SOLIDWORKS Home Lifestyle Whitepaper
SOLIDWORKS Home Lifestyle Whitepaper
SOLIDWORKS Home Lifestyle Whitepaper
FURNITURE
LEISURE GOODS
FASHION BRANDS
THE CONSUMER
Remington Products Case Study
1
INTRODUCTION
FURNITURE
Today’s consumers are more discerning and fickle about home and Flexsteel Case Study
lifestyle products. There are so many more places to shop, and
consumers have become more social-media savvy, posting product
HOME AND GARDEN
reviews and sharing information in ways that can make or break a
product. Satisfying increasingly higher customer expectations puts Bresslergroup Case Study
pressure on manufacturers of home and lifestyle products to deliver
higher quality, more innovative products faster and more cost-
LEISURE GOODS
effectively, contributing to specialization and the segmentation of the
broader consumer products market into six distinct market segments. Robot Bike Co. Case Study
challenges that can be overcome through the greater Mary Kay Case Study
automation and collaboration of smart product development
and manufacturing. With these tools, home and lifestyle HARD GOODS RETAIL
product manufacturers can achieve the time savings, cost Camelbak Case Study
reductions, improved quality, and increased innovation
that exceed growing customer expectations and create a SOFT GOODS RETAIL
competitive advantage. Remington Products Case Study
2
INTRODUCTION
Consumers of home and lifestyle products have become much Brand market segments include furniture, home and garden, leisure
HOME AND GARDEN
more demanding than in years past. Often referred to as “the goods, and fashion brands, while brand/retail market segments
rise of the consumer,” this trend stems from the greater access include hard goods retail and soft goods retail. Manufacturers in Bresslergroup Case Study
consumers have to product information online—especially each of these spaces face not only demands for product innovation
through social media—as well as from a steadily increasing and differentiation but also consumer expectations for greater
LEISURE GOODS
number of shopping and purchasing options. Today’s consumers customization, new experiences based on technology, faster times-
want something new or different—products that make them to-market, and cost reductions to make products more affordable. Robot Bike Co. Case Study
feel like they were made for them or with a clear purpose.
Innovating products that create a buzz and brand status in To meet these requirements, home and lifestyle product FASHION BRANDS
the marketplace—and differentiate brands—has always been a manufacturers are moving from supply chains optimized for high
challenge for home and lifestyle product manufacturers. With volume to value chains optimized for flexibility, a transition that can Mary Kay Case Study
the additional challenges posed by the changing home and be facilitated through the use of smart product development and
lifestyle product consumer, as well as market segmentation manufacturing technologies, which are characterized by integration, HARD GOODS RETAIL
and specialization, manufacturers need to develop innovative automation, and flexibility. By leveraging investments in smart,
Camelbak Case Study
products faster and better, and at less cost than competitors to integrated product development and manufacturing tools, such as the
remain successful. integrated SOLIDWORKS 3D product development system, home and
lifestyle product manufacturers can improve operational efficiency, SOFT GOODS RETAIL
Emerging technologies, greater product customization, increase market share, grow profit margins, and deliver the improved
Remington Products Case Study
products and experiences that consumers now demand. This ebook
and new markets have divided what was once a single
explores the impact of the rise of the consumer and segmentation
home and lifestyle products manufacturing market into on the home and lifestyle products market, the challenges that these SOLUTIONS
six distinct segments—four that involve brands and two manufacturers face, and the ways that investments in an integrated
that apply to brands and retailers. 3D product development system like SOLIDWORKS can help you
CONCLUSION
transform these challenges into opportunities.
3
INTRODUCTION
FURNITURE
LEISURE GOODS
FASHION BRANDS
Today’s more informed consumers want to plan the look and But furniture makers can use integrated product development
SOFT GOODS RETAIL
feel of their homes before they purchase the furniture that and online configuration tools to achieve the flexibility that
complements their vision. Not content with buying and taking Remington Products Case Study
home furniture to see how it will appear, they want the ability
allows consumers to visualize and configure their products to
to try out or virtually “test-drive” different types of furniture their specific tastes.
SOLUTIONS
before making a purchasing decision. They also want their
furniture more personalized, with color, upholstery, and style Automation can then drive manufacturing on demand as well
choices particular to their tastes. Clearly, furniture manufacturers as production and inventory decisions. A fully integrated, highly CONCLUSION
cannot produce furniture pieces and collections that meet every collaborative product development and manufacturing environment can
customer whim or desire. increase development speed, advance process automation, and inspire
innovation, resulting in shorter design cycles, reduced development
costs, and consistent quality.
4
INTRODUCTION
…A CASE IN POINT
FURNITURE
FURNITURE DEVELOPMENT
HOME AND GARDEN
AT FLEXSTEEL INDUSTRIES
Bresslergroup Case Study
business, and grow market share. That’s why we decided to custom-configured seating business model.
move to 3D.” CONCLUSION
FURNITURE
LEISURE GOODS
FASHION BRANDS
As with the furniture market segment, consumers of home and Home and garden product manufacturers, like furniture
SOFT GOODS RETAIL
garden products are increasingly wanting to understand and makers, can use integrated product development and
visualize how furnishings and other home-related products fit Remington Products Case Study
within their home décor or how garden products will look in
online configuration tools to achieve the flexibility that
their gardens, yards, and outdoor spaces without having to buy enables customers to configure and visualize their own
SOLUTIONS
different products and lug them home for visualization, only customer furnishings.
to return them later. Like furniture shoppers, home and garden
product consumers want to try out or virtually “test-drive” A fully integrated, highly collaborative product development and CONCLUSION
furnishings, appliances, and garden products. For example, manufacturing environment can provide the automation, agility, and
they might want to configure and visualize a garden shed using flexibility that these manufacturers need to continue to be successful.
online configuration technology to see how it looks in their
own garden.
6
INTRODUCTION
…A CASE IN POINT
FURNITURE
7
INTRODUCTION
FURNITURE
LEISURE GOODS
FASHION BRANDS
The growing leisure goods market segment spans a wide range To meet their expectations and build brand loyalty, leisure
SOFT GOODS RETAIL
of products, encompassing any product used for entertainment, goods manufacturers need to shorten design cycles and
recreation, or tourism. This market segment has specialized Remington Products Case Study
segments within it, with products ranging from bird-watching
speed time to market without sacrificing safety or quality.
binoculars, kayaks, and musical instruments, to custom bicycles,
With an integrated, smart product development and manufacturing SOLUTIONS
exercise equipment, and luggage. A consumer’s natural affinity
system, leisure goods manufacturers can achieve these goals while
for these types of products based on his or her interests can lead
simultaneously elevating their ability to support customer requests
to high levels of consumer loyalty to a specific brand, but only CONCLUSION
for customization.
as long as the brand manufacturer consistently delivers quality,
innovative products at a good price faster than the competition.
Leisure goods customers value safety, reliability, and the addition
of innovative new features at regular intervals.
8
INTRODUCTION
…A CASE IN POINT
FURNITURE
Passion fuels innovation, and friends who met at the University Bresslergroup Case Study
of Bath—drawn together by their fervor for mountain biking—
have transformed that passion into the development of the
LEISURE GOODS
ultimate mountain bike frame. With the ability to leverage
additive manufacturing techniques to make optimized Robot Bike Co. Case Study
titanium lugs—impossible to manufacture with conventional
machining—and online configuration capabilities, Robot Bike
FASHION BRANDS
Co. has made it possible for customers to tailor bike designs to
SOLIDWORKS, and the tools allow us to ensure such high levels
individual dimensions. Mary Kay Case Study
of quality, that we offer a lifetime guarantee,” Haythornthwaite
explains. “This solution has enabled us to design our lugs in such
Because creating a parametric model to drive design
a way that titanium doesn’t reach its fatigue point, validating HARD GOODS RETAIL
configurations and optimizing bike frame topology to
durability and extending bike frame life indefinitely.”
reduce mass and weight and dial-in stiffness were critical Camelbak Case Study
requirements, Robot Bike Co. chose SOLIDWORKS 3D
By choosing SOLIDWORKS, Robot Bike Co. delivered custom-
design software as its development platform and integrated SOFT GOODS RETAIL
engineered mountain bike frames in weeks versus months;
SOLIDWORKS Solution Partner GRM Consulting Ltd.’s
supported online configuration of 250,000 mountain bike size Remington Products Case Study
TruForm® SW topology optimization software. “SOLIDWORKS
and style combinations; cut rocker mass by 27 percent and stress by
provides everything we need as a startup,” CEO Ed
50 percent, while increasing torsional stiffness; and revolutionized
Haythornthwaite stresses. “It’s affordable, supports SOLUTIONS
the use of titanium additive manufacturing for mountain bike
automated design configurations, and includes the finite
frame lugs.
element analysis [FEA] tools that we need to drive topology
CONCLUSION
[external shape] optimization with TruForm.
READ THE WHOLE STORY
“The combination of SOLIDWORKS and TruForm enables To read the full Robot Bike Co. story,
us to develop the lightest, most efficient parts for our bikes click here.
with the optimal stiffness. TruForm works so neatly inside
9
INTRODUCTION
FURNITURE
LEISURE GOODS
FASHION BRANDS
Fashion brands, goods, and accessories are the largest segment To maintain and grow consumer loyalty, fashion brand
SOFT GOODS RETAIL
within the home and lifestyle market. As with leisure goods, manufacturers need to continually deliver quality, innovative
brand loyalty is particularly strong in this category, which Remington Products Case Study
includes everything from clothes and shoes to handbags and
products and product features before their competitors.
cosmetics. However, as consumers gain more information and
Fashion brand customers value design aesthetics and quality. Cost and SOLUTIONS
become more discerning, the appeal of brand status is gradually
customization are also becoming important factors as consumers who
giving way to brand substance, with younger consumers more
once gladly paid a premium for fashion brand status are increasingly
likely to be interested in new, up and coming, innovative brands CONCLUSION
seeking value in their fashion purchases. To satisfy customer
than older, more conventional and traditional brands.
expectations and grow brand loyalty, fashion brand manufacturers
need to accelerate time to market while improving quality,
objectives for which an integrated, smart product development and
manufacturing system is an effective solution.
10
INTRODUCTION
…A CASE IN POINT
FURNITURE
Mary Kay Inc. has produced successful cosmetic products that Bresslergroup Case Study
offer rewarding opportunities for more than 50 years. Today,
Mary Kay is a top beauty brand—with $4 billion in global
LEISURE GOODS
annual sales—and a direct seller of cosmetic products in more
than 35 markets worldwide. Robot Bike Co. Case Study
11
INTRODUCTION
FURNITURE
LEISURE GOODS
FASHION BRANDS
Hard goods retail refers to the retailers and combination Retailers are addressing this growing need partly by adding “digital
SOFT GOODS RETAIL
retail/brands that market and sell hard goods, a category that walls” to their physical stores, allowing them to showcase a much larger
encompasses a broad range of products, including many of the selection of products and providing many more choices for consumers. Remington Products Case Study
home and lifestyle products previously addressed in this paper, Hard goods retailers are also employing 3D visual merchandising to
such as furniture, appliances, tools, electronics, jewelry and visualize and plan their store layouts to provide a consistent shopping
SOLUTIONS
sporting goods. experience across all stores, a process that can be facilitated and
accelerated through the use of a smart, integrated product development
For retailers in this space, new customer experiences and manufacturing system. CONCLUSION
12
INTRODUCTION
…A CASE IN POINT
FURNITURE
PRODUCT DEVELOPMENT
HOME AND GARDEN
AT CAMELBAK
Bresslergroup Case Study
Ever since founder Michael Eidson filled an IV bag with water,
stuck it in a tube sock, and strapped it on his back to compete in LEISURE GOODS
the Hotter‘n Hell Hundred bike race in Texas in 1988, CamelBak
Products, LLC has innovated unique ways to stay hydrated. Robot Bike Co. Case Study
FURNITURE
LEISURE GOODS
FASHION BRANDS
Soft goods retail covers the retailers and combination retail/ Soft goods consumers are even more interested in trying out
SOFT GOODS RETAIL
brands that market and sell soft goods, such as clothing, linens, and visualizing how a product will look than are hard goods
and bedding. Improved, unique shopping experiences are just as Remington Products Case Study
important, if not more important, for soft goods retailers as they
customers, and also want the ability to personalize and
are for retailers of hard goods. In fact, consumers in this market customize soft good products.
SOLUTIONS
category are even more interested and susceptible to the use of
technology to transform a shopping trip from a visit to the local Soft goods retailers are responding to these market demands by
mall into an online, digital experience with virtual dressing operating both physical and virtual stores, and leveraging the product CONCLUSION
rooms and custom-fitting analysis capabilities. design data and imagery that is generated by an integrated product
development and manufacturing system to meet these requirements.
14
INTRODUCTION
…A CASE IN POINT
FURNITURE
How does a U.S.-based fabricator of foam cushioning products Bresslergroup Case Study
for the footwear industry succeed amid an onslaught of low-
cost global competition? Remington Products Company
overcame the challenges related to the flight of manufacturing LEISURE GOODS
to overseas suppliers by becoming more efficient, and Robot Bike Co. Case Study
expanding beyond its traditional OEM business as a supplier
of footwear products.
FASHION BRANDS
development more efficient. Remington’s engineers also believed
The course the company ran to greater productivity and Mary Kay Case Study
that SOLIDWORKS would help them speed time to market and
business expansion required a new product development
control costs by providing the right mix of design and mold
solution. Remington Products needed to be faster, more
development tools. HARD GOODS RETAIL
innovative, and more responsive to develop successful lines
of OEM and after-market products—in markets as new and Camelbak Case Study
“We have realized tremendous efficiency gains in design and mold
varied as medical, sporting goods, military, industrial, apparel,
development since moving to SOLIDWORKS,” Smicklevich says.
packaging, automotive, electronic, and consumer products. SOFT GOODS RETAIL
“We are creating designs and making molds faster, and the quality
of our molds is improving. We have had a really good experience
“Our business consists of working with customers to create Remington Products Case Study
with SOLIDWORKS.”
inserts, cushions, and protective products using proprietary
materials,” explains Engineering Manager Mickey Smicklevich. SOLUTIONS
By choosing SOLIDWORKS, Remington Products shortened its design
“We need to create prototypes quickly and use them to drive
cycles by 25 percent, improved time to market by 20 to 25 percent,
our mold-making operations, which range from compression
reduced scrap/rework costs by 15 to 20 percent, and expanded CONCLUSION
molds for foam, to molds for expanded urethane. To succeed,
beyond its traditional OEM footwear business.
we need to be better, faster, and more responsive than
the competition.”
READ THE WHOLE STORY
Remington Products chose SOLIDWORKS Professional To read the full Remington Products story,
software because it is easy to use and makes product click here.
15
Please note:
This file may require further electronic production work for
appropriate final output of design, in particular the drop shadow.
IN SOME PRINTING PRODUCTION APPLICATIONS THE DROP
INTRODUCTION
FURNITURE
LEISURE GOODS
SOLUTIONS
FASHION BRANDS
of consumer expectations; market segmentation; increasing efficiently, develop more innovative products and processes,
specialization; and the need for innovation, automation, and define new business models and market opportunities. LEISURE GOODS
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Robot Bike Co. Case Study
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Mary Kay Case Study
cost-effectively, in order to build and maintain brand loyalty. customer experiences and cementing brand loyalty.
To find out what’s new in SOLIDWORKS product development and learn more about how integrated SOLIDWORKS solutions Camelbak Case Study
can help your company take advantage of the opportunities presented by the segmenting home and lifestyle products
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CONCLUSION