Instruction Manual

High Performance Compact Inverter

Thank you for purchasing our FRENIC-Multi series of inverters.

• This product is designed to drive a three-phase induction motor. Read through this instruction
manual and be familiar with the handling procedure for correct use.
• Improper handling might result in incorrect operation, a short life, or even a failure of this
product as well as the motor.
• Deliver this manual to the end user of this product. Keep this manual in a safe place until this
product is discarded.
• For how to use an optional device, refer to the instruction and installation manuals for that
optional device.

Fuji Electric Co., Ltd. INR-SI47-1094c-E

Copyright © 2006-2011 Fuji Electric Co., Ltd.
All rights reserved.
No part of this publication may be reproduced or copied without prior written permission from Fuji
Electric Co., Ltd.

All products and company names mentioned in this manual are trademarks or registered trademarks
of their respective holders.

The information contained herein is subject to change without prior notice for improvement.
 Preface
Thank you for purchasing our FRENIC-Multi series of inverters.
This product is designed to drive a three-phase induction motor for fan and pump applications. Read
through this instruction manual and be familiar with proper handling and operation of this product.
Improper handling might result in incorrect operation, a short life, or even a failure of this product as
well as the motor.
Have this manual delivered to the end user of this product. Keep this manual in a safe place until this
product is discarded.
Listed below are the other materials related to the use of the FRENIC-Multi. Read them in
conjunction with this manual as necessary.
• FRENIC-Multi User's Manual (MEH457)
• RS-485 Communication User's Manual (MEH448b)
The materials are subject to change without notice. Be sure to obtain the latest editions for use.

Safety precautions
Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or
maintenance and inspection. Ensure you have sound knowledge of the device and familiarize
yourself with all safety information and precautions before proceeding to operate the inverter.
Safety precautions are classified into the following two categories in this manual.

Failure to heed the information indicated by this symbol may

lead to dangerous conditions, possibly resulting in death or
serious bodily injuries.

Failure to heed the information indicated by this symbol may

lead to dangerous conditions, possibly resulting in minor or
light bodily injuries and/or substantial property damage.

Failure to heed the information contained under the CAUTION title can also result in serious
consequences. These safety precautions are of utmost importance and must be observed at all
times.

Application

• FRENIC-Multi is designed to drive a three-phase induction motor. Do not use it for

single-phase motors or for other purposes.
Fire or an accident could occur.

• FRENIC-Multi may not be used for a life-support system or other purposes directly related
to the human safety.
• Though FRENIC-Multi is manufactured under strict quality control, install safety devices
for applications where serious accidents or material losses are foreseen in relation to the
failure of it.
An accident could occur.

i
Installation

• Install the inverter on a nonflammable material such as metal.

Otherwise fire could occur.

• Do not place flammable object nearby.

Doing so could cause fire.

• Do not support the inverter by its terminal block cover during transportation.
Doing so could cause a drop of the inverter and injuries.

• Prevent lint, paper fibers, sawdust, dust, metallic chips, or other foreign materials from
getting into the inverter or from accumulating on the heat sink.
Otherwise, a fire or an accident might result.

• Do not install or operate an inverter that is damaged or lacking parts.

Doing so could cause fire, an accident or injuries.

• Do not get on a shipping box.

• Do not stack shipping boxes higher than the indicated information printed on those boxes.
Doing so could cause injuries.

Wiring

• When wiring the inverter to the power supply, insert a recommended molded case circuit
breaker (MCCB) or residual-current-operated protective device (RCD)/earth leakage
circuit breaker (ELCB) (with overcurrent protection) in the path of power lines. Use the
devices within the recommended current range.
• Use wires in the specified size.
• When wiring the inverter to the power supply that is 500 kVA or more, be sure to connect
an optional DC reactor (DCR).
Otherwise, fire could occur.

• Do not use one multicore cable in order to connect several inverters with motors.
• Do not connect a surge killer to the inverter's output (secondary) circuit.
Doing so could cause fire.

• Ground the inverter in compliance with the national or local electric code.
Otherwise, electric shock could occur.

• Qualified electricians should carry out wiring.

• Be sure to perform wiring after turning the power OFF.
Otherwise, electric shock could occur.

• Be sure to perform wiring after installing the inverter body.

Otherwise, electric shock or injuries could occur.

ii
 • Ensure that the number of input phases and the rated voltage of the product match the
number of phases and the voltage of the AC power supply to which the product is to be
connected.
Otherwise fire or an accident could occur.

• Do not connect the power supply wires to output terminals (U, V, and W).
• Do not insert a braking resistor between terminals P (+) and N (-), P1 and N (-), P (+) and
P1, DB and N (-), or P1 and DB.
Doing so could cause fire or an accident.

• Generally, control signal wires are not reinforced insulation. If they accidentally touch any
of live parts in the main circuit, their insulation coat may break for any reasons. In such a
case, an extremely high voltage may be applied to the signal lines. Make a complete
remedy to protect the signal line from contacting any hot high voltage lines.
Doing so could cause an accident or electric shock.

• Wire the three-phase motor to terminals U, V, and W of the inverter, aligning phases each
other.
Otherwise injuries could occur.

• The inverter, motor and wiring generate electric noise. Take care of malfunction of the
nearby sensors and devices. To prevent the motor from malfunctioning, implement noise
control measures.
Otherwise an accident could occur.

Operation

• Be sure to install the terminal cover before turning the power ON. Do not remove the
covers while power is applied.
Otherwise electric shock could occur.

• Do not operate switches with wet hands.

Doing so could cause electric shock.

• If the auto-reset function has been selected, the inverter may automatically restart and
drive the motor depending on the cause of tripping.
(Design the machinery or equipment so that human safety is ensured after restarting.)
• If the stall prevention function (current limiter), automatic deceleration, and overload
prevention control have been selected, the inverter may operate at an
acceleration/deceleration time or frequency different from the commanded ones. Design
the machine so that safety is ensured even in such cases.
Otherwise an accident could occur.

iii
 • The key on the keypad is effective only when the keypad operation is enabled with
function code F02 (= 0, 2 or 3). When the keypad operation is disabled, prepare an
emergency stop switch separately for safe operations.
Switching the run command source from keypad (local) to external equipment (remote) by
turning ON the "Enable communications link" command LE disables the key. To
enable the key for an emergency stop, select the STOP key priority with function code
H96 (= 1 or 3).
• If an alarm reset is made with the Run command signal turned ON, a sudden start will
occur. Ensure that the Run command signal is turned OFF in advance.
Otherwise an accident could occur.

• If you enable the "Restart mode after momentary power failure" (Function code F14 = 4 or
5), then the inverter automatically restarts running the motor when the power is recovered.
(Design the machinery or equipment so that human safety is ensured after restarting.)
• If you set the function codes wrongly or without completely understanding this instruction
manual and the FRENIC-Multi User's Manual (MEH457), the motor may rotate with a
torque or at a speed not permitted for the machine.
An accident or injuries could occur.

• Do not touch the inverter terminals while the power is applied to the inverter even if the
inverter stops.
Doing so could cause electric shock.

• Do not turn the main circuit power (circuit breaker) ON or OFF in order to start or stop
inverter operation.
Doing so could cause failure.
• Do not touch the heat sink and braking resistor because they become very hot.
Doing so could cause burns.
• Setting the inverter to high speeds is easy. Before changing the frequency (speed) setting,
check the specifications of the motor and machinery.
• The brake function of the inverter does not provide mechanical holding means.
Injuries could occur.

Wiring length for EMC filter built-in type

• When the wiring length between the inverter and motor exceeds 10 m, the filter circuit may
be overheated and damaged due to increase of leakage current. To reduce the leakage
current, set the motor sound (carrier frequency) to 2 kHz or below with function code F26.
Otherwise a failure could occur.

iv
Maintenance and inspection, parts replacement, and installation of an
option card

• Turn the power OFF and wait for at least five minutes before starting inspection, parts
replacement, and installation of an option card. Further, check that the LED monitor is unlit
and that the DC link bus voltage between the P (+) and N (-) terminals is lower than 25
VDC.
Otherwise, electric shock could occur.
• Maintenance, inspection, and parts replacement should be made only by qualified
persons.
• Take off the watch, rings and other metallic objects before starting work.
• Use insulated tools.
Otherwise, electric shock or injuries could occur.

Disposal

• Treat the inverter as an industrial waste when disposing of it.

Otherwise injuries could occur.

Others

• Never attempt to modify the inverter.

Doing so could cause electric shock or injuries.

GENERAL PRECAUTIONS
Drawings in this manual may be illustrated without covers or safety shields for explanation of
detail parts. Restore the covers and shields in the original state and observe the description
in the manual before starting operation.

v
Conformity to the Low Voltage Directive in the EU
If installed according to the guidelines given below, inverters marked with CE or TÜV are considered
as compliant with the Low Voltage Directive 2006/95/EC.

1. The ground terminal G should always be connected to the ground. Do not use only a
residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB)* as
the sole method of electric shock protection. Be sure to use ground wires whose size is
greater than power supply lines.
*With overcurrent protection.
2. When used with the inverter, a molded case circuit breaker (MCCB), residual-
current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) or magnetic
contactor (MC) should conform to the EN or IEC standards.

3. When you use a residual-current-operated protective device (RCD)/earth leakage circuit

breaker (ELCB) for protection from electric shock in direct or indirect contact power lines or
nodes, be sure to install type B of RCD/ELCB on the input (primary) of the inverter if the
power supply is three-phase 200/400 V. For single-phase 200 V power supply, use type A.
When you use no RCD/ELCB, take any other protective measure that isolates the electric
equipment from other equipment on the same power supply line using double or reinforced
insulation or that isolates the power supply lines connected to the electric equipment using
an isolation transformer.

4. The inverter should be used in an environment that does not exceed Pollution Degree 2
requirements. If the environment conforms to Pollution Degree 3 or 4, install the inverter in
an enclosure of IP54 or higher.

5. Install the inverter, AC or DC reactor, input or output filter in an enclosure with minimum
degree of protection of IP2X (Top surface of enclosure shall be minimum IP4X when it can
be easily accessed), to prevent human body from touching directly to live parts of these
equipment.

6. To make an inverter with no integrated EMC filter conform to the EMC directive, it is
necessary to connect an external EMC filter to the inverter and install them properly so that
the entire equipment including the inverter conforms to the EMC directive.

7. Do not connect any copper wire directly to grounding terminals. Use crimp terminals with tin
or equivalent plating to connect them.

8. To connect the three-phase or single-phase 200 V class series of inverters to the power
supply in Overvoltage Category III or to connect the three-phase 400 V class series of
inverters to the power supply in Overvoltage Category II or III, a supplementary insulation is
required for the control circuitry.

9. When you use an inverter at an altitude of more than 2000 m, you should apply basic
insulation for the control circuits of the inverter. The inverter cannot be used at altitudes of
more than 3000 m.

vi
Conformity to the Low Voltage Directive in the EU (Continued)

10. Use wires listed in IEC60364-5-52.

2
R ecomm ended wire size (mm )
Power supply voltage

*2 *2
*1
M ain circuit D CR
Applied R ated current (A) Control
power input *2 [P1,
motor of circuit
Inverter type [L1/R, L2/S, L3/T] Inverter P (+)]
rating M CCB or RC D/ELCB (30A,
[L1/L, L2/N ] output Braking
(kW ) 30B,
Grounding [ G] [U, V, W ] resistor 30C)
*3 *3 [P (+),
w / DCR w/o DCR w / DCR w /o DCR DB]

0.1 FRN0.1E1 -2
0.2 FRN0.2E1 -2 5
5
0.4 FRN0.4E1 -2
2.5
0.75 FRN0.75E1 -2 10 2.5 2.5 2.5
Three-phase

1.5 FRN1.5E1 -2 15
10
200 V

2.2 FRN2.2E1 -2 20 0.5

3.7 FRN3.7E1 -2 20 30 4.0
5.5 FRN5.5E1 -2 30 50 4.0 6.0 4.0 4.0
7.5 FRN7.5E1 -2 40 75 6.0 10 6.0 6.0
11 FRN11E1 -2 50 100 10 16 10 16
15 FRN15E1 -2 75 125 16 25 16 25
0.4 FRN0.4E1 -4
5
0.75 FRN0.75E1 -4 5
1.5 FRN1.5E1 -4 10
2.5
Three-phase

2.2 FRN2.2E1 -4 15 2.5 2.5 2.5

10
400 V

3.7 FRN3.7E1 -4
20 0.5
4.0 FRN4.0E1 -4E
5.5 FRN5.5E1 -4 15 30
7.5 FRN7.5E1 -4 20 40 4.0
11 FRN11E1 -4 30 50 4.0 6.0 4.0 4.0
15 FRN15E1 -4 40 60 6.0 10 6.0 6.0
0.1 FRN0.1E1 -7
5
0.2 FRN0.2E1 -7 5
Single-phase

2.5
0.4 FRN0.4E1 -7 10 2.5 2.5
200 V

2.5 0.5
0.75 FRN0.75E1 -7 10 15
1.5 FRN1.5E1 -7 15 20 4.0
2.2 FRN2.2E1 -7 20 30 4.0 6.0 4.0

MCCB: Molded case circuit breaker RCD: Residual-current-operated protective device

ELCB: Earth leakage circuit breaker
Note 1) A box ( ) in the above table replaces S (Standard type) or E (EMC filter built-in type)
depending on the product specifications.
Note 2) A box ( ) in the above table replaces A, C, J or K depending on the shipping destination for
three-phase 200 V and FRN3.7E1 -4 .
A box ( ) in the above table replaces A, C, E, J or K depending on the shipping destination for
single-phase 200 V and three-phase 400 V except FRN3.7E1 -4 .
*1 The frame size and model of the MCCB or RCD/ELCB (with overcurrent protection) will vary,
depending on the power transformer capacity. Refer to the related technical documentation for
details.
*2 The recommended wire size for main circuits is for the 70 C 600 V PVC wires used at an ambient
temperature of 40 C.
*3 In the case of no DC reactor, the wire sizes are determined on the basis of the effective input
current calculated under the condition that the power supply capacity and impedance are 500 kVA
and 5%, respectively.

vii
Conformity to UL standards and Canadian standards (cUL certification)
If installed according to the guidelines given below, inverters marked with UL/cUL are considered as
compliant with the UL and CSA (cUL certified) standards.

1. Solid state motor overload protection (motor protection by electronic thermal overload relay)
is provided in each model.
Use function codes F10 to F12 to set the protection level.

2. Connect the power supply satisfying the characteristics shown in the table below as an
input power supply of the inverter. (Short circuit rating)

3. Use 75 C Cu wire only.

4. Use Class 1 wire only for control circuits.

5. Field wiring connection must be made by a UL Listed and CSA Certified closed-loop
terminal connector sized for the wire gauge involved. Connector must be fixed using the
crimp tool specified by the connector manufacturer.

6. Short circuit rating

Suitable for use on a circuit capable of delivering not more than 100 kA rms symmetrical
amperes, 240 volts maximum for Three-phase or Single-phase 200 V input class when
protected by a Circuit Breaker having an interrupting rating not less than 100 kA rms
symmetrical amperes, 240 volts maximum.
Suitable for use on a circuit capable of not more than 100 kA rms symmetrical amperes, 480
volts maximum for Three-phase 400V input class when protected by a Circuit Breaker
having an interrupting rating not less than 100 kA rms symmetrical amperes, 480 volts
maximum.

7. Integral solid state short circuit protection does not provide branch circuit protection.
Branch circuit protection must be provided in accordance with the National Electrical Code
and any additional local codes.

viii
Conformity to UL standards and Canadian standards (cUL certification) (Continued)

8. Install UL/CSA certified circuit breaker rated 240 V or more for 200 V input, 480 V or more
for 400 V input between the power supply and the inverter, referring to the table below.

Standard type

Circuit breaker (A)

Required torque Wire size
2
Power Ib-in (N·m) AWG or kcmil (mm )
supply Inverter type
voltage
Main Main
Control circuit Control circuit
terminal terminal

FRN0.1E1S-2 5
FRN0.2E1S-2 5
10.6 (1.2)
FRN0.4E1S-2 5
14
Three-phase 200 V

FRN0.75E1S-2 10
FRN1.5E1S-2 15
4.4 20
FRN2.2E1S-2 15.9 (1.8) 20
(0.5) (0.5)
FRN3.7E1S-2 10 30

FRN5.5E1S-2 8 50
33.6 (3.8)
FRN7.5E1S-2 75
6
FRN11E1S-2 100
51.3 (5.8)
FRN15E1S-2 4 125
FRN0.4E1S-4 5
FRN0.75E1S-4 5
FRN1.5E1S-4 15.9 (1.8) 14 10
Three-phase 400 V

FRN2.2E1S-4 15
FRN3.7E1S-4 3.5 20
(0.4) (0.5) 20
FRN4.0E1S-4E
FRN5.5E1S-2 12 30
33.6 (3.8)
FRN7.5E1S-2 40
10
FRN11E1S-2 50
51.3 (5.8)
FRN15E1S-2 8 60
FRN0.1E1S-7 5
Single-phase 200 V

FRN0.2E1S-7 10.6 5
14
FRN0.4E1S-7 (1.2) 10
4.4 20
FRN0.75E1S-7 (0.5) (0.5) 15
FRN1.5E1S-7 15.9 12 20
FRN2.2E1S-7 (1.8) 10 30

Note) A box ( ) in the above table replaces any of the following alphabets depending on the
shipping destination.
- A, C, J, or K for three-phase 200 V class series of inverters and FRN3.7E1S-4
- A, C, E, J, or K for single-phase 200 V and three-phase 400 V class series of inverters
except FRN3.7E1S-4

ix
Conformity to UL standards and Canadian standards (cUL certification) (Continued)

EMC filter built-in type

Circuit breaker (A)

Required torque Wire size
2
Power Ib-in (N·m) AWG or kcmil (mm )
supply Inverter type
voltage
Main Main
Control circuit Control circuit
terminal terminal

FRN0.1E1E-2 5
FRN0.2E1E-2 5
10.6 (1.2)
FRN0.4E1E-2 5
14
Three-phase 200 V

FRN0.75E1E-2 10
FRN1.5E1E-2 15
4.4 20
FRN2.2E1E-2 15.9 (1.8) 20
(0.5) (0.5)
FRN3.7E1E-2 10 30

FRN5.5E1E-2 Output: 33.6 (3.8) 8 50

Input: 16.2 (1.8) 75
FRN7.5E1E-2
6
FRN11E1E-2 Output: 51.3 (5.8) 100
Input: 72.0 (8.1) 4 125
FRN15E1E-2
FRN0.4E1E-4 5
FRN0.75E1E-4 5
FRN1.5E1E-4 15.9 (1.8) 14 10
Three-phase 400 V

FRN2.2E1E-4 15
FRN3.7E1E-4 4.4 20
(0.5) (0.5) 20
FRN4.0E1E-4E
FRN5.5E1E-4 Output: 33.6 (3.8) 12 30
FRN7.5E1E-4 Input: 16.2 (1.8) 40
10
FRN11E1E-4 Output: 51.3 (5.8) 50
FRN15E1E-4 Input: 16.2 (1.8) 8 60
FRN0.1E1E-7 5
Single-phase 200 V

FRN0.2E1E-7 10.6 5
14
FRN0.4E1E-7 (1.2) 10
4.4 20
FRN0.75E1E-7 (0.5) (0.5) 15
FRN1.5E1E-7 15.9 12 20
FRN2.2E1E-7 (1.8) 10 30

Note) A box ( ) in the above table replaces any of the following alphabets depending on the
shipping destination.
- A, C, J, or K for three-phase 200 V class series of inverters and FRN3.7E1S-4
- A, C, E, J, or K for single-phase 200 V and three-phase 400 V class series of inverters
except FRN3.7E1S-4

x
 Precautions for use
When driving a 400V general-purpose motor with an inverter
Driving a 400 V using extremely long wires, damage to the insulation of the
general-purpose motor may occur. Use an output circuit filter (OFL) if
motor necessary after checking with the motor manufacturer. Fuji
motors do not require the use of output circuit filters because
of their reinforced insulation.

Torque When the inverter is used to run a general-purpose motor,

characteristics the temperature of the motor becomes higher than when it is
and temperature operated using a commercial power supply. In the low-speed
rise range, the cooling effect will be weakened, so decrease the
output torque of the motor.
In running
general- When an inverter-driven motor is mounted to a machine,
purpose resonance may be caused by the natural frequencies of the
motors machine system.
Note that operation of a 2-pole motor at 60 Hz or higher may
Vibration cause abnormal vibration.
* The use of a rubber coupling or vibration-proof rubber is
recommended.
* Use the inverter's jump frequency control feature to skip
the resonance frequency zone(s).
When an inverter is used with a general-purpose motor, the
motor noise level is higher than that with a commercial power
Noise supply. To reduce noise, raise carrier frequency of the
inverter. Operation at 60 Hz or higher can also result in higher
noise level.

High-speed If the reference frequency is set to 120 Hz or more to drive a

motors high-speed motor, test-run the combination of the inverter
and motor beforehand to check for safe operation.

Explosion-proof When driving an explosion-proof motor with an inverter, use a

motors combination of a motor and an inverter that has been
approved in advance.
These motors have a larger rated current than
general-purpose motors. Select an inverter whose rated
Submersible
output current is greater than that of the motor.
motors and
pumps These motors differ from general-purpose motors in thermal
In running
characteristics. Set a low value in the thermal time constant
special of the motor when setting the electronic thermal function.
motors
For motors equipped with parallel-connected brakes, their
power supply for brake must be supplied from the primary
circuit. If the power supply for brake is connected to the
Brake motors
inverter's output circuit by mistake, the brake will not work.
Do not use inverters for driving motors equipped with
series-connected brakes.

If the power transmission mechanism uses an oil-lubricated

Geared motors gearbox or speed changer/reducer, then continuous
operation at low speed may cause poor lubrication. Avoid
such operation.

xi
 Synchronous It is necessary to take special measures suitable for this
motors motor type. Consult your Fuji Electric representative for
details.
In running
special Single-phase motors are not suitable for inverter-driven
motors variable speed operation. Use three-phase motors.
Single-phase
motors Even if a single-phase power supply is available, use a
three-phase motor as the inverter provides three-phase
output.

Use the inverter within the ambient temperature range from

-10 to +50 C.
The heat sink and braking resistor of the inverter may
Environ-
Installation become hot under certain operating conditions, so install the
mental
location inverter on nonflammable material such as metal.
conditions
Ensure that the installation location meets the environmental
conditions specified in Chapter 2, Section 2.1 "Operating
Environment."

Install a recommended molded case circuit breaker (MCCB)

Installing an or residual-current-operated protective device (RCD)/earth
MCCB or leakage circuit breaker (ELCB) (with overcurrent protection)
RCD/ELCB in the primary circuit of the inverter to protect the wiring.
Ensure that the circuit breaker rated current is equivalent to
or lower than the recommended rated current.

If a magnetic contactor (MC) is mounted in the inverter's

output (secondary) circuit for switching the motor to
commercial power or for any other purpose, ensure that both
Installing an MC the inverter and the motor are completely stopped before you
in the secondary turn the MC ON or OFF.
circuit
Remove the magnet contactor (MC) already installed and
built-in surge killer from the inverter's output (secondary)
circuit before installing the MC to switch the motor power.
Combina-
tion with Do not turn the magnetic contactor (MC) in the primary circuit
peripheral ON or OFF more than once an hour as an inverter failure
devices Installing an MC may result.
in the primary
circuit If frequent starts or stops are required during motor
operation, use terminal [FWD]/[REV] signals or the /
key.

The electronic thermal function of the inverter can protect the

motor. The operation level and the motor type
(general-purpose motor, inverter motor) should be set. For
high-speed motors or water-cooled motors, set a small value
for the thermal time constant and protect the motor.
Protecting the
motor If you connect the motor thermal relay to the motor with a
long wire, a high-frequency current may flow into the wiring
stray capacitance. This may cause the relay to trip at a
current lower than the set value for the thermal relay. If this
happens, lower the carrier frequency or use the output circuit
filter (OFL).

xii
 Discontinuance Do not mount power capacitors for power factor correction in
the inverter’s primary circuit. (Use the DC reactor to correct
of power
capacitor for the inverter power factor.) Do not use power capacitors for
power factor power factor correction in the inverter’s output (secondary)
circuit. An overcurrent trip will occur, disabling motor
correction
operation.
Discontinuance Do not connect a surge killer to the inverter's output
of surge killer (secondary) circuit.
Combina-
tion with Use of a filter and shielded wires is typically recommended to
peripheral Reducing noise
satisfy EMC Directive.
devices
If an overvoltage trip occurs while the inverter is stopped or
operated under a light load, it is assumed that the surge
Measures against current is generated by open/close of the power capacitor for
surge currents power factor correction in the power system.
* Connect a DC reactor to the inverter.

When checking the insulation resistance of the inverter, use

Megger test a 500 V megger and follow the instructions contained in
Chapter 7, Section 7.5 "Insulation Test."

When using remote control, limit the wiring length between

Control circuit
the inverter and operator panel to 20 m or less and use
wiring length
twisted pair or shielded wire.

If long wiring is used between the inverter and the motor, the
inverter will overheat or trip as a result of overcurrent
Wiring length
(high-frequency current flowing into the stray capacitance) in
between inverter
the wires connected to the phases. Ensure that the wiring is
and motor
shorter than 50 m. If this length must be exceeded, lower the
Wiring carrier frequency or mount an output circuit filter (OFL).

Select wires with a sufficient capacity by referring to the

Wiring size
current value or recommended wire size.

When several inverters drive motors, do not use one

Wiring type multicore cable in order to connect several inverters with
motors.

Grounding Securely ground the inverter using the grounding terminal.

Select an inverter according to the nominal applied motor

rating listed in the standard specifications table for the
Driving
inverter.
Selecting general-purpose
motor When high starting torque is required or quick acceleration or
inverter deceleration is required, select an inverter with one rank
capacity larger capacity than the standard.

Driving special Select an inverter that meets the following condition:

motors Inverter rated current > Motor rated current

When exporting an inverter built in a panel or equipment, pack them in a previously

fumigated wooden crate. Do not fumigate them after packing since some parts
Transpor- inside the inverter may be corroded by halogen compounds such as methyl
tation and bromide used in fumigation.
storage When packing an inverter alone for export, use a laminated veneer lumber (LVL).
For other transportation and storage instructions, see Chapter 1, Section 1.3
"Transportation" and Section 1.4 "Storage Environment."

xiii
 How this manual is organized

This manual is made up of chapters 1 through 10.

Chapter 1 BEFORE USING THE INVERTER
This chapter describes acceptance inspection and precautions for transportation and storage of the
inverter.

Chapter 2 MOUNTING AND WIRING OF THE INVERTER

This chapter provides operating environment, precautions for installing the inverter, wiring
instructions for the motor and inverter.

Chapter 3 OPERATION USING THE KEYPAD

This chapter describes inverter operation using the keypad. The inverter features three operation
modes (Running, Programming and Alarm modes) which enable you to run and stop the motor,
monitor running status, set function code data, display running information required for maintenance,
and display alarm data.

Chapter 4 RUNNING THE MOTOR

This chapter describes preparation to be made before running the motor for a test and practical
operation.

Chapter 5 FUNCTION CODES

This chapter provides a list of the function codes. Function codes to be used often and irregular ones
are described individually.

Chapter 6 TROUBLESHOOTING
This chapter describes troubleshooting procedures to be followed when the inverter malfunctions or
detects an alarm condition. In this chapter, first check whether any alarm code is displayed or not,
and then proceed to the troubleshooting items.

Chapter 7 MAINTENANCE AND INSPECTION

This chapter describes inspection, measurement and insulation test which are required for safe
inverter operation. It also provides information about periodical replacement parts and guarantee of
the product.

Chapter 8 SPECIFICATIONS
This chapter lists specifications including output ratings, control system, external dimensions and
protective functions.

Chapter 9 LIST OF PERIPHERAL EQUIPMENT AND OPTIONS

This chapter describes main peripheral equipment and options which can be connected to the
FRENIC-Multi series of inverters.

Chapter 10 COMPLIANCE WITH STANDARDS

This chapter describes standards with which the FRENIC-Multi series of inverters comply.

Icons
The following icons are used throughout this manual.
This icon indicates information which, if not heeded, can result in the inverter not operating
to full efficiency, as well as information concerning incorrect operations and settings which
can result in accidents.
This icon indicates information that can prove handy when performing certain settings or
operations.
This icon indicates a reference to more detailed information.
xiv
 Table of Content
Preface ............................................................i Chapter 4 RUNNING THE MOTOR..................... 4-1
Safety precautions ..................................................i 4.1 Running the Motor for a Test ..................... 4-1
Precautions for use............................................... xi 4.1.1 Inspection and preparation prior to
How this manual is organized ................................ xiv powering on ....................................... 4-1
4.1.2 Turning ON power and checking ....... 4-1
Chapter 1 BEFORE USING THE INVERTER ..... 1-1 4.1.3 Preparation before running the motor
1.1 Acceptance Inspection .............................. 1-1 for a test--Setting function code data . 4-2
1.2 External View and Terminal Blocks............ 1-2 ＜Tuning procedure＞................................ 4-2
1.3 Transportation ........................................... 1-3 Errors during tuning................................ 4-4
1.4 Storage Environment ................................. 1-3 4.1.4 Test run.............................................. 4-4
1.4.1 Temporary storage ............................ 1-3 4.2 Operation................................................... 4-5
1.4.2 Long-term storage ............................. 1-3 4.2.1 Jogging Operation ............................. 4-5

Chapter 2 MOUNTING AND WIRING OF THE Chapter 5 FUNCTION CODES ........................... 5-1
INVERTER ......................................... 2-1 5.1 Function Code Tables ................................ 5-1
2.1 Operating Environment.............................. 2-1 5.2 Overview of Function Codes.................... 5-18
2.2 Installing the Inverter ................................. 2-1 Chapter 6 TROUBLESHOOTING........................ 6-1
2.3 Wiring ........................................................ 2-4 6.1 Before Proceeding with Troubleshooting ... 6-1
2.3.1 Removing and mounting the terminal 6.2 If No Alarm Code Appears on the LED
cover and the main circuit terminal Monitor ...................................................... 6-2
block cover ........................................ 2-4 6.2.1 Motor is running abnormally .............. 6-2
2.3.2 Terminal arrangement diagram and 6.2.2 Problems with inverter settings.......... 6-8
screw specifications .......................... 2-7 6.3 If an Alarm Code Appears on the LED
2.3.3 Recommended wire sizes ............... 2-10 Monitor .................................................... 6-10
2.3.4 Wiring precautions............................2-11 6.4 If an Abnormal Pattern Appears on the
2.3.5 Wiring for main circuit terminals and LED Monitor while No Alarm Codeis
grounding terminals ..........................2-11 Displayed................................................. 6-24
2.3.6 Wiring for control circuit terminals ... 2-16
2.3.7 Setting up the slide switches ........... 2-23 Chapter 7 MAINTENANCE AND INSPECTION .. 7-1
2.4 Mounting and Connecting a Keypad........ 2-25 7.1 Daily Inspection ......................................... 7-1
2.4.1 Mounting style and parts needed 7.2 Periodic Inspection .................................... 7-1
for connection.................................. 2-25 7.3 List of Periodical Replacement Parts ......... 7-3
2.4.2 Mounting/installing steps ................. 2-26 7.3.1 Judgment on service life .................... 7-4
2.5 Cautions Relating to Harmonic Component, 7.4 Measurement of Electrical Amounts in
Noise, and Leakage Current.................... 2-28 Main Circuit................................................ 7-6
7.5 Insulation Test............................................ 7-8
Chapter 3 OPERATION USING THE KEYPAD ... 3-1 7.6 Inquiries about Product and Guarantee ..... 7-9
3.1 LED Monitor, Keys and LED Indicators 7.6.1 When making an inquiry .................... 7-9
on the Keypad ........................................... 3-1 7.6.2 Product warranty ............................... 7-9
3.2 Overview of Operation Modes ................... 3-2
3.3 Running Mode ........................................... 3-4 Chapter 8 SPECIFICATIONS .............................. 8-1
3.3.1 Monitoring the running status ............ 3-4 8.1 Standard Models........................................ 8-1
3.3.2 Setting up frequency and PID 8.1.1 Three-phase 200 V class series ........ 8-1
commands ......................................... 3-6 8.1.2 Three-phase 400 V class series ........ 8-2
3.3.3 Running/stopping the motor .............3-11 8.1.3 Single-phase 200 V class series ....... 8-3
3.4 Programming Mode ..................................3-11 8.2 Models Available on Order
3.4.1 Setting up basic function codes quickly (EMC filter built-in type) ............................. 8-4
-- Menu #0 "Quick Setup" -- ............ 3-13 8.2.1 Three-phase 200 V class series ........ 8-4
3.4.2 Setting up function codes 8.2.2 Three-phase 400 V class series ........ 8-4
-- Menu #1 "Data Setting" -- ............ 3-15 8.2.3 Single-phase 200 V class series ....... 8-4
3.4.3 Checking changed function codes 8.3 Specifications of Keypad Related .............. 8-5
-- Menu #2 "Data Checking" --......... 3-16 8.3.1 General specifications of keypad....... 8-5
3.4.4 Monitoring the running status 8.3.2 Communications specifications of
-- Menu #3 "Drive Monitoring" -- ...... 3-16 keypad ............................................... 8-5
3.4.5 Checking I/O signal status 8.4 Terminal Specifications .............................. 8-6
-- Menu #4 "I/O Checking" -- ........... 3-19 8.4.1 Terminal functions ............................. 8-6
3.4.6 Reading maintenance information 8.4.2 Running the inverter with keypad ...... 8-6
-- Menu #5 "Maintenance Information" -- 8.4.3 Running the inverter by terminal
........................................................ 3-23 commands ......................................... 8-7
3.4.7 Reading alarm information 8.5 External Dimensions.................................. 8-8
-- Menu #6 "Alarm Information" -- .... 3-25 8.5.1 Standard models ............................... 8-8
3.5 Alarm Mode ............................................. 3-27 8.5.2 Models Available on Order
(EMC filter built-in type) ................... 8-11
8.5.3 Standard keypad.............................. 8-14

xv
 8.6 Protective Functions ................................ 8-15

Chapter 9 LIST OF PERIPHERAL EQUIPMENT

AND OPTIONS................................... 9-1

Chapter 10 COMPLIANCE WITH STANDARDS . 10-1

10.1 Compliance with UL Standards and
Canadian Standards (cUL certification) ... 10-1
10.1.1 General ........................................ 10-1
10.1.2 Considerations when using
FRENIC-Multi in systems to be
certified by UL and cUL ............... 10-1
10.2 Compliance with European Standards .... 10-1
10.3 Compliance with EMC Standards ............ 10-2
10.3.1 General ........................................... 10-2
10.3.2 Recommended installation
procedure ........................................ 10-2
10.3.3 Leakage current from EMC-filter
built-in type inverters or inverters with
an external EMC-complaint filter
(optional) ......................................... 10-5
10.4 Harmonic Component Regulation in the
EU ........................................................... 10-7
10.4.1 General comments .......................... 10-7
10.4.2 Compliance with the harmonic
component regulation...................... 10-8
10.5 Compliance with the Low Voltage Directive
in the EU ................................................. 10-8
10.5.1 General ........................................... 10-8
10.5.2 Points for consideration when using
the FRENIC-Multi series in a system
to be certified by the Low Voltage
Directive in the EU .......................... 10-8

xvi
Chapter 1 BEFORE USING THE INVERTER
1.1 Acceptance Inspection
Unpack the package and check the following:
(1) An inverter and accessories below are contained in the package.
• Cooling fan fixing screws (for inverters of 5.5 to 15 kW)
• Keypad rear cover (with fixing screws)
• Instruction manual (this manual)
(2) The inverter has not been damaged during transportation—there should be no dents or parts
missing.
(3) The inverter is the model you ordered. You can check the model name and specifications on the
main nameplate. (Main and sub nameplates are attached to the inverter and are located as
shown on the following page.)

(a) Main Nameplate (b) Sub Nameplate

Figure 1.1 Nameplates
TYPE: Type of inverter

* The nominal applied motor rating of FRN4.0E1S-4E to be shipped to the EU is 4.0 kW.
Note: When "None" and "w/o braking resistor (standard)" are selected in the built-in option and brake in the above
codes, respectively, the type of inverter is written without the last 2 digits as a standard model.
SOURCE: Number of input phases (three-phase: 3PH, single-phase: 1PH), input voltage, input
frequency, input current
OUTPUT: Number of output phases, rated output capacity, rated output voltage, output frequency
range, rated output current, overload capacity
MASS: Mass of the inverter in kilogram (37 kW or above)
SER. No.: Product number manufacturing date
W05A123A0001Z 019

Production week
This indicates the week number that is numbered
from 1st week of January.
The 1st week of January is indicated as '01'.
Production year: Last digit of year
If you suspect the product is not working properly or if you have any questions about your product,
1-1
1.2 External View and Terminal Blocks
(1) Outside and inside views

Figure 1.2 Outside and Inside Views of Inverters (FRN15E1S-2 )

(2) Warning plates and label

Figure 1.3 Warning Plate and Sub Nameplate

(3) Terminal block location

(a) FRN0.75E1S-2 (b) FRN15E1S-2

Figure 1.4 Terminal Blocks
Note: A box ( ) in the above model names replaces A, C, J, or K depending on the shipping destination.

1-2
1.3 Transportation
• When carrying an inverter, always support its bottom at the right and left sides with both hands. Do
not hold covers or individual parts only.
• Avoid applying excessively strong force to the terminal block covers as they are made of plastic
and are easily broken.

1.4 Storage Environment

1.4.1 Temporary storage
Store the inverter in an environment that satisfies the requirements listed in Table 1.1.
Table 1.1 Environmental Requirements for Storage and Transportation
Item Requirements
Storage temperature *1 -25 to +70 C A location where the inverter is not subject to abrupt changes
Relative humidity in temperature that would result in the formation of
5 to 95% *2 condensation or ice.
Atmosphere The inverter must not be exposed to dust, direct sunlight, corrosive or
flammable gases, oil mist, vapor, water drops or vibration. The atmosphere
must contain only a low level of salt. (0.01 mg/cm2 or less per year)
Atmospheric pressure 86 to 106 kPa (in storage)
70 to 106 kPa (during transportation)
*1 Assuming a comparatively short storage period (e.g., during transportation or the like).
*2 Even if the humidity is within the specified requirements, avoid such places where the inverter will be
subjected to sudden changes in temperature that will cause condensation to form.
Precautions for temporary storage
(1) Do not leave the inverter directly on the floor.
(2) If the environment does not satisfy the specified requirements, wrap the inverter in an airtight
vinyl sheet or the like for storage.
(3) If the inverter is to be stored in an environment with a high level of humidity, put a drying agent
(such as silica gel) in the airtight package described in item (2).

1.4.2 Long-term storage

The long-term storage methods for the inverter vary largely according to the environment of the
storage site. General storage methods are described below.
(1) The storage site must satisfy the requirements specified for temporary storage.
However, for storage exceeding three months, the ambient temperature should be within the
range from -10 to +30°C. This is to prevent the electrolytic capacitors in the inverter from
deteriorating.
(2) The inverter must be stored in a package that is airtight to protect it from moisture. Include a
drying agent inside the package to maintain the relative humidity inside the package within 70%.
(3) If the inverter has been installed in the equipment or control panel at a construction site where it
may be subjected to humidity, dust or dirt, then remove the inverter and store it in a suitable
environment specified in Table 1.1.
Precautions for storage over 1 year
If the inverter will not be powered on for a long time, the property of the electrolytic capacitors may
deteriorate. Power the inverters on once a year and keep them on for 30 to 60 minutes. Do not
connect the inverter to a motor or run the motor.

1-3
Chapter 2 MOUNTING AND WIRING OF THE INVERTER
2.1 Operating Environment
Install the inverter in an environment that satisfies the requirements listed in Table 2.1.
Table 2.1 Environmental Requirements Table 2.2 Output Current Derating Factor
in Relation to Altitude
Item Specifications
Output current
Site location Indoors Altitude
derating factor
Ambient -10 to +50 C (Note 1) 1000 m or lower 1.00
temperature
1000 to 1500 m 0.97
Relative 5 to 95% (No condensation)
humidity 1500 to 2000 m 0.95
Atmosphere The inverter must not be exposed to dust, 2000 to 2500 m 0.91
direct sunlight, corrosive gases, flammable
gas, oil mist, vapor or water drops. (Note 2) 2500 to 3000 m 0.88
The atmosphere can contain only a low level
of salt. (Note 1) When inverters are mounted
(0.01 mg/cm2 or less per year) side-by-side without any gap between them
(less than 5.5 kW), the ambient temperature
The inverter must not be subjected to sudden
should be within the range from -10 to +40 C.
changes in temperature that will cause
condensation to form. (Note 2) Do not install the inverter in an
environment where it may be exposed to
Altitude 1000 m max. (Note 3) cotton waste or moist dust or dirt which will
clog the heat sink in the inverter. If the
Atmospheric 86 to 106 kPa inverter is to be used in such an environment,
pressure install it in the panel of your system or other
dustproof containers.
Vibration 3 mm (Max. amplitude) 2 to less than 9 Hz
9.8 m/s2 9 to less than 20 Hz (Note 3) If you use the inverter in an altitude
2 m/s2 20 to less than 55 Hz above 1000 m, you should apply an output
current derating factor as listed in Table 2.2.
1 m/s2 55 to less than 200 Hz

2.2 Installing the Inverter

(1) Mounting base
The temperature of the heat sink will rise up to approx.
90°C during operation of the inverter, so the inverter
should be mounted on a base made of material that can
withstand temperatures of this level.

Install the inverter on a base constructed from metal or

other non-flammable material.
A fire may result with other material.

(2) Clearances
Ensure that the minimum clearances indicated in Figure
2.1 are maintained at all times. When installing the inverter
in the panel of your system, take extra care with ventilation
inside the panel as the temperature around the inverter will
tend to increase. Do not install the inverter in a small panel Figure 2.1 Mounting Direction and
with poor ventilation. Required Clearances

2-1
 When mounting two or more inverters
Horizontal layout is recommended when two or more
inverters are to be installed in the same unit or panel. If it is
necessary to mount the inverters vertically, install a partition
plate or the like between the inverters so that any heat
radiating from an inverter will not affect the one/s above. As
long as the ambient temperature is 40°C or lower, inverters
can be mounted side-by-side without any gap between them
(only for inverters with a capacity of less than 5.5 kW).

When employing external cooling

At the shipment time, the inverter is set up for mount inside
your equipment or panel so that cooling is done all internally.
To improve cooling efficiently, you can take the heat sink out
of the equipment or the panel (as shown on the right) so that
cooling is done both internally and externally (this is called
"external cooling").
In external cooling, the heat sink, which dissipates about
70% of the total heat (total loss) generated into air, is situated
outside the equipment or the panel. As a result, much less
heat is radiated inside the equipment or the panel.
To take advantage of external cooling, you need to use the
external cooling attachment option for inverters with a
capacity of 5.5 kW or above.
In an environment with high humidity or a lot of fibrous dust,
however, do not use external cooling in an environment with
high humidity or a lot of fibrous dust, which tends to clog the
heat sink.

For details, refer to the Mounting Adapter for

External Cooling "PB-F1/E1" Installation Manual Figure 2.2 External Cooling
(INR-SI47-0880a).

Prevent lint, paper fibers, sawdust, dust, metallic chips, or other foreign materials from getting
into the inverter or from accumulating on the heat sink.
This may result in a fire or accident.

2-2
(3) Mounting direction
Mount the inverter vertically to the mounting surface and fix it securely with four screws or bolts so
that the logo "FRENIC-Multi" can be seen from the front.
Do not mount the inverter upside down or horizontally. Doing so will reduce the heat
dissipation efficiency of the inverter and cause the overheat protection function to operate,
so the inverter will not run.

(4) Solving abnormal vibration after installation

If any vibration in the surroundings reaches the inverter and causes abnormal vibration to the cooling
fans or the keypad, fix them firmly using the fixing screws provided as accessories.
Fixing the cooling fans
Table 2.3 Fixing Screws
Nominal
Power Screw Tightening
applied Inverter
supply size torque
motor type
voltage (accessory) (N·m)
(kW)
5.5 FRN5.5E1 -2
Three- 7.5 FRN7.5E1 -2
phase
200 V 11 FRN11E1 -2
15 FRN15E1 -2 M4x35
0.8
5.5 FRN5.5E1 -4 (4 pcs)
Three- 7.5 FRN7.5E1 -4
phase
400 V 11 FRN11E1 -4
15 FRN15E1 -4
Figure 2.3 Fixing the Cooling Fans
Note 1) A box ( ) in the above table replaces S or E depending on
the enclosure.
Note 2) A box ( ) in the above table replaces A, C, E, J, or K
depending on the shipping destination.
For three-phase 200 V class series of inverters, it replaces
A, C, J, or K.

2-3
2.3 Wiring
Follow the procedure below. (In the following description, the inverter has already been installed.)

2.3.1 Removing and mounting the terminal cover and the main circuit terminal block cover

(1) For inverters with a capacity of less than 5.5 kW

To remove the terminal cover, put your finger in the dimple of the terminal cover (labeled
"PULL"), and then pull it up toward you.
To remove the main circuit terminal block cover, hold its right and left ends with your fingers and
slide it toward you.

Figure 2.4 Removing the Covers (For Inverters with a Capacity of Less Than 5.5 kW)

2-4
(2) For inverters with a capacity of 5.5 and 7.5 kW
To remove the terminal cover, first loosen the terminal cover fixing screw on it, and put your
finger in the dimple of the terminal cover (labeled "PULL"), and then pull it up toward you.
To remove the main circuit terminal block cover, put your thumbs on the handles of the main
circuit terminal block cover, and push it up while supporting it with your fingers. (Refer to Figure
2.5.)

Figure 2.5 Removing the Covers (For Inverters with a Capacity of 5.5 and 7.5 kW)

When mounting the main circuit terminal block cover, fit it according to the guide on the
inverter.

Figure 2.6 Mounting the main circuit terminal block cover

(For Inverters with a Capacity of 5.5 and 7.5 kW)

2-5
(3) For inverters with a capacity of 11 and 15 kW
To remove the terminal cover, first loosen the terminal cover fixing screw on it, and put your
finger in the dimple of the terminal cover (labeled "PULL"), and then pull it up toward you.
To remove the main circuit terminal block cover, hold the handles on the both sides of the main
circuit terminal block cover, and pull it up.

Figure 2.7 Removing the Covers (For Inverters with a Capacity of 11 and 15 kW)

When mounting the main circuit terminal block cover, fit it according to the guide on the
inverter.
Insert the main circuit terminal block cover by fitting the part labeled "GUIDE"
according to the guide on the inverter.
Push where "PUSH" are labeled to snap it into the inverter.

Figure 2.8 Mounting the Main Circuit Terminal Block Cover

(For Inverters with a Capacity of 11 and 15 kW)
2-6
2.3.2 Terminal arrangement diagram and screw specifications
The table below shows the main circuit screw sizes, tightening torque and terminal arrangements.
Note that the terminal arrangements differ according to the inverter types. Two terminals designed
for grounding shown as the symbol, G in Figures A to E make no distinction between a power
supply source (a primary circuit) and a motor (a secondary circuit).
(1) Arrangement of the main circuit terminals
Table 2.4 Main Circuit Terminal Properties

Power Nominal Terminal Tightening Ground- Tightening

applied Inverter type
supply motor screw torque ing screw torque Refer to:
voltage (kW) size (N·m) size (N·m)
0.1 FRN0.1E1 -2
0.2 FRN0.2E1 -2
M3.5 1.2 M3.5 1.2 Figure A
0.4 FRN0.4E1 -2
0.75 FRN0.75E1 -2
1.5 FRN1.5E1 -2
2.2 FRN2.2E1 -2 M4 1.8 M4 1.8 Figure B
3.7 FRN3.7E1 -2
Three- FRN5.5E1S-2 M5 3.8 Figure C
phase 5.5 Input: M4 M5 3.8
200 V FRN5.5E1E-2 1.8 Figure F
Output: M5
FRN7.5E1S-2 M5 3.8 Figure C
7.5 Input: M4 M5 3.8
FRN7.5E1E-2 1.8 Figure F
Output: M5
FRN11E1S-2 5.8 Figure C
11 M6 5.8
FRN11E1E-2 8.1 Figure F
M6
FRN15E1S-2 5.8 Figure C
15 M6 5.8
FRN15E1E-2 8.1 Figure F
0.4 FRN0.4E1 -4
0.75 FRN0.75E1 -4
1.5 FRN1.5E1 -4
M4 1.8 M4 1.8 Figure B
2.2 FRN2.2E1 -4
3.7 FRN3.7E1 -4
4.0* FRN4.0E1 -4E
FRN5.5E1S-4 M5 3.8 Figure C
5.5 Input: M4 M5 3.8
Three- FRN5.5E1E-4 1.8 Figure F
Output: M5
phase
400 V FRN7.5E1S-4 M5 3.8 Figure C
7.5 Input: M4 M5 3.8
FRN7.5E1E-4 1.8 Figure F
Output: M5
FRN11E1S-4 M6 5.8 Figure C
11 Input: M4 M6 5.8
FRN11E1E-4 1.8 Figure F
Output: M6
FRN15E1S-4 M6 5.8 Figure C
15 Input: M4 M6 5.8
FRN15E1E-4 1.8 Figure F
Output: M6
0.1 FRN0.1E1 -7
0.2 FRN0.2E1 -7
Single- M3.5 1.2 M3.5 1.2 Figure D
0.4 FRN0.4E1 -7
phase
200 V 0.75 FRN0.75E1 -7
1.5 FRN1.5E1 -7
M4 1.8 M4 1.8 Figure E
2.2 FRN2.2E1 -7
* The nominal applied motor rating of FRN4.0E1S-4E to be shipped to the EU is 4.0 kW.
Note 1) A box ( ) in the above table replaces S or E depending on the enclosure.
Note 2) A box ( ) in the above table replaces A, C, E, J, or K depending on the shipping destination.
For three-phase 200 V class series of inverters, it replaces A, C, J, or K.
2-7
Figure F (Note 1)

Filter output (Note 2)

(Note 1) Terminal screw type is listed in the table below.

Inverter type Screw type
FRN5.5E1E-2
Cross
FRN7.5E1E-2
FRN11E1E-2
Hxagon
FRN15E1E-2
FRN5.5E1E-4
Flat
FRN7.5E1E-4
FRN11E1E-4
Cross
FRN15E1E-4
* A box ( ) in the above table replaces A, C, E, J, or K depending on the shipping destination.
For three-phase 200 V class series of inverters, it replaces A, C, J, or K.

(Note 2) Cables of EMC filter output are already connected to inverter input by factory default.

2-8
(2) The control circuit terminals (common to all models)

Screw size: M3 Tightening torque: 0.5 to 0.6 (N·m)

Table 2.5 Control Circuit Terminal Block
Dimension of openings in the control
Wire strip length circuit terminals for ferrule
(for Europe type terminal block)*
Screwdriver type Allowable wire size

Flat screw driver AWG26 to AWG16

(0.6 x 3.5 mm) (0.14 to 1.5 mm2) 6 mm 2.51 (W) x 1.76 (H) mm

* Manufacturer of ferrules: Phoenix Contact Inc. Refer to Table 2.6.

Table 2.6 Recommended Ferrule Terminals

Type
Screw size
With insulated collar Without insulated collar
2
AWG24 (0.25 mm ) AI0.25-6BU -
AWG22 (0.34 mm2) AI0.34-6TQ A0.34-7
3.5 mm
AWG20 (0.5 mm2) AI0.5-6WH A0.5-6
2
AWG18 (0.75 mm ) AI0.75-6GY A0.75-6 Head thickness: 0.6 mm
AWG16 (1.25 mm2) AI1.5-6BK A1.5-7 Screwdriver head style

2-9
2.3.3 Recommended wire sizes

Table 2.7 lists the recommended wire sizes. The recommended wire sizes for the main circuits are
examples of using HIV single wire (for 75 C) at an ambient temperature of 50 C.
Table 2.7 Recommended Wire Sizes
Recommended wire size (mm2 )*1
Power supply voltage

Main circuits
Main circuit
Nominal power input
applied Inverter type [L1/R, L2/S, L3/T] Ground- Inverter DCR Braking Control
motor [L1/L, L2/N] resistor circuit
ing output [P1,
[P(+),
[ G] [U, V, W] P (+)]
DB]
w/ DCR w/o DCR

0.1 FRN0.1E1 -2
0.2 FRN0.2E1 -2
0.4 FRN0.4E1 -2
Three-phase 200 V

0.75 FRN0.75E1 -2 2 2 2 2
2
1.5 FRN1.5E1 -2 0.5
2.2 FRN2.2E1 -2 2 to
3.7 FRN3.7E1 -2 1.25
5.5 FRN5.5E1 -2 3.5 3.5 3.5
3.5
7.5 FRN7.5E1 -2 3.5 5.5 5.5
5.5
11 FRN11E1 -2 5.5 14 8 8
15 FRN15E1 -2 14 22 8 14 14
0.4 FRN0.4E1 -4
0.75 FRN0.75E1 -4
Three-phase 400 V

1.5 FRN1.5E1 -4
2.2 FRN2.2E1 -4 2
2 2 0.5
3.7 FRN3.7E1 -4 2 2
2 to
4.0*2 FRN4.0E1 -4E
1.25
5.5 FRN5.5E1 -4
7.5 FRN7.5E1 -4
11 FRN11E1 -4 3.5 3.5 3.5
15 FRN15E1 -4 3.5 5.5 3.5 5.5
0.1 FRN0.1E1 -7
Three-phase

0.2 FRN0.2E1 -7
0.5
200 V

0.4 FRN0.4E1 -7 2
2 2 2 2 2 to
0.75 FRN0.75E1 -7
1.25
1.5 FRN1.5E1 -7
2.2 FRN2.2E1 -7 3.5
DCR: DC reactor
*1 Use the terminal crimp with an insulation sheath or with processing by the insulation tube.
Use the insulated wire of 75 C, 600 V, HIV-insulated. This selection assumes the inverter is used in
ambient temperature at 50 C.
*2 The nominal applied motor rating of FRN4.0E1S-4E to be shipped to the EU is 4.0 kW.
Note 1) A box ( ) in the above table replaces S or E depending on the enclosure.
Note 2) A box ( ) in the above table replaces A, C, E, J, or K depending on the shipping destination.
For three-phase 200 V class series of inverters, it replaces A, C, J, or K.

2-10
2.3.4 Wiring precautions
Follow the rules below when performing wiring for the inverter.
(1) Make sure that the power supply voltage is within the rated voltage range specified on the
nameplate.
(2) Be sure to connect the three-phase power wires to the main circuit power input terminals L1/R,
L2/S and L3/T, or connect the single-phase power wires to the main circuit power input terminals
L1/L and L2/N of the inverter. If the power wires are connected to other terminals, the inverter
will be damaged when the power is turned ON.
(3) Always connect the grounding terminal to prevent electric shock, fire or other disasters and to
reduce electric noise.
(4) Use crimp terminals covered with insulated sleeves for the main circuit terminal wiring to ensure
a reliable connection.
(5) Keep the power supply wiring (primary circuit) and motor wiring (secondary circuit) of the main
circuit, and control circuit wiring as far away as possible from each other.

• When wiring the inverter to the power supply, insert a recommended molded case circuit
breaker (MCCB) or residual-current-operated protective device (RCD)/earth leakage
circuit breaker (ELCB) (with overcurrent protection) in the path of each pair of power lines
to inverters. Use the devices recommended ones within the related current range.
• Use wires in the specified size.
• Tighten terminals with specified torque.
Otherwise, fire could occur.
• Do not connect a surge killer to the inverter's output circuit.
• Do not use one multicore cable in order to connect several inverters with motors.
Doing so could cause fire.
• Ground the inverter in compliance with the national or local electric code.
• Be sure to connect the grounding wire for the inverters grounding terminal G.
Otherwise, electric shock or fire could occur.
• Qualified electricians should carry out wiring.
• Be sure to perform wiring after turning the power off.
Otherwise, electric shock could occur.
• Be sure to perform wiring after installing the inverter.
Otherwise, electric shock or injuries could occur.
• Ensure that the number of input phases and the rated voltage of the product match the
number of phases and the voltage of the AC power supply to which the product is to be
connected.
• Do not connect the power supply wires to output terminals (U, V, and W).
Doing so could cause fire or an accident.

2.3.5 Wiring for main circuit terminals and grounding terminals

Table 2.8 shows the main circuit power terminals and grounding terminals.
Table 2.8 Symbols, Names and Functions of the Main Circuit Power Terminals
Symbol Name Functions
L1/R, L2/S, L3/T Main circuit power Connect the three-phase input power lines or single-phase
or L1/L, L2/N inputs input power lines
U, V, W Inverter outputs Connect a three-phase motor.
P1, P(+) DC reactor Connect an optional DC reactor (DCR) for improving power
connection factor.
P(+), DB DC braking resistor Connect an optional braking resistor.
P(+), N(-) DC link bus Connect a DC link bus of other inverter(s). An optional
regenerative converter is also connectable to these terminals.
G Grounding for Grounding terminals for the inverter’s chassis (or case) and
inverter and motor motor. Earth one of the terminals and connect the grounding
terminal of the motor. Inverters provide a pair of grounding
terminals that function equivalently.

2-11
Follow the procedure below for wiring and configuration of the inverter. Figure 2.9 illustrates the
wiring procedure with peripheral equipment.

Wiring procedure

Grounding terminals ( G)
Inverter output terminals (U, V, W, and G)
DC reactor connection terminals (P1 and P(+))*
DC braking resistor connection terminals (P(+), DB)*
DC link bus terminals (P(+) and N(-))*
Main circuit power input terminals (L1/R, L2/S and L3/T, or L1/L and L2/N)
* Perform wiring as necessary

Do not connect more

than 2 wires to the
terminal P(+).

When wiring the inverter to the

power supply that is 500 kVA or
more, be sure to connect an
optional DC reactor (DCR).

Figure 2.9 Wiring Procedure for Peripheral Equipment

2-12
 Grounding terminals ( G)

Be sure to ground either of the two grounding terminals for safety and noise reduction. The inverter is
designed to use with a safety grounding to avoid electric shock, fire and other disasters.
Grounding terminals should be grounded as follows:
1) Ground the inverter in compliance with the national or local electric code.
2) Use a thick grounding wire with a large surface area and keep the wiring length as short as
possible.
Inverter output terminals, U, V, W and grounding terminals ( G)

Inverter’s output terminals should be connected as follows:

1) Connect the three wires of the three-phase motor to terminals U, V, and W, aligning phases
each other.
2) Connect the secondary grounding wire to the grounding terminal ( G).

• The wiring length between the inverter and motor should not exceed 50 m, when they
are connected directly. If the wiring length exceeds 50 m, an output circuit filter (option)
should be inserted. (E.g. total power cable length is 400 m as shown in the figure
below.)
• Do not use one multicore cable to connect several inverters with motors even if some
possible combinations of inverters and motors are considered.

• Do not connect a power factor correcting capacitor or surge absorber to the inverter’s
output lines (secondary circuit).
• If the wiring length is long, the stray capacitance between the wires will increase,
resulting in an outflow of the leakage current. It will activate the overcurrent protection,
increase the leakage current, or will not assure the accuracy of the current display. In
the worst case, the inverter could be damaged.
• If more than one motor is to be connected to a single inverter, the wiring length should
be the sum of the length of the wires to the motors.

2-13
 Driving 400 V class series motor
• If a thermal relay is installed in the path between the inverter and the motor to protect
the motor from overheating, the thermal relay may malfunction even with a wiring
length shorter than 50 m. In this situation, add an output circuit filter (option) or lower
the carrier frequency (Function code F26).
• If the motor is driven by a PWM-type inverter, surge voltage that is generated by
switching the inverter component may be superimposed on the output voltage and
may be applied to the motor terminals. Particularly if the wiring length is long, the
surge voltage may deteriorate the insulation resistance of the motor. Consider any of
the following measures.
- Use a motor with insulation that withstands the surge voltage. (All Fuji standard
motors feature insulation that withstands the surge voltage.)
- Connect an output circuit filter (option) to the output terminals (secondary circuits) of
the inverter.
- Minimize the wiring length between the inverter and motor (10 to 20 m or less).

Wiring length for EMC filter built-in type

• When the wiring length between the inverter and motor exceeds 10 m, the filter circuit
may be overheated and damaged due to increase of leakage current. To reduce the
leakage current, set the motor sound (carrier frequency) to 2 kHz or below with
function code F26.

DC reactor terminals, P1 and P (+)

1) Remove the jumper bar from terminals P1 and P(+).

2) Connect a DC reactor (option) to terminals P1 and P(+).
• The wiring length should be 10 m or below.
• Do not remove the jumper bar if a DC reactor (DCR) is not going to be used.
• If a converter is connected, you do not need to connect a DC reactor (DCR).

When wiring the inverter to the power supply that is 500 kVA or more, be sure to connect an optional
DC reactor (DCR).
Otherwise, fire could occur.

DC braking resistor terminals, P(+) and DB

1) Connect a DC braking resistor (option) to terminals P(+) and DB.

2) When using an external braking resistor, arrange the inverter and braking resistor to keep the
wiring length to 5 m or less and twist the two wires or route them together in parallel.

Never insert a DC braking resistor between the terminals P(+) and N(-), P1 and N(-), P(+) and P1,
DB and N(-), or P1 and DB.
Doing so could cause fire.

2-14
 When a DC reactor (DCR) is not connected
together with the braking resistor
1) Remove the screws from terminals P1 and
P(+), together with the jumper bar.
2) Put the wire from terminal P of the braking
resistor and the jumper bar on terminal
P(+) in this order, then secure them with
the screw removed in 1) above.
3) Tighten the screw on terminal P1.
4) Connect the wire from terminal DB of the
braking resistor to the DB of the inverter.

Figure 2.10 Braking Resistor Connection

without DC Reactor (DCR)

When connecting a DC reactor (DCR)

together with the braking resistor
1) Remove the screw from terminal P(+).
2) Overlap the DC reactor (DCR) wire and
braking resistor wire (P) as shown at left
and then secure them to terminal P(+) of
the inverter with the screw.
3) Connect the wire from terminal DB of the
braking resistor to terminal DB of the
inverter.
4) Do not use the jumper bar.

Figure 2.11 Braking Resistor Connection

with DC Reactor (DCR)

DC link bus terminals, P (+) and N (-)

These are provided for the DC link bus powered system. Connect these terminals with terminals P(+)
and N (-) of other inverters.

Consult your Fuji Electric representative if these terminals are to be used.

2-15
 Main circuit power input terminals, L1/R, L2/S, and L3/T (three-phase input), or L1/L and
L2/N (single-phase input)

1) For safety, make sure that the molded case circuit breaker (MCCB) or magnetic contactor (MC)
is turned off before wiring the main circuit power input terminals.
2) Connect the main circuit power supply wires (L1/R, L2/S and L3/T for three-phase input, or L1/L
and L2/N for single-phase input) to the input terminals of the inverter via an MCCB or
residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB)*, and
MC if necessary.
It is not necessary to align phases of the power supply wires and the input terminals of the
inverter with each other.
* With overcurrent protection

It is recommended that a magnetic contactor be inserted that can be manually activated.

This is to allow you to disconnect the inverter from the power supply in an emergency (e.g.,
when the protective function is activated) so as to prevent a failure or accident from causing
the secondary problems.

2.3.6 Wiring for control circuit terminals

In general, sheaths and covers of the control signal cables and wires are not specifically
designed to withstand a high voltage (i.e., reinforced insulation is not applied). Therefore, if a
control signal cable or wire comes into direct contact with a live conductor of the main circuit, the
insulation of the sheath or the cover might break down, which would expose the signal wire to a
high voltage of the main circuit. Make sure that the control signal cables and wires will not come
into contact with live conductors of the main circuit.
Failure to observe these precautions could cause electric shock and/or an accident.

Noise may be emitted from the inverter, motor and wires.

Take appropriate measure to prevent the nearby sensors and devices from malfunctioning due
to such noise.
An accident could occur.

Table 2.9 lists the symbols, names and functions of the control circuit terminals. The wiring to the
control circuit terminals differs depending upon the setting of the function codes, which reflects the
use of the inverter. Route wires properly to reduce the influence of noise.

2-16
 Table 2.9 Symbols, Names and Functions of the Control Circuit Terminals
Classifi-
cation

Symbol Name Functions

[13] Power Power supply (+10 VDC) for frequency command potentiometer
supply (Potentiometer: 1 to 5k )
for the
The potentiometer of 1/2 W rating or more should be connected.
potentio-
meter
[12] Analog (1) The frequency is commanded according to the external analog input
setting voltage.
voltage
• 0 to 10 VDC/0 to 100% (Normal operation)
input
• 10 to 0 VDC/0 to 100% (Inverse operation)
(2) Inputs setting signal (PID command value) or feedback signal.
(3) Used as additional auxiliary setting to various frequency settings.
• Input impedance: 22k
• The maximum input is +15 VDC, however, the current larger than
10 VDC is handled as 10 VDC.
• Inputting a bipolar analog voltage (0 to 10 VDC) to terminal [12]
requires setting function code C35 to "0."
[C1] Analog (1) The frequency is commanded according to the external analog input
setting current.
current • 4 to 20 mA DC/0 to 100% (Normal operation)
input • 20 to 4 mA DC/0 to 100 % (Inverse operation)
(C1 (2) Inputs setting signal (PID command value) or feedback signal.
function)
(3) Used as additional auxiliary setting to various frequency settings.
• Input impedance: 250
Analog input

• Maximum input is +30 mA DC, however, the current larger

than +20 mA DC is handled as +20 mA DC.
Analog (1) The frequency is commanded according to the external analog input
setting voltage.
voltage • 0 to +10 VDC/0 to +100 % (Normal operation)
input • +10 to 0 VDC/0 to +100 % (Inverse operation)
(V2 (2) Inputs setting signal (PID command value) or feedback signal.
function)
(3) Used as additional auxiliary setting to various frequency settings.
• Input impedance: 22 k
• Maximum input is +15 VDC, however, the voltage larger
than +10 VDC is handled as +10 VDC.
PTC (1) Connects PTC (Positive
thermistor Temperature
input Coefficient) thermistor
(PTC for motor protection.
function) The figure shown below
illustrates the internal
circuit diagram. To use
the PTC thermistor, you
must change data of the
function code H26.
Figure 2.12 Internal Circuit Diagram
The C1 function, V2 function, or PTC function can be assigned to terminal [C1]. Doing so
requires setting the slide switch on the interface PCB and configuring the related function
code. For details, refer to Section 2.3.7, "Setting up the slide switches".
[11] Analog Common for analog input/output signals ([13], [12], [C1], and [FM])
common Isolated from terminals [CM]s and [CMY].
2-17
 Table 2.9 Symbols, Names and Functions of the Control Circuit Terminals (Continued)
Classifi-
cation

Symbol Name Functions

- Since low level analog signals are handled, these signals are especially susceptible to
the external noise effects. Route the wiring as short as possible (within 20 m) and use
shielded wires. In principle, ground the shielded sheath of wires; if effects of external
inductive noises are considerable, connection to terminal [11] may be effective. As
shown in Figure 2.13, ground the single end of the shield to enhance the shield effect.
- Use a twin contact relay for low level signals if the relay is used in the control circuit.
Do not connect the relay's contact to terminal [11].
- When the inverter is connected to an external device outputting the analog signal, a
malfunction may be caused by electric noise generated by the inverter. If this
happens, according to the circumstances, connect a ferrite core (a toroidal core or an
equivalent) to the device outputting the analog signal and/or connect a capacitor
Analog input

having the good cut-off characteristics for high frequency between control signal wires
as shown in Figure 2.14.
- Do not apply a voltage of +7.5 VDC or higher to terminal [C1] when you assign the
terminal [C1] to C1 function. Doing so could damage the internal control circuit.

Figure 2.13 Connection of Shielded Wire Figure 2.14 Example of Electric Noise Reduction
[X1] Digital (1) Various signals such as coast-to-stop, alarm from external equipment,
input 1 and multi-frequency commands can be assigned to terminals [X1] to
[X5], [FWD] and [REV] by setting function codes E01 to E05, E98, and
[X2] Digital E99. For details, refer to Chapter 5, Section 5.2 "Overview of Function
input 2 Codes."
[X3] Digital (2) Input mode, i.e. SINK/SOURCE, is changeable by using the internal slide
input 3 switch. (Refer to Section 2.3.7, "Setting up the slide switches."
(3) Switches the logic value (1/0) for ON/OFF of the terminals [X1] to [X5],
[X4] Digital [FWD], or [REV]. If the logic value for ON of the terminal [X1] is 1 in the
input 4 normal logic system, for example, OFF is 1 in the negative logic system
and vice versa.
[X5] Digital (4) The negative logic system never applies to the terminals assigned for
Digital input

input 5 FWD and REV.

[FWD] Run (Digital input circuit specifications)
forward Item Min. Max.
command
Operation ON level 0V 2V
[REV] Run voltage
reverse (SINK) OFF level 22 V 27 V
command Operation ON level 22 V 27 V
voltage
(SOURCE) OFF level 0V 2V
Operation current at
ON 2.5 mA 5 mA
(Input voltage is at 0 V)
Allowable leakage
- 0.5 mA
current at OFF
Figure 2.15 Digital Input Circuit

2-18
 Table 2.9 Symbols, Names and Functions of the Control Circuit Terminals (Continued)
Classifi-
cation

Symbol Name Functions

[PLC] PLC Connects to PLC output signal power supply.

signal (Rated voltage: +24 VDC (Maximum 50 mA DC): Allowable range: +22 to
power +27 VDC)
This terminal also supplies a power to the circuitry connected to the
transistor output terminals [Y1] and [Y2]. Refer to "Analog output, pulse
output, transistor output, and relay output terminals" in this Section for more.
[CM] Digital Two common terminals for digital input signals
input These terminals are electrically isolated from the terminals [11]s and [CMY].
common
Using a relay contact to turn [X1], [X2], [X3], [X4], [X5], [FWD], or [REV] ON or OFF
Figure 2.16 shows two examples of a circuit that uses a relay contact to turn control
signal input [X1], [X2], [X3], [X4], [X5], [FWD], or [REV] ON or OFF. In circuit (a), the
slide switch SW1 has been turned to SINK, whereas in circuit (b) it has been turned to
SOURCE.
Note: To configure this kind of circuit, use a highly reliable relay.
(Recommended product: Fuji control relay Model HH54PW)
Digital input

(a) With the switch turned to SINK (b) With the switch turned to SOURCE
Figure 2.16 Circuit Configuration Using a Relay Contact
Using a programmable logic controller (PLC) to turn [X1], [X2], [X3], [X4], [X5],
[FWD], or [REV] ON or OFF
Figure 2.17 shows two examples of a circuit that uses a programmable logic controller
(PLC) to turn control signal input [X1], [X2], [X3], [X4], [X5], [FWD], or [REV] ON or OFF.
In circuit (a), the slide switch SW1 has been turned to SINK, whereas in circuit (b) it has
been turned to SOURCE.
In circuit (a) below, short-circuiting or opening the transistor's open collector circuit in
the PLC using an external power supply turns ON or OFF control signal [X1], [X2], [X3],
[X4], [X5], [FWD], or [REV]. When using this type of circuit, observe the following:
- Connect the + node of the external power supply (which should be isolated from the
PLC's power) to terminal [PLC] of the inverter.
- Do not connect terminal [CM] of the inverter to the common terminal of the PLC.

(a) With the switch turned to SINK (b) With the switch turned to SOURCE
Figure 2.17 Circuit Configuration Using a PLC
For details about the slide switch setting, refer to Section 2.3.7, "Setting up the slide switches".)
2-19
 Table 2.9 Symbols, Names and Functions of the Control Circuit Terminals (Continued)
Classifi-
cation

Symbol Name Functions

[FM] Analog The monitor signal for analog DC voltage (0 to +10 V) is output. You can
monitor select FMA function with slide switch SW6 on the interface PCB, and change
the data of the function code F29.
(FMA You can also select the signal functions following with function code F31.
function)
• Output frequency 1 (Before slip compensation)
• Output frequency 2 (After slip compensation)
Analog output

• Output current • Output voltage • Output torque

• Load factor • Input power • PID feedback amount (PV)
• PG feedback value • DC link bus voltage • Universal AO
• Motor output • Calibration • PID command (SV)
• PID output (MV)
* Input impedance of external device:
Min. 5k (0 to +10 VDC output)
* While the terminal is outputting 0 to +10 VDC, it is capable to drive up to
two meters with 10k impedance.
(Adjustable range of the gain: 0 to 300%)

Pulse Pulse signal is output. You can select FMP function with the slide switch
monitor SW6 on the interface PCB, and change the data of the function code F29.
You can also select the signal functions following with function code F31.
(FMP
function) * Input impedance of the external device: Min. 5k
* Pulse duty: Approx. 50%
Pulse rate: 25 to 6000 p/s

Voltage waveform
• Pulse output waveform
Pulse output

• FM output circuit

[11] Analog Two common terminals for analog input and output signal terminals
common These terminals are electrically isolated from terminals [CM]s and [CMY].

Do not connect a meter with pull-up resistor to the input (primary) side.

2-20