WEATHERMAKER®

48/50A2,A3,A4,A5020-060
Single Package Rooftop
Gas Heating/Electric Cooling and Electric Cooling Units
with COMFORTLINK™ Controls

Wiring Diagrams
INDEX
TYPE UNIT NUMBER FIG. NO.
48/50A2,A3,A4,A5020-035 48EJ502489 1
Component Arrangement
48/50A2,A3,A4,A5040-060 48EJ503652 2
48/50A2,A3,A4,A5020-050 50EJ500470 3
Power Schematic 48/50A2,A3,A4,A5060 RTPF 50EJ500469 4
48/50A2,A3,A4,A5060 MCHX 50EJ500420 5
Main Control Box Circuit 48/50A2,A3,A4,A5020-060 50EJ500440 6
Auxiliary Control Box Wiring 48/50A2,A3,A4,A5020-060 48EJ503076 7
Controls Expansion
Board Wiring 48/50A2,A3,A4,A5020-060 48EJ503086 8

Gas Heat Control Circuit 48A2,A3,A4,A5020-050 48EJ503079 9

(2-Stage Heat) 48A2,A3,A4,A5060 48EJ503679 10
Gas Heat Control Circuit 48A2,A3,A4,A5020-050 48EJ502488 11
(Staged Gas Heat) 48A2,A3,A4,A5060 48EJ503680 12
50A2,A3,A4,A5020-050 48EJ503080 13
Electric Heat Control Circuit
50A2,A3,A4,A5060 48EJ503655 14

ACCESSORIES
ACCESSORY UNIT FIG. NO.
48/50A2,A3,A4,A5020-035 15
Motormaster® V Low Ambient Controller 48/50A2,A3,A4,A5040,050 AND 060 RTPF Units 16
48/50A2,A3,A4,A5060 MCHX Units 17
Space Sensor Temperature Averaging 48/50A2,A3,A4,A5020-060 18
Thermostat
Remote Economizer Position Override
Remote Economizer Minimum Position Set Point 48/50A2,A3,A4,A5020-060 6
Remote 4 to 20 mA Economizer Position
Space IAQ Sensor
Outdoor Enthalpy Changeover Sensor
48/50A2,A3,A4,A5020-060 7
Differential Enthalpy Changeover Sensor
Outdoor Air Quality Sensor
Remote Supply Air Set Point
Demand Limit Controller
Fan Status Switch
Demand Limit 48/50A2,A3,A4,A5020-060 8
Fire Pressurization
Fire Evacuation
Fire Smoke Purge
IAQ Override Switch
NOTE: Accessory wiring is shown on the unit wiring diagrams. Refer
to the appropriate drawing for accessory wiring.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-56480002-01 Printed in U.S.A. Form 48/50A-3W Pg 1 508 4-08 Replaces: New
 ELECTRIC HEAT POWER DIAGRAMS
UNIT SIZES NOMINAL kW
50A2,A3,A4,A5 ELECTRICAL CHARACTERISTICS FIG. NO. QTY PER UNIT
Lo Heat Hi Heat
208/230-3-60 36 72 19 2
460-3-60 36 72
020-050 380-3-60 24 49 19 2
575-3-60 36 72 19 2
208/230-3-60 54 108 19 3
460-3-60 54 108
060 19 3
380-3-60 37 74
575-3-60 54 108 19 3
NOTE: All power leads connect to (single) TB7 power terminal block.
There are 2 or 3 conductors per terminal.

LEGEND AND NOTES FOR FIG. 1-14

LEGEND PLUG LOCATION REFERENCE
AUX — Auxiliary
BP — Building Pressure NAME LOCATION DESCRIPTION
C — Contactor, Compressor PL1 MAIN CB Communications from MMB to PL5/PL4
CAP — Capacitor
CB — Circuit Breaker PL2 MAIN CB Smoke Detector and 24V from TB5 to AUX CBOX
CBOX — Control Box
CCB — Control Circuit Breaker PL3 MAIN CB Heat Control and 24V from MBB to PL9
CCH — Crankcase Heater PL4 MAIN CB Communications from OL1 to SCB/EMM
CCN — Carrier Comfort Network®
CEM — Controls Expansion Module PL5 AUX CB Communications from PL1 to ECB1 & ECB2
COMP — Compressor Motor
CS — Compressor Safety PL6 AUX CB REM/OCC from PL7 to ECB1
CSB — Current Sensing Board PL7 MAIN CB REM/OCC from TB5/6 to PL6/12
CV — Constant Volume
DP — Duct Pressure PL8 AUX CB ECM Control from PL12 to ECB1
DPT — Discharge Pressure Transducer
DS — Disconnect Switch PL9 ELEC HEAT Control from PL3 to IGC/HR/PL14
ECB — Economizer Control Board PL10 GAS HEAT IDM Line Voltage from PL11 to IDM(CAP)
ECM — Economizer Motor
EDT — Evaporator Discharge Temperature Sensor PL11 MAIN CB Line Voltage from OFC2 to PL10 (IDM)
EMM — Energy Management Module
FIOP — Factory-Installed Option PL12 AUX CB Branch from PL2,7,8 to PL13,18,19,20
FS — Flame Sensor PL13 AUX CB Smoke Det. Control from PL12 to Smoke Det.
FU — Fuse
GND — Ground PL14 ELEC HEAT Control Power to Heater Box 1
HC — Heater Contactor
HGBP — Hot Gas Bypass PL15 ELEC HEAT Control Power to Heater Box 2
HPS — High-Pressure Switch PL16 ELEC HEAT Control/Signal from PL12 to Economizer
HR — Heater Relay
HS — Hall Effect Sensor PL18 AUX CB Control/Signal from PL12 to CO2 Sensor
IAQ — Indoor Air Quality
IDM — Induced Draft Motor PL19 AUX CB Control/Signal from PL12 to Economizer
IFC — Indoor Fan Contactor PL20 AUX CB 24V Power from PL12 to ECB1/ECB2
IFCB — Indoor Fan Circuit Breaker
IFM — Indoor Fan Motor PL21 AUX CB 24V Power from PL20 to ECB1/PEC
IGC — Integrated Gas Unit Controller
IP — Internal Protector PL22 MAIN CB Line Voltage from CCB to PEC
LAT — Leaving Air Temperature Sensor PL23 AUX CB Pwr. Exh. from PEC to PL24,25,26,27
LEN — Local Equipment Network
LS — Limit Switch PL24 AUX CB PEM Pwr. from PL23
MBB — Main Base Board
MGV — Main Gas Valve PL25 AUX CB PEM Pwr. from PL23
NEC — National Electrical Code PL26 AUX CB PEM Pwr. from PL23
OARH — Outdoor-Air Relative Humidity
OAT — Outdoor-Air Temperature Sensor PL27 AUX CB PEM Pwr. from PL23
OFC — Outdoor Fan Contactor
OFM — Outdoor Fan Motor PL28 MAIN CB Thermistor Input from MMB to PL29/PL30
PEC — Power Exhaust Contactor PL29 EVAP SECT SAT Harness
PEM — Power Exhaust Motor
PL — Plug Assembly PL30 AUX CB OAT/RAT Harness
RARH — Return Air Relative Humidity
RAT — Return Air Temperature Sensor PL31 MAIN CB HPS/SST
REM/OCC — Remote Occupancy PL33 MAIN CB Crankcase Heaters
RLA — Rated Load Amps
RS — Rollout Switch PL34 MAIN CB SCT
SCB — Staged Gas Board
SCT — Saturated Condensing Temperature Sensor PL35 EVAP SECT Hot Gas Bypass Harness
SDU — Scrolling Marquee Display Unit
SPT — Suction Pressure Transducer NOTES:
SST — Saturated Suction Pressure Transducer 1. Factory wiring is in accordance with the national electrical codes. Any field
TB — Terminal Block modifications or additions must be in compliance with all applicable codes.
TRAN — Transformer 2. Use 75° C min wire for field power supply, use copper wires for all units.
VAV — Variable Air Volume
VFD — Variable Frequency Drive 3. All circuit breakers “Must Trip Amps” are equal to or less than 156% RLA.
4. Compressor and fan motors are thermally protected — three phase motors
Terminal Block protected against primary single phase conditions.
Terminal (Unmarked)
5. Red jumper wire must be added between R and WI for Space Temperature
mode and temporarily during Service Test mode when the heaters need to
Terminal (Marked) operate.
Splice

Factory Wiring

Field Wiring

To indicate common potential only, not to represent wiring.

To indicate FIOP or Accessory

Common

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 SEQUENCE OF OPERATION If the unit has been configured for a pre-occupancy purge,
then the control will start the unit in Vent mode prior to the
Constant Volume (CV) Units — On power up, the occupancy time to vent the space. If an IAQ (indoor air quality)
control module will activate the initialization software. The sensor is being used and the low IAQ set point is satisfied, then
initialization software will determine the unit configuration and the occupancy Purge mode will be terminated.
also initialize any controls loops and input/output devices. All
alarms and configurations are saved in memory and maintained The set points for heat and cooling are configurable through
during power outages. All alarms will be maintained in the scrolling marquee display.
memory and must be cleared through the scrolling marquee NOTE: If a T56 sensor is being used, then the slide bar on the
display. sensor can offset the set point by has much as 5 degrees.
The unit can be configured with two different control types: If the space temperature rises above the cooling set point,
thermostat control or space temperature sensor control. then the unit will go into Cooling mode. If the economizer can
THERMOSTAT CONTROL — If the unit is equipped with a be used, the control will first try to control to the Leaving
thermostat with Y1, Y2, W1, W2 and G connections, then the Air Temperature set point. The set point will depend on the
control will perform the following sequence. space temperature. If the temperature is above the Low
Demand set point, then the Low Economizer Load Discharge
When terminal G is energized, the indoor fan will turn on. Air Temperature set point will be used. If the temperature is
The fan must be running for heating or cooling to occur. If Y1 above the High Load Space Temperature set point, then the
is closed (first stage of cooling is energized), then the unit High Load Leaving Air Temperature set point will be used. If
control will first check the ability to use the economizer. If the the economizer cannot satisfy the load the compressors will
economizer can be used, then the unit control will modulate the be sequenced on to maintain either the low or high load
damper open to maintain the low-load economizer leaving air temperature set points. If the economizer cannot be used or the
temperature set point. unit control disables the economizer, then the unit control will
If Y2 closes (second stage of cooling is energized), then the sequence the compressors based on the low and high load
unit control will lower the leaving air temperature set point to space temperature variables. If two-stage control has been
the configured set point. If the economizer cannot satisfy the selected then the control will map the compressors to the low
load, then the compressors will be sequenced on to maintain and high loads as defined in the loading sequence. If Adaptive
either the low or high load temperature set points. If the mode has been selected then the control will add and remove
economizer cannot be used or the enable control disables the compressors stages to maintain the low and high demand
economizer, then the control will sequence the compressors leaving air set points.
based on the Y1 and Y2 signals. If the load goes below the heating space temperature set
If two-stage control has been selected, then the unit control points, the Heating mode will initiate. The economizer will be
will map the compressors to the Y1 and Y2 inputs (first and closed to the minimum position and (if the unit is equipped
second stage cooling) as defined in the loading sequence. If with gas or electric heat) the first stage of heat will be
Adaptive mode has been selected, then the control will add and energized. If the space temperature goes below the High Load
remove compressor stages to maintain the high and low Space Temperature set point then the control will turn on the
demand set points. If Y1 is closed (first stage of cooling second stage of heat. If the unit is equipped with a staged gas
energized), at least one compressor stage will be turned on. heat control option then the low load and high load demand
If W1 closes (first stage of heating is energized), then the signal will control the Leaving Air Temperature set point and
unit will be in the Heating mode. The economizer will be will turn on heating stages to maintain the Leaving Air
closed to the minimum position. If the unit is equipped with Temperature set points.
gas or electric heat, then the first stage of heat will be If the unit is configured for unoccupied free cooling,
energized. If W2 closes, then the unit control will turn on the mechanical cooling, or heating and the room temperature goes
second stage of heat. If the unit is equipped with a staged gas above or below the unoccupied configuration set points, then
heat control option, then the W1 and W2 signal will be used to the unit control will turn on free cooling, mechanical cooling,
control the gas heat to the configurable low and high heat load or heat as needed to return room temperature within the
leaving air temperature set points. If the unit is equipped with unoccupied set points. When in this mode, the economizer
gas heat, then the integrated gas control (IGC) board will con- dampers will be maintained fully closed or to the minimum
trol the operation of the gas heat. See the Gas Heat Unit Opera- unoccupied ventilation set point.
tion section for the IGC board sequence of operation.
Variable Air Volume Control — On power up, the
SPACE TEMPERATURE SENSOR CONTROL — If space control module will activate the initialization software. The
temperature operation has been selected using a T55, T56, or initialization software will determine the unit configuration and
T58 sensor, then a wire jumper must be added between R, W1, also initialize any control loops and input/output devices. All
and W2. If a remote occupancy control method has been alarms and configurations are saved in memory and maintained
selected, then the remote occupancy input must first be closed during power outages. All alarms will be maintained in
for the unit to go into heating, vent, or cooling modes. If the memory and must be cleared through the scrolling marquee
internal timeclock is used, the unit control module determines display.
the occupancy state based on the system time schedules.
The unit will first determine the mode of operation. If the
If Temperature Compensated Start is active, the unit will unit has been configured for space temperature demand then
be controlled as in the occupied mode. The Temperature the control will determine, based on the configurable set points,
Compensated Start function will start the unit before the if the unit should be in the Heating mode, Vent mode or Cool-
scheduled occupied time (as determined by prior operation) to ing mode. If the unit is configured for return air temperature
bring the space to the set point temperature when occupied control, then the unit control will start the fan and monitor the
time starts. As an example, if the unoccupied set point is 60 F, return air temperature against the configurable set point to
the occupied set point is 72 F, and the occupied time period determine if the unit should be in Cooling, Vent or Heating
starts at 8:00 AM, the Temperature Compensated Start function mode.
will bring on the unit at 7:45 AM (as determined from previous
operation) so the room temperature will be at 72 F when the
occupied time starts.

3
 If the control is connected to a ComfortID™ system, the The MBB (Main Base Board) module board initiates and
room terminals are equipped with microprocessor controls that terminates heating operation and monitors the status of the
give commands to the base module. If linkage is active, the requirements for indoor fan operation. The fan will be
control module will replace local ComfortLink™ set points controlled directly by the MBB board.
and occupancy data with linkage supplied data. When the thermostat or room sensor calls for heating, the
If Temperature Compensated Start is active, then the unit MBB board will close heating relays and send power to W on
control will start the unit in advance of the occupied time to each of the IGC boards. An LED on the IGC board will be on
pre-cool or heat the space. If the unit is configured to use a during normal operation. A check is made to ensure that the
pre-purge cycle, then the control will start the unit in vent mode rollout switches and limit switches are closed and the induced-
based on a pre-start time interval. If an IAQ (indoor air quality) draft motors are not running. After the induced-draft motors are
sensor is being used and the low IAQ control point is satisfied energized and speed is proven with the Hall Effect sensor on
then the mode will be terminated. The mode terminates when the motor, the ignition activation period begins. The burners
the occupied period starts. will ignite within 5 seconds. When ignition occurs the IGC
If Cooling mode is required, then the controlling set point board will continue to monitor the condition of the rollout and
will be the leaving evaporator air temperature set point. If an limit switches, the Hall Effect sensor and the flame sensor.
economizer is present and the changeover control allows the If the unit is controlled through a room thermostat set for
economizer to be used, then the control will first attempt to fan auto., 45 seconds after ignition occurs the indoor-fan motor
control the leaving evaporator air temperature using free will be energized and the outdoor-air dampers will open to their
cooling. If this cannot satisfy the load then additional minimum position. If the overtemperature limit opens prior to
compressor stages will be turned on to maintain the leaving air the start of the indoor-fan blower, on the next attempt the
temperature. When both compressors and the economizer are 45-second delay will be shortened to 5 seconds less than the
being used, the unit control will use the economizer dampers to time from initiation of heat to when the limit tripped. Gas will
maintain better control of the leaving air and to prevent high not be interrupted to the burners and heating will continue.
compressor cycling. If the economizer cannot be used, then it Once modified, the fan on delay will not change back to
will be set to the minimum vent position. 45 seconds unless power is reset to the control.
If the unit is equipped with an optional hot gas bypass valve, If the unit is controlled through a room sensor, the indoor
then the unit control will use hot gas as an additional stage of fan will operate in the occupied mode and the outdoor-air
capacity. When the first stage of cooling is required, the unit dampers will be at the minimum position. In the unoccupied
control will turn on the circuit A compressor and the hot gas mode, the indoor fan will be energized through the IGC board
bypass valve. When additional cooling is called for, the unit with a 45-second delay and the outside-air dampers will move
control will turn off the hot gas bypass valve. The valve will to the minimum unoccupied set point.
also be used for additional freeze protection of the coils when When additional heat is required, the second stage MBB
low evaporator refrigerant temperatures are detected using the output relay closes and initiates power to the second stage of all
suction pressure tranducers. main gas valves in all sections. When the demand is satisfied,
The unit control will also monitor the supply duct pressure MBB heat output relays will open and the gas valves close
and send a 4 to 20 mA signal to the factory-supplied inverter to interrupting the flow of gas to the main burners.
control the speed of the fan to maintain the user-configured If the call for stage 1 heat lasts less than 1 minute, the
supply duct status pressure. If the ComfortLink control is on heating cycle will not terminate until 1 minute after W1
the CCN (Carrier Comfort Network®) system or a building became active. If the unit is configured for intermittent fan then
linkage system, then the control also supports static pressure the indoor-fan motor will continue to operate for an additional
reset based on the needs of the zones. 45 seconds then stop and the outdoor-air dampers will close. If
If the unit has been enabled for occupied heat and if the the over temperature limit opens after the indoor motor is
space temperature sensor (SPT), return air temperature sensor stopped within 10 minutes of W1 becoming inactive, on the
(RAT), or CCN (in a building linkage system) demand requires next cycle the time will be extended by 15 seconds. The
that the unit be in Heating mode, then the unit control will maximum delay is 3 minutes. Once modified, the fan off delay
energize the electric or gas heat to warm the space. In this will not change back to 45 seconds unless power is reset to the
mode, the unit control will energize the heat interlock relay control.
(HIR). Note that for the linkage systems the interlock relay
connection is not required. Once the mode is enabled, the unit Indoor Air Quality — The indoor air quality (IAQ) func-
control will use up to 2 stages of heat to control to the return air tion provides a demand-based control for ventilation air quanti-
temperature set point. Heating will continue until the return ty, by providing a modulating outside air damper position that
temperature set point is satisfied. If the unit is configured for is proportional to space CO2 level. The ventilation damper po-
morning warm-up and the heating demand is below the set sition is varied between a minimum ventilation level (based on
point during the first 10 minutes of operation, then the unit internal sources of contaminants and CO2 levels other than the
control will energize full heating capacity until the return air effect of people) and the maximum design ventilation level
temperature set point is satisfied. (determined at maximum populated status in the building).
During a less-than-fully populated space period, the CO2 level
Gas Heat Unit Operation — The gas heat units incor- will be lower than maximum design ventilation level at full-
porate 2 (3 on size 060) separate systems to provide gas heat. load design condition, thus less ventilation air will be required.
Each system incorporates its own induced-draft motor, Reduced quantities of ventilation air will result in reduced op-
Integrated Gas Control (IGC) board, 2-stage gas valve, erating costs. Space CO2 level is monitored and compared to
manifold, and safeties. The systems are operated in parallel. user-configured set points. An accessory CO2 sensor for space
For example, when there is a call for first stage heat, both (or return duct mounting) is required. The IAQ routine can be
induced-draft motors operate, both gas valves are energized, enhanced by also installing a sensor for outdoor air quality
and both IGC boards initiate spark. All of the gas heating (OAQ).
control is performed through the IGC boards (located in the
heating section).

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 During the occupied period in the absence of a demand for In most applications a fixed reference value can be set for
cooling using outside air, if CO2 level is below the set point for the outdoor air quality level, but the control also supports the
the minimum ventilation level, the outside-air damper will be addition of an outside air quality sensor that will then be
opened to and maintained at the minimum ventilation level compared to the indoor or return IAQ sensor. If an OAQ sensor
damper position set point. is connected, the demand set point levels will be adjusted
When the space CO2 level exceeds set point for the mini- automatically as the outdoor CO2 levels vary. Also, if the
mum ventilation level condition, the ComfortLink™ controls outdoor CO2 level exceeds a user-configured maximum limit
will begin to open the outside air damper position to admit value, then outside air damper position will be limited to the
more ventilation air and remove the additional contaminants. minimum ventilation damper set point value. The unit control
As the space CO2 level approaches the set point for maximum can also receive these signals through the Carrier Comfort
design ventilation level condition, the outside air damper Network® (CCN) system.
position will reach the maximum ventilation level damper The IAQ and OAQ measurement levels are displayed by
position set point limit. Damper position will be modulated in a the ComfortLink controller in parts per million (ppm).
directly proportional relationship between these two CO2 set
point limits and their corresponding damper position limits.

INPUT/OUTPUT CHANNEL DESIGNATIONS — MAIN BASE BOARD (MBB)

POINT I/O POINT PLUG AND PIN
POINT DESCRIPTION SIGNAL PIN(S) PORT STATE
NAME NAME REFERENCE
INPUTS
GASFAN YAC Indoor Fan relay (fan request from YAC) DI1 J6, 3-4 4 0 = 24vac, 1= 0vac
FSD Fire Shutdown switch input DI2 J6, 5-6 6 0 = 24vac, 1= 0vac
G Thermostat ‘G’ input/Remote Occupied DI3 J7, 1-2 2 0 = 24vac, 1= 0vac
W2 Thermostat ‘W2’ input DI4 J7, 3-4 4 0 = 24vac, 1= 0vac
W1 Thermostat ‘W1’ input DI5 J7, 5-6 6 0 = 24vac, 1= 0vac
Y2 Thermostat ‘Y2’ input DI6 J7, 7-8 8 0 = 24vac, 1= 0vac
Y1 Thermostat ‘Y1’ input DI7 J7, 9-10 10 0 = 24vac, 1= 0vac
CSB_A1 Compressor A1 current sensor DIG1 J9, 10-12 10=5v, 11=Vin, 12=GND 0 = 5vdc, 1 = 0vdc
CSB_A2 Compressor A2 current sensor DIG2 J9, 7-9 7=5v, 8=Vin, 9=GND 0 = 5vdc, 1 = 0vdc
CSB_B1 Compressor B1 current sensor DIG3 J9, 4-6 4=5v, 5=Vin, 6 =GND 0 = 5vdc, 1 = 0vdc
CSB_B2 Compressor B2 current sensor DIG4 J9, 1-3 1=5v, 2=Vin, 3=GND 0 = 5vdc, 1 = 0vdc
Circuit A saturated 21=5v, 22=Vin, 23=GND
DP_A/SCTA AN1 J8, 21-23 (0-5vdc, thermistor, ohms)
condensing pressure/temp (thermistor 21-22)
Circuit B saturated 24=5v, 25=Vin, 26=GND
DP_B/SCTB condensing pressure/temp AN2 J8, 24-26 (thermistor 24-25) (0-5vdc, thermistor, ohms)

SP_A/SSTA Circuit A saturated AN3 J8, 15-17 15=5v, 16=Vin, 17=GND (0-5vdc, thermistor, ohms)
suction pressure/temp (thermistor 15-16)
Circuit B saturated 18=5v, 19=Vin, 20=GND
SP_B/SSTB AN4 J8, 18-20 (0-5vdc, thermistor, ohms)
suction pressure/temp (thermistor 18-20)
RAT Return air temperature AN5 J8, 9-10 9 (thermistor, ohms)
SA_TEMP Supply air temperature AN6 J8, 11-12 11 (thermistor, ohms)
OAT Outdoor air temperature AN7 J8, 13-14 13 (thermistor, ohms)
SPT Space temperature (T55/56) AN8 J8, 1-2 1 (thermistor, ohms)
SPTO Space temperature offset (T56) AN9 J8, 3-4 3 (thermistor, ohms)
IAQ,/IAQMINOV IAQ analog input AN10 J8, 5-6 5 (thermistor, ohms)
FLTS Filter Status AN11 J8, 7-8 7 (thermistor, ohms)
OUTPUTS
CMPB2 Compressor B2 RLY 1 J10, 20-21 20 = RLY1A (=RLY2A), 21 = RLY1B 1 = Closes RLY1A/RLY1B
CMPB1 Compressor B1 RLY 2 J10, 22-23 22 = RLY2A (=RLY1A), 23 = RLY2B 1 = Closes RLY2A/RLY2B
CMPA2 Compressor A2 RLY 3 J10, 24-25 24 = RLY3A (=RLY4A), 25 = RLY3B 1 = Closes RLY3A/RLY3B
CMPA1 Compressor A1 RLY 4 J10, 26-27 26 = RLY4A (=RLY3A), 27 = RLY4B 1 = Closes RLY4A/RLY4B
CONDFANB Condenser fan B RLY 5 J10, 10-11 10 = RLY5A (=RLY6A), 11 = RLY5B 1 = Closes RLY5A/RLY5B
CONDFANA Condenser fan A RLY 6 J10, 12-13 12 = RLY6A (=RLY5A), 13 = RLY6B 1 = Closes RLY6A/RLY6B
HS2 Heat stage 2 RLY7 J10, 14-16 14 = 15 = RLY7A, 16 = RLY7B 1 = Closes RLY7A/RLY7B
HS1 Heat stage 1 RLY 8 J10, 17-19 17 = 18 = RLY8A, 19 = RLY8B 1 = Closes RLY8A/RLY8B
HIR Heat interlock relay RLY 9 J10, 4-6 4 = 5 = RLY9A, 6 = RLY9B 1 = Closes RLY9A/RLY9B
SF Supply fan RLY 10 J10, 7-9 7 = 8 = RLY10A, 9 = RLY10B 1 = Closes RLY10A/RLY10B
ALRM Alarm output relay RLY 11 J10, 1-3 1 = 2 = RLY11A, 3 = RLY11B 1 = Closes RLY11A/RLY11B

5
 INPUT/OUTPUT CHANNEL DESIGNATIONS — ECONOMIZER CONTROL BOARD (ECB1)
POINT I/O POINT PLUG AND PIN
POINT DESCRIPTION SIGNAL PIN(S) PORT STATE
NAME NAME REFERENCE
INPUTS
RMTIN Remote occupancy DI1 J4, 1-2 2 24VAC = 1, 0VAC = 0
ECONENBL, Economizer enable DI2 J4, 3-4 4 24VAC = 1, 0VAC = 0
ECOORIDE
RARH Return air relative humidity AN1 J5, 1-3 1=24VDC, 2=0-20mA in, 3=GND 0-20mA
OARH Outdoor air relative humidity AN2 J5, 4-6 4=24VDC, 5=0-20mA in, 6=GND 0-20mA
OUTPUTS
ECB1_AO1 ECB1, analog output 1 AO1 J9, 1-2 1=0-20mA, 2=GND 0-20mA OUT
ECONOCMD Economizer actuator PP/MP J7, 1-3 1=PP/MP Data, 2=24VAC, 3=GND Belimo PP/MP Protocol
(digital control)
PE_A Power Exhaust stage A RLY1 J8, 1-3 1 = 2 = RLY1A, 3 = RLY1B 1 = Closes RLY1A/RLY1B
PE_B Power Exhaust stage B RLY 2 J8, 4-6 4 =5 = RLY2A, 6 = RLY2B 1 = Closes RLY2A/RLY2B
PE_C Power Exhaust stage C RLY 3 J8, 7-9 7 = 8 = RLY3A, 9 = RLY3B 1 = Closes RLY3A/RLY3B
ECON_PWR Economizer Power RLY 6 J8, 16-18 16 = 17 = RLY6A, 18 = RLY6B 1 = Closes RLY6A/RLY6B

INPUT/OUTPUT CHANNEL DESIGNATIONS — VAV CONTROL BOARD (ECB2)

POINT I/O POINT PLUG AND PIN
NAME POINT DESCRIPTION NAME REFERENCE SIGNAL PIN(S) PORT STATE
INPUTS
DI1 J4, 1-2 2 24VAC = 1, 0VAC = 0
DI2 J4, 3-4 4 24VAC = 1, 0VAC = 0
BP Building static pressure AN1 J5, 1-3 1=24VDC, 2=0-20mA in, 3=GND 0-20mA
SP Supply Duct static pressure AN2 J5, 4-6 4=24VDC, 5=0-20mA in, 6=GND 0-20mA
OUTPUTS
SFAN_VFD Supply Fan Inverter speed AO1 J9, 1-2 1=0-20mA, 2=GND 0-20mA OUT
PP/MP J7, 1-3 1=PP/MP Data, 2=24VAC, 3=GND Belimo PP/MP Protocol
RLY1 J8, 1-3 1 = 2 = RLY1A, 3 = RLY1B 1 = Closes RLY1A/RLY1B
RLY 2 J8, 4-6 4 =5 = RLY2A, 6 = RLY2B 1 = Closes RLY2A/RLY2B
RLY 3 J8, 7-9 7 = 8 = RLY3A, 9 = RLY3B 1 = Closes RLY3A/RLY3B
MLV Minimum load valve RLY 6 J8, 16-18 16 = 17 = RLY6A, 18 = RLY6B 1 = Closes RLY6A/RLY6B

INPUT/OUTPUT CHANNEL DESIGNATIONS — STAGED GAS HEAT CONTROL BOARD

POINT I/O POINT PLUG AND PIN
POINT DESCRIPTION SIGNAL PIN(S) PORT STATE
NAME NAME REFERENCE
INPUTS
AN1 J5, 1-3 1=5v, 2=Vin, 3=GND (thermistor 1-2) (0-5VDC, thermistor, ohms)
AN2 J5, 4-6 4=5v, 5=Vin, 6=GND (thermistor 4-5) (0-5VDC, thermistor, ohms)
LAT1SGAS Leaving air temperature 1 AN3 J5, 7-9 7=5v, 8=Vin, 9=GND (thermistor 7-8) (0-5VDC, thermistor, ohms)
LAT2SGAS Leaving air temperature 2 AN4 J5, 10-12 10=5v, 11=Vin, 12=GND (thermistor 10-11) (0-5VDC, thermistor, ohms)
LAT3SGAS Leaving air temperature 3 AN5 J5, 13-15 13=5v, 14=Vin, 15=GND (thermistor 13-14) (0-5VDC, thermistor, ohms)
AN6 J6, 1-3 1=5v, 2=Vin, 3=GND (thermistor 1-2) (0-5VDC, thermistor, ohms)
AN7 J6, 4-6 4=5v, 5=Vin, 6=GND (thermistor 4-5) (0-5VDC, thermistor, ohms)
AN8 J6, 7-9 7=5v, 8=Vin, 9=GND (thermistor 7-8) (0-5VDC, thermistor, ohms)
AN9 J7, 1-2 1 (thermistor, ohms)
AN10 J7, 3-4 3 (thermistor, ohms)
OUTPUTS
AO1 J8, 1-2 1=0-20mA, 2=GND 0-20mA OUT
AO2 J8, 3-4 3=0-20mA, 4=GND 0-20mA OUT
HS3 Heat Stage 3 RLY1 J9, 1-3 1 = 2 = RLY1A, 3 = RLY1B 1 = Closes RLY1A/RLY1B
HS4 Heat Stage 4 RLY 2 J9, 4-6 4 =5 = RLY2A, 6 = RLY2B 1 = Closes RLY2A/RLY2B
HS5 Heat Stage 5 RLY 3 J9, 7-9 7 = 8 = RLY3A, 9 = RLY3B 1 = Closes RLY3A/RLY3B
HS6 Heat Stage 6 RLY 4 J9, 10-12 10 = 11 = RLY4A, 12 = RLY4B 1 = Closes RLY4A/RLY4B
RLY 5 J9, 13-15 13 = 14 = RLY5A, 15 = RLY5B 1 = Closes RLY5A/RLY5B

6
 INPUT/OUTPUT CHANNEL DESIGNATIONS — CONTROLS EXPANSION BOARD
POINT I/O POINT PLUG AND PIN
POINT DESCRIPTION SIGNAL PIN(S) PORT STATE
NAME NAME REFERENCE
INPUTS
SFS Supply Fan Status switch DI 1 J7, 1-2 2 0 = 24vac, 1= 0vac
DMD_SW1 Demand Limit - SW1 DI 2 J7, 3-4 4 0 = 24vac, 1= 0vac
DMD_SW2/DHDISCIN Demand Limit - SW2 / Dehumidification Switch Input DI 3 J7, 5-6 6 0 = 24vac, 1= 0vac
PRES Pressurization DI 4 J7, 7-8 8 0 = 24vac, 1= 0vac
EVAC Evacuation DI 5 J7, 9-10 10 0 = 24vac, 1= 0vac
PURG Purge DI 6 J7, 11-12 12 0 = 24vac, 1= 0vac
IAQIN Indoor Air Quality Switch DI 7 J7, 13-14 14 0 = 24vac, 1= 0vac
AN7 J6, 1-3 2 (1 = loop power) (0-20mA input)
DMDLMTMA 4-20mA Demand Limit AN8 J6, 4-6 5 (4 = loop power) (0-20mA input)
EDTRESMA 4-20mA Evaporator Discharge SP Reset AN9 J6, 7-9 8 (7 = loop power) (0-20mA input)
OAQ Outside Air CO2 Sensor AN10 J6, 10-12 11 (10 = loop power) (0-20mA input)
SPRESET SP Reset milliamps AN10 J6, 10-12 11 (10 = loop power) (0-20mA input)
CEM_10K1/CEM_4201 CEM AN1 10k temp J5,1-2/CEM AN1 4-20 ma J5,1-2 AN1 J5, 1-2 1 (thermistor, ohms)
CEM_10K2/CEM_4202 CEM AN2 10k temp J5,3-4/CEM AN2 4-20 ma J5,3-4 AN2 J5, 3-4 3 (thermistor, ohms)
CEM_10K3/CEM_4203 CEM AN3 10k temp J5,5-6/CEM AN3 4-20 ma J5,5-6 AN3 J5, 5-6 5 (thermistor, ohms)
CEM_10K4/CEM_4204 CEM AN4 10k temp J5,7-8/CEM AN4 4-20 ma J5,7-8 AN4 J5, 7-8 7 (thermistor, ohms)
AN5 J5, 9-10 9 (thermistor, ohms)
AN6 J5, 11-12 11 (thermistor, ohms)

INPUT/OUTPUT CHANNEL DESIGNATIONS — FIELD CONNECTION TERMINAL STRIPS

TERMINAL TERMINAL DESCRIPTION TYPE
BOARD NO.
TB-1 - POWER CONNECTION OR DISCONNECT (in Main Control Box)
11 L1 power supply 208-230/460/575/380/-3-60
TB1 12 L2 power supply 208-230/460/575/380/-3-60
13 L3 power supply 208-230/460/575/380/-3-60
TB-2 - GROUND (in Main Control Box)
TB2 1 Neutral Power
TB-3 - CCN COMMUNICATIONS (HY84HA096) (in Main Control Box)
1 LEN + 5 VDC, logic
2 LEN C 5 VDC, logic
3 LEN – 5 VDC, logic
4 24 VAC 24 VAC
TB3
5 CCN + 5 VDC, logic
6 CCN C 5 VDC, logic
7 CCN – 5 VDC, logic
8 Grd ground
TB-4 - THEROMSTAT CONNECTIONS (HY84HA090) (in Main Control Box)
1 Thermostat R 24 VAC Power
2 Thermostat Y1 24 VAC Input
3 Thermostat Y2 24 VAC Input
4 Thermostat W1 24 VAC Input
TB4
5 Thermostat W2 24 VAC Input
6 Thermostat G 24 VAC Input
7 Thermostat C 24 VAC Common
8 Thermostat X (Alarm Contact) 24 VAC Output
TB-5 - FIELD CONNECTIONS (HY84HA101) (in Main Control Box)
1 VAV Heater Interlock Relay, Ground Dry Contact, Max 1 Amp
2 VAV Heater Interlock Relay, 24 VAC Dry Contact, Max 1 Amp
3 T55/T56 10 K Thermistor Thermistor Input
4 T55/T56 10 K Thermistor Thermistor Input
5 T56 Set Point Adjustment (100 K ohm) Thermistor Input
6 Indoor Air IAQ Remote Sensor/Remote Pot/Remote 4-20 mA 4-20 mA, ext. powered w/res or 0-5 VDC, +
7 Indoor Air IAQ Remote Sensor/Remote Pot/Remote 4-20 mA 4-20 mA, ext. powered w/res or 0-5 VDC, –
8 Smoke Detector Remote Alarm external contacts
TB5
9 Smoke Detector Remote Alarm external contacts
10 Fire Shutdown 24 VAC Power
11 Fire Shutdown 24 VAC Input
12 Fire Control* 24 VAC Power
13 Fire Pressurization* 24 VAC Input
14 Fire Evacuation* 24 VAC Input
15 Fire Smoke Purge* 24 VAC Input
16 Not Used —
TB-6 - FIELD CONNECTIONS (HY84HA101) (in Main Control Box)
1 Remote Occupied/Economizer Enable 24 VAC 24 VAC Power
2 Remote Economizer Contact 24 VAC Input
3 Remote Occupied Contact 24 VAC Input
4 Demand Limit Contacts Common* 24 VAC Power
5 Demand Limit SW1* 24 VAC Input
6 Demand Limit SW2 / Dehumidification Switch* 24 VAC Input
7 Demand Limit 4-20 mA* externally powered 4-20 mA
8 Demand Limit 4-20 mA* externally powered 4-20 mA
TB6
9 Remote Supply Air Setpoint 4-20 mA* externally powered 4-20 mA
10 Remote Supply Air Setpoint 4-20 mA* externally powered 4-20 mA
11 Outdoor Air IAQ 4-20 mA* externally powered 4-20 mA
12 Outdoor Air IAQ 4-20 mA* externally powered 4-20 mA
13 IAQ Remote Switch* 24 VAC Power
14 IAQ Remote Switch* 24 VAC Input
15 Supply Fan Status Switch* 24 VAC Power
16 Supply Fan Status Switch* 24 VAC Input
TB-7 - ELECTRIC HEAT POWER BLOCK (in Electric Heat section)
1 L1 Power Supply 208-230/460/575/380/-3-60, 400-3-50
TB7 2 L2 Power Supply 208-230/460/575/380/-3-60, 400-3-50
3 L3 Power Supply 208-230/460/575/380/-3-60, 400-3-50
* This input is available only if accessory or optional CEM is installed.

7
8
a48-8308
Fig. 1 — Component Arrangement — 48/50A2,A3,A4,A5020-035 Units
 LOCATIONS ARE TYPICAL FOR ALL SIZE
040-060 UNITS. SIZE 060 RTPF (ROUND
TUBE PLATE FIN) UNITS HAVE 6 (SIX)
OUTDOOR FAN ASSEMBLIES. UNIT
SHOWN IS A 50 SERIES SIZE 040.

9
a48-8309
Fig. 2 — Component Arrangement — 48/50A2,A3,A4,A5040-060 Units
10
Fig. 3 — Power Schematic — 48/50A2,A3,A4,A5020-050 Units

a48-8385
11
Fig. 4 — Power Schematic — 48/50A2,A3,A4,A5060 RTPF Units

a48-8386
12
a48-8387
Fig. 5 — Power Schematic — 48/50A2,A3,A4,A5060 MCHX Units
 ~ ~ ~ ~
TO
NEXT
PAGE

Fig. 6 — Main Control Box Circuit — 48/50A2,A3,A4,A5020-060 Units

a48-8388

13
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PAGE

Fig. 6 — Main Control Box Circuit — 48/50A2,A3,A4,A5020-060 Units (cont)

a48-8389

14
15
ABB ACS800 DRIVE
NOT USED

ABB ACS550 DRIVE

STANDARD

TOSHIBA E3 DRIVE
NOT USED

a48-8390
Fig. 7 — Auxiliary Control Box Wiring — 48/50A2,A3,A4,A5020-060 Units
16
a48-8261
Fig. 8 — Controls Expansion Board Wiring — 48/50A2,A3,A4,A5020-060 Units
17
a48-8310
Fig. 9 — Gas Heat Control Circuit (2-Stage Heat) — 48A2,A3,A4,A5020-050 Units
18
a48-8311
Fig. 10 — Gas Heat Control Circuit (2-Stage Heat) — 48A2,A3,A4,A5060 Units
19
a48-8313
Fig. 11 — Gas Heat Control Circuit (Staged Gas Heat) — 48A2,A3,A4,A5020-050 Units
20
a48-8315
Fig. 12 — Gas Heat Control Circuit (Staged Gas Heat) — 48A2,A3,A4,A5060 Units
21
a48-8266
Fig. 13 — Electric Heat Control Circuit — 50A2,A3,A4,A5020-050 Units
22
a48-8267
Fig. 14 — Electric Heat Control Circuit — 50A2,A3,A4,A5060 Units
 A
BLK BLK
DPA GRN GRN
RED RED
B

MM-F 6 5 2
CCB
11 21 FUSE BLK L1 T1 BLK 1
MM
12 22 FUSE YEL L1 T2 RED 2 OFM2
13 23 FUSE BLU L1 T3 BLU 3
SEE NOTE 1
1 2
NOTES: LEGEND
1. Motormaster® control to be wired directly to CCB
circuit breaker and the OFC1 contactor should be 2 4
CCB — Control Circuit Breaker
removed from the wiring. DPA — Duct Pressure Transducer
FR FR — Fan Relay
2. Connect start relay FR to the following terminals:
230-3-60 TB1-TB2 MM — Motormaster V
460-3-60 TB1-TB2 MM-F — Motormaster V Fuses
575-3-60 TB1-TB2 OFC — Outdoor-Fan Contactor
1 FR 3 OFM — Outdoor-Fan Motor
208-3-60 TB13A-TB2
3. Add FR relay in parallel with OFC1. TB — Terminal Block

C1 OFC1 C2
a48-6690

Fig. 15 — Motormaster V Accessory Wiring — 48/50A2,A3,A4,A5020-035 Units

BLK BLK
DPA GRN GRN
RED RED

BLK 1
RED 2 OFM1
BLU 3
MM-F
CCB 6 5 2
11 21 FUSE BLK L1 T1 BLK 1
MM
12 22 FUSE YEL L1 T2 RED 2 OFM2

13 23 FUSE BLU L1 T3 BLU 3

SEE NOTE 1
1 2

NOTES:
1. Motormaster control to be wired directly to CCB cir- 2 4 LEGEND
cuit breaker and the OFC1 contactor should be FR CCB — Control Circuit Breaker
removed from the wiring. DPA — Duct Pressure Transducer
2. Connect start relay FR to the following terminals: FR — Fan Relay
230-3-60 TB1-TB2 MM — Motormaster V
460-3-60 TB1-TB2 MM-F — Motormaster V Fuses
575-3-60 TB1-TB2 1 FR 3 OFC — Outdoor-Fan Contactor
208-3-60 TB13A-TB2 OFM — Outdoor-Fan Motor
3. Add FR relay in parallel with OFC1. TB — Terminal Block

C1 OFC1 C2
a48-6691

Fig. 16 — Motormaster V Accessory Wiring — 48/50A2,A3,A4,A5040-050 and

48/50A2,A3,A4,A5060 RTPF Units

23
 LEGEND
CCB — Control Circuit Breaker
FR — Fan Relay
MM-F — Motormaster V Fuses
MMPT — Motormaster V Pressure
Transducer
MMV — Motormaster V
OFC — Outdoor-Fan Contactor
OFM — Outdoor-Fan Motor
TB — Terminal Block

NOTES:
1. Motormaster® control to be wired directly to CCB
circuit breaker and the OFC1 contactor should be
removed from the wiring.
2. Connect start relay FR to the following terminals:
230-3-60 TB1-TB2
460-3-60 TB1-TB2
575-3-60 TB1-TB2
208-3-60 TB13A-TB2
3. Add FR-B relay in parallel with OFC1. Add FR-A
relay in parallel with OFC3.
a48-8391

Fig. 17 — Motormaster V Accessory Wiring — 48/50A2,A3,A4,A5060 MCHX Units

TB5
RED
3

BLK
4

SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4

SPACE TEMPERATURE AVERAGING (4 SENSOR APPLICATION)

TB5

SENSOR 1 SENSOR 2 SENSOR 3

SENSOR 4 SENSOR 5 SENSOR 6

SENSOR 7 SENSOR 8 SENSOR 9

SPACE TEMPERATURE AVERAGING (9 SENSOR APPLICATION)

a48-6693
Fig. 18 — Space Temperature Averaging Wiring

24
 a48-6694 a48-6695
36 kW, 208/230 V, SIZES 020-050 72 kW, 208/230 V, SIZES 020-050
54 kW, 208/230 V, SIZE 060 108 kW, 208/230 V, SIZE 060

a48-6696 a48-6697
36 kW, 460 V, SIZES 020-050 72 kW, 460 V, SIZES 020-050
24 kW, 380 V, SIZES 020-050 49 kW, 380 V, SIZES 020-050
54 kW, 460 V, SIZE 060 108 kW, 460 V, SIZE 060
37 kW, 380 V, SIZE 060 74 kW, 380 V, SIZE 060

a48-6698
a48-6699
36 kW, 575 V, SIZES 020-050
54 kW, 575 V, SIZE 060 72 kW, 575 V, SIZES 020-050
108 kW, 575 V, SIZE 060
LEGEND
FU — Fuse
HC — Heater Contactor
TB — Terminal Block
Terminal (Marked)
Terminal Block

Terminal (Unmarked)
Factory Wiring

Fig. 19 — Electric Heater Power Diagrams

25
Copyright 2008 Carrier Corporation

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-56480002-01 Printed in U.S.A. Form 48/50A-3W Pg 28 508 4-08 Replaces: New