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    Mill Applicable Tonnage

    Uploaded by

    Vijay Pal
    This document provides details of a bowl mill for a 2x800 MW power plant. It includes specifications of the bowl mill such as the mill type, size, bowl diameter, PGB ratio, and motor details. It also includes schedules for mill erection and commissioning activities from foundation work through trail runs and instrument installation. Key details are the mill is an HP1103 DC bowl mill with a 110" bowl diameter, 29.85:1 PGB ratio, and will be supplied as 9 units. The erection schedule outlines 27 sequential activities from foundation work through lubrication system flushing and mill empty trial runs.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Mill Applicable Tonnage

    Uploaded by

    Vijay Pal
    66 views5 pages
    This document provides details of a bowl mill for a 2x800 MW power plant. It includes specifications of the bowl mill such as the mill type, size, bowl diameter, PGB ratio, and motor details. It also includes schedules for mill erection and commissioning activities from foundation work through trail runs and instrument installation. Key details are the mill is an HP1103 DC bowl mill with a 110" bowl diameter, 29.85:1 PGB ratio, and will be supplied as 9 units. The erection schedule outlines 27 sequential activities from foundation work through lubrication system flushing and mill empty trial runs.

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    This document provides details of a bowl mill for a 2x800 MW power plant. It includes specifications of the bowl mill such as the mill type, size, bowl diameter, PGB ratio, and motor details. It also includes schedules for mill erection and commissioning activities from foundation work through trail runs and instrument installation. Key details are the mill is an HP1103 DC bowl mill with a 110" bowl diameter, 29.85:1 PGB ratio, and will be supplied as 9 units. The erection schedule outlines 27 sequential activities from foundation work through lubrication system flushing and mill empty trial runs.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    66 views5 pages

    Mill Applicable Tonnage

    Uploaded by

    Vijay Pal
    This document provides details of a bowl mill for a 2x800 MW power plant. It includes specifications of the bowl mill such as the mill type, size, bowl diameter, PGB ratio, and motor details. It also includes schedules for mill erection and commissioning activities from foundation work through trail runs and instrument installation. Key details are the mill is an HP1103 DC bowl mill with a 110" bowl diameter, 29.85:1 PGB ratio, and will be supplied as 9 units. The erection schedule outlines 27 sequential activities from foundation work through lubrication system flushing and mill empty trial runs.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
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    PGMA WBS Element Desno Material Description DU Qty

    P-1074334600-61101 06111001001-00 PGB ASSEMBLY-KMP360 MA 9.000


    P-1074334600-61103 16111001874-00 BOWL HUB & VANE WHEEL ASSEMBLY MA 9.000
    P-1074334600-61201 16121001866-00 MILLSIDE ASSY MA 9.000
    P-1074334600-61102 BA9756134003 SPECIAL FASTENERS FOR HP-1103 MILL DS 9.000
    P-1074334600-61102 BA9756114002 FASTENERS FOR HP-1103 MILL DS 9.000
    P-1074334600-61301 36131004028-00 SEP BODY AND JOURNAL OPENING COVER MA 9.000
    P-1074334600-61302 36131004351-00 SEPARATOR TOP ASSEMBLY MA 9.000
    P-1074334600-61105 BA9735018071 BULL RING SEGMENT SET HP1103 DD 9.000
    P-1074334600-61107 46111003350-00 BULL RING SEGMENT END SHIM SET(7 ITEMS) CD 468.000
    P-1074334600-61004 16101001663-00 JOURNAL HEAD LINER ASSLY. MD 27.000
    P-1074334600-61003 16101001666-00 JOURNAL SKIRT ASSLY. CD 27.000
    P-1074334600-61112 26111003091-00F SCRAPER ASSEMBLY-HP-1103, S/C CD 18.000
    P-1074334700-61002 BA9712840077 JOURNAL HEAD, Fully Machined, HP 1103 DS 27.000
    P-1074334600-61401 BA9756069163 VALVE OUTLET - CERAMIC LINED DS 36.000
    P-1074334600-61402 BA9756069171 VALVE OUTLET SPOOL - CERAMIC LINED DS 36.000
    P-1074334600-61404 BA9756069180 VALVE OUTLET ADAPTER - CERAMIC LINED DS 36.000
    P-1074334600-61403 BA9756263008 KNIFE GATE VALVE ASSY & ACCESSORIE 28" DD 9.000
    P-1074334600-61308 16131001657-00 JOURNAL SPRING ASSLY MD 27.000
    P-1074334600-61405 BA9756262001 VICTAULIC COUPLING HP 1103 28 " DS 36.000
    P-1074334600-61001 16101001876-00 JOURNAL SHAFT ASSLY MA 27.000
    P-1074334600-61312 16131002277-00 MULTI PORT OUTLET PLATE ASSEMBLY MD 9.000
    P-1074334600-61104 BA9756099003 M56X4 METRIC TORQUE NUT DS 72.000
    P-1074334600-61107 BA9717162026 SEAL RING SEGMENT DS 54.000
    P-1074334600-61107 BA9855154002 CARBON FIBRE PACKING-20 MM SQ DS 100.000
    P-1074334600-61111 26111003509-00 FABRICATED ITEMS -HP1103 CD 9.000
    P-1074334600-61310 BA9750035038 DRESSER COUPLING DS 9.000
    P-1074334600-61311 BA9716832001 ROTOR AND ROTOR SUPPORT ASSY HP1103 DS 9.000
    P-1074334600-61313 BA9756161000 MOTOR FOR DYNAMIC CLASSIFIER DS 9.000
    P-1074334600-61314 16131001845-00 DRIVE ASSEMBLY MD 9.000
    P-1074334600-61316 36131003820-00 DRIVER SHEAVE CD 9.000
    P-1074334600-61316 36131003770-00 GEARBOX MOUNTING ADAPTER PLATE CD 18.000
    P-1074334600-61701 BA9758037005 FLEXIBLE COUPLING FOR HP 1103 MILL DS 9.000
    P-1074334600-61701 BA9758045008 MILL MOTOR COUPLING-HP1103 (DC) DS 9.000
    P-1074334600-61317 46131003568-00 STUD-METRIC CD 108.000
    P-1074334600-61318 36131003821-00 LOOSE ITEMS - DYNAMIC CLASSIFIER-HP1103 CD 9.000
    P-1074334600-61319 HY2853297063 3CX95 1.1 KV PVC/PVC AL.ARM CABLE. DS 2,700.000
    P-1074334600-61319 HY2855298113 12CX2.5 PVC/FRLS COPPER CONDUCTOR ARMODS 2,700.000
    P-1074334600-61320 BA9756156007 GEARBOX FOR DYNAMIC CLASSIFIER DS 9.000
    P-1074334700-61315 BA9756162007 VFD FOR DYNAMIC CLASSIFIER DS 9.000

    TOTAL 9 Mills
    FOR 1 No. Mill (MT)
    UOM Total Weight
    EA 146,700.000
    EA 165,113.100
    EA 175,274.631
    SET 3,232.800
    SET 4,950.000
    EA 267,111.000
    EA 46,415.700
    SET 19,800.000
    SET 781.560
    EA 8,610.300
    EA 1,979.100
    EA 3,510.000
    EA 64,800.000
    EA 17,033.400
    EA 8,640.000
    EA 6,984.000
    SET 10,800.000
    EA 35,216.100
    EA 1,368.000
    EA 167,616.000
    EA 39,773.700
    EA 133.920
    EA 232.200
    M 120.000
    EA 2,458.800
    EA 450.000
    EA 20,768.400
    EA 4,455.000
    EA 21,792.600
    EA 1,158.120
    EA 2,148.120
    EA 3,510.000
    EA 2,340.000
    EA 270.000
    SET 1,153.080
    M 2,700.000
    M 1,323.000
    EA 4,050.000
    SET 4,500.000

    1,269,272.631
    141.03029233
    2X800 MW BHEL NTPC RAMAGUNDAM SUPER THERMAL
    BOWL MILL PARTICULARS UNIT#
    GENERAL DETAILS OF BOWL MILL

    A Mill type & size : HP1103 DC BOWL MILL B Bowl Diameter: 110”

    E GA Drawing : 9591-102-102-PVC-V-003 F PGB : 29.85:1 Ratio

    MOTOR DETAILS
    A Motor Supplying Unit : BHEL Bhopal B

    HOIST DETAILS

    A Capacity & Supplier Name :

    L2 SCHEDULED START DATE :

    Design wt ( Received
    Sr No Description PG
    MT ) wt ( MT )

    1 Bowl Mill (A,B,C,D,E,F,G,H,J) - 9 nos. 61

    MILL Erection Schedule


    Sr.
    DESCRIPTION START FINISH
    no.
    1 Foundation Handover, Chipping/hammer dressing etc.
    Erection, Alignment and levelling of Sole Plate For PGB & Mounting
    2
    plates of Mill Side Liner
    3 Grouting of Sole plate and mounting plates
    4 Erection, Alignment and levelling of PGB and Mill Side assly.
    5 Erection of Scrapper Assly inside Mill side assly.
    6 Erection and alignment of Bowl and Bowl Hub assembly
    7 Erection and alignment of Seperator body
    8 Erection and alignment of Air Restriction Rings
    Erection and alignment of Bull ring segments & end shims
    9
    installation
    10 Erection and alignment of Seperator top
    11 Erection and alignment of Dynamic Classifier Assly.
    12 Journal & Roller Shaft ground- assembly
    13 Erection,Positioning and fixing of Grinding Rollers
    14 Erection,alignment of Spring assembly with JOC
    15 Erection and alignment of Discharge Knife Gate Valves
    16 Alignmnet of Grinder Rollers
    17 Erection of HT Motor and it's coupling half installation
    18 Alignment of HT motor of Mill with PGB shaft
    19 Grouting of HT motor of Mill
    20 Trail run of HT Motor
    21 Final Alignment of Gearbox and HT Motor
    Erection, alignment of Labyrinth seals, Gland housing/folllower and
    22
    scrapper assly inside mill side assly and Bowl Hub Insulation
    23 Erection and alignment of LOS
    24 Erection,alginemnt,welding of Lube Oil Piping & it's Supports
    25 Erection and alignmen of sampling point plateform
    26 Acid cleaning of lube oil lines
    27 Lube oil flushing of lube oil lines bypassing PGB
    Fresh oil filling in PGB and Final flushing of lube oil lines including
    28
    PGB
    29 Seal air piping works at discharge valve and at mill side assly.
    30 All Instruments installation of Mill prier to mill empty trial run
    31 Spring compression of all springs at required Tonnes/KGF
    32 Trail run of mill for roller gap setting
    M SUPER THERMAL POWER PLANT, TELANGANA
    PARTICULARS UNIT#1

    Classifier Design: Dynamic Design Coal: 50 HGI & 14 %


    C Classifier D Moisture

    G Motor details : 807 KW, 985 H DC Motor: 45 KW, 1500 RPM


    RPM, 6.6 KV @ 50 Hz

    Supply status : Received

    P.O. Position : Not


    B Supply Unit Name : HYD C
    yet placed

    Drawing
    Total du
    Total Drawings Receipt Total du received ( Foundation Sequencial critical
    Lub oil
    ( Nos ) Status ( Nos ) status material
    Nos )
    ( Nos )

    7 nos. /9 nos ISO VG


    ready 320

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