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    Laporan MT OK PABSHOP TRUBA

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    Anda Silalahi
    This magnetic particle inspection report summarizes NDT testing of welds on structural repairs to a product transfer tower. Welds on joints 1 through 5 of drawings DWG-0016 and joints 1 through 3 of drawing DWG-0017 were tested using wet magnetic particle inspection and found to have no indications of defects. The welds were made using SMAW welding and 7018 electrodes, met ASME code requirements, and are in good condition.

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    Laporan MT OK PABSHOP TRUBA

    Uploaded by

    Anda Silalahi
    58 views8 pages
    This magnetic particle inspection report summarizes NDT testing of welds on structural repairs to a product transfer tower. Welds on joints 1 through 5 of drawings DWG-0016 and joints 1 through 3 of drawing DWG-0017 were tested using wet magnetic particle inspection and found to have no indications of defects. The welds were made using SMAW welding and 7018 electrodes, met ASME code requirements, and are in good condition.

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    FORMAT REPORT MAGNETIC TESTING

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    laporan MT OK PABSHOP TRUBA

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    This magnetic particle inspection report summarizes NDT testing of welds on structural repairs to a product transfer tower. Welds on joints 1 through 5 of drawings DWG-0016 and joints 1 through 3 of drawing DWG-0017 were tested using wet magnetic particle inspection and found to have no indications of defects. The welds were made using SMAW welding and 7018 electrodes, met ASME code requirements, and are in good condition.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    58 views8 pages

    Laporan MT OK PABSHOP TRUBA

    Uploaded by

    Anda Silalahi
    This magnetic particle inspection report summarizes NDT testing of welds on structural repairs to a product transfer tower. Welds on joints 1 through 5 of drawings DWG-0016 and joints 1 through 3 of drawing DWG-0017 were tested using wet magnetic particle inspection and found to have no indications of defects. The welds were made using SMAW welding and 7018 electrodes, met ASME code requirements, and are in good condition.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
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    MAGNETIC PARTICLE INSPECTION REPORT

    PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA


    Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
    Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
    Location : TRANSFER TOWER DRYER II Ref. Drawing : DWG - 0016 - C
    Date : 6/25/2018
    Applicable Code : ASME V
    Surface Condition : ✘ ASME V Grind Flush Other ( )
    Welding Process : ✘ Welded GTAW Other ( )
    Electrode Type : 7018 Dia. : 3 mm Brand : CIGWELD
    Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
    Othel
    Scope of Examination : Base Metal Back Chipping ✘ Weld Part
    Edge Preperation Repair Weld After Grinding
    Other ( )
    Time of Examination : ✘ After Welding After Machined Other ( )
    MT Equipment : ✘ Yoke Permanet Coil Prods
    Equipment Brand : Yoke Parker PM-50
    Serial No. : 3684
    Type : Dry ✘ Wet Fluorecent
    Color Contrast Other ( )
    Brand/Type :
    Method : ✘ Continues Residual
    √ Before Repair - After Repair

    Welding Welder Result


    No. Drawing / Joint Number Type Defect Remark
    Process Electrode Type ID Yes No

    1 DWG - 0016 MK-C1 " W8 x 40


    Joint # 1 BP-1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 2 GS-22 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 EP-1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 4 GS-23 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    2 DWG - 0016 MK-C2 " W8 x 40
    Joint # 1 CL3 SMAW 7018 Fillet Ady Nario Acc -No Indication Good
    Joint # 2 BP-1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 CL6 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    FOTO NDT
    MK-C1

    BP-1 GS-22 EP-1 GS-23


    MK-C2

    CL-3 BP-1 GS18


    Reviewe
    Verified
    d/ Reviewed/ :
    Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
    Company/ BN : PT.PEI Company : PT. PEI Company :
    Position : QCI Position : CM Position :
    Date : 8/8/2018 Date : 8/8/2018 Date :
    Signature : Signature : Signature :
    MAGNETIC PARTICLE INSPECTION REPORT
    PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
    Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
    Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
    Location : TRANSFER TOWER DRYER II : DWG - 0017 -C
    Ref. Drawing
    Date : 6/25/2018 : DWG - 0017 -C
    Applicable Code : ASME V
    Surface Condition : ✘ ASME V Grind Flush Other ( )
    Welding Process : ✘ Welded GTAW Other ( )
    Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
    Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
    Othel
    Scope of Examination : Base Metal Back Chipping ✘ Weld Part
    Edge Preperation Repair Weld After Grinding

    Time of Examination : ✘ After Welding After Machined Other ( )


    MT Equipment : ✘ Yoke Permanet Coil Prods
    Equipment Brand : Yoke Parker PM-50
    Serial No. : 3684
    Type : Dry ✘ Wet Fluorecent
    Color Contrast Other ( )
    Brand/Type :
    Method : ✘ Continues Residual
    √ Before Repair - After Repair

    Welding Result
    No. Drawing / Joint Number Welder Type Defect Remark
    Process Electrode Type Yes No

    3 DWG - 0017-C MK-C3 " W8 x 40


    Joint # 1 BP1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 CL6 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 4 GS21 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 5 EP1 SMAW 7019 Fillet Ady Nario Acc - No Indication Good
    4 DWG - 017-C MK-C4 " W8 x 40
    Joint # 1 BP-1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 2 CL6 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 GS21 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 4 EP1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    FOTO NDT-MT
    MK-C3

    BP1 CL6 EP-1 GS21


    MK-C4

    BP1 Reviewe
    CL6 GS21 EP1
    Verified
    d/ Reviewed/ :
    Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
    Company/ BN : PT.PEI Company : PT. PEI Company :
    Position : QCI Position : CM Position :
    Date : 8/8/2018 Date : 8/8/2018 Date :
    Signature : Signature : Signature :
    MAGNETIC PARTICLE INSPECTION REPORT
    PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
    Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
    Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
    Location : TRANSFER TOWER DRYER II : DWG - 0018 -C
    Ref. Drawing
    Date : 6/25/2018 : DWG - 0018 -C
    Applicable Code : ASME V
    Surface Condition : ✘ ASME V Grind Flush Other ( )
    Welding Process : ✘ Welded GTAW Other ( )
    Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
    Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
    Othel
    Scope of Examination : Base Metal Back Chipping ✘ Weld Part
    Edge Preperation Repair Weld After Grinding

    Time of Examination : ✘ After Welding After Machined Other ( )


    MT Equipment : ✘ Yoke Permanet Coil Prods
    Equipment Brand : Yoke Parker PM-50
    Serial No. : 3684
    Type : Dry ✘ Wet Fluorecent
    Color Contrast Other ( )
    Brand/Type :
    Method : ✘ Continues Residual
    √ Before Repair - After Repair

    Welding Result
    No. Drawing / Joint Number Welder Type Defect Remark
    Process Electrode Type Yes No

    3 DWG - 018 -C MK-B1 " W10x49


    Joint # 1 GS-9 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 2 GS-10 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 GS-27 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 4 CL-4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 5 GS-1 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    4 DWG - 0018 -C MK-B2 " W10 x 49
    Joint # 1 GS4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 2 GS5 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 GS-6 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    FOTO NDT-MT
    MK-B1

    GS9 GS10 GS27 CL4 GS1

    MK-B2

    GS4 GS5 GS6


    Reviewe
    Verified
    d/ Reviewed/ :
    Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
    Company/ BN : PT.PEI Company : PT. PEI Company :
    Position : QCI Position : CM Position :
    Date : 8/8/2018 Date : 8/8/2018 Date :
    Signature : Signature : Signature :
    MAGNETIC PARTICLE INSPECTION REPORT
    PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
    Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
    Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
    Location : TRANSFER TOWER DRYER II : DWG - 0020 -C
    Ref. Drawing
    Date : 6/25/2018
    Applicable Code : ASME V
    Surface Condition : ✘ ASME V Grind Flush Other ( )
    Welding Process : ✘ Welded GTAW Other ( )
    Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
    Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
    Othel
    Scope of Examination : Base Metal Back Chipping ✘ Weld Part
    Edge Preperation Repair Weld After Grinding

    Time of Examination : ✘ After Welding After Machined Other ( )


    MT Equipment : ✘ Yoke Permanet Coil Prods
    Equipment Brand : Yoke Parker PM-50
    Serial No. : 3684
    Type : Dry ✘ Wet Fluorecent
    Color Contrast Other ( )
    Brand/Type :
    Method : ✘ Continues Residual
    √ Before Repair - After Repair

    Welding Result
    No. Drawing / Joint Number Welder Type Defect Remark
    Process Electrode Type Yes No

    5 DWG - 019 -C MK-B3 " W10x 49


    Joint # 1 GS-8 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 2 GS-7 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 GS-8 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 4 CL4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    6 DWG - 019 -C MK-B4 " W10 x 49
    Joint # 1 GS9 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 2 GS10 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 CL4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    FOTO NDT-MT
    MK-B3

    GS8 GS7 GS-7 CL4

    MK-B4

    CL4

    GS9 GS10 CL-4


    Reviewe
    Verified
    d/ Reviewed/ :
    Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
    Company/ BN : PT.PEI Company : PT. PEI Company :
    Position : QCI Position : CM Position :
    Date : 8/8/2018 Date : 8/8/2018 Date :
    Signature : Signature : Signature :
    MAGNETIC PARTICLE INSPECTION REPORT
    PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
    Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
    Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
    Location : TRANSFER TOWER DRYER II : DWG - 0020 -C
    Ref. Drawing
    Date : 6/25/2018 : DWG - 0020 -C
    Applicable Code : ASME V
    Surface Condition : ✘ ASME V Grind Flush Other ( )
    Welding Process : ✘ Welded GTAW Other ( )
    Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
    Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
    Othel
    Scope of Examination : Base Metal Back Chipping ✘ Weld Part
    Edge Preperation Repair Weld After Grinding

    Time of Examination : ✘ After Welding After Machined Other ( )


    MT Equipment : ✘ Yoke Permanet Coil Prods
    Equipment Brand : Yoke Parker PM-50
    Serial No. : 3684
    Type : Dry ✘ Wet Fluorecent
    Color Contrast Other ( )
    Brand/Type :
    Method : ✘ Continues Residual
    √ Before Repair - After Repair

    Welding Result
    No. Drawing / Joint Number Welder Type Defect Remark
    Process Electrode Type Yes No

    7 DWG - 020 -C MK-B5 " W10x 49


    Joint # 1 GS11 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 2 GS11 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 GS11 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 4 GS11 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    8 DWG - 020 -C MK-B6 " W10 x 49
    Joint # 2 GS14 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 GS15 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 4 GS16 SMAW 7019 Fillet Ady Nario Acc - No Indication Good
    Joint # 5 GS17 SMAW 7018 Fillet Ady Nario Acc - No Indication
    MK-B5G

    GS11 GS11 GS11 CL4

    MK-B6

    GS14 GS15 GS16 GS17 GS13


    Reviewe
    Verified
    d/ Reviewed/ :
    Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
    Company/ BN : PT.PEI Company : PT. PEI Company :
    Position : QCI Position : CM Position :
    Date : 8/8/2018 Date : 8/8/2018 Date :
    Signature : Signature : Signature :
    MAGNETIC PARTICLE INSPECTION REPORT
    PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
    Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
    Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
    Location : TRANSFER TOWER DRYER II Ref. Drawing : DWG - 0021 -C
    Date : 6/25/2018
    Applicable Code : ASME V
    Surface Condition : ✘ ASME V Grind Flush Other ( )
    Welding Process : ✘ Welded GTAW Other ( )
    Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
    Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
    Othel
    Scope of Examination : Base Metal Back Chipping ✘ Weld Part
    Edge Preperation Repair Weld After Grinding

    Time of Examination : ✘ After Welding After Machined Other ( )


    MT Equipment : ✘ Yoke Permanet Coil Prods
    Equipment Brand : Yoke Parker PM-50
    Serial No. : 3684
    Type : Dry ✘ Wet Fluorecent
    Color Contrast Other ( )
    Brand/Type :
    Method : ✘ Continues Residual
    √ Before Repair - After Repair

    Welding Result
    No. Drawing / Joint Number Welder Type Defect Remark
    Process Electrode Type Yes No

    11 DWG - 021 -C MK-B7 " W10x 49


    Joint # 1 GS24 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 2 GS25 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 EP-3 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 4 CL4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    MK-B7

    GS24 GS25 EP3 CL4

    Reviewe
    Verified
    d/ Reviewed/ :
    Prepared by : Lismon J Silalahi by : Fadlin Azmi Approvad by :
    Company/ BN : PT.PEI Company : PT. PEI Company :
    Position : QCI Position : CM Position :
    Date : 8/8/2018 Date : 8/8/2018 Date :
    Signature : Signature : Signature :
    MAGNETIC PARTICLE INSPECTION REPORT
    PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
    Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
    Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
    Location : TRANSFER TOWER DRYER II : DWG - 022 -C
    Ref. Drawing
    Date : 6/25/2018 : DWG - 022 -C
    Applicable Code : ASME V
    Surface Condition : ✘ ASME V Grind Flush Other ( )
    Welding Process : ✘ Welded GTAW Other ( )
    Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
    Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
    Othel
    Scope of Examination : Base Metal Back Chipping ✘ Weld Part
    Edge Preperation Repair Weld After Grinding

    Time of Examination : ✘ After Welding After Machined Other ( )


    MT Equipment : ✘ Yoke Permanet Coil Prods
    Equipment Brand : Yoke Parker PM-50
    Serial No. : 3684
    Type : Dry ✘ Wet Fluorecent
    Color Contrast Other ( )
    Brand/Type :
    Method : ✘ Continues Residual
    √ Before Repair - After Repair

    Welding Result
    No. Drawing / Joint Number Welder Type Defect Remark
    Process Electrode Type Yes No

    12 DWG - 022 -C MK-B11 " W10 x 49


    Joint # 1 GS-26 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 2 GS-27 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 3 CL-4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    13 DWG - 022 -C MK-B16 " W18x 55
    Joint # 1 EP-4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    Joint # 2 CL-4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    MK-B11

    GS26 GS27 CL4

    MK-B11

    EP4 CL4

    Prepared by : Lismon J Silalahi Verified by : Fadlin Azmi Approvad by :


    Company/ BN : PT.PEI Company : PT. PEI Company :
    Position : QCI Position : CM Position :
    Date : 8/8/2018 Date : 8/8/2018 Date :
    Signature : Signature : Signature :
    MAGNETIC PARTICLE INSPECTION REPORT
    PT. PETRA ENERGY INTERNATIONAL PT. VALE INDONESIA
    Contrak No : 4600042271 Report No : 4600042271-QCR-DG.001-07/18
    Project Title : DG PRODUCT TRANSFER TOWER #2 STRUCTURAL REPAIR Ref. Code/Std. : ANSI/ASME/AWS D1.1
    Location : TRANSFER TOWER DRYER II : DWG - 023 -C
    Ref. Drawing
    Date : 6/25/2018 : DWG - 023 -C
    Applicable Code : ASME V
    Surface Condition : ✘ ASME V Grind Flush Other ( )
    Welding Process : ✘ Welded GTAW Other ( )
    Electrode Type : 7018 Dia. : 3.2 mm Brand : CIGWELD
    Stage of Examination : ✘ After Welding After Hydrostatic Test ✘ After PWHT
    Othel
    Scope of Examination : Base Metal Back Chipping ✘ Weld Part
    Edge Preperation Repair Weld After Grinding

    Time of Examination : ✘ After Welding After Machined Other ( )


    MT Equipment : ✘ Yoke Permanet Coil Prods
    Equipment Brand : Yoke Parker PM-50
    Serial No. : 3684
    Type : Dry ✘ Wet Fluorecent
    Color Contrast Other ( )
    Brand/Type :
    Method : ✘ Continues Residual
    √ Before Repair - After Repair

    Welding Result
    No. Drawing / Joint Number Welder Type Defect Remark
    Process Electrode Type Yes No

    14 DWG - 023 -C MK-B17 " W0 x 49


    Joint # 1 CL-4 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    15 DWG - 023 -C MK-B18 " W12 x 30
    Joint # 1 EP-5 SMAW 7018 Fillet Ady Nario Acc - No Indication Good
    MK-B17

    CL4
    MK-B18

    EP-5

    Prepared by : Lismon J Silalahi Verified by : Fadlin Azmi Approvad by :


    Company/ BN : PT. PEI Company : PT. PEI Company :
    Position : QCI Position : CM Position :
    Date : 8/8/2018 Date : 8/8/2018 Date :
    Signature : Signature : Signature :

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