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Adiestramiento para certificación
API 510 “Inspección, reparación y alteración

De Recipientes a presión”
1. Vessel made of plate furnished with a under tolerance of not more than:
1. 0.1 in o 6% Thickness
2. 0.01 in o 6% thickness
3. 1 in o 6% thickness
4. 1% Thickness o 0.06 in
2. A pressure vessel in a vertical position that is 1.125 in. thick is to have a butt welded patch installed of
SA-516 Gr. 65 normalized material. The nameplate on the vessel is stamped HT under the Code symbol
stamp and a MDMT of 0°F and a coincident ratio of 1.0. Below what temperature would impact testing
be required?
1. -26°F
2. - 8°F
3. 64°F
4. 10°F
3. A vessel has a refractory lining. During the internal inspection, an small area of damaged refractory is
found. It is now important to:
1. Replace the refractory with superior materials.

2. Remove enough of the refractory to determine the condition of the base metal.
3. Remove the damaged refractory plus 50% more to determine the base metal condition.
4. Remove and replace all the refractory in the entire vessel.
4. A distorted anchor bolt is usually the result of:

1. Serious foundation settlement.
2. Selecting the wrong material for the anchor bolt.
3. Using an anchor bolt of insufficient diameter.
4. Using an anchor bolt of insufficient length.
5. A postweld heat treatment is required cooling rate would you use for a 6 inch, SA-516 Gr. 70 material,
used as a flush patch, installed as part of a repair to a pressure vessel:
1. 100°F/hr
2. 500°F/hr
3. 83.3°F/hr
4. 400°F/hr
CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

Calle Juan León Mera y Ramón Roca esq., Edif. Stephanie 1er. Piso, Oficina 104 (La Mariscal)
Quito - Ecuador
Teléfonos: + (593-2) 254 3061 / 09 5887 5885
Emai: comeind@comeind.com.ec http://www.comeind.com.ec
6. The equivalent 4T hole-type designation for a number 80 IQI 2T hole is:
1. 120
2. 40
3. 60
4. 70
7. A pressure vessel has an MAWP of 500 psi at 200°F and is made of SA-516 Grade 70 material
with a stress value of 20,000 psi and has a measured thickness of 0.875 inches. The efficiency is
1.0, the inside radius is 24 inches and there is no corrosion allowance. The observed corrosion
rate is 0.01 inches/year and the next planned inspection is 5 years. What will be there MAWP at
the end of five years?
1) 633 psi
2) 500 psi
3) 450 psi
4) 900 psi
8. An opening is to be welded into a vessel shell for a reparation. The following information is provided.
Vessel diameter is 42 inches with a 0.0625 inch corrosion allowance for both shell and nozzle. Required
thickness of seamless shell is 0.526 inches, and required thickness of seamless nozzle is 0.362 inches.
Vessel and nozzle stress are 15.000 psi. Nozzle diameter is 6.125 inches. Determine the area required for
reinforcement.
1. 3.287 sq. in.

2. 5.821 sq. in.
3. 0.125 sq. in.
4. 10.110 sq. in.
9. The correct source side wire type IQI designation for a weld that is 0.502" thick is __?
1. 5
2. 7
3. 12
4. 8
10. Tensile tests have been performed on two specimens of a pressure vessel operating in a vertical
position with the following characteristics and results. Specimen #1, 0.76 in. wide, 0.52 in. thick with an
ultimate unit stress of 83,500 psi. specimen #2, 0.75 in. wide, 0.50 in. thick with an ultimate unit stress of
82.432 psi. What was the ultimate total load for the # 2 specimen?

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1. 60,000 lbs.
2. 45,000 lbs.
3. 32,057 lbs.
4. 30,912 1bs.
11. The inspection plan for equipment operating at elevated temperatures covers what minimum
temperature
1. 400F.
2. 750F.
3. 250F.
4. 500F.
12. A single chambered horizontal pressure vessel is to be rated for full vacuum. The vessel L is 13 feet
and the thickness is 0.650'' with an outside diameter of 60". If the Factor A is 0.0005 and Factor B is 1250
psi. What would be the calculated maximum permissible external pressure?
1. 25.0 Psi
2. 19.0 Psi
3. 35.0 Psi
4. 15.0 Psi
13. A welder qualifying with a groove weld in plate in the 4G position is qualified to weld groove welds in
plate and pipe over 24" O.D. in the___ positions.
1. Overhead
2. Flat & horizontal
3. Flat & overhead
4. Horizontal
14. An SA-516 Grade 70 test specimen was used on a POR. The tensile test specimen is 0.25" x
0.75" and has an ultimate unit stress of 68,500 psi. What is the ultimate total load for this specimen?
1. 8,250 1bs
2. 12,843 lbs
3. 15,000 lbs
4. 22,500 lbs
15. What is the minimum size for a liquid pressure relief valve?
1. NPS 3/4
2. NPS 1/4
3. NPS 1/2
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4. NPS 1-1/2
16. What should be done if shell distortion is found at a nozzle?

1. Check for cracking on all nozzle welds
2. Check the hardness of nozzle welds and nozzle components
3. Check thickness by taking UT readings on a 2” grid on all nozzle components and on the distorted
area of the shell.
4. Only note the distortion in your inspection report
:
17. An MT field strength indicator is composed of __low carbon steel pie sections, furnace brazed
together.
1. 2
2. 6
3. 10
4. 8
18. An internal examination on a ten foot diameter vessel has a large area of general corrosion. (40 in. in
length and width) and has thickness readings taken in the longitudinal direction (numbered rows, i.e. 1a,
1b, 1c) and longitudinal stress direction (lettered rows, i.e. 1a, 2a, 3a) as shown below. What would be
the least thickness along the most critical element considering the longitudinal joint the more critical.
1a-0.290" 2a-0.240" 3a-0.190" 4a-0.185" 5a-0.260''

1b-0.260" 2b-0.230" 3b-0.185" 4b-0.190" 5b-0.220"
1c-0.220 2c-0.180" 3c-0.200" 4c-0.210'' 5c-0.240"
19. Which of the following is an essential variable for the GMAW process is to be taken into
consideration?
1. Uphill or downhill progression

2. Groove design
3. Decrease of 105°F in preheat
4. Change of backing
20. A pressure vessel is to be hydrostatically tested in accordance with the ASME Code. The MAWP is
500 psi. Sd = 18100 psi and St = 20000 psi. What is the minimum required test pressure?
1. 981
2. 818
3. 718
4. 650

Quito - Ecuador
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21. Hot tapping operations should be carried out using which of the following electrodes?
1. Cellulosic
2. High-hydrogen
3. Low-hydrogen
4. None of the above
22. Which type of rupture disk is designed to for an 85% ratio of system operating pressure to disk. burst
pressure?
1. Composite
2 Conventional
3. Scored tension-loaded
4. Reverse acting
23. If a 1 inch thickness shell of a pressure vessel is being examined by the prod method and the prods are
9 inches apart the maximum amps permitted are:
1. 990
2. 900
3. 1125
4. Not permitted
24. Seamless 2:1 ellipsoidal head is installed on a vessel with a measured inside diameter of 60.0 in. The
head thickness is 1.500 in. The vessel is stamped RT 4 and the Data report shows that the MAWP is 600
psi and UW-11(a)(5)(b) was not applied. S = 18500 psi. What is the minimum required thickness for this
head?
1. 0.976"
2. 0.500"
3. 1.149"
4. 2.150"
25. A welder qualifying with a P-No.24 metals is qualified to weld what group of the following
materials?
1. P-1 to P-11
2. P-52 to P-52
3. Any P-21 through P-25
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4. P-24 to P-24 only
26. Two shells are to be butt welded together to form a circular sphere each shell is 1 1/4" thick. What is
the maximum permitted offset?
1. 1/8 in.
2. 1/4 t
3. 3/16 in.
4. 3/4 in.
27. A circular flat head with an inside diameter of 30 inches is to have a weld buildup made on a corroded
section. The material is SA-515 Gr. 55, S = 15,600 psi, with an operating temperature of 350 F at an
MAWP of 550 psig. The head is attached similar to figure UG-34(b-1). There is a static head of 15 psig.
The vessel is stamped RT 4 and the head is seamless. The data report shows that UW-11(a) (5)(b) was not
applied. What is the required thickness of the head after weld buildup is completed?
1) 2.787 in.
2) 2.553 in.
3) 4.525 in.
4) 1.234 in.
28. Which is/are technique(s) for inspecting for mechanical fatigue on a nozzle?
1. AET
2. RT
3. PT.
29. The area of a 4T hole in a number 35 IQI is:
1. 0.035 sq. in.

2. 0.100 sq. in.
3. 0.140 sq. in.
4. 0.015 sq. in.
30. What material is affected by wet H2S damage?
1. Copper alloys.
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2. Monel.
3. The 300 series stainless steels.
4. Carbon steel and low alloy steels.
31. Exchangers in cooling water service have the highest corrosion rates where the:
1. velocity is the highest.
2. velocity is the lowest.
3. ph is the highest.
4. water temperature is the highest.
32. Select the hole type designation and diameter of an IQI, if a 2T hole diameter is to be located on the
source side of a 48” diameter pipe that has been welded. The wall thickness is 0.625”
1. 20 & 0.040”
2. 30 & 0.040”
3. 25 & 0.020”
4. 17 & 0.013”
33. The following three shell thickness measurements were taken at five (5) year intervals on a pressure
vessel operating at 900 psig. What is the short term corrosion rate. 1985 - 0.385", 1990 - 0.370", 1995 -
0.365".
1. 0.004"/year
2. 0.010"/year
3. 0.006"/year
4. 0.001"/year
34. An isolated rounded indication is found in a 3/4 inch thick weld. The maximum acceptable size in RT
examination for this indication is:
1. 0.250 in.
2. 0.156 in.
3. 0.031 in.
4. 0.568 in.
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Teléfonos: + (593-2) 254 3061 / 09 5887 5885
35. Which of the following is to be included in a written radiographic test procedure in ASME Section
VIII Div. 1?
1. Minimum source-to-object distance

2. Maximum source size
3. Maximum x-ray voltage used
4. No procedure required
36. Corrosion under insulation produced in carbon steel vessels is particularly aggressive in the
temperature range of:
1. -4 to 121 F.
2. 212 to 350°F.
3. 150 to 400 F.
4. 25 to 200°F.
37. What is a prevention method against wet H2S damage?
1. High sulfur content in the materials

2. Effective barriers including alloy cladding and coatings
3. Not performing PWHT
38. What is the next internal inspection interval for the vessel that have 24 year of remaining life?
1. 10years
2. 19 years
3. 39 years
4. 4 years
39. Where should lap joint flanges or slip on flanges be checked for corrosion?
1. At the face of the flange

2. Between the flange and pipe
3. At the outside weld between the pipe and flange
4. None of the above apply

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40. The symbol "HT" on a pressure vessel nameplate indicates:
1. Vessel was hammer tested

2. Whole vessel was Post Weld Heat Treated
3. Vessel is good for high temperature
4. Vessel was hydro tested
41. What is the initial step in reviewing a WPS?
1. Verify that all nonessential variables are addressed

2. Verify that the preparer is a welding engineer
3. Verify that all essential, nonessential and when required supplementary essential variables are
addressed
4. Verify that only essential variables are addressed

Quito - Ecuador
Teléfonos: + (593-2) 254 3061 / 09 5887 5885
LAS SIGUIENTES PREGUNTAS ESTAN

BASADAS EN EL PQR Y WPS QUE SE
ENCUENTRAN A CONTINUACION

Quito - Ecuador
Teléfonos: + (593-2) 254 3061 / 09 5887 5885

Quito - Ecuador
Teléfonos: + (593-2) 254 3061 / 09 5887 5885

Quito - Ecuador
Teléfonos: + (593-2) 254 3061 / 09 5887 5885

Quito - Ecuador
Teléfonos: + (593-2) 254 3061 / 09 5887 5885

Quito - Ecuador
Teléfonos: + (593-2) 254 3061 / 09 5887 5885

Quito - Ecuador
Teléfonos: + (593-2) 254 3061 / 09 5887 5885

Quito - Ecuador
Teléfonos: + (593-2) 254 3061 / 09 5887 5885
42. Based on the interpass temperature qualified on the welding procedure show above, is the interpass
temperature specified on the WPS correct?
1. The WPS should have specified a 400°F maximum

2. The WPS should have specified a 200°F minimum
3. Yes, interpass temperature is not a required variable
43. Which of the following variables was not specified on the WPS as required by Section IX?
1. Weld layer sketch

2. Backing
3. Retainers
4. Peening
44. Based on the weld deposit thickness qualified deposit thickness permitted on the WPS per Section IX
on a fillet welding operation?.
1. 3/4"
2. As shown on the WPS
3. 2"
45. Which of the following was not properly recorded on the PQR as required by the appropriate section
of the section IX?
1. P-No. of test specimens

2. Position
3. Oscillation
4. All of the above
46. The maximum base metal range permitted on the WPS show in the previous images per Section IX
is?
1. P-4 to P-4,3,1
2. P-1 to P-1
3. P-4 to P-4,3
4. P-4 to P-5A,4,3,1

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47. Is the base metal thickness in the appropriate range as specified on the WPS as permitted for the
section IX?
1. No, should be 3/16 to 3"

2. Yes
3. No, should be 3/16 to 8"
48. Does the preheat qualified on the PQR Support the preheat specified on the WPS per Section IX?
1. No. should have been not less than 300°F

2. No: should have been 500°F
3. Yes
4. No
49. Do the mechanical tests on the PQR is to be according with the WPS per Section IX?
1. No
2. No, one tensile test specimen failed
3. Yes
4. No, one tensile test specimen failed and side bends were required
50. Is the F-No specified on the WPS as required by Section IX?
1. No, should have been F-No 3

2. Yes
3. No, Should have been F-No 6
4. No, should have been F-No 4.
51. Is the tensile test failed according section IX?
1. No
2. Yes
3. As show in the WPS

Quito - Ecuador
Teléfonos: + (593-2) 254 3061 / 09 5887 5885

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Adiestramiento para certificación

API 510 “Inspección, reparación y alteración

1. Replace the refractory with superior materials.

4. A distorted anchor bolt is usually the result of:

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

6. The equivalent 4T hole-type designation for a number 80 IQI 2T hole is:

1. 3.287 sq. in.

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

16. What should be done if shell distortion is found at a nozzle?

1a-0.290" 2a-0.240" 3a-0.190" 4a-0.185" 5a-0.260''

1. Uphill or downhill progression

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

4. P-24 to P-24 only

29. The area of a 4T hole in a number 35 IQI is:

1. 0.035 sq. in.

30. What material is affected by wet H2S damage?

1. Minimum source-to-object distance

37. What is a prevention method against wet H2S damage?

1. High sulfur content in the materials

1. At the face of the flange

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

40. The symbol "HT" on a pressure vessel nameplate indicates:

1. Vessel was hammer tested

41. What is the initial step in reviewing a WPS?

1. Verify that all nonessential variables are addressed

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

LAS SIGUIENTES PREGUNTAS ESTAN

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

1. The WPS should have specified a 400°F maximum

1. Weld layer sketch

1. P-No. of test specimens

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

1. No, should be 3/16 to 3"

1. No. should have been not less than 300°F

50. Is the F-No specified on the WPS as required by Section IX?

1. No, should have been F-No 3

51. Is the tensile test failed according section IX?

CUANDO SU NECESIDAD ES DE CONFIANZA Y PRECISION

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