Manufacture Name & Address Reference Manufacturing Quality Plan

Item: Dry type 2 MVA, 3.3 KV/ 433 V QP No. Project : RIHAND STPP
Indoor transformer (Cast resin) Rev: Package:
MQP No. Date: Contractor :
Page: 1 OF4
Sl.No Components Characteristics Class Type of Quantum Reference Acceptance Format of Agency Remarks
& Operations check of doc Norms Records
check 10
1 2 3 4 5 M C/N 7 8 9 D M C N 11
1 Raw material
1.1 Plate, angle, a) Dimension Major Measure 1 sample/ 1 sample/ IS:2062:1999 & IS:2062:1999 & QC record P V
channel for lot lot IS 5986:2002 IS 5986:2002
end frame & b) Mechanical Properties Major Test As per IS -do- -do- -do- Supplier TC V V
enclosure c) Chemical Properties Major Test -do- -do- -do- -do- Supplier TC V V
1.2 CRGO a) Dimensional check Major Measure -do- -do- IS:3024:1997 & IS:3024:1997 & QC record V V
Lamination IS:649:1997 IS:649:1997
b) Surface defects Major Visual -do- -do- -do- -do- QC record P V
c) Specific core loss Major Test -do- -do- -do- -do- Supplier TC V V
d) Ductility Major Test -do- -do- -do- -do- Supplier TC V V
e) Stacking factor Major Test -do- -do- -do- -do- Supplier TC V V
f) Surface Resistivity / Major Test -do- -do- -do- -do- Supplier TC V V
Insulation Resistance Of
Surface Coating
g) Magnetic permeability Major Test -do- -do- -do- -do- Supplier TC V V
h) Bend test & ductility Major Test -do- -do- -do- -do- Supplier TC V V
1.3 Epoxy resin a) Specific Gravity At 25°C Major Test -do- -do- Supplier Supplier Supplier TC V V
catalogue catalogue
b) Viscosity at at 25°C Major Test -do- -do- -do- -do- Supplier TC V V
c) Epoxy content Major Test -do- -do- -do- -do- Supplier TC V V
equivalent / Kg
d) Shelf life Major Test -do- -do- -do- -do- Supplier TC V V
1.4 Hardener a) Composition & class Major Test -do- -do- -do- -do- Supplier TC V V
b) Colour Major Test -do- -do- -do- -do- Supplier TC V V
c) Viscosity at 25°C Major Test -do- -do- -do- -do- Supplier TC V V
d) shelf life Major Test -do- -do- -do- -do- Supplier TC V V
1.5 Plasticizer & a) Composition & class Major Test -do- -do- -do- -do- Supplier TC V V
accelerator b) Viscosity at 25°C Major Test -do- -do- -do- -do- Supplier TC V V
c) Shelf Life Major Test -do- -do- -do- -do- Supplier TC V V
Legend:
* Records identified with tick ()” shall be essentially included by supplier in QA
documentation,
“M”- Manufacture / Sub contractor
“C” - contractor nominated inspection agency,
“N” – NTPC, “P”- Perform, “W” – witness by and “V” -Verification
Signature of As Appropriate shall identify column “N” as “W”
manufacture / For NTPC use Review Approved by Approval seal
contractors ed by
 Manufacture Name & Address Reference Manufacturing Quality Plan

Item: Dry type 2 MVA, 3.3 KV / 433 V QP No. Project : RIHAND STPP
Indoor transformer (Cast resin) Rev: Package:
Date: Contractor :
MQP No.
Page: 2 OF 4
Sl.No Components Characteristics Class Type of Quantum Reference Acceptance Format of Agency Remarks
& Operations check of doc Norms Records
check 10
1 2 3 4 5 M C/N 7 8 9 D M C N 11
2.0 Bought out items
2.1 Enamel a) Dimensions check Major Measure 1 sample 1 sample IS 13730 p- IS 13730 p- QC record V V
covered 0/sec: 2- 1993 0/sec: 2- 1993
copper b) Elongation Major Test -do- -do- -do- -do- -do- V V V
conductor c) BDV Major Test -do- -do- -do- -do- -do- V V V
d) Flexibility Major Test -do- -do- -do- -do- -do- V V V
e) Electrical resistivity Major Test -do- -do- -do- -do- -do- V V V
f) Adherence test Major Test -do- -do- -do- -do- -do- V V V
g) Heat shock Major Test -do- -do- -do- -do- -do- V V V
2.2 Copper bus a) Dimensions & Major Measure -do- -do- IS 613 / IS 1897 IS 613 / IS 1897 QC record P V V
bar / bare tolerances
copper b) surface defects Major Visual -do- -do- -do- -do- -do- V V V
conductor c) mechanical properties Major Test -do- -do- -do- -do- Supplier TC V V V
d) Resistivity Major Test -do- -do- -do- -do- -do- V V V
2.3 Bushing HV, a) Visual examination Major Visual 100% 100% IS 9431/ IS2099 IS 9431 / IS2099 QC record P V V
LV & Neutral /IS5621 / IS5621
b) All routine test Major Test 100% 100% -do- -do- Supplier TC V V V
2.4 Insulator a) Visual examination Major Visual 100% 100% IS:9431 IS:9431 QC record P V V
b) Routine test Major Test 100% 100% IS:9431 IS:9431 Supplier TC V V V
2.5 Neutral a) Dimensional check Major Measure 100% 100% IS:2705 IS:2705 QC record P V V
current b) routine test Major Test 100% 100% IS:2705 IS:2705 Supplier TC V V V
transformer
2.6 Thermister / Thermistor Major Verify 100% 100% Catalogue Catalogue Supplier TC V V
PT 100 characteristics
Winding WTI calibration Major Test 100% 100% Catalogue Catalogue Supplier TC V V V
temp
indicator
Legend:
* Records identified with tick ()” shall be essentially included by supplier in QA
documentation,
“M”- Manufacture / Sub contractor
“C” - contractor nominated inspection agency,
“N” – NTPC, “P”- Perform, “W” – witness by and “V” -Verification
Signature of As Appropriate shall identify column “N” as “W”
manufacture / For NTPC use Reviewed Approved by Approval seal
contractors by
 Manufacture Name & Address Reference Manufacturing Quality Plan

Item: Dry type 2 MVA, 3.3 KV/ 433V QP No. Project : RIHAND STPP
Indoor transformer (Cast resin) Rev: Package:
Date: Contractor :
MQP No. Page: 3 OF 4
Sl.No Components Characteristics Class Type of Quantum Reference Acceptance Format of Agency Remarks
& Operations check of doc Norms Records
check 10
1 2 3 4 5 M C/N 7 8 9 D M C N 11
3.0 IN process checks
3.1 End frame & a) Dimensions / thickness Major Measure 100% „‟ Tech spec / Appd. Tech spec / Appd Process record P/V V
enclosure Drg Drg
b) DP test on load bearing Major Testing 100% „‟ -do- -do- -do- P/V V
items of end frame
c) surface preparation for Major Visual 100% „‟ -do- -do- -do- P/V V
painting of enclosure
d) Enclosure Painting Major -do- 100% „‟ -do- -do- -do- P/V V
e) Paint shade & thickness Major Measure As per IS „‟ Custm spec Custm spec Test report P V
f) Paint adhesion test Major -do- ASTM „‟ ASTM D-3359-02 ASTM D-3359-02 -do- P V
3.2 Core assembly a) Dimensional checks Major Measure 100% „‟ Tech spec / Appd. Tech spec / Appd Process P V
Drg Drg record
b) Core Vertically Major -do- 100% „‟ -do- -do- -do- P V
c) Core Loss Test Major Measure 100% „‟ -do- -do- -do- P V
d) Core Insulation Test At 2 Major Testing 100% „‟ -do- -do- -do- P V
Kv For 1 Min
3.3 Winding a) Dimensions Major Test 100% „‟ -do- -do- -do- P V
assembly b) Continuity Major Test 100% „‟ -do- -do- -do- P V
before casting c) Examination Of Brazed Major Visual 100% „‟ -do- -do- -do- V V
Joints & Condition Of
Insulation
3.4 Mould a) proper assembly Major Visual As per „‟ -do- -do- -do- V V
assembly plant std
3.5 Casting a) Temperature Major Visual -do- „‟ -do- -do- -do- P V
b) Vacuum Major Visual -do- „‟ -do- -do- -do- P V
3.6 Curing Cycle time & temp Major Visual 100% „‟ -do- -do- -do- P V
3.7 Measurement Dimension of coil Major Measure 100% „‟ -do- -do- -do- P V V
of dimension
3.8 Core & coil a) Dimensional check Major Measure 100% 1 unit -do- -do- -do- P V V
assembly b) HV test 2 kv for 1 min Major Test 100% „‟ -do- -do- -do- P V V
c) Lead position Major Visual 100% -do- -do- -do- P V V
d) coil assembly connection Major Visual 100% -do- -do- -do- P V V
3.9 Electricals test a) load loss & impedance Major Testing 1 unit 1 unit Tech spec / Appd. Tech spec / Appd. Test sheet P V V
measure Drg / IS; 2026 & Drg / IS; 2026 &
IS:11171 IS:11171
b) Ratio, Polarity, Vector Major Visual 100% 100% -do- -do- -do- P V V
Relationship And Winding
Resistance
Legend:
* Records identified with tick ()” shall be essentially included by supplier in QA documentation,
“M”- Manufacture / Sub contractor
“C” - contractor nominated inspection agency,
“N” – NTPC, “P”- Perform, “W” – witness by and “V” -Verification
As Appropriate shall identify column “N” as “W”
Signature of
manufacture / For NTPC use Reviewed Approved by Approval seal
contractors by
 Manufacture Name & Address Reference Manufacturing Quality Plan

Item: Dry type 2 MVA, 3.3 KV / 433V QP No. Project : RIHAND STPP
Indoor transformer (Cast resin) Rev: Package:
MQP No. Date: Contractor :
Page: 4 OF 4
Sl.No Components Characteristics Class Type of
Quantum Reference Acceptance Norms Format of Agency Remarks
& Operations ofcheck doc Records
check 10
1 2 3 4 5 M C/N 7 8 9 D M C N 11
4.0 FINAL TESTING WITH ENCLOSURES ( verification of type test clearance from NTPC Engg )
4.1 Routine test a) Measurement of winding Critical Test 100% 100% Tech spec / NTPC Tech spec / NTPC Test report √ P W W
resistance for each tap position data sheet/ IS 2026 data sheet /IS 2026
& IS 11171/ Appd & IS 11171/ Appd
Drg Drg
b) Measurement of voltage ratio Critical Test 100% 100% -do- -do- -do- √ P W W
at each tap position
c)Vector group and polarity Critical Test 100% 100% -do- -do- -do- √ P W W
check
d) Measurement of impedance Critical Test 100% 100% -do- -do- -do- √ P W W
voltage/ short circuit and laod
loss at principal tap and extreme
tap.
e) Measurement of no load loss Critical Test 100% 100% -do- -do- -do- √ P W W
& magnetizing current at rated
frequency and 90%,100% and
110% rated voltage.
f)Measurement of insulation Critical Test 100% 100% -do- -do- -do- √ P W W
resistance
g)Insulation Resisteance Critical Test 100% 100% -do- -do- -do- √ P W W
(Repeat)
h) Power frequency / Separate Critical Test 100% 100% -do- -do- -do- √ P W W
source AC withstand test
i) Induced over voltage Critical Test 100% 100% -do- -do- -do- √ P W W
Withstand test
j) Partial discharge test Critical Test 100% 100% -do- -do- -do- √ P W W
k) Measurement Iron Critical Test 100% 100% -do- -do- -do- √ P W W
Loss(Repeat after induced
voltage test )
l) Measurement Of Capacitance Critical Test 100% 100% -do- -do- -do- √ P W W
And Tan Delta
m) Check For Door Lock Critical Test 100% 100% -do- -do- -do- √ P W W
n) Check For Paint Shade Critical Test 100% 100% -do- -do- -do- √ P W W
Thickness & Adhesion
Legend:
* Records identified with tick ()” shall be essentially included by supplier in QA documentation,
“M”- Manufacture / Sub contractor
“C” - contractor nominated inspection agency,
“N” – NTPC, “P”- Perform, “W” – witness by and “V” -Verification
As Appropriate shall identify column “N” as “W”
Signature of
manufacture / For NTPC use Review Approved by Approval seal
contractors ed by