Krebs Products For The Coal Industry
Krebs Products For The Coal Industry
Krebs Products For The Coal Industry
COAL INDUSTRY
KREBS® Products
for the Coal Processing Industry
?? Ceramic Liners ......................15 FLSmidth Krebs Coal Spirals advanced design provide high capacity
?? DeSlime Cyclones...................17 with recessed cutter position and enhanced separation, reducing product
misplacement.
?? Coal Spirals............................18
?? Technequip Valves ................20 FLSmidth Krebs Technequip Knife Gate Valves provide reliable, long
wear life and a 100% bubble tight seal for fine coal slurries.
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Applications: 16 x 14 400
• Heavy Media Feed
• Dilute Media 18 x 16 450
• Classifying Cyclone Feed
20 x 18 500
• Thickener Underflow/ Slurry Line
24 x 20 600
28 x 26 700
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Technical - Specifications
Title
The Krebs millMAX™ pump millMAX™ Power Frame High Performance Centrifugal
design includes the following: • Heavy duty cast pedestal Gland Seal
• External bearing assembly • Large expeller diameter
Title
Casing - designed for minimum slurry
adjustment generates high suction level
• Wide bearing centers sealing capacity
turbulence
• Bulletsand even wear. Includes • Heavy duty shaft and bearings • Zero leakage while operating
integral wear ring, carrier, and adjustment
• Double clamp
• Bullets
screws for on-line adjustment and
elimination of suction side recirculation.
Title
High Radial Vanes
• Clears large solids
• Prevents solids from being
crushed
• Reduces pressure at the
eye of the impeller
External Jacking
Screws
• Four screws for
on-line clearance
adjustment
• Adjusted while the
pump is operating
• Adjusted six to
eight times during
the life of the wet
end
Adjustable
Wear Ring
• Wear ring takes
up clearance at
the impeller
• Adjusted during
operation
• Reduces suction
side recirculation
• Maintain
hydraulic
performance
Wide Clearance
• Dramatic reduction in
crushing of solids
• Increased wear life
• Reduce power consumption
2 x 1.5 50
3x2 80
4x3 100
6x4 150
8x6 200
10 x 8 250
12 x 10 300
14 x 12 350
16 x 14 400
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Krebs millMAX™ pumps, treat the cause of pump wear millMAX™ Power Frame
and loss of efficiency by virtue of improved hydraulic • Heavy duty cast pedestal
design and not with high-price materials of • External bearing assembly adjustment
construction. • Wide bearing centers
• Heavy duty shaft and bearings
Features
• Like other millMAX pump designs, the gravelMAX Reverse Taper Roller Bearings
pump features a patented on-line clearance • Increases effective load span to improve B10 life
adjustment • Bearing failure may be due to over greasing, but
• Much more robust wet-end components pumping action of taper rollers discharges grease
to the outside, preventing ingress of slurry or over
Benefits greasing of bearing cartridge
• Pump larger solids
• Maintain cyclone pressure longer
• Reduce the cost per ton
• Adjust pump while running Size Range (in) Metric (mm)
• Longer service life
6x4 150
8x6 200
10 x 8 250
12 x 10 300
14 x 12 350
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Pre-engineered ceramic tile resulting in very high wear life for Heavy Media Cyclones
10
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Krebs Model Feed Particle Dry Feed Capacity* Pulp Flowrate Head Equivalent
Designation Maximum Size (mtph) Range (m3/h) (meters)
Consult a Krebs Sales Engineer for sizing needs. Visit our website: www.flsmidthkrebs.com
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20
The Krebs gMAX inlet has been improved upon over • Operates at higher feed rates with the same
the Krebs involute feed inlet that had been the state- separation size achieved
of-the-art for over 40 years. The outer wall involute
entrance design pre-classifies the feed solids prior to • Can be retrofitted into existing installations to
entering the main body of the cyclone. The gMAX also boost throughput and /or produce finer
separations
includes an improved vortex finder design.
• Cone angles: 10.5 or 20 degrees available
Reduced turbulence within the inlet head results in less
misplacement of coarse material to overflow and Performance
dramatically increases wear life. This longer service life • gMAX classifying cyclones can handle 1/2” (13mm)
for the gMAX, due to premium cast ceramics in the top-size
cyclone, will greatly increase the time between cyclone
repair / rebuilds. • Capacities up to 50 STPH (45MTPH) per cyclone
gMAX hydrocyclones are available in sizes ranging 6” to 20” diameter with up to 1” thick replaceable liners.
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Title
• Bullets
• Bullets
KREBS gMAX Coal Classifying Cyclones - Typical Operating Parameters (U.S. Units)
Maximum Feed
Feed Particle Dry Feed Pulp Flow- Pressure Percent Solids
Krebs Model Effective Mesh
Maximum Range ** Rate Range* Drop Range
Designation of Separation
Size (stph)) (gpm) (psi) WT% VOL %
KREBS gMAX Coal Classifying Cyclones - Typical Operating Parameters (Metric Units)
Maximum Feed
Feed Particle Dry Feed Pulp Flow- Pressure Percent Solids
Krebs Model Effective Mesh
Maximum Range ** Rate Range* Drop Range
Designation of Separation
Size (mtph)) (m3/h) (kPa) WT% VOL %
Consult a FLSmidth Krebs Sales Engineer for sizing needs. Visit our website: www.flsmidthkrebs.com
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Consult a FLSmidth Krebs Sales Engineer for sizing needs. Visit our website: www.flsmidthkrebs.com
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CERAMIC MATERIALS
This has been the standard material used by Krebs for inlet
heads and cylinders and cones for over 30 years. This material
CR = Nitride Bonded Silicon Carbide has been modified over the years to improve the dimensional
consistency of the parts, but the basic composition has
remained unchanged.
Consult a FLSmidth Krebs Sales Engineer for material selections. Visit our website: www.flsmidthkrebs.com
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Used prior to flotation circuits, the deslime cyclone • Quick disconnect lower cone and apex assemblies
allows for removal of clays and inert material to the allow for rapid inspection and replacement
overflow. This reduces volume to flotation and increases
flotation residence time as a result. • Krebs offers custom “spider” and conventional
radial manifold designs to minimize footprint while
maximizing throughput
Performance
• Cyclone capacities from 95 to 300 gpm per unit
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• Integral product piping system which eliminates the need for open
launders
• New product boot design with vortex breaker for a longer wear life
Performance
• The GPX and CPX Coal Spirals are designed to produce a low ash
coal product at high efficiency while rejecting a high ash refuse
stream
• Spiral feed capacity is 2-3 STPH (1.8 - 2.7 MTPH) per start dependent
on raw coal quality and refuse amount to be discarded
• Increased capacity
Feed Berms
• Allows for low flow conditions without losing coal
Refuse Berms
• Used to ensure no coal loss on very high yield coals
Cleaner Berm
• Krebs will select appropriate style based on your
plant conditions
Transition Box
• Re-mixes Coal and Mids prior to final turns
• Allows for a better separation
• Refuse is bypassed to assure no product contamination
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Title
Did you know Options and Features
Technequip™
• Bullets knife gate valve is a heavy duty premium • Available in sizes from 2” through 48”
valve, designed for harsh service. • Dust Boot and Stem Cover on manual valves
• Bullets • Epoxy-coated Cast Ductile Iron Body
The valves are available with manual handwheel, bevel • Replaceable Wear Sleeves
gear, pneumatic, hydraulic, and electric actuators. • Retainer Flanges
Numerous accessories and options are available, • Open Body / Packing-less Design
including but not limited to, solenoids, limit switches, • Fluorocarbon coated stainless steel gate
junction boxes and alternate gate and elastomer • Bi-directional operation
materials. • Internal ring magnet on all composite air cylinders
• Frames can accept any type of actuator
Benefits • Pressure ratings available up to 740PSI
• Reliable operation
• Longer wear life Ideal for Coal:
• Open Body Design ejects material from the bottom • Pump suction valves
to ensure a 100% bubble tight seal • Cyclone isolation or distribution
Technology Center
FLSmidth Krebs
5505 W Gillette Road
Tucson, AZ 85743-9501
USA
Tel: +1 520 744 8200
Fax: +1 520 744 8300
E-mail: krebs@flsmidth.com
www.flsmidthkrebs.com
Copyright © 2014 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or
warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.