PICS CSCP2018LS Document ID 0000-1620-21903-0002357B Automatically sign me into this document in the future. (Do not select this when using a public computer)Module 1: Supply Chain Design Book 1 Version 4.0 APICS CSCP EXAM CONTENT MANUAL (ECM) Introduction Section \: Develop the Supply Chain Strategy Chapter 4: Inputs to Supply Chain Strategy.. Topic 1: Business Model ‘Topic 2: External Inputs. Chapter 2: Supply Chains and Supply Chain Strategy... Topic 1: Supply Chains and Supply Chain Management, Topic 2: Objectives of Supply Chain Management Strategy Topic 3: Supply Chain Strategy . Topic 4: Supply Chain Maturity. Topic 5: Misalignments or Gaps in Strategy. Chapter 3: Tools and Techniques. Topic 1: Macro- and Microeconomic Considerations.. Topic 2: Accounting and Financial Reporting Information Topic 3: Strategic Analysis Too! {CP Version 4,2, 2018 EatonAPICS Certified Supply Chain Professional™ (CSCP) Learning System ‘This product is based on the APICS CSCP Exam Content Manual (ECM) developed by APICS. Although the text is based on the body of knowledge tested by the APICS CSCP exam, program developers do not have access to the exam questions. Therefore, reading the text does not guarantee a passing score, ‘The references in this manual have been selected solely on the basis oftheir educational value to the APICS CSCP certification program and on the content of the material. APICS does not endorse any services or other materials, that may be offered or recommended by the authors or publishers of books and publications listed in this module. Every effort has been made to ensure that al information is current and correct. However, laws and regulations are constantly changing. Therefore, this product is distributed with the understanding that the publisher and authors are not offering legal or professional services, Acknowledgments \We would like to thank the following dedicated subject matter experts who shared their time, experience, and insights during the intial development and subsequent updates of the CSCP Leeming System: Greg P. aligair Dave Jankowski, CFPIM, CSCP Ho Dong Rhee, CSCP Coleste Ayers, CFPIM, CSCP Julie Jenson, CPIM, CSGP David Rivers, CFPIM, CIRM, CSCP Curtis Brewer, CFPIM, CIRM, CSCP_ Honey Johnson, CFPIM, CIRM, Maryanne Ross, CFPIM, CIRM, CSCP Jashobrata Bose, CSCP G.PAM., CSCP Kimber Ruetf, CPIM, CIRM, CSCP, ‘AI Bukey, CFPIM, CIRM, CSCP Rajesh Kamat, CSCP CPM. Jestis Campos Cortés, CPIM, CIRM, Prakash Kanagalekar, CPIM, Frank Sabin, Ph.D., CSCP SCP, PLS,C.P.M., CPSM, esce Ignacio Sénchez-Chiappe PMP.PRINGE2, GQIA, CEI, CPF, Jack Kerr, PIM, CSCP, C.P.M. Carolyn Sly, CPIM, CSCP, C.PM. Oe CaM Jose Lara Leal Smith, CPIM, CIRM, CSCP, ACPF, Lue Chalmet, Ph.D, CFPIM,CSCP Paul S. Lim, CPA, CSCP, CPIM, coop Prashant Choudhary, CSCP PMP Pam Somers, CPIM, CIRM, CSCP David N Dadich, CSCP, LSS Blackbelt Mike Loughman, CSCP Chad Strickin Prasanta K. Dash, SCP, PMP Giuseppe Lovecchio, CFPIM, Shashank Tilak, CPIM, CSCP ‘Sudtripto De, CSCP csce Ken Titmuss, CFPIM, CSCP, SCOR, ‘Amaud Deshais, CPIM, CIRM, CSCP, _Thiagu Mathan, CSCP PF, PLS, CS&OP, GODP, CSCA, CPM, CPSM coo ‘Alan Downs, CPIM, CSCP Huan-Jau (Arthur) Tseng, CFPIM, Ralph G. Fariello, CFPIM, CIRM, CSCP Richard Merritt, CFPIM, CSCP, esce Laura E. Gram, CSCP CPM, Dave Turbide, CFPIM, CIRM Janice M. Gullo, CFPIM, CSCP Staven J, Miler, CSCP Sudeep Valmiki, CSCP Amit Kumar Gupta, BE, CSCP Aan MitkonCFPIM, CRM, Roseman Van Treck, CPM, CRM, Debra Hansford, CFPIM, CIRM, scp eae CIRM. SCP. Paulo Mondolfo, CPIM, CSCP Wout Verwoerd, CFPIM, CIRM, CSCP, Marwa Hassan Aburahma, MCIPS, Peter W. Murray, CIRM Ce SCP, SCORP, CMILT Mike Oktent, Ph.D., CIRM, CSCP Robert Vokurke, Ph.0., CFPIM, CIRM, Joni Holeman, CFPIM, CIRM, CSCP Roberto (Jake) Ordonez, CSCP, CSCP, C.P.M. COA, CTL, PLS, MPS, SCProl Eddie J. Whitfield, CPIM, CIRM, CSCP Kasthuri Rengan Ponnambalam, Vivek Wikhe, CSCP Erie P. Jack, Ph.D., CFPIM, CSCP Rajesh Kumar Jagadeeswaran, CPIM, cscP scr Biair Willams, Jonah, CFPIM, CSCP Gautam Chand Pradhan, CPIM, cscP. © 2018 APIS Version 4.2, 2028 Eston Ags esos @ rmsoneeAPICS CSCP Exam Content Manual Version 4.0 Visit apies.org/eomerrata for APICS CSCP Exam Content Manual errata. The references in this manual have been selected solely on the basis of their educational value to, the APICS CSCP certification program and on the content of the material. APICS does not endorse any services or other materials that may be offered or recommended by the authors or publishers of books and publications listed in this manual. ©2016 APICS 8430 West Bryn Mawr Avenue, Suite 1000 Chicago, IL 60631-3439 USA Phone: 1-800-444-2742 or +1-773-867-1777 Fax: 1-773-639-3000 'No portion of this document may be reproduced under any circumstances. CSCP is a registered trademark of APICS. Stock #09031-V40 09031.V40Table of Contents Letter to Candidates... Introduction ‘About the APICS CSCP Examination Question Format Taking the Test. Interpreting Test Scores ‘Studying for the APICS CSCP Exam. APICS CSOP References Terminology . Additional Resources for APICS CSCP Candidates. APICS CSOP Learning System .. APICS CSCP Instructor-Led Review Courses APICS Educational Programs... APICS Certified in Production and Inventory Management (CPIM) Basics of Supply Chain Management (BSCM) Review Course and Examination... a @Obe BEY BORK WE APICS CSOP Certification Maintenance: Continuing Professional Development. The Importance of Certification Maintenance... APICS Code of Ethics APICS Certified Supply Chain Professional (CSCP) ‘Scope of the Subject Matter. APICS CSCP Content .. Content Outline Key Terminology. ‘Supplemental Glossary Bibliography. SESmaiso aaa ‘Sample Questions. ‘Answers to Sample Questions. 8 SCP Exam Content Manual iLetter to Candidates Dear Candidate: (On behalf of APICS and the members of the Certified Supply Chain Professional (CSCP) ‘Subcommittee, | want to thank you for your interest in the APICS CSCP program. APICS is. the global leader and premier source of the body of knowledge in operations management, including production, inventory, supply chain, purchasing, and logistics. Since 1957, individuals and companies have relied on PICS for its superior training, internationally recognized certifications, comprehensive resources, and worldwide network of accomplished industry professionals. The APICS CSCP program is primarily intended for professionals in supply chain management and is designed to test the candidate's knowledge of and ability to apply the supply chain management body of knowledge to streamline operations. It is the most widely recognized educational program for operations and supply chain management professionals around the globe. Since its launch in 2006, ‘more than 16,000 professionals in 79 countries have earned the CSCP designation. By earning the APICS CSCP credential, candidates have demonstrated their mastery of supply chain management best practices and have distinguished themselves as an industry expert with specialized, high-level knowledge and skills. The APICS CSCP program will help you advance your career while giving you validated foundational knowledge to assist in improving your company’s competitive position and profitability. The program takes a broad view of the field, extending beyond intemal operations to encompass all the steps throughout the supply chain—from the supplier, to the company, to the end consumer and the reverse flow of products and materials for the purpose of managing returns, refurbishing, or recycling, The program provides you with the knowledge to effectively manage the integration of these activities to maximize a company's value chain. This APICS CSCP Exam Content Manual provides you with an overview of the program, an outline ofits body of knowledge, key terminology, and references. The outline is, divided into three diagnostic areas, and the relative emphasis of each of the areas is indicated by a percentage figure. A sample of ten questions is also provided which demonstrate the type of questions you will encounter on the exam. The APICS CSCP Exam Content Manual should not be the only reference you use to prepare for the CSCP exam; however, it should be the first. We wish you success in your pursuit of the CSCP designation. an h. Kativrmd. ‘Ann K. Gatewood, CFPIM, CIRM, CSCP CSCP Subcommittee Chair SCP Exam Content Manual 1Introduction This exam content manual provides guidance for individuals preparing for the certification ‘examination. The objective of this manual is to outline the APICS CSCP tested body of knowledge. The main section of this manual begins with a statement about the scope of the subject ‘matter, followed by a descriptive outline of the content. Key terminology and a bibliography of references are provided. The section concludes with sample questions simitar to those that appear on the examination, the correct answers for the sample questions, and brief explanations of why they are correct. ‘The recommended procedure for mastering the subject matter is to: ‘© Teview the content outline, which defines the scope of the material * study each topic, using the suggested references. At the end of each major section is a list of the references that apply to the topies in that section. The first number indicates the sequence number for the reference in the bibliography section, and the numbers in parentheses indicate the chapters within that reference. Candidates should understand the definitions of key terminology and the application of the outlined tools and techniques. Sufficient references are given that provide different approaches to the material covered in each diagnostic area and different styles of presenting the information. Reading periodicals, such as APICS magazine and the APICS Supply Chain Management Now ‘enewsletter, will help you keep uptodate ‘about changes in the industry. About the APICS CSCP Examination The APICS CSCP exam consists of 150 ‘multiple-choice questions of which 20 are pre- test questions that do not contribute to the total score, but are necessary for research purposes. Candidates should answer all exam questions. There is a 3 ¥4 -hour time limit for the exam. For more information about testing and registration policies and procedures, call APICS Customer Service at 1-800-444-2742 (United States and Canada) or 41-773-867-1777, Students who successfully complete the CSCP ‘examination may be eligible to receive up to three semester hours of either undergraduate or graduate college credit recommendations from the New York State Regents Research Fund, National College Credit Recommendation Service, based on an academic evaluation of student learning, ‘outcomes. Detailed information about the ‘outcomes and credit recommendations is available at nationaloors.org. Transcripts are available through APICS. Question Format All of the questions on the CSCP examination are intended to test one's understanding of the CSCP body of knowledge. In addition, itis helpful to understand the various formats of questions on the examination. The following three examples illustrate the types of multiple choice questions found on the examination: For Example 1, choose the response that best ‘completes the statement, Example 4: The 80-20 rule is an application of: A. statistical process contro! B. defect measurement ©. root cause analysis D. Pareto analysis (The correct answer is D.)For Example 2, choose the response that best answers the question. Example 2: Which of the following is used as a key performance indicator (KPI) to measure variability of demand through the supply chain? A. bullwhip effect B. fillrate inventory turns D. internal failure (The correct answer is A.) For Example 3, evaluate the statements and provide the most appropriate response. The ‘answer is not one person's opinion; itis the ‘accepted choice according to the APICS body of knowledge. Example 3: The most significant advantage of strategic sourcing is: ‘A. finding suppliers who can provide materials at lowest cost. B. using technology to select low-cost, high-quality sources of materials. ©. developing long-term supplier relationships. D. having a process for recurring transactions with single suppliers. (The correct answer is C.) Taking the Test ‘The test is designed to evaluate a candidate's, knowledge of the subject matter. Therefore, the key to success is a thorough understanding of the subject matter. All questions are based on the current CSGP body of knowledge as defined in the exam content manual. When you start your exam, read the directions. carefully. Be sure you understand the directions before you begin to answer any questions. Read each question carefully and thoroughly. If a question includes stimulus material such asa table, graph, or situation, be sure to study it before you answer the question. Avoid assuming information not given, as well as assuming you know what is being asked without reading the question completely, or “second guessing” the question. Every effort has been made to avoid misleading wording and to provide sufficient information for each question. Choose the best answer from the choices given. Care has been taken to avoid misleading choices. Do not look for hidden tricks or exceptions to the norm, For each question, one and only one of the four choices represents the correct answer. Once you begin the test, approach the questions in order, but do not waste time on those that are unfamiliar or seem difficult to you. Go on to the other questions and return to the difficult ones later if you have time. If you have some knowledge about a particular question, you may be able to eliminate one or more choices as incorrect. Your score on the test will be based on the number of questions you answer correctly, with no penalty for incorrect answers; therefore, itis to your advantage to guess rather than not answer a question. Avoid changing an answer unless you are absolutely certain you marked the wrong answer. Interpreting Test Scores ‘Sooring is based on your correct responses. There is no penalty for incorrect answers. The omission of an answer will be counted the ‘same as an incorrect answer, The APICS CSCP scaled score range is 200- 350. The minimum passing score is 300. ‘You will receive your final exam score along, with diagnostic information on your performance. Studying for the APICS CSCP Exam APICS offers a number of resources to help individuals prepare for the APICS CSCP ‘examination. (SCP Exam Content Manual 3APICS CSCP References Bibliography. The APICS CSCP Examination ‘Subcommittee has identified a number of references for the APICS CSCP examination. These are listed in the Bibliography section of this manual. All the references contain excellent material that will assist in test preparation. For additional information on the APICS CSCP references, visit the APICS website at apics.org/esop, or call APICS. Customer Service at 1-800-444-2742 (United States and Canada) or +1-773-867-1777. A candidate may discover that the material ‘covered in the chapters of one reference duplicates material covered in another reference. Both sources are included as references to allow candidates some discretion in selecting test preparation materials that they find accessible and understandable. In deciding ifa single reference is sufficient, candidates should assess their own level of knowledge against both the descriptive examination specifications and the detailed topic list contained in the content outline. If there are any areas of weakness, the candidate should consult another reference as part of the test preparation process. Content outline. The content outline provided in this document should be considered a primary resource for exam preparation. It provides an overview of the major topics included in the exam, as well as a list of the concepts that are relevant to that topic. APICS Dictionary. The APICS Dictionary, 14th edition, is an essential reference to the exam content manual and exams. Within the profession, terminology varies among industries, companies, and the academic ‘community. The examination uses standard terminology as defined in the APICS Dictionary and the Supplemental Glossary section in this manual. Recognizing the terms and understanding their definitions are essential Terminology In studying for the APICS CSCP certification exam, candidates may discover multiple terms used to denote the same technique. An example of this is lateral integration versus horizontal integration. APICS has attempted to provide consistency with preferred terminology. However, synonyms are often used by authors in the various references used to compile the body of knowledge. Candidates are encouraged to be familiar with all terms and concepts listed within the outline and key terminology section, using the APICS Dictionary as the primary guide for definitions. The Supplemental Glossary, included in this manual, provides needed additional information identified by the exam committee. Additional Resources for APICS CSCP Candidates In addition to the cited references, it may be helpful for you to pursue chapter-sponsored courses, college courses, APICS workshops, self-study courses, or courses offered by the APICS network of authorized education providers (AEPs) as a means of learning the body of knowledge tested in the certification program. A wide variety of courses and materials is available. As with any investment, you should research various courses before choosing one. APICS CSCP Learning System The APICS CSCP Learning System is a ‘comprehensive professional development and certification preparation program. This self directed program combines print material and online interactive tools. This system is also offered in instructor-led formats. The APICS CSCP Learning System does not “teach the test” and in many areas reviews concepts but does not teach concepts. The APICS CSCP Learning System provides a thorough review of the subject matter, but it should not be used without the most current PICS CSCP Exam Content Manual as a means to direct the candidate's study. Therewill likely be some content in the APICS CSCP Learning System not covered by the exam; conversely, there will ikely be some content in the exam not covered by the learning system. Thus, itis essential for candidates to use the current exam content manual in their studies. APICS CSCP Instructor-Led Review Courses The instructor-led format combines the APICS CSCP Learning System print and online components with the leadership of a qualified instructor; peer collaboration; company networking; and a structured, set schedule to keep participants on track. Learn more about APICS recognized instructors at apics.org/ recognizedinstructors or find local APICS partners that provide APICS CSCP courses at aplos.org/finder. For courses in North ‘America, visit the Partner and Event Finder on the APICS website at apios.org/finder or call ‘PICS Customer Service at 1-800-444-2742 (United States and Canada) or +1-773-867- 1777 to obtain contact information for your local chapter. For courses outside North America, visit apios.org/international to locate the nearest partner. APICS Educational Programs In addition to the annual APICS International Conference & Expo, APICS offers a vatiety of, ‘educational programs. For a list of APICS learning opportunities and information on course availability, call APICS Customer Service at 1-800-444-2742 (United States and Canada) or +1-773-867-1777. APICS Certified in Production and Inventory Management (CPIM) Basics of Supply Chain Management (BSCM) Review Course and Examination The APICS CPIM BSCM module introduces terminology, approaches, and techniques for ‘managing the internal supply chain in a manufacturing organization. For that reason, the references and the review course may be valuable resources for APICS CSCP candidates who are nat familiar with the production and inventory management environment Additionally, individuals who are not experienced with certification examinations using the multiple-choice format of items typically find it beneficial to take the BSCM examination, For a complet list of AICS resources, visi the APICS website at apios.org or call APICS Customer Service at 800-444-2742 or +1- 773-867-1777. APICS CSCP Certification Maintenance: Continuing Professional Development The Importance of Certification Maintenance The growing number of individuals choosing to pursue professional development through the APIS CSCP program indicates a strong, awareness that continuing education and skills development are essential to meeting the information and technological challenges in today's rapidly evolving workplace and global marketplace. Professional development ‘opens doors to individual career opportunities and organizational success. Although APICS CSCP recognition and maintenance are voluntaty programs, they ‘equally demonstrate one's commitment to achieving the highest level of professional development and standards of excellence. The APICS CSCP certification maintenance program upholds both the objectives of the APICS CSCP program and the APICS vision to promote lifelong leaming. This flexible program recognizes that individuals are at various levels in their careers, come from ‘many industries, have different educational needs and career goals, and have varying access to continuing education. Thus, requirements for maintaining certification can be met through multiple sources and a variety of professional development activities intended to help prepare for the challenges ahead and maintain a professional edge by: (SOP Exam Content Manual 5© preserving the currency of hard- earned certification credentials expanding your knowledge of the latest industry practices. * expanding your knowledge of the latest industry practices reinforcing, skills exploring new technology solutions reinforcing skills improving job performance demonstrating commitment to excellence ‘+ increasing competitive advantage To promote professional growth and lifelong, learning, APICS CSCP designees must ‘complete the certification maintenance program every five years. Complete details on how to maintain your APICS CSCP designation will be mailed to candidates upon successful completion of the certification requirements. For information, visit aplos.org/careers- education-professionaldevelopment/ certification/maintenance. APICS Code of Ethics When you start an examination, you will be asked to pledge to abide by the APICS Code of Ethics. Once certified, you pledge to continue ‘your education to increase your contribution to the supply chain management profession. After achieving the APICS CSCP designation, you pledge also to share your knowledge with others by participating in APICS research and ‘educational activities at local, district, national, and international levels. APICS Code of Ethics © Maintain exemplary standards of professional conduct; ‘+ Not misrepresent your qualifications, experience, or education to APICS or others you serve in a professional capacity; ‘* Respect and not violate the United States Copyright of all APICS materials, including but not limited to courseware, magazine articles and 6 @APIcs other APICS publications, APICS conference presentations, and CPIM, CSCP and SCOR-P examination resources. In this same spirit, you ‘must not violate the copyright of other organizations and individuals in your professional capacity; ‘© Not engage in or sanction any exploitation of one’s membership, ‘company, or profession; * Encourage and cooperate in the interchange of knowledge and techniques for the mutual benefit of the profession; ‘* Inyyour professional capacity, respect the fundamental rights and dignity of all individuals. You must demonstrate sensitivity to cultural, individual, and role differences, including those due to age, gender, race, ethnicity, national origin, religion, sexual orientation, disability, language, and socio-economic status; * _Inyour professional capacity, not engage in behavior that is harassing or demeaning to others based on factors including, but not limited to, age, gender, race, ethnicity, national origin, religion, sexual orientation, disability, language, or socio-economic status; ‘* Adhere to this Code of Conduct and its application to your professional work. Lack of awareness or misunderstanding of an ethical standard is not itself a defense to a charge of unethical cond © Contact the Ethics Committee when uncertain whether a particular situation of course of action violates the Code of Conduct; and '* Not to become the subject of public disrepute, contempt, or scandal that affects your image or goodwill Failure to abide by APICS Code of Ethics policy may result in sanctions up to and including decertification.APICS Certified Supply Chain Professional (CSCP) CSCP Subcommittee ‘Ann K, Gatewood, CFPIM, CIRM, CSCP (Chair) Gatewood Associates, LLC Nishat Ahmed, CPIM, CIRM, CSCP, CPM, M.C. Dean, Inc. Vinod Lall, Ph.D.,. CSCP Minnesota State University—Moorhead Robert Pinchot, CPIM, CSCP DuPont Eduardo A. Shelley, CFPIM, CIRM, CSCP Savite Tecnologia y Procesos ‘Susan A. Vowels, MBA, CSCP Washington College Scope of the Subject Matter Please read the introductory material in this ‘manual for essential information about the examination, APICS CSOP covers concepts, strategies, processes, tools, and technologies applied to ‘managing the end-to-end forward and backward flow of materials, information, and value in a supply chain. The subject matter is organized into three content area ‘Supply Chain Design This section addresses the concepts and strategies used for developing a supply chain strategy that aligns with business goals and corporate strategy, basic strategy tools, and techniques for implementation. It includes designing a supply chain for the flow of product, information and cash, the use of the SCOR® model, project management, and information technology. ‘Supply Chain Planning and Execution This section addresses the processes required to supply chain partners, reverse logistics procure and deliver goods and services, Including the scheduling and logistics of executing the plan, It includes the ‘management of demand and supply, relationship with, and waste management. ‘Supply Chain Improvement and Best Practices This section covers managing and balancing, supply and demand through measuring, analyzing, and improving supply chain processes. It addresses compliance with standards and regulations, the importance of sustainable best practices and social responsibility, and the assessment and mitigation of risk within the supply chain. ‘The successful candidate will be able to recognize and analyze specific supply chain situations and opportunities and select the appropriate approaches, tools, techniques, and technologies. The candidate will be able to define the actions necessary to implement, selected solutions. This includes an understanding of and the ability to manage: + the alignment of supply chain processes and capabilities with strategic business goals *+ organizational roles and infrastructures in the supply chain + material, information, and financial flows ‘+ intra- and inter-organizational relationships + the selection and use of technologies to enable effective processes management. In addition, the candidate preparing for the Certified Supply Chain Professional (CSCP) certification must have a fundamental understanding of the following key business concepts: + Business acumen (qualitative skills, math, statistics) + Ethical considerations (morals, character, habits) + Leadership (SCP Exam Content Manual 7APICS CSCP Content Three content areas have been designed to organize the APICS CSCP domain. The relative importance of these topics will vary among industries, but the figures given below show the percentage designated for each section on the exam, Diagnostic | Main topic | Percentage part. of exam T ‘Supply Chain 23% Design T ‘Supply Chain Planning and Execution 23% 7 ‘Supply Chain 34% Improvement and Best Practices Content Outline | Supply Chain Design ‘Supply chain design is an integral part of enabling an organization to compete and be profitable in today's dynamic business environment. The supply chain strategy should align with the organization's business strategy and plan, support the value proposition, and leverage core capabilites. Designing the supply chain builds upon the supply chain strategy through identifying business and customer requirements, identifying the desired future state, and then developing an actionable plan to close the gaps to reach the desired future supply chain design. ‘A. Develop the Supply Chain Strategy The supply chain strategy for companies with high performing supply chains should closely align with and enable the overall business strategy of the company. Achieving appropriate alignment requires an understanding of the forms of competitive advantage being pursued. It also requires an understanding of the organizational strategy, priorities and capabilities. Important processes include: + Aligning with the business strategy ‘* Creating the supply chain strategy BenPIcs, Knowledge and skills in this area include: 1. Inputs to supply chain strategy a. Business model Business strategy Business pian Value proposition Core capabilities Cost structure 3. Revenue model b. Competition cMarket conditions 4. Global perspectives OseNE 2. Resolving misalignment or gaps 3. Tools and techniques a, Macro and micro economic considerations b. Analysis of financial statements c. Strengths, weaknesses, opportunities and threats (SWOT) analysis d. Market research e. Network modeling and operations research f. Balanced score card (BSC) B. Design the Supply Chain Supply Chain Design involves making decisions on how to structure the supply chain ‘that supports and aligns with the organiza- tion's business strategy. This involves: making decisions on suppliers; location and capacity of plant, warehouses and distribution centers; and, distribution channels to move products to ‘customers. How information and data are managed, communicated, and the technology ‘employed is also planned. Sound project. management and effective communication is required. Important processes include: © Identifying customer and business. requirements. Identifying future state Performing gap analysis between current and future state * Developing action plan to close gapsKnowledge and skills in this area include: 1 Supply chain considerations a Flow of inventory, funds and information Network configurations Inventory location and level Product design ‘Supply chain technology ‘SCOR® model Fulfillment strategies considering market requirements 1. Responsiveness 2. Efficiency New product development requirement changes ‘Supply chain strategy ‘Supply chain network design ‘Supply chain network optimization Business considerations. Financial modeling Market research Product lifecycle stages Reverse supply chain Specialized supply chains (MRO, humanitarian and disaster relief) Collaboration with supply chain partners Project management considerations a. b. ©. a. e. Project initiation Project planning and design Project execution Project monitoring and controlling Project closure ‘Communication considerations a b. ©. 4. e. Identify purpose of communication Identity target audience(s) Identify communication channel(s) Create message(s) Ensure understanding/gather feedback Close the loop Information technology considerations a b. Role of technology in supply chain, management Information system architecture c._Use of information technology in the supply chain d. Comprehensive supply chain ‘management system fe. Need for timely and accurate data Electronic business considerations 1. Virtual organization enablement 2. Internet-enabled supply chains 3. E-commerce considerations 4, Business-to-business and business-to-consumer 6. Key technology applications a. Enterprise resources planning (ERP) systems. b. Advanced planning and scheduling (APS) systems . Supply chain event management (SCEM) d. Warehouse management systems (ws) e. Transportation management systems (TMS) 7. Data acquisition and management a. Data acquisition and ‘communications tools b. Interface devices c. Data communications methods d. Databases hierarchical/ relational/network e. Acquisition and use of data {Automatic identification technologies References: 1; 2 (chapters 11, 12, 13) 3 (chapters 1,2, 3, 4, 5, 6, 7); 4 (chapters 1, 2,11, 12, 14, 15, 16);5 (chapters 1, 2, 3, 4, 10}; 6 (chapters 1, 2, 6, 7, 8, 9); 8 (chapters 1, 3,5,6, 10, 11, 14, 15); 12 (SCP Exam Content Manual 9II. Supply Chain Planning and Execution ‘Supply Chain Planning isthe set of processes related to the estimation of future client ‘demand and its balance with capacity and supply, both from production and from suppliers. This planning can encompass one ‘or several trading partners, from the end ‘consumer to the raw material producer, including reverse logistics. Supply Chain Execution comprises the processes, such as procurement, manufacturing warehousing and transportation, required to control and give Visibility of the goods moving through the supply chain. Many of the knowledge and skill sets listed in each of the sections apply to both inbound and outbound processes. ‘A. Procure and Deliver Goods and Services. Procurement and delivery of goods and/or services operationalizes the supply chain design through the development and deployment of coordinated long-term and short-term planning for sourcing, acquisition, controlling, delivery, invoicing, and payment of goods and/or services. Important processes include: * Performing sales and operations planning (S&OP) * Developing supply chain personnet's knowledge, skills and abilities Developing supply chain infrastructure Performing short-term planning and scheduling Identifying logistical requirements Developing logistical capabilities to support delivery of goods and services ‘+ Executing the plans Knowledge and skills in this area include: 4. Currency considerations and funds flow Impact of currency selection Exchange rates effects Payment terms Invoicing considerations Cash-to-cash cycle time passe 10 @APICS Regulatory requirements a. Incoterms b. Customs 1. Importing considerations 2. Exporting considerations Bills of lading 4. Security regulation considerations Trade considerations a, Free trade zones b. Trading blocs Demand management a. Components of demand management 1. Planning demand 2. Communicating demand 3. Influencing demand 4. Prioritizing demand b. Demand prioritization 1. Time fences 2. Allocation of supply 3. Measures of customer service levels ©. Forecasting demand 1. Principles of demand forecasting Qualitative methods Quantitative methods Combination methods Measutes of forecast error Demand management over the product's lifecycle oeaen d. Demand management functional responsibilities and interfaces. 1. Product development 2. Marketing 3. Sales 4. Operations . Operations planning and control 1. Implementation of sales and ‘operations planning (S&OP) 2. Controlling priorities 3. Materials and inventory 4, Capacity managementSupply management a b. ce. d e. f & Total cost of ownership Make-versus-buy analysis Range of buyer-supplier relationships. Developing supply plans Supplier relationship management (SRM) Contracting Expediting Inventory management Inventory planning. 1. Locations of inventory 2. Levels of inventory Inventory control ‘L. Order quantity determinations 2. Ordering systems 3. Safety stock and safety lead time 4. Organization of storage locations 5. Methods of tracking inventory 6. Methods for assessing inventory accuracy Warehouse management b. Warehousing objectives and considerations Warehouse capacity forecasting and planning Manual and automated material handling processes Tradeoffs between warehousing and transportation processes Logistics and freight management a b. Flow of goods and information Use of logistics service providers 1. Contract considerations. 2. Contract rules Transportation objectives and considerations Modes of transportation and considerations for selection Transportation capacity forecasting and planning Expediting processes Delivery patterns. B. Manage the Relationship with Supply Chain Partners Understanding the market and the critical roles played by both the upstream and downstream supply chain partners are important to the success of the Supply Chain. Tailoring, aligning and managing the relationships with the supply chain partners will enhance the performance of the entire ‘supply chain. Important processes include: © Managing relationships with customers, ‘© Managing relationships with suppliers Knowledge and skills in this area include: 1. Segmentation a. Market. b. Customers and suppliers ©. Other supply chain partners 2. Customer relationship management (CRM) and supplier relationship management (SRM) ‘a. Customer and supplier selection b. Customer and supplier relationship types Negotiation Terms and conditions Contracts and enforceability Performance management Technology usage mmpeao C, Manage Reverse Logistics inoluding Return, Recall, and End of Life Managing reverse logistics and reverse supply chains involves understanding that product returns, repair, remanufacturing, end of life, and related topics are organic elements in the overall supply chain management execution process. Its also important to understand how reverse supply chains allow opportunities for cost avoidance and revenue generation while enabling compliance with regulations, regarding waste and hazardous materials. Important processes include: SCP Exam Content Manual 12‘© Identifying requirement of reverse ‘communication of these findings can logistics contribute to performance improvement. ‘+ Designing reverse strategy Important processes include: ‘+ Implementing reverse strategy eidcateae perience tas '* Analyzing performance Reverse supply chains require knowledge and * Improving performance skills associated with forward supply chains. re rae ea el ae tee Knowledge and skill inthis area include: 1. Reverse logistics 1. Supply chain metrics a, Activities supported a. Customer-focused metrics b. Design for reverse logistics b. Financial metrics ©. Benefits and costs ©. Operational metrics 2. Waste considerations 2. Sales and operations planning (S&OP) a. Waste hierarchy a, Reviewing performance b. Waste exchange . Evaluating demand levels ©. Hazardous waste . Evaluating supply capability d. Reconciling demand, supply, and References: 4; 2 (chapters 3, 4, 7, 8, 9, 10, financial plans 11, 14, 15); 4 (chapters 4, 6, 8, 10, 12, 16, 18); 6 (chapters 2, 5, 7);8 (chapters 4, 8, 9, 3. Continuous improvement philosophies 10, 12, 13); 12 a. Lean b. Six Sigma IIL Supply Chain Improvement and Best Practices Total quality management (TQM) 4d. Theory of constraints (TOC) Changing market requirements, new technologies, geopolitical shifts, weather- 4. Measuring and communicating related factors, and changes in availability performance of resources require supply chains to be a. Dashboards constantly evolving. Supply chains must be b. Scorecards continually improving by gathering key ©. SCOR® performance measures performance data, analyzing current 1. Planning demand and supply performance, and creating and 2. Sourcing goods and services implementing improvement plans. The 3. Producing goods and services ‘supply chain should ensure compliance 4. Delivering goods and services with existing standards, regulations, and 5. Planning for and processing apply sustainable best practices. Instead of returns only reacting to risk events, companies 4. Operational measures need to model, anticipate, and prevent e. Financial measures risk. 5. Measuring customer service levels, ‘A. Measure, Analyze, and Improve the Supply Cale Chain b. Lead time monitoring c. Order-status reporting Enhancing the competitiveness of a supply chain requires an understanding of the, 6. Change management techniques and tools of continuous a. Prepare for change improvement and the appropriate application b. Plan for change of each. It also requires an understanding of c. Execute change how to measure the performance and d. Monitor change capabilities of the supply chain and how the 12 @APICS‘Comply with Standards, Regulations, and ‘Sustainable Best Practices. ‘Managing globally dispersed sources of supply and demand requires an understanding of the standards and regulations of the jurisdictions in which goods and funds flow. In addition, designing and operating a supply chain requires an understanding of the concepts of, sustainable business practices and how to adapt and apply them to a specific supply chain. Important processes include: + Identifying applicable standards, regulations, sustainable best practices ‘+ Performing gap analysis for compliance * Developing and implementing an action plan Knowledge and skills in this area include: 1. International standards and regulatory ‘compliance a. import/export considerations b. Intellectual property rights ©. Licensing compliance 1. Software 2. Technology d. Global accounting standards e. Country specific accounting regulations Country and local labor laws. International labor considerations 2. Corporate social responsibility considerations a. Triple bottom fine 1. Short and long term economic performance 2. Environmental performance 3. Social performance b. United Nations Global Compact Global Reporting initiative (GRI) d. The Organization for Economic Cooperation and Development (OECD) Guidelines for multinational enterprises e. Social Accountability International ‘$4800 Guidelines f. Conflict Minerals 3. Social, environmental, safety, and quality accreditations and certifications a. ISO 14001 - environmental management systems b. 180 26000 - guidance for social responsibility c. $AB000 certification - social accountability d. ANSIZ.10 - occupational safety and health management systems e. 180 9004 certification ~ quality management systems C. Manage Risk in the Supply Chain Risk is inherent in supply chains and companies may go out of business due toa ‘major risk event. Instead of only responding to risk events, companies must be able to ‘model, anticipate and prevent risk events. {An understanding of the techniques to identify, mitigate, and manage risks is important for supply chain management and overall business success. Important processes include: ‘© Identifying the risks ‘© Assessing and classifying the risks '* Developing risk mitigation and ‘management pian ‘© Executing risk mitigation plan and ‘management plan Knowledge and skills in this atea include: 1. Risk identification a. Recognition and identification of different forms of risk b._ Risk of loss of tangible and intangible assets 2. Risk assessment and classification ‘a. Classification and prioritization 3. Risk response a. Mitigating and managing supply cchain risks b. Implementing risk mitigation and management plan SOP Exam Content Manual 134, Security and regulatory concerns a. Import and export requirements ‘compliance b. Benefits and costs of participating in security partnerships c. Benefits and costs of meeting sustainability regulations d. Product traceability and configuration management 5. Risk standards a. ISO 31000 ~ Risk management principles and guidelines b. 15034010 - Risk management ~ risk assessment techniques c. 180 Guide 73 ~ Risk management ~ vocabulary components References: 1; 2 (chapters 4, 5, 14, 16) 4 (chapters 1, 13, 18); 5 (chapter 11) 7 (chapters 2, 4, 5, 6, 7, 8, 9, 10, 13 8 (chapters 2, 10) 9; 10; 11; 12 Key Terminology {An understanding ofthe following list of terms is recommended. The lists intended to be thorough but not exhaustive. The candidate is also expected to be familiar with the definitions of terms identified in the content Cutline. Definitions of these terms can be found in the APICS Dictionary, 14th edition. A active tag advanced planning and scheduling (APS) alliance development anticipation inventories assemble-to-order automatic identification and data capture aoc) automatic identification system (AIS) available-to-promise (ATP) B balanced scorecard blanket purchase order buffer business intelligence business-to-business commerce (B2B) business-to-consumer sales (B2C) business process management (BPM) 14 @APICS c capable-to-promise (CTP) cash-to-cash cycle time collaborative planning, forecasting, and replenishment (CPFR) configuration management systom consortia trade exchanges (CTX) content management applications continuous replenishment cost of goads sold (COGS) cost of quality oross-docking cross selling customer relationship management (CRM) customer service ratio oycle time D database management system (DBMS) data warehouse define, measure, analyze, improve, control (OMAIC) process demand forecasting demand management demand planning demand pull demand shaping design for maintainability design for manufacturability design for manufacture and assembly (OFMA) design for quality design for remanufacture design for service design for six sigma design for the environment (DFE) design for the supply chain distribution inventory distribution requirements planning (DRP) E economic value added electronic commerce (e-commerce) electronic data interchange (EDI) electronic document electronic product codes (EPCs) ‘end-of-life management enterprise resources planning (ERP) environmentally responsible business environmentally responsible manufacturing environmentally sensitive engineeringF fill rate fourth-party-logistics (4PL) free trade zone (FTZ) G Global Reporting Initiative (GRI) global strategy localization H harmonized system classification codes horizontal marketplace 1 Incoterms, independent demand information system architecture innovative product interpiant demand inventory accuracy inventory optimization software inventory turnover inventory valuation inventory velocity inventory visibility 'S0 14000 Series Standards 'S0 26000 1S0 31000 J joint replenishment system joint venture K kaizen kaizen event kanban keiretsu key performance indicator (KPI) L landed cost legacy systems level of service level strategy lifecycle analysis line haul costs M make-to-order make-to-stock market demand market research market share master production schedule (MPS) ‘material requirements planning (MRP) mix forecast modular design strategy modular system multicountry strategy muttisourcing ° obsolescence ordering cost order losers order qualifiers order winners. outsourcing Pp Pareto analysis, partnership. passive tag peline inventory plan-do-check-action (PDCA) planning horizon portal private trading exchange (PTX) product differentiation pproduct family product life cycle management (PLM) project management pull system push system Q quality function deployment (QFD) quick response program (QRP) R radio frequency identification (RFID) rapid replenishment return on assets (ROA) return on investment (RO!) reverse auction reverse logistics reverse supply chain risk pooling risk register SCP Exam Content Manual 15