Mathcad - C06-C8 PDF

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The document details the design of a moment connection between a column and beam. Various structural elements such as end plates, stiffeners, and welds are designed to resist the applied loads.

The structural elements being designed include a cap plate, web plates, stiffeners, and end plates to strengthen the column and facilitate the beam-to-column connection.

The loads considered in the design are an axial force of 110kN, a vertical shear of 900kN, and a bending moment of 380kNm applied to the connection.

Client : Date : DEC-05

Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C8/1

CONNECTION C06-C8 (Moment connection with haunch to stiffened column,


analysed using a couple force)
LOADS

Moment Mz := 380kN ⋅ m

Vertical shear Fv := 900kN


300x10 THK CAP PLATE 2 Nos 25 THK FLANGE BACKING PLATES (TACK WELDED)
Axial force Fa := 110kN
15mm PREP.PPBW

HE 500A
HE 320A

110

70
70

A A
140

8
8
140
140

950
140
140

70

HAUNCH O/O HE 500A


70

800
150

220 x 25 THK END PLATE


BOLTS @ 120 X/CRS

2 Nos 140x20 THK STIFFENERS


220X10 THK WEB PLATE(10CFW)
N/S ONLY
(TYP)
42

120

SECTION A-A
NOTES:-

All bolts are M30 Grade 8.8.


All welds are 6mm CFW,UNO
All main steel & fittings are S275

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C8/2

Sectional properties

Column Dc := 310 ⋅ mm Wc := 300 ⋅ mm Tc := 15.5 ⋅ mm tc := 9 ⋅ mm dc := 225mm rc := 27 ⋅ mm


HE 320A
2
Beam Db := 490 ⋅ mm Wb := 300 ⋅ mm Tb := 23 ⋅ mm tb := 12 ⋅ mm rb := 27 ⋅ mm Ab := 19800mm
HE 500A

Haunch o/o Dh := 490 ⋅ mm Wh := 300 ⋅ mm Th := 23 ⋅ mm th := 12 ⋅ mm rh := 27 ⋅ mm


HE 500A
'

Material Properties
N
Design strength of S275 material py275 := 275 ⋅
up to & including 16 thk 2
mm

N
Design strength of S275 material py265 := 265 ⋅
beyond 16thk , up to and including 2
mm
40mm thk
N
Design Strength of Weld pw := 220
2
mm

Bolts

Bolt diameter d := 30mm

Diameter of hole Dh := 33mm

Number of bolt rows nr := 6

Number of bolt columns nc := 2

Total number of bolts n := 12

Shear Capacity of bolt Ps := 210kN

Tension Capacity of bolt Pnom := 252kN

Distribution of loads for bolt check


Mz
Max.Tension Force in top/haunch T := T = 410.7 kN
flange due to moment ⎛ Tb Th ⎞
⎜ 950mm − −
⎝ 2 2 cos ( 30deg) ⎠
T
Max.Tensile Force in top/bottom Ftm := Ftm = 205.4 kN
most bolts due to moment nc

Fa
Tension per bolt due to axial Fta := Fta = 9.2 kN
n

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C8/3

Total tension per bolt due to moment Ft := Ftm + Fta Ft = 214.5 kN


& axial

Fv
Vertical Shear per bolt Fs := Fs = 75 kN
n
Fs Ft
Combined tension and shear Ratio := + Ratio = 1.21
Ps Pnom

Ratio(1.21 ) < 1.4 : Therefore O.K.

Weld between beam web and end plate


71.8
Available length of weld for shear Lw := 2 ⋅ ( 780mm) Lw = 1560 mm

Fv

49
kN
Shear per mm FL := FL = 0.577

70
Lw mm

Dispersion length Ld := 190.8mm

Ft kN
Tension per mm FT := FT = 1.124
Ld mm

2
⎛ FT ⎞ kN
Resultant force per mm R := ⎜ + FL
2
R = 1.069
⎝ 1.25 ⎠ mm

R
Size of weld required s := s = 6.94 mm
pw ⋅ 0.7

Adopt 8 mm CFW

Check for bending capacity of end plate


Bolt gauge g := 120mm

Weld between beam web & end plate s := 8mm

Ft ⎛g tb ⎞
Moment Me := ⋅⎜ − − 0.8s Me = 5.1 kN ⋅ m
2 ⎝2 2 ⎠

Me ⋅ 6
Thickness of end plate required treq := treq = 24.61 mm
py265 ⋅ Ld

Adopt 25mm thick end plate

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C8/4

Thickness of end plate tp := 25mm

Width of end plate wp := 220mm

Stiff bearing width at top & bottom b1 := wp b1 = 220 mm


flange

Area of beam section within


stiff bearing width
Abs := Ab − ⎡2Tb ⋅ Wb − b1 ⎤
⎣ ⎦ ( ) Ab = 19800 mm
2

b1 ⋅ Tb
Compressive force on beam Fca := ⋅ Fa Fca = 34.5 kN
top/bottom flange due to axial in Abs
beam
Max. compression in top Fc := T + Fca Fc = 445.2 kN
flange of beam due to moment and
axial
Haunch slope from horizontal θ := 30deg

T
Max. compression along haunch C := C = 474.25 kN
cos ( θ )

Checks on supporting column


Check for bending capacity of column flange

Bolt gauge g := 120mm

98.73
Root radius rc := 27mm

Ft ⎛g tc ⎞
Moment Me := ⋅⎜ − − rc Me = 3.1 kN ⋅ m
2 ⎝2 2 ⎠
⎛ g tc ⎞
Dispersion length Ld := 2 ⋅ ⎜ − − rc ⋅ tan ( 60 ⋅ deg) Ld = 98.73 mm
⎝2 2 ⎠
Me ⋅ 6
Thickness of column flange required treq := treq = 26.48 mm > Tc = 15.5 mm
py265 ⋅ Ld

Tc(15.5mm ) < treq(26.48mm ) : Therefore FAILS

2 2
Thickness of flange plate required Tfp := treq − Tc Tfp = 21.5 mm

Provide 25 thk flange backing plate behind the bolt rows dedicated for tension only.

Panel Shear capacity of the column web

Panel shear capacity Pw := 0.6 ⋅ py265 ⋅ tc ⋅ Dc Pw = 443.6 kN

Pw(443.61kN ) < Fc(445.24kN ) : Therefore FAILS

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C8/5

Thickness of web plate twp := 10mm

Width of web plate bs := 220mm

Panel shear capacity with 10 thk


supplymentary web plate
( ) (
Pw := 0.6 ⋅ py265 ⋅ tc ⋅ Dc + 0.6 ⋅ py265 ⋅ bs ⋅ twp ) Pw = 793.4 kN

Fc(445.24kN ) < Pw(793.41kN ) : Therefore O.K.

Hence adopt 10 thk web plate

Compression capacity of column web

Distance to the nearer end of a be := 0mm


member from the end of stiff
bearing k := Tc + rc k = 42.5 mm
be
At the end of a member n := 2 + 0.6 ⋅ n=2 (BS 5950-1,2000,Cl-4.5.2.1)
k

Dispersion length b1 := Tb + 0.8 ⋅ 6mm + tp b1 = 52.8 mm

Bearing capacity of column web ( )


Pbw := b1 + n ⋅ k ⋅ tc ⋅ py275 Pbw = 341.1 kN

Tb
Distance b/w load to nearer ae := ae = 11.5 mm
end of the member 2

Distance between fillets dc = 225 mm

275
ε := ε = 1.019
265

ae + 0.7 ⋅ dc 25 ⋅ ε ⋅ tc
Buckling capacity of column web Px := ⋅ ⋅ Pbw Px = 238.2 kN
(BS 5950-1,2000,Cl-4.5.3.1) 1.4 ⋅ dc (b1 + n ⋅ k) ⋅ dc
Capacity of column web (
P := min Pbw , Px ) P = 238.2 kN

P(238.18 kN)< Fc(445.24kN ) : Therefore FAILS

Provide 300 x 10 thk cap plate at top & 2Nos 140x20 thk stiffeners in line with haunch flange
y
Check for column web buckling with cap plate/stiffener
Wcp
Thickness of cap plate ts := 10mm
ts
( 15tc )

Width of cap plate Wcp := 300mm

Length of column web Lo := 15 × tc Lo = 135 mm tc


resisting compression buckling y

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C8/6

⎛⎜ W × t 3 L × t 3 ⎞
cp s o c 4
Moment of inertia of the section Iyy := ⎜ + Iyy = 33201.3 mm
⎝ 12 12 ⎠

(
A := Wcp × ts + Lo ⋅ tc ) A = 4215 mm
2

Iyy
Min radius of gyration ryy := ryy = 2.8 mm
A

0.7 ⋅ dc
λ := λ = 56.12
ryy

N
pc = 227.1 From Table-24,Strut Curve c, BS-5950-1(2000)
2
mm

Buckling capacity Px := A ⋅ pc Px = 957.2 kN

Fc(445.24kN ) < Px(957.22 kN) : Therefore cap plate thickness is O.K.

Weld between cap plate and column flange

Compression to be resisted by Fcs := Fc − P Fcs = 207.1 kN


stiffener
Length of weld available Lweld := 2 ⋅ Wcp Lweld = 600 mm

Fcs kN
Compression per mm FTs := FTs = 0.345
Lweld mm

FTs
Size of weld required s reqd := s reqd = 1.79 mm
0.7 ⋅ pw ⋅ 1.25
Adopt 6mm CFW

Weld between Stiffener and column flange

0.5xFcs
e

Width of stiffener Wst := 140mm


0.5xFcs
Eccentricity b/w compression & e := 70mm
face of col web

Moment due to compression Mcomp := 0.5Fcs ⋅ e Mcomp = 7.2 kN ⋅ m


eccentricity

Mcomp
Couple force on weld due to moment Fco := Fco = 26 kN
Dc − 2 ⋅ Tc ( )
Length of weld Lw := 2 ⋅ Wst − 2 ⋅ 27 mm Lw = 226 mm

Variation no: Rev date Description


Client : Date : DEC-05
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06-C8/7

Fco kN
Shear per mm FLs := FLs = 0.115
Lw mm

0.5 ⋅ Fc kN
Compression per mm FTc := FTc = 1
Lw mm
2
⎛ FTc ⎞
FLs + ⎜
2
⎝ 1.25 ⎠
Size of weld required s reqd := s reqd = 5.17 mm
0.7 ⋅ pw

Adopt 6mm CFW

Weld between cap plate/ Stiffener and column web

Shear on weld Fcs = 207.1 kN

Length of weld available Lweld := 2 ⋅ dc( ) Lweld = 450 mm

Fcs kN
Shear per mm FLs := FLs = 0.46
Lweld mm

FLs
Size of weld required s reqd := s reqd = 2.99 mm
0.7 ⋅ pw

Adopt 6mm CFW

Variation no: Rev date Description

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