OKYC Terminal Information and Regulation
OKYC Terminal Information and Regulation
- Contents -
Chapter 6. Appendix
1. Safety Letter to Master (Condition for Use of Terminal Facilities)
2. OKYC Jetty Layout & Emergency Evacuation Plan
3. Switch Loading
4. Vapour Emission Control Plan
5. Cargo Operation Agreement
6. Ship/Shore Safety Checklist
7. Ship/Shore Repetitive Safety Check List
8. Check List prior to Arrival at OKYC Terminal
9. Toxic Gas Safety Guideline
10. Emergency Contact System
11. Vessel Nomination Procedure
OKYC Terminal Information Doc. No. :
& Regulations (Chapter 1.) Rev. No. : 0
Responsibility for the safe conduct of operations while your ship is at this terminal
rests jointly with you, as Master of the ship, and with the responsible Terminal
Representative. We wish, therefore, before operation start, to seek your full
co-operation and understanding on the safety requirements set out in the
Ship/Shore Safety Check-List, which are based on safe practices that are widely
accepted by the oil and tanker industries.
We expect you, and all under your command, to adhere strictly to these
requirements throughout your ship’s stay alongside this terminal and we, for our
part, will endure that our personnel do likewise, and co-operate fully with you in
the mutual interest of safe and efficient operations.
Before the start of operations, and from time to time thereafter, for our mutual
safety, a member of the terminal staff, where appropriate together with a
Responsible Officer, will make a routine inspection of your ship to ensure that
elements addressed within the scope of the Ship/Shore Safety Check-List are being
managed in an acceptable manner. Where corrective action is needed, we will not
agree to operations commencing or, should they have been started, we will require
them to be stopped.
Similarly, if you consider that safety is being endangered by any action on the part
of our staff or by any equipment under our control, you should demand
immediate cessation of operations.
1. Location
GS-Caltex
KNOC
OKYC Terminal
Jetty-1
Jetty-4
Jetty-2
Jetty-3
C.O.&F.O. /
J-2 380 m 18.0 m 15.5 m 154,000 25 ~ 321
Clean Product
F.O. /
J-4 200 m 12.0 m 10.4 m 40,000 25 ~ 169
Clean Product
*1) For vessel of draft over 16.0m can berth/unberth with consideration of depth allowance by
tidal flood and appropriate UKC.
*2) J-3 is approved for 200,000 dwt by the port regulation, so VLCC can load within 200,000
ton of cargo under appropriate safety consideration
OKYC Terminal Information Doc. No. : A-TQI-3007-01
& Regulations (Chapter 2) Rev. No. : 1
1.1.4 Allowable height of wave and swell (in case of 10 sec. or less of cycle period)
1) Vessels more than 30,000 DWT : 1.0 meter or less
2) Vessels 10,000 ~ 30,000 DWT : 0.7 meter or less
3) Vessels 10,000 DWT or less : 0.5 meter or less
1.1.5 When berth master considers the berthing operation is dangerous in his
judgement on weather and tidal condition at that time, the berthing operation
shall not be allowed.
1.3.1 According to the Pilotage Laws of Korea, Oil tankers more than 500 G/T
should arrange pilot for berthing/un-berthing operation.
This is an angle formed by jetty fenders line and ship’s lateral side. Vessel
should be berthed parallel to jetty fenders face as far as possible.
1) In case where a vessel comes alongside without any help of tugboats, both
anchors should be ready to use (to prevent damaging jetty structure with
excessive approaching speed; or for emergency anchoring due to main engine
failure).
2) When vessel has berthing problems with her main engine failure or bad
weather conditions, the master should anchored promptly near the anchoring
basin with reporting the situation to VTS.
3) All the cargo tank hatch should be closed during berthing and un-berthing
operations.
4) Flame arrester of the engine room funnel should be kept closed during the
berthing/un-berthing and cargo operation.
5) Berthing/un-berthing operations basically should be carried out around slack
water time.
6) For un-berthing, all the vessels should check removal of oil-boom around her
before her main engine test (Ahead/Astern).
1.6 Moorings management Regulation
OKYC Terminal Information Doc. No. : A-TQI-3007-01
& Regulations (Chapter 3) Rev. No. : 1
Mooring Rope
Powered Rope Drum
(including spare)
DWT
Min. Numbers Min. Numbers
(fwd + aft) (fwd + aft)
80,000 or more 10 + 10 8 + 8
30,000 ~ 80,000 8 + 8 6 + 6
10,000 ~ 30,000 6 + 6 4 + 4
2,000 ~ 10,000 5 + 5 2 + 2
4) It is recommended that all mooring lines of the same size and material. In
case of using wire ropes, tail ropes and certified shackles must be used.
1.6.2 Mooring Management during Berthing
1) The vessel is responsible for consistent monitoring and careful tending of the
mooring ropes.
Mooring ropes should not become slack or too taut and the tension of the
ropes should be equal and appropriately controlled so that the ropes are not
cut or do not allow the vessel to move or break away from the berth.
2) The vessel shall increase the ropes when appropriate requests are made from
the terminal.
3) When the mooring ropes do not match with the location and size of the
QRH/bollard arrangement of the jetty, terminal’s direction should be followed.
OKYC Terminal Information Doc. No. : A-TQI-3007-01
& Regulations (Chapter 3) Rev. No. : 1
4) The vessel should be ready to un-berth with her main engine start whenever
necessary, even during the cargo operation.
5) Should the vessel move unduly in the berth, the terminal may call for the
assistance of tugs to secure the vessel.
1.6.4 In the following emergency cases, necessary measures should be taken and
vessels should be un-berthed promptly:
1) When safety accidents such as fire and explosion are highly expected or already
have happened.
2) When the separation distance between the vessel and jetty fender is over
1meter of maximum allowable separation distance.
3) When wind velocity is over 20 m/sec. or wave height is over 1 meter.
2.1 Definition
1) Age of Vessel
Age of vessel means present date (mm/yy) minus vessel delivery date (mm/yy)
(month should be converted to a decimal)
Excellent(5), Good(4) Fair(3) Poor(2) Bad(1) after checking the vessel operation
management condition, the maintenance of cargo-handling equipments, and cargo
operation ability of crew and officers including chief officer.
Classification Societies)
2.2.2 Vessels carring on board toxic cargo which continuously emits toxic fumes of
more than 50 ppm of H2S content and/or more than 10 ppm of Benzene
content are not acceptable for berthing at OKYC terminal unless the cargo
specifications and the cargo operation procedures have been approved by
OKYC terminal when vessel acceptability clearance.
2.3.1 All oil tankers loading/un-loading at OKYC terminal should employ VSM to
work on board to secure safe cargo operation during the whole cargo
operation hours under owner’s or charterer’s expense.
calling
3.1.2 Smoking
No smoking is allowed on board and at jetty while the ship is at the berth
except in places which have been jointly approved by the Master and the Loading
Master and named as ‘Smoking Room’.
When such violations are found, sanctions including suspension of cargo operation
and/or un-berthing can be imposed until Master’s statement is submitted or other
related effective measures are taken.
The use of electric appliances near or in the area where there is a danger of gas
leakage or gas residue such as on deck, ballast tanks, pump room and cargo
tanks is strictly prohibited.
Only hand torches or transceivers of intrinsically safe approved types for use in
flammable atmosphere can be used.
shut and lashed and must be closed with blind plates inside.
Spool pieces of ballast lines connected to cargo lines should be separated and
then shut down with blind plates.
3.2.3 Scuppers
Before cargo operation commences, all deck scuppers must be plugged and be
checked for leakage with pouring water when necessary.
When there is necessity of draining through scuppers due to rain and so on,
firstly make sure there is no oil on the surface with reporting it to terminal and
drain it. Duty crew must watch closely the whole process.
All unused cargo line manifolds and ballast line manifolds must be fully closed
and fitted with blank flanges with full bolt tightening.
3.2.6 Ballasting/De-ballasting
Before ballasting or de-ballasting, the vessel should notify the terminal for
checking if it is necessary to adjust the time of ballasting/de-ballasting due to
expecting bad weather or any change of cargo operation procedure
Before de-ballasting, the vessel should check any oil film in the ballast tank.
If any oil film is found on the surface at the beginning or during the
de-ballasting, the operation must be immediately stopped and notify the terminal.
The de-ballasting operation can only be resumed after it is investigated that there
is no problem after the cause identification.
Lashing ropes are to be ready and fitted with every manually operated valves on
cargo line.
3.3.4 Supply
1) While cargo operation, any type of supply or discharge materials is prohibited.
2) When loading and unloading of essential materials for the vessel is needed,
vessel should request the berth master’s permission through agent in advance.
This operation can be carried out before or after the cargo operation
Vessels want to visit OKYC terminal have to request her berthing acceptability from
terminal with the following informations at least 2 weeks before her calling OKYC.
(Refer to the Appendix-11. Vessel Nomination Procedure)
1) Q88
2) Cargo details to load/unload
3) DDR(Due Date Range) of cargo operation at OKYC
4) Mooring equipments diagram on deck (ex, General Arrangement)
1.2 Additional informations and submittance of documents from the Contracted Vessel;
Vessels proceeding to OKYC terminal for cargo operation shall inform and/or submit
the following items;
Vessels shall confirm her ETA at OKYC terminal as the following time and
occasions:
1) 14/7/4 days before its ETA at the terminal as the case may be.
2) 48/24/12 hours before such ETA
3) In the event of any variation of more than one(1) hour after 48 hours ETA,
vessels shall advise immediately the terminal of its ETA.
1.4 All vessels proceeding to OKYC terminal have to take following actions prior to
arrival at OKYC terminal
1.4.2 Before approaching pilot station, vessel should carry out sufficient preparations
to prevent emission of black soot from funnel exhaust and/or scrubber/deck-seal
water discharge outlet.
1.4.3 During approaching, vessel should have all cargo handling system on standby
for immediate loading/unloading operation upon completion of cargo safety
meeting.
2. Loading Operation
“Switch loading” means that a previous loaded cargo was much high vapourable
liquid and a present cargo to load into same tank is relatively low vapourable liquid.
In this case (switch loading), there are much possible generated ‘static electricity/
electrostatic field’ throughout the tank both in the liquid surface and in the ullage
space at initial/during loading.
Static electricity presents fire and explosion hazards during handling of petroleum,
and tanker operations are no exception. Certain operation can give rise to
accumulations of electric charge which may be released suddenly in electrostatic
discharge with sufficient energy to ignite flammable hydrocarbon gas/air mixtures.
To avoid any possible ignition of static electricity, vessels in case of switch loading
are strongly requested to fully inerted condition if fitted with IGS and/or gas free
means previous flammable gas content shall be less than 15%LEL before
commencement of present cargo loading, and others than above, requested linear
velocity in the branch line to each individual cargo tank shall not exceed 1m/sec.
until loading bell mouth levels are sufficiently filled and immersed with oil.
And also to release smoothly human static electricity, crew must be earthed
properly with physical hand-touch using metals/discharge plates located onboard
before turn to their cargo work on deck. Refer to the Appendix-3.
.
2.2 Tank Inspection
1) Only as the approval by cargo surveyor and/or loading master after tank
inspection, cargo loading operation can be started to carry out.
2) Random checks of oxygen contents should be carried out for IGS tanker, and
the switch Loading clause (defined 2.1) should be observed for non-inerted
tanker.
OKYC Terminal Information Doc. No. : A-TQI-3007-01
& Regulations (Chapter 4) Rev. No. : 1
3) All the gauging and sampling operation should be carried out by closed system
like using vapour-lock gauging point to prevent exposure of toxic gas.
To prevent high H2S or Benzene concentrations, personal gas detector and
special precautions should be arranged.
1) Before having cargo safety meeting, terminal loading master can inspect her
mooring condition, cargo equipments on deck & CCR, safety managing
condition, and etc.
2) Unless loading master’s comment otherwise, cargo safety meeting basically
should be held together with the master, chief officer, and chief engineer.
3) Vessel and terminal have to confirm the following items and declare ‘Cargo
Operation Agreement’ (Appendix-5.) with both signature.
* Explanation and correct action for non-conformity items during safety
inspection and/or safety round on deck
* Major items of Terminal Informations and Regulations
* Cargo name, cargo quantity, cargo specification, ship’s stowage plan
* MSDS hand over and explanation of the important content (ex.: H2S, Benzene)
* Method of ship/shore communication during cargo operation (cargo operation
to be stopped when communication failure)
* Initial/Max./Topping-off loading rate
* Emergency Shut-down Procedure to prevent possible danger of pressure surge
OKYC Terminal Information Doc. No. : A-TQI-3007-01
& Regulations (Chapter 4) Rev. No. : 1
which exceed the agreed pressure limit including explanation of loading arm
envelope and ERC(Emergency release Coupling) operating condition
* Tank condition for loading(previous cargo, oxy./gas contents etc.)
* Arrival draft, de-ballasting hours, expected sailing draft
* Special ship’s condition that terminal have to be acknowledged.
4) Following documents have to be declared with signature.
* ‘Ship/Shore Safety Check List’ (Appendix-6)
* Notice of Readiness
5) In case small tankers that have no CCR installed should prepare Cargo
Operation Display Board at ship’s manifold area, and this board display the
important contents of cargo operation agreement.
2.5 De-ballasting
1) Vessel officer have to confirm ship’s ballast tank condition not contaminated
with any oily contents and record it accordingly.
2) On start de-ballasting, vessel report this to terminal and arrange deck crew to
watch around overboard sea area.
3) Terminal can request vessel to suspend de-ballasting because such situation of
un-berthing would be expecting due to bad weather & etc.
1) Loading rate and loaded quantity should be checked and recorded every hour
and reported to terminal when requested.
2) In case the hourly loaded quantity is too different from previous one, vessel
should report to terminal and confirm again its reason by re-check and/or
calculation.
1) Before topping-off ship’s cargo tanks, vessel should request to reduce loading
rate for safe topping-off operation with sufficient pre-notice like 30 minutes as
agreed on Cargo Operation Agreement .
2) Even though shore-stop, vessel should request to stop loading when expecting
dangerous situation like over-flow.
OKYC Terminal Information Doc. No. : A-TQI-3007-01
& Regulations (Chapter 4) Rev. No. : 1
3) On completion of loading, vessel should close manifold valves after that confirm
the loading arm valves have been closed.
1) Cargo gauging and calculation should be carried out by the appointed surveyor,
and loading master should attend unless any special reason.
2) In case that ship’s figure differs from terminal figure 0.50.3% or more,
ship/shore staff and surveyor should carry out re-gauging and report to
terminal.
3) Shipping Documents are basically as follows unless additional D/I(document
instruction) requested.
* B/L --- Issued by Vessel(Master/Agent)
* Certificate of Quantity --- Issued by Terminal(Surveyor)
* Certificate of Quality --- Issued by Terminal(Surveyor)
* Certificate of Origin --- Issued by Terminal(Surveyor)
* Cargo Manifest --- Issued by Vessel(Master/Agent)
* NOR --- Issued by Vessel(Master/Agent)
* Time Statement of Fact --- Issued by Vessel(Master/Agent)
* Protest (if any) --- Issued by Vessel(Master) and/or Terminal
3. Discharging Operation
1) Before discharging operation, the appointed cargo surveyor should carry out
exact gauging and calculation.
This gauging hours are not included in contract cargo operation time.
2) In case that ship’s figure differs from B/L figure 0.3% or more, the result should
be reported to terminal and wait for instruction to start discharging commence.
3) Vessel should hand over the loading port cargo documents and samples.
4) Vessel have to help sampling work as per terminal and/or surveyor’s request.
5) All the gauging and sampling operation should be carried out by closed system
like using vapour-lock gauging point to prevent exposure of toxic gas.
To prevent high H2S concentrations more than 5 ppm, personal gas detector
and special precautions should be arranged.
OKYC Terminal Information Doc. No. : A-TQI-3007-01
& Regulations (Chapter 4) Rev. No. : 1
1) In almost case that gas & vapour are filled in cargo pipe line on deck and pump
room, the gas and vapour should be extracted by close-circulation of cargo.
Loading master may advise the appropriate method.
2) When start centrifugal pump, vessel should prevent pressure surge caused by
excessive start RPM. The pump delivery valve should be closed position until the
pump stabilized with minimum RPM.
3) If there are severe vibration on loading arm and/or pipeline at the start of
discharging, vessel should stop or reduce the discharge flow until confirming the
reason and remedy it completely.
4) The start and control discharge operation by pump delivery valve should be
carried out very carefully with loading master’s direction to prevent damage on
terminal equipments by pressure surge or back-flow from shore.
5) In the cases of IGS failures, the discharging operation should be suspended
immediately to prevent air coming into the tanks.
3.4 Report Discharge Rate & Q’ty and Change of Pump Operation
1) Vessel should check and calculate the discharging quantity periodically(hourly) and
report to terminal when requested.
OKYC Terminal Information Doc. No. : A-TQI-3007-01
& Regulations (Chapter 4) Rev. No. : 1
2) Except emergency case and stripping stage, the considerable change of pump
operation should be notified to terminal in advance.
3) For stop cargo pump operation, notification should be given step-by-step like 30
minutes, 10minutes, 5 minutes, 1 minute to stop, or otherwise 2,000 ㎘, 1,000 ㎘,
500 ㎘, 100 ㎘, 50 ㎘, 10 ㎘ to stop.
1) In discharging tanker docked at the jetty, Mooring takes excessive tension easily
caused by tide and changing of draft. In this case sometimes Vessel has lose the
position due to damaged mooring, so duty sailors often adjust the entire mooring
to maintain proper tension.
2) Vessel have responsibility to maintain mooring management ‘Not Too Tight, Not
Too Loose’ within mooring rope permissible tension and never away from the berth.
3) Vessel crew have to watch shore gangway not to face dangerous situation by
ship’s height change and notify to terminal to adjust it if in need.
1) COW operation strictly restricted in performing only within 25% volume of tank
capacity of laden tank. This is to be declared when cargo safety meeting and
recorded on ‘Cargo Operation Agreement’ (Appendix-5.)
2) Vessel should check as the related safety check-list before COW operation, and for
the oxygen content of tank, notify terminal for grant. Never carry out COW
operation in case of over 8% of oxygen content.
3) COW operation should be carried out as ‘Closed Cycle’ and the washed oil should
be discharged at final stage of discharging unless otherwise decided by terminal.
3.7 Stripping
When stripping stage, the pump RPM and delivery valve opening should be
carefully controlled to prevent severe vibration and/or pressure surge from sucking
vapour.
1. Emergency Procedure
In the event of fire or other emergency, series of long blast should be sounded
by whistle or siren.
In case the following circumstances, ship and terminal should take emergency
shutdown(stop) cargo operation. Due regard should be given to the possible
dangers of pressure surge associated with any emergency shutdown procedure.
OKYC Terminal Information Doc. No. : A-TQI-3007-01
& Regulations (Chapter 5) Rev. No. : 1
1) When weather forecast typhoon approaching or wind velocity increase more than
16m/sec.(10 min. average) or wave (including swell) is higher than 1m.
2) When a fire breaks out or found oil spill around vessel(s).
3) When terminal representative has determined that it is too dangerous to continue
cargo operation due to breach of safety regulation or other matters.
4) When an accident is occurred on board.
In case the following circumstances, the master and terminal representative take
emergency action to un-berth after discuss the situation.
When a fire of oil spill accident have been occurred on board, the master must
take appropriate initial emergency measure to control the emergency and inform the
situation to terminal representative without delay.
All the cargo, ballasting and bunkering operation must be stopped immediately
and oil in the loading arms should be drained out to prepare disconnection. Main
engine, steering gear, and all mooring equipments also should be ready to use.
1.9 Indemnification
The master of any vessel and its owner shall remain solely responsible for, and
OKYC Terminal Information Doc. No. : A-TQI-3007-01
& Regulations (Chapter 5) Rev. No. : 1
shall hold the terminal indemnified against, damage of terminal and expenses for
third party from whatever cause arising in consequence of all act and/or omissions of
the vessel’s personnel.
2.1 Preparation
The master must have emergency procedures ready for immediate implementation
in the event of various type of emergencies such as a fire in cargo tanks/engine
room/living quarter, personnel injury, and oil spillage. All shipboard personnel must
be familiar with the procedures, be adequately trained and clearly understand the
action they would be required to take when responding to an emergency.
Emergency Towing Wire should be made fast to bollard and prepared on deck or
maintained above water line on the opposite side hull of jetty.
While the vessel is alongside at berth, her boiler, main engine, steering gear, and
other equipments essential for maneuvering must be maintained in a state of
readiness. With short notice, the vessel can move away from berth.
While the vessel is alongside at berth, materials for oil disposal must be ready for
immediate use. The use of chemicals requires permission of the authority.
OKYC Terminal Information Doc. No. : A-TQI-3007-01
& Regulations (Appendix) Rev. No. : 1
Chapter 6. Appendix
3. Switch Loading
Responsibility for the safe conduct of operations while your ship is at this terminal rests
jointly with you, as Master of the ship, and with the responsible Terminal Representative.
We wish, therefore, before operation start, to seek your full co-operation and
understanding on the safety requirements set out in the Ship/Shore Safety Check-List,
which are based on safe practices that are widely accepted by the oil and tanker industries.
We expect you, and all under your command, to adhere strictly to these requirements
throughout your ship’s stay alongside this terminal and we, for our part, will endure that
our personnel do likewise, and co-operate fully with you in the mutual interest of safe and
efficient operations.
Before the start of operations, and from time to time thereafter, for our mutual safety, a
member of the terminal staff, where appropriate together with a Responsible Officer, will
make a routine inspection of your ship to ensure that elements addressed within the scope
of the Ship/Shore Safety Check-List are being managed in an acceptable manner. Where
corrective action is needed, we will not agree to operations commencing or, should they
have been started, we will require them to be stopped.
Similarly, if you consider that safety is being endangered by any action on the part of our
staff or by any equipment under our control, you should demand immediate cessation of
operations.
Please acknowledge receipt of this letter by countersigning and returning the attached
copy.
Date : ______________________________________
B/D-1 W/P-2
Escape Ladder Escape Stairs
W/P-4
Escape Stairs
To Shore
1 / 4
A-TQI-3007-01-02 [Rev. 0]
2) Jetty-1 Evacuation Plan
B/D-1
Escape Ladder
To J-2
To Shore
2 / 4
A-TQI-3007-01-02 [Rev. 0]
3) Jetty-2 Evacuation Plan
W/P-2
Escape Stairs
3 / 4
A-TQI-3007-01-02 [Rev. 0]
W/P-4
Escape Stairs
4 / 4
A-TQI-3007-01-03 [Rev. 0]
2. Definition
1) High Vapour Pressure Product : products with less than 100°F(37.8°C) flash point
and RVP is more than 4.5 psia(31Kpa) (Naphtha, Mogas, etc.) which generate more
gas than the explosive range at normal temperature.
2) Medium Vapour Pressure Product : product with less than 100°F flash point and RVP
is less than 4.5 psia (JP-4, Jet-B, Benzene, Toluene, Xylene, etc.) which generate gas
within the explosive range at normal temperature.
3) Low Vapour Pressure Product : products with more than 100°F flash point (Kerosene,
Jet A-1, JP-8, Diesel[Gasoil] Lube, B-A, LRFO, B-C, etc.) which generate less gas than
the explosive range at normal temperature.
4) Switch Loading : meaning that loading the low/mid. vapour pressure products in the
cargo tank which residual gas from previous cargo remains above the lower
explosive limit. There is risk of fire and explosion when static electricity discharge.
[Table : Switch Loading criteria]
Medium
High Vapour
Vapour Low Vapour Pressure ②
Pressure②
Pressure
Benzene Kerosene
Present Naphtha Diesel
Toluene JP-8 Lube
Previous Mogas (Gasoil)
Xylene Jet A-1
Naphtha
X O O O O
Mogas
Benzene
Toluene X O③ O O O
Xylene
Kerosene
JP-8 X O④ X X X
Jet A-1
Diesel
X O④ X X X
(Gasoil)
Lube X O④ X X X
page 1 / 2
A-TQI-3007-01-03 [Rev. 0]
② If loading the Low Vapor Pressure Products at the condition of higher than the flash
point temperature or loading the High Vapour Pressure Products at the condition of
low temperature (-15℃ or less), it should be considered as the Medium Vapour
Pressure Products because of its possibility to generate the gas within the explosive
range.
③ If in case of loading BTX cargo same as previous voyage, the 1) item of “Drying/Gas
Freeing“ at Section 3.2.3 do not need to be carried out.
④ In case that residual gas from the previous voyage remains less than the explosive
range at normal temperature, the Medium Vapour Pressure Products generates the
gas within the explosive range during loading, so it should be considered as the
Switch Loading.
⑤ Reference
- Chevron Field manual – Guide to Fire Protection
- API RP 2003 – Protection against Arising out of Static, Lightning, and Stray
Currents
GS-Caltex Product Wharf Standard Safety Manual – Switch Loading
3. Procedure
1) Any vessels which applicable to the Switch Loading shall carry out the Drying/Gas
Freeing prior to loading cargos and any crews are prohibited to enter the cargo tanks
until confirmation of safety by measuring gas/oxygen content (Gas content: less
than 15% of LEL, Oxygen content: more than 20%).
2) Vessels must establish loading plan for each cargo/tank and carry out appropriate
safety measures prior to berthing, and shall notify them to OKYC terminal. Terminal
staff shall confirm the loading plan along with the safety measures.
3) Shall check/record whether the product is Switch Loading or not as well as
notification about compliance with safety rules and regulations during ship/shore
safety meeting.
4) Shall check the content of flammable gas (at least less than 15% of the LEL) in the
cargo tanks which applicable Switch Loading prior to loading operation (cross-
check between ship/shore).
5) Shall carry out initial rate loading (initial loading rate : below than 1m/sec) for all
cargo tanks which applicable Switch Loading until Bell Mouth is submerged
completely.
6) Metal equipment is not allowed to use for dipping, gauging and sampling cargo for
30 minutes after completion of loading, and material of rope, which is used for the
above, should be made of natural fibers and prohibited to use synthetic fibers (nylon,
polypropylene, etc.).
7) Vessels shall record the above No.1) ~ 5) items.
page 2 / 2
A-TQI-3007-01-04 [Rev. 0]
1. Vessel's Preparation
1) Prior to berthing
① Keeping proper positive pressure(+500mmH2O) and fully inerted condition
(Oxygen content : Less than 8% by volume)
② Following devices are to be in good order and operational condition
- Vapor monitoring systems including vapor pressure gauges
- Pressure safety devices such as P/V, breather valves, P/V breaker
- Vent valves such as IG branch valves and associated valves
③ Ready for use of vapor return line
- Free up port & starboard-side VOC manifold flanges
- Clean up scales or any articles inside of vapor return pipeline
- Remove the condensate water inside of pipes by draining appropriately
2) After Berthing
① Blowing out at ship's VOC manifold to check any foreign body inside of IG
deck pipeline in presence of the loading master before connecting terminal VOC
loading Arm
② Reduce tank pressure to about 100mmH2O to remove any foreign body inside IG
deck pipeline via ship’s mast riser
3) Items to be discussed while Ship/Shore Safety Meeting
① Make sure of max. loading/flow rate per an hour ⇒
② Normal working vapor pressure on board ⇒
(In consideration of present vessel's setting limits)
③ Shore setting pressure based on above ②
④ To keep closed loading overall
(If vessel can maintain closed loading even in gauging and sampling)
⑤ Open/Check manifold drain every 2 hr and gathering drainage.
⑥ Check hydro-carbon gas concentration every 2 hr at vapour manifold
(if requested by Loading Master)
2. Notice to Vessel's Master
1) Vessel should render full cooperation to protect Terminal DSU(Dock Safety Unit)
through above Item 1. “Vessel's Preparation 1)~3)”.
2) In case of any delays, costs, expenses and consequential loss that we and/or
any third party may suffer by ship's foreign body, such as moisture, scales, and/or
soot, among ship's gas inside of IG Deck Pipeline, We will issue our protest
holding you responsible for all consequent problems.
1. Cargo Specifications :
Cargo
API / Dencity /
S.G. / Temp.
Quantity
Ship’s Tank
Shore Tank
* Remarks :
2. Sequence of Cargo Operation :
4. Transfer Rate :
Initial Max. Topping-off
5. Communication :
8. Remarks :
Rank : Position :
Signature : Signature :
* Emergency Procedure
1. Emergency Signal
In the event of fire or other emergency, series of long blast (not less than 10 sec.) should be sounded by whistle or
siren.
2. Emergency Shutdown
In case the following circumstances, ship and terminal should take emergency shutdown cargo operation. Due regard
should be given to the possible dangers of pressure surge associated with any emergency shutdown procedure.
1) When weather forecast typhoon approaching or wind velocity increase more than 16m/sec.(10 min. average) or wave
(including swell) is higher than 1m.
2) When a fire breaks out or found oil spill around vessel(s).
3) When terminal representative has determined that it is too dangerous to continue cargo operation due to breach of
safety regulation or other matters.
4) When an accident is occurred on board.
ERC(Emergency release coupling) is equipped on crude/F.O. loading arms of Jetty-2 and all loading arms of Jetty-3.
ERC makes possible to disconnect loading arms from the vessel in a short period on emergency case such as vessel
over-drifting from berth, earthquake, fire, and etc.
4. Emergency Evacuation
When a emergency case of big fire or explosion of vessel/terminal have been occurred or foreseen, all the people on
jetty/vessel must escape from the danger place through appropriate route as ‘OKYC Jetty Layout & Emergency
Evacuation Plan’ (Appendix-2. in Terminal Information & Reg.) with consideration of following measures.
1) To request help like rescue boat from out-jetty using portable radio and emergency contact list.
2) Use appropriate PPE like as life-jacket, life-ring, EEBD, breathing apparatus, etc.
3) In case of presence of toxic gas at the scene, refer to ‘Toxic Gas Safety Guideline’ (Appendix-9. In Terminal
Information & Reg.)
When a fire of oil spill accident have been occurred on board, the master must take appropriate initial emergency
measure to control the emergency and inform the situation to terminal representative without delay. All the cargo,
ballasting and bunkering operation must be stopped immediately and oil in the loading arms should be drained out
to prepare disconnection. Main engine, steering gear, and all mooring equipments also should be ready to use.
F-TQI- 3007-01-06 [Rev. 1]
1. There is safe access between the ship and shore. R Ship/Shore gangway
10. Scuppers and ‘save alls’ on board are effectively Aft scupper to be tested
plugged and drip trays are in position and empty. R by water
Page 1 / 6
F-TQI- 3007-01-06 [Rev. 1]
15. All cargo, ballast and bunker tank lids are closed.
16. Sea and overboard discharge valves, when not in use,
To be blanked
are closed and visibly secured.
17. All external doors, ports and windows in the Using external door;
accommodation, stores and machinery spaces are R ________side
closed. Engine room vents may be open. ________deck
18. The ship’s emergency fire control plans are located
externally. Location;.……………
If the ship is fitted, or is required to be fitted, with an Inert Gas System (IGS) the following points
should be physically checked:
21. The ship is ready to move under its own power. PR with short notice
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F-TQI- 3007-01-06 [Rev. 1]
Page 3 / 6
F-TQI- 3007-01-06 [Rev. 1]
If the ship is fitted, or is required to be fitted, with an Inert Gas System (IGS) the following statements
should be addressed.
Inert Gas System Ship Shore Code Remarks
51. The IGS is fully operational and in good working order. P
52. Deck seals, or equivalent, are in good working order. R
53. Liquid levels in pressure/vacuum breakers are correct. R
54. The fixed and portable oxygen analysers have been
R
calibrated and are working properly.
55. All the individual tank IGS valves (if fitted) are correctly
R
set and locked.
56. All personnel in charge of cargo operations are aware that
in the case of failure of the Inert Gas Plant, discharge
operations should cease, and the terminal be advised.
If the ship is fitted with a Crude Oil Washing (COW) system, and intends to crude oil washing, the
following statements should be addressed.
Crude Oil Washing Ship Shore Code Remarks
57. The Pre-Arrival COW check list, as contained in the
approved COW manual, has been satisfactorily completed.
58. The COW check lists for use before, during and after
COW, as contained in the approved COW manual, are R
available and being used.
If the ship is planning to tank clean alongside, the following statements should be addressed.
Page 4 / 6
F-TQI- 3007-01-06 [Rev. 1]
DECLARATION
We, the undersigned, have checked the above items in Parts A and B, and where appropriate, Part C or D, in
accordance with the instructions and have satisfied ourselves that the entries we have made are correct to the
best of our knowledge.
We have also made arrangements to carry out repetitive checks as necessary and agreed that those items
coded ‘R’ in the Check List should be re-checked at intervals not exceeding _______ hours.
If to our knowledge the status of any item changes, we will immediately inform the other party.
Date:
Time:
Initial for Ship:
Initial for Shore:
Page 5 / 6
F-TQI- 3007-01-06 [Rev. 1]
Date:
Time:
Initial for Ship:
Initial for Shore:
Date:
Time:
Initial for Ship:
Initial for Shore:
Date:
Time:
Initial for Ship:
Initial for Shore:
Date:
Time:
Initial for Ship:
Initial for Shore:
Date:
Time:
Initial for Ship:
Initial for Shore:
Page 6 / 6
A-TQI-3007-01-07 [Rev. 0]
Date : _____________________________________
※ Shipboard personnel should read below safety contents and sign as full understand.
1. Received and reviewed OKYC Terminal Information & Regulation before berthing.
2. If a deficiency has been observed in last calling, such deficiency should be reviewed and
rectified/corrected before berthing OKYC according to owner’s remedial action plan.
3. The master and chief officer should have MSDS before start cargo loading and educate
crew about its nature, toxic components and the precautions to observe.
4. Reviewed and understood the below documents which were made in writing between the
Responsible Officer and Terminal Representative ;
4.1 Cargo Operation Agreement (including the stowage & communication system)
*Cargo name : *Q’ty :
4.2 Ship/Shore Safety Check List (including the important items and remarks)
*Smoking Room :
4.2 Declaration of Security (including the contact detail of terminal)
*For crew passing jetty facility, to be granted by L/master or S/officer and attended
with a qualified shore personnel. *Ship/Shore Security Level :
5. During the cargo operation the following safety matters should be abide by ;
5.1 Cargo operation should be carried out under the direction of L/M and S/Officer
5.2 All personnel on deck should wear appropriate PPE(personal protective equipment)
5.3 At least 2 deck watch should be attending for cargo operation in addition to control
mooring lines (not too tight, not too loose) and shore gangway on deck.
6. Reviewed and understood the Emergency Procedure (in rear sheet) including below ;
6.1 Emergency Signal --- (Emer. Stop : 3×stop by radio), (General : series of Long Blast)
6.2 Emergency Evacuation --- to shore-side / to ship-side :
* Emergency Procedure
In case the following circumstances, ship and terminal should take emergency shutdown cargo operation. Due regard
should be given to the possible dangers of pressure surge associated with any emergency shutdown procedure.
1) When ship Responsible Officer or Terminal Representative has determined that it is too dangerous to continue
cargo operation due to breach of safety regulation or other matters.
2) When an accident is occurred on board or terminal
3) When weather forecast typhoon approaching or wind velocity increase more than 16m/sec.(10 min. average) or
wave (including swell) is higher than 1m.
4) When just found any accident like as oil spill on board or around vessel(s) found
ERC(Emergency release coupling) is equipped on crude/F.O. loading arms of Jetty-2 and all loading arms of Jetty-3.
ERC makes possible to disconnect loading arms from the vessel in a short period on emergency case such as vessel
over-drifting from berth, earthquake, fire, and etc.
4. Emergency Evacuation
When an emergency case of big fire or explosion of vessel/terminal have been occurred or foreseen, all the people
on jetty/vessel must escape from the danger place through appropriate route as ‘OKYC Jetty Layout & Emergency
Evacuation Plan’ (Appendix-2. in OKYC Terminal Information & Reg.) with consideration of following measures.
1) To request help like rescue boat from out-jetty using portable radio and emergency contact list.
2) Use appropriate PPE like as life-jacket, life-ring, EEBD, breathing apparatus, etc.
3) In case of presence of toxic gas at the scene, refer to ‘Toxic Gas Safety Guideline’ (Appendix-9. in OKYC Terminal
Information & Reg.)
When a fire of oil spill accident have been occurred on board, the master must take appropriate initial emergency
measure to control the emergency and inform the situation to terminal representative without delay. All the
cargo, ballasting and bunkering operation must be stopped immediately and oil in the loading arms should be
drained out to prepare disconnection. Main engine, steering gear, and all mooring equipment also should be
ready to use.
Appendix-8 F-TQI-3007-01-08 [Rev. 1]
`Please check, test and/or carry out following items and report the results at least 3 day prior to
arrival (in case of short voyage, soonest) at OKYC terminal via your agent in Korea.
--------------------------------------------------------------------------------------------------------------
To : Berth master of OKYC Terminal
From : Master of Date :
페이지 1 / 2
Appendix-8 F-TQI-3007-01-08 [Rev. 1]
4. MANIFOLD
4.1 Manifold arrangement to be in order as OCIMF ‘Recommendations
for Oil Tanker Manifolds and Associated Equipment’
4.2 Please designate manifold number to connect with shore L/arms :
4.3 Please attach drawing of ship’s Manifold Arrangement
5. MANIFOLD, for under 16,000 dwt tankers only
5.1 Manifold to be available with 10” or 8” reducer (ANSI 150 lbs type)
5.2 Space allowance between the manifold (reducer) flange and the
front structure (handrail) to be more than 1.0 mtr. :
5.3 The height of manifold center above the platform (spill-box grating)
to be more than 0.5 mtr. :
6. LEVEL GAUGE and LEVEL ALARM
6.1 Cargo, ballast, Fuel oil tank level gauges to be in good condition :
6.2 High and High-high Level Alarm devices to be in good condition :
7. DECK CARGO LINES & VALVES
7.1 Cargo pipes, valves, joints and/or etc. are clean without any leaks :
7.2 All manual cargo valves to be rope-lashed (in case of closed cond.) :
7.3 Function of hydraulic operated cargo valves to be in good order :
8. CARGO TANK and BALLAST TANK
8.1 Cargo level in C.O.Ts are in order without any remarkable changes :
8.2 Ballast tanks are clean without any traces of oil contamination :
8.3 Oxygen content of cargo tanks are below than 8% :
9. DECK MACHINERY and HYDRAULIC UNIT
9.1 Deck machinery and/or equipment are good in working :
9.2 Hyd. lines of deck machinery are in order without any hyd. leaks :
10. Remarks of Note for Terminal, If Any :
If any defects found in the above cannot be rectified before berthing OKYC
terminal, Master shall inform such details to Terminal (via owner’s agent).
Master of ________________________________________
페이지 2 / 2
A-TQI-3007-01-09 [Rev. 0]
H2S Gas
1. General
H2S is a very toxic, corrosive, colorless, heavier than air (density 1.189) flammable gas with
distinctive odor of rotten eggs
2. Sources
Many crude oils, Naphtha, Fuel Oil, Bunker fuels, Gas Oils
4. Safety Procedure
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A-TQI-3007-01-09 [Rev. 0]
Benzene
1. General
2/3
A-TQI-3007-01-09 [Rev. 0]
2. Sources
Many petroleum cargoes such as gasolines, gasoline blending components, reformates,
naphtha, special boiling point solvents, turpentine, white spirits and crude oil
4. Safety Procedure
4.1 Before Deck Operation such as Gauging and Sampling
Suitable measure including instrumentation, and detector tubes to be used for detecting and
measuring the concentration of gas in all work locations.
4.2 Use PPE
➀ To quickly use EEBD when expected to Benzene vapor exceed the TLV-TWA.
② To wear respiratory equipment under the following circumstances
* Whenever at risk of Benzene vapor in excess of the TLV-TWA
* When monitoring cannot be carried out
* When closed operations cannot be conducted for any reason
4.3 Precautions when loading cargoes containing Benzene
➀ Preparing :
- Ensure that all cargo system including VCU is free of leaks and working well.
- Attach a warning tag to places where Benzene gas is likely to generate.
- When a cargo safety meeting, notify the danger of Benzene gas and caution and make
ship/shore agreement of safety plan including venting procedure.
② When loading :
- Closed loading procedures (using VCU in case of VOC cargo) should be used.
When VCU is not in use, if no wind or it blows towards accommodation, the loading
operation should be stopped .
- All doors and windows of vessel/terminal should be closed to avoid the gas.
- Visitors should be briefed the hazards of cargo and emergency procedures and
escorted to/from the safe place.
3/3
A-TQI-3007-01-10 [Rev. 1]
Mobile phone
Jetty-1 : 688-9231
Disaster : 690-2076 Disaster : 680-0800
Jetty-2 : 688-9232
Environment : 690-2310 Jetty-3 : 688-9233 Chemical Rescue : 680-0911
Jetty-4 : 688-9234
MCR : 688-8760
122 Crude Wharf : 680-2558
1. The Customer who wants to book vessel cargo operation at OKYC terminal should
provide Q88, DDR(due date range) and cargo operation scheme (i.e. Loading or
Unloading) by e-mail or Fax.
※ Contact point
- Marketing team(Seoul)
1) E-mail: oktoyou@okyc.co.kr
2) Tel.: +82-2-6959-4922
3) Fax: +82-2-6959-4977
- Operation Planning team(Yeosu)
1) E-mail: okop1@okyc.co.kr
2) Tel.: +82-61-688-9153
3) Fax: +82-61-688-9159
- C.C (Berth Master) : baikhy@okyc.co.kr
2. After reviewing the information provided, OKYC should inform the vessel clearance
(acceptance) with or without some condition. (i.e. under TSI before berthing )
3. The Customer should provide potential 3DDR at least 7 calendar days prior to the
first date of to be berthed (ETA) and instruction for loading/unloading operation.
4. After reviewing the pre-booked vessel arrangement, OKYC should confirm or adjust
the best 3DDR with operation details.
5. If the vessel could not tender NOR within the booked 3DDR, it shall be cancelled
automatically.
6. If the Customer wants to revise or re-book 3DDR, OKYC shall put every effort to fit
the Customer’s requirements unless there is no harm to the other customer’s or
the Terminal.
page 1 / 2
A-TQI-3006-01-01-11 [Rev. 0]
Confirmation as follows ;
Vessel Confirmation
2 - Without any Condition
(Validity 3 month) - With Condition (under TSI before berthing)
- Reject
page 2 / 2