Effects of Particle Size On Drying
Effects of Particle Size On Drying
Instructor
Chemical Engineering Department
Abstract
The objective of this experiment is to produce drying and drying rate curves for a wet
solid being dried with air of fixed temperature and humidity and the influence of particle size on
the drying behavior of wet solid in air of fixed temperature and humidity. In this experiment, the
main equipment used is the tray dryer and the sample is wet sand. The temperature and mass of
sample were recorded every 5 minutes. At the end of the experiment, the moisture content and
the drying rate were calculated along with the graphs being plotted for a clearer observations of
the experiment.
Introduction
Drying is a process by which volatile materials, usually water, are evaporated from a
material to yield a solid product. It is a complex operation involving transfer of heat and mass
along with several rate processes which may cause changes in product quality as well as the
mechanisms of heat and mass transfer. Physical changes that may occur include: shrinkage,
puffing, crystallization, and glass transitions. In some cases, desirable or undesirable chemical o
biochemical reactions may occur leading to changes in color, texture, odor or other properties of
There are two main methods of drying namely, batch and continuous drying. In batch
drying, an amount of feed material is being dried at a specific amount of time. It is usually a
stream of drying medium into which the moisture evaporates. Normally, batch drying is operated
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at unsteady-state conditions. On the other hand, continuous drying employs the continuous flow
of feed material and drying medium in to the equipment. The process involves continuous
Theory
Drying occurs by effecting vaporization of the liquid by supplying heat to the wet
feedstock. Heat may be supplied by convection through direct dryers, by conduction through
indirect dryers or radiation by placing the wet material in a microwave or radio frequency
electromagnetic field. Direct dryers operate where heat is supplied by direct contact of the
substance with hot gas into which evaporation takes place. Indirect dryers operate where heat is
independently supplied to carry away the vaporized moisture. Over 85% of industrial dryers are
of convective type with hot air or direct combustion gases as the drying medium. Over 99% of
applications involve removal of water. All modes except radiation waves supply heat at the
boundaries of the drying object so that the heat must diffuse into the solid by conduction. The
liquid must travel to the boundary of material before it is transported away by the drying
medium.
In tray dryers, the sample is spread out, generally quite thinly, on trays in which the
drying takes place. Heating may be by an air current sweeping across the trays, by conduction
from heated trays or heated shelves on which the trays lie, or by radiation from heated surfaces.
Most tray dryers are heated by air, which also removes the moist vapours.
Experimental Procedure
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Prepare four trays from the dryer. Weigh each tray and record. Collect enough stock sand
and screen it to mesh 60 using a sieve shaker. Fill the four trays to a depth approximately 10mm.
Weigh the sand-filled trays and record. Saturate the sand with water, be careful to avoid spillage.
After which, measure again the trays and record the findings. Load the four trays to the dryer and
start the drying process. At predetermined time intervals, measure the temperature of the vital
points in the dryer using digital thermometers. This may require several people in order to
efficiently obtain the correct temperature readings. Record the temperatures. After the drying
process, measure again the weight of the sand-filled trays and record. Use the data obtained in
Conclusion