2 m)
• USB Input Tool Direct (2 m) : 06AFM380F Concave lens Convex lens Plano-convex lens
• Connecting Cables for U-WAVE-T (160 mm) : Note: Parallelism between the flat point and anvil
02AZD790F 547-313: 10 μm
For foot switch : 02AZE140F 7313: Ball
5 μm Flat Flat
Refer to page F-60 for details. Tube thickness measurement point point point
• Digimatic Mini-Processor DP-1VA LOGGER: 264-505 SR2
• Pipe wall thickness, thickness of curved SR3 Anvil Anvil Anvil
boards can be measured.
DIMENSIONS
Concave lens Convex lens Unit:
Plano-convex lensmm

Contact point
ø3
ø3 Flat

Sø3.5 Throat
depth Anvil
20
21
85

547-360 7360

Groove depth measurement


• Suitable for measuring narrow grooves. • Measuring face of the contact point and anvil
φ3

are blade-shaped (thickness: 1 mm).


アンビル 有効差し
球φ3.5 込み深さ
DIMENSIONS 21 Unit: mm

Contact
point
1 Anvil
6 6

30.3
(Throat depth)
85

F
547-315 7315
30
ø6.5
5 5

Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice. F-74
Dial Indicator Applications
Comparison measuring instruments which ensure high quality, high accuracy and reliability.

Thickness Gages
SERIES 547, 7

SPECIFICATIONS
Metric
Order No. Range Resolution Accuracy Measuring force Remarks
547-401 0-12 mm 0.001 mm ±3 μm 3.5 N or less High accuracy, carbide point anvil
547-301 0-10 mm 0.01 mm ±20 μm 1.5 N or less Standard, ceramic point/anvil
547-321 0-10 mm 0.01 mm ±20 μm 1.5 N or less Deep throat, ceramic point/anvil
547-313 0-10 mm 0.01 mm ±20 μm 1.5 N or less Lens thickness
547-315 0-10 mm 0.01mm ±20 μm 1.5 N or less Groove depth
547-360 0-10 mm 0.01 mm ±20 μm 1.5 N or less Tube thickness

Inch/Metric
Order No. Range Resolution Accuracy Measuring force Remarks
547-400S/  —    0-0.47 in 0.00005 in/0.001 mm ±0.0001 in/±3 μm 3.5 N or less High accuracy, carbide point anvil
  —    / 547-526S* 0-0.47 in 0.0001 in/0.001 mm ±0.0002 in/±5 μm 1.5 N or less Standard, ceramic point/anvil
547-300S / 547-500S* 0-0.4 in/0-0.47 in* 0.0005 in/0.01 mm ±0.001 in/±20 μm 1.5 N or less Standard, ceramic point/anvil
547-320S / 547-520S* 0-0.4 in/0-0.47 in* 0.0005 in/0.01 mm ±0.001 in/±20 μm 1.5 N or less Deep throat, ceramic point/anvil
547-312S / 547-512S* 0-0.4 in/0-0.47 in* 0.0005 in/0.01 mm ±0.001 in/±20 μm 1.5 N or less Lens thickness
547-316S / 547-516S* 0-0.4 in/0-0.47 in* 0.0005 in/0.01 mm ±0.001 in/±20 μm 1.5 N or less Groove depth
547-361S / 547-561S* 0-0.4 in/0-0.47 in* 0.0005 in/0.01 mm ±0.001 in/±20 μm 1.5 N or less Tube thickness
* using ID-SX Digimatic indicator.
Metric
Order No. Range Graduation Accuracy Measuring force Remarks
7327 0-1 mm 0.001 mm ±5 μm 1.4 N or less Fine dial reading, ceramic point/anvil
7301 0-10 mm 0.01 mm ±15 μm 1.4 N or less Standard, ceramic point/anvil
7305 0-20 mm 0.01 mm ±20 μm 2.0 N or less Standard, ceramic point/anvil
7321 0-10 mm 0.01 mm ±15 μm 1.4 N or less Deep throat, ceramic point/anvil
7323 0-20 mm 0.01 mm ±22 μm 2.0 N or less Deep throat, ceramic point/anvil
7313 0-10 mm 0.01 mm ±15 μm 1.4 N or less Lens thickness
7315 0-10 mm 0.01 mm ±15 μm 1.4 N or less Groove depth
7360 0-10 mm 0.01 mm ±15 μm 1.4 N or less Tube thickness
7331S (lightweight type) 0-10 mm 0.01 mm ±20 μm 1.4 N or less Integrated molded bezel

Inch
Order No. Range Graduation  Accuracy Measuring force Remarks
7326S 0-0.05 in 0.0001 in ±0.0002 in 1.4 N or less Fine dial reading, ceramic point/anvil
7300S 0-0.5 in 0.001 in ±0.001 in 1.4 N or less Standard, ceramic point/anvil
7304S 0-1 in 0.001 in ±0.002 in 2.0 N or less Standard, ceramic point/anvil
7322S 0-1 in 0.001 in ±0.002 in 2.0 N or less Deep throat, ceramic point/anvil
7312S 0-0.5 in 0.001 in ±0.001 in 1.4 N or less Lens thickness
7316S 0-0.5 in 0.001 in ±0.001 in 1.4 N or less Groove depth
7361S 0-0.5 in 0.001 in ±0.001 in 1.4 N or less Tube thickness

F-75 Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice.
Contact Force Gage
Measuring contact force on a relay SERIES 546

• Contact Force Gages are widely used to determine Standard type


the measuring force applied by an instrument to 546-112
a workpiece, as well as contact forces of electrical
relays, micro-switches, valves and precision springs.
• Thanks to the miniature anti-friction bearing in the
fulcrum, stable measurement is guaranteed.
• 2 types are available: Standard and peak hold.
DIMENSIONS
Standard type
Unit: mm 546-119
39.5 (49.5)

Hole
Fulcrum ø1

0.8
47
15
1.5

55 33.5 (43.5) 19
Peak hold type
546-137
( ) : 546-112, 546-113, 546-133

SPECIFICATIONS
Standard Peak hold
Order No. Graduation Range Accuracy Order No. Graduation Range Accuracy
546-112 2 mN 6 mN - 50 mN — — — —
546-113 5 mN 10 mN - 100 mN 546-133 5 mN 10 mN - 100 mN
546-114 10 mN 30 mN - 300 mN 546-134 10 mN 30 mN - 300 mN
546-115 0.02 N 0.06 N - 0.5 N ±0.5 546-135 0.02 N 0.06 N - 0.5 N
(division) ±0.5
546-116 0.05 N 0.1 N - 1 N 546-136 0.05 N 0.1 N - 1 N
(division)
546-117 0.05 N 0.15 N - 1.5 N 546-137 0.05 N 0.15 N - 1.5 N
546-118 0.1 N 0.3 N - 3 N 546-138 0.1 N 0.3 N - 3 N
546-119 0.2 N 0.6 N - 5 N 546-139 0.2 N 0.6 N - 5 N

Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice. F-76
Dial Indicator Applications
Comparison measuring instruments which ensure high quality, high accuracy and reliability.

Dial Snap Gage


Optional accessories
Dial indicator
• Designed for quick GO/NG judgment of diameters of cylinders Dial protection cover: No.21DZA000
Refer to page C-45 for details.
and shafts in machining processes.
• Wide (13.5 x 12 mm / 1.53 x 47 inch), flat carbide anvils. Recommended dial indicators
• Anvil retracting stroke: 2 mm / 0.08 inch No.2046SB: Dial indicator (Graduation: 0.01 mm)
No.2109SB-10: Dial indicator (Graduation: 0.001 mm)
Anvil positioning range: 25 mm / 1 inch
• Adjustment nut: adjusts the measuring range.
• Clamp: adjustment nut
• Flatness of measuring face: 1 μm
• Repeatability of indication: 2 μm or less (repeatability of indicators
is not included)
• The dial indicator and protection cover are optional. Also,
some dial indicators and protection covers cannot be used
with the dial snap gage. Consult Mitutoyo if intending to
use dial indicators which are not recommended. 201-101

Note: The dial indicator and protection


SPECIFICATIONS cover are optional.
Metric
Order No. Range Parallelism Measuring force Recommended dial indicator (optional)
201-101 0 - 25 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)
201-102 25 - 50 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)
201-103 50 - 75 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)
201-104 75 - 100 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)
201-105 100 - 125 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)
201-106 125 - 150 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)
201-107 150 - 175 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)
201-108 175 - 200 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)
201-109 200 - 225 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)
201-110 225 - 250 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)
201-111 250 - 275 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)
201-112 275 - 300 mm 5 µm 15 N±3 N 2046SB (0.01 mm reading), 2109SB-10 (0.001 mm reading)

Inch
Order No. Range Parallelism Measuring force Recommended dial indicator (optional)
201-151 0 - 1 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
201-152 1 - 2 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
201-153 2 - 3 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
201-154 3 - 4 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
201-155 4 - 5 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
201-156 5 - 6 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
201-157 6 - 7 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
201-158 7 - 8 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
201-159 8 - 9 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
201-160 9 - 10 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
201-161 10 - 11 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
201-162 11 - 12 in 0.0002 in 15 N±3 N 2803SB-10 (0.0001 inch reading)
*1: Measuring force is that force present before an indicator is installed and is determined at the point where the spindle is retracted
1 mm from the rest position.

DIMENSIONS
Unit: mm
(44) 40 40 (44.6)
Anvil
Adjustment
nut Dial indicator
ø16

(12)

protection arm

Clamp

Workpiece support

Heat insulating cover


F

(44) 40 Anvil 40 (104.5)


Adjustment Dial indicator
F-77
(13.5)
φ16

nut protection
Mitutoyo armthe right to change any or all aspects of any product specification, including prices, designs and service content, without notice.
reserves
Stands
Comparison measuring instruments which ensure high quality, high accuracy and reliability.

SERIES 7 — Magnetic Stands

• Mitutoyo’s Magnetic Stands clamp to iron or • In addition, models 7014-10 7014-10,


steel surfaces with a strong magnetic force 7014E-10, 7031B, 7032B and 7033B
that is switchable ON or OFF to allow easy have a dovetail groove in the swivel holder
mounting and dismounting. for attaching dial test indicators that are
• The swivel holder supplied with each stand equipped with a dovetail.
accepts two or three of the standard stem
sizes (see specifications on next page for
details).

7010-10 7011-10 7012-10

7014-10
(magnetic clamping is non-switchable) 7033B

7031B 7032B F

Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice. F-78
Stands
Comparison measuring instruments which ensure high quality, high accuracy and reliability.
Dovetail 12.7

6.5
7.5
ø8
DIMENSIONS
ø6

8
ø9.53

64
19
17.3
20° adjustable Stem hole ø6 Unit: mmStem hole 7014: ø8


7014E: ø9.53 ø6
20 20
360°
Stem hole ø9.53 (3/8")
ø16 ø16 Clamp Knob

138
Stem hole 7014: ø6
Stem hole 7010-10: ø6 Stem hole 7011-10: ø6 ø8 7014E: ø4

(382)
7011S-10: ø4 Dovetail
7010S-10: ø4 Bush

352
Stem hole 7011-10: ø8 320°
Stem hole 7010-10: ø8 ø10 7011S-10: ø9.53 ø6
ø10 7010S-10: ø9.53 ø12
ø12 ø8 (with bush)

(330)
(396)
ø8 (with bush) ø16

150
177
232
Clamp (for wire)
177
232
165

143
47

47

°
M8×1.25 220
M8×1.25 M8×1.25 Ball-joint

106
(Friction type) 360°
55
55

55
ON/OFF Lever

55
25

24
5 150° 5 5 150° 5 5 150° 5
7033B

50 (W) ×58 (D) 50 (W) ×58 (D) 50 (W) ×58 (D) ø30 50
7010-10, 7010S-10 7011-10, 7011S-10 7012-10 150°

Dovetail 12.7
6.5

7.5

ø8 7033B
ø20

ø9.53 19
8


64

(3/8 in)
12.7
Dovetail 10.9
ø6
360º
19
16.2


64

138
ø8

Clamp Knob
320º
(383)

ø6
360º
Clamp Knob
95

320º
(288)
ø18

Ball-joint
0º Dovetail
18 12.7
6.5

7.5
144
(107)

b º ø8
220 220º
91

ø20

Nut
360º ø9.53 19
8

360º 0º
64
(3/8 in)
12.7
25

24

24

ø30
55

55

360º
6 6 7014-10 6 6 19

64

ON/OFF Lever ON/OFF Lever


138

150º 150º
(W)
50 ×60
(D) (W)
50 ×60
(D) Clamp Knob
320º
7033B
(383)

360º
7032B 7033B Clamp Knob
95

320º
(288)

19
64


360º
144

Clamp Knob 0º 220º


22
(180)

91
45

360º 360º
45

220º
24

24

320º
13

360º
55

55
36

4 4 ON/OFF Lever 6 6 6 6 ON/OFF Lever


ON/OFF Lever
150º 150º 150º
(W)
30 ×36
(D) (W)
50 ×60
(D) (W)
50 ×60
(D)

7031B 7032B
7031B 7032B 7033B
SPECIFICATIONS
Order No. Description Applicable holding stem sizes Magnetic force Remarks
7010-10 Magnetic stand ø6 mm, ø8 mm Approx. 600N —
7010S-10 Magnetic stand ø4 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 600N —
7011-10 Magnetic stand ø6 mm, ø8 mm Approx. 600N With fine adjustment
7011S-10 Magnetic stand ø4 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 600N With fine adjustment
7012-10 Magnetic stand ø6 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 600N —
7014-10 Mini magnetic stand ø6 mm, ø8 mm Approx. 150N Without magnet ON/OFF
7014E-10 Mini magnetic stand ø4 mm, ø9.53 mm (3/8 in) Approx. 150N Without magnet ON/OFF
F 7031B Universal magnetic stand ø6 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 300N With mechanical locking system
7032B Universal magnetic stand ø6 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 600N With mechanical locking system
7033B Universal magnetic stand ø6 mm, ø8 mm, ø9.53 mm (3/8 in) Approx. 600N With mechanical locking system

F-79 Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice.
Dial Gage Stands
SERIES 7

• Dial Gage Stands are designed for • Vertical fine adjustment is available with one-
comparison measurements of size using a touch control thanks to the parallel spring
dial indicator or Digimatic Indicator. suspension.
• The standard hardened and lapped steel
anvil that provides the highly accurate flat
reference surface is serrated or non-serrated,
according to model.

7001-10 7002-10
(with ø58 mm serrated anvil) (with ø58 mm non-serrated anvil)

7007-10
(with 90 mm square semi-serrated anvil)

Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice. F-80
Stands
Comparison measuring instruments which ensure high quality, high accuracy and reliability.

DIMENSIONS
Unit: mm

ø30
80
Fine adjustment Column clamp

Stem hole
with Bush: ø8
50

without Bush: ø9.53


160

Indicator clamp
205

Anvil
ø58
Flatness: 1.3 µm
45

7001-10, 7002-10
Clamping range on column:
168 110 0 - 95 mm

ø30
80 Column clamp
Fine adjustment
Stem hole
with Bush: ø8
50

without Bush: ø9.53


160

Anvil
Indicator clamp
205

Flatness: 1.3 µm
90
45

7007-10
168 110 Clamping range on column:
0 - 90 mm

SPECIFICATIONS
Metric
Order No. Stem hole Remarks
7001-10 ø8 mm, ø9.53 mm With serrated anvil
7002-10 ø8 mm, ø9.53 mm With flat anvil
7007-10 ø8 mm, ø9.53 mm With square anvil
Note: Perpendicularity of the stem hole to the anvil is better than 0.4 mm / 100 mm
* Take note that when mounting the high-accuracy Linear Gages (with resolution of 0.1 μm or less) to these stands, it may affects
the indication value depends on the perpendicularity of the mounting hole to the top surface of the anvils.

Optional Accessories
101462: Hardened steel serrated anvil 101461: Hardened steel non-serrated 101463: Hardened steel domed anvil*
anvil *Not available for 7007-10.

φ32 φ32
No.101462 No.101461 No.101463 ø32
25
25

SR20
14

14

10
26

SR20
14

14

10

SR20
14

14

11

Hardened steel Hardened steel Hardened steel


φ58 φ58 φ58 φ58 φ58 φ58
ø58 ø58 ø58

F-81 Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice.
SERIES 215 — Granite Base Comparator Stands
Optional Accessories
21JAA329: ø8 mm bush
21JAA330: ø9.53 mm bush
21JAA331: ø15 mm bush • The base is made of black granite that stays • Since the fine-grained stone surface plate is
only available for 215-156-10 free of burrs and build-ups due to its fine- less viscoid than the cast iron, burrs or warp
grain composition. will not be generated. Therefore, flatness
• Easy maintenance due to the non-rusting is assured and the workpiece will not be
base. damaged.

215-150-10 215-151-10

215-153-10 215-156-10

SPECIFICATIONS
Order No. Granite base size (W x D x H) Clamping range Stem hole Remarks
215-150-10 120 x 180 x 50 mm 110 mm ø8 mm, ø9.53 mm With fine adjustment of 1 mm range
215-151-10 150 x 200 x 50 mm 250 mm ø8 mm, ø9.53 mm With fine adjustment of 1 mm range
215-153-10 200 x 250 x 80 mm 260 mm ø8 mm, ø9.53 mm With fine adjustment of 1 mm range
ø8 mm, ø9.53 mm,
215-156-10 300 x 250 x 80 mm 275 mm With fine adjustment over entire travel
ø20 mm
Note: Perpendicularity of the stem hole to the anvil is better than 0.2 mm /100 mm.
* Take note that when mounting the high-accuracy Linear Gages (with resolution of 0.1 μm or less) to these stands, it may affects
the indication value depends on the perpendicularity of the mounting hole to the top surface of the anvils.

Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice. F-82
Stands
Comparison measuring instruments which ensure high quality, high accuracy and reliability.

DIMENSIONS
Unit: mm

ø30
80
Fine adjustment Column
Stem hole clamp
80 ø30 with Bush ø8

50
Fine adjustment Column without Bush ø9.53
Stem hole clamp

300
with Bush ø8 Indicator
50

without Bush ø9.53 clamp


160

Indicator
Base clamp Base
Flatness: 3 µm Flatness: 3 µm
41
41 50
50

200 150
180 120

215-150-10 215-151-10
Clamping range on column: 0 - 110 mm Clamping range on column: 0 - 250 mm

ø40
95
Fine adjustment Column ø50
Stem hole clamp
with Bush ø8 Column clamp
60

without Bush ø9.53 115 Stem hole


100

without Bush ø20


320

Indicator with Bush ø9.53


400

clamp with Bush ø8 Indicator clamp

Base Flatness: 3.5 µm


Base
Flatness: 3.5 µm
46 51
80
80

250 200 300 250

215-153-10 215-156-10
Clamping range on column: 0 - 260 mm  Clamping range on column: 0 - 275 mm

F-83 Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice.
SERIES 215 — Cast Iron Base Comparator Stands

• These stands have a very stable cast-iron base • The 215-505-10 model has a threaded
that enables precise measurement. column which enables easy and precise
• The semi-serrated anvil prevents very flat coarse adjustment.
workpieces from wringing to it and the 2.3 • The hardened and lapped steel anvil is 110
μm flatness (or better) promotes accurate mm or 150 mm square, according to model.
measurement.

Application example using Digimatic


Indicator ID-H.

215-405-10

SPECIFICATIONS
Order No. Square anvil size (W x D)
Clamping range Stem hole Remarks
215-405-10 110 x 110 mm 235 mm ø8 mm, ø9.53 mm With fine adjustment of 1 mm range
Optional Accessories ø8 mm, ø9.53 mm,
21JAA329: ø8 mm bush* 215-505-10 150 x 150 mm 275 mm With fine adjustment over entire range
ø20 mm
21JAA330: ø9.53 mm (3/8 in) bush*
21JAA331: ø15 mm bush* * Perpendicularity of the stem hole to the anvil is better than 0.4 mm /100 mm.
* Only available for 215-505-10. * Take note that when mounting the high-accuracy Linear Gages (with resolution of 0.1 μm or less) to these stands, it may affects
the indication value depends on the perpendicularity of the mounting hole to the top surface of the anvils.

DIMENSIONS
ø40 Unit: mm
95
Fine adjustment
Column clamp
Stem hole
without Bush ø9.53
with Bush ø8
60
320

Indicator clamp
Anvil
� 110
Flatness: 2.3 µm

215-405-10
54

Clamping range on column: 0 - 235 mm 


201 134

ø50
115

Column clamp
Stem hole
100

without Bush ø20


400

with Bush ø9.53


with Bush ø8
215-405 Indicator clamp
Anvil SCAL 1/2
�150
Flatness: 2.3 µm

215-505-10
64

Clamping range on column: 0 - 275 mm


255 179 F

Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice. F-84
Stands
Comparison measuring instruments which ensure high quality, high accuracy and reliability.

SERIES 519 — Transfer Stands


Optional Accessories
101462: Hardened steel serrated anvil
• Transfer Stands are designed for comparison 101461: Hardened steel non-serrated anvil
101463: Hardened steel domed anvil
measurements of size using a dial indicator
or Digimatic Indicator.

14
ø58
No.101462
Hardened steel

14

14
ø58 ø58
No.101461
Hardened steel

ø32

26
SR20
14

14

11
ø58 ø58 No.101463 ø58
Hardened steel

519-109-10
(with a serrated anvil)

SPECIFICATIONS
Metric
Order No. Stem hole Remarks
519-109-10 ø8 mm, ø9.53 mm With serrated anvil
* Perpendicularity of the stem hole to the anvil is better than 0.4 mm /100 mm.
* Take note that when mounting the high-accuracy Linear Gages (with resolution of 0.1 μm or less) to these stands, it may affects
the indication value depends on the perpendicularity of the mounting hole to the top surface of the anvils.

DIMENSIONS
Unit: mm

ø30
80

Stem hole
without Bush ø9.53
50

with Bush ø8
385
430

Anvil
ø58
Flatness: 1.3 µm
45

Clamping range on column: 0 - 320 mm


168

F-85 Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice.
V-Block Set
SERIES 181
Accuracy
Reference
JIS B 7540
Mitutoyo Grade 1,100 mm
or less
Bottom-surface flatness 2 μm or less 10 μm or less
V-surface flatness 2 μm or less 10 μm or less
Parallelism between the
bottom-surface and a 7.5 μm or less 10 μm or less
cylinder on the V-surface
Inclination of the V-anvil 10 μm or less 10 μm or less
against the bottom-surface
Parallelism between the
side surface and a cylinder 7.5 μm or less 20 μm or less
on the V-surface
Difference in the height of 181-902-10
a pair of V-Blocks 9 μm or less 10 μm or less

Optional Accessories
No.101462 Serrated anvil (standard accessory) SPECIFICATIONS
Metric Inch
Order No. Max. workpiece dia. Remarks Order No. Max. workpiece dia. Remarks
181-902-10 25 mm With clamp 181-901-10 1 in With clamp

DIMENSIONS
Unit: mm

20.
5
31.8

13.
31. 5 41
8

Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice. F-86
Quick Guide to Precision Dial Gages and Digital Indicators
Measuring Instruments

■ Nomenclature
Cap
Bezel clamp

Limit hand
Pointer (or hand)
Bezel

Revolution counter
Graduations
Dial face

Stem

Spindle (or Plunger)

Contact point

■ Mounting a Dial gage

Clamping the stem directly Clamping the stem


with a screw by split-clamp fastening
Method r mo
re
mo
8m
Stem
mounting

• Mounting hole tolerance: ø8G7 (+0.005 to 0.02)


• Clamping screw: M4 to M6
Note • Clamping position: 8 mm or more from the lower edge of the stem • Mounting hole tolerance: ø8G7 (+0.005 to 0.02)
• Maximum clamping torque: 150 N·cm when clamping with a single M5 screw
• Note that excessive clamping torque may adversely affect spindle movement.
M6 screw

Plain washer

Method

Lug mounting

• Lugs can be changed 90 degrees in orientation according to the application. (The lug is set horizontally when shipped.)
Note • Lugs of some Series 1 models (No.1911T-10, 1913T-10&1003T), however, cannot be altered to horizontal.
• To avoid cosine-effect error, ensure that any type of gage or indicator is mounted with its spindle in line with the intended measurement direction.

■ Contact point 5
spindle

• Screw thread is standardized on M2.5 x 0.45 (Length: 5 mm).


• Incomplete thread section at the root of the screw shall be less than 0.7 mm
F when fabricating a contact point.
M2.5 × 0.45 M2.5 × 0.45, depth 7 mm
Incomplete thread section ø3 counterbore, depth 1 mm
shall be less than 0.7 mm

F-87 Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice.
■ Measuring orientation
Position Remarks

Vertical position —
(contact point downward)

Ground

Lateral position
(spindle horizontal)
Ground

If measurement is performed with the lateral position or upside-down position,


the measuring force is less than in the vertical position. In this case be sure to
check the operation and repeatability of the indicator or digital display.
For guaranteed-operation specifications according to positions of digital
indicators and dial gages, refer to the product descriptions in a general catalog.
Upside-down position
(contact point upward)

Ground

■ Setting the origin of a digital indicator ■ Care of the spindle


• Do not lubricate the spindle. Doing so might cause dust to accumulate,
resulting in a malfunction.
• If the spindle movement is poor, wipe the upper and lower spindle surfaces
The specification in the range of 0.2 mm from the end
of the stroke is not guaranteed for digital indicators. with a dry or alcohol-soaked cloth. If the movement is not improved by
When setting the zero point or presetting a specific cleaning, contact Mitutoyo for repair.
value, be sure to lift the spindle at least 0.2 mm from • Before making a measurement or calibration, confirm if the spindle moves
the end of the stroke. upward and downward smoothly, and stability of the zero point.
0.2 mm

0.2mm

■ Dial Indicator Standard B7503 : 2017 (Extract from JIS/Japanese Industrial Standards)
Measuring method Evaluation method
Item Model Measurement examples
(zero-point fixed) (performance evaluation by moving the zero point)
Indication error Set the dial indicator on the supporting stand, Obtain the difference between the maximum and the
over the entire One-revolution and read the indication error*1 of the next minimum values of indication error of all measurement
measuring range dial indicator and points in both retract and extend directions.
point while gradually retracting the spindle.
multi-revolution - Every 1/10 revolution for the first two During the first two revolutions in both retract and extend Dial indicator
1/10 revolution dial indicator directions, obtain the maximum difference of the indication error
indication error revolutions*2
Indication - Every half revolution from two to five among the adjacent measurement points per 1/10 revolutions*3.
error revolutions During the first five revolutions in both retract and extend directions,
1/2 revolution - Every revolution from five to ten revolutions obtain the maximum difference of the maximum and the minimum Supporting stand
indication error
Multi-revolution - Every five revolutions from 10 to 50 indication errors over the measuring range per 1/2 revolutions. Micrometer head or other
dial indicator revolutions length measuring unit
- Every ten revolutions after 50 revolutions During the first ten revolutions in both retract and extend directions,
1 revolution obtain the maximum difference of the maximum and the minimum
indication error Next, after retracting the spindle for more
than three graduations of the long hand, indication errors over the measuring range per one revolution.
One-revolution extend the spindle gradually and read the Obtain the maximum difference of all the measuring points
dial indicator and indication error at the same measurement
Retrace error in reference to the indication error at the same measuring
multi-revolution point in the retract direction.
dial indicator point in both forward and backward directions.
Dial indicator
Set the dial indicator on the supporting
stand, retract the spindle at a desired Supporting stand
Obtain the maximum difference among five indication
Repeatability position within the measuring range.
values.
Then, extend the spindle quickly and Measuring stage
slowly three times and read each value.

One-revolution Dial indicator


dial indicator and
multi-revolution Supporting stand
dial indicator Set the dial indicator on the supporting
Obtain the maximum measuring force, the minimum Top pan type spring
stand, retract and extend the spindle
measuring force, and the difference of the measuring scale or force gage
Measuring force continuously and gradually, and read
force in both retract and extend directions at the same
the measuring force at the zero and end
measurement point.
points.

*1: For how to read the indication error, either read the input quantity of the measuring instrument aligning the long hand to the graduation, or read the indication value of the dial F
indicator according to the moving amount of the measuring instrument.
*2: With the one-revolution dial indicator, read the indication error per 10 graduations.
*3: With the one-revolution dial indicator, obtain the maximum difference of the indication error in the interval of adjacent 10 graduations.

Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice. F-88
■ Maximum permissible error
Maximum permissible error (MPE) by measurement characteristics Maximum permissible error (MPE) by measurement
characteristics --dial indicators with bezel dia. 50 mm or less
-- dial indicators with bezel dia. 50 mm or more and Back Plunger type dial indicators
Graduation (mm) 0.01 0.005 0.001 0.01 0.005 0.002 0.001
Measuring range Over 1 Over 3 Over 5 Over 10 Over 20 Over 30 Over 50 Over 1 Over 2 Over 1 Over 3 Over 5
1 or less and up and up and up and up and up and up and up 5 or less 1 or less and up and up 1 or less and up and up and up 5 or less 1 or less 1 or less
(mm) to 3 to 5 to 10 to 20 to 30 to 50 to 100 to 2 to 5 to 3 to 5 to 10
Retrace error 3 3 3 3 5 7 8 9 3 2 2 3 4 4 4 5 3.5 2.5 2
Repeatability 3 3 3 3 4 5 5 5 3 0.5 0.5 1 3 3 3 3 3 1 1
Arbitrary 1/10 5 5 5 5 8 10 10 12 5 2 2 3.5 8 8 8 9 6 2.5 2.5
revolution
Arbitrary 1/2
Indication error

8 8 9 9 10 12 12 17 9 3.5 4 5 11 11 12 12 9 4.5 4
revolution
Arbitrary One 8 9 10 10 15 15 15 20 10 4 5 6 12 12 14 14 10 5 4.5
revolution
Entire
measuring 8 10 12 15 25 30 40 50 12 5 7 10 15 16 18 20 12 6 5
range
MPE for one revolution type dial indicators does not define the indication error of arbitrary 1/2 and 1 revolution.
* The maximum permissible error (MPE) for one-revolution dial indicators does not specify the indication error of an arbitrary 1/2 and 1 revolution.
* The MPE represents the value at 20 ºC, which JIS B 0680 defines as the standard temperature.
* The measurement characteristics of a dial indicator have to meet both maximum permissible error (MPE) and measurement force permissible limits (MPL) at any position within the
measuring range in any posture when the measurement characteristics are not specified by the manufacturer.

■ Mitutoyo's Response to Dial Indicator Standard B 7503 : 2017


• We guarantee the accuracy of completed products by inspecting them in the vertical posture. Standard-attached inspection certificate includes inspection data.
• We issue paid-for inspection certificates for horizontal or opposite posture if required.
• It is said that, for evaluation of the compatibility to the specifications, JIS B 0641-1 or the criteria where the internationally-recognized specification range and the
OK range are equal shall be applied. Also, it is said that the uncertainty is preferred to be evaluated based on ISO 14253-2 and ISO/IEC Guide 98-3. Therefore, we
perform shipping inspection of dial indicators inclusive of the uncertainty of calibration as in the past.

■ Lever-operated dial indicator Standard B7533 : 2015 (Extract from JIS/Japanese Industrial Standards)
No. Item. Measuring method Measuring point Evaluation method Diagram
Indication error Holding the lever-operated dial indicator,
over the entire define the reference point at near the contact Obtain the difference between the maximum
1 measuring range point resting point where the indication and and the minimum values of indication error of all
(in the forward indication error is set zero. measurement points in the forward direction. Lever-operated dial indicator
direction) Then, move the contact point in the forward
direction and read the indication error at each In the forward direction from the reference point
10 graduations measuring point. Per 10 graduations to the end point, obtain the maximum difference
2 Supporting
indication error Next, after moving the contact point for more in the forward of the indication error among the adjacent stand
than three graduations from the end of the and backward measurement points per 10 graduations.
measuring range, move the contact point in direction from the In the forward direction from the reference point
the backward direction and read the indication reference point to to the end point, obtain the maximum difference
1 revolution
3 error at the same measurement point in the the end point. of the maximum and the minimum indication
indication error
forward direction. errors to be read by the zero-point fixed method
(The forward direction is the direction against over the measuring range per 1 revolution.
the measuring force to the contact point of the Obtain the maximum difference in reference to Micrometer head or
length measuring unit
lever-operated dial indicator; the backward the indication error at the same measuring point
4 Retrace error direction is the measuring force applied in both forward and backward directions among
direction.) all the measurement points.
Lever-operated dial indicator
Holding the lever-operated dial indicator
with its stylus parallel with the top face of
At arbitrary
the measuring stage, move the contact Obtain the maximum difference of the five Supporting
5 Repeatability points within the stand
point quickly and slowly five times at a measured values.
measuring range
desired position within the measuring range
and read the indication at each point.

Holding the lever-operated dial indicator,


Reference point
move the contact point in the forward Lever-operated dial indicator
and end point Obtain the maximum and the minimum values
6 Measuring force and backward directions continuously and
within the in reference to the measuring force.
gradually, and read the measuring force in
measuring range
the measuring range.
Top pan type spring scale

F-89    Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice.
• Maximum permissible error and permissible limits
Graduation (mm) 0.001/0.002 0.01
Revolution 1 revolution Multi-revolution 1 revolution Multi-revolution
Over 0.3, Over 0.5, Over 0.5, up to 0.6 Over 1.0,
Measuring range (mm) 0.3 or less 0.5 or less
up to 0.5 up to 0.6 L1≧=> 35 35<< L1 up to 1.6
Entire measuring range 4 6 7 6 9 10 16
(in the forward direction)
Indication error (µm) — — — —
1 revolution 5 5 10
10 scale marks 2 2 2 5 5 5 5
Retrace error (µm) 3 4 4 4 4 5 5
Repeatability (µm) 1 1 1 3 3 3 3
Max. 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Measuring force (N)
Min. 0.01 0.01 0.01 0.01 0.01 0.01 0.01

■ Dial Test Indicators and the Cosine Effect


Always minimize the angle between movement directions during use.
The reading of any indicator will not represent an accurate measurement if its
Workpiece movement direction Workpiece movement direction measuring direction is misaligned with the intended direction of measurement
Stylus movement
direction
Stylus movement
direction L1 : Result of
(cosine effect). Because the measuring direction of a dial test indicator is at right
angles to a line drawn through the contact point and the stylus pivot, this effect
L1

measurement
θ
L2

L2 : Indicated value
L1=L2×Cos can be minimized by setting the stylus to minimize angle (as shown in the
figures). If necessary, the dial reading can be compensated for the actual value by
using the table below to give the result of measurement.
Result of measurement = indicated value x compensation value
Compensating for a non-zero angle
Angle Compensation value Examples
10˚ 0.98 If a 0.200 mm measurement is indicated on the dial at
20˚ 0.94 various values of , the result of measurements are:
30˚ 0.86 For = 10˚, 0.200 mm×.98 = 0.196 mm
For = 20˚, 0.200 mm×.94 = 0.188 mm
40˚ 0.76
For = 30˚, 0.200 mm×.86 = 0.172 mm
50˚ 0.64
60˚ 0.50

■ Mitutoyo's Response to Lever-operated Dial Indicator B 7533 : 2015


• In the finished product inspection, the accuracy is guaranteed using the horizontal, tilted, vertical type dial indicator with its dial face facing upward; the parallel type
with its dial face set in the vertical position.
Standard-attached inspection certificate includes inspection data.
• The inspection certificate for other than the above postures is available for a fee.
• It is said that, for evaluation of the compatibility to the specifications, the criteria based on JIS B 0641-1 or ISO/TR14253-6 shall be applied.
Also, it is said that the uncertainty is preferred to be evaluated based on ISO 14253-2 and ISO/IEC Guide 98-3. Therefore, we perform shipping inspection of dial
indicators inclusive of the uncertainty of calibration as in the past.
• For universal and pocket types, we perform the finished product inspection based on JIS B 7533-1990.

Mitutoyo reserves the right to change any or all aspects of any product specification, including prices, designs and service content, without notice. F-90

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