SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.

00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS / MTS Calibration, Setting, and SATR-P-3824
3-Jul-18 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. CONTACT & INSULATION RESISTANCE TESTS PROCEDURES

Clean the assembly. Remove unnecessary materials. (ANSI/NETA ATS

A1
(ANSI/NETA ATS 2009, Sec.7.22.3.1.4) 2009, 5.1)

Secure and isolate the area where the test is to be conducted. Place
(ANSI/NETA ATS
A2 safety fences and sign board around the perimeter.
2009, 5.1)
(ANSI/NETA ATS 2009, 5.1 & APPENDIX A)

Technician performing tests and calibrations shall be trained per

(ANSI/NETA ATS
A3 applicable international or manufacturer requirements.
2009, 5.1)
(ANSI/NETA ATS 2009, Sec 3.2)

Inspect bolted electrical connections for high resistance and perform

(ANSI/NETA ATS
A4 mechanical transfer operation.
2009, 5.1)
(ANSI/NETA ATS-2009 Sec7.22.3.1.8)

Check that the unit to be tested is not energized. (ANSI/NETA ATS

A5
(ANSI/NETA ATS 2009, 5.1) 2009, 5.1)

Perform insulation resistance test on each pole, phase-to-phase and

phase-to-ground with switch closed and across each open pole for one
minute. Perform tests in both source positions. Test voltage shall be in
accordance with manufacturer's published data or as recommended
below: SAES-P-116
A6 Voltage Rating Recommended Test Voltage Sec. 3.2 & SA-P-
100 - 250 500 Vdc 023

251 - 600
1000 Vdc (ANSI/NETA ATS 2009,
Sec.7.22.3)

Perform contact resistance test across main contacts and correct values
SAES-P-116
exceeding 500 micro ohms and values for one pole deviating by more
A7 Sec. 3.2& SA-P-
than 50 percent from other poles. (ANSI/NETA
023
ATS 2009, Sec.7.22.3.2)

After completing the test, all switching devices must be switched to 'Open'
SAES-P-116
A8 position.
Sec. 3.2 & Sec.10
(ANSI/NETA ATS 2009, 5.1)

Inspect insulators for evidence of physical damage or contaminated

SAES-P-116
A9 surfaces.
Sec. 3.2 & Sec.10
(ANSI/NETA ATS 2009, Sec.7.22.3.1.2)

Verify appropriate lubrication on moving current-carrying parts and on

SAES-P-116
A10 moving and sliding surfaces
Sec. 3.2 & Sec.10
ANSI/NETA ATS 2009, Sec.7.22.3.1.5)

B. TEST EQUIPMENT

Saudi Aramco: Company General Use

 Test for Low Resistance shall be performed using the following: SAES-P-116
B1 1. Digital Low Resistance Ohmmeter ( DLRO - 10 amp unit is sufficient.) Sec. 3.2 & SA-P-
2.Test shall be performed using an Insulation Resistance Test Set 023

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS / MTS Calibration, Setting, and SATR-P-3824
3-Jul-18 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Test for insulation resistance shall be performed using an Insulation SAES-P-116

B2 Resistance Test Set (Megohmeter) 1000 V dc minimum. Sec. 3.2 & SA-P-
(ANSI/NETA ATS 2009, Sec.7.22.3) 023

Schedule Q
B3 The test equipment calibration cycle shall not exceed twelve months.
Att. IV Sec. 7

Equipment 1:

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

Equipment 2:

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

C. TEST RESULTS

Insulation Resistance Contact Resistance

Phases Pass Fail Re-Test Date
Source 1 Source 2 Source 1 Source 2

A Phase to Ground

B Phase to Ground

C Phase to Ground

A Phase to B Phase

B phase to C Phase

C phase to A Phase

D. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Minimum insulation resistance shall be in accordance with manufacturer's

published data or as recommended below:
Maximum Rating Recommended Minimum SAES-P-116
D1 of Equipment (Volts) Insulation resistance (MΩ) Sec. 3.2 & SA-P-
250 25 023
600 100
(ANSI/NETA ATS 2009, Table 100.1)

Microhm or millivolt drop values shall not exceed the high levels of the
normal range as indicated in the manufacturer's published data. If
SAES-P-116
manufacturer's data is not available, investigate any values which deviate
D2 Sec. 3.2 & SA-P-
from similar connections by more than 50 percent of the lowest value.
023
(ANSI/NETA ATS
2009, Sec.7.22.3.3.2)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS / MTS Calibration, Setting, and SATR-P-3824
3-Jul-18 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Test results are acceptable and in accordance with Saudi Aramco

Schedule Q
D3 Engineering Standards and contractual requirements. ANSI/NETA ATS
Sec.1.3
2009, Table 100.1

E. CALIBRATION AND SETTING OF ALL RELAYS AND TIMERS

Loss of Normal Voltage and Time Delay Settings for Closing Contacts To
Initiate Starting of Emergency or Stand-by Generator:
Set and calibrate the voltage sensing relays to manufacturer's prescribed SAES-P-116
E1 settings or coordinate with PDD/proponent for calculated/design settings Sec. 3.2& SA-P-
for closing contacts to initiate starting of the emergency or stand-by 023
generator upon loss of phase to phase voltage of the normal source.
(ANSI/NETA ATS 2009, Sec.7.9.1)

Adjust the time delay settings to manufacturer's recommended settings or

SAES-P-116
in accordance to PDD/proponent design settings to override momentary
E2 Sec. 3.2& SA-P-
dips and/or outages. (ANSI/NETA ATS 2009,
023
Sec.7.9.1)

Loss of Normal Voltage and Time Delay Settings for Transfer to Alternate
Source:
When the alternate source is an emergency or stand-by generator, set
SAES-P-116
and calibrate the voltage sensing relay to manufacturer's recommended
E3 Sec. 3.2& SA-P-
voltage settings or in accordance to PDD/proponent prescribed settings to
023
transfer to the alternate source immediately at the specified voltage and
frequency of that source. (ANSI/NETA ATS
2009, Sec.7.9.1)

For switches not involving engine generator sets as power plants, adjust
the time delay relay to transfer to the alternate source after an adjustable
SAES-P-116
time delay recommended by the manufacturer or as per prescribed
E4 Sec. 3.2& SA-P-
adjustments by PDD/proponent to override momentary dips and/or
023
outages. (ANSI/NETA
ATS 2009, 7.9.1)

If the emergency or standby power should fail while carrying the load, SAES-P-116
E5 transfer to the normal power shall be made instantaneously upon Sec. 3.2& SA-P-
restoration of the normal source to satisfactory conditions. 023

SAES-P-116
Simulate power failures of normal source to automatic transfer switches
E6 Sec. 3.2& SA-P-
and of emergency source with normal source available.
023

Return to Normal Voltage and Time Delay Settings for Re-Transfer to The
Normal Source:
SAES-P-116
Set and calibrate the voltage sensing relays to manufacturer
E7 Sec. 3.2& SA-P-
recommended setting or in accordance to PDD/proponent design settings.
023
(ANSI/NETA
ATS 2009, Sec.7.9.1)

Adjust the time delay setting to manufacturer recommended setting or in

accordance to PDD/proponent prescribed time delay settings to override SAES-P-116
E8 momentary dips and/or outages before the load shall be retransferred to Sec. 3.2& SA-P-
the normal source. (ANSI/NETA 023
ATS 2009, Sec.7.9.1)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS / MTS Calibration, Setting, and SATR-P-3824
3-Jul-18 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Time Delay Settings for Shutdown of the Emergency or Stand-By

Generator After Retransfer:
Set the engine cool off timer to manufacturer recommended time delay
setting or in accordance with PDD/ proponent prescribed settings, to SAES-P-116
E9 delay shutdown of the emergency or standard power source after Sec. 3.2& SA-P-
retransfer to allow the generator to run unloaded for cool-down, after 023
which the generator shall be automatically shut down.
(ANSI/NETA ATS 2009,
Sec.7.9.1)

F. FUNCTIONAL TESTING

Apply rated voltage in the incoming terminals of the Normal ACB and SAES-P-116
F1 Emergency ACB. Sec. 3.2& SA-P-
ANSI/NETA ATS 2009, Sec 7.22.3 & 8 023

Automatic Operation: SAES-P-116

F2 Set the ATS Equipment in the Auto mode. Sec. 3.2& SA-P-
ANSI/NETA ATS 2009, 8. 023

Switch ON the control protection device of the Normal supply. Check OFF SAES-P-116
F3 pilot light indicator. ANSI/NETA ATS Sec. 3.2& SA-P-
2009, Sec 7.22.3 & 8. 023

The Normal ACB will turn ON after the pre-set time delay. Check ON Pilot
SAES-P-116
light indicator. Note that if the Emergency ACB is closed, the latter ACB
F4 Sec. 3.2& SA-P-
will open before the closing of the normal ACB. ANSI/NETA ATS 2009,
023
Sec 7.22.3 & 8

Check mechanical interlock by manual closing of the Emergency ACB.

SAES-P-116
Close the control protection device of the Emergency ACB. It shall never
F5 Sec. 3.2& SA-P-
close. ANSI/NETA
023
ATS 2009, Sec 7.22.3 & 8

Turn OFF the control protection device of the Normal ACB. It would trip SAES-P-116
F6 immediately when power is cut off. Sec. 3.2& SA-P-
(ANSI/NETA ATS 2009, Sec 7.22.3 & 8) 023

The emergency ACB will close after the pre-set delay of the timer. Check SAES-P-116
F7 pilot light indicator. Sec. 3.2& SA-P-
(ANSI/NETA ATS 2009, Sec 7.22.3 & 8) 023

Close the control protection device of the Normal ACB. The Emergency
SAES-P-116
ACB will open and the closing of the Normal ACB follows.
F8 Sec. 3.2& SA-P-
(ANSI/NETA ATS 2009, Sec
023
7.22.3 & 8)

SAES-P-116
Simulate loss of emergency source with normal source available.
F9 Sec. 3.2& SA-P-
(ANSI/NETA ATS 2009, 8.)
023

Simulate loss of phase-to-ground voltage for each phase of normal SAES-P-116

F10 source. Sec. 3.2& SA-P-
(ANSI/NETA ATS 2009, Sec 7.22.3 & 8) 023

Manual Operation:
Set ATS Equipment in the Stop mode. Turn selector switch to the Normal SAES-P-116
F11 position to close ACB. Check pilot light indicator and verify the Sec. 3.2& SA-P-
functionality of the mechanical interlock. 023
(ANSI/NETA ATS 2009, Sec 7.22.3 & 8.)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS / MTS Calibration, Setting, and SATR-P-3824
3-Jul-18 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Turn selector switch of the ATS Equipment to the Standby position to SAES-P-116
F12 close ACB of the Emergency. Check pilot light indicator. (ANSI/NETA ATS Sec. 3.2& SA-P-
2009,Sec 7.22.3 & 8) 023

Report results of tests and inspections in writing. Record adjustable relay

settings and measured insulation and contact resistances and time SAES-P-116
F13 delays. Attach a label or tag to each tested component indicating Sec. 3.2& SA-P-
satisfactory completion of test. (ANSI/NETA 023
ATS 2009, Sec 5.4.3)

Remove and replace malfunctioning units and retest as specified above. SAES-P-116
F14 (ANSI/NETA Sec. 3.2& SA-P-
ATS 2009, 8.) 023

G. TEST RESULTS

Operation Set @ Expected Time Actual time Pass Fail Re-Test Date

Normal source voltage sensing

relays

Engine start sequence

Time delay upon transfer

Alternate source voltage-sensing

relays

Automatic transfer operation

Interlocks and limit switch function

Time delay and retransfer upon

normal power restoration
Engine cool down and shutdown
feature
Equipment :

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q - Quality Requirements (Pro Forma Contract), February 2008
3. SAES-P-116 Switchgear and Control Equipment,8 August 2017
4. Acceptance Testing Specifications - NETA (2009)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
LV Controlgear - ATS / MTS Calibration, Setting, and SATR-P-3824
3-Jul-18 ELECT-
Functional Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

5. SA-P-000 Precommissioning Testing Guidelines 2006 6. SA-P-023

- Automatic Transfer Switches Pre-commissioning Forms - March 2006

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose
listing states that the equipment, material, or services either meets appropriate designated standards or has been tested and found
suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified
organization concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by
manufacturer
whose labeling the manufacturer indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Test Performed Successfully and Results are Acceptable:
Name, Title, Department, T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Company, Initials and Date:

QC Inspector PID Representative

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved:
Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use