TECHNICAL BID EVALUATION FOR FEED HANDLING - CONVEYOR

EPCC TSL AUSMELT

VENDORS PROPOSAL
NO. DESCRIPTION UNIT REQUIREMENTS REMARKS
VENDOR NAME ASSESMENT

1.0 GENERAL

1.1 Quotation Reference / Date -

1.2 Date -
1.3 Country of Origin -
1.4 No. of Package Unit 1 (One) 1 (One)
1.5 Design CODE CEMA 6TH CEMA 6TH
1.6 Equipment Name Feeding Conveyor Feeding Conveyor
1.7 Equipment No. UF02-CV110 UF02-CV110

2.0 OPERATING CONDITIONS

Material Handled Concentrate, Dust, Pelletized Dust Concentrate, Dust, Pelletized Dust
Normal / Design Capacity t/hr 25/100 25/100

Material:
Bulk Density Range Wt/m3 0.9 - 3.96 0.9 - 3.96
Lump Size Max mm 10 10
Size Distribution mm 1 1
Angle of Repose degree 31 31
Max Surcharge Angle degree 45 45
Moisture % by Wt % 2 - 10 2 - 10
Temperature DegC 27 - 40 27 - 40
Flowability - Sticky - Abrasive Sticky - Abrasive

Dosing Belt feeder UF02-

Feed from
FE101/FE102/FE103/FE104/FE105
Method of Feed Discharge Chute
Agglomerator device UF02-AG101
Discharge To
& UF02-AG102
Location Indoor
Tropical, 20 to 45 DegC design
Climatic Conditions
conditions
Duty Intermitent comply

3.0 MECHANICAL DATA

Design Code CEMA 6TH CEMA 6TH

Belt Width mm 750 750
Belt Speed m/sec 1,5 1,5
Troughing Angle degree 35 35
Maximum Slope degree 18 (VTA) 18 (VTA)
Max Slope at Feed Point degree 10 (VTA) 10 (VTA)
Material Lift m 4,6 4,6
Horizontal Pulley Centres m 23,9 23,9
Max Idler Spacing
Carrying mm 1200 1200
Return mm 3000 3000
Loading Point mm 300 300

Cleaning
Cleaner Location Head and Tail Pulley (VTA) Head and Tail Pulley
Cleaner Type Scrapper Scrapper
Cleaning Disposal VTA

Belt
Manufacturer VTA Bando
Minimum Top / Bottom Cover 5/ 2 (VTA) 5/2
Carcass Material EP-500/2 (VTA) EP-500/4
Min. No of Plies VTA 4
Cover Material Breakstrip Grade M
Tension Rating kN/m 50 (VTA)
Max Ops. Tension kN 37,5 (VTA)
Edge Moulded
Splice VTA
Total Length m 66,47(VTA) 66.47
Special Requirements VTA NA

Pulleys
Angle of Belt Wrap on Driving Pulley deg 180 (VTA) 180
Head
500 mm (VTA), 850 mm (VTA), 12
Dia., Width, Profile, Lagging mm 500 mm , 850 mm , 12 mm
mm (VTA)
Material, Shell, and Disc Thickness mm CS, 9mm, 45mm CS, 9mm, 45mm
Shaft Dia. And Thickness mm 115 mm (VTA) 115 mm
Bearing Dia. And Type mm 100 mm(VTA) 100 mm
Drive
500 mm (VTA), 850 mm (VTA), 12
Dia., Width, Profile, Lagging mm 500 mm , 850 mm , 12 mm
mm (VTA)
Material, Shell, and Disc Thickness mm CS, 9mm, 45mm CS, 9mm, 45mm
Shaft Dia. And Thickness mm 65 mm (VTA) 65 mm
Bearing Dia. And Type mm NA NA
Snub & Bend
Dia., Width, Profile, Lagging mm NA NA
Material, Shell, and Disc Thickness mm NA NA
Shaft Dia. And Thickness mm NA NA
Bearing Dia. And Type mm NA NA

Pulleys And Take-Up

Tail
Dia., Width, Profile, Lagging mm NA NA
Material, Shell, and Disc Thickness mm NA NA
Shaft Dia. And Thickness mm NA NA
Bearing Dia. And Type mm NA NA
Take-Up
500 mm (VTA), 850 mm (VTA), 10
Dia., Width, Profile, Lagging mm 500 mm , 850 mm , 10 mm
mm (VTA)
Material, Shell, and Disc Thickness mm CS, 9mm, 45mm CS, 9mm, 45mm
Shaft Dia. And Thickness mm 115 mm (VTA) 115 mm
Bearing Dia. And Type mm 100 mm(VTA) 100 mm

Take-up Type Screw/winch (VTA) comply

Location Tail end comply
Ballast Weight kg (VTA) NA
Alternative Design (VTA) NA
Travel m (VTA) NA
Type of Ballast for Gravity Take-up N/A (VTA) NA
Ballast Supplied by N/A (VTA) NA
Weight take-up pulley approx 420
kg (VTA)
Gross Weight kg

Idlers
Carrying Type Series 5 - 3 Roll (VTA) comply
Diameter mm 114 mm (VTA) 114 mm
 Quantity pcs 24 (VTA) 24
Spacing mm 1200 Max. 1200 Max.
Transition Type Series 5 - 3 Roll (VTA) Series 5 - 3 Roll
Diameter mm 114 mm (VTA) 114 mm
Quantity pcs 2 (VTA) 2
Angle deg 10-25 10-25
Carrying Training Series 5 - 3 Roll (VTA) Series 5 - 3 Roll
Diameter mm 114 mm (VTA) 114 mm
Quantity pcs 2 (VTA) 2
Spacing mm 15,000 (VTA) 15,000
Return Training Series 5 - 1 Roll (VTA) Series 5 - 1 Roll
Diameter mm 114 (VTA) 114
Quantity pcs 1 (VTA 1
Spacing mm 30000 (VTA) 30000
Impact Type Series 5 - 3 Roll (VTA) Series 5 - 3 Roll
Diameter mm 114 (VTA) 114
Quantity pcs 13 (VTA) 13
Spacing mm 300 Max. (VTA) 300 Max.
Return Type Series 5 - 1 Roll (VTA) Series 5 - 1 Roll
Diameter mm 114 (VTA) 114
Quantity pcs 10 (VTA) 10
Spacing mm 3000 Max. (VTA) 3000 Max.

Shell Thickness mm VTA

Bearing Type VTA
Lubrication VTA
Return VTA
Shaft Dia. Carrying mm VTA aprox. 20 mm
Sealing Labyrith (VTA) Labyrinth

4.0 DRIVE UNIT

Power Required Conveyor Driven Shaft kW (VTA)

Motor kW 11 (VTA) 11
Drive Location Head End Head End
Type Electric Motor Electric Motor
Controlled Acceleration Requirements (VTA) NA
Drive Efficiency % 82 82
Supplied by Vendor comply
Insulation Class F F
Starting Method DOL DOL
Start / Running : Amp. (VTA)/(VTA)
Installed by Other WIKA
Temp. Rise Class B B
Enclosure IP56 IP56
Operating mode Continuous Continuous

Coupling
Gearbox Input Mfr (VTA)
Type (VTA)
Size (VTA)
Siupply by Vendor
Gearbox Output Mfr (VTA)
Type (VTA)
Size (VTA)
Siupply by Vendor
Motor Half Coupling Fitted By (VTA) supervise
Gearbox Half Coupling Fitted By (VTA) supervise

Gearbox
Manufacturer and Type (VTA)
Gear Motor Drive (VTA)
Size
Power Rating kW 11 (VTA) 11
Casing Material (VTA)
Lubrication Type (VTA)
First fill by Vendor comply
Ratio (VTA)
Service Factor (VTA)
Type of Base Foot Mounted comply
Quantity unit 1 (One) comply
Output RPM rpm (VTA)

Chain Drive
Chain Drive Size mm (VTA) NA
No of Teeth
Drive Sprocket mm (VTA) NA
Driven Sprocket mm (VTA) NA
Casing Dust tight NA
Service Factor (VTA) NA
No. of Strands (VTA) NA

V-Belts
Section (VTA) NA
Pitch Dia.
Drive Pulley mm (VTA) NA
Driven Pulley mm (VTA) NA
Guard Type (VTA) NA

Hold Back
Manufacturer (VTA) Sumitomo
Location (VTA) Drive
Type (VTA)
Torque Capacity kN (VTA)
Brake
Manufacturer (VTA) NA
Location (VTA) NA
Type (VTA) NA
Torque Capacity kN (VTA) NA
Guard
Type (VTA) safety cover rotate part
Location Drive Unit Drive Unit

Head and Tail sections and

Minimum Stringer Section comply
elevated sections
Cable Support Main conveyor runs comply
Walkway Required One Side comply

Controls
Under Speed Switch Yes, One side (VTA) Yes, One side
Temperature Sensor No No
Pull Wire Switches Yes, Four side (VTA) Yes, Four side
Block Chute Switch No No
Misalignment/Belt Drift Switch Yes, Four side (VTA) Yes, Four side
Gravity Take up No No
Belt Rip Switch Yes, One side (VTA) Yes, One side
Limit Switch No No
Level Detector No No
Level Detector Sonar No No
Horn Yes Yes
Others (VTA) NA

Specials
 Tripper No NA
Belt Weigher and Scale No NA
Drip Tray No NA
Flat Decking No NA
Loading Skirts Yes Yes
Chute
Loading Yes Yes
Discharge Chute Yes Yes

5.0 SCOPE OF SUPPLY

Conveyor Belt Include comply

Carry and Return Idlers Include comply
Impact Idlers Include comply
Training Idlers Include comply
Pulleys Include comply
Take-up Include comply
Drive Gearboxes Include comply
Electric Motor Include comply
Loading Skirts Include comply
Loading Chutes Include comply
Head Chute Include comply
Head Chute Cover Include comply
Full Length Weatherproof Covers Exclude comply
Conveyor Stringers Include comply
Support Frames Head and Tail Include comply
Pull wire Switches Include comply
Emergency Stop Buttons Include comply
Drift Switches Include comply
Blocked Chute Switches Include comply
Under Speed Switch Include comply
Belt Scrapers Include comply
Return Belt Plough Include comply
Maintenance Walkways Include comply
Belt Rip Switch Include comply

6.0 SCOPE OF WORK & SERVICES

Preservation and Packing suitable for shipment and suitable for 12 months
Required comply
storage
Engineering included Calculation Required comply
Clarification meeting with Contractor Required comply
Documentation included as Built Required comply
Manufacturing, fabrication and assembly Required comply
Performance and mechanical guarantee Required comply
Painting up to finish coat Required comply
Rust proof & Preservation Required comply
Test and inspection Required comply
Factory Acceptance Test (VTA) and certification Required comply
Preparation, packing and marking for shipment Required comply
Site Acceptance Test (VTA) and pre-commissioning and testing Required comply
Supervision for field installation work Required comply
User Training Required comply
Interface :
Civil comply
All anchor bolts shall be provided Required comply
Support structure shall be design as per CEMA 6th Required comply
Electrical
All panel, Cable and Cable tray inside Battery Limit shall be provided
Required comply
by vendor
All clips/welded attachment to package for grounding, etc. shall be
Required comply
provided
Instrument
All instrumentation and control interface shall be provided Required comply
All documentation for Depnaker approval Required comply
Surface preparation & painting Required comply
All required certification Required comply
Participating in Jakarta joint design review, HAZOP, SIL studies Required comply

7.0 WEIGHT, DIMENSION & SHIPMENT

Package Dry Weight Kg (VTA) Will be provide after PO

Shipping Wight Kg (VTA) Will be provide after PO
Package Operating Weight Kg (VTA) Will be provide after PO
Package Length (VTA) x Width (VTA) x Height (VTA), incl. Qty Meters/m3 (VTA) Will be provide after PO Prepare in separate document
Weight of largest lift Kg (VTA) Will be provide after PO
Export Boxing (VTA) Will be provide after PO
Preservation for Outdoor Storage More Than 6 Months (VTA) Will be provide after PO

8.0 SPARE PARTS, TOOLS & CONSUMABLE

Spare part list for 2 years operation included comply

pare part for start up, commissioning & first year operation included comply
Special tools for installation, operation and maintenance (VTA) included comply

Lubricant, chemical, consumables, ect for pre - commisioning, commisioning

included comply
and firs fill
List of operational consumable (VTA), provided comply
Lubricant schedule provided comply
OPEX provided

9.0 PERFORMANCE GUARANTEE Required

Design capacity belt conveyor must be in accordance with Specification for

Required comply
Belt conveyor

Hence the duty of conveyor are intermittent, All conveyor shall be design for
Required comply
24 hour/day, 386 days/years operation
The rating of conveyor shall be capable of accepting at
Required comply
least 20% surge

10.0 WARRANTY
 Warranty is twenty four (VTA)
months from the date of delivery or
twelve (VTA) months from the
issuance date of Certificate of
Operational Completion, whichever
VENDOR guarantee of complete equipment shall cover a period of : is earlier. 12 month from the date of delivery
The warranty period shall be
extended by another 12 months if
the equipment or materials fails
during warranty period.

11.0 INSPECTION AND TESTS Required

11.1 SHOP INSPECTION AND TESTING

11.1.1 General
Pre-Inspection Meeting Required
Procedure
WPS / PQR Required
NDE Required
Fabrication and Inspection Required
Hydrostatic Test Required
ENG-DED-002-PP-ZZ01-SPE-002
Painting
(VTA)
Function Test / FAT Required
Material Inspection
Material Certificate Required
Visual and Dimensional Check Required
Identification / Marking Required
PMI Testing Alloy Analysis if any
Welding
Visual Required
NDE
PT/MT Required
UT Required
RT Required

11.1.2 Equipment Required

Visual and Dimensional Check Required
Internal Check Required
NDE Required
Radiographic Testing By vendor Required
Full Magnetic Particle / Penetrant Test By vendor Required
Hydrostatic Test Required
Spark Test for Internal Rubber-lining By vendor Required
Holiday Testing for Internal Epoxy Lining By vendor Required
External Painting By vendor Required

11.1.3 Eqipment
Performance / Running Test Required
Functional Test Required

11.1.4 Final Inspection

Marking & identification of material & nameplate Required
Manufacturing report Required
Painting - coating By vendor Required
Flange Protection Required
Protection Prior to Packing Required
Preparation for Shipment Required
Spare Part Required
Completeness Supply Check Required

11.1.5 FAT / SAT

Mechanical Running Test Required
Performance / Functional Test Required
Noise Test Required

11.2 SITE ACCEPTANCE TEST Required Comply

Need Spesifikasi AML for

11.3 COMPLIANCE TO AML LIST Required
Conveyor System

12.0 DRAWINGS/DOCUMENTS WITH BID

Filled Equipment Datasheet Required

PID, PFD, and HMB Required
Equipment weight details and other interface data Required
Technical specification Required
General arrangement Drawing Required
Comments/deviations/exceptions/ Exclusions Required
List of past supplied references Required
List of SubVendors Required
Quality and HSE certificate Required
Inspection and Test Plan Required
Manufacturing, testing and delivery schedule Required
Reliability/Availability figures Required
Spare Parts list Required
Special Tools list Required
Utility Consumption Detail List Required
Equipment list Required
Electrical Load List, Single Line Diagram, & Wiring Diagram Required
Control system architecture block diagram Required
Product Catalogues Required
List of consumable Required
Operation manual Required

14.0 COMPLIANCE WITH PROJECT SPECIFICATIONS & DATA

ENG-DED-002-MX-UF01-SPE-020 Complied comply

ENG-DED-002-PP-ZZ01-SPE-002 Complied comply
ENG-DED-002-PRO-ZZ01-PHI-003 Complied comply
ENG-DED-002-PRO-ZZ01-BOD-001 Complied comply
ENG-DED-002-EA-ZZ01-BOD-001 Complied comply
ENG-DED-002-INS-ZZ01-BOD-001 Complied comply
ENG-DED-002-EA-ZZ01-SPE-008 Complied comply
ENG-DED-002-MX-UF01-DSH-054 Complied comply
ENG-DED-002-MR-UF01-GAD-003 Complied comply
ENG-DED-002-MX-ZZ01-MRQ-016 Complied comply
ENG-DED-002-MX-ZZ01-TBE-016 Complied comply
ENG-DED-002-PRO-UF01-PFD-011 Complied comply
ENG-DED-002-PRO-UF02-PID-007 Complied comply
ENG-DED-002-PSE-AG51-BOD-001 Complied comply
ENG-DED-002-INS-ZZ01-SPE-008 Complied comply
ENG-DED-002-INS-ZZ01-SPE-014 Complied comply
ENG-DED-002-INS-ZZ01-DSH-015 Complied comply
ENG-DED-002-INS-ZZ01-DWG-001 Complied comply
ENG-DED-002-INS-ZZ01-DWG-021 Complied comply
ENG-DED-002-CIV-ZZ01-DWG-010 Complied comply
ENG-DED-002-CIV-ZZ01-DWG-011 Complied comply
ENG-DED-002-CIV-ZZ01-DWG-012 Complied comply
ENG-DED-002-CIV-ZZ01-DWG-014 Complied comply
 ENG-DED-002-CIV-ZZ01-DWG-015 Complied comply
ENG-DED-002-CIV-ZZ01-DWG-016 Complied comply
ENG-DED-002-CIV-ZZ01-DWG-017 Complied comply
ENG-DED-002-CIV-UF02-DWG-108 Complied comply
ENG-DED-002-CIV-ZZ01-SPE-006 Complied comply

15.0 DELIVERY TERM AND CONDITION

Delivery Time By vendor 10 month after PO

Delivery Term Ex-works Ex- Work Jakarta
16.0 TECHNICAL ACCEPTANCE

17.0 NOTES, REMARKS, COMMENTS

18.0 ENGINEERING RECOMENDATION