Water Heater

Feel the drive

e1
Thermo Top VEVO Parking Heater 00 0277
e1
Thermo Top V Parking Heater 00 0018

Upgrade documentation

VW Touran / Sharan
TDI
from Model Year 2011
Left-hand drive vehicle

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result in the
emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as
a result.
Specialist company training, technical documentation, specialised tools and equipment are
required to install and repair Webasto heating and cooling systems.
Only original Webasto parts must be used. For this, also see the catalog of air and water heat-
er accessories from Webasto.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required tech-
nical skills, or if you do not have access to the required technical documentation, tools
and equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
The initial startup is to be executed with the Webasto Thermo Test Diagnosis.
Webasto does not accept any liability for defects and damage that are attributable to installa-
tion by untrained staff.

Ident. No.: 9024029B_EN Fee Euro 10.00 © Webasto AG

 VW Touran / Sharan

Table of Contents
Validity 2 Connecting wiring harness 11
Upgrade kit 3 Connecting LED 14
Foreword 3 Remote option (Telestart) 14
General Instructions 3 Install upgrade 16
Special Tools 3 Installing digital timer 17
Explanatory Notes on Document 4 Install LED 17
Preliminary Work 5 Final Work 18
Electrical system 6 Adjusting passenger compartment monitoring 18
Fan control for manual air conditioning 7 Operating Instructions for End Customer 19
Automatic air-conditioning fan control 9

Validity
Manufacturer Model Type EG-BE No./ABE
VW Touran 1T e1 * 2001/116 * 0211 * ...
VW Sharan 7N e1 * 2007 / 46 * 0401 * ...

Engine type Engine model Output in kW Displacement in cm³

CAYC Diesel 77 1598
CFFB Diesel 103 1968

Vehicle and engine types, equipment variants and national specifications not listed in this upgrade doc-
umentation have not been tested. However, installation according to this upgrade documentation may
be possible.

9024029B_EN 2
 VW Touran / Sharan

Upgrade kit
Quantity Description Order No.:
1 Upgrade kit VW Touran / Sharan without serial Climatronic 9013728F
or
1 Upgrade kit VW Touran / Sharan serial Climatronic 9013729G
or
1 Upgrade kit VW Touran / Sharan without USB Climatronic 9015993D
or
1 Upgrade kit VW Touran / Sharan USB Climatronic 9015994D
and
1 Heater control See Price list

Foreword
This upgrade documentation applies to the VW Touran / Sharan TDI vehicles - for validity, see page 2
- from model year 2011 and later with factory-instaled auxiliary heaters, assuming technical modifica-
tions to the vehicle do not affect installation, any liability claims excluded. Depending on the vehicle
version and equipment, modifications may be necessary during installation with respect to this upgrade
documentation.

However, the stipulations in the "upgrade documentation" and "operating instructions" and the "instal-
lation instructions" for the heater must always be observed.
The corresponding rules of technology and any information from the vehicle manufacturer should be
observed during the installation work.

General Instructions
Installation should be carried out according to the general, standard rules of technology. Unless spec-
ified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses
using cable ties.
Sharp edges should be fitted with rub protection (split-open plastic hose).
Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329).
When installing an IPCU, check or adjust the corresponding settings before installation.

Special Tools
- Insertion aid

9024029B_EN 3
 VW Touran / Sharan

Explanatory Notes on Document

You will find an identification mark on the outside top right corner of the page in question to provide you
with a quick overview of the individual working steps.

Mechanical system

Electrical system

Software

Special features are highlighted using the following symbols:

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

Reference to general installation instructions of Webas-

to components or to the manufacturer's vehicle-specific
documents.

Reference to a special technical feature.

The arrow in the vehicle icon indicates the position on

the vehicle and the viewing angle.

9024029B_EN 4
 VW Touran / Sharan

Preliminary Work
WARNING!

- Open the fuel tank cap, ventilate the tank.

- Close the fuel tank cap again.
- Disconnect the battery "earth" or "ground" connection.
- Depressurise the cooling system.
- Copy the factory number from the original type label to the duplicate type label.
- Remove years that do not apply from the duplicate label.
- Attach the duplicate label (type label) in the appropriate place.
- Remove windscreen wiper
- Remove the coolant reservoir cap.
- Detach left and right wheel well trim, remove bumper (for a better installation of the Touran con-
nector X1 HG wire pin2)
- Detach intake silencer of the heater, remove intake manifold (Touran only)
- Remove the glove compartment.
- Remove the lower instrument panel trim on the front passenger side.
- Remove the left air outlet nozzle (only for better fitting in the Sharan)
- Remove driver's side instrument panel trim (Touran only)
- Remove lower A-pillar trim on the driver's side
- Detach the central electrical box.
- Remove upper A-pillar trim on the driver's side (only for Telestart)

Remove page 19 "Operating Instructions for End Customer" and add to the vehicle operating instruc-
tions.

9024029B_EN 5
 VW Touran / Sharan

Electrical system
Installation location of auxiliary heater Wiring harness routing in engine compartment
Install yellow (ge) wire in the original vehicle cor-
1 Heater rugated tube 3 to the heater.
1 Original vehicle protective rubber plug in pas-
senger compartment
2 Original vehicle protective rubber plug in en-
gine compartment

2
3

1 1 2

Wiring har-
ness rout-
ing
diagram

1 1

2 3 4

Wiring harness routing in passenger compartment Digital timer

1 Yellow (ge) wire 1 Digital timer

9024029B_EN 6
 VW Touran / Sharan

Fan control for manual air conditioning

Webasto VW
Option Einstelluhr Option Telestart
30
15 Wiring dia-
gram
HG VWU Tele
F2 F1 F33
X1 2 1 2 4 3 1 2 6 3
sw 4,0²
sw
rt/sw
0,5²
!
br
*
rt/sw rt/sw
ge ! sw 4,0²

br T5 5

ge ge GS
0,5²
T5 4 1 2 3
sw sw sw
0,5²

rt/ge
4,0²
sw br

LED*
86 87 87a rt +
4,0²
GM M WG
K3 br
1,5² -
85 30
sw
4,0²
br

31

Webasto components Vehicle components Colours and symbols

HG TT-V heater GM Fan motor V2 rt red
X1 8-pin heater connector GS Fan switch J301 ws white
F1 1A fuse T5 Connector J301 sw black
F2 25 A fuse WG Resistor group N24 br brown
Legend
K3 Fan relay F33 40 A fan fuse ge yellow
VWU Digital timer
Tele Telestart receiver
LED* LED diode as single
heater control only for
Telestart * Only for digital timer and
Telestart.
Insulate wire ends and
tie back
X Cutting point
Wiring colours may vary.

9024029B_EN 7
 VW Touran / Sharan

Insert socket K3 relay 1 into free slot and se-

cure it with two cable ties 2 on the relay carrier.

Installing
socket K3
1 relay

2 2 5
1 K3 relay

Connect-
ing K3 re-
1
lay

1 2 3 Connection to fuse carrier 3.

Produce connections as shown in wiring dia-
gram.

1 Black (sw) wire on fan motor

2 Black (sw) wire of F33 fuse Connec-
4 Red (rt) wire K3/87a tion to fuse
5 Black (sw) wire from K3/30 carrier

4 7

1 2 3 Connection to fuse carrier 3.

Produce connections as shown in wiring dia-
gram.
Insert fuse F1 1A and F2 25A.
A bridge must be created from base 4 for the
slot for F1, F2, if no free socket is available for Connec-
terminal 30. tion to fuse
carrier
1 Insert red/black (rt/sw) into free socket of
terminal 30
2 Insert red/yellow (rt/ge) into free socket of
terminal 30

4 8

9024029B_EN 8
 VW Touran / Sharan

Automatic air-conditioning fan control

Webasto VW
Option Einstelluhr Option Telestart
30
15 Wiring dia-
gram
VWU Tele
HG
F2 F1 1 2 6 3
X1 2 1 2 4 3

!
GR
rt/sw
0,5² 2
T6t
sw
rt/sw rt/sw br
*
sw/ws
ge
! 0,35²

br
sw
ge 0,5²
ge
0,5² rt
0,5²
bl sw sw sw
0,5² 0,5² sw/ws
0,35²
sw br

LED*
86 87 87a IPCU E
T16f 15
A
K3
85 30 KB
86 85
sw/bl
0,5²
br br
br 0,5² 1,5²
31

Webasto components Vehicle components Colours and symbols

HG TT-V heater GM Fan motor rt red
X1 8-pin heater connector GRs Fan relay ws white
F1 1A fuse GRr Fan controller sw black
F2 1A fuse KB A/C control panel br brown
Legend
K3 Fan relay Fx Fuse gn green
VWU Digital timer bl blue
Tele Telestart receiver ge yellow
LED* LED diode as single
heater control only for
Telestart
IPCU Pulse width modulator * Only for digital timer and
IPCU adjustment values: Telestart.
Duty cycle: 30% Insulate wire ends and
Frequency: 400Hz tie back
Voltage: 8V X Cutting point
Function: High side Wiring colours may vary.

9024029B_EN 9
 VW Touran / Sharan

1 2 Insert socket K3 relay 1 and socket IPCU 2

into free slots and fasten on the relay carrier
with two cable ties 3 each.

Installing
socket K3
relay

3 3 3 3 9

1 2 1 K3 relay
2 IPCU

Connect-
ing K3 re-
lay and
IPCU

10

1 Connection to fuse carrier 2.

Produce connections as shown in wiring dia-
gram.
Insert fuse F1 1A and F2 1A.
Proceed as in the manual air conditioning
system, if free slots are not available. Connec-
tion to fuse
1 Insert red/black (rt/sw) into free socket of carrier
terminal 30
3 Insert blue (bl) wire into free socket of ter-
2 minal 15

3 11

1 2 Connection on connector T16f 5 A/C control

panel. Produce connections as shown in wir-
ing diagram.

1 Black/white (sw/ws) wire from fan controller

2 Black (sw) wire of IPCU/A Connect-
3 Red (rt) wire of IPCU/E ing A/C
4 Black/white (sw/ws) wire from connector T16f control
Pin 15 panel

5 4 3 12

9024029B_EN 10
 VW Touran / Sharan

1 Connecting wiring harness

Earth wire

Figure shows Touran.

Produce connections as shown in wiring dia- Earth con-
gram. nection
1 Brown (br) earth wire
2 M5x16 bolt, flanged nut, existing hole

2 13
Figure shows Sharan.
Produce connections as shown in wiring dia-
gram.

1 M6x20 bolt, flanged nut, existing hole

1 2 Brown (br) earth wire Earth con-
nection

2 14

1 Route yellow (ge) wire to the heater

Install yellow (ge) wire to the heater with the

aid of an insertion aid.

1 Yellow (ge) wire Routing

yellow (ge)
wire

1 15

1 1 Yellow (ge) wire

Routing
yellow (ge)
wire

1 16

9024029B_EN 11
 VW Touran / Sharan

1 1 Yellow (ge) wire

Routing
yellow (ge)
wire

17

1 Route yellow (ge) wire 2 through original ve-

hicle protective rubber plug 1 in the coolant
reservoir, use insertion aid.

2
Routing
yellow (ge)
wire

18

1 2 Route yellow (ge) wire 1 through original ve-

hicle protective rubber plug 2 in the engine
compartment, use insertion aid.

Routing
yellow (ge)
wire

19

1 2 Route yellow (ge) wire2 in the original vehicle

corrugated tube 1 to the installation location
of the heater.

Routing
yellow (ge)
wire

3 20

9024029B_EN 12
 VW Touran / Sharan

1 Connect yellow (ge) wire

Touran only.
Remove intake manifold and intake silencer.

1 8-pin connector to heater

Discon-
necting
connector

21
Figure shows Sharan.
Disconnect 8-pin connector 1 from the heater.
Remove sealing plug from pin 2. Pull out lock 2.
Insert yellow (ge) wire 3 in socket 2. Close lock.
3
Connect-
ing heater
2

1 22

1 Figure shows Sharan.

Connect 8-pin connector 1 on the heater.

Touran only.
Re-install intake manifold and intake silencer.
Inserting
connector

23

9024029B_EN 13
 VW Touran / Sharan

1 1 Connecting LED
Connection to timer connector 5.
Produce connections as shown in wiring dia-
gram.
Connect-
2 1 Black (sw) wire of timer connector ing LED
2 Brown (br) wire of timer connector
5 3 Brown (br) wire of LED
4 Black (sw) wire of LED
3

2 4 24

Remote option (Telestart)

rt
sta
Tele
When simultaneously installing the digital timer,
the black (sw) 0.5 mm 2 wire on socket, pin 3,
must be cut off approx. 50 mm before the Tele-
start connector and must be insulated on both Connect-
wire ends. ing receiv-
er
Black (sw) 0.5 mm2

1
2
3

Pin 3

1 2 Touran

Drill out bracket 3 to 6.5 mm dia. at position 1

and angle down by 90°.
WARNING!
The receiver is not programmed until after the
Installing
software installation.
receiver
1 Flanged nut, existing stud bolt
2 Receiver

3 25

1 2 Sharan

WARNING!
The receiver is not programmed until after the
software installation.
Installing
1 Receiver
3 receiver
3 M5x16 bolt, large diameter washer, flang-
ed nut, existing hole

26

9024029B_EN 14
 VW Touran / Sharan

1 All vehicles

1 Antenna

Installing
antenna

27

1 2 Only with Telestart T100 HTM

1 Temperature sensor T100 HTM

2 Original vehicle bolt

Installing
tempera-
ture sensor

28

9024029B_EN 15
 VW Touran / Sharan

Install upgrade

- Connect vehicle battery

1 2 Use a free interface (serial or USB) for the

communication structure for the heater con-
trol unit.
5 1 Serial connecting line
2 USB connecting line (here already con- Accesso-
nected to the diagnostis adapter) ries for in-
4 3 Positive and earth wire (not used) stallation
4 Adapter wiring harness to clock connector
5 Dongle for connecting to the laptop (paral-
lel illustration)

3 29
Warning:
The program of the Webasto diagnostics tool
must be closed on your PC.

1 Connector of wiring harness of digital timer

2 2 Adapter connector Creating
connection

30

Starting from Windows Explorer. Start the CD

- Start upgrade program with "Upgrade.exe" - - Insert CD
- Select language - Select language
- Follow menus - Follow menus
Disconnect connection after message "Upgrade successful".

9024029B_EN 16
 VW Touran / Sharan

1 Installing digital timer

Touran

1 Digital timer
Installing
digital tim-
er

31

1 Sharan

1 Digital timer

Installing
digital tim-
er

32

1 Install LED
Touran

1 LED
Installing
LED

33

1 Sharan

1 LED

Installing
LED

34

9024029B_EN 17
 VW Touran / Sharan

Final Work
WARNING!
Mount removed parts in reverse order.
Secure all loose cables using cable ties.
Spray the heater components with anti-corrosion wax (Tectyl 100K, Order No. 111329).

- Set the digital timer, teach the Telestart

- Make settings on A/C control panel according to the "Operating Instructions for End Cus-
tomer".
- Place the "Switch off parking heater before refuelling" sticker near the filler neck.

Adjusting passenger compartment monitoring

Adjustment of passenger compartment monitoring with VAG Tester.
Reduce the sensitivity of the passenger compartment monitoring to 50% under the menu "Guided func-
tions" The adjustment is completed after storing the new setting.

Feel the drive

Webasto AG
Postfach 80
D-82132 Stockdorf / Germany
National Hotline: 01805 93 22 78
(14 Cent aus dem deutschen Festnetz)
Hotfax: 0395 5592 353
Hotmail: hotline@webasto.de
http://www.webasto.de

9024029B_EN Printed in Germany 08/2011 Printing: Steffen 18

 VW Touran / Sharan

Operating Instructions for End Customer

Please remove page and add to the vehicle operating instructions.

Note:
We recommend matching the heating time to the driving time.
Heating time = driving time
Example:
For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time
of 20 min.

Before parking the vehicle, make the following settings:

3 1 1 Air outlet to windscreen

2 Set temperature to "max."
3 Set fan to level "1“ or max. "2"

Manual air
condition-
ing

2 35

1 1 Air outlet to windscreen

2 Set temperature on both sides to "HI“

Automatic
air-condi-
tioning

2 2 36

9024029B_EN 19