Worksheet Taj Lab
Worksheet Taj Lab
PageList
1 of of
102Test Form
Form No.
WORKSHEETS FO
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Ayni-Panjakent-Uzbekistan Border Road
PageList
2 of of
102Test Form
Form No.
R1
R2
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R6
R7
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R9
R10
R11
R12
R13
R14
R15
WORKSHEETS FOR C
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
Ayni-Panjakent-Uzbekistan Border Road
List of Test Forms Page 3 of 102
Description of the Form
WORKSHEETS FOR TESTING
Material Source
Particle Size Analysis of Fills
Chart for Determining Values of 'K' Used in Particle Size Analysis of Fills
Atterberg Limits
Dry Density vs. Moisture Content Relationship Using 2.5 kg Rammer
Dry Density vs. Moisture Content Relationship Using 4.54 kg Rammer
Field Density Test of Fill Materials by Sand Replacement Method
Laboratory C.B.R. Test (Determination of Unit Weight)
Laboratory C.B.R. Test (Penetration Test and Determination of Swelling)
Laboratory C.B.R. Test (Soaked CBR Results)
Specific Gravity Test on Soils
Determination of Moisture Content of Soil by Oven Drying
Calibration of Sand and Sand Cone Apparatus
Particle Size Analysis of Aggregates for Subbase
Particle Size Analysis of Aggregates for Lower Base(Crushed Rock or Boulder or Crushed Over Burnt Bricks)
Particle Size Analysis of Crushed Gravel Aggregates for Lower Base
Particle size Analysis of Aggregates for Upper Base
Specific Gravity & Water Absorption of Aggregates
Abrasion Test on Small Size Coarse Aggregate by Use of Los Angeles Machine
Density Correction Chart for Coarse Particles in the Soil Compaction Test
Field Density Test for Subbase and Bases by Sand Replacement Method
Determination of Total Moisture Content of Aggregate by Drying
Materials Finer Than # 200 Sieve by Washing
Sieve Analysis of Filler
Particle Size Analysis of Combined Aggregates for Binder Course
Particle Size Analysis of Combined Aggregates for Wearing Course
Soundness of Aggregates by Use of Sodium Sulphate
Sand Equivalent Test
Stripping Test by AASHTO Method: T 182
Quantities of Bituminous Prime & Tack Coats
Crushed Aggregates of (>2) Fractured Faces (+ 4.75mm, visual)
Penetration Test on Bituminous Materials
Specific Gravity of Semi-Solid Bituminous Materials
Bituminous Extraction & Gradation of Hot Mix
Field Density Test of Cored Asphalt Concrete
Maximum Specdific Gravity of Bituminous Paving Mixtures
Asphalt Concrete Hot Mix Design by Marshall Method
Determination of the Presence of Organic Impurities in Fine Aggregate
* 1
* 2
* 3
* 4
* 5
* 6
* 7
* 8
* 9
* 10
* 11
7A
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* 13
* 14
* 15
* 16
* 17
* 18
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* 19
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Ayni-Panjakent-Uzbekistan Border Road
Page 6 of 102
WS -
AYNI - PANJAKENT - UZBEKISTAN BORDER ROAD
MATERIAL SOURCE
Date :
Material Type
Source Location
Storage Location
Approx. Quantity
Purpose of Use
Location of Use
Tests Performed
Conclusion on Tests:
Remarks:
MATERIAL SOURCE
Remarks
WS - 1 ATTERBERG LIMITS
Lab Ref. No.:
Container Number
Number of Blows
Results:
Remarks:
BERG LIMITS
PLASTIC LIMIT
Blows / Layer: ________ No. of Layers: _______ Wt. of Rammer: …………... kg. Drop ht.: ………. mm
Mould Dia: __________ mm Mould Height: ___________ mm Vol. of Mould: _______ x 10-6 m3
Density Determination
Determination No. 1 2 3 4 5 6
Initial weight g
Initial moisture content %
Water added g
Target moisture content %
Weight of mould + wet mat'l g
Weight of mould g
Weight of wet mat'l g
Bulk density g/cm3
Dry density g/cm3
Determination of Moisture Content
Moisture container No.
Container + wet mat'l g
Container + dry mat'l g
Water g
Container g
Dry mat'l g
Moisture content %
Dry density / moisture content relationship curve
Optimum MC =
Oversize fraction (+19mm) =
Dry density, t/m3
Moisture content, %
Tested by: Witnessed by:
g/cm3
%
%
TEST INFORMATION :
Weight of water, R = P - Q g
Weight of can, C g
Weight of dry sample, Md = Q - C g
Water content, W = 100 R / Md %
DETERMINATION OF DEGREE OF COMPACTION
Maximum dry density (MDD) g/cm3
OMC (lab value) %
MDD Test Reference (Lab Ref. No.)
% Compaction, 100 gd / MDD %
Specified compaction %
Results
Remarks :
Location:
MDD: OMC:
Mould No.
No. of layers
No. of blows per layer
Wt. of Wet soil + Mould (g)
Wt. of Mould (g)
Wt. of Wet Soil (g)
Volume of Mould ml
Wet Unit Weight g/cm3
Dry Unit Weight t/m3
Compaction Achieved %
Mould No.
Container No.
Wt. of Container + Wet Soil (g)
Wt. of Container + Dry Soil (g)
Wt. of Moisture (g)
Wt. of Container (g)
Wt. of Dry Soil (g)
Moisture Content (%)
Remarks:
(Contractor) (Consultant)
Time Mould No…….. Ht. …… mm Mould No…….. Ht. …… mm Mould No…….. Ht. ……
Day &
Time & Day Elapsed Gauge Swell Gauge Swell Gauge Swell
Month % Swell % Swell
(Days) Reading (mm) Reading (mm) Reading (mm)
0
1
2
3
4
SOAKING DATA
Mould No.
Wt. of soil + mould + base- plate (before
soaking)
Wt. of soil + mould + base- plate (after
soaking)
Water absorbed
Wt. of dry soil in mould
% Water absorbed
MOISTURE CONTENT (AFTER SOAKING)
Mould No.
Specimen location T M B T M B T M
Can No
Wt. of wet soil + Can
Wt. of dry soil + Can
Wt. of Water
Wt. of Can
Wt. of dry soil
Moisture Content %
Av. Moisture Content %
PENETRATION TEST DATA Ring No. __________
Mould No. Mould No. Mould No.
Penetration
Load Dial Div. Load, kN Load Dial Div. Load, kN Load Dial Div.
0.025 in (0.64mm)
0.050 in (1.27mm)
0.075 in (1.91mm)
0.100 in (2.54mm)
0.150 in (3.81mm)
0.200 in (5.08mm)
0.300 in (7.62mm)
0.400 in (10.16mm)
0.500 in (12.70mm)
Proving Ring Factor :
M B
10 Blows/Layer 30 Blows/Layer
Load, kN
Load, kN
Penetration, mm Penetration, mm
Result:
Can No.
Weight of Moisture, W3 = W1 - W2 g
Weight of Can, W4 g
Can No.
Weight of Moisture, W3 = W1 - W2 g
Weight of Can, W4 g
Container No.
Weight of container g
Water content %
Remarks:
Calibration Ref.No.:
Volume of Mould
Determination No.: 1 2 3
5 Temparature Correction
Pan
Total
Remarks:
Mb3 =
Ma3 =
C3 =
Spec.
Limit
Purpose of Use:
Determination No. 1
1. Weight of oven dry specimen in air A (g)
6. Specific Gravity
c) Apparent A / (A - C)
c) Apparent A / (A + B - C)
Results :
Water Absorption = %
Date of Sampling:
Mean Wear
%
Max. %
Max. %
Max. %
Max. %
TEST INFORMATION :
Chainage: Lab Ref. No.:
Material: Date Requested:
Layer Thickness: Request No.:
Width: Date of Testing:
SAND CALIBRATION: Lab Ref. No.:
Date of Calibration:
Wt. of sand in cone, g
Bulk density of sand, g/cm3
Remarks
Average % Passing
Specification
Remarks:
0.600
0.300
0.150
0.075
Pan
Total
Remarks:
Specification
Limit
Remarks:
Tested by:
Mb3 =
Ma3 =
C3 =
Percent Spec.
Passing Limit
100
80 ~ 100
60 ~ 80
48 ~ 70
36 ~ 56
28 ~ 44
20 ~ 34
15 ~ 27
10 ~ 20
5 ~ 13
2~6
Remarks:
Tested by:
Mb3 =
Ma3 =
C3 =
Percent Spec.
Passing Limit
100
90 ~ 100
70 ~ 85
52 ~ 72
40 ~ 62
30 ~ 50
20 ~ 40
14 ~ 30
8 ~ 20
6 ~ 10
Passing Retained on
150 micron
300 micron 150 micron
Fine Aggregate
Total
Notes :
D=B-C 9.5 to 19mm consists of 33% of 9.5 ~ 13.2mm and 67% of 13.2 ~ 19mm.
E = D / B x100 19 to 37.5mm consists of 33% of 19 ~ 26.5mm and 67% of 26.5 ~ 37.5mm
F = A x E/100 37.5 to 75mm consists of 50% of 37.5 ~ 50mm and 50% of 50 ~ 75mm
Remarks:
(F)
Corrected
Avg. Weight
Loss %
Test Data
Trial Nos. 1 2
Clay Reading
Sand Reading
Sand Equivalent, %
Remarks:
Tested by:
WS - 15
WORKSHEET FOR STRIPPING TEST BY AASHTO METHOD: T 182
Location:
Above 95 % Below 95 %
Remarks:
% Area Coated
Below 95 %
Description of Material:
Station Number
Tray Number
Temperature at Application 0
C
Remarks:
WS - 17
WORKSHEET FOR CRUSHED AGGREGATE OF (>or =2) FRACTURED FACES (+ 4.75MM, VISUAL)
Description:
Test No. 1
e) Specification Limit %
Remarks
Description of Material:
Container No.
Initial Dial Reading
Final Dial Reading
Penetration, mm
Average Penetration
Container No.
Initial Dial Reading
Final Dial Reading
Penetration, mm
Average Penetration
Container No.
Initial Dial Reading
Final Dial Reading
Penetration, mm
Average Penetration
Remarks:
TERIALS
REMARKS
REMARKS
REMARKS
Lab. Ref:
Description of Material:
Determination No. 1 2
Temperature correction
Note
A pycnometer calibrated at one temperature cannot be used at a different temperature without recalibration at that temperature
Remarks:
Material:
Cumulative
Standard Sieve Weight Retained Cumulative Weight
Percentage % Passing
size (mm) (gram) Retained
Retained
25
19
12.5
9.5
4.75
2.36
1.18
0.600
0.300
0.150
0.075
Pan
Remarks:
VALUE
Specification Limit
Remarks
Determination No. 1
Temparature of Water °C
K factor :
Remarks:
% gm gm mm cc gm/cc gm/cc
bxg (100-b)xg i x 100 100(h-g)
ASTM D Gasp Gagg from
c-d c/f 100-i - j 100-j j h ox factor
-2041 Table
a b c d e f g h i j k l m n o p q
1
2
3
Av.
1
2
3
Av.
1
2
3
Av.
Specified Values :
Specific Gravity of Bitumen (G asp) = Minimum Stability ( kN at 60° C) 7.0 ( Binder & Wearing
Bulk Specific Gravity of Aggregate ( G agg) = Minimum Flow ( mm) 2.0 ( Binder & Wearing
Air Voids in Total Mix (%) 3-5 ( Binder & Wearing
Voids in Mineral Aggregate Filled with Bitumen (%) 70 - 85 ( Binder & Wearing
Marshall Quotient ( kN / mm) 1.8 - 5.0 ( Binder Course)
Tested By: Marshall Quotient ( kN / mm) 1.0 - 4.0 ( Wearing Course)
(Contractor) Filler to Binder Ratio 0.6 - 1.2 ( Wearing Course)
Witnessed by:
(Consultant)
Stability
Marshall
Flow
Quotient.
Adjusted
mm kN/mm
pxq r/s
r s t
Material
Description
Location
Test mass
Date of testing Time of addition of NaOH to sample :
Use SECTION A OR SECTION B
Section A
Prepared liquid colour standard method
Time of preparation of colour standard
Time of comparison of colour
Observation
The colour of the supernatant liquid above the test sample was found to be:
Inference
Remarks:
GREGATE
to be:
ar to:
Cylinder No.
2) mm
Diameter at top mm
Diameter at bottom mm
Whether attempt was made to keep the pace rate constant at failure
Failure type(cone/ cone and split/ cone and shear/ shear/ columnar)
Remarks:
Tested by:
Cube No.
Date of casting
Date of testing
Age day
Time of testing h-m
Variation in age from the target
Received specimen immersed in laboratory for 5 min. before testing
Whether the specimen was wet during testing
Whether "go / no go" gauge was used for checking dimensions
Whether the test gauge fitted with the specimen
Height of specimen: top face : 1) mm
2) mm
Height of specimen: bottom face 1) mm
2) mm
Average height of specimen mm
Width of specimen: top face : 1) mm
2) mm
Width of specimen: bottom face 1) mm
2) mm
Average width of specimen mm
Area of specimen (rounded to 10mm2) mm2
Machine platens were cleaned before crushing specimen
Whether surfaces of the cube were cleaned before crushing
Whether centering of the cube was made before application of load
Pace rate (should be 4.5 to 9.0 kN / sec.) kN / sec
Whether attempt was made to keep the pace rate constant at failure
Maximum load on dial gauge kN
Compressive strength (upto 2nd place of decimal) N / mm2
Cube strength (rounded to 0.5 N/mm2) N / mm2
Normal or abnormal failure
Test result N / mm2
Remarks:
9.5
4.75
2.36
1.18
0.600
0.300
0.150
0.075
Pan
Remarks :
Tested By :
Spec. Limit
100
25 100
19 90 ~ 100
9.5 20 ~ 55
4.75 0 ~ 10
2.36 0~5
1.18 -
0.075 -
Pan
Remarks :
Tested By :
AASHTO Limits
(Size No.68)
100
90 ~ 100
30 ~ 65
5 ~ 25
0 ~ 10
0~5
63 50
50 37.5
37.5 28
28 20
20 14
14 10
10 6.3
Total
Note 1. It retained % of any fraction is equal to or less than 5, then the fraction is not considered for test.
Note 2. If any fraction does not satisfy the test quantity then achieve the required quantity and calculate the flakiness index based on
weighted average of the material retained
Flakiness Index =
Remarks:
TEST ON FLAKINESS
Specified Max.
Flakiness Index
Test Data
Determination No. 1 2 3
Initial mass of compacted specimen M g
ACV**
* if the sum differs from M1 by more than 10g, discard the result and test other specimens
** The ACV value to be reported is the mean of two results unless any single result differs by more than 0.07 times the mean
in which case the test shall be repeated on two further specimens.
Test Result: %
ATE
3 4
Fraction Passing Retained Wt, g (min) Sample, %, G Wash, g, W mm after Wash, g, R (P x G) / 100
Total
Note.
Include fraction 4) for a material which is a mixture of fine and coarse aggregates otherwise ignore
Maximum
Specified
% Loss
Graphical Representation
Slump = mm
Thermometer No.:
Thermometer Type:
Temperature = °C
Remarks:
Observed:
Test No. Wt.of Cement Wt.of Water % Water Observed Pen., mm Required Penetration, mm
Temparature: =
10 ± 1 in 30 sec
Relative Humidity =
Normal Consistency :
Penetration, mm
Elapsed Scale Reading, Elapsed Scale Reading,
Clock Hrs. Clock Hrs.
Time, min mm Time, min mm 50
El. T Pen.,mm
40 10 50
20 45
30 444
30 40 43
50 42
60 41
70 38
20 80 35
90 32
100 30
130 28
10### 26
260 22
290
0 18 50 100 150
300 15
Elapsed time, min
Elapsed
Time, min
Clock Hrs. Observation Notes on Observation
When the needle does not sink visibly into the cement paste.
Remarks:
°C
%
Penetration, mm
50
40
30
20
10
0 50 100 150 200
Elapsed time, min
Notes on Observation
When the needle does not sink visibly into the cement paste.
WS - 28
COMPRESSIVE STRENGTH OF HYDRAULIC CEMENT MORTAR
Average
Comp. Specified
Mortar Cube Area, Test Load, Comp.
Testing Date Age, days Dimensions, mm Strength, Compressive
no. mm2 kN Strength,
MPa Strength, MPa
MPa
Remarks:
Remarks
Tested by:
Remarks
Contract No.: __________ Structure: _______________________ Concrete Class: __________ Pumping Stages(Nos.): _____ Target volume: ___________ m3 Checked by
Trial Mix Ref.: ___________ Slump Range: ___________________ Pouring No. _____________ Batch Plant No.: _______ Weather Condition: _____________ Date
Sl. Truck / Batching Discharge Delivery Slump Visual Concrete Cylinders / Cubes
Engineer
No. Date Batch No. Time Time Time Slip No. Test Value slump Temp, °C Mould Ref. Prepared 7 day 28 day Lab Ref. No. Quantity
Attended
Started Finished mm check 7 day 28 day by Specimen No. Specimen No. m3
2) __________________ Date
Pouring Record
Checked by
Action
Thermometer
Taken by
No.
Contractor
_____________________
Date
LOCATION:
Estimated time that the work will be ready ……….. AM/PM Date: ………………………..
Following Operation:
_______________
Signed Time: …………………...…
For the Contractor Date: ………..…………….
_______________
For Consultants Date: ………..…………….
FIELD OBSERVATIONS:
APPROVAL TO PROCEED
Remarks:
______________
Signed: Time: …………………...…
For Consultants Date: ………..…………….
Ref. No.
Date: ………………………..
Time: …………………...…
Date: ………..…………….
Time: …………………...…
Date: ………..…………….
Time: …………...…
Time: …………...…
Time: …………...…
Time: …………...…
Time: …………………...…
Date: ………..…………….
Compactio
Description of
Station Lab Ref. No. Cut / Fill Depth, m 4.54kg Ram
Material
MDD, t/m3
___________
Specimen No. 1 2 3
Marking No No No
Period of drying hr 24 24 24
Specimen No. 5 6 7
Stained brown
Description Grey Grey
surface
Period of drying hr 24 24 24
Engineer's
No
Gray
9238
24
9269
24
31
0.34
CONSULTANTS CONTRACTOR
Lab Ref.
Description of Sample Source Rep. Qty Quantity/No. Tests Required
No.
Remarks