CI/SfB (28) Hh2

November 2009

SFS
Specification Manual

www.metsec.com
2
Contents
Metsec: investing in quality and service 4-5

Choosing the right SFS application 6-7

SFS applications 8-17

SFS component range 8-9

Infill walling 10-11
Continuous walling 12-13
High-bay separating walls 14-15
Load-bearing structures 16-17

External finishes 18-23

Section through masonry clad wall 18
External wall - Brickwork 19
External wall - Insulated render 20
External wall - Timber cladding 21
External wall - Ventilated rainscreen 22
External wall - Composite panels 23

Market sector applications 24-27

Performance data 28-31

Deflection head and junction details 32-34

Table of fixings 35

Load/span data 36-37

Services and software 38-39

3
 Quality and service

Investing in quality and service

The Company Steel, Railway Systems, Automotive and Profilform, all
Metsec plc is the UK’s largest specialist cold occupy top positions within their respective markets.
roll-forming company, providing structural steel
We focus on adding value through expert design,
components for the UK construction and manufacturing
precision manufacturing and on-time, in-full product
industries. We have been established for over 75 years and
delivery. Our aim is to provide excellent service and
are based in Oldbury in the West Midlands. Today,
quality products that offer our customers cost effective
Metsec are part of the Profilform Division of
solutions.
voestalpine – the world’s largest manufacturer of cold
rolled sections.
voestalpine is a leading European manufacturer with
its own steelmaking facilities and headquarters in
Austria. The five divisions of voestalpine; Steel, Special

Metsec’s Lightweight Structural Systems Our highly experienced technical team of engineers will then
guarantee expert design and cost effective bespoke high produce detailed designs which are covered by our
quality solutions to the construction industry. Professional Indemnity insurance. Similarly, our manufacturing
Our unrivalled customer support package includes taking the capacity ensures the fast and accurate supply of materials to
structural design responsibility from the customer at the site ready for installation enabling our customers to meet the
outset. tightest building programmes.

Purlin Division SFS Division Metframe Division Lattice Beam Division

Metsec’s Purlin Division is the UK’s Metsec’s Steel Framing System (SFS) Metsec’s Metframe Division provides a Metsec’s Lattice Beam Division is the
largest designer and manufacturer of Division leads the market when it pre-panelised framing system that is UK’s largest manufacturer of
light gauge galvanised steel purlins, comes to light gauge galvanised steel fabricated off site. Panels are then lightweight steel lattice joists, trusses
side rails and mezzanine floor systems structural framing designs and is installed on site with either concrete or and beams, including parallel, pitched,
for use in a wide range of industrial and suitable for a wide range of applications cold-rolled steel joisted floors added to tapered and curved designs with spans
commercial developments. Our in most market sectors of construction. create a complete stand alone up to 40 metres. Lightweight and easy
systems are manufactured from SFS is a fast track cold rolled steel structure. The use of prefabricated to handle, they offer ideal structural
450N/mm2 guaranteed yield strength frame system which is site fixed as infill panels allows the efficient erection of support with optimum strength to
material for greater strength and or continuous walling, high bay the structure and aids the main weight ratio. The open web
reduced project weights. Metsec Z & C separating walls or load bearing contractor in reducing the overall on- configuration allows for the easy
sections are available in profile heights structures. site programme passage of services.
from 142mm to 342mm and SFS provides a pre-engineered solution
thicknesses from 1.3mm to 3.0mm and in line with the demands of modern
are available with a full range of methods of construction and is
accessories. structurally proven and independently
tested to provide thermal, acoustic and
fire resistance performance.

For further information on Purlins, Lattices or

Metframe systems which are not included in
this publication, contact Metsec:
Telephone 0121 601 6000 www.metsec.com

4
 Quality and service

Quality Additionally, Metsec recognise that environmental

Metsec operates strict design and quality responsibility is both a local as well as a global issue.
procedures through a Quality Management We were therefore pleased to be awarded the
System accredited to BS EN ISO 9001:2000 Sandwell Borough Platinum Environmental Charter
which covers both our design and manufacturing Award following an audit of our Environmental
operations. management procedures and award of BS EN ISO
14001:2004.
This commitment to quality ensures that we
provide the highest levels of performance Re-use and recycling
throughout our operations, ensuring the highest Steel is one of the world’s most recycled materials
level of customer satisfaction. with a potential recovery and re-use factor of up to
94%*.
Design
Our market leading FrameSPEC design software SFS is also substantially lighter than traditional
provides cost effective solutions to maximise the alternatives, allowing the possibility of reducing the
design efficiency of structures, whilst saving the loads on the primary frame and sub-structure.
professional team valuable time when specifying
These factors combine to offer a reduction in the
our products. Comprehensive technical support is
overall carbon footprint of the building.
provided by our design office.
* BCSA publication no. 35/03
For full details on our technical support service
and how to obtain a free copy of FrameSpec,
SPeAR®
please refer to pages 38-39.
Independently, as well as with voestalpine, Metsec
Sustainability will continue to pursue sustainability as a key
Certification business objective. The cornerstone of this is the very
Metsec and voestalpine both regard the issue of thorough and detailed societal, economic and
sustainability as a core social, as well as environmental sustainability review of our operations
corporate, responsibility. carried out in the SPeAR® (Sustainable Project
Appraisal Routine) Report from Arup. This report
This has been recognised by the award of
gives us both an assessment of our current
BS EN ISO 14001:2004 for our Environmental
environmental position as well as identifying key
Management System.
areas for improvement in the future.
Metsec were the first cold roll-forming company
To quote from the report:
to be awarded the prestigious Gold Standard
under the Steel Construction Sustainability “The baseline SPeAR® diagram shows a well
Charter. balanced performance in terms of sustainability,
and that Metsec is already meeting legislation or
best practice in the large majority of areas. In
some cases Metsec is starting to move beyond
best practice.”

5
 SFS applications

Choosing the right SFS application

Metsec produce a wide range of sections which our designers • Fast track construction aids the overall construction
can use within four clearly defined building applications to programme.
suit many construction requirements.
• Lightweight construction reduces loads on the primary
Cold-rolled galvanized steel sections are typically supplied to structural frame and sub-structure design.
site as individual components which are assembled in-situ
• Cutting components to length on site means tolerances in
using Tek screwed connections. Components can be
the structures primary structural frame can be
manufactured cut to length or supplied in standard lengths
accommodated.
which are then cut to suit on site.
• In-situ assembly is advantageous on sites with
Metsec SFS is an extremely versatile product and has many
access/craneage restrictions.
advantages over traditional or timber frame construction:

Infill walling - see pages 10-11 Continuous walling - see pages 12-13

A Metsec base track is fixed onto the slab of the primary

structural frame. Metsec’s slotted head tracks are then
fixed to the underside of the slab or structure to allow for
deflection, and studs are then cut, aligned and fixed into
position with Tek screws at regular centres to provide
support for internal and external finishes.

This system is fitted outside the primary structural frame.

Support is required for the system’s base track. Studs are then
built multiple storeys tall. These are restrained using cleats
with slotted connections at each slab level. Each lift of studs is
capped with a track which provides support for the next base
track and lift of studs over.

6
 SFS applications

• High thermal and acoustic performance. Foil faced • Precision engineered components reduce building
insulation is fitted externally which can be maintenance.
enhanced using insulation in the stud cavity.
• Design/detailing service and technical back-up is
• Support/restraint can be provided for most external provided throughout the process.
cladding materials.
• Projects are underwritten by Metsec’s Professional
• Early weather protection is achieved to the Indemnity Cover.
building.
• Excellent sustainability characteristics.
• Wet trades on site are minimized.
• Proven track record
• Shrinkage/warping problems associated with
timber frames do not apply to steel frames.

High-bay separating walls - Load-bearing structures - see pages 16-17

see pages 14-15

Metsec can design and supply a complete load bearing

superstructure for low to medium rise structures. Our
Technical Department provides details to allow SFS sections
to be assembled in-situ to provide walls, floors and roofs.
The lightweight characteristics make roof top extensions to
existing structures for penthouse apartments, a common
application for this system.

This is a fast-track, high performance, single span

separating wall system. Its lightweight construction and
uniformly distributed loads normally mean that the
system can be used within existing structures without
the need to strengthen foundations or slabs.

7
 SFS applications

SFS – Components
Metsec SFS relies on high quality, purpose designed Where necessary, the Metsec SFS range of sections can be
components. The design of sections draws on Metsec’s used in conjunction with other ranges produced by
extensive cold rolling knowledge to maximise the strength Metsec.
to weight ratios

The table opposite shows the standard section range for

SFS.

These consist of the section profiles listed below:

Y Y

X X D X X
D

t
Cx (D/2) Cx (D/2) F t
t

Cy Cy
F

Y Y

‘C sections’: Used as studs in wall ‘Channels’: Used as tracks on the ‘Angles’: Used for various
panels and joists in floor/roof top and bottom of wall panels arrangements to provide
panels. and ends of floor/roof panels. additional or temporary support.

0.9 1.2

38 100

‘Straps’: These are available to use as bracing members when screw

fixed to the face of panels.

Stud being fixed to slotted head track.

8
 SFS applications

Section properties
Section sizes and properties
Section Area Weight D F L t Cy Ixx Iyy Zxx Zxc rxx ryy Po Q es
Ref cm2 kg/m mm mm mm mm cm cm4 cm4 cm3 cm3 cm cm N/mm2 cm
70M15 2.31 1.83 70 35 10 1.5 1.21 18.3 3.92 5.22 5.22 2.81 1.30 280 0.971 0.03
100M12 2.75 2.14 100 53 14 1.2 1.84 45.9 11.07 9.18 8.70 4.08 2.01 273 0.762 0.37
100M15 3.45 2.67 100 54 14 1.5 1.88 57.4 14.21 11.49 11.32 4.08 2.03 280 0.863 0.24
100M20 4.60 3.56 100 55 15 2.0 1.92 76.1 19.21 15.21 15.20 4.07 2.04 280 0.956 0.08
100M23* 6.04 4.67 100 71 16 2.3 2.64 104.6 41.40 20.92 20.85 4.16 2.62 280 0.976 0.05
100M29* 7.67 5.83 100 72 16 2.9 2.71 131.1 53.58 26.22 26.22 4.14 2.64 280 0.997 0.01
100M30* 10.56 8.26 100 110 22 3.0 4.65 192.3 172.10 38.45 37.89 4.27 4.04 280 0.979 0.01
150M12 3.37 2.64 150 55 13 1.2 1.56 118.3 13.44 15.77 14.98 5.92 2.00 250 0.625 0.67
150M15 4.23 3.37 150 56 13 1.5 1.60 148.2 17.24 19.76 19.44 5.92 2.02 264 0.713 0.55
150M20 5.64 4.47 150 57 13 2.0 1.64 196.8 23.31 26.23 26.19 5.91 2.03 277 0.815 0.35
150M30* 8.76 6.83 150 62 15 3.0 1.89 306.9 42.82 40.92 40.92 5.92 2.21 280 0.955 0.08
200M12 3.97 3.13 200 55 13 1.2 1.34 232.0 14.59 23.20 22.39 7.64 1.92 228 0.536 0.88
200M15 5.28 4.18 200 65 14 1.5 1.70 319.6 27.71 31.96 30.89 7.78 2.29 246 0.607 0.86
200M20 7.08 5.56 200 67 14 2.0 1.77 428.8 38.82 42.88 42.61 7.78 2.34 264 0.707 0.66
200M30* 10.56 8.26 200 69 14 3.0 1.89 639.3 59.60 63.93 63.92 7.76 2.37 280 0.851 0.30
250M16 6.55 5.11 250 68 15 1.6 1.62 594.5 35.78 47.56 46.45 9.52 2.34 234 0.558 1.04
250M20 8.16 6.38 250 68 15 2.0 1.62 736.9 43.86 58.65 58.65 9.50 2.32 250 0.626 0.88
300M20 8.80 6.97 300 59 15 2.0 1.20 1060.3 32.22 70.68 70.64 10.98 1.91 237 0.549 0.90
300M29 12.83 10.1 300 62 15 2.9 1.30 1548.3 50.35 103.22 103.22 10.99 1.98 262 0.652 0.62
74M12 1.82 1.47 74 40 0 1.2 1.08 16.4 2.99 4.43 3.37 3.00 1.28 280 0.618 -0.48
74M20 4.00 3.26 74 65 0 2.0 2.15 39.4 18.18 10.65 8.06 3.14 2.13 280 0.757 -0.93
104M12 2.71 2.14 104 62 0 1.2 1.73 49.8 10.96 9.58 6.11 4.29 2.0 271 0.444 -1.01
104M15 3.38 2.67 104 62 0 1.5 1.74 61.7 13.60 11.87 8.18 4.28 2.01 280 0.539 -0.91
104M20† 4.52 3.56 104 63 0 2.0 1.80 82.2 18.70 15.81 12.29 4.26 2.03 280 0.694 -0.76
108M30* 6.78 5.35 108 62 0 3.0 1.77 129.0 26.50 23.89 22.47 4.36 1.98 280 0.911 -0.30
154M12 3.33 2.64 154 63 0 1.2 1.46 123.1 12.88 15.99 10.86 6.08 1.97 249 0.346 -0.83
154M20† 5.64 4.47 154 66 0 2.0 1.60 208.7 23.96 27.10 21.04 6.08 2.06 276 0.533 -0.69
158M30* 8.70 6.83 158 69 0 3.0 1.72 336.4 40.03 42.58 38.32 6.22 2.15 280 0.754 -0.46
204M12 3.93 3.13 204 63 0 1.2 1.25 237.4 13.88 23.27 16.66 7.77 1.88 226 0.287 -0.70
204M20† 6.96 5.56 204 74 0 2.0 1.63 435.2 35.55 42.67 32.42 7.91 2.26 263 0.424 -0.73
208M30* 10.38 8.26 208 72 0 3.0 1.59 659.8 48.66 63.44 56.07 7.97 2.17 280 0.606 -0.51
254M12 3.93 3.13 254 38 0 1.2 0.49 305.0 3.47 24.01 20.75 8.81 0.94 204 0.278 -0.06
254M20 8.00 6.38 254 79 0 2.0 1.59 762.0 45.13 60.00 45.66 9.66 2.35 249 0.361 -0.78
304M16 6.41 5.11 304 53 0 1.6 0.75 750.6 12.25 49.38 41.77 10.74 1.37 216 0.298 -0.17
304M20 8.72 6.97 304 68 0 2.0 1.13 1070.1 30.86 70.40 57.75 11.08 1.88 236 0.343 -0.39
306M29 12.65 10.1 306 68 0 2.9 1.16 1559.5 43.94 101.93 91.85 11.10 1.86 261 0.475 -0.19
38VB09 0.34 0.27 38 0 0 0.9
100VB12 1.20 0.94 100 0 0 1.2
45x45x2.0 1.76 1.38 0 45 0 2.0
100x100x2.0 3.96 3.11 0 100 0 2.0

* Non-Standard section sizes. Availability and lead-in times may vary from typical periods.
† Section is available with deflection head slots with an ‘S’ reference i.e. 104M20S.
C Section Studs can be provided with a 72x32mm service slot central in the web at 600mm from each end where requested.
Properties are for single studs and track sections.
Sizes are nominal.
‘es’ = Shift in neutral axis due to axial load. Positive value means axis shifts away from web.

Examples of section references are:

100M12 = Lipped C section of 100mm depth, 1.2mm material thickness.

104M12 = Non-lipped channel section of 104mm depth, 1.2mm material thickness.

‘M’ reference denotes SFS section.

9
 SFS applications

SFS - Infill walling

Metsec SFS forms a secondary structure which is
fixed between the primary super structure. It is
generally positioned at the slab edge allowing
insulation and external finishes to be installed
continuously outside the main structural frame.

The Post Box, Birmingham

10
 SFS applications

Metsec slotted head track

Metsec’s slotted head track has
been developed to allow for the
deflection in the primary structural
frame. The studs are screw fixed to
the slotted head track through
pre-formed slots in the track.
Key advantages over alternative
systems are:
• Quicker and easier to install than
Lintel track
conventional deflection brackets.
As Metsec design.
• Simpler and faster to install than
Stud section as traditional masonry infill.
support bracket
Minimum 150mm • Fewer components on site - less
long stud section components to store, lose or work
fixed through jamb with.
web with 4 no. Tek • Fix and forget system - no
screws. concerns about missing brackets.
Additional stud • Visible centre line indent indicates
150mm from jamb, fixing location.
where brick-tie
channels required • Vertical slots at 25mm centres
for masonry finish. allow for flexibility of stud
positions.
Jamb stud
As Metsec design.

Studs
Section size and centres according
to Metsec design. Top of stud is
Cill track positioned 15mm short within track.
As Metsec design.
Studs fixed to track
Cill support
With low profile Tek screws, both
bracket
flanges.
Design may require
stud section to
extend to base
track.

Base track
Supported by and fixed to primary
frame as Metsec design.

11
 SFS applications

SFS - Continuous walling

The Metsec SFS continuous external
walling system is constructed outside
the main structural frame.

This form of construction is ideal where

movement joints in the external
cladding need to be minimized.

The base of the system requires vertical

support.

The base track is fixed to the support

member.

Studs are then built multiple storeys tall

as determined by design.

Studs are fixed to each slab edge using

cleats with slots to allow for vertical
movement in the primary structure.

Each lift of studs is capped with a track

that provides support for the base track
of the next lift of studs.

12
 SFS applications

Head track
Tek screwed to all studs

Intermediate base/head track

Base and head track are fixed back
to back to receive studs from above
Upper floor and below. (Typically 300mm above
SSL.)

Studs
Continuous past the slab.
Stud height, gauge, centres and size
according to Metsec bespoke design.

Intermediate floor

Angle cleats
By design (typically galvanised).
Mechanical anchors to slab edge.
Tek screws through slots in cleats to
each stud.

Window lintel track

Window cill track

Base track
Fixed to support member with
Lowest floor
Tek screws.

Support member
Anchored to slab edge.
Designed and supplied by others.

13
 SFS applications

SFS – High Bay separating walls

Metsec SFS High Bay Wall is a high performance single span
separating wall.

Its lightweight construction and uniformly distributed loading

normally eliminates the need to strengthen foundations or existing
floors. This reduces the time required for installation and minimises
the overall project cost.

Above and above right - David Lloyd Centre, Liverpool

14
 SFS applications

Hot rolled steel roof beam

Angle section restraint members

Fitted to the underside of purlins each
side of partition head.

38VB09 Strap on both sides

1 no. Tek screw to every stud flange,
3 no. Teks to each blocking piece.

Wall head blocking

Stud section cut to fit snugly between
studs, fitted every third bay and to end
studs in partition.

Full height studs

Section size and centres as Metsec
design.
Studs stopped short from top of angles
to allow for vertical movement as
required by design.

Mid height blocking

Stud section cut to fit snugly between
studs and fitted every third bay and to
end studs in partition.

38VB09 Strap on both sides

1 no. Tek screw to every stud flange,
3 no. Teks to each blocking piece.

Jambs and lintels

Jambs and lintels by Metsec design.
Compound members (such as above)
may be required.

Base track
Studs fixed to base track with low profile
tek screws both flanges.

15
 SFS applications

SFS - Load-bearing systems

Metsec can design and supply a Apertures
complete load-bearing Set to suit architectural layout.
superstructure for low to medium Lintel and jamb design is dependent on
rise structures. aperture configuration. A short section of stud is
used as a support bracket for lintels and cills.
Metsec components are supplied to An additional stud is positioned adjacent to the
site loose and are assembled in-situ jamb for a brick-tie channel where masonry
with Tek screwed connections. cladding is required.

This system has many advantages

over traditional methods of
construction.

It is light-weight, fast track,

durable and is suitable for confined
sites.

Metsec’s technical team can offer

advice on wall and floor build-ups
and have a library of test details to
substantiate performance data for a
range of build-ups.

A design and detailing service can

be provided. For this process to
work effectively, the following
basic architectural information
should be provided by the design
team:

• Wall set-outs and build-ups.

• Structural set-out of apertures in

walls.

• Floor build-up and positions

where trimming-out required.

• Roof build-up and set-out and

details of feature (ie. eaves/
parapets/hatches etc)

• Junction detail with supporting

elements.

Please note
Load-bearing structures require a
full Metsec design prior to
commencement of work on site.

Ceiling
Resilient bars fixed to underside of
Metsec joists.

16
 SFS applications

Walls
Metsec lipped C-section studs storey height with track
sections at base and head.
Set-out/extent of SFS wall to suit architectural configuration
and Metsec design requirements.
Size/gauge and centres of studs as design.
Bracing
Flat strap bracing screw fixed to wall studs. Quantities and
positions as Metsec design.

Roofs
Joists laid flat or with a fall to
suit project.
Access hatches/roof-lights can
be incorporated where
required.
Bracing requirements are
dependent upon roof build-up.
Parapet detail shown has studs
continuous from floor below.
Joists supported by and fixed
to end track which is fixed to
studs.
End joists are also screwed to
studs.

External finishes
SFS Load-bearing walls can
provide support/restraint for most
finishes (see pages 18-23)
Foil-faced rigid insulation for
masonry cladding shown.

Floors
Metsec joists depth, gauge and
centres to suit spans required.
Joists supported by/fixed to track,
screwed to wall head.

Blocking detail
Solid blocking of joist section cut to
fit snugly between every third joist
and adjacent first/last joist.
Design to determine requirements.

Floating floor
Shown over Metsec

17
 External finishes

Typical cross section - masonry clad

Metsec SFS can provide
support/restraint for most
cladding materials and
external veneers. This gives
the Project Architect total
flexibility to create the desired Plan
building form.
Additional stud and
brick-tie-channel
adjacent openings

Proprietary lintel
to support external
masonry skin (load
not taken by sfs)

Typically 2 layers of
plasterboard to head

Typically 2 layers of
plasterboard to reveal

Typically 1 layer of
plasterboard+ softwood cill

Cavity closer Metal studs with service slots

Typically 2 layers of
plasterboard over SFS studs

Metsec SFS base track

fixed to concrete slab
Brick-tie channels
typically at 600mm Screed stop (e.g. British
horizontal centres Gypsum 99FC50)
fixed to studs Floor build up can vary
with stand-off screws insulated screed shown

Foil faced rigid foam

insulation with taped
joints

DPM below slab

Typical cross section - Brickwork clad

18
 External finishes

External wall - Brickwork

Foil faced rigid
insulation board
with taped joints Brick tie channels
typically at 600 mm
Metsec studs, horizontal centres
typically at fixed through to
600mm centres. Metsec framing.

Typically 2 no. layers

of plasterboard to
inside face

Brick ties at
450mm vertical
centres.

Concrete slab Metsec base

Facing brickwork
track
(SFS only provides
lateral restraint to
masonry cladding)

Woolwich Arsenal, London

19
 External finishes

External finishes
External wall - Insulated render

Metsec studs, Insulation

typically at between studs
600mm centres

Typically 2 no.
layers of
plasterboard to
inside face with
vapour barrier

Rail system for

render with
packs to
provide
Sheathing drainage cavity
board fixed to between
studs sheathing board
and insulation

Concrete slab

Rendered finish
over insulation
board

Metsec base
track

Chettles Yard, Nottingham

20
 External finishes

External wall - Timber cladding

Metsec studs, Insulation

typically at between studs
600mm centres Timber battens fixed
to framing through
insulation and
cement particle
board

Typically 2 no.
layers of
plasterboard to
inside face with
vapour barrier

Concrete slab

Sheathing board
fixed to Metsec
framing

Metsec base Rigid insulation Timber cladding

track fixed to framing fixed to battens
through sheathing
board

Stratford train crew accommodation, London

21
 External finishes

External wall - Ventilated rainscreen

Metsec studs, Insulation

typically at between studs
600mm centres

Sheathing board
fixed to Metsec
Typically 2 no. framing
layers of
plasterboard to
inside face with
vapour barrier
Foil faced rigid
insulation board

Concrete slab Facade finish

Horizontal rail
system
Helping hand brackets
fixed to studs through
sheathing board

Metsec base Vertical rail

track system fixed to
brackets

Many facade finishes are available to use on rainscreen systems including:

Metal cladding High Pressure Resins Terracotta tiles Stone tiles Fibre Cement Panels

Carrier systems and brackets may vary, depending on manufacturers’ requirements.

22
 External finishes

External wall - Composite panels

Metsec studs, Insulation

typically at between studs
600mm centres

Sheathing board
fixed to Metsec
framing

Typically 2 no.
layers of
plasterboard to
inside face with
vapour barrier

Composite panel
system shimmed as
necessary and fixed
to Metsec framing
through sheathing
Concrete slab Metsec base board
track

Canterbury College

23
 Market sector applications

Sector applications - Health

Nuffield Hospital, Leeds

New Victoria Hospital, Glasgow

24
 Market sector applications

Education

The Bridge Academy, Hackney - image courtesy of BDP

Old School Hall, Wellington, Telford

25
 Market sector applications

Sector applications - Residential

Opal Court, Birmingham

Devonshire Baths, Eastbourne

26
 Market sector applications

Leisure

MyHotel, Brighton

Commercial

BDP Offices, Manchester BDP Offices, Manchester

27
 Performance data

Performance data
Fire resistance Sound insulation
The fire resistances given in the performance tables apply The Rw ratings given in the performance tables apply to
to imperforate constructions tested to BS 476: Part 22: imperforate constructions laboratory tested in accordance

BS EN 717: 1997, or assessments based on these tests.

1987, or assessments based on these tests. with BS EN ISO 140-3: 1995 and rated in accordance with
Thermal efficiency
The Ctr adaption term is a requirement of the Building
The U-values quoted in the external wall data, pages 30- Regulations, Approved Document E. The Rw + Ctr
31 have been obtained by the combined method, which measurements emphasise the low frequency performance
takes account of the performance of the individual of separating elements and assist the building designer
elements making up the wall construction. in specifying the best solution. It must be stressed
however, that the regulations generally require
performance to be proven by site tests and to achieve this
full account must be taken of flanking sound transmission
and junction detailing.

British Gypsum works closely with Metsec in a continuous programme to Using over a century of expertise British Gypsum has developed the UK’s
develop drywall construction methods to satisfy all of the latest statutory leading range of wall, wall lining, floor, ceiling and encasement systems, for the
fire, thermal and acoustic requirements. Independent test data is available residential, commercial and RMI (refurbishment, maintenance and
to substantiate these solutions. British Gypsum is a major authority in the improvement) sectors of the construction industry.
UK construction industry and the country’s leading manufacturer and Visit our website at:
supplier of gypsum-based plastering and drylining solutions. With a long
www.british-gypsum.com
history of providing innovative, cost-effective and reliable products that meet
Telephone: 0844 800 1991 Fax: 0844 561 8816
the demands of the construction industry, the company is renowned for its
E-mail: bgtechnical.enquiries@bpb.com
pioneering work in training, as well as its forward-thinking strategy on
innovation and product development.

Internal walls

15mm board (see below)

15mm board (see below)
SFS studs and insulation
15mm board (see below)
15mm board (see below)

MFD359 = 130mm
MFD371 = 160mm

Metsec ref: Stud and Insulation Board Performance values

MFD359 70mm deep studs @ 600mm centres 2x 15mm Gyproc WallBoard Fire = 60 Mins
with 25mm Acoustic Partition Roll (1200) Each face Acoustic: Rw + Ctr = 39dB
70mm deep studs @ 600mm centres 2x 15mm Gyproc FireLine Fire = 120 Mins
with 25mm Acoustic Partition Roll (1200) Each face

MFD371 100mm deep studs @ 600mm centres 2x 15mm Gyproc WallBoard Fire = 60 Mins
with 50mm multi purpose slab Each face Acoustic: Rw + Ctr = 40dB
100mm deep studs @ 600mm centres 2x 15mm Gyproc FireLine Fire = 120 Mins
with 50mm multi purpose slab Each face

28
 Performance data

Internal walls

15mm board (see below)

15mm board (see below)
SFS studs and insulation
Gyproc Resilient Bar RB1
15mm board (see below)
15mm board (see below)

MFD363 = 146mm
MFD370 = 176mm
MFD353 = 376mm

Metsec ref: Stud and Insulation Board Performance values

MFD363 70mm deep studs @ 600mm centres 2x 15mm Gyproc WallBoard Fire = 60 Mins
with 25mm Acoustic Partition Roll (1200) Each face Acoustic: Rw + Ctr = 49dB
70mm deep studs @ 600mm centres 2x 15mm Gyproc FireLine Fire = 120 Mins
with 25mm Acoustic Partition Roll (1200) Each face

MFD370 100mm deep studs @ 600mm centres 2x 15mm Gyproc WallBoard Fire = 60 Mins
with 50mm multi purpose slab Each face Acoustic: Rw + Ctr = 50dB
100mm deep studs @ 600mm centres 2x 15mm Gyproc FireLine Fire = 120 Mins
with 50mm multi purpose slab Each face

MFD353 300mm deep studs @ 600mm centres 2x 15mm Gyproc SoundBloc Fire = 60 Mins
with 100mm general purpose slab Each face Acoustic: Rw + Ctr = 56dB

15mm board (see below)

15mm board (see below)
16mm Gyproc Resilient Bar RB1
SFS studs and insulation
16mm Gyproc Resilient Bar RB1
15mm board (see below)
15mm board (see below)

MFD362 = 162mm
MFD374 = 192mm
MFD500 = 242mm

Metsec ref: Stud and Insulation Board Performance values

MFD362 70mm deep studs @ 600mm centres 2x 15mm Gyproc WallBoard Fire = 60 Mins
with 25mm Acoustic Partition Roll (1200) Each face Acoustic: Rw + Ctrr = 51dB
70mm deep studs @ 600mm centres 2x 15mm Gyproc FireLine Fire = 120 Mins
with 25mm Acoustic Partition Roll (1200) Each face

MFD374 100mm deep studs @ 600mm centres 2x 15mm Gyproc WallBoard Fire = 60 Mins
with 50mm multi purpose slab Each face Acoustic: Rw + Ctr = 54dB
100mm deep studs @ 600mm centres 2x 15mm Gyproc FireLine Fire = 120 Mins
with 50mm multi purpose slab Each face

MFD500 150mm deep studs @ 600mm centres 2x 15mm Gyproc SoundBloc Fire = 60 Mins
with 75mm Isover high performance slab Each face Acoustic: Rw + Ctr = 60dB

Notes:
1. Sound insulation values are for airtight constructions in the absence of flanking sound transmission.
2. For full information of British Gypsum dry-lining and insulation products included in these tables see the British Gypsum White Book and current literature
(www.british-gypsum.com)
3. Performance data relates to load-bearing construction. For details of non load-bearing construction refer to British Gypsum.

29
 Performance data

Performance data
External walls with insulated render

External wall: MFD395 (Sto calculations)

Construction: Sto Render System

Cavity
12mm external grade sheathing board
100mm studs @ 600 centres+ 50mm multi purpose slab
15mm board (see below)
15mm board (see below)
Fire (Inside): 60 Minutes - 1x15mm Gyproc WallBoard (inner face)
1x15mm Gyproc WallBoard Duplex
120 Minutes - 1x15mm Gyproc FireLine Board (inner face)
1x15mm Gyproc FireLine Board Duplex
Thermal: 70mm Sto EPS Insulation 15Kg/m2 = 0.28 W/m2K
90mm Sto EPS Insulation 15Kg/m2 = 0.24 W/m2K 142

130mm Sto EPS Insulation 15Kg/m2 = 0.20 W/m2K

The above details are based on a 20mm cavity formed by Sto
Support Rail.

External walls with rainscreen

External Wall: MFD395

Construction: Rainscreen system

Cavity
Rail system with brackets fixed to studs through sheathing board
Insulation fixed around brackets - see below for specification
12mm external grade sheathing board (eg: cement particle board)
100mm studs @ 600mm centres+ 50mm multi purpose slab
15mm board (vapour check)
15mm board
Fire (Inside): 60 Minutes - use 2x15mm Gyproc WallBoard
120 Minutes - use 2x15mm Gyproc FireLine Board
Thermal: 60mm Kingspan Kooltherm K15 - 0.30 W/m2K
80mm Kingspan Kooltherm K15 - 0.26 W/m2K
90mm Kingspan Kooltherm K15 - 0.24 W/m2K 142

130mm Kingspan Kooltherm K15 - 0.20 W/m2K

30
 Performance data

External walls with brickwork

External Wall: MFD380 - calculation combined method

Construction: 103mm Brickwork

50mm cavity
Kingspan insulation (see below)
100mm Stud @600 centres
15mm board (see below)
15mm board (see below)
Fire (inside): 60 minutes - Use 2x15mm Gyproc WallBoard
120 minutes - Use 2x15mm Gyproc FireLine Board
Acoustic: N/A
Thermal: 40mm Thermawall TW55 (stainless steel fixings to brick-tie-channels) 0.29 W/m2K
50mm Thermawall TW55 (stainless steel fixings to brick-tie-channels) 0.26 W/m2K
75mm Thermawall TW55 (stainless steel fixings to brick-tie-channels) 0.20 W/m2K
Varies

Joisted floors

Floor: MFD384

Construction: 18mm V313 chipboard

53mm Danskin acoustic battens
19mm Gyproc plank
15mm Ply

346mm
200mm Metsec joists @ 600 centres
75mm Multi purpose slab between joists
16mm Gyproc resilient bar RB1
12.5mm FireLine Board
12.5mm FireLine Board
Fire: 60 Minutes
Acoustic: Rw + Ctr = 52 dB
Ln,w (Ci) = 51 (2) dB

Notes:
1. Thermal performance values assume normal exposure conditions.
2. For full information of British Gypsum products included in these tables see the British Gypsum White Book and current literature (www.british-gypsum.com.
3. Performance data applies to load-bearing construction. For details of non load-bearing internal construction refer to British Gypsum.
4. These details are to be read in conjuction with product data from the manufacturer of each proprietary finish.
5. Thermal values are typical for the constructions shown but could vary depending on the exact components used to form the cladding

31
 Deflection head and junction details

Deflection head and junction details

Metsec components can be used in conjunction with

standard dry lining details. Some typical junction
details are shown below.

Sectional detail - SFS continuous

external walling deflection detail at Head and base tracks in
the slab edge positions determined
by Metsec design
Sheathing board where
required butt jointed Plasterboard fixing strap

Screed stop

Concrete slab
Angle cleat fixed to slab edge Void packed with nominal
with Tek screws and with 25x25mm stone mineral
slotted holes for Tek screwed wool strips (100kg/m³)
connection to studs
Cloaking angle
fixed to underside
of concrete slab only
Plasterboard fixing
strap Dry lining to Architect’s
specification.
External finishes vary Top of boards = nominal 15mm
from underside of slab

Ceiling

Sectional detail - SFS infill

external walling deflection
Plasterboard fixing strap
detail at the slab edge
Concrete slab
Sheathing board
where required

Void packed with nominal

Metsec SFS Deflection Head 25x25mm stone mineral
Track fixed to underside of slab wool strips (100kg/m³)

Bottom of board is fixed to

Cloaking angle
head track but NOT studs
fixed to underside
of concrete slab only
15mm deflection gap in board
Joint is at bottom of head track, Plasterboard fixing
to be sealed with compressible strap 15mm below track
material
Ceiling
External finishes vary Dry lining to Architect’s
specification.
Top of boards = nominal 15mm
from underside of slab

32
 Deflection head and junction details

Sectional detail - SFS continuous

external walling deflection detail at
hot-rolled steel edge beam Head and base tracks in
positions determined
by Metsec design

Sheathing board where Plasterboard fixing strap

required butt jointed

Flexible joint at base of plasterboard

Screed stop
External finishes will vary Concrete slab
Hot-rolled beam below slab
Fire protection to be
achieved with dry-lining
Angle cleat fixed to hot-rolled
beam with Tek screws and with Angle fixed to flange
slotted holes for Tek screwed of beam and underside
connection to studs of zed section

Void packed with nominal Cloaking angle fixed to plasterboard

25x25mm stone mineral at underside of beam only.
wool strips (100kg/m³) Drylining to Architect’s specification
Top of boards = nominal 15mm
Plasterboard fixing strap Ceiling gap below soffit

Sectional detail - SFS Infill

walling deflection detail at
Plasterboard fixing strap
hot-rolled steel edge beam

External finishes vary

Concrete slab
Hot-rolled beam below slab
Sheathing board Fire protection to be
where required achieved with dry-lining

Zed section fixed to underside Angle fixed to flange

of beam to support head track of beam and underside
of zed section
Bottom of board is fixed to head
track but NOT to studs Cloaking angle fixed to plasterboard
at underside of beam only.
15mm deflection gap in board Drylining to Architect’s specification
Joint is at bottom of head track, Ceiling Top of boards = nominal 15mm
to be sealed with compressible gap below soffit
material
Plasterboard fixing strap
Void packed with nominal
25x25mm stone mineral
wool strips (100kg/m³)

33
 Deflection head and junction details

Non-Loadbearing
Party Wall
to Architect’s
Plan detail - Junction of specification
load-bearing SFS external
wall and non-load-bearing
party wall

Drylining to Architect’s
Drylining angle to provide specification
support to board
edges

Sheathing board External finishes vary

where required

Insulation quilt placed within

studs at wall junction to
control flanking sound
SFS Party wall

Plan detail - Junction

of load-bearing SFS
external wall and party Resilient bar SFS external and party wall
wall
Drylining to Architect’s
(Single skin party wall
Drylining angle to provide specification
shown. Similar detail
support to board
applies for twin skin) edges

Sheathing board External finishes vary

where required
Additional stud required to connect
internal and external SFS walls
Insulation quilt placed within
studs at wall junction to
control flanking sound

34
 Table of fixings

SFS fixing table

The table below lists approved fixings that can be used with Metsec SFS Framing.
These details should be read in conjunction with the fixing manufacturer’s literature.
When Metsec project specific details specify fixings these take precedent over the general fixings noted below.

Hilti Product Code Spit Product Code Ejot Product Code

Application Description Illustrations Tel: 0800 886100 Tel: 0141 342 1660 Tel: 01977 687040

1.2 - 1.5mm steel 5.5mm Diameter S-MD01ZW 5.5x19 CFC26 JT2-NH3-5.5x19

studs/joist/tracks and bracing
General framing screw fixing

to 1.2 - 1.5mm steel Pan Head Screw

1.5 - 3.0mm steel 5.5mm Diameter S-MD03ZW 5.5x25 CFC26 LSCF 5.5x25
to 1.5 - 3.0mm steel Low Profile Head Screw
1.2 - 3.0mm steel 5.5mm Diameter S-MD05Z 5.5x40 TL38 HS 5.5x38
to 3.0 - 12.5mm steel Hex Head Screw
3.0mm max steel Powder Actuated Nail X-U 16 P8 or
to 6.0 -12.5mm steel To Hot Rolled Steel X-U 16 MX(2,3) SC9 or SBR9(3) None available
1.2 - 3.0mm steel Concrete Screw Anchor HUS-H 7.5x35(4) 4H32(4) 4H 6.3x32(4)
concrete
Steel to

to concrete Hex Head

50mm(1) Insulation Large washer with inset S-MD03S 5.5x80 TC75 JT3-3-5.5x70
Insulation to

to 1.2-3.0mm Steel Stainless Hex Head Screw All three manufacturers’ products require Ejot SBV 90 Washers
steel

Fixing 50mm(1) Insulation Large washer with inset S-MD05S 5.5x82 None available JT3-6-5.5x70
to 3.0-6.0mm Steel Stainless Hex Head Screw All three manufacturers’ products require Ejot SBV 90 Washers
Fixed through 5.5mm Diameter Stainless S-CD63S 5.5x85 SCOTS Fixing JT3-D-3-5.5x82
Brick tie
channels

50mm(1) Insulation Hex Head Screw with S16

to 1.2 - 3.0mm Steel EPDM sealing washer
Board thickness 4.8mm Diameter S-WD12Z 4.8x38 TFC36 or WDLS 4.8x38
6.0 -19mm Wafer/CSK Ribbed Head RKC 41
to 1.2-3.0mm Steel Wing Tipped Screw
Board thickness 5.5mm Diameter S-WD12Z 5.5x50 TFC50 or WDLS 5.5x50
Sheathing board and

13 - 29mm Wafer/CSK Ribbed Head RKC 41

timber to steel

to 1.2-3.0mm Steel Wing Tipped Screw

Board thickness 5.5mm Diameter S-WD12Z 5.5x85 TFC80 WDLS 5.5x85
25 - 60mm Wafer/CSK Ribbed Head
to 1.2-3.0mm Steel Wing Tipped Screw
Board thickness 5.5mm Diameter S-WD15Z 5.5x65 TFL65 WDHS 5.5x65
10.0 - 24mm Wafer/CSK Ribbed Head
to 3.0-6.0mm Steel Wing Tipped Screw
Single board up to 15mm 3.5mm Diameter S-DD01B 3.5x25 TFC36 or WDLS 4.8x38
thick to 1.2-2.0mm Steel Bugle/Wafer/CSK Ribbed RKC 41
Head Screw
Double boards up to 3.5mm Diameter S-DD01B 3.5x45 TFC80 WDLS 5.5x85
30mm combined Bugle/Wafer/CSK Ribbed
Plasterboard to steel

thickness to Head Screw

1.2-2.0mm steel
Single board up to 15mm 4.8mm Diameter S-WD12Z 4.8x38 TFC36 WDLS 4.8x38
thick to 2.0 – 6.0mm steel Wafer/CSK Ribbed Head
Wing Tipped Screw
Double boards up to 5.5mm Diameter S-WD12Z 5.5x85 TFC80 WDLS 5.5x85
30mm combined Wafer/CSK Ribbed Head
thickness to Wing Tipped Screw
2.0 – 6.0mm steel
Illustrations supplied courtesy of Ejot

Notes referred to in above table:

(1) Contact the fixing manufacturer for full range of fixing lengths where thickness of material varies.
(2) The Hilti X-U nail has no maximum base steel thickness.
(3) The use of Powder Actuated Nail Fixings must be approved by Metsec for each individual application due to the large range of fixing load capacities.
(4) Screw anchors listed are the shortest available in the range. Longer fixings may be specified by Metsec design.

35
 Load/Span data

External wall load tables

Maximum height – deflection limited to height/240
Section Uniform Horizontal Pressure (kN/m2)
Reference 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
70M15 3.41 3.21 3.05 2.92 2.80 2.71 2.62 2.55 2.48 2.42 2.36 2.31 2.27 2.22 2.18 2.15
100M12 4.64 4.37 4.15 3.97 3.81 3.68 3.57 3.47 3.37 3.29 3.22 3.15 3.08 3.03 2.97 2.92
100M15 5.00 4.71 4.47 4.28 4.11 3.97 3.84 3.73 3.64 3.55 3.47 3.39 3.33 3.26 3.20 3.15
100M20 5.49 5.17 4.91 4.70 4.52 4.36 4.22 4.10 3.99 3.90 3.81 3.73 3.65 3.58 3.52 3.46
150M12 6.00 5.71 5.47 5.27 5.09 4.94 4.80 4.68 4.56 4.46 4.36 4.28 4.19 4.11 4.04 3.97
150M15 6.41 6.10 5.85 5.64 5.46 5.30 5.15 5.02 4.91 4.80 4.70 4.61 4.52 4.44 4.37 4.30
150M20 6.94 6.61 6.34 6.12 5.92 5.76 5.60 5.47 5.35 5.24 5.13 5.04 4.95 4.86 4.79 4.71
200M12 6.62 6.30 6.04 5.83 5.64 5.48 5.34 5.21 5.09 4.98 4.88 4.79 4.70 4.62 4.55 4.47
200M15 7.77 7.41 7.10 6.85 6.63 6.44 6.27 6.12 5.98 5.85 5.74 5.63 5.53 5.43 5.35 5.26
200M20 8.49 8.09 7.76 7.49 7.26 7.05 6.87 6.71 6.56 6.43 6.30 6.19 6.08 5.98 5.89 5.80
250M16 8.80 8.38 8.05 7.76 7.52 7.31 7.12 6.95 6.80 6.33 5.90 5.54 5.21 4.92 4.66 4.43
250M20 9.28 8.85 8.49 8.20 7.95 7.72 7.53 7.35 6.81 6.33 5.90 5.54 5.21 4.92 4.66 4.43
300M20 9.02 8.61 8.27 7.98 7.74 7.53 7.34 7.17 6.81 6.33 5.90 5.54 5.21 4.92 4.66 4.43
300M29 10.12 9.65 9.27 8.96 8.69 8.45 8.05 7.38 6.81 6.33 5.90 5.54 5.21 4.92 4.66 4.43

Maximum height – deflection limited to height/360

Section Uniform Horizontal Pressure (kN/m2)
Reference 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
70M15 2.98 2.80 2.66 2.55 2.45 2.36 2.29 2.22 2.17 2.11 2.06 2.02 1.98 1.94 1.91 1.88
100M12 4.05 3.81 3.62 3.47 3.33 3.22 3.12 3.03 2.95 2.87 2.81 2.75 2.69 2.64 2.60 2.55
100M15 4.37 4.11 3.90 3.73 3.59 3.47 3.36 3.26 3.18 3.10 3.03 2.96 2.90 2.85 2.80 2.75
100M20 4.80 4.52 4.29 4.10 3.94 3.81 3.69 3.58 3.49 3.40 3.33 3.25 3.19 3.13 3.07 3.02
150M12 5.56 5.23 4.97 4.75 4.57 4.41 4.27 4.15 4.04 3.94 3.85 3.77 3.70 3.63 3.56 3.50
150M15 6.00 5.64 5.36 5.12 4.93 4.76 4.61 4.48 4.36 4.25 4.15 4.07 3.98 3.91 3.84 3.77
150M20 6.59 6.20 5.89 5.63 5.42 5.23 5.07 4.92 4.79 4.67 4.57 4.47 4.38 4.30 4.22 4.15
200M12 6.62 6.30 6.04 5.83 5.64 5.48 5.34 5.20 5.06 4.94 4.83 4.72 4.63 4.54 4.46 4.38
200M15 7.75 7.29 6.92 6.62 6.37 6.15 5.96 5.78 5.63 5.50 5.37 5.26 5.15 5.05 4.96 4.88
200M20 8.49 8.04 7.64 7.30 7.02 6.78 6.57 6.38 6.21 6.06 5.92 5.80 5.68 5.57 5.47 5.38
250M16 8.80 8.38 8.05 7.76 7.52 7.31 7.12 6.95 6.80 6.33 5.90 5.54 5.21 4.92 4.66 4.43
250M20 9.28 8.85 8.49 8.20 7.95 7.72 7.53 7.35 6.81 6.33 5.90 5.54 5.21 4.92 4.66 4.43
300M20 9.02 8.61 8.27 7.98 7.74 7.53 7.34 7.17 6.81 6.33 5.90 5.54 5.21 4.92 4.66 4.43
300M29 10.12 9.65 9.27 8.96 8.69 8.45 8.05 7.38 6.81 6.33 5.90 5.54 5.21 4.92 4.66 4.43

Maximum height – deflection limited to height/600

Section Uniform Horizontal Pressure (kN/m2)
Reference 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0
70M15 2.51 2.36 2.25 2.15 2.06 1.99 1.93 1.88 1.83 1.78 1.74 1.70 1.67 1.64 1.61 1.58
100M12 3.42 3.22 3.06 2.92 2.81 2.71 2.63 2.55 2.48 2.42 2.37 2.32 2.27 2.23 2.19 2.15
100M15 3.68 3.47 3.29 3.15 3.03 2.92 2.83 2.75 2.68 2.61 2.55 2.50 2.45 2.40 2.36 2.32
100M20 4.05 3.81 3.62 3.46 3.33 3.21 3.11 3.02 2.94 2.87 2.80 2.74 2.69 2.64 2.59 2.55
150M12 4.69 4.41 4.19 4.01 3.85 3.72 3.60 3.50 3.41 3.33 3.25 3.18 3.12 3.06 3.00 2.95
150M15 5.06 4.76 4.52 4.32 4.15 4.01 3.89 3.77 3.67 3.58 3.50 3.43 3.36 3.30 3.24 3.18
150M20 5.56 5.23 4.97 4.75 4.57 4.41 4.27 4.15 4.04 3.94 3.85 3.77 3.69 3.62 3.56 3.50
200M12 5.87 5.52 5.25 5.02 4.83 4.66 4.51 4.38 4.27 4.16 4.07 3.98 3.90 3.83 3.76 3.70
200M15 6.53 6.15 5.84 5.58 5.37 5.18 5.02 4.88 4.75 4.63 4.53 4.43 4.34 4.26 4.18 4.11
200M20 7.21 6.78 6.44 6.16 5.92 5.72 5.54 5.38 5.24 5.11 5.00 4.89 4.79 4.70 4.62 4.54
250M16 8.04 7.56 7.18 6.87 6.61 6.38 6.18 6.00 5.84 5.70 5.57 5.45 5.21 4.92 4.66 4.43
250M20 8.63 8.12 7.72 7.38 7.10 6.85 6.64 6.45 6.28 6.12 5.90 5.54 5.21 4.92 4.66 4.43
300M20 9.02 8.61 8.27 7.98 7.74 7.53 7.34 7.17 6.81 6.33 5.90 5.54 5.21 4.92 4.66 4.43
300M29 10.12 9.65 9.27 8.96 8.69 8.45 8.05 7.38 6.81 6.33 5.90 5.54 5.21 4.92 4.66 4.43

Maximum heights in above External walling tables based on: 5. Studs fixed into 1.2mm base track.
1. Unfactored horizontal pressure. 6. 100mm, 150mm and 200mm studs fixed to Metsec Slotted Deflection
2. Maximum external cladding weight of 0.50kN/m2. Head Track.
3. Blocking and strapping at mid height. 7. 70mm, 250mm and 300mm studs fixed at head using standard 2.0mm
4. Studs at 600mm centres. head track with blocking and strapping detail.
36
 Load/Span data

High Bay/Internal Walling load table

For uniform horizontal pressures greater than 0.45kN/m2 use external walling tables.
Where height exceeds practical rolling length a splice detail will be required. If this is the case consult our technical department.

Section Uniform Horizontal Pressure (kN/m2) at Joist Spacing (mm)

Reference 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45
400 600 400 600 400 600 400 600 400 600 400 600 400 600 400 600
70M15 6.69 5.84 5.84 5.10 5.31 4.63 4.93 4.30 4.63 4.05 4.40 3.84 4.21 3.68 4.05 3.53
100M12 9.09 7.94 7.94 6.94 7.22 6.30 6.70 5.85 6.30 5.51 5.99 5.23 5.72 5.00 5.51 4.81
100M15 9.80 8.56 8.56 7.47 7.77 6.79 7.22 6.30 6.79 5.93 6.45 5.63 6.17 5.39 5.93 5.18
100M20 10.76 9.40 9.40 8.21 8.54 7.46 7.93 6.92 7.46 6.52 7.08 6.19 6.78 5.92 6.51 5.69
150M12 12.47 10.89 10.89 9.51 9.89 8.64 9.18 8.02 8.64 7.55 8.21 7.17 7.85 6.86 7.55 6.59
150M15 13.44 11.74 11.74 10.25 10.67 9.32 9.90 8.65 9.32 8.14 8.85 7.73 8.46 7.39 8.14 7.11
150M20 14.77 12.90 12.90 11.27 11.72 10.24 10.88 9.51 10.24 8.95 9.73 8.50 9.30 8.13 8.95 7.81
200M12 15.61 13.63 13.63 11.91 12.39 10.82 11.50 10.04 10.82 9.45 10.28 8.98 9.83 8.59 9.45 8.26
200M15 17.36 15.17 15.17 13.25 13.78 12.04 12.79 11.18 12.04 10.52 11.44 9.99 10.94 9.55 10.52 9.19
200M20 19.15 16.73 16.73 14.61 15.20 13.28 14.11 12.33 13.28 11.60 12.61 11.02 12.06 10.54 11.60 10.13
250M16 20.00 18.66 18.66 16.30 16.95 14.81 15.74 13.75 14.81 12.93 14.07 12.29 13.45 11.75 12.93 11.30
250M20 20.00 20.00 20.00 17.51 18.21 15.91 16.90 14.77 15.91 13.89 15.11 13.20 14.45 12.62 13.89 12.14
300M20 20.00 20.00 20.00 19.77 20.00 17.96 19.08 16.67 17.96 15.69 17.06 14.90 16.32 14.25 15.69 13.70
300M29 20.00 20.00 20.00 20.00 20.00 20.00 20.00 18.91 20.00 17.80 19.35 16.91 18.51 16.17 17.80 15.55
Maximum heights in above High Bay / Internal Walling table based on:
1. Unfactored horizontal pressure.
2. Deflection limited to height/240.
3. Blocking and strapping at mid height.
4. Studs are boarded with a minimum of one layer of 12.5mm (min) plasterboard to both sides.
5. Studs fixed into 1.2mm base track.
6. 100mm, 150mm and 200mm studs fixed to Metsec Slotted Deflection Head Track.
7. 70mm, 250mm and 300mm studs fixed at head using standard 2.0mm head track with blocking and strapping detail.

Joist load tables

Section Uniform Load (kN/m2) at Joist Spacing (mm)
Reference Ceiling Joists Roof Joists
Dead / Live Dead / Live Dead / Live Dead / Live Dead / Live Dead / Live Dead / Live Dead / Live
0.25 / 0.25 0.50 / 0.25 0.25 / 1.50 0.50 / 1.50 0.70 / 0.60 1.20 / 0.60 0.70 / 1.50 1.20 / 1.50
400 600 400 600 400 600 400 600 400 600 400 600 400 600 400 600
150M12 7.10 5.79 5.86 5.29 4.41 3.85 4.39 3.83 5.05 4.47 4.61 4.05 4.27 3.71 4.01 3.46
150M15 8.00 6.55 6.63 5.67 4.76 4.15 4.72 4.15 5.42 4.82 4.96 4.38 4.60 4.03 4.34 3.77
150M20 8.00 7.61 7.69 6.50 5.23 4.57 5.16 4.57 5.88 5.25 5.40 4.80 5.03 4.44 4.75 4.18
200M12 8.52 6.96 7.04 5.95 5.08 4.50 4.90 4.33 5.60 5.00 5.14 4.56 4.78 4.22 4.52 3.96
200M15 10.00 9.31 9.41 7.68 5.97 5.29 5.77 5.10 7.08 5.87 6.07 5.36 5.62 4.96 5.31 4.66
200M20 10.00 10.00 10.00 9.04 6.78 5.83 6.33 5.63 8.34 6.81 7.15 5.90 6.32 5.48 5.85 5.17
250M16 13.27 11.59 11.59 9.63 7.46 6.09 7.02 5.84 8.88 7.25 7.61 6.21 6.73 5.69 6.12 5.37
250M20 14.26 12.45 12.45 10.67 8.12 6.75 7.79 6.36 9.84 8.04 8.44 6.89 7.46 5.94 6.79 5.72
300M20 15.00 12.52 12.66 10.34 8.01 6.54 7.54 6.16 9.53 7.78 8.17 6.67 7.22 6.09 6.57 5.64
300M29 15.00 15.00 15.00 12.84 9.95 8.12 9.37 7.65 11.84 9.67 10.15 8.29 8.97 7.32 8.16 6.66

Section Uniform Load (kN/m2) at Joist Spacing (mm)

Reference Without Acoustic Overlay With Acoustic Overlay
Dead / Live Dead / Live Dead / Live Dead / Live Dead / Live Dead / Live Dead / Live Dead / Live
0.50 / 1.50 0.75 / 1.50 0.50 / 3.00 0.75 / 5.00 1.00 / 1.50 1.25 / 1.50 1.00 / 2.00 1.00 / 3.00
400 600 400 600 400 600 400 600 400 600 400 600 400 600 400 600
150M12 3.64 3.53 3.64 3.40 3.25 2.24 2.04 1.36 3.65 3.24 3.50 2.97 3.53 2.68 2.98 1.98
150M15 3.86 3.80 3.86 3.66 3.50 2.84 2.59 1.73 3.87 3.49 3.70 3.34 3.79 3.33 3.46 2.52
150M20 4.17 4.10 4.17 3.96 3.85 3.36 3.25 2.76 4.15 3.75 3.97 3.59 4.07 3.66 3.80 3.32
200M12 4.36 4.29 4.36 4.12 4.07 3.51 3.36 2.31 4.32 3.91 4.14 3.74 4.24 3.83 4.02 3.31
200M15 4.76 4.68 4.76 4.46 4.53 3.95 3.82 2.87 4.68 4.23 4.48 4.05 4.60 4.15 4.45 3.91
200M20 5.16 5.07 5.16 4.81 5.00 4.36 4.21 3.68 5.04 4.56 4.82 4.36 4.95 4.47 4.79 4.31
250M16 5.66 5.56 5.66 5.22 5.57 4.78 4.36 2.90 5.47 4.94 5.24 4.73 5.37 4.85 5.20 4.24
250M20 6.03 5.89 6.03 5.50 5.89 5.23 5.05 4.23 5.77 5.22 5.53 4.99 5.67 5.12 5.48 4.95
300M20 6.76 6.45 6.67 6.03 6.59 5.90 5.70 4.23 6.32 5.71 6.05 5.47 6.21 5.61 6.00 5.42
300M29 7.81 7.09 7.33 6.63 7.25 6.55 6.35 4.23 6.95 6.28 6.65 6.01 6.82 6.17 6.06 5.96
Maximum spans in above Joist load tables based on:
1. Unfactored dead and live loads.
2. Imposed load deflection limited to span/450 for floors and span/360 for other conditions.
3. Dead + Imposed load deflection limited to span/350 for floors and span/200 for other conditions.
4. Blocking and strapping at mid span for spans < 6.0m. For spans over 6.0m blocking and strapping required at max 3.0m spacing.
5. Floor joists boarded with minimum 15mm plywood for joists at 400mm centres or 18mm plywood for joists at 600mm centres.
6. Boarding fixed to the joists at maximum 300mm centres.
7. Joists fixed into 2.0mm gauge tracks at each end. 37
 Services and software

Services and general notes

Metsec’s team of Structural Engineers can Our technical sales teams in particular have a
produce project specific panel drawings when thorough knowledge of our products and will
supplied with the Architect’s and Structural aim to resolve your questions quickly and
Engineer’s drawings. These panel drawings professionally.
provide the design team with the structural sizes
Research and development
and sufficient detail to appreciate how the SFS
Metsec operate a policy of continuous research
framing will be fixed back to the primary
and development, ensuring that products meet
structure.
our customer needs.
This information can also be used by potential
Company Registration
Sub-Contractors to provide budget rates for Main
Metsec plc.
Contractors.
Registered Office: Broadwell Road, Oldbury,
Detailing service West Midlands B69 4HF.
Metsec can also offer a complete detailing Company Number: 1551970 (England)
service. Working from Architects’ and Structural
CPD
Engineers’ drawings, Metsec’s team of engineers
The Metsec SFS Division offers a continuous
and specialist draughtsmen will produce
professional development presentation which
structural layouts and section drawings to assist
has been accredited by the Construction CPD
the site team.
Certification Service in the use and application
NBS Plus of Metsec products and FrameSPEC design
Technical specifications for Metsec SFS are also software. CPDs can easily be
available via NBS Plus (www.nbsplus.com). arranged by contacting the
This facility enables you to create Metsec SFS Division on
concise, technically accurate up to 0121 601 6000 or by visiting
date specifications which can be www.metsec.com.
copied directly into your building Note: Metsec reserve the rights to change the specification for
specifications thereby maintaining specification products in this literature without prior notice
quality and saving you time.

By using NBS Plus you can be assured you are

using the industry standard specification system
that conforms to best practice. It provides
extensive guidance to help you select and edit
the right clauses for your project

Customer service
Metsec are committed to providing the highest
levels of customer satisfaction and ensure that
our staff are trained to the highest possible levels
in order to assist our customers at all stages of the
design and installation process.

A1

13
14
15

16
203x203x46 UC
33

323

115
26
A
154M20S Metsecetsec Head Channel fixed to
Metal Deck with 2/TC25 Screws @ 600ctrs.
Main Frame Deflection accomodated using
154M20S Slotted Channel-Studs 20mm

Steel
Metal Deck Zone Typical elevation produced
short

by the Metsec SFS

CL CL 150M12 Metsecetsec Studs
HOTEL 2 COURTYARD Steel Steel
@ 600ctrs
90

VIEW LOCATION KEY

350

154M12 + 204M12 342 Purlins

195

195

fixed back to back with

154

12 TC25 Screws @ all Stud

17 locations
Level
11
130
50x50x2 thick continuous
cleader anglefixed to Base
channel with TC25 screw @
Additional Stud at Roof
Additional stud to support
vertical fascia fixing
All Fixings to Roofdeck to
have EPDM bonded sealing
washers
varies

254x146x31 UB drawing office

150

STUD CLASHES WITH STEEL 300vert. ctrs - BY METSEC where there is a step
between roof levels

site dim x 60 x 4 thick x 150

Long Cleat fixed to UB with 2/TL32
36 33 29 26 Screws all stud location
8718 8718 8718 154 90
Stud fixed to cleat with 4/TC25
154M20 @ 600 ctrs TOS 72.855 154M20 @ 600 ctrs
Screws with washers in 6 dia
slotted holes. All cleats supplied
H TOS 72.855 painted 1ct Zinc Phosphate Primer.
C
25 2 UB

2No. Cleats @ Jambs

4x
x2

Section H-H
10

TOS 71.930
2

UB
254x146x31
TOS 71.930 UB
TOS 71.005 254x146x31 154M12 Base Channel fixed to 
concrete slab with Buildex 4H32 Steel
H
Tapcon Anchors @ all stud
UB 154 90
38VB09 356x127x33 locations (min 50mm from edge)
Lateral 2 No. @ Jambs
Bracing @
Mid Height
as per B1 B1
1 B1 B1
1
Detail D019 B1 B1
1 B1 B1
1 B1 B1
1 B1 B1
1 B1 B1
1

69.858
195
150

154M12 154M12 154M12 154M12 154M12 154M12 154M12 67.360-Third Mezz 170mm Concrete
4530

Horizontal Movement Joint

203x203x46

203x203x46
152x152x37

300x2 thick continuous plate fixed

Boxed Jamb-1

Boxed Jamb-1

Boxed Jamb-2

Boxed Jamb-2

Boxed Jamb-1

Boxed Jamb-1

Boxed Jamb-1

Boxed Jamb-1

Boxed Jamb-1

Boxed Jamb-1

Boxed Jamb-2

Boxed Jamb-2

Boxed Jamb-2

Boxed Jamb-2
1566

A A A1 A1
1 A1 A1
1 A1 A1
1 A1 A1
1 A1 A1
1 A1 A1
1 A1 A1
1 to Head and Base channel with 104M12 Channel
hannel fixed to concrete
TC25 screw @ all stud location - slab with Buildex 4H32 Tapcon
UC

UC

UC

BY METSEC Anchors @ all stud locations

305x165x40 UB
68.292 154M12 154M12 154M12 154M12 154M12 154M12 154M12 Continuous Plate over slab to 20 20
I be used only when Deflection
323
Head is NOT present
892

B1 A1
B1 B1 B1
1 B1 B1
1 B1 B1
1 B1 B1
1 B1 B1
1 B1 B1
1
4th SSL 67.400 40x40x40x3 Zed
104M12 Base Channel fixed
170 Conc. Slab 170 Conc. Slab 170 Conc. Slab Bars
to zed bar with 2/TC25
356x171x45 356x171x45 356x171x45 fixed to u/s UB flange
Screws @ all stud locations
UB UB UB with
B B B B B B B B B B B B B B 2/Buildex
66.458
TL32 154M20S Head ead Channel fixed
154M12 I 154M12 154M12 154M12 154M12 154M12 154M12 323
toScrews
zed bar@with
all stud
2/TC25
location Screws @ all stud locations
Studs 20mm short
3300

1566

A A A A A A A A A A A A A A A A
Section I1-I1
203x203x46

203x203x46
152x152x37

A A

64.892 154M12 154M12 154M12 154M12 154M12

UC

UC

UC

154M12 154M12
I 
323
B BA B BA B BA B BA B BA B BA B BA Steel
792

3rd SSL 64.100

170 Conc. Slab 170 Conc. Slab 170 Conc. Slab 154 90
154M12 Base Channel fixed to
356x171x45 356x171x45 356x171x45 concrete slab with Buildex 4H32
UB UB UB Tapcon Anchors @ all stud
B B B BA B BA B BA B BA B BA B BA locations (min 50mm from edge)
323
63.058 2 No. @ Jambs
154M12 I 154M12 154M12 154M12 154M12 154M12 154M12

A A 195
203x203x46

203x203x46
152x152x37

150

63.960-Third Floor 170mm Concrete

3300

Horizontal Movement Joint

A A A A A A A A A A A A A A A A
1783

UC

UC

UC

300x2 thick continuous plate fixed

A to Head and Base channel with 104M12 Channel
hannel fixed to concrete
323
TC25 screw @ all stud location - slab with Buildex 4H32 Tapcon
BY METSEC Anchors @ all stud locations
61.275 J 305x165x40 UB
Continuous Plate over slab to 20 20
475 RC Upstand
2nd SSL 60.800 be used only when Deflection
170 Conc. Slab 170 Conc. Slab 170 Conc. Slab Head is NOT present
178x102x19 178x102x19 178x102x19
475

UB UB UB
J 289
40x40x40x3 Zed 104M12 Base Channel fixed
936 1241 3642 1241 1658 1241 3061 1241 434 1241 1210 3365 1241 434 1241 2114 323
Bars to zed bar with 2/TC25
C 2437 fixed to u/s UB flange Screws @ all stud locations

Elevation 11 on Grid Adjacent to Grid C with

2/Buildex
TL32
36 33 29 26 Screws @ all stud
location 154M20S Head ead Channel fixed
to zed bar with 2/TC25
B Screws @ all stud locations Section I-I
Studs 20mm short
Grid-Back of


5444(nts)

Steel
Slab Edge

Metsec

323
Back of
Metsec

323
195

90
-
-

CL 154 90
Steel
154M12 Base Channel fixed to
concrete slab with Buildex 4H32
Tapcon Anchors @ all stud TOC 61.275
locations (min 50mm from edge)
Typical Floor Plan 2 No. @ Jambs

45x45x2 Angle fixed to

475

jamb above & below

Window opening 243
ALL METSEC OFFSET DIMENSIONSTO
Boxed Jamb -2
154M20 + 150M12 106mm 106mm
BASE TRACK SET OUT
Fixed together with CFL32
Screws @ 300 centres 2nd SSL 60.800
Detail A-A Detail B-B

170mm Concrete
100M12 Studs @ 600 Centres to
45x45x2 Angle fixed to
Hatched Area
Boxed jamb
jamb above & below 104M20 Head Channel
Window opening
Boxed Jamb -1
154M12 + 150M12
104M12 Base Channel FOR CONSTRUCTION
Fixed together with CFL32
Screws @ 300 centres Detail A1-A1 Detail B1-B1
Section J-J
CDM RISK STATEMENT DRAWN DATE
Schematic Drawing Only - ALL Window openings / levels to be co-ordinated by Metsec Installer on Site E 04/06/09 Continuous Plate across end of slab added
Swindale
Drylining and Accessories to be installed Jan 09
All Installation to be carried out as per The Metsec Technical Manual Associates
All Studs 150M12 @ 600 Centres - Unless Noted in accordance with manufacturer's D 21/05/09 Updated as Comments
Main Frame Deflection accomodated recommendations and method statement. CHECKED DATE
using Metsec 154M20S Channels or Slotted Cleats Base Channel - 154M12
Head Channel - 154M20 Site operatives involved in installation should C 15/05/09 Updated as Comments
be aware of risk of cut's to hands, of Items falling
Design Data. from above and of falling from height B 08/05/09 Updated as Comments CLIENT PROJECT JOB No.
All dimensions / beam sizes / levels
vels to Derby Riverside TL0224
be confirmed
ed by contractor prior Deflection = L/360 Site Operatives to always wear suitable PPE.
2 A 21/04/09 Updated as Clouded Shepherd Construction
to commencement of on site installation works Wind Pressure = 1.140 kN/m Light Gauge Steel may form trip hazard TITLE DWG No. REV
2 Courtyard 2 Elevations
& ordering materials Wind Suction = 1.289 kN/m during installation REV DATE DESCRIPTION 103 E

38
BA B A BA B A B A B A BA M H M C
 Services and software

Software
Metsec are pioneers when it comes to the The final design is presented through a series of
provision of design software packages. Our first panel drawings together with all relevant
package for SFS was produced in 1998 and since connection details.
then the software has been continually updated
For a free copy of the latest FrameSPEC software
and improved. Today, FrameSPEC enables the
please contact Metsec on 0121 601 6000 or visit
user to calculate the wind loads to the local
our website: www.metsec.com
building zones before allowing quick and easy
design of the SFS Framing.

5
FrameSPEC
SFS design software
5
FrameSPEC
SFS Design
software

Metsec plc – Framing Division

www.metsec.com

Metsec plc – Framing Division

www.metsec.com

39
SFS Division
Fast-Track Steel Building Systems
Tel: +44(0) 121 601 6000
Fax: +44(0) 121 601 6021
sfs@metsec.com

Metframe Division
Pre-Panelised Framing Systems
Tel: +44(0) 121 601 6000
Fax: +44(0) 121 601 6021
metframe@metsec.com

Lattice Beam Division

Lightweight Lattice Joists and Trusses
Tel: +44(0) 121 601 6000
Fax: +44(0) 121 601 6109
lattice@metsec.com

Purlin Division
Z and C-Sections for Building Shell Applications
C-Sections for Mezzanine Floors
Tel: +44(0) 121 601 6000
Fax: +44(0) 121 601 6065
purlin@metsec.com

Metstrut Division
Cable Ladder and Metal Framing Systems
for M&E Support
Tel: +44(0) 121 601 6085
Fax: +44(0) 121 601 6177
metstrut@metsec.com

Hepsec Division
Dry Linings, Partitioning and Ceiling Support
Systems
Tel: +44(0) 2476 585600
Fax: +44(0) 2476 585649
hep@metsec.com

Metsec plc is a member of the Profilform Division

of the voestalpine group with companies in
Austria, Belgium, Brazil, Czech Republic, France,
Germany, Russia and the U.S.A.

© Copyright METSEC plc 2008

In the interests of a policy of continuous research and development,
Metsec Building Products Ltd reserve the right to change the
specifications in this publication without prior notice.

Metsec plc
Broadwell Road, Oldbury, West Midlands, B69 4HF
Tel: 44+ (0) 121 601 6000
Fax: 44+ (0) 121 601 6109
email: framing@metsec.com
www.metsec.com