Electrical Specifications
Uptown Cairo Village E

July 2015
Rev.00
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TABLE OF CONTENTS

DIVISION 26 – ELECTRICAL
260500 BASIC ELECTRICAL MATERIALS AND METHODS
260519 LOW VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES
260526 GROUNDING AND BONDING
260533 RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS
262416 PANELBOARDS
262726 WIRING DEVICES
265113 INTERIOR LIGHTING FIXTURES, LAMPS, AND BALLASTS

DIVISION 27– TELECOMMUNICATION

272000 TELECOMMUNICATION SYSTEMS
275116 PUBLIC ADDRESS SYSTEM

DIVISION 28– FIRE ALARM SYSTEMS

283100 FIRE DETECTION AND ALARM

DIVISION 33 – UTILITIES
337119 UNDERGROUND DUCTS AND UTILITY STRUCTURES

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SECTION 260500 - BASIC ELECTRICAL MATERIALS AND METHODS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract,

apply to this Section.

1.2 SUMMARY

A. This Section includes the following:

1. General provisions applicable to Division 26 work and other Sections of the

Specification that refer to this Section.
2. Supporting devices for electrical components.
3. Electrical identification.
4. Covers, brackets and supports.
5. Electricity-metering components.
6. Concrete equipment bases.
7. Electrical demolition.
8. Cutting and patching for electrical construction.
9. Touchup painting.

B. Electrical Work, unless otherwise specified, includes the supply, installation, testing
and commissioning of the complete electrical systems, equipment and materials
shown on the Drawings and/or described in the Bills of Quantities and Specification
together with all associated ancillary work, support work and builder's work in
connection.

1.3 REGULATIONS AND STANDARDS

A. Regulations: Carry out electrical work in accordance with the current issue of the
local codes of practice, local power authority regulations and [Requirements for
Electrical Installations – IEE Wiring Regulations (BS 7671) as published by the
Institution of Electrical Engineers]where not in contradiction with the local codes of
practice and regulations, herein referred to collectively as 'the Regulations'.

B. Conflict: Should an instance occur in this Specification or on the Drawings in which

material or construction methods called for is less than minimum requirement of the
Regulations, immediately inform the Engineer in writing. Consequent to Engineer's
approval, supply the materials and perform the work as though called for to
minimum code standards.

C. Standards: Unless otherwise specified, equipment and materials are to be

manufactured and installed in compliance with the relevant recommendations of the
following or other equal and approved standards:

1. IEC: The International Electro-technical Commission

2. ISO: The International Standardization Organization
3. CCITT: The International Telephone and Telegraph Consultative Committee

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4. CCIR: The International Radio Consultative Committee

5. CISPR: The International Special Committee on Radio Interference
6. NETA: International Electrical Testing Association (tests for site
acceptance).
7. IEE: Institution of Electrical Engineers.
8. BS: British Standards.

D. Local standards, where enforced and relevant, are to have precedence over the
Standards.

E. The contractor is committed to comply with all requirements of SCEDC/Global

during execution of work.

1.4 POWER SUPPLY

A. The Local Power Authority will provide incoming power supply and connection at
[22KV] to the location shown on the Drawings.

B. Power Supply: Liaise with the Local Power Authority/ Global to confirm:

1. Characteristics of supply and system earthing.

2. Location of incoming supply shown on the Drawings.
3. Space requirements and associated builder's work for the Authority's
installations.
4. Make necessary arrangements at the earliest opportunity to ensure connection
as and when required, and inform the Engineer in the event of any foreseen
delay.

C. kWH-metering: Liaise with the Local Power Authority and provide necessary
instrumentation, enclosures and accessories required by them to effect a complete
kWH-metering installation.

D. Nominal characteristics of power supply and distribution are as follows:

1. Low voltage: 380V, three phase, 4 wire, solidly earthed neutral.
2. Frequency: 50Hz.

E. Distribution systems are to be supplied or derived from the voltage system

previously described, as shown on the Drawings, or as otherwise specified.

1.5 TELEPHONE PUBLIC EXCHANGE LINES

A. The triple play UTC master plan fiber optic network will bring fiber optic lines into
the premises to the location shown on the Drawings and/or to be agreed with the
Authority.

1.6 EQUIPMENT

A. Equipment Spaces and Rooms: Verify that dimensions, structure, ventilating and
cooling arrangements and other provisions in equipment spaces and rooms are
suitable for installation, operation and maintenance of proposed equipment. Note
any discrepancies on the shop and construction drawings.

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B. Equipment is to be designed for the system voltage and frequency previously

described, unless otherwise specified. Special provisions are to be made for
equipment sensitive to power supply frequency and voltage variations and for
equipment operated at other voltages/frequencies or by direct current sources.

1.7 CLIMATIC CONDITIONS

A. Equipment, including transformers, switchgear, cables, relays, lighting fixtures,

motors etc., is to be designed and derated for continuous and trouble free service
under the following climatic conditions:

1. Altitude: 240 m above sea level.

2. Maximum ambient temperature: 40 degrees C (in the shade).
3. Minimum ambient temperature: 5 degrees C.
4. Maximum relative humidity: 50% ±5 %.

B. Where design and operating conditions, different from the above are required for
particular equipment, they are described in the specification of the equipment
concerned.

1.8 DRAWINGS

A. Equipment locations shown on the Drawings indicate approximate locations and

general layout of equipment. Exact and final locations and layouts together with
dimensions, weights, mounting methods and accessories, where relevant, are to be
shown on Contractor's shop and construction drawings.

B. Symbols: In order to provide sufficient detail and a minimum degree of clarity on

the Drawings, the symbols used for various electrical devices, particularly wall
mounted devices, take up more space on the Drawings than the device does on the
wall. Because of drafting limitations these locations must be considered as being
indicative rather than exact physical locations of the devices. The devices shall be
installed with prime regard for convenience of operation and the proper usage of the
wall space rather than to coincide with the scaled locations of the symbols. In
locating the outlets, follow the criteria provided on detail Drawings where provided,
and coordinate with furniture. Do not scale from design Drawings.

C. Wiring layouts shown on the Drawings are to be used as a guide only to defining
basic positions, circuiting, loading and switching arrangements. Actual layouts and
details of routing of circuits are to be shown on the Contractor's shop and
construction drawings.

D. Wiring layouts shown on the Drawings for work not included in the Electrical
Work, such as motor control centres/panels, cables to motors and other similar
electrically operated equipment are shown for convenience and reference only.

E. Single Line Diagrams: Detailed single line diagrams and control schematics shall be
submitted for the Engineer’s approval.

1.9 SUBMITTALS

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A. Generally: Submit for approval, manufacturers' technical literature, shop and

construction drawings and other information required by the Specification, before
ordering equipment or materials and before executing any related work on site.

B. Product Data: For electricity-metering equipment, covers and supports.

C. Shop and Construction Drawings:

1. Dimensioned plans and sections or elevation layouts of electricity-metering

equipment.
2. Shop and construction drawings must demonstrate that the design
requirements are understood by indicating all equipment and material
proposed to be supplied and installed and by detailing fabrication and
installation methods proposed to be used. Shop and construction drawings
are to clearly state the name and location of the work, the names of Engineer
and Contractor, submission date, cross-references to the Drawings and
Specification and the specific reference number, location, service and
function of each item.
3. Shop and construction drawings are to be submitted at a scale of 1:50 for
general layout plans, and 1:10, or 1:20 as approved by the Engineer for
sections, details, elevations, congested layouts, etc. Drawings shall include
but not be limited to the following:

a. Details of electrical installations in conjunction with all trades

concerned, showing sleeves and openings for passage through floor
structure.
b. Composite construction drawings fully dimensioned, in metric,
showing locations of cables, conduits, bus ducts, shafts, mechanical
and electrical equipment rooms, ceiling spaces and all other critical
locations
c. Plans showing equipment layouts including all details pertaining to
clearances, access, sleeves, electrical connections, location and
elevation of pipes, ducts, conduits, etc.
d. Plans, sections and elevations of electrical spaces to illustrate
compliance with Standards for allocation of spaces for maintenance,
movement, installation, etc.

D. Field Test Reports: Indicate and interpret test results for compliance with
performance requirements.

E. Coordination Study: Carry out a short circuit and protection coordination study, for
the electrical distribution network, and submitted to Engineer for approval.

F. Technical Literature: Include detailed manufacturers' specifications and original

catalogues or catalogue cuts, characteristics, model number, application and
operating criteria of all equipment and materials, together with other information
necessary to satisfy Engineer that proposed equipment and systems are suitable and
adequate.

G. List of Proposed Manufacturers: Submit a list of all equipment and materials,

including all items for which choice of manufacturer is at own discretion of the
Contractor, to the Engineer for approval along with the Tender bid. The
manufacturer or authorized representative is required to have a full technical
support facility within 160 km radius of the Project, and available for an emergency
callout within 24 hours and 7 days a week,

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H. Assembled Equipment: Any assembled equipment to be supplied for the project is

to be assembled by the manufacturer or his authorized assembler. Submit the
necessary documents to substantiate the above including the assembler staff
training, quality control, etc. The Engineer reserves the right to reject any local
assembler if the information submitted is not sufficient. The Engineer's rejection in
that respect is final and not subject to discussion.

I. Test Certificates and Reports: Submit manufacturer's type and routine test
certificates and reports for equipment and devices. Complete test results are to be
submitted in clearly identified and organized booklets, indicating item of
equipment, make, model, type, date of tests, type of tests, descriptions and
procedures. Include in the test reports the Quality Assurance Certification, the
standards to which the equipment comply, and the standards to which the equipment
was tested. Type tests or Special tests will not be required if the Contractor can
provide evidence / substantiation, in a form acceptable to the Engineer, which
demonstrates that the required tests were successfully conducted on identical units
in the previous twelve months.

J. Factory Testing: Locally manufactured/assembled equipment is to comply with the

relevant standards recommendations and are to be witnessed by Engineer. If the
manufacturer's test certificates/tests are not complying with the standards, then
independent laboratory tests are to be carried out on equipment in accordance with
the Specification and the Standards, and as required by Engineer. The Engineer's
requirements in that respect are final and not subject to discussion.

K. Spare Parts Schedules: Submit with the Tender itemized schedules of spare parts to
be provided, as required by the Specification, and state against each item the
manufacturer's unit price including packaging and delivery to site.

L. Tools And Instruments Schedules: Submit with the Tender itemized schedules of
tools and instruments to be provided, as required by the Specification, and state
against each item the manufacturer's unit price including packaging and delivery to
site.

M. Labeling Schedule: Submit for approval, prior to installation, a schedule of all

equipment and devices to be labeled and the suggested details, lettering, position
and fixing methods of each label indicating its application.

N. Samples: Submit samples of all equipment and materials for approval. Major items
of equipment for which samples cannot be submitted are to be demonstrated in
existing installations or by manufacturer's information, test certificates and reports.

O. As-Built (Record) Drawings: Prior to substantial completion submit Record

Drawings certified by the Consultant on installed electrical systems, in accordance
with requirements of the Specification, Division 1. The As-Built (Record)
Drawings, where applicable, shall include data on existing works. The As-Built
Records shall be made progressively as the Work proceeds.

P. CVs of electrical Engineers, electrical personnel, and quality personnel, for the
Engineer review and approval.

1.10 QUALITY ASSURANCE

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A. Comply with related Standards, specified therein.

B. Comply with IEC- 60204 “Safety of machinery – Electrical equipment of

machines”.

C. Installations are to be carried out by qualified personnel.

1.11 COORDINATION

A. Coordinate chases, slots, inserts, sleeves, and openings with general construction
work and arrange in building structure during progress of construction to facilitate
the electrical installations that follow.

1. Set inserts and sleeves in poured-in-place concrete, masonry work, and other
structural components as they are constructed.
2. Set out location and provide equipment bases for electric panels and
machinery.

B. Sequence, coordinate, and integrate installing electrical materials and equipment for
efficient flow of the Work. Coordinate installing large equipment requiring
positioning before closing in the building.

C. Coordinate electrical service connections to components furnished by utility

companies.

1. Coordinate installation and connection of exterior underground and overhead

utilities and services, including provision for electricity-metering
components.
2. Comply with requirements of authorities having jurisdiction and of utility
company providing electrical power and other services.

D. Coordinate location of access panels and doors for electrical items that are
concealed by finished surfaces. Access doors and panels are specified in Division 8
Section "Access Doors."

E. Where electrical identification devices are applied to field-finished surfaces,

coordinate installation of identification devices with completion of finished surface.

F. Where acoustical ceilings and similar finishes will conceal electrical identification
markings and devices, coordinate installation of these items before ceiling
installation.

G. Location of all ceiling lighting fixtures, fire alarm detectors, emergency lighting,
and CCTV cameras to be coordinated with false ceiling subcontractor and other
mechanical services outlets, to the satisfaction of the Engineer and technical and
functional requirements.

1.12 EQUIPMENT AND MATERIALS

A. Availability: Confirm availability of equipment and materials proposed for use in

the work prior to submission for approval. If, after approval, equipment or
materials cease to be available, submit alternative items of equal quality and type
for approval.

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B. Acceptance by Authority: Confirm that proposed equipment and material

characteristics where required are compatible with the requirements of the Local
Power Authority or other Authorities having jurisdiction and are acceptable to them.
Inform Engineer of any modifications necessary to comply with the Local Power
Authority's requirements.

C. Manufacturers' Standards: Equipment is to be the latest standard product of the

manufacturer. Component parts are to be the product of a single manufacturer,
unless otherwise approved and provided that components made by other
manufacturers are of a standard design and are interchangeable.

D. Approved Manufacturers: Listing of approved manufacturers in the Specification

does not necessarily constitute approval of their standard products as equal to those
specified. Ascertain that listed manufacturers are able to supply equipment and
material in conformity with the Specification.

E. Factory Assembly: Equipment generally is to be supplied in complete factory

assembled units ready for installation on site. Dis-assembly necessary for
transportation or other purposes is to be arranged to limit site work to simple re-
assembly and inter-wiring of control and power cabling.

F. Storage of Materials: Equipment and materials are to be stored in an approved

location, under cover, free from humidity, dust, debris and rodents. Equipment
sensitive to heat and humidity is to be kept in climatically conditioned areas until
installed and handed over.

G. Defective Equipment: The Employer reserves the right to operate operable defective
equipment during the Defects Liability Period until it can be removed from service
for repair or replacement.

H. Warranty: Where required by the Specification, provide a warranty, signed by the

manufacturer (including his agreement to replace promptly, defective equipment or
parts thereof, as instructed by the Engineer) covering materials and workmanship
for the period stated in the Specification, starting at substantial completion. Assign
the benefits of such warranty to the Employer.

I. Spare Parts: Not later than the date of substantial completion, provide spare parts
required by the Specification, together with suitable means of identifying, storing
and securing same.

J. Tools and Instruments: Not later than the date of substantial completion, provide
sets of tools and instruments required by the Specification, together with suitable
means of identifying, storing and securing same.

K. Label and identify all equipment, instruments, control and electrical devices etc. to
indicate duty, service or function, to the satisfaction of Engineer. Labels are to have
[English]. Alternative methods of labeling may be submitted for approval. Fix
labels with non-corrodible screws to equipment, or to adjacent permanent surfaces
or as approved by Engineer.

L. Systems used before substantial completion are to have all consumable elements,
such as lamps etc. and defective equipment replaced by new, within 7 days prior to
the date of substantial completion.

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M. All panels and electrical boards shall have designs permitting easy access of internal
components for maintenance and replacement without disturbing other components.
All equipment shall be designed for easy and simple operation.

1.13 SAFETY REGULATIONS

A. The Contractor shall observe and comply with any Safety Regulations enforced by the
Employer who is responsible for operation of the existing electrical system. Where a
shut down of the existing system is required to enable work to proceed, reasonable
notice shall be given to the Engineer and the Employer and a program agreed. Before
work commences, the Employer's representative will de-energize, earth and safeguard
the relevant portion of the equipment. He will obtain the necessary Work Permit in
his name, from the Employer/ Engineer Based on this Work Permit, he will arrange to
issue to the Contractor a permit to work. The recipient of a Permit to Work shall
satisfy himself that the Employer has made the equipment to be worked on dead,
locked off any disconnectors, switches, or circuit breakers from which such
equipment may be energized, posted any necessary warning notices and earthed the
equipment in an approved manner. The Contractor shall be responsible for any
possible damage and casualties resulting from his breach of safety regulations for staff
under his control observing the limitations of access stated on the Permit and shall
ensure that such Staff is fully informed of the areas covered by the Permit. He shall
also be responsible for informing all staff (including Employer's and Engineer's staff)
employed on work covered by a Permit, when the Permit has been canceled. Any
equipment or section of line not included in the Permit shall be considered to be live
and be roped off and Danger Notices posted in prominent positions. Access to the
work zone shall be along and only along an agreed safe path.

PART 2 - PRODUCTS

2.1 SUPPORTING DEVICES

A. Material: Hot-dip galvanized steel.

B. Metal Items for Use Outdoors or in Damp Locations: Hot-dip galvanized steel with
epoxy powder paint coating, or stainless steel, as per requirements.

C. Slotted-Steel Channel Supports: Flange edges turned toward web, and 14-mm
diameter slotted holes at a maximum of 50-mm centers in webs.

1. Channel Thickness: Selected to suit structural loading.

2. Fittings and Accessories: Products of the same manufacturer as channel
supports.

D. Nonmetallic Channel and Angle Systems: Structural-grade, factory-formed, glass-

fiber-resin channels and angles with 14-mm diameter holes at a maximum of 200-
mm centers in at least one surface.

1. Fittings and Accessories: Products of the same manufacturer as channels and

angles.
2. Fittings and Accessory Materials: Same as channels and angles, except metal
items may be stainless steel.

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E. Raceway and Cable Supports: Manufactured clevis hangers, riser clamps, straps,
threaded C-clamps with retainers, ceiling trapeze hangers, wall brackets, and spring-
steel clamps or click-type hangers.

F. Pipe Sleeves: Schedule 40, galvanized steel, plain ends.

G. Cable Supports for Vertical Conduit: Factory-fabricated assembly consisting of

threaded body and insulating wedging plug for non-armored electrical cables in
riser conduits. Plugs have number and size of conductor gripping holes as required
to suit individual risers. Body constructed of malleable-iron casting with hot-dip
galvanized finish.

H. Expansion Anchors: Carbon-steel wedge or sleeve type.

I. Toggle Bolts: All-steel springhead type.

2.2 ELECTRICAL IDENTIFICATION

A. Identification Devices: A single type of identification product for each application

category. Use colors prescribed by these Specifications.

B. Raceway and Cable Labels: Minimum size of letters for legend and minimum
length of color field for each raceway and cable size to meet Standards.

1. Type: Pre-tensioned, wraparound plastic sleeves. Flexible, preprinted, color-

coded, acrylic band sized to suit the diameter of the item it identifies.
2. Type: Pre-printed, flexible, self-adhesive, vinyl. Legend is over-laminated
with a clear, weather- and chemical-resistant coating.
3. Color: Black letters on orange background.
4. Legend: Indicates voltage; and type of service.

C. Colored Adhesive Marking Tape for Raceways, Wires, and Cables: Self-adhesive
vinyl tape, not less than 25 mm wide by 0.08 mm thick.

D. Underground Warning Tape: Permanent, bright-colored, continuous-printed, vinyl

tape with the following features:

1. Not less than 150 mm wide by 0.102 mm thick.

2. Compounded for permanent direct-burial service.
3. Embedded continuous metallic strip or core.
4. Printed legend that indicates type of underground line.

E. Tape Markers for Wire: Vinyl or vinyl-cloth, self-adhesive, wraparound type with
preprinted numbers and letters.

F. Equipment Nameplates: Non-corroding, robust metal, inscribed in [English], and

firmly fixed to equipment at factory. Nameplates are to indicate name and address
of manufacturer, model, serial number, basic characteristics and ratings of
equipment and are to include elementary diagrams etc., all in accordance with the
Standards.

G. Color-Coding Cable Ties: Nylon, self-locking type. Colors to suit coding scheme.

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H. Engraved-Plastic Labels, Signs, and Instruction Plates: Engraving stock, melamine

plastic laminate punched or drilled for mechanical fasteners 1.6-mm minimum
thickness for signs up to 129 sq. cm and 3.2-mm minimum thickness for larger
sizes. Engraved legend in black letters on white background.

I. Interior Warning and Caution Signs: Preprinted, aluminum, baked-enamel-finish

signs, punched or drilled for mechanical fasteners, with colors, legend, and size
appropriate to the application.

J. Exterior Warning and Caution Signs: Weather-resistant, non-fading, preprinted,

cellulose-acetate butyrate signs with 1-mm, galvanized-steel backing, with colors,
legend, and size appropriate to the application. 6-mm grommets in corners for
mounting.

K. Fasteners for Nameplates and Signs: Self-tapping, stainless steel screws or

No. 10/32 stainless-steel machine screws with nuts and flat and lock washers.

L. Provide identification for all socket outlets ceiling roses and switches, on face plate
ferrules, on wires, with circuit and panelboard reference, UPS socket outlets shall be
labeled: “Computer Use Only”.

M. All external labels for manholes shall be stainless steel, engraved type, fixed with
stainless steel screws.

2.3 COVERS FOR TRENCHES

A. Covers in electrical rooms and the like, unless otherwise specified or shown on the
Drawings, are to be flanged checkered steel plates with angle or channel- section
frames, suitably reinforced to support anticipated loads, and finished with zinc
chromate primer and two coats gray enamel. Covers shall be suitably dimensioned
and matched to provide perfect level surface with flush mounted lifting handle.

2.4 BRACKETS, SUPPORTS, RAILS AND TRACKS

A. Brackets, supports, rails and tracks for supporting electrical installations are to be
galvanized steel, fixed with expansion bolts of approved size and material. Plastic
inserts and lead anchors are not acceptable unless approved for specific light duty
installations.

2.5 CONCRETE BASES

A. Concrete Forms and Reinforcement Materials: As specified in Division 3 Section

"Cast-in-Place Concrete."

B. Equipment Foundations and Bases: Reinforced concrete, as approved by Engineer

after submission of design calculations. Dimensions, levels and surface finishes are
to be suitable for equipment installed, as shown on the Drawings or in accordance
with approved shop and construction drawings.

2.6 EQUIPMENT FOR ELECTRICITY METERING BY EMPLOYER

A. Meter: Electronic kilowatt-hour measuring to record electricity used.

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B. Meter: Electronic kilowatt-hour/demand measuring to record electricity used and

highest peak demand over a time period according to electric utility. Meter is
designed for use on the type and rating of circuit indicated for its application.

1. Kilowatt-Hour Display: Digital liquid crystal.

2. Kilowatt-Demand Display: Digital, liquid crystal type to register highest peak
demand.
3. Enclosure to have hasp for padlocking or sealing.
4. Memory Backup: Self-contained to maintain memory throughout power
outages of 72 hours, minimum.
5. Sensors: Current-sensing type, with current or voltage output, selected for
optimum range and accuracy for the ratings of the circuits indicated for this
application.

C. Current-Transformer Cabinets: Recommended by metering equipment manufacturer

for use with sensors indicated.

2.7 ELECTRICAL INSULATION

A. All insulating materials are to be suitably finished so as to prevent deterioration of

their qualities under the specified working conditions. Plastics, elastomers, resin-
bonded laminates and inorganic materials are to be of suitable quality selected from
the grades or types in the appropriate British Standard.

2.8 ANTI-CONDENSATION HEATERS AND VENTILATORS

A. Any major items of electrical equipment which are liable to suffer from internal
condensation due to atmospheric or load variations shall be fitted with heating
devices suitable for electrical operation at 220 volts a.c. 50Hz single phase of
sufficient capacity to raise the internal ambient temperature by 5 deg. C (41 deg. F).
A suitable thermostat shall be included in the heater circuit. The electrical
apparatus so protected shall be designed so that the maximum permitted rise in
temperature is not exceeded if the heaters are energized while the apparatus is in
operation. Where fitted, a suitable terminal box and control switch, with indicating
lamp shall be provided and mounted in an accessible position. All such equipment,
whether fitted with a heating device or not, shall be provided with suitable drainage
and shall be free from pockets in which moisture can collect.

2.9 ELECTRICAL CONTROL LOCATIONS

A. Equipment may be electrically controlled from a number of different control points

as specified in the appropriate sections of the Specification. The control positions
shall be designated as follows:

1. Local Control: Located adjacent to the item of plant to facilitate maintenance,

inspection and emergency operation.
2. Remote Control: Located at a substation control room where specified items
of Plant are monitored and controlled by direct wire connection.
3. Supervisory Control: Located at a System Control Centre where principal
items of plant at a number of substations are remotely controlled via a
telecontrol system.

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2.10 TOUCHUP PAINT

A. For Equipment: Equipment manufacturer's paint selected to match installed

equipment finish.

B. Galvanized Surfaces: Zinc-rich paint recommended by item manufacturer.

PART 3 - EXECUTION

3.1 ELECTRICAL EQUIPMENT INSTALLATION

A. Installations Generally:

1. Carry out Electrical Work in accordance with the Drawings, Specification

and Regulations, ensuring compliance with design and performance
requirements, to provide safe and protected systems with equipment readily
accessible for operation, maintenance and repair.
2. Installations are to be complete, ready for operation and fully integrated and
coordinated with all other work.
3. Provide accessories necessary to complete the installations, of the types
specified or recommended for the purpose by the manufacturer of the
equipment or accessories.

B. Headroom Maintenance: If mounting heights or other location criteria are not

indicated, arrange and install components and equipment to provide the maximum
possible headroom.

C. Materials and Components: Install level, plumb, and parallel and perpendicular to
other building systems and components, unless otherwise indicated.

D. Equipment: Install to facilitate service, maintenance, and repair or replacement of

components. Connect for ease of disconnecting, with minimum interference with
other installations.

E. Right of Way: Give to raceways and piping systems installed at a required slope.

3.2 ELECTRICAL SUPPORTING DEVICE APPLICATION

A. Damp Locations and Outdoors: Hot-dip galvanized materials or nonmetallic, U-

channel system components.

B. Dry Locations: Steel materials.

C. Support Clamps for PVC Raceways: Click-type clamp system.

D. Selection of Supports: Comply with manufacturer's written instructions.

E. Strength of Supports: Adequate to carry present and future loads, times a safety
factor of at least four; minimum of 90-kg design load.

3.3 SUPPORT INSTALLATION

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A. Install support devices to securely and permanently fasten and support electrical
components.

B. Install individual and multiple raceway hangers and riser clamps to support
raceways. Provide U-bolts, clamps, attachments and other hardware necessary for
hanger assemblies and for securing hanger rods and conduits.

C. Support parallel runs of horizontal raceways together on trapeze- or bracket-type

hangers.

D. Size supports for multiple raceway installations so capacity can be increased by a 25

percent minimum in the future.

E. Support individual horizontal raceways with separate, malleable-iron pipe hangers

or clamps.

F. Avoid sharp 90º bends on cable trunking/trays/ladders. Use 2 45º bends.

G. Install 6-mm- diameter or larger threaded steel hanger rods, unless otherwise
indicated.

H. Arrange supports in vertical runs so the weight of raceways and enclosed

conductors is carried entirely by raceway supports, with no weight load on raceway
terminals.

I. Simultaneously install vertical conductor supports with conductors.

J. Separately support cast boxes that are threaded to raceways and used for fixture
support. Support sheet-metal boxes directly from the building structure or by bar
hangers. If bar hangers are used, attach bar to raceways on opposite sides of the box
and support the raceway with an approved fastener not more than 600 mm from the
box.

K. Install metal channel racks for mounting cabinets, panelboards, disconnect switches,
control enclosures, pull and junction boxes, transformers, and other devices unless
components are mounted directly to structural elements of adequate strength.

L. Install sleeves for cable and raceway penetrations of concrete slabs and walls unless
core-drilled holes are used. Install sleeves for cable and raceway penetrations of
masonry and fire-rated gypsum walls and of all other fire-rated floor and wall
assemblies. Install sleeves during erection of concrete and masonry walls.

M. Securely fasten electrical items and their supports to the building structure, unless
otherwise indicated. Perform fastening according to the following unless other
fastening methods are indicated:

1. Wood: Fasten with wood screws or screw-type nails.

2. Masonry: Toggle bolts on hollow masonry units and expansion bolts on solid
masonry units.
3. New Concrete: Concrete inserts with machine screws and bolts.
4. Existing Concrete: Expansion bolts.
5. Instead of expansion bolts, threaded studs driven by a powder charge and
provided with lock washers may be used in existing concrete.
6. Steel: Welded threaded studs or spring-tension clamps on steel.

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7. Welding to steel structure may be used only for threaded studs, not for
conduits, pipe straps, or other items.
8. Light Steel: Sheet-metal screws.
9. Fasteners: Select so the load applied to each fastener does not exceed 25
percent of its proof-test load.

3.4 IDENTIFICATION MATERIALS AND DEVICES

A. Install at locations for most convenient viewing without interference with operation
and maintenance of equipment.

B. Coordinate names, abbreviations, colors, and other designations used for electrical
identification with corresponding designations indicated in the Contract Documents
or required by codes and standards. Use consistent designations throughout Project.

C. Self-Adhesive Identification Products: Clean surfaces before applying.

D. Identify raceways and cables with color banding as follows:

1. Bands: Pre-tensioned, snap-around, colored plastic sleeves or colored

adhesive marking tape. Make each color band 50-mm wide, completely
encircling conduit, and place adjacent bands of two-color markings in
contact, side by side.
2. Band Locations: At changes in direction, at penetrations of walls and floors,
at 15-m maximum intervals in straight runs, and at 8-m maximum intervals in
congested areas.
3. Colors: As follows:

a. Fire Alarm System: Red.

b. Security System: Blue and yellow.
c. Telecommunication System: Green and yellow.
d. Lighting and power: Orange and black.

E. Tag and label circuits designated to be extended in the future. Identify source and
circuit numbers in each cabinet, pull and junction box, and outlet box. Color-coding
may be used for voltage and phase identification.

F. Install continuous underground plastic markers during trench backfilling, for

exterior underground power, control, signal, and communication lines located
directly above power and communication lines. Locate 150 to 200 mm below
finished grade. If width of multiple lines installed in a common trench or concrete
envelope does not exceed 400 mm, overall, use a single line marker.

G. Install warning, caution, and instruction signs where needed to ensure safe operation
and maintenance of electrical systems and of items to which they connect. Install
engraved plastic-laminated instruction signs with approved legend where
instructions are needed for system or equipment operation. Install metal-backed
butyrate signs for outdoor items.

H. Install engraved-laminated emergency-operating signs with white letters on red

background with minimum 9-mm- high lettering for emergency instructions on
power transfer, load shedding, and other emergency operations.

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3.5 FIRE STOPPING

A. Apply fire stopping to cable and raceway penetrations of fire-rated floor and wall
assemblies to achieve fire-resistance rating of the assembly. Fire stopping materials
and installation requirements are specified in Division 7 Section "Through-
Penetration Firestop System."

3.6 CABLE SEGREGATION AND FIRE RISK

A. All cables shall be routed and connections designed to reduce fire risk, outage and
damage to other plant and buildings.

B. Cables shall be segregated to reduce damage if fire occurs and avoid faulty
operation of equipment due to induced voltages as follows:-

1. Control and protection cables shall be separated from power cables to avoid
damage in the event of a power cable fault.
2. Telephone, communication, analogue and digital system cables shall at no
point be less than 600 mm away from power cables.
3. All cable holes through walls and floors shall be sealed with approved
silicone foam fire seals or other approved materials after the cables have been
installed and the cost thereof is deemed to be included in the Contract.

C. Each cable shall be run in one continuous length, straight through joints will not be
permitted unless specifically authorized by the Engineer in writing.

3.7 CONCRETE BASES

A. Construct concrete bases of dimensions indicated or otherwise required, but not less
than 100 mm larger, in both directions, than supported unit. Follow supported
equipment manufacturer's anchorage recommendations and setting templates for
anchor-bolt and tie locations, unless otherwise indicated. Use 21-MPa, 28-day
compressive-strength concrete and reinforcement as specified in Division 3 Section
"Cast-in-Place Concrete."

3.8 SUPPORT FRAMES FOR SWITCHGEAR

A. Support frames for switchgear located over cable trenches, where shown on the
Drawings or required by equipment design, are to be installed prior to pouring
concrete.

3.9 HOLES AND ANCHORS

A. Drilling for anchor bolts is to be carried out using appropriate electric drills and in
approved positions.

B. Holes and chases in in situ concrete are to be cast in. Do not cut hardened concrete
or drill holes larger than 10-mm diameter without prior approval.

C. Holes and Chases in Pre-cast Concrete: do not cut or drill pre-cast concrete without
prior approval.

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D. Holes in Structural Steelwork: Do not cut or drill structural steelwork without prior
approval.

E. Holes and chases in masonry must not exceed:

1. Size of holes: 300-mm square.

2. Depth of vertical chases: 1/3 wall thickness or, in cavity walls, 1/3 leaf
thickness.
3. Depth of horizontal chases: 1/6 wall or leaf thickness.

F. Cutting Masonry:

1. Ensure mortar is fully set before commencing.

2. Cut carefully and neatly, avoiding spalling, cracking or other damage to
surrounding structure.
3. Keep holes to smallest practicable size and do not exceed specified
dimensions.
4. Cut chases in straight lines and horizontally and vertically only; do not set
back to back; offset by a distance not less than wall thickness.

G. Preformed Holes in Masonry: Submit proposals for bridging over holes for ducts
etc. which exceed 450-mm width.

3.10 DEMOLITION

A. Protect existing electrical equipment and installations indicated to remain. If

damaged or disturbed in the course of the Work, remove damaged portions and
install new products of equal capacity, quality, and functionality.

B. Accessible Work: Remove exposed electrical equipment and installations, indicated

to be demolished, in their entirety.

C. Abandoned Work: Cut and remove buried raceway and wiring, indicated to be
abandoned in place, 50 mm below the surface of adjacent construction. Cap
raceways and patch surface to match existing finish.

D. Remove demolished material from Project site.

E. Remove, store, clean, reinstall, reconnect, and make operational components

indicated for relocation.

3.11 CUTTING AND PATCHING

A. Cut, channel, chase, and drill floors, walls, partitions, ceilings, and other surfaces
required to permit electrical installations. Perform cutting by skilled mechanics of
trades involved.

B. Repair and refinish disturbed finish materials and other surfaces to match adjacent
undisturbed surfaces. Install new fireproofing where existing fire stopping has been
disturbed. Repair and refinish materials and other surfaces by skilled mechanics of
trades involved.

3.12 FIELD QUALITY CONTROL

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A. Inspect installed components for damage and faulty work, including the following:

1. Supporting devices for electrical components.

2. Electrical identification.
3. Electricity-metering components.
4. Concrete bases.
5. Electrical demolition.
6. Cutting and patching for electrical construction.
7. Touchup painting.

B. Test Employer's electricity-metering installation for proper operation, accuracy, and

usability of output data.

1. Connect a load of known kW rating, 1.5 kW minimum, to a circuit supplied

by the metered feeder.
2. Turn off circuits supplied by the metered feeder and secure them in the "off"
condition.
3. Run the test load continuously for eight hours, minimum, or longer to obtain
a measurable meter indication. Use a test load placement and setting that
ensure continuous, safe operation.
4. Check and record meter reading at end of test period and compare with actual
electricity used based on test load rating, duration of test, and sample
measurements of supply voltage at the test load connection. Record test
results.
5. Repair or replace malfunctioning metering equipment or correct test setup;
then retest. Repeat for each meter in installation until proper operation of
entire system is verified.

3.13 REFINISHING AND TOUCHUP PAINTING

A. Refinish and touch up paint. Paint materials and application requirements are
specified in Division 9 Section "Painting."

1. Clean damaged and disturbed areas and apply primer, intermediate, and
finish coats to suit the degree of damage at each location.
2. Follow paint manufacturer's written instructions for surface preparation and
for timing and application of successive coats.
3. Repair damage to galvanized finishes with zinc-rich paint recommended by
manufacturer.
4. Repair damage to PVC or paint finishes with matching touchup coating
recommended by manufacturer.

3.14 CLEANING AND PROTECTION

A. On completion of installation, including outlets, fittings, and devices, inspect

exposed finish. Remove burrs, dirt, paint spots, and construction debris.

B. Protect equipment and installations and maintain conditions to ensure that coatings,
finishes, and cabinets are without damage or deterioration at time of Substantial
Completion.

END OF SECTION 260500

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SECTION 260519 - LOW VOLTAGE ELECTRICAL POWER CONDUCTORS AND

CABLES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract,

apply to this Section.

1.2 SUMMARY

A. This Section includes low voltage (LV) feeder cables, branch circuit wiring, control
and signal cables, termination, jointing and splicing.

B. Related Sections include the following:

1. Division 26 Section "Basic Electrical Materials and Methods".

1.3 SUBMITTALS

A. Technical Data: Submit data for approval including, but not limited to, the
following:

1. Constructional details, standards to which cables comply, current carrying

capacities, de-rating factors for grouping and temperature.
2. Manufacturer's catalogue cuts.
3. Dimensional and electrical characteristics.

B. Samples of each cable and wire and, if requested by Engineer, other accessories.

C. Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:

1. Exact routing layouts, sections and profiles of trays, feeder, sub-feeder cables
and branch circuits, with indication of any equipment to show and verify
coordination between various trades.
2. Details of supports and fixings for buses, trays and cables.
3. Details of connections to transformers, switchboards, panelboards etc.
4. Details of terminations, splices and tapings where permitted, glands and
bushings at enclosures.
5. Number and size of conductors in conduit for all branch circuits in
accordance with final conduit routing.
6. Cable sizing calculations.
7. Cable schedule.
8. Cable termination schedule.

D. Certificate of Origin: For each lot of cable supplied, provide a certificate of origin
issued by manufacturer stating origin, date of manufacture, composition, standards
to which it complies and test certificates. All test certificates are to comply with the
test requirements of the relevant standard to which the cable is manufactured.
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E. As-Built (Record) Drawings: Near Project Substantial Completion, submit,

certified by Consultant, Record Drawings of installed electrical systems, indicating
all existing services and those installed, in accordance with requirements of the
Specification, Division 1.

F. Routine tests at factory.

G. Cable Jointing Qualifications: Submit details of the proposed cable jointers

qualifications prior to work commencing on site.

H. Field Test Reports: Field tests to be as per NETA and approved by the Engineer.
Indicate and interpret test results for compliance with performance requirements.

1.4 QUALITY ASSURANCE

A. Installer Qualifications: Engage an experienced and certified cable splicer to install,

splice and terminate low-voltage cables.

B. Standards: Wires and cables are to comply with IEC or other equally approved
standards and are to bear the mark of identification of the Standards to which they
are manufactured. Wires and cables not having this identification will be rejected.

C. Current carrying capacities of conductors have been determined in accordance with

the Regulations for specified type of insulation and expected conditions of
installation. No change will be accepted in specified type of insulation unless
warranted by special conditions and approved by Engineer. Check various loads
and current carrying capacities and report any discrepancies or insufficiency of sizes
indicated to Engineer.

D. List of standards: Carry out work in accordance with the following:

1. BS EN 10257: Part 1: Zinc or zinc alloy coated non-alloy steel wire, for
armouring either power cables or telecommunication cables, land cables.
2. BS EN 50265: Common test methods for cables under fire conditions.
3. BS EN 50266: Common test methods for cables under fire conditions.
4. BS 5467: Specification for 600/1000V and 1900/3300V armoured cables
having thermosetting insulation.
5. BS 6004: Electric cables PVC insulated, non armoured for voltages up to and
including 450/750 volts, for electric power, lighting and internal wiring.
6. BS 6121: Mechanical cable glands.
7. BS 6234: Specification for polyethylene insulation and sheath of electric
cable.
8. BS 6360: Specification for conductors in insulated cables and cords.
9. BS 6231: Specification for PVC - insulated cables for switchgear and control
gear wiring.
10. BS 6346: Specification for 600/1000 V and 1900/3300 V armoured electric
cables having PVC insulation.
11. IEC 60189-2: Cables in pairs, triples, quads, quintuples for inside
installations.
12. IEC 60228: Conductors of insulated cables.
13. IEC 60332: Tests on electric cables under fire conditions.
14. IEC 60287: Calculation of continuous current rating of cables (100% load
factor).
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15. IEC 60502-1: Extruded solid dielectric insulated power cables for rated
voltages from 1 kV up to 30 kV.
16. IEC 60840: Tests for power cables with extruded insulation for rated voltages
above 30kV up to 150kV.
17. IEC 60885: Electrical test methods for electric cables.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Deliver wires and cables properly packaged in factory packed or fabricated

containers, wound on factory reels.

B. Store wires and cables in dry areas, and protect from weather, fumes, water, debris,
etc.

C. Handle wire and cable carefully to avoid abrasing, puncturing and tearing wire and
cable insulation and sheathing. Ensure that dielectric resistance integrity of
wires/cables is maintained.

D. Before despatch, the manufacturer shall cap the ends of all cables so as to form a
seal to prevent the ingress of water during transportation, storage and installation.
The cable shall be supplied on stout wooden drums which shall be designed so as to
protect the cable from damage.

E. The lagging batten shall be secured at least with 2 nails of each end in addition to
steel bonding straps. No drum shall contain more than 1 length of the cable.

F. The cable shall be tightly wrapped on the cable drum and no turn shall be left loose.
Both ends of the cable shall be adequately secured to the cable drum. Inner end of
the cable shall be suitably fixed/gripped to the cable drum so that it will not come
out during cable laying operation. The cable shall be wrapped on drums of suitable
diameter such that the radius of bend of the innermost layers is not less than the
minimum radius of bend stipulated in relevant BS/IEC for installation of the cable.

G. No space shall exist between the adjacent layers of the cable and between the drum
flange and the cable.

H. Cable shall be wrapped with black polyethylene sheet inside the wood covering of
the drum.

I. Central lifting hole of the cable drum shall be provided with a steel pipe. The pipe
shall be welded with steel plates at both ends and these plates shall be duly secured
to the flanges of the cable drum with suitable size bolts. The pipe and the welded
end plates shall be of robust design to withstand the weight of the cable drum during
unrolling.

J. Each drum shall bear a distinguishing number on the outside of the flanges and
particulars of the cable, i.e. voltage, length, conductor size, cable type and gross
weight shall also be clearly visible. The direction for rolling shall be indicated by an
arrow.

K. Immediately after the Workstests, both ends of every length of metal sheathed cable
shall be sealed by means of a metal cap fitted over the end and plumbed to the
sheath. All cables shall be sealed by enclosing the ends in approved caps, which
shall be tight fitting and adequately secured to prevent ingress of moisture.
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L. The ends of factory lengths of cable shall be marked "A" and "Z", "A" being the end
at which the sequence of core numbers is clockwise and "Z" the end at which the
sequence is anti-clockwise. The words "Running End "A"" or "Running End "Z""
shall be marked on the flange and the direction for rolling shall be indicated by an
arrow. The method of drum marking shall be to the Purchaser's approval.

M. The cable end which is left projecting from the drum shall be adequately protected
against damage.

N. Cable drums shall be non-returnable and shall be made of timber, pressure

impregnated against fungal and insect attack or made of steel suitably protected
against corrosion. They shall be arranged to take a round spindle and be lagged
with strong closely-fitting battens of minimum [32 mm, 38 mm] thickness.

O. All cables and accessories shall be carefully packed for transport and storage on Site
in such a manner that they are fully protected against all climatic conditions,
particular attention being paid to the possibility of deterioration during transport to
the Site by sea or overland and to the conditions prevailing on the Site.

P. Wooden drums shall be suitably constructed to avoid problems due to shrinkage, rot
and attack by insects.

Q. Drums, carts, cases, etc., for maintenance spares shall be non-returnable. Cable
maintenance lengths and spare lengths shall be wound onto steel drums inspected
and tested by the Engineer before they are handed over to the Purchaser's stores.
Particulars of the cable (as stated above) shall be clearly marked.

1.6 COORDINATION

A. Coordinate layout and installation of cables with other installations.

B. Revise locations and elevations from those indicated, as required to suit field
conditions and as approved by Engineer.

PART 2 - PRODUCTS

2.1 GENERALLY

A. Conductors: Unless otherwise specified or shown on the Drawings, cables and other
feeders are to have copper conductors. Cable conductors are to be stranded for
sections 4 mm2 and above, based on IEC 60228 Class 2. Signal and control cables
are to have solid conductors unless otherwise specified. Flexible cords are to have
finely stranded conductors. Conductors of single-core cables 25-mm2 and above
are to be compacted. Multi-core cables 35-mm2 and above are to be sectoral shape.

B. Conductor sizes are to be metric and as shown on the Drawings. Conductors with
cross-sectional area smaller than specified will not be accepted.

C. Building wiring insulation is to be color coded or otherwise identified as required

by the Regulations and as follows:

1. Neutral is to be black.
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2. Protective earth is to be green or green/yellow striped.

3. Phase colors are to be to local Regulations and consistent throughout the
installation, or use color coding in accordance with local regulations and
standards.
4. Alternatively, use color coding in accordance with local regulations and
standards.

D. Maintain color coding throughout installation. Phase-conductors for which outer

jacket is not color-coded are to have engraved alphanumeric mark (L1, L2, L3) or
color coded heat-shrinkable sleeves.

E. Buried Cables: Cables buried directly in the ground are to be armored type, unless
otherwise indicated in particular Sections of the Specification or on the Drawings.

2.2 LV WIRES AND CABLES

A. Single Core PVC Insulated Cables (Building Wires): Unless otherwise specified,
single conductor cables for wiring in conduit are to have annealed copper
conductors, compacted, generally with concentric strands and insulated with flame
retardant, moisture and heat resistant PVC/E to IEC 60227 (To BS 6004), suitable
for wet locations and for conductor temperature of 85 deg. C. Wires and cables are
to be 450/750 V grade.

B. Multi-Core PVC Insulated Cables (0.6/1 kV): To have annealed, copper/Aluminum

conductors, compacted, insulated with PVC/E to IEC 60227 (To BS 6004), flame
retardant, moisture and heat resistant, suitable for wet locations and conductor
temperatures of 85 deg. C, laid up, bedded with suitable filler and sheathed with
PVC. Armored cables are to have single layer of galvanized steel wire armor with
PVC over-sheath. Cables are to comply with IEC 60502 and IEC 60540.

C. Single Core PVC Insulated Cables (Building Wires): Unless otherwise specified,
single conductor cables for wiring in conduit are to have annealed copper
conductors, compacted, generally with concentric strands and insulated with flame
retardant, moisture and heat resistant PVC to IEC 60227 (or to BS 6746), suitable
for wet locations and for conductor temperature of 70 deg. C. Wires and cables are
to be 450/750 V grade.

D. Multi-Core PVC Insulated Cables (0.6/1 kV): To have annealed, copper/Aluminum

conductors, compacted, insulated with PVC to IEC 60227 (or to BS 6746), flame
retardant, moisture and heat resistant, suitable for wet locations and conductor
temperatures of 70 deg. C, laid up, bedded with suitable filler and sheathed with
PVC. Armored cables are to have single layer of galvanized steel tape armor with
PVC over-sheath. Cables are to comply with IEC 60502 and IEC 60540.

E. Single Core XLPE Insulated Feeder Cables (0.6/1 kV): Single-core circular
stranded, annealed copper conductors, compacted, insulated with flame retardant,
moisture and heat resistant cross-linked polyethylene (XLPE), suitable for wet
locations and conductor temperatures of 90 deg. C. and PVC over-sheath. Armored
cables are to have taped bedding, single wire aluminum armor and PVC over-
sheath.

F. Multi-Core XLPE Insulated Feeder Cables (0.6/1 kV): Single core annealed
copper/Aluminum conductors, compacted, XLPE insulated, for conductor
temperature of 90 deg. C, laid up and bedded with suitable non-hygroscopic
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material compatible with the insulation and PVC over-sheathed, color black.
Armored cables are to have single layer of galvanized steel tape applied helically
over extruded PVC bedding (which may be an integral part of filling) and over-
sheathed with PVC, color black. PVC over-sheaths are to be type ST2 to IEC
60502.

G. Core identification: The cores of all cables shall be identified by color as follows:
Number of Cores Identification
Single Core Red or Black
2 Core Red, Black
4 Core Red, Yellow, Blue, Black

H. Armor: Multi-core cables shall be provided with a single layer of galvanized steel
round tape armor over the inner covering. The armor tape shall cover the entire
periphery of the inner covering (PVC inner sheath). When joints in the armor are
necessary, they shall be brazed or welded and any surface irregularity shall be
removed. A joint in any wire shall be not less than 1 metre from the nearest other
wire joint in the completed cable. If an open helix consisting of galvanized steel
tape is provided over the armor this shall be clearly stated by the Tenderer when
submitting his offer and the thickness of the tape shall be indicated.

I. Low Smoke and Fume (LSF) Cables: 600/1000 V grade, copper conductor,
compacted, insulated with extruded LSF material in compliance with BS 6724 for
armored cables and BS 7211 for un-armored cables. Materials used in construction
of LSF cables are to be nominally free from halogens (fluorine, chlorine and
bromine). When material is tested in accordance with BS EN 50267: Parts 1-3 and
IEC Publication 60754, Part 1, the acidic gas evolved during combustion is to be
less than 0.5%. When tested in accordance with ASTM method S2863, the oxygen
index of bedding and sheathing materials is not to be less than 30. Completed cable
is to meet the requirements for tests under fire conditions when tested in accordance
with BS 4066, Part 1 and NMV 1.5 of BS EN 50266. Cores and cross sectional
area are to be as shown on the Drawings. Phases are to be color coded in
conformity with the Standards, and overall cable sheath is to be extruded black LSF
material. Cables shall comply with IEC60331 and IEC60332.

J. Flexible cable for connection to appliances, window fans, pendants etc. is to be

300/500 V grade to BS 6500, three or four core, with tinned finely stranded copper
wires, EPR insulated, twisted and Sheathed With Chlorosulphonated Polyethylene
(CSP) Compound And With Strengthening Cord.

K. High Temperature Cable - Type MICC: 1000 V grade, annealed solid copper
conductors, embedded in densely compacted mineral insulated, and contained in
seamless annealed tubular copper sheath for continuous operation at 250 deg. C, and
for short duration at temperatures up to 1000 deg. C, and waterproof. Cable is to be
BICC type Pyrotenax or other equal and approved, supplied with standard fittings,
terminations etc. by the manufacturer.

L. High Temperature Cable - Type Firetuf or FP 200: Solid or stranded plain annealed
copper Part 1 and BS 6387 (0.6 mm radial thickness), aluminum/PVC laminate and
PVC composite sheath with tinned earth continuity conductor/drain wire. Cable is
to be rated 300/500 V, capable of accepting voltage surges up to 5 kV, to operate
continuously at 150 deg. C and for short duration at 200 deg. C. It is to be certified
to have passed IEC 60331 and IEC 60332 flame resistance and fire retardant tests.
Cable is to be Pirelli Cables type FP200 or Delta Firetuf or other equal and
approved.
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M. High Temperature Cable (125 deg. C) - TYPE SA: Single conductor, rated for
maximum 600 V service, suitable for special applications. Silicone rubber insulated
with outer covering of asbestos, glass or other suitable braid material.

2.3 CONTROL AND SIGNAL CABLES

A. Multi-Core PVC Insulated Control Cables: 0.6/1 kV rating, solid 1.5 mm2, 2.5 mm2
or stranded 4 mm2 plain circular copper conductors, with heat resistive PVC/E to
IEC 60227 (PVC type 5 to BS 6746), rated for 85 deg. C, of 7, 12, 19, 24, 30 or 37
cores. Cores are to be laid up together and filled with non-hygroscopic material,
PVC over-sheathed, to form compact and circular cable for use in switchgear,
control gear and generally for control of power and lighting systems. Armored
cable is to have extruded PVC bedding which may be an integral part of the filling,
galvanized steel wire armoring, and over-sheath of PVC type ST2 to IEC 60502,
color black. Core identification is to be white printed numbers 1, 2, 3 etc. over
black insulation.

B. PE insulated control and signal cables, for use on data systems, are to be generally
300 V rating, polyethylene insulated, color-coded, tinned copper conductors (0.6-
mm diameter), twisted together into pairs. Multi-pair core assembly is to be
covered with binder tape, spirally wound 0.075-mm bare copper shielding tape and
provided with drain wire and overall PVC sheath.

C. Control and signal cables, enclosed in conduit and raceways with power cables, are
to be insulated for same voltage grade.

2.4 CONNECTORS (LV POWER)

A. Connector - Type A-1: Pressure indent type, for terminating or making T-taps and
splices on conductors 10 mm2 and smaller. Connector is to be non-ferrous copper
alloy applied to conductor by mechanical crimping pressure, with vinyl insulating
sleeves or phenolic insulating covers.

B. Connector - Type A-2: Bolted pressure split type for terminating or making T-taps
and splices on conductors 16 mm2 and larger. Connector is to be cast non-ferrous
copper alloy applied to conductor by clamping with minimum of two screws and
provided with phenolic insulating cover.

C. Connector - Type B-1: Pre-insulated, spring type, for branch circuit and fixture
wiring. Connector is to be steel encased spring with shell, insulated with vinyl cap
and skirt, type Scotchlok brand, as manufactured by Minnesota Mining & Mfg. Co.
or other equal and approved.

D. Bimetallic lugs shall consist of aluminum barrel and copper palm jointed
together through friction welding to connect the Aluminum cables to the panels
copper contacts.

2.5  MANUFACTURERS:

A. Approved Manufacturers: Subject to compliance with requirements, provide products

by one of the following or approved equal:

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1. BICC (General cable Egypt)

2. Energya
3. Egytech
4. Egyptian electrical cables
5. Giza cables

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine raceways and building finishes to receive wires and cables for compliance
with requirements for installation tolerances and other conditions affecting
performance of wires and cables. Do not proceed with installation until
unsatisfactory conditions have been corrected.

B. Before pulling wires in conduit check that inside of conduit (and raceway in
general) is free of burrs and is dry and clean.

3.2 INSTALLATION

A. General: Building wires and cables are to be installed in conduit, trunking or ducts
indoors and in conduit outdoors, unless otherwise shown the Drawings.

B. Circuits: Unless otherwise shown on the Drawings, final branch circuit wiring is to
be run inside trunking or conduits, D.C. wiring is to be run in separate conduits
from A.C. wiring, and emergency lighting and power circuits are to be run in
separate conduits from normal circuits.

C. Branch circuit work originating from light and power panelboards is to be arranged
as shown on the Drawings. Loads on various phases of panelboards are to be
balanced. Ensure that the lighting load and other loads are balanced with a
difference of not more than 10% between the phases.

D. Control cables may be fixed to racks, installed directly on cable trays or pulled in
conduit and trunking indoors, and in underground ducts or in conduit outdoors.

E. Bunching of wires in raceways is to be in accordance with raceway filling factors

permitted by the Regulations.

F. Lubricants are to be used for pulling wire or cable if character of pull would
otherwise damage conductors, insulation or jacket. Lubricants are to be approved
by the Engineer.

G. Pull conductors into raceways simultaneously where more than one is being
installed in the same raceway.

H. Support: Cables and wires pulled inside very high conduit risers are to be supported
at upper end of risers and at intermediate points by split rubber grommets to relieve
any stresses on conductors, where required.

I. Wiring At Outlets: Leave a slack of at least 200mm at each outlet.

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J. Extra Length: At every branch circuit outlet and pull-box, every cable passing
through is to be left slack to allow inspection and for connections to be made.
Cables terminating in outlet boxes are to be left with at least 250-mm extra length
for terminations.

K. Joints or taps in wires and cables, if permitted, are to be permanently accessible or

made only in boxes or cabinet gutters.

L. Connectors for terminating or making T-taps and splices are to be Type A-1 on
conductors 10 mm2 or smaller, Type A-2 for conductors 16 mm2 and larger, and
Type B-1 for branch circuit and fixture wiring.

M. Insulating covers are to be applied to prevent exposure of bare cable connections.

N. Switch legs for local wall switches are to have distinctive color, selected as
complementary to cable color coding used in the project.

O. Terminations: Conductors of wires and cables up to 16mm2 are to be tightly twisted

and where possible doubled back before being clamped with set screws. Where two
or more wires are looped into same terminal these conductors are to be tightly
twisted together before inserting into terminals. In no case is bare conductor to be
allowed to project beyond any insulated shrouding or mounting of a line terminal.
Cables sizes 16 mm2 and larger are to terminate in tunnel lugs with setscrew, or by
using bolted or sweated compression connectors.

P. Tagging: Tag main and feeder cables in pull-boxes, wireways and wiring gutters of
panelboards or distribution cabinets. Tags are to identify cable or circuit number
and conductor size in accordance with the Schedules.

Q. Tagging: Where two or more circuits are run to or through a control device, outlet
box or ceiling junction box, each circuit is to be tagged as a guide in making
connections.

3.3 FEEDER AND SUB-FEEDER INSTALLATION (0.6/1 KV)

A. Cables generally are to be run through duct-banks, shafts or special recesses,

clamped to steel racks or cable trays. Cables run through ventilation shafts are to be
installed in steel conduits.

B. Fixing: Single cables above suspended ceilings or in concealed spaces are to be

fixed directly to walls or ceilings but must be accessible. Where two or more cables
are run in parallel, they are to be fixed on galvanized steel perforated trays or on
other approved special cable supporting and protecting arrangement.

C. Clamps: Where cables are fixed to steel trays or supporting structures, approved
galvanized cast steel clamps (or molded plastic clamps for single core cables) are to
be used at distances not exceeding 20 diameters.

D. Joints or splices will not be accepted on main and sub-feeders. Cables are to be
supplied in lengths sufficient for straight-through un-jointed termination to
termination pull.

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E. Directly buried cables crossing under roads, pipe banks or other services, are to be
laid in heavy duty PVC duct banks. In no case are cables to be directly buried in
concrete, in masonry or in floor finishing.

F. Buried cables liable to mechanical damage are to be drawn through PVC conduit or
asbestos cement pipe. If steel conduit is used, all three-phase conductors, neutral
and protective earth circuits are to be in the same conduit.

G. Exposure to Heat: Route wires and cables to prevent exposure to excessive heat or
to corrosive agents. If such condition is unavoidable, cables are to be type designed
for particular condition.

H. Insulating covers are to be applied to prevent exposure of bare cable connections.

Insulating cover is to be purpose made and is to provide minimum insulation level
equal to that of conductor insulation.

I. Glands for various single-core and multi-core cables are to be purpose made and
suitable for rigid mounting to equipment enclosure.

J. Seal around cables penetrating fire-rated elements using approved fire-stopping

material according to Division 7 Section "Through-Penetration Firestop Systems".

K. Identify wires and cables according to Division 26 Section "Basic Electrical

Materials and Methods."

3.4 CONNECTIONS

A. Through joints will not be allowed in feeder cables where adequate manufacturer's
lengths are available. Where a joint is necessary, it has to be made inside boxes,
handholes or manholes.

B. Recommendations: Through joints and terminations are to be carried out strictly in

accordance with cable manufacturer's recommendations, and made with correct
specified materials, boxes, tapes, compounds or mixtures, stress cones, glands and
bonds as applicable.

C. Jointing: Joints are to be filled with epoxy resin after taping unless contrary to cable
manufacturer's recommendations. Sample site constructed cable terminations and
through-joints are to be submitted prior to commencing work on site. Samples are
to be constructed in the presence of the Engineer and are to be available for test and
inspection in accordance with manufacturer's recommendations.

D. Cutting tools for jointing and terminating cables are to be purpose made, to prevent
damage to insulation in general, and to cable shielding of MV cables.

E. Cleaning of lacquer on conductors is to be by use of 'Scotch Brite' sponge and white

spirit or equal approved.

F. Tighten electrical connectors and terminals including screws and bolts, in

accordance with manufacturers published torque-tightening values. Where
manufacturer’s torquing requirements are not indicated, tighten connectors and
terminals to comply with international standards.

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3.5 FIELD QUALITY CONTROL

A. Cable tests are to be carried out in accordance with the requirements of the
Regulations and Standards.

B. Test Equipment: Provide megger testers of various ranges as applicable, and HV

test equipment as necessary for testing MV installations. Use 500 V megger on
installations with nominal voltage up to 500 V, and 1000 V megger on installations
with nominal voltage over 500 V up to 1000 V.

C. Insulation resistance for LV power and lighting installations is to be carried out in

accordance with IEE Regulations 613-5 through 613-8 and 713-04.

D. Insulation resistance for control and signal cables is to be minimum 10000

Megohm-km for PE insulated cables and 100 Megohm-km for PVC insulated
cables, all measured core-core and core-earth, in accordance with the Regulations.

E. Prior to energization of circuitry, check installed wires and cables with megohm
meter to determine insulation resistance levels to ensure requirements are fulfilled.

F. Prior to energization, test wires and cables for electrical continuity and for short-
circuits.

G. Subsequent to wire and cable hook-ups, energize circuitry and demonstrate

functioning in accordance with requirements. Where necessary, correct
malfunctioning units, and then retest to demonstrate compliance.

END OF SECTION 260519

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SECTION 260526 - GROUNDING AND BONDING

PART 1- GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract and
Specification Sections, apply to this Section.

B. The following Sections contain special requirements that relate to this Section:

1. Division 26 Section "Basic Electrical Materials and Methods".

2. Division 26 Section "Conductors and Cables".

1.2 SUMMARY

A. This Section includes complete installations to earth every source of energy and to provide
protective earthing and equipotential bonding, based on the TN-C-S system arrangement,
including:

1. Transformer neutral earthing.

2. Main earthing terminals or bars.
3. Exposed conductive parts of electrical equipment.
4. Extraneous conductive parts.

Earthing requirements specified in this Section may be supplemented by special requirements

of systems described in other Sections.

1.3 DEFINITIONS

A. The following terms used on the Drawings and in the Specification are equivalent and
may be used interchangeably: "earth" and "ground"; "earthing" and "grounding".

B. Earth: Conductive mass of the Earth whose electric potential at any point is
conventionally taken as zero.

C. Earth Electrode: Conductor or group of conductors in initial contact with, and providing
electrical connection to, Earth.

D. Exposed Conductive Part: Any part which can be readily touched and which is not a live
part, but which may become live under fault conditions.

E. Extraneous Conductive Part: Any conductive part not forming part of the electrical
installation such as structural metalwork of a building, metallic gas pipes, water pipes, heating
tubes etc. and non-electrical apparatus electrically connected to them i.e. radiators, cooking
ranges, metal sinks etc. and non-insulating floors and walls.

F. Protective Conductor: Conductor used for some measure of protection against electric
shock and intended for connecting together any of the following parts:

1. Exposed conductive parts.

2. Extraneous conductive parts.
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3. Earth electrode(s).
4. Main earthing terminal or bar(s).
5. Earthed point of the source(s).

G. Electrically Independent Earth Electrodes: Earth electrodes located at such distance from
one another that maximum current likely to flow through one of them does not
significantly affect the potential of the other(s).

H. Main Earthing Terminal or Bar: The terminal or bar provided for the connection of protective
conductors, including equipotential bonding and functional earthing conductors if any to the
means of earthing.

I. Equipotential Bonding: Electrical connection to put exposed and extraneous conductive parts
at a substantially equal potential.

J. Earthing Conductor: Protective conductor connecting main earthing terminal or bar of an

installation to earth electrode or to other means of earthing.

1.4 SUBMITTALS

A. Product Data: Prior to ordering materials, submit data for approval including, but not
limited to, manufacturer’s catalogues for each type of product indicated including the
following:

1. Ground rods.
2. Connecting clamps.
3. Earthing conductors, protective conductors, and bonding conductors.
4. Connectors and other accessories.
5. Exothermic welding kits and tools.

B. Qualification Data: For firms and persons specified in "Quality Assurance" Article to
demonstrate their capabilities and experience. Include lists of completed projects with
project names and addresses, names and addresses of architects/engineers and owners,
and other information specified or required by Engineer.

C. Field Test Reports: Submit written test reports to include the following:

1. Test procedures used and test conditions.

2. Test results that comply with requirements.
3. Results of failed tests and corrective action taken to achieve test results that comply
with requirements.

D. Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:

1. Exact location of earth pits, electrodes and details of installation and connections.
2. Exact routing of buried earthing conductors with indication of cross-section, depth of
laying and covering.
3. Cross sectional area of all earthing, protective and bonding conductors.
4. Layout and details of earthing provisions at substations, generator rooms, switchgear,
distribution panelboards etc., indicating fittings used, insulation, plates and marking,
passage and routing of earthing conductors, conduit, sleeves, grooves, niches etc.,
giving sizes and dimensions of component parts.

E. Records: Submit the following:

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1. Scaled drawings, as-installed, showing actual layout and specification of all

components of earthing system.
2. Nature of soil and any special earth arrangements etc.
3. Date and particulars of soil conditioning method and agents if used.

F. Samples: Submit samples of conductors, as requested by Engineer.

1.5 QUALITY ASSURANCE

A. Installer Qualifications: Engage an experienced installer who has specialized in installing

grounding and lightning protection systems similar in material, design and extent to those
indicated for this Project and whose work has resulted in installations with a record of
successful in-service performance.

B. Standards: Carry out work in accordance with the following:

1. IEC 60364: Electrical Installations of Buildings.

2. Latest edition IEE Wiring Regulations (BS7671), for Electrical Installations in
Buildings.
3. BS7430: Code of Practice for Earthing.

C. Comply with BSEN62305 when interconnecting with lightning protection system.

PART 2 - PRODUCTS AND SYSTEMS

2.1 GENERAL REQUIREMENTS

A. Component parts of earthing system are to include the following:

1. Earth electrode (rods, tapes etc.)

2. Main earthing terminals or bars.
3. Earthing conductors.
4. Protective conductors.
5. Equipotential bonding conductors.
6. Electrically independent earth electrodes for special systems.
7. Accessories and termination fittings, bonding, welding kits and other materials.

B. Earth electrode is to consist of one or more earth rods, interconnected by directly buried
earthing tape or cable, which is to have a total combined resistance value, during any
season of the year and before interconnection to other earthed systems or earthing means,
not exceeding 5 ohms for power & 1 ohm for low current systems. Distance between
two rods is not to be less than twice the length of one rod driven depth.

C. Insulated connection, of same material as earthing conductors, are to be located at

positions of service entrance and main switchboard rooms, terminating in bolt-type earth
points (studs) or test- links for connection of main earth bar(s). Additional earth rods /
plates connecting with the earth ring are to be provided, as necessary, to bring down earth
electrode resistance to an acceptable value.

D. Functional earth electrode is to be provided separately from, but interconnected to, other
earth electrode(s). Functional earth electrodes are to be used for earthing electronic
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equipment (communication equipment, digital processors, computers etc.) as required by
the particular Section of the Specification and recommendation of manufacturer. Where
ring type earth electrode is used for earthing of power systems, same ring earth electrode
is to be used for electronic equipment earthing.

E. Alternative Earth Electrode: other types of earth electrode may be used, after approval,
including:

1. Cast iron pipes with special surround material

2. Copper plate(s)
3. Tape mats (strips).

F. Main earthing bar is to be provided at point of service entrance or main distribution room,
and as described in the Specification or shown on the Drawings. Connect all earthing
conductors, protective conductors and bonding conductors to the main earthing bar.
Provide two insulated main earthing conductors, one at each end of the bar, connected via
testing joints to the earth electrode at two separate earth pits. Conductor is to be sized to
carry maximum earth fault current of system at point of application with final conductor
temperature not exceeding 150 deg. C for at least 1 second. Main earthing conductors are
to be minimum 300 mm2 or as otherwise required by the particular Section of the
Specification.

G. Testing joints (test links) are to be provided, in an accessible position, on each main
earthing conductor, between earthing terminal or bar and earth electrode.

H. Protective conductors are to be separate for each circuit. Where protective conductor is
common to several circuits, cross-sectional area of protective conductor is to be the largest of
the conductor sizes.

1. Selection of sizes is to be in accordance with Table 54F of IEE Wiring Regulations

(BS7671).

I. Protective conductors are not to be formed by conduit, trunking, ducting or the like. Where
armored cable is specified and armor is steel, it may be used as a protective conductor, if
approved and if not otherwise shown on the Drawings.

J. Continuity of Protective Conductors: Series connection of protective conductor from one

piece of equipment to another is not permitted. Extraneous and exposed conductive parts of
equipment are not to be used as protective conductors, but are to be connected by bolted
clamp type connectors and/or brazing to continuous protective conductors which are to be
insulated by molded materials.

K. Earth Fault Loop Impedance: For final circuits supplying socket outlets, earth fault
impedance at every socket outlet is to be such that disconnection of protective device on
over-current occurs within 0.4 seconds. For final circuits supplying only fixed equipment,
earth fault loop impedance at every point of utilization is to be such that disconnection occurs
within 1 seconds.

1. Use appropriate tables and present same for approval by the Engineer (IEE Wiring
Regulations (BS7671): Tables 41A1 and 41A2, Appendix 7 and Regulation 543).

L. Supplementary Equipotential Bonding: Connect all extraneous conductive parts of the

building such as metallic water pipes, drain pipes, other service pipes and ducting, metallic
conduit and raceways, cable trays and cable armor to nearest earthing terminals by
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equipotential bonding conductors. Cross-section of protective bonding conductor shall not be
less than half of the protective conductor connected to respective earthing terminal with a
minimum of 4mm2.

M. Main Equipotential Bonding: Main incoming and outgoing water pipes and any other metallic
service pipes are to be connected by main equipotential bonding conductors to main earth
terminal or bar. Bonding connections are to be as short as practicable between point of
entry/exit of services and main earthing bar. Where meters are installed, bonding is to be made
on the premise side of the meter. Cross-sections of conductors are not to be less than half that
of the earthing conductor connected thereto, and minimum 6 mm2.

N. Identification: Connection of every earthing conductor to earthing electrode and every

bonding conductor to extraneous conducting parts is to be labeled in accordance with the
Regulations, as follows:

1. SAFETY ELECTRICAL CONNECTION - DO NOT REMOVE.

O. Identification: Protective and earthing conductors are to be identified by combination of

green-and-yellow colors of insulation or by painting bar conductors with these colors, as
approved.

P. Identification: Source earthing conductor (or neutral earthing conductor) is to be identified

along its entire length by continuous black insulation labeled 'neutral earthing'.

2.2 GROUNDING CONDUCTORS

A. Buried Earth Conductors: Bare annealed copper strip conductors 25 x 2.5 mm, or annealed
stranded copper conductors 150 mm2 cross-section, unless otherwise shown on drawings.

B. Earthing Conductors: Insulated or bare copper conductor as described in the Specification

for the particular application.

C. Protective Conductors: Single core stranded annealed copper, PVC insulated cables,
having rated insulation grade compatible with circuit protected, or to be a conductor
forming part of a multi-core cable, color coded.

D. Protective Bonding Conductors: Bare copper strip conductor, annealed stranded copper
cable or flexible strap (flexible braid) of cross-sectional area as described in Article
"General Requirements" hereof.

E. Main Earthing Bar: Hard drawn copper bar, 50 x 6 mm. Earth bar is to be labeled 'Main
Earth Bar' and is to be drilled, for connection of conductors, at a spacing not less than 75
mm, and is to be supplied with copper alloy bolts, nuts and washers and wall mounting
insulators.

F. Testing Joints (Test Links): Copper or copper alloy, with bolted end connections,
disconnectable by use of a tool, and suitably sized for earthing conductors or earth bar
connection. Links are to be fixed to porcelain or other approved insulating supports.
Contact surfaces are to be tinned.

2.3 CONNECTOR PRODUCTS AND EARTHING ACCESSORIES

A. Copper or copper alloy, purpose made, of approved design, compatible with points of

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connection, and of adequate cross-section and current carrying capacity.

B. Bolted Connectors and Clamps: Bolted-pressure-type connectors and clamps, or

compression type. Bolts, nuts and washers are to be high quality phosphor bronze or
copper silicon alloys.

C. Welded Connectors: Exothermic-welded type, in kit form, and selected per

manufacturer's written instructions.

2.4 GROUNDING ELECTRODES

A. Ground Rod: 16 mm diameter high strength, low carbon steel core of high tensile
strength (600 N/mm2), with 99.99% pure electrolytic copper molecularly bonded into
steel core, 0.25 mm minimum thickness or stainless steel rod; as shown on the Drawings.
1. Driving Head: High strength steel for copper bond earth rods and stainless steel for
stainless steel earth rods.
2. Couplings: Long length silicon bronze, internally threaded for copper bond earth rods
and stainless steel for stainless steel earth rods.
3. Threads: Rolled onto rod to ensure uniform layers of copper and strength.
4. Minimum Length of Rod: 2.4 m.

B. Tape Mats: Where earth rods are not likely to be used, earth electrode is to consist of
parallel and perpendicular copper strip, 2.4 m apart, welded together by exothermic welds
to form a grid. Tape is to be 25 x 3-mm strip conductor.

C. Earth Pit: Precast, square or circular section concrete handhole (minimum 450 mm
internal diameter), with concrete cover, and extending to about 150 mm below top of earth
rod. Earth pit is to be provided for each earth rod where connected to an earthing conductor.
Cover is to have inset brass plate with inscription 'Earth Pit - Do Not Remove'.

2.5  MANUFACTURERS:

A. Approved Manufacturers: Subject to compliance with requirements, provide products by one of the
following or approved equal:

1. Furse
2. Erico
3. Wallis

PART 3 - EXECUTION

3.1 TRANSFORMER SUBSTATION EARTHING

A. MV switchgear is to have separate main earthing bar connected to framework or earth bar
of each item by bare conductor and the M.V main earth bar. by two insulated earthing
conductors, one at each end of bar, via testing joints. Earthing conductor is to be
minimum 120 mm2, unless otherwise shown on drawings.

B. Transformer earthing terminal is to be connected to Transformer room main earthing bar by

bare copper earthing conductor not less than 120 mm2.

C. Transformer neutral (star point) is to be connected by insulated earthing conductor (color

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black) to LV side main earthing bar. Neutral earthing conductor is to be sized for
maximum earth fault current for 1 second with final conductor temperature not exceeding
150 deg. C or sized not less than 300 mm2. Where a neutral is directly connected to earth
electrode, an insulated disconnecting device is to be provided at the transformer.

D. Lightning arresters are to be directly connected to earth electrode, following the shortest
path. Each lightning arrester is to be connected at a dedicated earth rod, unless otherwise
shown on drawings.

3.2 EARTHING OF MAIN DISTRIBUTION BOARDS, PANELBOARDS, LIGHTING

INSTALLATIONS AND WIRING ACCESSORIES

A. Main earthing bar is to be provided in main distribution compartment and connected

to earth electrode by two insulated conductors (minimum 300 mm2) via testing
joints.

B. Earthing bars of main distribution boards are to be connected, by bare earthing conductor,
directly to main earthing bar at main distribution room and bonded to the neutral bar of
the switchboard by a bus bar link not less than the cross section of switchboard earthing
bar, unless otherwise shown on drawings.

C. Distribution, lighting and power panelboards are to be connected by protective

conductors run together with incoming feeder cable, connecting earth terminals in
panelboards with respective main distribution board earthing bar.

D. Socket outlets are to be earthed by protective conductor looped around with the branch
circuit and connected to earth terminal within socket outlet box and to which socket
outlet terminal is to be connected.

E. Final Ring Sub-Circuits: Protective conductor of every final ring sub-circuit is to be in

the form of a ring having both ends connected to earth terminal at origin of circuit in
panelboard.

F. Lighting fixtures and other exposed conductive parts of electrical installations, such as
switches, heaters, air conditioning units etc. are to be connected by protective earth
conductors to earthing terminals of respective panelboards.

3.3 INSTALLATION

A. Continuity: Ensure that complete earthing system is electrically continuous and

mechanically secure.

B. Earth Rods: While sitting earth rods, ensure that resistance areas associated with
individual rods do not overlap. Earth rods are to be located at a distance greater than 600
mm from foundations of buildings. Where rock is encountered, a hole of sufficient size is
to be drilled before lowering the rod. Conductive filler such as Marconite or Bentonite or
equal filler that will not corrode, is to be provided around the rod.

C. Buried earthing conductors are to be laid at a depth not less than 0.5 m from ground
surface.

D. Earthing conductors are to follow shortest path between earth rods and main earthing
terminals or bars, and are to run in PVC conduit (duct) fastened to building structure by
approved supports and extending 0.2 m above level, and are to be protected against
mechanical damage and corrosion.

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E. Protective Conductors: Separate protective conductors, which are not part of a cable, are
to be fixed on same support or drawn into same conduit as circuit conductors.

F. Protective Bonding: Remove any non-conductive paint, enamel or similar coating at

threads, contact points and surfaces and ensure that bonding is made by fittings designed
to make secure bonds.

3.4 CONNECTIONS

A. Protection against Corrosion: Protect bolted connections against corrosion either by

filling with vaseline or coating with a special anti-corrosion compound and proper
capping.

B. Connections: Earth connections are to be readily accessible. If inaccessible earth

connection is permitted, approved exothermic welding or brazing technique is to be
employed.

C. Connections: Where earth connections between dissimilar metals must be made, use
bimetallic fittings and protect by coating with moisture resisting bituminous paint or
compound, or by wrapping with protective tape to exclude moisture.

D. Exothermic-Welded Connections: Comply with manufacturer's written instructions.

Welds that are puffed up or that show convex surfaces indicating improper cleaning are
not acceptable.

E. Tighten screws and bolts for grounding and bonding connectors and terminals according
to manufacturer's published torque-tightening values. If manufacturer's torque values are
not indicated, use those specified in applicable Standards.

3.6 FIELD QUALITY CONTROL

A. Combined resistance of earth electrodes is to be measured during dry season and checked
against specified resistance.

B. Excessive Ground Resistance: If resistance to ground exceeds specified values, notify

Engineer promptly and include recommendations to reduce ground resistance.

C. Electrical continuity of all earthing and protective conductors including main and
supplementary equipotential bonding conductors is to be checked.

D. Earth fault loop impedance of all circuits is to be measured and checked against
calculated impedance figures.

E. Operation of residual current protective devices is to be checked.

END OF SECTION 260526

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SECTION 260533 - RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract,

apply to this Section.

1.2 SUMMARY

A. This Section includes boxes and raceways including conduits, wireways, and related
installations and accessories necessary to support and protect cables, feeders, sub-
feeders, branch circuit wiring and wiring of low current systems, communications
and signal cables.

B. Related Sections include the following:

1. Division 26 Section "Basic Electrical Materials and Methods" for raceways
and box supports.
2. Division 26 Section "Wiring Devices" for devices installed in boxes and for
floor-box service fittings.
3. Division 26 Section "Low Voltage Power Conductors and Cables"

1.3 SUBMITTALS

A. Product Data: Submit data for approval including, but not limited to, manufacturers'
catalogues with specifications of raceways including conduits, trunking, boxes, etc.
and related accessories

B. Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:

1. Exact routing of conduits, trunking etc. with indication of boxes, accessories

and expansion joints, size and type of conduits and boxes.
2. Typical assembly details of installation of trunking, trays etc.
3. Construction details of pull boxes.
4. Typical installation details including connection of conduits to metal
enclosure, connection of flexible conduits, vapour-tight installations in cold
rooms, weatherproof installations outdoors etc. and earthing connections.

C. Samples of each type of raceway, box, and accessory.

D. As-Built (Record) Drawings: At Project close-out, submit Record Drawings of

installed electrical ducts, and manholes, in accordance with requirements of the
Specification,

1.4 QUALITY ASSURANCE

A. Regulations and Standards: Conduits, wireways, cable trays and fittings are to be
designed, constructed and installed to give safe installation and reliable mechanical

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protection for wires and cables in accordance with the Regulations. Standards of
products are to be as specified.

B. All products shall be sourced from Manufacturer approved agent/dealer.

Documentation to be provided.

1.5 COORDINATION

A. Coordinate layout and installation of raceways and boxes with other construction
elements to ensure adequate headroom, working clearance, and access.

PART 2 - PRODUCTS

2.1 RIGID HEAVY GAUGE STEEL CONDUIT

A. Material: Heavy gauge drawn and welded steel, threaded at both ends, to BS EN
61386- 1 (threaded), with class 4 protection for rigid steel conduit, zinc coated
inside and outside by hot-dip process or sherardizing.

B. Fittings Generally: Threaded type, galvanized or cadmium plated malleable cast

iron. Fittings used in corrosive atmospheres are to be specially treated. Fittings and
components are to comply with CEE 23, BS 4568 Part 2 and BS 31.

C. Locknuts for securing conduit to metal enclosure are to be heavy hexagonal or

castellated pattern, for fastening.

D. Bushings for terminating conduits are to be smooth rounded brass rings.

E. Miscellaneous fittings including reducers, chase nipples, three piece unions, split
couplings and plugs are to be standard fittings designed and manufactured for the
particular application.

2.2 LIGHT GAUGE STEEL CONDUIT (ELECTRICAL METALLIC TUBING-EMT)

A. Material: Welded steel, non-threaded type galvanized externally and protected

internally with corrosion resistant enamel, and to U.S. Federal Specifications.

B. Corrosion Resistance: Conduits used in corrosive atmospheres are to be copper

silicon alloy, highly resistant to corrosion.

C. Fittings Generally: Threadless pressure type, galvanized or cadmium plated

malleable cast iron. Fittings used in corrosive atmospheres are to be specially
treated.

2.3 FLEXIBLE STEEL CONDUIT

A. Material: Steel, cold rolled and annealed, non-threaded type, formed from
continuous length of helically wound and interlocked strip steel, with fused zinc
coating on inside and outside, and to BS 731.

B. Liquid-tight flexible conduit is to have PVC jacket extruded over core.

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C. Fittings Generally: Threadless, hinged clamp type, galvanized or cadmium plated

malleable cast iron. Fittings used in corrosive atmospheres are to be specially
treated.

D. Straight Connectors: One piece body, female end, having hinged clamp and deep
slotted machine screws for securing to conduit, male end having thread and locknut.

E. Angle connectors of 45 or 90 degree and terminal connectors are to be as specified

for straight connectors, except that body is to be two-piece with removable upper
section.

2.4 RIGID HEAVY GAUGE PVC CONDUIT

A. Material: Rigid unplasticized polyvinyl chloride with high impact and high
temperature resistance, flame retardant, non-hygroscopic and non-porous, to CEE
26, BS 4607 and BS 50086 parts 1 and 2, DIN 49016 or other equal and approved
standards conforming to IEC 60423, 60614-1 and 60614-2-2.

B. Fittings Generally: Unbreakable, non-inflammable, self extinguishing, heavy

moulded plastic. Expansion couplings are to be telescoping double tube type, with
at least two inner water-tight neoprene rings.

C. Assembly: Conduits, boxes and accessories are to be assembled by cementing,

using manufacturer's recommended products and appropriate connectors or spouts.
Where no spouts are available use smooth bore male PVC bushes and sockets.

2.5 FLEXIBLE / PLIABLE PVC CONDUIT

A. Material: Flame retardant, heat resistant, non-hygroscopic PVC, high resistance to

impact, ribbed on circumference for flexibility and shall comply with IEC 60614-2-
3 and pliable conduit fittings shall comply with IEC 61035. Conduits shall be
suitable for installation,

2.6 STEEL CONDUIT ACCESSORIES

A. Sleeves Through Outside Walls: Cast iron, with end and intermediate integral
flanges, and internal diameter larger than diameter of through-conduit. Length is to
correspond to wall thickness. Space between sleeve and conduit is to be packed
with oakum to within 50 mm of both faces of wall, remainder of sleeve packed with
plastic compound or lead, held in place by heavy escutcheon plates bolted at both
ends to flanged ends of sleeve. Alternatively, sleeves are to be O.Z/Gedney, Type
WSK or other equal and approved, with cable or conduit bolted pressure sealing.

B. Supports and Hangers: Galvanized malleable cast iron straps or structural steel
sections with hot dip galvanized bolts and nuts.

C. Expansion Joint for Embedded Steel Conduits - Type A: Watertight, flexible

conduit with end fittings to receive fixed conduits. Length is to allow movement
within range of joint and is not to be less than 20 times diameter of conduit.
Conduit is to be covered with thick rubber tubing with 5 mm minimum gap all
around tube. Bonding jumper with earth clamp is to electrically connect both sides
of joint. Fitting is to be O.Z/Gedney, Type DX or other equal and approved.

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D. Expansion Joint for Exposed Steel Conduits - Type B: Sleeve with fittings to permit
telescoping of one conduit into sleeve. Movable conduit is to be fitted with
watertight bushing. Joint is to be weatherproof, of galvanized malleable iron or
steel. Bonding jumper with earth clamp is to electrically connect both sides of joint.
Expansion Joint for Exposed Steel Conduits - Type C: PVC sheathed flexible steel
conduit terminating in pull boxes and securely fixed on each side of structural
expansion joint. Bonding jumper is to electrically connect both sides of joint.

E. Tags: 50 mm diameter steel with indented lettering, rust inhibiting treatment and
baked enamel finish.

2.7 WIRING AND CABLE TRUNKING

A. Components are to include wireway base, clip-on covers, couplings, end plates, wall
flanges, panel to trunking rubber grommets, elbows, tees, adaptor plates and
necessary hangers, supports and accessories.

B. Steel Trunking: To BS 4678 Part 1, galvanized sheet steel, minimum 1.5 mm thick,
protected internally and externally with corrosion resistant finish such as zinc or
cadmium with top coat of enamel.

C. PVC Trunking: high impact, heavy duty, self-extinguishing, rigid PVC with
grooved double locking action of the clip-on cover. Design is to be approved by
Engineer before ordering materials. Trunking is to be capable of receiving
functional slot-in hangers and demountable separators to segregate wiring systems
as needed.

D. Sizes: As required to accommodate number of conductors permitted by the

Regulations and/or as shown on the Drawings.

2.8 WEATHERPROOF WIRING AND CABLE TRUNKING

A. Type: Hot-dip galvanized sheet steel trunking and cover, similar to Simplex, Power
Center type or other equal and approved.

B. Construction: Trunking is to have outwardly turned flanges to receive cover, and

internal sleeve coupling between sections, permitting cutting of trunking on site.

C. Gaskets: Neoprene bonded cork gaskets are to be fitted throughout, between any
two attached surfaces.

D. Screws: Removable flanged covers are to be secured with galvanized steel holding
screws.

2.9 PREWIRED PLUG-IN LIGHTING TRUNKING (HEAVY DUTY)

A. Type: Overhead supported and prewired, supplied complete with 13 A, 3-pin

special non-standard socket outlet for each luminaire, at spacing required and shown
on the Drawings. Lengths of sections are to be determined by centers at which
support brackets are to be mounted. Expansion is to be taken up by expansion
fittings, and spacing of sections where applicable, and as recommended by the
manufacturer.

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B. Construction: 1.5 mm (16 b.g.) thick rigid mild steel sheet, with flanged cross-
section to withstand loads up to 180 lbs (vertical/horizontal) with negligible
deflection when supported at 4.0 m, and finished in stove enameled gray. Socket
outlets are to be earth bonded. Purpose made support brackets are to be provided at
regular spacing. Connecting set between sections (lengths) is to provide a stiffening
joint and access into trunking through top plate. Flexible is to be provided between
trunking sections to enable trunking to be turned in the horizontal plane for
negotiating bends or curves.

C. Wiring and Plugs: Each trunking length is to be wired with five single-core, 4 mm2
PVC cables for alternate 3-phase, neutral and earth distribution, extended at least
150 mm beyond each end for easy field wiring between sections, and supplied with
one 30 A connector block per length. Plugs are to be fused. End cable adapter on
header is to be provided at each connection to a branch circuit.

D. Lighting Fitting Suspension: Underside of trunking is to be formed in a continuous

edge from which lighting fittings are to be suspended at two points, each by bolted
hooks with locking screws to prevent accidental unhooking of fixture.

2.10 SKIRTING TRUNKING

A. Type: Comprising wireway base, snap-on cover, couplings, end plates, wall flanges,
elbows, tees, adapters, if required, and necessary clamps, hangers, supports and
accessories. Wires and cables are to laid from front and held in place by clamps.

B. Steel Skirting Trunking: Sheet steel, 1.5 mm minimum thickness, protected

internally and externally with corrosion resistant finish such as zinc or cadmium
with top coat of enamel.

C. UPVC Skirting Trunking: High impact resistant, flame retardant UPVC

(unplasticized polyvinyl chloride) to BS 476 Part 5 and Part 6 and BS4678 Part4.

D. Partitions: Trunking is to be partitioned continuously into compartments for

separate circuits. Size of each compartment is to be determined by size and number
of conductors housed, in accordance with the Regulations and/or as shown on the
Drawings.

E. Dimensions: As shown on the Drawings and as required to accommodate specified

wiring devices.

2.11 PLUG-IN OVERHEAD LIGHTING TRUNKING (LIGHT DUTY)

A. Regulations: Trunking is to conform to the National Electrical Code for overhead

distribution of lighting circuits and low current circuits.

B. Components comprise wireway base, snap-on covers, couplings, end plates, wall
flanges, panel to wireway rubber grommet, elbows, tees, adaptor plates and
necessary hangers and supports.

C. Construction: 1 mm (0.04 inch) thick, galvanized steel, gray enameled (ANSI-61

gray). Sizes are to be selected to comply with the NEC and provide at least 25%
space for future wiring.

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D. Laterals are to be supplied with 15 A, 277 V grounding receptacles spaced to

correspond with equipment layout and wired to correspond with control
requirements shown on the Drawings.

2.12 OUTLET BOXES, GENERAL

A. Surface or recessed boxes are to be suitable for type of related conduit or cable
system. Shapes and sizes of boxes are to be of compatible standards as switches
and socket outlets specified under Division 26 Section "Wiring Devices", and
lighting fixtures selected and of various types and mounting methods required.

B. Unused openings in outlet boxes are to be closed with knock-out closers

manufactured for the purpose.

C. Floor outlets and plates are to be water-tight and impact resistant.

2.13 METALLIC OUTLET BOXES

A. Recessed and Concealed Boxes: Galvanized pressed steel, with knock-outs for easy
field installation. Special boxes are to be punched as required on Site.

B. Exposed Surface Mounted Boxes: Galvanized cast iron with threaded hubs.

C. Outdoor Surface or Recessed Boxes: Galvanized cast iron with threaded hubs and
PVC gaskets to ensure water tightness and with stainless steel or non-ferrous,
corrosion resistant screws.

D. Floor Boxes - Type A: Watertight, cast iron or cast metal alloy with corrosion
resistant finish, adjustable mounting, standard duty, round or square, factory drilled
and tapped for required conduit sizes, and with brass cover and flange with brushed
finish free from markings other than required for mounting screws.

E. Floor Boxes - Type B: Non-standard size, flush floor mounted, cast metal alloy,
with watertight neoprene gasketed and hinged cover, and with drilled and tapped
conduit entries and adjustable mounting. Metal barriers are to separate services for
power and low current.

F. Flame-Proof Boxes: Malleable iron or cast iron, with gas threaded hubs, special
covers with silicon rubber gaskets, gas tight, and water-tight. Boxes are to comply
with the Regulations for explosive areas.

2.14 MOULDED PLASTIC OUTLET BOXES

A. Type: Boxes and covers used with PVC conduit systems are to be heavy gauge
pressure moulded plastic, minimum 2 mm thick, self extinguishing, with softening
point not less than 85 deg. C. Boxes are to have provision for securely terminating
conduits and are to be manufacturer's standard for required application.

B. Fittings: Boxes are to have brass inset threads to receive cover screws and for
mounting devices or accessories, push-fit brass earth terminals, and steel insert clips
to provide additional support for pendants or for heat conduction. Neoprene gaskets
are to be provided for weatherproof installations.

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2.15 TERMINAL COLORING AND LABELING

A. Phase identification shall be marked in an approved manner on cable boxes, tail

ends and single core cables and at all connecting points. Cable boxes shall be
marked with stamped brass labels indicating the purpose of the supply where such
supply is not obvious.

2.14 TERMINAL BOXES

A. The outer case of terminal boxes shall be constructed of steel sheet or weather
resistant reinforced plastic subject to approval and fitted with one or more hinged
covers provided with fasteners and padlocking facilities. The boxes shall be of
IP56 for outdoor installations and IP51 for indoor installations.

B. The case shall be adequately ventilated also dust and vermin proof. Removable
gland plates shall be provided at the top and bottom. They shall be supplied
complete with suitable insulating material capable of withstanding the climatic
conditions and test voltages specified herein where the glands are required to be
insulated from the terminal boxes. If the width of the box necessitates the provision
of 2 hinged front covers they shall close on to a centre post which shall be
removable to facilitate cable termination. The depth of the outer case shall be not
less than 200 mm unless otherwise approved.

C. The outer cases shall be treated before painting to prevent corrosion and shall be
finished in glossy enamel to an approved colour externally and white internally.
Where terminal boxes are required for installation outdoors or in damp situations,
they shall be of water tight construction and galvanized.

D. Terminal boards shall comprise banks of rail mounted, screw clamp, spring loaded
insertion, solder lug or stud type terminals as required to suit the design and duty of
the cables to be terminated, arranged in pairs horizontally and grouped in vertical
formation to provide a rigid assembly. Each pair of terminals shall be connected
together at the base with a fixed or plug type link as specified. Insulating material of
self extinguishing or resistant to flame propagation and substantially non-
hygroscopic type shall be molded around the base of the screws or studs, links
connecting pairs of screws or studs or plug sockets to prevent exposure of live metal
at the back of the terminal boards and to secure the terminals against rotation and
displacement.

E. Stud type terminal boards shall have screws or studs of 5 mm dia. for phosphor
bronze or stainless steel, and 6 mm dia. for high tensile brass, unless otherwise
approved. They shall be complete with the appropriate clamps, springs, nuts,
locknuts and washers.

F. Terminal boards shall be complete with approved means for securing the wires,
identification ferrules, insulating barriers between pairs of terminals and removable
transparent non-inflammable terminal covers fitted with marker strips for
identifying the terminals. All nuts, washers, links and other components provided
for securing the wires shall be electro-tinned. Springs shall be aged and shall
withstand corrosion.

G. The clearance between adjacent terminal boards and from the sides of the case shall
not be less than 100 mm. The minimum clearance between terminal boards and the
top and bottom of the case shall be 150 mm.

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H. All terminal boxes and boards shall meet the associated cable site tests.

2.2  MANUFACTURERS:

A. Approved Manufacturers: Subject to compliance with requirements, provide products

by one of the following or approved equal:

2.21 : Hot dip galvanized cable trays, cable trunking & cable ladder

1. Novo
2. Emeco
3. El-Nozom (Technological)

2.22 : Rigid PVC conduits & boxes

1. Clipsal
2. Decoduct
3. Marshal Tufflex
4. El shereef
5. New Ega
6. Engineering Home

2.23 : Cable gland, Cable termination, cable marking

1. 3M
2. Raychem
3. Legrand

2.24 : Galvanized conduits & Boxes

1. Allid
2.Wheetland
3. Burn
4. Matsushita

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine surfaces to receive raceways and boxes for compliance with installation
tolerances and other conditions affecting performance of raceway installation. Do
not proceed with installation until unsatisfactory conditions have been corrected.

3.2 CONDUIT, WIREWAYS, AND BOXES, GENERAL

A. Use: Unless otherwise specifically indicated all light and power circuits,
communications, signal and low current systems wiring are to be drawn inside
conduits or wireways up to the various electric power consuming equipment as
shown on the Drawings.

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B. Separate conduits and wireway installations are to be used for medium voltage
cables, low voltage feeders and sub-feeders, normal light and power circuits,
emergency light and power circuits and communication, signal and other low
current systems wiring. Cables of different voltages are not to be mixed within the
same conduit or wireway as per the regulations.

C. Boxes: Junction, pull, and splice boxes of ample capacity are to be provided as
indicated or required. Boxes are to remain permanently accessible.

D. Exposed Outlet Boxes: Securely fasten to wall with machine screws to permanent
inserts or lead anchors.

E. Recessed Outlet Boxes: Make neat openings, to the satisfaction of Engineer,

allowing for thickness of finishings, and use extension rings if required. Repair
damaged finishings to original condition before installation of fittings or plates.

F. Boxes Mounting Heights and Location: As specified under Division 26 Section

"Wiring Devices".

G. Tools and accessories for forming and installing conduit and wireway systems are to
be purpose made for the particular application and used in accordance with
manufacturers' instructions.

H. Fixing: Conduits and wireway installations are to be concealed as much as possible.

I. Sizes of conduits and wireways, not shown on the Drawings, are to be selected in
accordance with the Regulations and in relation to the number and size of
conductors and the space factor as recommended by the regulations. Minimum size
of conduit for all applications is to be 20 mm diameter, unless otherwise shown on
the Drawings.

J. Mechanical Continuity: Conduits and wireways are to be effectively joined together

and connected to electrical boxes, fittings and cabinets to provide firm mechanical
assembly. Earthing jumpers are to be installed on steel conduits where required to
ensure effective electrical continuity irrespective of whether a separate protective
earth conductor is required or not.

K. Metal conduits and enclosures are to be mechanically fastened, and to be connected

to electrical boxes, fittings and cabinets to form low electrical resistance continuity
and firm mechanical assembly.

L. Dissimilar Metals: Use of dissimilar metals is to be avoided throughout the system

to eliminate possibility of electrolysis. Where dissimilar metals are in contact, treat
surfaces with corrosion inhibiting compound before assembling.

M. Miscellaneous fittings such as reduces, chase nipples, 3 – piece unions, split

couplings and plugs that have been specifically designed and manufactured for their
particular application are to be installed as necessary.

N. Conduits are to be tested with a mandrel. Conduits that reject a mandrel are to be
replaced. Restore conduit and surrounding surfaces to original condition.

3.3 CONDUITS AND WIREWAYS APPLICATIONS AND INSTALLATION,

GENERAL

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A. Conduits and wireways installations are to be as described below, unless otherwise

shown on the drawings or described in the particular section of the Specification.

B. Rigid heavy gauge steel conduit is to be used for all exposed installations
comprising lighting, power, low current, communication and signal system wiring,
including mechanical equipment rooms, electrical equipment rooms, and service
areas. Use rigid steel conduit in areas classified as hazardous explosive area.
Flexible conduit is not acceptable.

C. Light gauge steel conduit (EMT) is to be used for exposed installations over false
ceilings when the false ceiling is used as a return plenum.

D. Light gauge steel conduit (EMT) is to be used for exposed and above false ceiling
wiring installations used in conjunction with exit and escape route lighting.

E. Conduit termination in sheet metal enclosures is to be fastened by lockouts, and

terminate with bushing. Install locknuts inside and outside enclosure.

F. Rigid heavy gauge PVC conduit is to be used for lighting and power circuits, low
current, communication and signal system wiring, where embedded in concrete
masonry earth, underfloor, except where otherwise shown on the Drawings or
described in the particular section of the Specification.

G. Rigid heavy gauge PVC conduit is to be used above false ceilings for lighting and
power circuits, low current, communication and signal system wiring, when the
false ceiling is not used as return plenum – and in furred walls. Use flexible PVC
conduits from outlet boxes to fixtures in conjunction with the use of PVC conduits.

H. Flexible conduit of same material as corresponding conduit system is to be used for

connection to motors, vibrating and non-rigidly fixed equipment and to fixtures
installed in false ceilings.

I. Flexible steel conduit is to be used in movable partitions and from outlet boxes to
fixture over false ceilings when used as a return plenum. Conduits are to be liquid
tight in damp areas.

J. Liquid-tight flexible steel galvanized conduit is to be used in one or more of the

following conditions:

1. Exterior location.
2. Moist or humid atmospheres where condensate can be expected to
accumulate.
3. Corrosive atmosphere.
4. Subjected to water spray or dripping oil, water or grease.

K. Exposure to Damage: Conduit considered being subject to undue risk of damage by

shock or corrosion is to be brought to the attention of the Engineer. Copper silicone
alloy tubes may be used in corrosive atmospheres.

L. Crossing: Conduits are not to cross pipe shafts, vents or openings.

M. Clearances: Install conduits at least, 150 mm clear of and preferably above pipes of
other non- electrical services. (Hot water pipes, etc.). Wherever possible, install
horizontal conduit and wireways runs above water and steam piping.

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N. Sleeves: Obtain approval for positioning sleeves where conduits pass through
reinforces concrete. Additional opening may be allowed in finished slabs, but are to
be drilled. Fix sleeves rigidly to maintain position and alignment during
construction work.

O. Waterproof Construction: Conduits are not to cross waterproof construction unless

permitted by Engineer. Specially designed and approved fittings are to be used.

P. Expansion Fittings: Provide in each conduit and wireways run every 30 meters, or
wherever structural expansion joints are crossed.

Q. Make good all holes for conduits passing through walls, floors and ceilings with
cement or similar fire-resisting material to full thickness.

R. Bends: Conduit runs between outlet and outlet, fitting and fitting or outlet and
fitting are not to contain more than the equivalent of 2 quarter bends (180 degree
total).

S. Bending is to be made without damaging conduit or tubing and without reducing

internal diameter. Methods of field bending are to be approved.

T. Cut ends are to be reamed to remove burrs and sharp edges.

U. Conduits entering cold stores are to be made vapour tight, so that vapour from
outside cannot enter conduit.

V. Draining: Arrange conduits so that condensed moisture can drain to screwed plug at
lowest point.

W. Before wiring, conduits are to be swabbed through. Do not draw cables into any
section of system until conduit and draw boxes are fixed in position, and the
raceway installation is completed.

X. Capping: Conduits are to be properly capped until wiring conductors are drawn in.

Y. Conduit and fittings installed outdoors are to be watertight and highly resistant to
corrosion. Use appropriate fittings, threaded and hubbed boxes, gaskets with screw
on covers and the like.

Z. Terminations: Do not terminate or fasten rigid conduits to motor frame or base.

AA. Length and radius of flexible conduit used for motors and vibrating equipment are
to permit bending of feeder cables without damage to conductor or insulation.

BB. Flexible conduit for slide rail mounted motor is to have sufficient slack to allow for
movement of motor over entire slide rail length.

CC. Pulling Wire: Install 3 mm galvanized stranded steel wire or equivalent strength
cord with wooden blocks fastened at ends, in empty service conduits (power, low
current and signal).

DD. Standard elbows are to be used for conduit sizes over 40 mm. For smaller sizes,
field bends may be used provided no damage occurs to conduit.

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EE. Tags: Fit to conduits entering or leaving floors, walls or ceilings for identification of
conduit and circuits. Tags are also to be placed at suitable intervals throughout the
system.

FF. Non – ferrous conduit is to be installed for circuits operating above 60 Hz.

3.4 STEEL CONDUITS

A. Termination: Conduit entering sheet metal enclosure or outlet boxes, when not
terminated in a threaded hub, is to be securely held in place by two lock-nuts,
placed inside and outside enclosure, and terminated with an insulating bushing.

B. Running Threads: Do not use running threads at joints and terminations, but use 3-
piece unions or split couplings.

C. Additional threaded cuts on galvanized steel conduits are to be painted with zinc
based coating resistant to corrosion.

D. Damage to protective coating of conduits is to be repaired to original degree of

protection.

E. Outdoor Mounted Steel Conduit: Apply anti-corrosion coating of zinc-chromate

based paint and two weather resistant finish coats of enamel, of approved colour, or
other equal and approved coating.

F. Galvanized conduit run in screed is to be painted with heavy coat of emulsified

bitumen.

G. Galvanized steel conduits buried in ground or placed in wet or damp locations are to
be coated with two heavy coats of hot bitumen. Conduits are to be covered by at
least 600 mm of earth if buried in planting soil and by 300 mm if under walkway.

H. Plugs: Use hardwood or threaded iron plugs for blanking ends of steel conduit not
used.

3.5 PVC CONDUITS

A. Coupling of conduit and/or termination into spouted fittings are to be made

watertight and permanent using special cement.

B. Termination: Connect conduits terminating in switchgear, fuseboards, trunking,

adaptable boxes or other non-spouted enclosures etc. with smooth bore male PVC
bushes and sockets.

C. Ends of conduit and conduit fittings are to be cleaned and jointed using PVC cement
recommended by manufacturer.

D. Semi-Permanent Adhesive: Use in joints requiring expansion couplers.

E. Bends: Conduits not exceeding 25 mm diameter may be cold bent using bending
springs. Conduits over 25 mm are to be hot bent by an approved method.

3.6 EMBEDDED CONDUITS

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A. Conduits in Concrete Slabs: Place conduits parallel or at right angles to main

reinforcing steel, between bottom reinforcing and top reinforcing steel. Fasten
conduits to reinforcing steel by positive wire, fasteners at the proper distance from
the concrete face. Embedded conduit diameter is not to exceed 1/3 of slab
thickness. Special cases shall be referred to Engineer.

B. Conduits in Partitions or Side Walls: Horizontal or cross runs are to be avoided.

C. Pull-boxes are not to be used. If unavoidable, pull-boxes may be approved if

located inconspicuously.

D. Conduits in floor of beds on grade: Encase in concrete, minimum thickness 50 mm

or to thickness allowed by architectural detail.

E. PVC conduits in reinforced concrete structures are generally to be installed after

placing reinforcement and before concreting, if protected against damage, or are to
be placed in grooves formed in the concrete, if approved.

3.7 EXPOSED CONDUITS

A. Conduits on walls are to be run neatly, horizontally or vertically.

B. Supports: Use approved clamps, hangers or clips fastened by machine screws to

expansion sleeves in inserts or to lead anchors.

C. Spacing of clamps or clips for supporting steel conduits is not to be greater than:

Conduit Size Maximum Spacing of Supports

mm metres

1. 20 3.00
2. 25 3.60
3. 32-38 4.25
4. 50-63 5.00
5. 75 and larger 6.00

D. Spacing of clamps or clips for supporting PVC conduits is not to be greater than:

Conduit Size Maximum Spacing of Supports

mm metres

Conductors Rated Conductors Rated

60 deg.C and below more than 60 deg.C
1. 20 1.25 0.60
2. 25-50 1.50 0.75
3. 63-75 1.80 0.90
4. 90-125 2.00 1.00
5. 150 2.50 1.25

E. Bends and Fittings: Firmly fasten conduit at each side of bends and within 900 mm
of each outlet box, junction box, cabinet or fitting.

F. Outlets: Do not run more than the permissible numbers of conduits to any surface
wall outlet.

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G. Exposed conduit work is to be installed so as not to interfere with ceiling inserts,

lights or ventilation ducts or outlets.

3.8 CABLE TRUNKING

A. Installation: Secure trunking of all sizes at intervals not exceeding 1200 mm. Joints
are not to overhang a fixing by more than 500 mm.

B. Trunking passing through walls and ceilings is to have the cover fixed solidly for 25
mm either side of walls and for 150 mm either side of floors and ceilings.

C. Vertical sections of trunking over 900 mm long are to have staggered insulated tie-
off studs to support weight of cables.

D. Cabling Provisions: Separation of power, low current and control circuits is to be by

two channel trunking or by barriers inserted in trunking before installation of cables.
Cable retaining straps are to be provided at not more than 600 mm centers.
Openings in front of trunking are to facilitate drawing-in cables.

E. Coupling: Trunking parts are to be mechanically and electrically coupled without

causing abrasion to wiring.

F. Earthing: Do not use metal trunking as earth continuity conductor. Provide

protective conductor in accordance with Division 26 Section "Grounding and
Bonding" of the Specification.

3.9 LABELING

A. All metal conduits and metal trunking to be labeled with type of service

3.10 UNDERGROUND DUCTS

A. Lay and assemble ducts in accordance with Division 2 Section "Underground Ducts
and Utility Structures".

3.11 PROTECTION

A. Provide final protection and maintain conditions, in a manner acceptable to

manufacturer and Installer, which ensure coatings and finishes are without damage
or deterioration at the time of Substantial Completion.

1. Repair damage to galvanized finishes with zinc-rich paint recommended by

manufacturer.
2. Repair damage to PVC or paint finishes with matching touchup coating
recommended by manufacturer.

3.12 CLEANING

A. On completion of installation, including outlet fittings and devices, inspect exposed

finish. Remove burrs, dirt, and construction debris and repair damaged finish,
including chips, scratches, and abrasions.
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END OF SECTION 260533

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SECTION 262416 - PANELBOARDS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract

apply to this Section.

1.2 SUMMARY

A. Panel boards for distribution and sub-distribution of electric power and for
protection of circuits, including fixing and supporting materials and materials for
termination of feeders, sub-circuits and branch circuits for the following types:

1. Lighting and appliance branch-circuit panel boards.

2. Distribution panel boards.

B. Related Sections include the following:

1. Division 26 Section "Basic Electrical Materials and Methods".

1.3 DEFINITIONS

A. MCB: Miniature circuit breaker.

B. MCCB: Molded case circuit breaker.

C. LP, PP, SDP: Final branch circuit panelboards, power panelboards and
subdistribution panelboards respectively, for secondary lighting and power
distribution with either miniature circuit breaker (MCB) or molded case circuit
breaker (MCCB) protection on sub-feeder or branch circuits, as shown on the
Drawings.

D. DP: Distribution panelboards for power distribution with MCCB protection on main
incoming and outgoing feeder circuit breakers Type 1 or Type 2.

E. Distribution panelboards or final branch circuit panelboards supplied from

emergency source are prefixed with the letter E.

F. ELCB: Earth leakage circuit breaker.

G. RMS: Root mean square.

1.4 SUBMITTALS

A. Equipment Data: Submit data for approval including, but not limited to, the
following:

1. Manufacturers' catalogues indicating specific equipment selected

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2. Types of panelboards and circuit breaker characteristics including duties and

ratings compensation at and above 40 deg C ambient conditions and
corresponding temperatures within the enclosures.
3. Dimensions of panels and specific contents of each panelboard.
4. Integrated equipment tabulations for coordinated short- circuit series
combinations of circuit breakers.

B. Tests and Certificates: Submit complete certified manufacturer's type test and
routine test records in accordance with the Standards.

C. Shop and Construction Drawings: Submit drawings for approval including, but not
limited to, the following:

1. Exact composition of each panelboard, indicating busbar rating, frame and

trip ratings of circuit breakers.
2. Typical installation details of panelboards, indicating main feeder and branch
circuit conduit connections, terminal provisions, tags, labels, mounting
methods and materials used.

D. Details of Electrical Closets: Submit details to verify clearances, spaces and

ventilation of the installation of proposed equipment, prior to starting construction.

E. Field Test Reports: Submit written test reports and include the following:

1. Test procedures used.

2. Test results that comply with requirements.
3. Results of failed tests and corrective action taken to achieve test results that
comply with requirements.

F. Panelboard Schedules: For installation in panelboards submit final versions after

load balancing.

G. Maintenance Data: For panelboards and components to include in maintenance

manuals . In addition to the following:

1. Manufacturer's written instructions for testing and adjusting over-current

protective devices.
2. Time-current curves, including selectable ranges for each type of over-current
protective device.
3. List of recommended spare parts with price for 3 years and contacts number
and addresses of nominated supplier.

1.5 QUALITY ASSURANCE

A. Comply with

1. IEC 61439-1 "Low Voltage Switchgear and Control Gear Assemblies".

2. IEC 60947-2 "Molded case circuit breakers"
3. IEC 60898 "Miniature circuit breakers"
4. BS EN 60529 Specification for degrees of protection provided by
enclosures (IP code).
5. BS EN 60898 Specification for circuit-breakers for overcurrent protection
for household and similar installations.

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6. Other components where not specified are to comply with the relevant IEC
standards

1.6 COORDINATION

A. Coordinate layout and installation of panelboards and components with other

construction that penetrates walls or is supported by them, including electrical and
other types of equipment, raceways, piping, and encumbrances to workspace
clearance requirements.

1.7 SCHEDULES

A. Schedules shown on drawings indicate the designation and required type of

panelboard using the following criteria:

1. Type of construction (MCB or MCCB), referring to type of branch circuit

breakers.
2. Voltage, number of phases and wires.
3. Branch circuit breaker trip rating and wire size.
4. Main circuit breaker trip rating and frame size (maximum continuous rating)
for MCCB and MCB.
5. Short-circuit interrupting capacity (IC) in kA.
6. Special arrangement or provisions.
7. Busbar type and busbar rating in Amps.

PART 2 - PRODUCTS

2.1 GENERAL REQUIREMENTS

A. Rated insulation voltage is to be in accordance with the respective standards.

B. Panelboards are to be totally enclosed, dead front type, protection code IP 42 for
indoor installations and IP 55 for outdoor installations, in accordance with IEC
60947, and are to be factory designed and assembled.

C. Earthing bar is to be half size the phase busbars.

D. Neutral bar is to be sized as the phase bus bars.

E. Protection is to be fully rated throughout the systems.

F. Circuit breakers are to be non-fused type.

G. Circuit Breaker Arrangement: Panelboards are to have one main incoming circuit
breaker and the required number of branch circuit breakers, arranged as shown on
the schedules, including spare circuit breakers and spaces for future expansion.
Three-phase panelboards are to be designed for sequence phase connection of
branch circuit devices.

H. Branch Circuit Numbering: On 3-phase panelboard schedules, circuits 1 and 2 are to

be connected to red (R) phase, 3 and 4 to yellow (Y) phase, 5 and 6 to blue (B)
phase etc., to conform with branch circuit numbering shown on the drawings.
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2.2 PANELBOARD ENCLOSURES

A. Type: General purpose type, suitable for relevant ambient conditions, flush or
surface mounted as shown on the drawings, comprising box, trim, or trim and door
to approved manufacturer's standards and sizes.

B. Construction: Box, trim and doors where required, are to be Electro-galvanized

sheet steel of gauges not less than specified and in accordance with the standards.
Welded joints are to be galvanized after manufacture. Gutter spaces are to conform
to the standards, adequate for the utilized cables/wires subject to the engineers’
approval and in no case less than 100 mm on all sides. Enclosure is to have pre-
designed angles or threaded end studs to support and adjust mounting of interior
panelboard assembly.

C. Trims are to cover and overlap front shield, covering all terminals and bus
compartments, to form a dead front panel. Trims are to be fixed to cabinet/box by
quarter-turn clamps engaging flange of box (use of screws engaging holes in flange
of box is not acceptable). Screws where used are to be oval-head, countersunk and
flush. Trims for flush mounted panelboards are to overlap box and front shields by
at least 20 mm. Trims for surface mounted panelboards are to be exactly sized to
form flush fit to box.

D. Doors are to have concealed hinges integral with trim, and flush combination
cylinder lock and catch. Doors over 1000 mm high are to have vault-type handle
and multiple point latch mechanism. Locks are to be keyed alike.

E. Finish: Inner and outer surfaces of cabinet/boxes, trims, doors etc. Are to be
cleaned, phosphatized, chrome passivated and treated with final thermosetting
epoxy powder modified by polyester resins providing high resistance to mechanical
injury, heat, acid and alkali solvents, grease, aging and corrosion and of standard
gray color to the approval of Engineer.

F. Directories under glassine, or an approved alternative durable arrangement, are to

be provided on inside face of doors, or in metal label holders when trim without
doors are specified. Directories are to be typed to identify panelboards and clearly
indicate circuit number and description of load.

G. Outdoor enclosures are to be heavy duty sheet steel cabinets, minimum 1.5 mm
thick, fully weatherproofed (IP 55), without knockouts, but with removable
sealed/gasketed bottom gland plates and gasketed doors.

2.3 BUSBARS

A. Type: One piece, 98% pure electrolytic copper, based on total maximum operating
temperature of 90 deg C at any point of the bus, at full continuous rating. Bolted or
clamped contact surfaces are to have maximum current density not exceeding
requirements of the approved standards. Aluminum is not to be used for busbars or
panelboard parts.

B. Design: Busbars are to be shrouded/insulated and rigidly designed so that branch

circuit devices can be removed without disturbing adjacent units or changed without
additional machining, drilling or tapping. Busing is to be full size without
reduction. Busing and blank plates are to allow installation of future circuit devices,
where indicated on the drawings.

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C. Rating: Busbar rating is to be at least equal to main-circuit breaker frame size.

Where no main circuit breaker is required, busbars are to have main lugs or
disconnect switch, with nominal rating equal to standard circuit breaker frame
sizes, and as shown on the drawings.

D. Short-circuit Duty: Busbars are to carry at least 125% of the maximum short-circuit
level at point of application for one second, without showing any signs of
degradation.

E. Terminals and connections are to be anti-turn, solder-less screw-pressure type.

Screws and bolts used for making copper/copper connections are to be hard copper
alloy with lock washers (riveted bus connections are not acceptable).

F. Neutral bar is to be solid and fully insulated from cabinet or box. One solder-less
box type set-screw connector is to be provided for neutral wire of each branch
circuit and one bolted clamp-type connector or anti-turn lug with set-screw for main
incoming neutral wire. Neutral is to be fully sized and rated as for phase busbars.

G. Earthing bar is to be copper, brazed to panelboard cabinet, with bolted pressure

connector for main conductor and one set-screw-type tunnel terminal for each
outgoing conductor, to provide secure and reliable contact with all metal parts and
enclosure.

2.4 MOLDED CASE CIRCUIT BREAKERS (MCCBs)

A. Type: Tested to approved standards, totally enclosed, molded case, constructed

from high quality, high temperature resistant, tropicalized, molded insulating
materials, for normal operation at maximum temperature within enclosures at point
of application, and provided with front operated single toggle type handle
mechanism for manual operation of main contacts in addition to automatic
operation under over-current conditions. Multi-pole breakers are to have common
integral trip bar for simultaneous operation of all poles. Ampere rating is to be
clearly visible. All terminals are to be box lug or clamp type with set screws,
suitable for copper or aluminum conductors.

B. Circuit Breaker Trip Units: Unless otherwise specified or shown on the drawings,
circuit breakers up to and including 400 a frame size, are to be thermal-magnetic
type, having bi-metallic inverse time delay over-current element for small overloads
and instantaneous magnetic over-current trip element for operation under short-
circuit conditions on each pole. Circuit breakers 250 and larger are to have
adjustable instantaneous trips.

C. Switching Mechanism: Quick-make, quick-break type, with positive trip-free

operation so that contacts cannot be held closed against excess currents under
manual or automatic operation. Contacts are to be non-welding silver alloy with
approved arc-quenching devices of metallic grid construction.

D. Trip current rating (amps) indicates nominal maximum rating at which overload
element is set to operate.

E. MCCBs for LPs, PPs, SDPs and DPs Type 2: Comply with IEC60947-2 test
sequences I, II, utilization category A, and are to have rated ultimate short circuit
breaking capacities (sequence III) to meet the electrical requirements at the
panelboard location, with preferred ratings in accordance with following tables.

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F. MCCBs for DP Type 1: Rated for maximum voltage of 600v A.C., 250 v D.C. and
utilization category b (with an intended short time withstand capability), and are to
have rated service short circuit breaking capacities (sequence ii) with suitably
selected frame sizes and trip ranges to meet the electrical requirements at the
distribution panelboard location and schedules shown on the drawings, with
declared ratings as percentage (100%, 75% or 50%) of the ultimate ratings as
quoted by the circuit breaker manufacturer marked on the circuit breaker rating
plate.

G. Frame size is defined as maximum continuous current rating of circuit breaker

which corresponds with its maximum trip range listed below and which is to be
related to minimum acceptable short-circuit interrupting ratings, based on fully
rated interrupting duties: normal duty (N), high break (H), or current limiting (L), as
specified.

H. Frame sizes are generally to be selected with minimum interrupting capacities at

specified voltages and rated frequency, in accordance with the following table:

Trip range Minimum Symm. rms rated Rating

frame size(amperes) breaking capacity (ultimate in kA) volts(A.C.

)

N H L

Thermal-magnetic

15-100 (1,2,3P) 14 - - 277/480

15-150 (1,2,3,4p) 25 65 100 277/480

70-250 (2,3,4p) 25 65 100 480

100-400(2,3,4p) 35 65 100 480

Electronic

400-800 (2,3p) 35 65 100 480

800-1200 (2,3p) 50 65 100 480

Trip range Minimum Symm. rms rated Rating

frame size(amperes) breaking capacity (ultimate in kA) volts(A.C.

)

N H L

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Thermal-magnetic

15-100 (1p) 18 - - 220/240

15-100 (2,3p) 18 - - 380/415

15-160 (2,3,4p) 35 60 100 380/415

70-250 (2,3,4p) 35 60 100 380/415

160-400 (2,3,4p) 35 60 100 380/415

Electronic

400-800 (2,3p) 40 60 100 380/415

800-1250 (2,3p) 50 65 100 380/415

Trip range Minimum Symm. rms rated Rating

frame size(amperes) breaking capacity (ultimate in kA) volts(A.C.

)

N H L

Thermal-magnetic

15-100 (1p,2p,3p) 10 - - 120/240

15-100 (1p) 18 65 - 240

15-160 (1p) 25 65 - 240

15-160 (2,3,4p) 65 100 150 240

70-250 (2,3,4p) 65 100 150 240

100-400(3,4p) 65 100 150 240

Electronic

400-800 (2,3,4p) 65 100 150 240

600-1250 (2,3,4p) 65 100 150 240

I. Tripped Position: When tripped automatically by over-current condition, operating

mechanism of circuit breaker is to assume an intermediate position clearly indicated
by the handle between on and off positions.

J. Interchangeable Trips: Thermal-magnetic trip circuit breakers 250 A frame size to

400 A frame size are to have interchangeable trip units.

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K. Sealing: Circuit breakers with non-interchangeable trip units are to be sealed.

Circuit breakers with interchangeable trip units are to have trip unit covers sealed to
prevent tampering.

L. Compensation: Thermal over-current trips are to be ambient temperature

compensated between 25 and 50 deg C.

M. Electronic trips units, applicable to circuit breakers 400 A frame size and larger, are
to be solid state with long time delay settings between 0.5 and 1.0 times maximum
trip rating, short time delay range of 3 to 10 times maximum trip rating with a
maximum clearing time of 0.2 seconds, and instantaneous protection adjustable
from 5 to 10 times continuous rating. Solid state trip units are to be insensitive to
changes in ambient temperature between -20 and +55 deg C. Earth fault protection
is to be built into trip unit where specified, and is to be suitable for connection to
external current sensor. Push-to-trip button is to be provided on cover for testing
the trip unit.

N. Accessories: Circuit breakers are to be designed to accommodate standard

attachments including shunt-trip, under-voltage release, combined auxiliary and
alarm switches, and electrical operator to any circuit breaker of rating (frame size)
100 A and over. Padlocking devices are to be provided, where shown on the
Drawings.

O. Residual current operated earth leakage trip devices (RCDs) are provided as add-on
or built-in earth leakage accessories, where required and as shown on the Drawings.
Protection against earth fault current, in addition to over-current and short-circuit
protection, is to be in accordance with the Regulations. Trip current sensitivity on
breakers for branch circuits is to be [30] mA, and for main breakers ratings are to be
as shown on the Drawings. Circuit breakers are to include current transformer with
tripping coil assembly, test button and trip free mechanism to ensure circuit breaker
cannot be held closed against earth faults.

P. Current Limiting Circuit Breakers: Molded case type without fusible elements.
When operating within current limiting range, the I2t of let-through current is to be
less than 1/2 cycle wave of symmetrical protective short-circuit current as
compatible with breaker construction.

Q. Current limiting circuit breakers are to have, on each pole, adjustable inverse time-
delay over-current characteristics for overload protection and instantaneous trip for
short-circuit protection. Operation of main contacts is to be based on Electro-
magnetic repulsion forces between contacts created by fault current. Ratings are
specified at rated voltage for an rms value of prospective short-circuit current.

2.5 MINIATURE CIRCUIT BREAKERS (MCBs)

A. Type: Thermal magnetic non-adjustable type, tested in accordance with IEC 60898 .

B. Minimum short-circuit breaking capacities (to IEC 60947-2) are to be as follows:

1. 6 - 100 a MCB : 6, 10 or 16 kA at 240/415 v A.C.

C. Construction: MCBs are to be tropicalized for operation at ambient temperatures up

to 70 degree C within panelboard enclosure and humidity up to 95%, and are to be
constructed from high quality, high temperature, molded insulating materials.

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Guaranteed duties and characteristics are to be submitted for temperatures above 40

deg C.

D. MCBs and combination devices are to be modular, of unified profile and suitable
for mounting either to a standard din rail, or a plug-in system.

E. Operation: Under overload conditions, thermal tripping is to provide close

protection of insulated conductors. Under short-circuit conditions, magnetic trip is
to operate at 7 - 10 times normal rated current (type 3 characteristic). Magnetic
operation is to be in the current limiting region and opening time is not to exceed 5
milliseconds.

F. Ratings: Preferred rated currents are to be 6, 10, 15, 20, 25, 30, 40, 50, 60, 80 and
100 a, calibrated at 40deg.c, available as 1, 2, 3 and 4-pole circuit breakers. De-
rating above 40 deg C is not to exceed 1% per deg C and loading is not to exceed
70% of circuit breaker rating.

G. Residual current devices for earth leakage protective circuit breakers are to be add-
on devices, or built-in and integral with the standard circuit breaker. Non-adjustable
sensitivities of 30 ma, 100 ma and 300 ma are to be available for all ratings of 2-
pole and 4-pole circuit breakers.

H. Auxiliaries where shown on the drawings, are to include alarm switch, auxiliary
switch, shunt trip, under voltage trip and similar units which are to be modular
additions to the circuit breakers.

2.6 MOLDED CASE SWITCH (MCS)

A. Molded Case Switch: Non-automatic on/off switching device of equal construction

to equivalent circuit breaker, having no over-current or fault protective elements,
but marked with maximum current withstand and voltage rating.

2.7 DISTRIBUTION PANELBOARDS (DP)

A. DP Type 1: Form 1 to IEC61439-1, and have a rated insulation voltage of 1000V

and a rated operational voltage of 600V A.C., 240 V D.C., surface mounted to wall
or free standing , with doors (unless otherwise shown on the Drawings), suitable for
ratings of main breaker and busbars ranging from 225 A to 1200 A, 3-phase, 4-wire
(or 3-wire where specifically indicated), suitably and orderly arranged for any
selected combination of branch MCCBs ranging from 150 A to 1200 A frame size
and short-circuit interrupting ratings as shown on the Drawings. Circuit breakers
smaller than 225 A frame size, where indicated, may be grouped on an integral sub-
assembly mounted to main chassis.

B. DP Type 2: Form 1 to IEC61439-1, and have a rated insulation voltage of 750V

and a rated operational voltage of 440V A.C., 240 V D.C. Panelboard is to be
recessed or surface mounted type, as shown on the Drawings, complete with trim
and door, adjustable trim fixation for flush panels, and with ratings of main circuit
breaker and busbars of 100 A, 225/250 A, 400 A or 600 A, 3-phase, 4-wire, with 2
or 3-pole branch circuit breakers, 100 A or 150/160 A frame size for voltages up to
600 V A.C., and 100 A to 225 A frame size at 240 V A.C.

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C. Construction: Sheet steel, minimum 1.5 mm thick for cabinet/box and minimum 2
mm thick for trim or trim and door. Fronts are to be single or twin covers to shield
circuit breakers, terminals and live ends.

D. Interior of panelboard is to be pan assembly consisting of galvanized sheet steel

chassis minimum 2 mm thick, folded, flanged and reinforced, with busbars
vertically arranged and mounted on molded insulators.

E. Molded insulators are to have minimum temperature rating of 130 deg C and
insulation grade of 3.5 kV for one minute.

F. Circuit breakers are to be mounted in twin arrangement (except for larger circuit
breakers) and bolted rigidly to copper cross and center bus connectors.

2.8 FINAL BRANCH CIRCUIT, POWER AND SUB-DISTRIBUTION

PANELBOARDS - GENERALLY

A. Arrangement: Comprise set of homogeneous branch circuit breakers with unified

profile and base, and one main circuit breaker. Single and multi-pole circuit
breakers or other devices are to occupy modular spaces. Accommodation of
contactors and split-bus arrangement or other devices is not to change regularity of
standard box width.

B. Indoor Enclosure: Sheet steel, minimum 1.0 mm thick for box/cabinet and
minimum 1.5 mm thick for front shield, trim and door. Fixings for flush trim are to
be adjustable to allow for mis-alignment between box and wall surface. Wiring
spaces (gutters) are to be at least 100 mm wide. Larger gutters are to be provided
where tap-off insulated split connectors are required. Knockouts are to be provided
in top or bottom of enclosures and are to provide a neat and uniform conduit/cable
terminal arrangement.

2.9 FINAL BRANCH CIRCUIT, POWER AND SUBDISTRIBUTION

PANELBOARDS - TYPE MCCB

A. Type: Rated insulation voltage rating 750V and a rated operational voltage of 600V
A.C. .250 V D.C. single-phase and neutral (SPN) or 3-phase and neutral (TPN),
with bolted 1, 2, or 3-pole MCCBs on branch circuits and 2, 3 or 4-pole MCCB on
main incoming, listed by UL File No. E2269 or equal, and meeting USA
Specification W-P-115b Type 1 Class 1.

B. Branch circuit breakers are to be 1, 2 or 3-pole, rated 100 A frame size, with trip
ratings between 15 A and 100 A, and compatible ICs, selected from normal (N),
high-break (H) or current-limiting (L) range.

C. Main circuit breaker is to be 2 or 3-pole 100 A, or 2, 3 or 4-pole 160 A, 225/250 A

or 400 A continuous rating (frame size), with trip ratings and fully rated non-current
limiting ICs of normal (N) or high-break (H) ranges, with or without residual
current device (RCD) as indicated on the Drawings.

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D. Short-circuit Rating: Panelboards may only have integrated equipment (series)

short-circuit ratings in accordance with paragraph F of Article 2.1 "GENERAL
REQUIREMENTS" hereof.

E. Assembly: Busbars are to be rigidly fixed on molded insulators to back pan in

vertical arrangement. Branch circuit breakers are to be bolted in twin arrangement
to rigid copper cross and center bus connectors. Back pan assembly is to be
removable and fixed to four threaded studs integral with cabinet.

2.10 FINAL BRANCH PANELBOARDS - TYPE MCB

A. Type: Rated insulation voltage rating of 600V and a rated operational voltage of
600V.

B. Internal Assembly: Comprise removable back plate or back pan of rigid

construction, attached to enclosure by four captive screws through keyhole fixings,
and provided with DIN rails in horizontal arrangement for SPN panels and in
vertical arrangement for TPN panels. Assembly is to be complete with neutral
terminal block, earthing bar and one piece insulated bolt-on/comb-type phase
busbar. Busbars are to be single-phase or 3-phase with spade connectors for fixing
by tightening a single screw on circuit breaker. Insulation is to be high thermal
rating, capable of carrying maximum short-circuit current for one second without
overheating beyond acceptable limits required by the Standards. Panelboards are to
comply with BS 5486 Part 12.

C. Internal Assembly: Comprise removable back plate or back pan of rigid

construction, attached to enclosure by four captive screws through keyhole fixings,
and provided with busbars in horizontal arrangement for SPN panels and in vertical
arrangement for TPN panels. Assembly is to be complete with neutral terminal
block, earthing bar and one-piece insulated phase busbar. Busbars are to be single-
phase or 3-phase with spade connectors for fixing by tightening a single screw on
circuit breaker. Insulation is to be high thermal rating, capable of carrying
maximum short-circuit current for one second without overheating beyond
acceptable limits required by the Standards.

D. SPN type panelboards are to be suitable for 240 V maximum service voltage,
single-phase and neutral, with MCBs on branch circuits and main incoming.

E. MCB’s equipped with earth leakage shall be one module type.

F. SPN type main circuit breaker is to be double-pole MCB, with or without earth
leakage device (RCD), as shown on the Schedules.

G. Single-pole and double-pole MCBs for 240 V service, are to have trip ratings
between 6 A and 50 A, with ICs as required in the Schedules.

H. TPN type panelboards are to be suitable for up to 415 V A.C. maximum service
voltage, 3-phase and neutral, with MCBs on branch circuits and 3 or 4-pole MCB or
MCCB main incoming, as shown in the Schedules or on the Drawings.

I. Triple-pole branch circuit breakers are to have trip ratings between 6 A and 100 A,
with IC as required in the Schedules.

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J. TPN type panelboard main circuit breakers are to be MCB or MCCB, 100A
continuous current rating, with trip range from 25 A to 100 A, or 225 A MCCB
with trip range 70 A to 225 A, normal (N) or high-break (H) duty with/without
RCD as shown on the Drawings.

K. Short-circuit Rating: TPN panelboards may only have integrated equipment (series)
short-circuit ratings in accordance with clause paragraph F of Article 2.1
"GENERAL REQUIREMENTS" hereof.

2.2 MANUFACTURERS:

A. Approved Manufacturers: Subject to compliance with requirements, provide products

by one of the following or approved equal:

1. ABB - Egypt
2. Siemens - Egypt
3. Hager - Egypt
4. Schneider group - Egypt or (PB Tawakol)
5. Legrand

PART 3 - EXECUTION

3.1 INSTALLATION

A. Fixing Generally:

1. Align, level and securely fasten panelboards to structure

2. Fix surface mounted outdoor panelboards at least 25mm from wall ensuring
supporting members do not prevent flow of air
3. Do not use connecting conduits to support panelboards
4. Close unused openings in panelboard cabinets.

B. Panelboard Interiors: Do not install in cabinets until all conduit connections to

cabinet have been completed.

C. Wiring Inside Panelboards: Neatly arranged, accessible and strapped to prevent

tension on circuit breaker terminals. Tap-off connections are to be split and bolted
type, fully insulated.

D. Trim: Fix plumb and square prior to painting. Fix trim for flush mounted cabinets
flush with wall surface finish.

E. Protection: Treat concealed surfaces of recessed cabinets with heavy field

application of waterproof compound prior to installation.

F. Mounting Heights: Top of trim 1880 mm above finished floor, unless otherwise
indicated.

G. Mounting: Plumb and rigid without distortion of box. Mount recessed panelboards
with fronts uniformly flush with wall finish.

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H. Circuit Directory: Create a directory to indicate installed circuit loads after

balancing panelboard loads. Obtain approval before installing. Use a computer or
typewriter to create directory; handwritten directories are not acceptable.

I. Install filler plates in unused spaces.

J. Provision for Future Circuits at Flush Panelboards: Stub four empty conduits from
panelboard into accessible ceiling space or space designated to be ceiling space in
the future. Stub four empty conduits into raised floor space or below slab not on
grade.

3.2 IDENTIFICATION

A. Identify field-installed conductors, interconnecting wiring, and components; provide

warning signs as specified in Division 26 Section "Basic Electrical Materials and
Methods".

B. Panelboard Nameplates: Label each panelboard with engraved metal or laminated-

plastic nameplate mounted with corrosion-resistant screws.

3.3 CONNECTIONS

A. Install equipment-grounding connections for panelboards with ground continuity to

main electrical ground bus.

B. Tighten electrical connectors and terminals according to manufacturer's published

torque-tightening values.

3.4 FIELD QUALITY CONTROL

A. Generally: Carry out all tests, required by the governing codes and by the Engineer,
on panelboards after installation, to verify compliance with the specifications and
standards. Inspect conditions within panelboards and verify insulation conditions
by use of a megger.

B. Circuit Breakers: Tests are to include operation of every circuit breaker manually.
Check automatic operation of selected circuit breakers, as required by Engineer, by
applying necessary short-circuit, overload and earth leakage current for tripping
circuit breaker as applicable and compare with manufacturer's data/characteristic
curves. Measure and report ambient temperature inside enclosure.

C. Insulation Check Tests: Carry out insulation tests on all busbars, between phases
and between phases and earth/cabinet, and between neutral and earth. Record all
readings, using 500 V megger for equipment on 240 V systems, and 1000 V megger
for equipment on systems up to 600 V, for 1-minute, with circuit breakers in open
position.

D. Routine tests on site are to be carried out, in accordance with the Standards, on all
panelboards assembled from standardized components of the manufacturer outside
the works of the manufacturer.

E. Prepare for acceptance tests as follows:

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1. Test insulation resistance for each panelboard bus, component, connecting

supply, feeder, and control circuit.
2. Test continuity of each circuit.

F. Testing: After installing panelboards and after electrical circuitry has been
energized, demonstrate product capability and compliance with requirements.

3.5 ADJUSTING
A. Set field-adjustable switches and circuit breaker trip ranges.

3.6 CLEANING
A. On completion of installation, inspect interior and exterior of panelboards. Remove
paint splatters and other spots. Vacuum dirt and debris; do not use compressed air
to assist in cleaning. Repair exposed surfaces to match original finish.

END OF SECTION 262416

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SECTION 262726 - WIRING DEVICES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract,

apply to this Section.

1.2 SUMMARY

A. This Section includes wiring devices, lighting switches, socket outlets, cord outlets,
automatic and manual lighting control equipment, outlet boxes and plates, etc.

B. Components are to be standard manufactured items, uniform and modular, complying

with one set of approved Standards.

C. Related Sections include the following:

1. Division 26 Section "Basic Electrical Materials and Requirements".

2. Division 26 Section "Raceways and Boxes" for boxes.

D. This section describes all types of wiring devices to be used in internal dry areas,
external and internal wet areas and industrial areas.

1.3 SUBMITTALS

A. Technical Data: Submit data for approval, including catalogs, detailed literature,
manufacturer's name, catalog number, rating, specification, overall dimensions and
special features, as applicable for each item.

B. Shop and Construction Drawings: Submit Drawings for approval including, but not
limited to, the following:

1. Exact indication of position (i.e: fully dimensioned layout) of each item and
outlet box and fitting on layout drawings, with box and equipment types and
sizes
2. Installation details of special devices including fans and etc.
3. Wiring diagrams of special items.

C. Samples: Submit samples of each type of device for approval, unless otherwise agreed
in writing by the Engineer.

D. Field Test Reports: Indicate and interpret test results for compliance with performance
requirement.

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E. Maintenance Data: For materials and products to be included in maintenance manuals

specified in Division 1.

F. As-Built (Record) Drawings: At Project close-out, submit Record Drawings of

installed electrical devices, in accordance with requirements of the Specification,
Division 1.

1.4 EXTRA MATERIALS

A. Furnish 2 percent (with minimum of one each) extra materials for all products that
match those installed and that are packaged with protective covering for storage and
identified with labels describing contents. Deliver extra materials to the Employer.

1.5 COORDINATION

A. Coordinate features of devices specified in this Section with systems and components
specified in other Sections to form an integrated system of compatible components.
Match components and interconnections for optimum performance of specified
functions. Coordinate with Architectural Works for shapes and colors

ARCHITECT APPROVAL SHALL BE OBTAINED PRIOR TO SUPPLY

PART 2 - PRODUCTS

2.1 GENERAL

A. Wiring devices are to be always flush mounted.

B. Lighting switches are to be rated at 20 Amp. of the rocker type mounted on adjustable
grid.

C. Provide brass earthing terminal in each mounting box.

D. Provide separate mounting boxes where lighting switches which are grouped together
are connected to different phases.

E. All wiring accessories shall be earthed properly.

F. Provide multi-gang assemblies (Grid Switch) where lighting switches are indicated to
be grouped together at 1 location and are fed from same distribution board.

2.2 PLATES, GENERALLY

A. Blank Plates: Blank plates are to be installed on outlet boxes, specified under Division
26 Section "Raceways and Boxes", on which no apparatus is installed or where

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apparatus installed does not have suitable cover for box. Blank plates for wall outlets
are to be attached by a bridge with slots for horizontal and vertical adjustment.

B. Floor outlets and plates are to be watertight and impact resistant.

2.3 PLATES AND CORD-OUTLETS

A. Design: Square, rectangular or round designed to cover outlet box and to closely fit
electrical device, and with polished chromium plated recessed head fixing screws.
Combination plates are to be used for grouped outlets and devices.

B. Cord extension plates are to have threaded cord grip bushings of same material and
finish as plates.

C. Plastic Plates: Heavy gage, break resistant, pressure molded plastic, color as per ID
requirements for general use in offices, halls, shops, Banks, travel companies and the
like.

D. Cable/cord outlet (electric outlet) is to be used for up to 45 A, 250 V rating for

connection of power/control cable of fixed appliances. Plate is to have threaded cord
grip to anchor cable securely to cover. Box is to include fixed terminal block and cable
clamp for termination of cable/cord within.

E. Lighting outlet is to consist of outlet box, cover plate, and necessary accessories ready
for connection to lighting fixture. Interior lighting fixtures are to be wired through
plug-in ceiling roses or trunking.

F. Ceiling roses shall be coordinated with the corresponding conduit box, and shall
comply with BS 67.

2.4 SWITCHES

A. Generally: Quick-make, quick-break type with silver alloy contacts in arc resisting
molded base, with toggle, rocker or plug-type connectors where specifically approved,
for inductive or resistive loads up to full rated capacity, and arranged for side and/or
back connection.

B. Types: Single, 2 way or intermediate, single pole or double pole.

C. General Lighting Switch (S1): 20 A, 240 V a.c., rocker operated, grid-switch with white
PVC plate, for indoor installations in general areas, and special finish as per
architectural requirements in offices, lobbies, halls and high finish areas.

D. Push Button Switch (S2): As type (S1) but with push button control (push to make,
push to break).

E. Weatherproof Switch (S15): 10 A, 250 V, for installation outdoors and wet areas
(Mech. Rooms,pantries,kitchens and the like) with weatherproof poly carbonate
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enclosures synthetic gasket, weatherproof outlet box, Flush mounting, on/off indication,
IP 56 enclosure.

F. Double Pole Switch (S20): Rated 20 A or 45 A (accordance to equipment rate), 250 V

a.c., tumbler operated, to BS 3676, with stainless steel or molded plastic plate (as
required in application area), marked (etched) with equipment controlled (i.e. cooker,
air conditioner, water heater) and with red neon pilot light for "on" position. Switch is
to be mounted to flush or surface box, and provided with cord outlet and cord extension
to equipment controlled.

2.5 SOCKET OUTLETS

A. Generally: Injection molded plastic base with self-adjusting, non-expanding contacts to

prevent permanent distortion, arranged for side and/or back connection and with screw
terminals accepting at least three parallel branch-circuit wires.

B. Types: General-purpose socket outlets are to conform to VDE German standard.

C. Duplex sockets are to be mounted in parallel under 1 common plate with break-off
feature for 2 circuit connection.

D. Weatherproof socket outlets are to be any of the types indicated, enclosed in

polycarbonate enclosures and with cover comprising spring-retained gasket hinged flap.
Enclosure provide high level of impact resistance.

E. Standard German Socket outlet type (R21): single phase, two wire, for plug with 3 mm
round pins at 19 mm centers and with side earthing in accordance with German
standard, rated 16A, 250 Vac. with colored plate, rated 16A and shatter type.

F. Duplex Receptacle – Type (R22): similar to R21 but duplex type

G. Weatherproof Receptacle Outlet Type (R05) (220 V Service): 16 A, 250 V, 2 pole plus
earth, German Standard, enclosed in polycarbonate enclosures and with cover
comprising spring-retained gasketted hinged flap. IP56, to be used in electrical,
Mechanical and Service areas.

H. Power Receptacle: Type (R41) single phase, three wire, 16A, 250 V, Polarized with
earth contact, splash proof moulded cast metal plate and matching plug, IP44, to
IEC309-1 &2.

2.6 SPECIAL DEVICES

A. Lighting Contactors

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1. Type: Double pole for single phase and neutral circuits, and triple pole for
three phase circuits, mechanically held, electrically operated, rated 500 V,
of current ratings shown on the Drawings, and complying with IEC-60947-
4 category AC-5a for controlling discharge lamps and category AC-5b for
controlling incandescent lamps.

2. Contacts: Copper alloy, with silver cadmium alloy double break contacts
designed for switching inductive ballast loads and switching of tungsten
lamp loads.

3. Auxiliary Contacts: As required to provide specified interlocks and signals as

shown on the Drawings, or required by the Specification, with one N.O. and
one N.C. spare contacts.

4. Enclosure: Unless forming part of system housed in sheet steel panel,

contactor is to be provided with IP 42 enclosure for indoor use or IP 65
enclosure for outdoor use.

5. Control: Each contactor whether part of a system or separately enclosed is to

have on/off pilot lights and set of on/off push buttons mounted on cover.

B. Photoelectric Cells

1. Photoelectric Cells: Omnidirectional cadmium sulfide, hermetically sealed,

with 2:1 on/off adjustment possible by moving light level selector, set to
operate at illuminance levels shown on the Drawings. Unit is to include
timer giving 3-minute delay to prevent false switching. Temperature
range is to be -10 deg. C to +80 deg. C.

2. Safety: Control is to be designed such that in case of failure, unit fails in the
on position.
3. Contacts are to close or open as illumination level increases to set level with
respect to requirements shown on the Drawings.

4. Enclosure: Heavy duty cast metal, with translucent dome of 'Lexan' (by
G.E.) or other equal and approved, to protect against high ultra violet rays,
and 180 deg. swivel base and 16 mm threaded conduit mounting. Enclosure
is to be weatherproof and protected against high winds and storms.

C. Remote Lighting Relay Control System

1. Remote Lighting Relay Panel (RLRP): Comprise set of heavy duty

long life service relays, rated 20 A, 250 V a.c. for switching tungsten or
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fluorescent lighting loads, SPST maintained (mechanically latched), with

24 V a.c. split-coil (1/2-on and 1/2-off) for control by remote push
button on/off switches, via 24 V control transformer.
2. Push Button Switch (LS): SPDT, momentary contact, normally open
switch with pilot light and red jewel Lens, Rated 3 A, 25 V A.C.
3. Master Selector Switch Panel (MSSP): Comprise set of push button
switches type (LS), assembled in one unit comprising box and cover, with
individual switch per circuit.
4. Occupancy Sensors: Low-voltage TLC-compatible ceiling mount
occupancy sensors draw power directly from the relay panel (RLRP).
Operation: When the sensor detects motion, it pulses the relay ON. If no further
motion is detected during the user selected time delay, the sensor “times
out” and pulses the relay OFF.
Specifications: 29VAC ±10%,3VA, Fused
Time Delay: Adjustable from 30 seconds to 12 minutes.
5. System is to allow local and remote centralized switching of group
of lighting circuits and from any number of individual points. System is to
use low voltage (low current) control circuitry to operate relay switches on
branch circuits. controlled, and one master switch for all-circuit control.
6. Manufacturers: System is to be by G.E. Remote Control Products or other
equal and approved.

2.7 MANUFACTURERS:
A. Approved Manufacturers: Subject to compliance with requirements, provide products by
one of the following or approved equal:

1. Legrand
2. Buch Jaeger
3. Schneider electric
4. MK
5. Vimar - Italy

PART 3 - EXECUTION

3.1 INSTALLATION

A. Locations: Drawings generally show approximate locations of outlets and equipment.

Exact locations are to be determined from interior finishing and Detail Drawings. Any
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condition that would place an outlet in an unsuitable location is to be referred to the

Engineer. Locate switches at strike sides of doors, whether shown on the Drawings or
not. In locating outlets allow for overhead pipes, ducts, variations in arrangement,
thickness of finishing, window trim, paneling and other engineering features.

B. Install equipment level and plumb and according to manufacturer's written instructions.

C. Mount lighting control devices according to manufacturer's written instructions and

requirements in Division 26 Section "Basic Electrical Materials and Requirements."

D. Mounting heights indicated are to bottom of unit for suspended devices and to center of
unit for wall-mounting devices.

E. Mounting heights for outlet boxes and similar equipment are to be uniform within the
same or similar areas. Mounting is to be as shown on the Drawings or as approved by
the Engineer. Unless otherwise shown or instructed, mount lighting switches and
socket outlets generally at 1200 mm and 300 mm from finished floor level respectively.
Mount switches with long dimension vertical and operating handle, if of the toggle
type, up when in the on position.

F. Additional outlets to those shown on the Drawings are to be provided as required by

equipment manufacturers for control or other wiring.

G. Recessed Outlet Boxes: Make neat openings to the satisfaction of Engineer, allowing
for thickness of finishing, and use extension rings if required. Repair damaged
finishing to original condition before installation of fittings or plates.

H. Appearance: Install exposed boxes and plates plumb, square and parallel to finished
wall surface. Exposed plates covering recessed boxes are to rest neatly on wall surface
without gaps, and fully covering the box.

I. Grouped Outlets: Arrange neatly so that use of fittings is convenient and clear.

J. Damaged Fittings: Reject damaged fittings or plates with damaged finish. Protect
fittings and plates against damage after installation and until handed over.

3.2 CONTROL WIRING INSTALLATION

A. Install wiring between sensing and control devices according to manufacturer's written
instructions and as specified in Division 26 Section "Conductors and Cables" for low-
voltage connections.

B. Wiring Method: Install all wiring in raceway as specified in Division 26 Section

"Raceways and Boxes."

C. Wiring Method: Install all wiring in raceway as specified in Division 26 Section

"Raceways and Boxes," unless run in accessible ceiling space and gypsum board
partitions.

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D. Bundle, train, and support wiring in enclosures.

E. Ground equipment complying to relevant IEC/UL486.

F. Connections: Tighten electrical connectors and terminals according to manufacturer's

published torque-tightening values.

3.3 IDENTIFICATION

A. Comply with Division 26 Section "Basic Electrical Materials and Requirements."

1. Switches: Where 3 or more switches are ganged, and elsewhere as indicated,

identify each switch with approved legend engraved on wall plate.
2. Power sockets, ceiling roses and switches: Identify panel board and circuit
number from which served. Use machine-printed, pressure-sensitive, abrasion-
resistant label tape on face of plate and durable wire markers or tags within outlet
boxes.

3.4 CONNECTIONS

A. Single pole switches are to switch the phase wire. Do not run neutral wire through
switches having neutral shunt or bridge.

B. Connection Of Appliances:

1. Where appliance is designed to adapt directly to outlet box, extend electrical

wiring to incoming terminals inside appliance.
2. Where appliance is not designed to adapt to outlet box, install the connecting
wiring in flexible conduit firmly fixed to outlet box cover plate and to terminal
box on appliance.

C. Tighten electrical connectors and terminals according to manufacturer’s published

torque-tightening values.

3.5 FIELD QUALITY CONTROL

A. Visual Inspection: Fittings and equipment are to be inspected for fixing and
workmanship.

B. Schedule visual and mechanical inspections and electrical tests with at least 7 days'
advance notice.

C. Inspect control components for defects and physical damage, testing laboratory
labeling, and nameplate compliance with the Contract Documents.

D. Megger tests are to include switch and socket outlet tests together with insulation
resistance of wiring installations.

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E. Operation: Devices are to be tested for operation and are to perform as intended at full
load without any signs of heating.

F. Equipment is to be insulation tested and observed, under full-load for not less than 3
days operation, with respect to undue heating and performance in general.

G. Electrical Tests: Use particular caution when testing devices containing solid-state
components. Perform the following according to manufacturer's written instructions:

1. Continuity tests of circuits.

2. Operational Tests: Set and operate devices to demonstrate their functions and
capabilities in a methodical sequence that cues and reproduces actual operating
functions.

a. Include testing of devices under conditions that simulate actual operational

conditions. Record control settings, operations, cues, and functional
observations.

H. Correct deficiencies, make necessary adjustments, and retest. Verify that specified
requirements are met.

I. Reports: Written reports of tests and observations. Record defective materials and
workmanship and unsatisfactory test results. Record repairs and adjustments.

3.6 CLEANING

A. Internally clean devices, device outlet boxes, and enclosures. Replace stained or
improperly painted wall plates or devices.

END OF SECTION 262726

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SECTION 265113 - INTERIOR LIGHTING FIXTURES, LAMPS, AND BALLASTS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract

apply to this Section.

1.2 SUMMARY

A. This Section includes interior lighting fixtures, lighting fixtures mounted on exterior
building surfaces, lamps, ballasts, emergency lighting units, mounting provisions
and connection to circuit wiring and to corresponding lighting control equipment.

B. Related Sections include the following:

1. Division 26 Section "Basic Electrical Materials and Methods".

1.3 SUBMITTALS

A. Equipment Data: Submit data for approval including, but not limited to, the
following:

1. Detailed literature on each fixture, lamp and control gear including

manufacturer's name, catalogue number, rating, material specification, overall
dimensions, operating characteristics and principles
2. Details of changes to standard fixtures for adaptation to condition of
installation and to the Specification
3. Photometric data for lighting calculations including polar light distribution
curves, coefficient of utilization, glare classification, efficiency, depreciation
factors etc.
4. Dimensions of fixtures.
5. Certified results of independent laboratory tests for fixtures and lamps for
electrical ratings and photometric data.
6. Certified results of laboratory tests for fixtures and lamps for photometric
performance.
7. Emergency lighting unit battery and charger.
8. Fluorescent and high-intensity-discharge ballasts.
9. Air and Thermal Performance Data: For air-handling fixtures. Furnish data
required in "Submittals" Article in Division 15 Section "Diffusers, Registers,
and Grilles."
10. Sound Performance Data: For air-handling fixtures. Indicate sound power
level and sound transmission class.
11. Types of lamps.

B. Shop and Construction Drawings: Submit Drawings for approval including, but not
limited to, the following:

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1. Exact position of each fixture on reflected ceiling plans, with indication of

ceiling features, structural members, ducts, pipes and other fittings, as
applicable and pertinent to the installation.
2. Installation details including suspension and mounting provisions.
3. Purpose made fixtures or lighting assemblies with full details.
4. Wiring details, circuit and panelboard references, special lighting control
arrangements etc.
5. Show details of nonstandard or custom fixtures. Indicate dimensions,
weights, method of field assembly, components, features, and accessories.
Detail wiring for fixtures and differentiate between manufacturer-installed
and field-installed wiring.

C. Samples: Submit fully equipped sample of each fixture type, modified if required,
together with color and texture samples of each fixture.

D. Coordination Drawings: Reflected ceiling plans and sections drawn to scale and
coordinating fixture installation with ceiling grid, ceiling-mounted items, and other
components in the vicinity. Include work of all trades that is to be installed near
lighting equipment.

E. Product Certificates: Signed by manufacturers of lighting fixtures certifying that

products comply with requirements.

F. Dimming Ballast Compatibility Certificates: Signed by manufacturer of ballast

certifying that ballasts are compatible with dimming systems and equipment with
which they are used.

G. Maintenance Data: For lighting fixtures to include in maintenance manuals .

1.4 QUALITY ASSURANCE

A. Fixture Design and Standards: The Specification and the Drawings are a guide to
the selection of lighting characteristics and lighting fixtures, giving general features
of construction, materials, method of installation and conditions of operation.
Unless otherwise specified, fixtures are to be manufacturer's standard series,
designed and manufactured for the purpose and application required, generally in
accordance with the Schedule of Lighting Fixtures and complying with IEC 60598
and CISPR 15.

B. Mockups: Provide lighting fixtures for room or module mockups. Install fixtures
for mockups with power and control connections.

1. Obtain Engineer's approval of fixtures for mockups before starting

installations.
2. Maintain mockups during construction in an undisturbed condition as a
standard for judging the completed Work.
3. Remove mockups when directed. Fixtures may be reinstalled in the Work
with approval of Engineer.
4. Approved fixtures in mockups may become part of the completed Work if
undisturbed at time of Substantial Completion.

1.5 COORDINATION

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A. Design Layout: Fixture layout has been determined from photometric data of
specified fixtures to achieve desired level and uniformity of illumination. Reflected
ceiling plans are to be checked to ensure exact positions of fixtures with respect to
structural members, ducts, pipes, other installations and ceiling panels/tiles, where
required. Certain fixtures are shown in provisional positions, pending preparation
of final equipment layout drawings. Such fixtures are to be located in coordination
with final equipment layout so that illumination is as intended by the design.

B. Fixtures, Mounting Hardware, and Trim: Coordinate layout and installation of

lighting fixtures with ceiling system and other construction.

1.6 EXTRA MATERIALS

A. Furnish extra materials described below that match product installed and that are
packaged with protective covering for storage and identified with labels describing
contents.

1. Lamps: 10 for every 100 of each type and rating installed. Furnish at least
one of each type.
2. Plastic Diffusers and Lenses: 1 for every 100 of each type and rating
installed. Furnish at least one of each type.
3. Battery and Charger Data: For emergency lighting units.
4. Ballasts: 1 for every 100 of each type and rating installed. Furnish at least
one of each type.
5. Globes and Guards: 1 for every 20 of each type and rating installed. Furnish
at least one of each type.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Products: Subject to compliance with requirements, provide one of the products

indicated for each designation in the Lighting Fixture Schedule shown on Drawings
or by one of the following approved equal:

1.Siraj Lighting

2.Delta Egypt

3.Egy Trade

4. Electra Egypt

5. Electro world for electrical supplying and cables co.

6. Light import establishment

7. Lux tech

8. 3Brothers

9. Enlighten
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2.2 LIGHTING FIXTURE CONSTRUCTION - GENERAL

A. Generally: Construction and wiring of fixtures are to comply with the Regulations
and Standards. Fixtures are to be fabricated, assembled and wired entirely at
factory. Manufacturer's name, factory inspection stamp and official quality label is
to be fixed to each fixture supplied.

B. Lighting Fixtures (Luminaires): Manufacturer's standard, as given in Lighting

Fixture Schedules shown on the Drawings, or equal.

C. Sheet Steel Housings: Not less than 0.6 mm thick, and thicker when required by the
Specification or the Standards.

D. Sheet Steel Reflectors: Not less than 0.5 mm thick.

E. Aluminum Reflectors: Not less than 0.7 mm thick, unless otherwise approved.

F. Fabrication: Metalwork is to be mitred, welded and ground smooth without tool

marks or burrs. Flat metal parts are to be stiffened by forming grooves and edges
during fabrication. Metal parts are to have finish free from irregularities.

G. Rust-proof Ferrous Base: Ferrous metal parts are to be bonderized (treated with
corrosion resistant phosphate solution) and given an approved rust-inhibiting prime
coat before application of final finish.

H. Finish for Non-Reflecting Metal Surfaces: Approved baked enamel paint. Paint
color on fixture frames and trims are to be as specified or as selected by the
Engineer.

I. Finish for Light Reflecting Surfaces: White baked enamel paint having reflection
factor not less than 85%. Mirror reflectors, where specified, are to be highly
polished, anodized aluminum with reflection factors not less than 97%.

J. Mechanical Resistance of Finish: After finish has been applied on steel surfaces and
cured, it is to withstand a 6 mm radius bend without showing signs of cracking,
peeling or loosening from base metal.

K. Resistance of Finish to Ultra-Violet: Finish is to withstand 72 hours exposure to an

ultra-violet RS lamp placed 100 mm from surface without discoloring, hardening or
warping, and is to retain the same reflection factor after exposure.

L. Heat Resistance: Finishes, wires and components inside fixtures are to be certified
materials to resist the temperatures or other conditions encountered in the fixtures.

M. Wiring Inside Fixtures: Not less than 1.5 mm2, and insulated for 240 V application.
Insulation is to have acceptable characteristics to resist maximum temperatures
inside fixtures. Wiring is to be terminated on screw type, fixed, insulating, terminal
blocks.

N. Hinges: Fixtures with visible frames and hinged diffusers are to have concealed
hinges and catches, and stain-less steel retaining clips. Other alternative equally
durable products may be submitted for approval.

O. Suspension Aligners: Provide for pendant fixtures for axial, vertical and horizontal
alignment. Vertical adjustment is to be minimum 25 mm.

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P. Recessed Fixtures: Construct to fit into suspended ceilings without distorting fixture
or ceiling. Plaster rings are to be provided for plaster or concrete ceilings.

Q. Outdoor Fixtures: Non-ferrous metal or specially molded material for outdoor use.

R. Removal of parts for maintenance is to be possible without removing fixture

housing.

2.3 FLUORESCENT FIXTURES

A. Lamp Holders Generally: To IEC 60400, heavy duty, molded white plastic with
non-corroding spring contacts.

B. Lamp Holders for Industrial Fittings: Spring loaded turret type, heavy duty, dust
protected.

C. Ballasts generally: To IEC 61347. Only single or two-lamp ballasts are to be used
in any one fixture. Two-lamp ballasts are to be lead-lag, series type. Equipment is
to be enclosed in sheet steel casing with corrosion resistant finish.

D. Ballast thermosetting compound is not to soften, liquify or support combustion

under any operating condition or upon ballast failure, and is to fill ballast enclosure
and dampen vibrations. Temperature rise, under normal operating conditions, is not
to exceed 55 deg. C above maximum ambient temperature of 40 deg. C.

E. Ballast Protection: Each ballast is to have one-time external fuse and fuse holder
rated in accordance with manufacturer's instructions.

F. Ballast Type: Electronic type, as stated in fixture description and as shown on the
Drawings, power factor corrected to above 0.95, having manufacturer's lowest case
temperature. Sound rating is not to exceed level given in the Standards.

G. Ballast Rating: Ballast is to be manufactured and certified for the specific lamp it
controls and for operation from nominal power supply, with voltage and frequency
equal to nominal voltage and frequency of distribution network.

2.4 INCANDESCENT LAMP FIXTURES

A. Incandescent Lamp Sockets: To IEC 60061 and IEC 60238, high-grade porcelain;
E27 (ES) screw sockets for lamps not exceeding 200 W and E40 (GES) screw
sockets for lamps 300 W and over.

2.5 LAMPS

A. Rated voltage of incandescent and PL lamps is to be equal to nominal voltage of

distribution network. Lamps with different rated voltages are not acceptable.

B. Straight Tubular Fluorescent Lamps: To IEC 60081 (SSA 138 and SSA 139) and,
unless otherwise specified, are to be switch start type, bi-pin, rated as indicated in
the fixture description and with improved fluorescent internal coating. Color of light
is to be 'superb quality white' equal to Philips Nb 84 unless otherwise specified.

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Lamps are to be low energy type with tube diameter 26 mm. Guaranteed rated life
is to be above 8000 hours and luminous output above the following:

1. 1300 lumens for 18 W lamps (600 mm long)

2. 3200 lumens for 36 W lamps (1200 mm long)
3. 5200 lumens for 58 W lamps (1500 mm long).

C. Circular Fluorescent Lamps: 32 W, 305 mm diameter, or 60 W, 406 mm diameter

as shown on the Drawings.

D. SL Lamps: Compact, low pressure, discharge lamps, integral with control gear,
housed in opal prismatic glass bulb, with ES screw base, and rated as indicated in
the fixture description. Guaranteed rated life is to be above 5000 hours and
luminous output, for clear prismatic lamps, above the following:

1. 425 lumens for 9 W lamps

2. 600 lumens for 13 W lamps
3. 900 lumens for 18 W lamps
4. 1200 lumens for 25 W lamps.

Lamps are to be type SL as manufactured by Philips or other equal and approved.

E. PL-C Compact Lamps: Single ended, compact-miniature lamp, consisting of four

narrow fluorescent tubes welded together, with integral instant starter and capacitor
and with special two-pin plug-in base and socket. Guaranteed rated life is to be
above 5000 hours and luminous output above the following:

1. 600 lumens for 10 W lamps (95 mm long)

2. 900 lumens for 13 W lamps (130 mm long)
3. 1200 lumens for 18 W lamps (150 mm long)
4. 1800 lumens for 26 W lamps (170 mm long).

Lamps are to be type PLC as manufactured by Osram, Philips or other equal and
approved, with warm color impression.

PART 3 - EXECUTION

3.1 INSTALLATION

A. Generally: Install fixtures level, aligned and parallel or square to building lines and
at uniform heights as shown on the Drawings or as approved by Engineer. Make
final height adjustment after installation.

B. Fixture Support: Provide fixture and/or fixture outlet boxes with hangers, brackets
and flanged bolted fittings, as necessary, to support weight of fixture. Submit
details of hangers etc. and method of fastening for approval. Rigidly secure fixtures
mounted on outlet boxes to fixture studs. Install hooks or extension pieces, when
required, for proper installation. Provide one point of support in addition to the
outlet box fixture stud for individually mounted fixtures longer than 600 mm.

C. Stem Hangers: Provide two stem hangers for individually mounted pendant fixtures.
Stems are to have suspension aligners and are to be of suitable length for
suspending fixtures at required height.

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D. Suspended Ceilings: If ceiling construction is unable to support weight of fixtures

without strain or deformation, suspend fixtures directly from building structure.

E. Solid Ceilings: Coordinate dimensions of recesses in ceilings with exact fixture

dimensions and structural elements.

F. Continuous Rows: Arrange fixtures so that individual fixture can be removed

without dismantling remaining fixtures. Provide minimum spacing between
fixtures.

G. Cover Plates: Install cover plates over fixture outlet box or opening in ceiling or
structure when left unused.

H. Flush Recessed Fixtures: Install to completely eliminate light leakage within fixture
and between fixture and adjacent finished surface.

I. Ventilation: Keep ventilation channels free after fixture is installed, if required by

the design of the fixture.

J. Earth metal frames of as described in Division 26 Section "Grounding and

Bonding".

K. Tightness: Ensure that enclosed fixtures are reasonably insect/dust tight when
installed, and completely weather- proof for installations subject to weather
conditions.

L. Lamps for Permanent Installation: Place new lamps in fixtures immediately prior to
hand-over and when instructed by Engineer. Lamps used for temporary service are
not to be used for final lamping of fixtures.

M. Fixtures: Set level, plumb, and square with ceiling and walls, and secure according
to manufacturer's written instructions and approved submittal materials. Install
lamps in each fixture.

N. Support for Fixtures in or on Grid-Type Suspended Ceilings: Use grid for support.

1. Install a minimum of four ceiling support system rods or wires for each
fixture. Locate not more than 150 mm from fixture corners.
2. Support Clips: Fasten to fixtures and to ceiling grid members at or near each
fixture corner.

3.2 INSPECTION AND TESTS ON SITE

A. Visual Inspection: Check neatness of installation, uniformity of equipment and

nameplates etc.

B. Illumination Measurements: Taken at selected locations, to determine level and

uniformity.

C. Operation: Check lighting installations for operation including control and

regulation equipment.

D. Electrical Data: Measure power factor, current and voltage at start for installations
with discharge lamps.

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E. Inspect each installed fixture for damage. Replace damaged fixtures and
components.

F. Advance Notice: Give dates and times for field tests.

G. Provide instruments to make and record test results.

H. Tests: As follows:

1. Verify normal operation of each fixture after installation.

2. Emergency Lighting: Interrupt electrical supply to demonstrate proper
operation.
3. Verify normal transfer to battery source and retransfer to normal.
4. Report results in writing.

I. Malfunctioning Fixtures and Components: Replace or repair, then retest. Repeat

procedure until units operate properly.

J. Corrosive Fixtures: Replace during warranty period.

3.3 CLEANING AND ADJUSTING

A. Clean fixtures internally and externally after installation. Use methods and
materials recommended by manufacturer.

B. Adjust aimable fixtures to provide required light intensities.

END OF SECTION 265113

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SECTION 272000 - TELECOMMUNICATION SYSTEMS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of Contract, including General and special Conditions apply to
work of this section.

B. General Provisions for Electrical Work, Section 260500, applies to work of this section.

1.2 DESCRIPTION OF WORK

A. Work includes providing all materials, equipment, accessories, services and tests necessary to
complete and make ready for operation a telecommunication system in accordance with
Drawings and Specifications.

B. The works specified in this section shall be in conformity with the second edition of the ISO/IEC
11801:2002 standard & t h e C o m m e r c i a l Building Telecommunications Cabling Standard
ANSI/TIA/EIA-568-B.

C. Furnish, install, test and place into satisfactory and successful operation all equipment, materials,
devices, and necessary appurtenances to provide a complete ANSI/TIA/EIA and lSO/IEC
compliant communications Structured Cabling System as hereinafter specified and/or shown on
the Contract Documents. The system is intended to be capable of integrating voice & data signals
on to a common media, and shall be tested for and be capable of Gigabit Ethernet operation as
specified in IEEE 802.3z.

D. The work shall include all materials, equipment and apparatus not specifically mentioned herein
or noted on the plans but which are necessary to make a complete working ANSI/TIA/EIA and
ISO/IEC compliant Structured Cabling System.

1.3 QUALITY ASSURANCE

A. Manufacturers: Firms regularly engaged in the manufacture of type of equipment required for
the Voice & Data network system whose products have been in satisfactory use in similar service
for not less than 5 years. These may be one of the following:

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- Amp
- SYSTIMAX
- R&M
- Belden
- Nexans
- AVAYA

B. Standards Compliance : Comply with requirements of telephone company, applicable local codes
DIN/DE, IEC, EH, and NEC pertaining to telephone network system.

C. Prior to bidding the project, contractors have to submit documentation from the Structured Cabling
System manufacturer demonstrating that the Contractor is trained and certified by the
Manufacturer to install, test, and maintain the system and is certified by the Manufacturer to
provide the Manufacturer’s Warranty.

D. For a given manufacturer, all components shall be part of a single Structured Cabling product

line – components shall not be intermixed between a manufacturer’s SCS product lines. The

Structured Cabling System product line product line shall be engineered “end-to-end” . The

system and all of it’s components shall be engineered to function together as a single, continuous

transmission path.

1.4 SUBMITTALS

A. Product Data: Submit manufacturers’ data for Voice & data network system and equipment
(Cables, conduits, boxes, frame, etc.).

B. Shop Drawings: Submit dimensional layout on architectural background drawings complete

with risers and details.

C. Compliance list: Submit a fully detailed compliance statement with this specification.

PART 2 - PRODUCTS

2.1 GENERAL

A. The Voice & Data system cabling shall be configured in a star topology; each villa room voice
& data outlets are connected to the Central data rack via CAT 6 cables.
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B. The Patch Panels shall be Category 6 Patch panel in compliance with TIA/EIA-568-B.2 & ISO
/IEC 60603-7 requirements for Category 6/class E component performance. In addition they
shall comply with all the performance requirements for current & proposed applications such as
Gigabit Ethernet (1000BASE-TX),10 & 100BASE-TX. Token ring, 155Mbps ATM, 100 Mbps,
TP-PMD,ISDN, analog & digital video & analog & digital voice (VoIP).

C. The patch panels shall be available in 24-Port & 48 Port versions. The terminal modules shall
accept 0.25" Self adhesive Polyester Labels or color coded icons. Each module shall be loaded
with 6 individual category jacks, enabling each port to be individually replaced if necessary.
The patch panel shall allow even & repeatable installation & performance testing for each port.

D. The patch panels shall be wired to T568A wiring pattern. They shall accept RJ 45, 8-Position
modular plugs. Patch panels shall be configured as 6-port modules with individually replaceable
jacks. The patch panels shall be equipped with integrated sensor contacts to enable connectivity
management system. The sensor contacts shall allow for IDC termination of the I/O cables.

E. The patch panel may have the following Worst-Case Performance Characteristics

Frequency Insertion loss Return Loss (dB) NEXT(dB) FEXT(dB)

(dB)
Cat6 Max Cat6 Min Cat6 Min Cat6 Min
standard standard standard standard
1 0.10 0.02 30 52.4 75 84.8 75 83.7
4 0.10 0.02 30 53.7 75 80.3 71.1 74.8
8 0.10 0.02 30 55.3 75 77.4 65 69.4
10 0.10 0.03 30 56.1 74 76.4 63.1 67.5
16 0.10 0.03 30 57.6 69.9 72 59 62.9
20 0.10 0.04 30 59.3 68 71.9 57.1 61.7
25 0.10 0.04 30 59.4 66 69.1 55.1 59.85
31.25 0.11 0.05 30 56.8 64.1 67.7 53.2 58.2
62.5 0.16 0.06 28 42.3 58.1 61.5 47.2 52.6
100 0.20 0.06 24 33.2 54 57.7 43.1 48.7
200 0.28 0.06 18 21.2 48 52.5 37.1 42.2
250 0.32 0.10 16 46 46 47.9 35.1 40.1

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F. The patch panels connector housing interface ( 6-pack module) shall be polyester moulding
compound. The panel shall be steel with powder coat. The panels shall be UL listed.

G. Copper Connectors (modular jacks)shall be 8-position/8-conductor, unshield and shall accept

modular 8-position/8-conductor plugs, complete with multicolored identification labels/icons
for identification, and with a universally color-coded wiring pattern for both T568A and T568B.
Copper connectors shall be manufactured by the selected Structured Cabling System
Manufacturer.

H. Copper connectors shall meet or exceed Category 6 transmission requirements for connecting
hardware, as specified in ANSI/TIA/EIA 568-B and ISO/IEC 11801, and shall be part of the UL
LAN Certification

I. The telecommunication cabling characteristics shall comply with the following table -:

Parameter Value
Mutual Capacitance 5.6nF/100m nominal
Characteristic Impedance 100ohm +15%, 1-600 MHZ
Conductor DC Resistance 66.58 Ohm/km maximum
Voltage 300 VAC or VDC
Delay Skew 25 ns
Propagation Delay "498ns/100m AT 250MHZ
Nominal Velocity Of propagation 74%
operating Temperature "-20C to 60C
Conductor Solid copper
Conductor Insulation 0.008 in, Polyethylene
Jacket 0.025 in , PVC
Code (in compliance with UL 1666,IEC332-1)
Performance In compliance with TIA/EIA "
performance specification for 4 pair 100
Ohm Cat 6 Cabling

J. Category 6 cables shall be terminated at the room outlet end with Avaya information outlets or
approved equal.

K. Under no circumstances will the splitting of data cable pairs be allowed on either side of the

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information outlet or either side of the outlet panel or patch panel.

L. All voice & data outlets shall terminate in RJ-45 eight-conductor modular jack
assemblies as shown in the drawings.

M. EIA standard, 19-inch, enclosed cabinets central Data racks shall be provided in an appropriate
villa location. Floor standing racks/cabinets shall be securely bolted to the floor, and shall be
braced to the wall with cable ladder racking.

N. Racks/cabinets shall be equipped with an appropriate number and type of horizontal and
vertical wire management modules both front and rear with strain relief brackets to insure
proper bend radius and insure that strain relief is maintained for all cables.

O. All equipment racks, metallic conduits and exposed non-current carrying metal parts of
telecommunications shall be bonded to the grounding system

P. The employed raceways may be galvanized cable trays or schedule 40 rigid PVC Conduits.

Q. Outlet boxes shall be Minimum 100x100mm size, 70mm minimum depth, with extension rings
(if needed unless otherwise noted on the tender Documents. Combined interior depth of outlet
box, extension ring and cover shall be a minimum 70mm. The outlet boxes shall be stamped
steel, deep drawn one piece (without welds or tab connections), galvanized, with knockouts for
25mm trade size conduit or connector entrance, meeting NEMA OS 1.

1. INTERCOM SYSTEM DESCRIPTION AND PERFORMANCE

A. The intercom system is to comprise a master intercom station (door entrance station)
interconnected with a set of villa stations so as to facilitate intercommunication function as
per design drawings and the specifications hereafter.

B. System Operation: The master intercom station is to be capable of originating a call to any of the
villa stations. This origination of a call shall take place when an villa selection button is
depressed on the master station. Call on origination shall be accompanied by back illumination
of the corresponding name-tab on the door station. On the other side, a soft tone will be heard
from the concerned villa station. As soon as the tenant picks up the handset, a two way
conversation can be commenced with the guest who shall be, on the other hand, able to carry out
a hands-free conversation with him.
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2. INTERCOM CHARACTERISTICS

a. System Capacity: The system is to be designed for a present capacity of [Number of sets as
shown on drawings].

b. Technical Data: The system is to meet, at least, the following minimum specifications:

i. Transmission/Reception: Full-duplex
ii. Speech Method: Hands-free door station and handset villa stations. iii.
Minimum Frequency Response: 300 to 34 00 Hz
iv. Door Release: Can incorporate, and control, either DC- or AC- operated door release.
v. Primary Power Supply: [220] (+/- 15%) a.c single phase; [50] Hz
vi. Ambient Temperature Range: [45] deg C.
vii. Relative Humidity: [70] %.

3. MASTER (DOOR-TYPE) INTERCOM (DI) STATION

a. Station Type: The station is to pushbutton type, weather-resistant, dust and insect tight, of
durable metallic body, and specially designed for outdoor installations. It shall modular,
equipped with sufficient number of push-buttons to fulfil all required intercommunication
buttons. Each button shall have a name tab to identify the corresponding tenant/area.

b. Intercom station is to have a hands-free mode of operation, with omini-directional microphone,

loudspeaker. It will have a self-contained audio power amplifier, directory-tab back
illumination, uniform frequency response, and optimum impedance adaptation to the line.

4. SLAVE (VILLA) INTERCOM STATION (AI)

a. Station Type: Villa stations are to be wall-type. There is to be one station, or two, per
every villa, as shown on drawings and as distributed therein.

b. Each villa station is to be made of shock-resistant molded plastic, of approved design and color,
and equipped with a handset. The station shall include a calling button to call the door station,
volume control, and is to have uniform frequency response and optimum impedance adaptation to
the line.

5. INTERCOM CABLES AND ACCESSORIES

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a. cables are to be indoor-type Conductors are to be made of solid plain copper or finned copper,
0.5 mm diameter, PVC insulated, color coded, twisted into pairs. Pairs are to be assembled into
cable core, which is wrapped with an insulating dielectric film bonded to a gray PVC outer
sheath.

b. Intercom-cable sizes is to be selected to fulfil all the wiring relevant to existing intercom lines
plus the spare requirements. The number of spare pairs in the cables is to satisfy the following
conjunctive conditions

c. For any cable, the ratio of the number of pairs used to the number of pairs available should not
exceed 80%.

d. For any riser cable, the minimum number of spare pairs will be two pairs, whereas for any sub
system cable, the minimum number of spare pairs will be one pair

e. Raceways may include all types of conduits and cable trays. They are to comply with Division
26 Sections.

f. Fix Labeling, and Marking Accessories: Fixing accessories is to include cable ties, push mounted
ties, marker ties. Labels and markers are to be made of white plastic polyester, durable type,
subject to the approval of Engineer. Each label indicate, according to an approved labeling
designations, the cable-number, and the two points where the cable is coming from and going
to.

PART 3 - EXECUTION

A. Install raceways, boxes, enclosures, and cabinets as indicated, according to manufacturer's

written instructions. Provide a raceway for each circuit indicated. Do not gang raceway into
wireways, pullboxes, junction boxes, etc., without specific approval from the Engineer/Designer.
Do not group home runs or circuits without approval from the Engineer/Designer.

B. The total length for a given conduit run to be used for distribution cabling shall not exceed 90
meters , including intermediate conduits and junction boxes.

C. Each conduit end shall be labeled in a clear manner by designating the location of the other end
of the conduit (i.e. room name, pull box identifier, outlet identifier (use the label of the first

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port of the outlet as the outlet identifier), etc.). Indicate conduit length on the label.

D. To avoid electromagnetic interference , all pathways should provide clearance of at least:

1.2 m from motors or transformers

0.3 m from conduit and cables used for electrical power distribution

12 cm from fluorescent lighting or power lines over 2kVA, and up to 60cm from

any power line over 5kVA.

In general, communications cabling is routed from power cabling. Similarly,

communications cabling is routed away from large motors, generators, induction

heaters, arc welders, x-ray equipment, and radio frequency. Whenever possible, pathways

should cross perpendicular to fluorescent lighting and electrical power cables or conduits.

E. Plenum or PVC communications cable may be run exposed above ceilings, provided this
cabling is supported independent of other utilities, such as conduits, pipes, ceiling
support systems, and not laid directly on the ceiling panels. PVC jacketed cable may be used in
non-plenum areas if such use meets NFPA and NEC standards and codes.

F. To facilitate future cable installations a new pull string, tied off at both ends, shall be
installed in conduit simultaneously with the pull-in of cable.

END OF SECTION 272000

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SECTION 275116 - PUBLIC ADDRESS SYSTEM

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract and Division 1
Specification Sections, apply to this Section.

1.2 SUMMARY

A. This Section includes equipment for amplifying, distributing, and reproducing sound
signals including the following:

1. Paging microphone.

2. Audio matrix.

3. Power amplifiers and central equipment racks.

4. CD player

5. Loudspeakers and distribution network.

6. Volume control

7. Power supply

8. Interface with fire alarm system.

B. Related Sections include the following:

1. Division 28 Section "Fire Alarm".

2. Division 25 Section "Building Management System".

3. Division 26 Section "Basic Electrical Materials and Methods".

1.3 DEFINITIONS

A. Channels: Separate parallel signal paths, from sources to loudspeakers or loudspeaker

zones, with separate amplification and switching that permit selection between paths for speaker
alternative program signals.

B. Zone: A separate group of loudspeakers and associated supply wiring that may be
arranged for selective switching between different channels.

1.4 SUBMITTALS

A. Product Data: For each type of equipment, submit data for approval including catalogues and literature,
sufficiently detailed for engineering purposes, and with full description of components and operating
parameters.

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B. Shop Drawings: Submit drawings for approval including, but not limited to, the following:

1. Detailed system schematic diagram

2. Layout of paging microphone and audio mixer
1. Amplifier racks and cabinets layouts, dimensions, front, side and rear views, construction,
access panels, dimensions, weight etc.
2. Complete electrical and physical characteristics of amplifiers, switching panels, loudspeakers,
CD player, microphones etc.
3. Complete system wiring diagrams, size and type of cables, enclosures, terminal and splice
boxes etc. and routing plans of wiring system.

C. Product Certificates: Signed by manufacturers of equipment certifying that products

furnished comply with specified requirements.

D. Installer Certificates: Signed by manufacturer certifying that installers comply with

requirements.

E. Manufacturer Certificates: Signed by manufacturers certifying that they comply with

requirements.

F. Field Test Reports: Indicate and interpret test results for compliance with performance
requirements. Include record of final speaker-line matching transformer-tap settings, and
signal ground-resistance measurement certified by Installer.

G. Maintenance Data: For equipment to include in maintenance manuals specified in

Division 1.

1.5 QUALITY ASSURANCE

A. Manufacturers: Firms regularly engaged in the manufacture of type of equipment required for the
public address system whose products have been in satisfactory use in similar service
for not less than 10 years.

B. Standards: System is to be in accordance with IEC 60268, EIA, DIN or other equal and approved
standards.

PART 2 – PRODUCTS

2.1 OPERATION, DESIGN AND COMPONENTS

A. Operation: System is to be used for public address or paging. Under normal conditions, an external
audio source may be introduced as desired by the operator. Pre-recorded messages are to be manually
switched in, and are to have automatic priority over the external source. By using the microphone,
operator is to have priority over audio message inputs within the system.

B. Sound distributions to zones are to be controlled by zone selector controls, suitable for background
music and local paging / announcements. Under emergency conditions, & prerecorded evacuation
message will interrupt the back ground music & PA/VA system will work as Evacuation System
through Fire Alarm interface.

C. Design Parameters: System is to be designed for public address and pre-recorded message distribution,
with uniform and acceptable level of speech intelligibility. Design shown on the Drawings is based on
selected manufacturers' models, which are to be checked for performance before implementation.
Alternative system design is to be submitted to Engineer for approval, with specification,
characteristics, aiming and mounting positions of loudspeakers and full particulars of calculations and
equipment selections. System design is to be based on the following criteria:

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1. Average Sound Pressure Level: 85 dB with respective amplifiers set at 50% of maximum volume.
2. Intelligibility: Alcons : 10 or better.
3. Signal – to – Noise Ratio: 6 to 10 dB (A) – provided that the overall SPL doesn’t become too high.
4. Total harmonic distortion.
5. Electronic: Less than 1% at specified output level.
6. Acoustic: Less than 3% at specified output level.
7. Sound Pressure Level: 80 to 90 dB A
8. Frequency Response : +/-3 dB over 300 Hz to 10 kHz
9. Uniformity of Coverage : +/- 3 dB (0.5, 1, 2 and 4 kHz)
10. Signal Head Room: 6 dB margin

2.2 PAGING MICROPHONE

A. Paging Microphone: Dynamic cardiod, gooseneck and desktop type, having double audio in signal
chime unit. Microphone is to be fully dust and moisture protected, designed specifically for speech
reproduction and with at least the following performance:

1. Frequency Response : 60 Hz – 15 kHz (+/- 3 dB)

2. Nominal Impedance : 250 ohm
3. Output Level (1 kHz): - 54 dB (odB = 1 mw/ µbars)
4. Ambient Temperature Range: 0 to 45°C

2.3 CENTRAL RACKS AND CABINETS

A. Central Racks are to contain audio mixer, CD player, power supply module,
monitor unit, power amplifier and output terminal module. Racks are to be 483 mm
standard frame racks, with drawable and hinged. Equipment is to be mounted and
designed for 483 mm rack mounting.

B. Cabinets are to be 483 mm frame, totally enclosed, with side and rear panels
removable, and cable entrance at rear, top or bottom. Surface finish is to be textured and
of approved color. Frames are to be anodized aluminum sections. Each frame is to be
provided with ventilation rack, including automatically operated fan with thermostatic control. Suitable
ventilation openings are to be provided. Enclosure is to be IP 42 to IEC 144 for indoor installation.

C. Storage: Rack cabinets are to have storage drawers for cables and accessories.

D. Mains Wiring: Equipment is to operate from 220 V, 50 Hz mains and is to be capable of continuous
operation under any load conditions with variations of +/- 10% of nominal voltage. Mains wiring inside
console are to be totally segregated from low-level signal wiring.

E. Electric connections, other than those for low-level signals, are to be by push-on spade
clips or multi-connector blocks.

F. Low Level Signal Wiring: Heavily braided, PE insulated, screened cable, PVC sheathed with standard
DIN plug connections. Amplifier output lines are to be twisted pairs heavily screened with tinned
copper braid. Hum-producing earth return loops are to be avoided.

G. Power Supply: Complete power supply unit is to be provided, independently fused on the live
conductor, with mains front indicator light, on/off switch, cartridge-type fuse and fuse-holder with
blown fuse indicator lamp. Standby power is to be available from source shown on the Drawings.

H. Monitor unit is to monitor sound signals at loudspeaker level. Unit is to contain position input-selector
switch, volume control with on/off switch and pilot lamp. Amplifier section is to have isolation
transformer, power amplifier with solid-state integrated circuits, and regulated power supply.
Amplifier is to be capable of operation from 220 VAC, 50 Hz a.c. line. Monitor speaker is to be
compact type, mountable on monitor unit panel, with 10-watt power rating, uniform frequency
response (60 - 15,000 Hz) and is to provide, with 1-watt input, an 80 dB SPL at 1 m.
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2.4 AUDIO MATRIX

A. Audio Matrix: multi-source broadcasting, 8 inputs and 4 outputs, easy operation. A menu-driven LCD
display on the controller main frame indicates operations carried out by mains of the function switch on
the front panel, and makes set-ups and changes easy. It has the following features:

1. BOM Pattern: One of the preset BGM patterns can be recalled by using the function switch on
the front panel.
2. Fade-In/Out Capability: The BGM level graphically decreases (fade out) when paging is begun,
and it is gradually restored to the original level (fade-in) upon completion of the paging
announcement.
3. Priority: 9 levels of priority (priority I to8plus one for BGM).

B. Specifications

1. Power: 230 VAC -50 Hz

2. Control Inputs: 16
3. Control Outputs: 16
4. Interface: PC interface (RS-232C).
5. Audio inputs: 8 inputs expandable to 16 inputs
6. Input level: -60/ -20 / 0 dBV (selectable) electronically balanced
7. Input impedance: 2 kΩ/10 kΩ (selectable) balanced with expansion (1and 2)
8. Audio outputs: 4 outputs expandable to 8 outputs
9. Output level: 0 dBv: 600 Ω
10. Display operation: 320 x 240 dot graphic liquid crystal function keys, cursor
movement keys, circle entry key.

2.5 POWER AMPLIFIER

A. General: At least one power amplifier is to be provided per zone, for mounting in
standard 483 mm racks, located in Security room. Amplifiers are to be driven by
audio mixer such that malfunctions of any single amplifier results only in one zone
failure.

B. Input Level: Adjustable with a preset potentiometer on front panel. Illuminated VU

meter is to be mounted on front panel.

C. Output: Fully protected against failure due to mismatch, short circuits, thermal and
electrical overloads, overdrive or eventual transients.

D. Performance: Each power amplifier is to have at least the following performance:

1. Output Power: As shown on the Drawings.

2. Effective Frequency Range: 50 Hz to 18000 Hz.
3. Input: 0 dBm line level (0.775 V).
4. Input Impedance: 50 Kilo-Ohm.
5. Output Voltage (load impedance): 100 V (100 ohm), 70 V (50 ohm) and 50 V (25 ohm).
6. Signal/noise Ratio (all controls closed): ≥85 dB (un – weighted).
7. Total Harmonic Distortion at 1000 Hz: Less than 0.5%.
8. Ambient Temperature: 40 deg. C.
9. Power Supply: 220 Volts, 60 Hz.

2.6 COMPACT DISK (CD) PLAYER

A. Type: rack mounted, high quality, compact disk playback type with 6-disk cartridge standard, single beam
laser assembly and auto playback programme facilities. CD player is to have pre-amplifier if necessary
with the following performance:

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1. Playback system : compact disk

2. Frequency range : 2 Hz - 20 kHz
3. Signal-to-noise ratio : not less than 97 dB
4. T.H.D. : not greater than 0.008% (1 kHz)
5. Out-band rejection : not less than 56 dB
6. Max. audio line out : 2 V (rms)
7. Min. load impedance : 10 kohm
8. Power supply : 220 V, 60 Hz.

2.7 LOUDSPEAKERS

A. Ceiling Loudspeaker: Cone-ceiling loudspeaker, flush mounting type. The loudspeaker is

to have an off white circular metal grille and includes integral spring – loaded ceiling
locking clamps and 100 V, 70 V, 50 V matching transformer. Loudspeaker shall have the following
performance

1. Rated Power: 6 Watts.

2. Sound Pressure Level: 92 dB 1 w/1m.
3. Frequency Response: 1000 Hz to 12000 Hz.
4. Opening Angle (at 1kHz - -6dB): 160 degrees.

2.8 VOLUME CONTROL

A. Volume Control: Flush mounting type legended black indicating OFF/ MAX positions with stops fitted
to the switch and auto transformer type for more than 5 watt. 100 watt rated unless the total wattage of
the supported zone is more than this, suitable rating shall be provided. Volume control shall be at least
five volume steps plus OFF and MAX.

2.9 PUBLIC ADDRESS & VOICE ALARM SYSTEM CABLING

A. Conduits and Raceways: Comply with Division 26 Section "Raceways and Boxes" of the
Specification.

B. Cables for Sound Distribution: Rated for 200 V (maximum) operating voltage, finely
stranded tinned copper, 1.5 mm diameter (minimum), polyethylene insulated, twisted pair and
aluminized polyester shield, stranded tinned drain wire, PVC over-sheathed.

C. Microphone Cable: PE insulated, finely stranded tinned copper conductor, with copper braid screen
and PVC over-sheaths.

PART 3 – EXECUTION

3.1 INSTALLATIONS

A. General: Equipment installation on site is to be limited to the layout and fixation, and
inter-wiring of various items of the ready-made equipment. Acceptance of works is to be
restricted to the equipment and installations complying with the approved submittal,
approved shop drawings, and the agreement of Engineer.

B. Co-ordination with other Works: Undertake the proper co-ordination between the works
and installations of all other associated systems. The layout shop-drawings is to also
reveal the measures taken therein, and every fixation principle, and is to be subject to the
approval of Engineer.

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C. Layout of Equipment: The central switching is to be laid out properly in a Security room so as to
reserve relevant space for maintenance activities as is to as any
future expansion of the system. All other equipment is to be laid out as per the approved shop drawings.
After the proper layout of all equipment is accomplished, all components are to be labeled, and marked
according to an approved labeling designations and materials.

D. Install equipment to comply with manufacturer's written instructions.

E. Wiring Method: Install wiring in raceway except within consoles, desks, and counters.
Conceal cable and raceway except in unfinished spaces.

F. Splices, Taps, and Terminations: Make splices, taps, and terminations on numbered
terminal strips in junction, pull, and outlet boxes; terminal cabinets; and equipment
enclosures.

G. Match input and output impedance and signal levels at signal interfaces. Provide
matching networks where required.

H. Identification of Conductors and Cables: Color-code conductors and apply wire and cable marking tape
to designate wires and cables to identify media in coordination with system wiring diagrams.

I. Line Matching Transformer Connections: Make initial connections using tap settings indicated on
Drawings.

3.2 GROUNDING

A. Ground cable shields and equipment to eliminate shock hazard and to minimize ground loops,
common-mode returns, noise pickup, cross talk, and other impairments.

3.3 TESTING

A. Manufacturer's Field Service: Engage a factory-authorized service representative to

inspect field-assembled components and equipment installations, including connections.
Report results in writing.

B. Operational Test: Perform tests that include originating program and page material at
microphone outlets, preamplifier program inputs, and other inputs. Verify proper routing
and volume levels and freedom from noise and distortion.

C. Signal-to-Noise Ratio Test: Measure the ratio of signal to noise of complete system at
normal gain settings, using the following procedure:

1. Disconnect a microphone at the connector or jack closest to it and replace it in the circuit with a
signal generator using a 1000-Hz signal. Replace all other microphones at corresponding
connectors with dummy loads, each equal in impedance to microphone it replaces. Measure the
ratio of signal to noise.
2. Repeat test for each separately controlled zone of loudspeakers.
3. Minimum acceptance ratio is 50 dB.

D. Distortion Test: Measure distortion at normal gain settings and rated power. Feed signals
at frequencies of 50, 200, 400, 1000, 3000, 8000, and 12,000 Hz into each preamplifier
channel. For each frequency, measure the distortion in the paging and all-call amplifier
outputs. Maximum acceptable distortion at any frequency is 3 percent total harmonics.

E. Acoustic Coverage Test: Feed pink noise into system using octaves centered at 500 and
4000 Hz. Use a sound-level meter with octave-band filters to measure level at five
locations in each zone. For spaces with seated audiences, maximum permissible
variation in level is plus or minus 2 dB. In addition, the levels between locations in the
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same zone and between locations in adjacent zones must not vary more than plus or
minus 3 dB.

F. Power Output Test: Measure electrical power output of each power amplifier at normal
gain setting at 60, 1000, and 12,000 Hz. Maximum variation in power output at these
frequencies must not exceed plus or minus 1 dB.

G. Signal Ground Test: Measure and report ground resistance at pubic address equipment
signal ground. Comply with testing requirements specified in Division 26 Section
"Grounding."

H. Re-testing: Correct deficiencies, revising tap settings of speaker-line matching transformers where
necessary to optimize volume and uniformity of sound levels, and retest. Prepare written record tests.

I. Inspection: Verify that units and controls are properly labeled and interconnecting wires and terminals
are identified. Prepare a list of final tap settings of paging speaker-line-matching transformers.

J. Schedule tests with at least seven days' advance notice of test performance.

3.4 WARRANTY

A. Provide the services of a system engineer to assist the personnel provided by

the employer during the installation and commissioning period.

B. Five (5) sets of instruction manuals shall be provided for the sound system. All manuals shall be in the
English language.

C. Obtain from the manufacturer of the equipment a warranty that all equipment
supplied will be free of defects in labor, materials and workmanship and will perform
satisfactorily in compliance with all pertinent specification for a period of one (1) year
after commissioning.

D. During the warranty period, the services of a factory representative qualified to advise on the operation
and maintenance of the equipment specified shall be provided by the manufacturer.

3.5 OCCUPANCY ADJUSTMENTS

A. On-Site Assistance: Engage a factory-authorized service representative to provide on-site assistance in

adjusting sound levels, resetting transformer taps, and adjusting controls to meet occupancy conditions.
Provide up to three on-site assistance visits within one year of Substantial Completion.

END OF SECTION 275116

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SECTION 283100 - FIRE DETECTION AND ALARM

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract,

apply to this Section.

1.2 SUMMARY

A. This Section includes fire alarm systems with manual stations, detectors, signal
equipment, controls, and devices.

B. Related Sections include the following:

1. Division 26 Section "Basic Electrical Materials and Methods".

2. Division 26 Section "Grounding and Bonding".
3. Division 26 Section "Conductors and Cables" for fire alarm system power
wiring.
4. Division 26 Section "Raceways and Boxes" for fire alarm system wiring
method and enclosure requirements.

1.3 DEFINITIONS

A. MFACP: Main Fire Alarm Control Panel.

B. LED: Light-emitting diode.

1.4 SYSTEM DESCRIPTION

A. General: Non-coded, addressable-analog system with manual and automatic alarm

initiation; automatic sensitivity control of certain smoke detectors; and multiplexed
signal transmission dedicated to fire alarm service only. The fire alarm system shall
be microprocessor-based.

B. Scope of Work: Provide the following:

1. Fire alarm control panel, manual stations, automatic fire detectors, interface
with other systems, wiring, wire-ways and all accessories to form a complete
system.

1.5 DESCRIPTION OF WORK

A. Work includes a complete fire alarm Detection system in the building and providing
all materials, equipment, hardware, software, accessories, services and tests
necessary to furnish and install intelligent, Addressable Fire Alarm detection System

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of the zoned, non-coded, indicating, fully integrated and field programmable system,
electrically supervised type. Provide supervised wiring, all operations, and
hardware, as described herein and shown on plans.

B. The system consists of but not be limited to the following :

1. Main Fire Alarm Control Panels (MMFACP).
2. Fire brigade interconnection (Emergency voice dialer).
3. Color Graphic Station with touch Screen.
4. Fire Alarm System Printer.
5. Addressable intelligent manual fire alarm stations.
6. Addressable intelligent area multi-sensor detectors.
7. Addressable intelligent area multi-sensor detectors installed at ceiling voids
for void height more than 80 cm as per the Egyptian Local Code
Requirements.
8. Addressable intelligent area heat detectors.
9. Addressable intelligent area heat detectors fixed temp. at ( 90C ).
10. Fault isolator module (one module shall be added in the fire alarm loop, each
15 devices).
11. Tone generator.
12. Pre-recorded message unit.
13. Zone addressable monitor modules (for non-addressable initiating devices).
14. Interface with Public Address and Voice Alarm System to mute the Sound &
lunch evacuation message in the alarmed Zone.
15. Control zone addressable modules.
16. Elevator recall and alternate recall control and relays.
17. Central station operation.
18. Conduits and wires.
19. Battery and battery charger.
20. The fire alarm system is to be installed for addressable initiating and control
circuits with hard-wired signaling circuits utilizing conduit, tubing and wire
serving all peripheral devices such as manual stations, smoke detectors, heat
detectors, etc.
21. Obtain and deliver a final certificate of approval to the Owner from the Fire
Department for all fire alarm and detection work under this contract through
filing the appropriate documents and including but not limited to the
following:
22. Prepare as-built riser diagram showing all fire alarm related equipment, wire
and conduit sizes and counts and connections to elevator recall, and control
equipment, any sub-systems and must include a complete description of
system operation. Each drawing to have a standard building department note
which reads: "This plan is approved only for work indicated on the application
specification sheet. All other matters shown are not to be relied upon, or to be
considered as either being approved or in accordance with applicable codes.
23. It is the responsibility of this Contractor to produce all written requests to the
Fire Department for inspections of the fire alarm system and associated
equipment.
24. Written requests to be produced in a fashion to ensure inspection when
equipment is fully operational in accordance with this specification.
Contractor to gain final approval in an expedient manner and not to delay the
obtainment of a Certificate of Occupancy for this location.

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25. Contractor to be responsible for testing all the fire alarm equipment after
completion of work and prior to any inspection with written report given as
proof of condition of the system. All system devices and their circuits to be in
first class operating condition after completion of work.
26. Wiring
27. All fire alarm system equipment and wiring must be installed in conformance
with the VDE/DIN, IEC, BS and National Electrical Code.
28. All of the Fire Alarm System's Cables shall be fire resistant cables according
to BS:6387 Categories C, W & Z.
29. All low voltage wiring for the systems must be installed in true Class 'A' form
with the 'return' portion of the circuit home run in separate piping. Class 'A'
return for more than one circuit may be contained in a common pipe. Class 'A'
return pipe(s) must be labeled as such with lettering, directional arrows or
other method to differentiate it from the other circuit pipes.
30. Wiring to be fire resistant cables according to BS: 6387 categories C, W&Z,
run in approved (RSC) raceway throughout. Addressable initiating and control
circuits to be twisted/shielded.
31. All raceways are to be concealed in hung ceilings or run in concealed areas to
minimize exposure in public corridors and spaces. Where raceways are run in
corridors, they must be installed in upper corners at ceiling secured to protect
against tampering where possible.
32. After the completion of the installation of the Fire Alarm System, this
Contractor shall perform a complete demonstration test of all systems and
devices to the satisfaction of the Owner and their consulting engineer.

1.6 SUBMITTALS

A. Product Data: For each type of product indicated.

1. Schedule of equipment proposed, with catalog reference number.

2. Name and address of the manufacturer and country of origin of the product.
3. Compliance statement to specification, with necessary supporting documents.
4. Complete catalog pages of proposed equipment.
5. Detectors characteristic curves of coverage area against ceiling height and air
movement speed.
6. Name and address of the authorized local representative/dealer.
7. System Operation Description: Detailed description for this Project, including
method of operation and supervision of each type of circuit and sequence of
operations for manually and automatically initiated system inputs and outputs.
Manufacturer's standard descriptions for generic systems are not acceptable.
8. Basic system architecture indicating tie-in points with existing services.
9. Battery: Sizing calculations.

B. Shop Drawings: Include dimensioned plans and elevation views of components.

Show access and workspace requirements. Include at least the following:

1. Detailed floor layouts showing all outlets with label reference and exact
routing of cabling and wire ways.

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2. Detailed system schematic diagram. Differentiate between manufacturer-

installed and field-installed wiring. Include diagrams for equipment and for
system with all terminals and interconnections identified.
3. Detailed equipment layout in rooms and closets including elevations and
typical installation details.
4. Show details of graphic annunciator.
5. Battery: Sizing calculations.
6. Device Address List: Coordinate with final system programming and
labeling.
7. System Operation Description: Detailed description for this Project, including
method of operation and supervision of each type of circuit and sequence of
operations for manually and automatically initiated system inputs and outputs.
Manufacturer's standard descriptions for generic systems are not acceptable.
8. Cause and Effect Matrix: Show in a matrix format, the effect of every
initiating device on the MFACP notification devices and all system
peripherals.

C. Qualification Data: For firms and persons specified in "Quality Assurance" Article
to demonstrate their capabilities and experience. Include lists of completed projects
with project names and addresses, names and addresses of architects/engineers and
owners, and other information specified or required by Engineer.

D. Operating Instructions: For mounting at the MFACP.

E. Product Certificates: Signed by manufacturers of system components certifying that

products furnished comply with requirements.

F. Installer Certificates: Signed by manufacturer certifying that installers comply with

requirements.

G. Field Test Reports: Indicate and interpret test results for compliance with
performance requirements.

H. Operation and Maintenance Data: For fire alarm systems to include in operation and
maintenance manuals specified in Division 1. Include the following:

1. As-Built layouts and schematics.

2. System operation.
3. Maintenance schedule.
4. System software documentation
5. Power supply schedule.
6. Integration and interfaces with other systems documentations.

I. Submissions to Authorities Having Jurisdiction: In addition to distribution

requirements," make an identical submission to authorities having jurisdiction.
Include copies of annotated Contract Drawings as needed to depict component
locations to facilitate review. Resubmit if required to make clarifications or
revisions to obtain approval. On receipt of comments from authorities having
jurisdiction, submit them to Engineer for review.

J. Test Results and Certificate of Completion: Comply with specified Standard.

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K. Record (As-Built) Drawings: At Project close-out, submit Record (As-Built)

Drawings of all fire alarm system components and peripherals in accordance with
the requirements of the Specification, Division 1.

1.7 QUALITY ASSURANCE

A. Installer Qualifications: An experienced installer who is an authorized

representative of the fire alarm system manufacturer for both installation and
maintenance of units required for this Project.

1. Experience: Minimum 5 years.

2. Demonstrate that installer has satisfactorily completed at least two system
installations similar in design and extent to that indicated for this Project, and
with a record of successful in-service performance.

B. Manufacturer Qualifications: A firm experienced in manufacturing systems similar

to those indicated for this Project and with a record of successful in-service
performance.

C. Source Limitations: Obtain fire alarm system components through one source from
a single manufacturer.

D. Compliance with Local Requirements: Comply with applicable building code, local
ordinances and regulations, and requirements of authorities having jurisdiction.

E. Codes and Standards: Comply with the following:

1. NFPA 70, "National Electrical Code".

2. NFPA 72, "National Fire Alarm Code".
3. NFPA 101, "Code for Safety to Life from Fire in Buildings and Structures".
4. BS5839-1 “Fire Detection and Fire Alarm Systems for Buildings”

F. All components of the fire alarm system including system hardware and software
shall be UL listed and FM approved for life safety applications.

G. Quality of Service: Contractor shall ensure sufficient spare parts availability for
emergency replacement of any faulty component any time from project
implementation till the end of the defects liability period.

1.8 EXTRA MATERIALS

A. Furnish extra materials described below that match product installed and that are
packaged with protective covering for storage and identified with labels describing
contents.

1. Lamps for Remote Indicating Lamp Units: Quantity equal to 2 percent of

amount installed, but not less than one unit.
2. Smoke Detectors: Quantity equal to 2 percent of amount of each type
installed, but not less than one unit of each type.

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3. Detector Bases: Quantity equal to 1 percent of amount of each type installed,

but not less than one unit of each type.
4. Printer Ribbons: Six spares.
5. Keys and Tools: One extra set for access to locked and tamper-proofed
components.

B. COORDINATION

1. The Contractor shall be responsible for any coordination with landlord for
interface with the existing systems.
2. The Contractor shall be responsible for coordination with various systems
under this Contract.
3. Fire alarm zoning shall be coordinated with Public Address system, elevators.

C. AVAILABILITY OF SPARE PARTS AND FORWARD COMPATIBILITY.

1. The Contractor has to obtain and submit a written undertaking from the
manufacturer that the spare parts of the system to be installed shall be made
available upon request for at least 10 years from the date of substantial
completion.

PART 2 - PRODUCTS

2.1 FUNCTIONAL DESCRIPTION OF SYSTEM

A. Control of System: By the MFACP.

B. System Supervision: Automatically detect and report open circuit, short circuit, and
ground fault of wiring for initiating device, signaling line, and notification-appliance
circuits.

C. Priority of Signals: Automatic alarm response functions resulting from an alarm

signal from one zone or device are not altered by subsequent alarm, supervisory, or
trouble signals. An alarm signal is the highest priority. Supervisory and trouble
signals have second- and third-level priority. Higher-priority signals take
precedence over signals of lower priority, even when the lower-priority condition
occurs first. Annunciate and display all alarm, supervisory, and trouble signals
regardless of priority or order received.

D. Noninterference: A signal on one zone shall not prevent the receipt of signals from
other zones.

E. System Reset: All zones are manually re-settable from the MFACP after initiating
devices are restored to normal.

F. Transmission to Remote Alarm Receiving Station: Automatically route alarm,

supervisory, and trouble signals to a remote alarm station by means of a digital
alarm communicator transmitter and telephone lines.

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G. System Alarm Capability during Circuit Fault Conditions: System wiring and
circuit arrangement prevent alarm capability reduction when an open circuit, ground
or wire-to-wire short occurs, or an open circuit and a ground occur at the same time
in an initiating device circuit, signal line circuit, or notification-appliance circuit.

1. Initiating Device Circuits (IDC) System Wiring: Class A, Style D or E.

2. Signaling Line Circuits (SLC) System Wiring: Class A, Style 7.
3. Notification Appliance Circuits (NAC): Class A, Style Z.

H. Loss of primary power at the MFACP initiates a trouble signal at the MFACP. The
MFACP indicates when the fire alarm system is operating on the secondary power
supply.

I. Loss of primary power at the MFACP initiates a trouble signal at the MFACP and
the annunciator. An emergency power light is illuminated at both locations when
the system is operating on the secondary power supply.

J. Basic Alarm Performance Requirements: Unless otherwise indicated, operation of a

manual station, automatic alarm operation of a smoke or flame or heat detector[, or
operation of a sprinkler flow device] initiates the following:

1. Activation of presignal at MFACP.

a. Local alarm in the control unit for the period of a programmable time
T1.
b. During this delay time (T1), an internal (staff) alarm (stage 1) only is to
be given. If the alarm is not acknowledged before timer T1 runs out,
this is to result in notification-appliance operation (stage 2) as detailed in
subparagraph 2.1J.2 below.
c. If the alarm is acknowledged while T1 is still running, T1 is to be reset
and a programmable timer T2 is to be started. T2 is to delay the
notification-appliance operation (stage2) further, and so provide time for
human investigation of the alarm cause.
d. If no reset action takes place before T2 runs out, notification-appliance
operation (stage 2) is to be given.

2. Notification-appliance operation.

a. Alarm signal in floor of incidence floors above and below; alert signal in
remaining parts of building.
b. Alarm throughout the building.
c. Activation of visual strobes.

3. Identification at the MFACP of the zone originating the alarm.

4. Identification at the MFACP of the device originating the alarm.
5. Unlocking of electric door locks in designated egress paths.
6. Recall of elevators.
7. Recording of the event in the system memory.
8. Recording of the event by the system printer.

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K. Alarm Silencing, System Reset and Indication: Controlled by switches in the

MFACP.

1. Silencing-switch operation halts alarm operation of notification appliances and

activate an "alarm silence" light. Display of identity of the alarm zone or
device is retained.
2. Subsequent alarm signals, from other devices or zones, shall reactivate
notification appliances, until silencing switch is operated again.
3. When alarm-initiating devices return to normal and system reset switch is
operated, notification appliances operate again until alarm silence switch is
reset.

L. Smoke detection for zones or detectors with alarm verification initiates the
following:

1. Audible and visible indication of an "alarm verification" signal at the MFACP.

2. Activation of a listed and approved "alarm verification" sequence at the
MFACP and the detector.
3. Recording of the event by the system printer.
4. General alarm if the alarm is verified.
5. Cancellation of the MFACP indication and system reset if the alarm is not
verified.

M. Remote Detector Sensitivity Adjustment: Manipulation of controls at the MFACP

causes the selection of specific addressable smoke detectors for adjustment, display
of their current status and sensitivity settings, and control of changes in those
settings. Same controls can be used to program repetitive, scheduled, automated
changes in sensitivity of specific detectors. Sensitivity adjustments and sensitivity-
adjustment schedule changes are recorded in system memory and are printed out by
the system printer.

N. Removal of an alarm-initiating device or a notification appliance initiates the

following:

1. A "trouble" signal indication at the MFACP and the annunciator for the device
or zone involved.
2. Recording of the event by the system printer.
3. Transmission of trouble signal to remote alarm receiving station.

O. Printout of Events: On receipt of the signal, print alarm, supervisory, and trouble
events. Identify zone, device, and function. Include type of signal (alarm,
supervisory, or trouble), and date and time of occurrence. Differentiate alarm
signals from all other printed indications. Also print system-reset event, including
the same information for device, location, date, and time. Commands initiate the
printout of a list of existing alarm, supervisory, and trouble conditions in the system
and a historical log of events.

P. MFACP Alphanumeric Display: Plain-English-language descriptions of alarm,

supervisory, and trouble events; and addresses and locations of alarm-initiating or
supervisory devices originating the report. Display monitoring actions, system and

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component status, system commands, programming information, and data from the
system's historical memory.

2.2 MANUAL STATIONS

A. Description: Fabricated of metal or plastic, and finished in red with molded, raised-
letter operating instructions of contrasting color.
1. Double-action mechanism requires two actions to initiate an alarm, [break
glass type][non break-glass, lift-cover and pull lever type].
2. Station Reset: Key or wrench operated; double-pole, double-throw; switch
rated for the voltage and current at which it operates.
3. Indoors Protective Shield: Factory-fabricated clear plastic enclosure, hinged
at the top to permit lifting for access to initiate an alarm. Lifting the cover
actuates an integral battery-powered audible horn intended to discourage false
alarm operation.
4. Weatherproof Protective Shield: Factory-fabricated clear plastic enclosure,
hinged at the top to permit lifting for access to initiate an alarm.
5. Integral Addressable Module: Arranged to communicate manual-station status
(normal, alarm, or trouble) to the MFACP.

2.3 SMOKE DETECTORS

A. General: Include the following features:

1. Operating Voltage: 24-V dc, nominal.

2. Self-Restoring: Detectors do not require resetting or readjustment after
actuation to restore them to normal operation.
3. Plug-in Arrangement: Detector and associated electronic components are
mounted in a module that connects in a tamper-resistant manner to a fixed
base with a twist-locking plug connection. Terminals in the fixed base accept
building wiring.
4. Integral Visual-Indicating Light: LED type. Indicates detector has operated.
5. Sensitivity: Can be tested and adjusted in-place after installation.
6. Mounting: Surface or semi-recessed ceiling mounted type, located as shown
on Drawings, with head removable from fixed twist-lock base. Removal of
detector head is to interrupt supervisory circuit and cause trouble signal at
control panel. Normal flat surface coverage is to be over 100 m2 at mounting
height of 6 m.
7. Integral Addressable Module: Arranged to communicate detector status
(normal, alarm, or trouble) to the MFACP.
8. Circuitry for two-way communication with the MFACP: Each time the
detector is polled, it is to communicate its type (ionization, optical etc.) and an
analogue/digitally-encoded value corresponding to its sensitivity and status
with microcomputer processing in the control unit. Detector is to be
automatically addressed by its location in the signaling loop.
9. Remote Controllability: Unless otherwise indicated, detectors are analog-
addressable type, individually monitored at the MFACP for calibration,
sensitivity, and alarm condition, and individually adjustable for sensitivity
from the MFACP.

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B. Photoelectric Smoke Detectors: Include the following features:

1. Sensor: LED or infrared light source with matching silicon-cell receiver.

2. Detector Sensitivity: Between 0.008 and 0.011 percent/mm smoke
obscuration.
3. Integral Thermal Detector: Fixed-temperature type with 57 deg C setting.

2.4 OTHER DETECTORS

A. Heat Detector, Combination Type: Actuated by either a fixed temperature of 57

deg C or rate of rise of temperature that exceeds 8.3 deg C per minute, unless
otherwise indicated.

1. Mounting: Adapter plate for outlet box mounting.

2. Mounting: Plug-in base, interchangeable with smoke detector bases.
3. Mounting: Surface or semi-recessed ceiling mounted type, located as shown
on Drawings, with head removable from fixed twist-lock base. Removal of
detector head is to interrupt supervisory circuit and cause trouble signal at
control panel. Normal flat surface coverage is to be over 50 m2.
4. Integral Addressable Module: Arranged to communicate detector status
(normal, alarm, or trouble) to the MFACP.
5. Circuitry for two-way communication with the [MFACP]: Each time the
detector is polled, it is to communicate its type and an analogue/digitally-
encoded value corresponding to its sensitivity and status with microcomputer
processing in the control unit. Detector is to be automatically addressed by its
location in the signaling loop.

B. Heat Detector, Fixed-Temperature Type: Actuated by temperature that exceeds a

fixed temperature of 88 deg C.

1. Mounting: Adapter plate for outlet box mounting.

2. Mounting: Plug-in base, interchangeable with smoke detector bases.
3. Mounting: Surface or semi-recessed ceiling mounted type, located as shown
on Drawings, with head removable from fixed twist-lock base. Removal of
detector head is to interrupt supervisory circuit and cause trouble signal at
control panel. Normal flat surface coverage is to be over 50 m2.
4. Integral Addressable Module: Arranged to communicate detector status
(normal, alarm, or trouble) to the MFACP.
5. Circuitry for two-way communication with the MFACP: Each time the
detector is polled, it is to communicate its type and an analogue/digitally-
encoded value corresponding to its sensitivity and status with microcomputer
processing in the control unit. Detector is to be automatically addressed by its
location in the signaling loop.

2.5 NOTIFICATION APPLIANCES

A. Description: Equipment for mounting as indicated and has screw terminals for
system connections.

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1. Combination Devices: Factory-integrated audible and visible devices in a

single-mounting assembly.

B. Bells: Electric-vibrating, 24-V dc, under-dome type; with provision for housing the
operating mechanism behind the bell. When operating, bells provide a sound-
pressure level of 94 dB, measured 3 m from the bell. 254-mm (10-inch) size, unless
otherwise indicated. Bells are weatherproof where indicated.

C. Visible Alarm Devices: Xenon strobe lights with clear or nominal white
polycarbonate lens. Mount lens on an aluminum faceplate. The word "FIRE" is
engraved in minimum 25-mm- high letters on the lens.

1. Rated Light Output: 75 candela.

2. Rated Light Output: 110 candela.
3. Strobe Leads: Factory connected to screw terminals.

2.6 MFACP

A. Cabinet: Lockable steel enclosure. Arrange interior components so operations

required for testing or for normal maintenance of the system are performed from the
front of the enclosure. If more than one unit is required to form a complete control
panel, fabricate with matching modular unit enclosure to accommodate components
and to allow ample gutter space for field wiring and interconnecting panels.

1. Identify each enclosure with an engraved, red, laminated, phenolic-resin

nameplate with lettering not less than 25 mm high. Identify individual
components and modules within cabinets with permanent labels.
2. Mounting: Flush.
3. Mounting: Surface.

B. Alarm and Supervisory Systems: Separate and independent in the MFACP. Alarm-
initiating zone boards consist of plug-in cards. Construction requiring removal of
field wiring for module replacement is unacceptable.

C. Control Modules: Include types and capacities required to perform all functions of
fire alarm systems.

D. Indications: Local, visible, and audible signals announce alarm, supervisory, and
trouble conditions. Each type of audible alarm has a different sound.

E. Indicating Lights and System Controls: Individual LED devices identify zones
transmitting signals. Zone lights distinguish between alarm and trouble signals, and
indicate the type of device originating the signal. Manual switches and push-to-test
buttons do not require a key to operate. Controls include the following:

1. Alarm acknowledge switch.

2. Alarm silence switch.
3. System reset switch.
4. LED test switch.

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F. Resetting Controls: Prevent the resetting of alarm, supervisory, or trouble signals

while the alarm or trouble condition still exists.

G. Alphanumeric Display and System Controls: Arranged for interface between human
operator at the MFAC and addressable system components, including annunciation
and supervision. Display alarm, supervisory, and component status messages and
the programming and control menu.

1. Display: Liquid-crystal type, [80] characters minimum.

2. Keypad: Arranged to permit entry and execution of programming, display,
and control commands.

H. Alphanumeric Display and System Controls: Arranged for interface between human
operator at the MFAC and addressable system components, including annunciation,
supervision, and control.

1. Display: A minimum of 80 characters; alarm, supervisory, and component

status messages; and indicate control commands to be entered into the system
for control of smoke detector sensitivity and other parameters.
2. Keypad: Arranged to permit entry and execution of programming, display,
and control commands.

I. Instructions: Printed or typewritten instruction card mounted behind a plastic or

glass cover in a stainless steel or aluminum frame. Include interpretation and
describe appropriate response for displays and signals. Briefly describe the
functional operation of the system under normal, alarm, and trouble conditions.

2.7 PERSONAL COMPUTER (PC) FOR NETWORK REPORTING TERMINAL

(NRT)

A. The Network Reporting Terminal is to utilize user-friendly software running on an

industry standard operating system (such as Microsoft Windows or NT). Each NRT
is to be capable of graphically annunciating and controlling all network activity.

B. Personal Computer: Provide a state of the art personal computer with [21] inch
color monitor, keyboard, mouse, CD drive, printer and all necessary interface /
network cards and auxiliaries. The central control unit is to be equipped with dual
microprocessor in "hot -standby" mode in such a way that failure of either one, the
other one will automatically take over all functions of the central control unit. The
failure of any CPU is to be associated with an audible alert signal and distinctive
visual signal "PROCESSOR FAILURE" presented at the system main console
terminal. Central processor architecture is to have the following serial input-output
interfaces:

1. Front interfaces for either point-to-point or loop communication network.

2. Eight Asynchronous end interfaces for control and supervision of system
consoles logging printer and color graphic display station.
3. At least one additional end interface to drive a digital output device.
4. At least one additional end interface to drive a function keyboard device for
dedicated partial system operation.

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C. Software Configuration: The manufacturer shall be responsible for the provision of

all system software packages, which make up the complete operational system. At
least the following standard software modules are to be incorporated:

1. Operating program.
2. System database (process image).
3. Network monitoring and control.
4. Display priority control.
5. Command priority control.
6. Output message generator.
7. Peripheral drivers.
8. Text/graphic editors.
9. Help facility.
10. Service assistance.
11. Diagnosis.
12. Auxiliary programs.

D. Password Protection: Access to system operating functions is to be protected by a

password. For each operator intervention, the identification number of the initiating
password number is to be recorded in the system history file for subsequent reports.

E. Alarms: The system console is to automatically display and log alarm and change-
of-status messages received from MFACP. The system console is to provide optimal
conditions for successful intervention by means of rapid and simple processing and
displaying all necessary data in plain text and graphics. The alarm message
information is to contain the following information:

1. Time and date.

2. Type and origin.
3. Description of affected alarm location.
4. Counter-action to be taken.

F. Programming: The NRT is to use dialog box technology to address, interrogate,

control, and/or modify intelligent points on each fire alarm node. This is to include,
and not be limited to:

1. Activating outputs.
2. Enabling or disabling points.
3. Adding or removing intelligent points.
4. Viewing intelligent detector sensitivity levels and modifying point information
(custom messages, detector type, verification, day/night selection etc.).

G. Operating Mode: The extended system operating procedure is to be based on a user

adaptive, screen-oriented dialogue in the manner of menus and masks. No
knowledge of technical codes shall be necessary for system operation. All messages
and instructions needed for system operation are to be indicated in plain text and/or
graphics. A keyboard is to be used for data entry communication.

H. History File: The NRT is to be capable of storing network events in a history file.
Events are to be stored on hard disk and be capable of back-up storage on a CD.
The history buffer is to have three modes of display. The first mode is to allow the

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operator to view events in a chronological order. A filter is to be available for

displaying chronological events by year, month, date, time, alarms only, troubles
only, both alarms and troubles, security breaches, supervisory alarms, and points
disabled. The second is to allow the operator to view events in a number of easy-to-
read graph styles, such as, bar graph, point graph, line graph, or spline graph.
Graphing is to include the ability to select alarms, troubles or alarms and troubles,
then the ability to display on a by year, month, or day basis. The third mode is to
allow the operator to display stored (hard or CD.) events in a variety of useful
formats. Selections are to be available for displaying events by year, month, date,
time, alarms only, troubles only, and both alarms and troubles, security breaches,
supervisory alarms, and points disabled. The ability to print NRT history files is
also to be available.

I. Graphical Information: The NRT is to include the ability to display system

information in a graphical (floor plan and elevations) form. A pull-down menu is to
be included allowing selection of graphical views of the facility, or subset thereof.
Each view, created in a CAD environment, is to include icons created for intelligent
devices. These devices are to change in color when an event occurs. The device is
to annunciate in RED when in alarm, BLUE for security activation, and YELLOW
for trouble or to confirm acknowledgement. Each device in the graphic display is to
support a text memo file where pertinent information about the location of the
device may be stored. By selecting a device in the graphic presentation, the operator
of the NRT is to have the ability to log onto the corresponding node and interrogate
the associated intelligent point. Graphics are to be stored in a resident RAM
memory and backed-up by a floppy disk memory with the possibility to compose,
modify or edit the graphic schematics, text, symbols and zone allocations on-site
without jeopardizing the fire alarm system operation. Provide license and tools to
software to revise / add equipment, floors or areas. Selection and activation of a
certain graphic display is to be either automatic (event driven) or by manual request
via the terminal. Graphics presentation shall have a minimum of four hierarchical
levels:

1. Area overview.
2. Building overview.
3. Floor overview.
4. Room overview.

J. Annunciation: The NRT is to include an easy-to-read system interface window,

which displays alarms and troubles in an 80-character text message format. Alarms
are to display in RED, troubles in YELLOW and security alarms in BLUE. The
system interface window is to also include reset, silence and acknowledge keys for
local panels and for the complete network.

K. Help: The NRT is to include help screens, available to aid the user without leaving
the selected application screen.

L. Passwords: The NRT is to have a flexible way of assigning operator passwords.

There is to be an unlimited number of possible operators, each with specific levels
of control. Each operator is to have his/her own password. Operator password and
control selection is to be available to a high level "administrator" who is to have

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complete control over levels of control. If no action has taken place on the NRT
after 10 minutes, the current operator is to be logged out and require a new log-in.

M. Printer Port: The NRT shall include an industry-standard EIA-232 port for a printer.

2.8 EMERGENCY POWER SUPPLY

A. General: Components include valve-regulated, recombinant lead acid battery;

charger; and an automatic transfer switch.

1. Battery Nominal Life Expectancy: 10 years, minimum.

B. General: Components include lead acid battery, charger, and an automatic transfer
switch.

1. Battery Nominal Life Expectancy: 20 years, minimum.

2. Magnetic door holders are not served by emergency power. Magnetic door
holders are released when normal power fails.

C. Battery Charger: Solid-state, fully automatic, variable-charging-rate type. Provide

capacity for 150 percent of the connected system load while maintaining batteries at
full charge. If batteries are fully discharged, the charger recharges them completely
within four hours. Charger output is supervised as part of system power supply
supervision.

D. Integral Automatic Transfer Switch: Transfers the load to the battery without loss of
signals or status indications when normal power fails.

2.9 ADDRESSABLE INTERFACE DEVICE

A. Description: Microelectronic monitor module listed for use in providing a multiplex

system address for listed fire and sprinkler alarm-initiating devices with normally
open contacts.

B. Integral Relay: Capable of providing a direct signal to the elevator controller to

initiate elevator recall or to a circuit-breaker shunt trip for power shutdown.

2.10 WIRE

A. Non-Power-Limited Circuits: Solid-copper conductors with 600-V rated, 75 deg C,

color-coded insulation.

1. Low-Voltage Circuits: 1.5 mm2 (No. 16 AWG), minimum.

2. Line-Voltage Circuits: 2.5 mm2 (No. 12 AWG), minimum.

B. Power-Limited Circuits: NFPA 70, Types FPL, FPLR, or FPLP, as recommended

by manufacturer.

C. Wires and Cables: Comply with BS 5839 Part 1, section 17.3 and certified to have
passed IEC 60331 and 60332 flame resistance and fire retardant tests. Cables are to

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be MICC or silicone rubber insulated, with overall PVC sheath bonding to coated
aluminum foil (FP 200 by Pirelli Cables) or other equal and approved.

2.2 MANUFACTURERS:

Approved Manufacturers: Subject to compliance with requirements, provide products

by one of the following or approved equal:

1. Siemens
2. Secutron
3. Notifier
4. Edwards
5. Honeywell

PART 3 - EXECUTION

3.1 EQUIPMENT INSTALLATION

A. Connect the MFACP with a disconnect switch with lockable handle or cover.

B. Manual Pull Stations: Mount semi flush in recessed back boxes.

C. Ceiling-Mounted Smoke Detectors: Not less than 100 mm from a side wall to the
near edge. For exposed solid-joist construction, mount detectors on the bottom of
joists. On smooth ceilings, install not more than 9 m apart in any direction.

D. Wall-Mounted Smoke Detectors: At least 100 mm, but not more than 300 mm,
below the ceiling.

E. Smoke Detectors near Air Registers: Install no closer than 1520 mm.

F. The selection and placement of smoke detectors shall take into account both the
performance characteristics of the detector and the areas into which the detectors are
to be installed to prevent nuisance alarms or improper operation after installation.
Smoke detectors shall not be installed in areas where air velocity is greater than
1.5m/sec, and shall not be located in a direct airflow. If sitting of detectors in such
areas is unavoidable, use detectors specifically designed for use in such conditions.

G. Audible Alarm-Indicating Devices: Install not less than 150 mm below the ceiling.
Install bells and horns on flush-mounted back boxes with the device-operating
mechanism concealed behind a grille. Combine audible and visible alarms at the
same location into a single unit.

H. Visible Alarm-Indicating Devices: Install adjacent to each alarm bell or alarm horn
and at least 150 mm below the ceiling.

I. Device Location-Indicating Lights: Locate in public space near the device they
monitor.

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J. MFACP: Surface mount with tops of cabinets not more than 1800 mm above the
finished floor.

K. Annunciator: Install with the top of the panel not more than 1800 mm above the
finished floor.

3.2 WIRING INSTALLATION

A. Wiring Method: Install wiring in raceway according to Division 26 Section

"Raceways and Boxes." Conceal raceway except in unfinished spaces and as
indicated.

B. Wiring within Enclosures: Separate power-limited and non-power-limited

conductors as recommended by the manufacturer. Install conductors parallel with or
at right angles to sides and back of the enclosure. Bundle, lace, and train conductors
to terminal points with no excess. Connect conductors that are terminated, spliced,
or interrupted in any enclosure associated with the fire alarm system to terminal
blocks. Mark each terminal according to the system's wiring diagrams. Make all
connections with approved crimp-on terminal spade lugs, pressure-type terminal
blocks, or plug connectors.

C. Cable Taps: Use numbered terminal strips in junction, pull and outlet boxes,
cabinets, or equipment enclosures where circuit connections are made.

D. Color-Coding: Color-code fire alarm conductors differently from the normal

building power wiring. Use one color-code for alarm circuit wiring and a different
color-code for supervisory circuits. Color-code audible alarm-indicating circuits
differently from alarm-initiating circuits. Use different colors for visible alarm-
indicating devices. Paint fire alarm system junction boxes and covers red.

E. Risers: Install at least two vertical cable risers to serve the fire alarm system.
Separate risers in close proximity to each other with a minimum one-hour-rated
wall, so the loss of one riser does not prevent the receipt or transmission of signal
from other floors or zones.

F. Wiring to Remote Alarm Transmitting Device: 25-mm conduit between the MFAC
and the transmitter. Install number of conductors and electrical supervision for
connecting wiring as needed to suit monitoring function.

3.3 IDENTIFICATION

A. Identify system components, wiring, cabling, and terminals according to Division 26

Section "Basic Electrical Materials and Methods."

B. Install instructions frame in a location visible from the MFACP.

C. Paint power-supply disconnect switch red and label "FIRE ALARM."

3.4 GROUNDING

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A. Ground cable shields and equipment according to system manufacturer's written

instructions to eliminate shock hazard and to minimize, to the greatest extent
possible, ground loops, common-mode returns, noise pickup, cross talk, and other
impairments.

B. Signal Ground Terminal: Locate at main equipment rack or cabinet. Isolate from
power system and equipment grounding.

C. Install grounding electrodes of type, size, location, and quantity as indicated.

Comply with installation requirements in Division 26 Section "Grounding and
Bonding."

D. Ground equipment and conductor and cable shields. For audio circuits, minimize, to
the greatest extent possible, ground loops, common-mode returns, noise pickup,
cross talk, and other impairments. Provide 5-ohm ground at main equipment
location. Measure, record, and report ground resistance.

3.5 FIELD QUALITY CONTROL

A. Manufacturer's Field Service: Engage a factory-authorized service representative to

inspect field-assembled components and connections and to supervise pre-testing,
testing, and adjustment of the system. Report results in writing.

B. Pre-testing: After installation, align, adjust, and balance the system and perform
complete pre-testing. Determine, through pre-testing, the compliance of the system
with requirements of Drawings and Specifications. Correct deficiencies observed in
pre-testing. Replace malfunctioning or damaged items with new ones, and retest
until satisfactory performance and conditions are achieved. Prepare forms for
systematic recording of acceptance test results.

C. Report of Pre-testing: After pre-testing is complete, provide a letter certifying the

installation is complete and fully operable, including the names and titles of
witnesses to preliminary tests.

D. Final Test Notice: Provide a minimum of 10 days' notice in writing when the
system is ready for final acceptance testing.

E. Minimum System Tests: [Test the system according to procedures outlined in

NFPA 72.or equivalent BS] Minimum required tests are as follows:

1. Verify the absence of unwanted voltages between circuit conductors and

ground.
2. Test all conductors for short circuits using an insulation-testing device.
3. With each circuit pair, short circuit at the far end of the circuit and measure the
circuit resistance with an ohmmeter. Record the circuit resistance of each
circuit on record (as-built) drawings.
4. Verify that the control unit is in the normal condition as detailed in the
manufacturer's operation and maintenance manual.
5. Test initiating and indicating circuits for proper signal transmission under
open circuit conditions. One connection each should be opened at not less

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than 10 percent of initiating and indicating devices. Observe proper signal

transmission according to class of wiring used.
6. Test each initiating and indicating device for alarm operation and proper
response at the control unit. Test smoke detectors with actual products of
combustion.
7. Test the system for all specified functions according to the approved operation
and maintenance manual. Systematically initiate specified functional
performance items at each station, including making all possible alarm and
monitoring initiations and using all communications options. For each item,
observe related performance at all devices required to be affected by the item
under all system sequences. Observe indicating lights, displays, signal tones,
and annunciator indications. Observe all voice audio for routing, clarity,
quality, freedom from noise and distortion, and proper volume level.
8. Test Both Primary and Secondary Power: Verify by test that the secondary
power system is capable of operating the system for the period and in the
manner specified.

F. Re-testing: Correct deficiencies indicated by tests and completely retest work

affected by such deficiencies. Verify by the system test that the total system meets
specified requirements and complies with applicable standards.

G. Report of Tests and Inspections: Provide a written record of inspections, tests, and
detailed test results in the form of a test log. Submit log on the satisfactory
completion of tests.

H. Tag all equipment, stations, and other components at which tests have been
satisfactorily completed.

3.6 CLEANING AND ADJUSTING

A. Cleaning: Remove paint splatters and other spots, dirt, and debris. Touch up
scratches and marred finish to match original finish. Clean unit internally using
methods and materials recommended by manufacturer.

3.7 ON-SITE ASSISTANCE

A. Occupancy Adjustments: When requested within one year of date of Substantial

Completion, provide on-site assistance in adjusting sound levels, controls, and
sensitivities to suit actual occupied conditions. Provide up to three requested visits
to Project site for this purpose.

END OF SECTION 283100

Uptown Cairo - Village-E Section 283100-FIRE DETECTION AND ALARM

July 2015 Rev.00
 UPTOWN CAIRO
VILLAGE "E"

SECTION 337119 - UNDERGROUND DUCTS AND UTILITY STRUCTURES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract, apply to this
Section.

1.2 SUMMARY

A. This Section includes underground conduits and ducts, duct banks, pull boxes and equipment
foundations, bases, earth pits, sleeves and manholes and handholds.

B. Related Sections include the following:

1. Division 26 Section "Basic Electrical Materials and Methods".

1.3 SYSTEM DESCRIPTION

A. Underground Ducts for Electrical Utility Service: UPVC underground conduit, and will be encased
in concrete where deemed necessary.

B. Underground Ducts for Electrical Branch Circuits: UPVC conduit.

1.4 SUBMITTALS

A. Product Data: For metal accessories for, conduits and ducts, duct-bank materials, and
miscellaneous components.

B. Coordination Drawings: Show duct profiles and coordination with other utilities and underground
structures. Include plans and sections drawn to scale.

C. Field Test Reports: Indicate and interpret test results for compliance with performance
requirements.

D. As-Built Drawings: At project close-out, submit record drawings of installed electrical ducts, and
manholes, in accordance with requirements of the Specification.

1.5 QUALITY ASSURANCE

A. Comply with specified Standards.

B. Applicable standards for Cable Protection Covers/Tapes:

1. Except where modified by this specification, the Cable Protection Covers/Tapes shall be
tested in accordance with the following British Standards:
Uptown Cairo ‐ Village‐E                                                                      Section 337119‐UNDER GROUND DUCTS AND UTILITY STRUCTURES 

July 2015 Rev : 00                         

 UPTOWN CAIRO
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a. BS 2782: Methods of Testing Plastics. Part 3: Mechanical Properties and BS ISO

6721: Part 10.
b. Methods: 320A to 320F: Tensile strength and Elongation and Elastic Modulus.

2. If any other National Standards are proposed by the Tendered, English versions of those
standards shall be submitted for the approval of the Engineer.

1.6 DELIVERY, STORAGE, AND HANDLING

A. Deliver ducts to the Project site with ends capped. Store nonmetallic ducts with supports to
prevent bending, warping, and deforming.

1.7 COORDINATION

A. Coordinate layout and installation of ducts with final arrangement of other utilities as determined
in the field.

B. Coordinate elevations of duct and duct-bank with final profiles of conduits as determined by
coordination with other utilities and underground obstructions

PART 2 - PRODUCTS

2.1 Un-Plasticize POLYVINYL CHLORIDE (UPVC) DUCTS

A. UPVC Ducts for Outdoor Power and Lighting Cable Installations: Non-sparking type, suitable for
direct burial in ground, minimum tensile strength 500 kg/cm2, impact strength 5 kg/cm2, supplied
in standard 6 m lengths, with one end of each length tapered.

1. Nominal Size: As shown on the Drawings.

2. Minimum Wall Thickness: 3.2 mm for 100 mm ducts; 4.7 mm for 150 mm ducts.

B. Duct supports are to be pre-formed, non-metallic of approved type. Supports containing metal are
to have the metal non-continuous and not forming a magnetic loop in any manner.

C. Duct Sealing Compound: Non-hardening, safe for human skin contact, not deleterious to cable
insulation, and workable at temperatures as low as 1 deg. C (34 deg. F). Capable of withstanding
temperature of 149 deg. C (300 deg. F) without slump and of adhering to clean surfaces of plastic
ducts, metallic conduits, conduit coatings, concrete, masonry, lead, cable sheaths, cable jackets,
insulation materials, and common metals.

D. All ducts to be provided with non-corrosive pull wires/ropes.

2.2 COVERS FOR MANHOLES AND HANDHOLES

A. Frames and Covers: BS 497, checkered cast iron or cast steel, recessed type, and of suitable duty
for the particular application. Machine cover-to-frame bearing surfaces

1. Covers: Cast-in legend "ELECTRIC" or "TELECOM" as appropriate.

Uptown Cairo ‐ Village‐E                                                                      Section 337119‐UNDER GROUND DUCTS AND UTILITY STRUCTURES 

July 2015 Rev : 00                         

 UPTOWN CAIRO
VILLAGE "E"

2.3 COMPOSITE CONSTRUCTION

A. Concrete: Comply with Division 3 for concrete and reinforcement.

B. Concrete Envelope: For duct banks for power distribution systems and Telecommunication cable
installations crossing water, gas and sewage mains, under roadways and where required or shown
on the Drawings, is to be 21 MPa, 28-day, compressive-strength reinforced concrete using sulfate-
resisting Portland cement. Reinforcement is to consist of 12-mm diameter longitudinal bars at
approximately 300-mm centers along bottom and sides of duct bank with 10-mm diameter U-
shaped transversal bars at 400-mm centers. Extend concrete envelope at least 300 mm beyond
each side of crossing, etc.

C. Cable Manholes and Handholes: 21 MPa, 28-day, compressive strength reinforced concrete using
sulfate-resisting Portland cement, with approved waterproof membrane on external surfaces, and
with cable supports where necessary, pull-eyes, and drain pit and drain pipe as required.
Dimensions and reinforcement are to be as shown on the Drawings or in accordance with approved
standard details shown on shop and construction drawings.

2.4 PULL BOXES

A. Cast-Metal Boxes: Cast aluminum, sized as indicated, with outside flanges and recessed, casketed
cover for flush mounting. Nonskid finish on cover.

B. Fiberglass Boxes: Molded fiberglass, sized as indicated, with 150-mm square cable entrance at
each side and weatherproof cover with nonskid finish.

C. Cover Legend: "ELECTRIC."

2.5 CONSTRUCTION MATERIALS

A. Brackets, supports, rails and tracks for supporting electrical installations are to be hot dipped
galvanized steel, fixed with stainless steel expansion bolts of approved size and material.

2.6 MANUFACTURERS

A. Approved Manufacturers: Subject to compliance with requirements, provide products by one of the
following or approved equal:

1. Clipsal
2. Decoduct
3. Marshal Tufflex
4. El shereef
5. New Ega
6. Engineering Home

Uptown Cairo ‐ Village‐E                                                                      Section 337119‐UNDER GROUND DUCTS AND UTILITY STRUCTURES 

July 2015 Rev : 00                         

 UPTOWN CAIRO
VILLAGE "E"

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates, areas, and conditions to receive ducts and utility structures for compliance
with requirements for installation tolerances and other conditions affecting performance of
underground ducts and utility structures. Do not proceed with installation until unsatisfactory
conditions have been corrected.

3.2 EARTHWORK

A. Excavation and Backfill: do not use heavy-duty, hydraulic-operated, compaction equipment.

B. Trenches: Width is to be as small as practicable with sides vertical. Remove mud, rock
projections, boulders and hard spots from trench bottom and trim level. Inform the Engineer in
advance to give him reasonable opportunity to inspect trench for each section of the work.

C. Restore surface features at areas disturbed by excavation and reestablish original grades, unless
otherwise indicated. Replace removed sod immediately after backfilling is completed.

3.3 INSTALLATION OF CABLES AND ACCESSORIES

A. Depth of Laying: The depth of laying cables for tendering purposes shall be as shown on the
drawings. Variation may be necessary to satisfy the requirements of the local and other authority
or to suit particular installation requirements. Any variations from the specified depth shall be
subject to approval.

3.4 ENDS OF DUCTS

A. Ducts ending in cable manholes or handholes are to be neatly cut and reamed and set behind
chamfered precast concrete duct end blocks or terminated with appropriate bell-mouth bushing set
in concrete wall. Ducts not ending in cable manholes or handholes are to be properly capped.

B. Sealing Ends Of Ducts: Completely seal conduits and ducts, active or spare, at entry into buildings
or manholes, with approved plastic moulds or wooden bungs to prevent entry of rodents, gas and
vapor.

3.5 SLEEVES OR DUCTS IN EQUIPMENT FOUNDATIONS

A. Provide sleeves or ducts in equipment foundations, whether or not shown on the Drawings, in
accordance with approved Shop and Construction Drawings or as instructed by the Engineer.
Obtain approval of sleeve or duct installation prior to pouring concrete.

1. Install unit’s level and plumb and with orientation and depth coordinated with connecting
ducts to minimize bends and deflections required for proper entrances.
2. Support units on a level bed of crushed stone or gravel, graded from the 25 mm sieve to the
4.75 mm sieve and compacted to the same density as adjacent undisturbed earth.

Uptown Cairo ‐ Village‐E                                                                      Section 337119‐UNDER GROUND DUCTS AND UTILITY STRUCTURES 

July 2015 Rev : 00                         

 UPTOWN CAIRO
VILLAGE "E"

B. Trenching for Duct or Cable Laying:

1. Trenches shall be excavated to the depth shown on the Drawings in any material including
soil, sand or rock, in level of sloping ground in the locations shown. The trenches shall be
wide enough to accommodate the ducts or cables at the spacing indicated. Excavation to
link the trenches with every location into ducts at road crossings and into enclosures shall be
included.
2. A bed of sand of 100 mm to 200 mm thick shall be laid in the bottom of the trench prior to
the ducts being laid.
3. After laying of the ducts, a surrounding and covering layer of sand or concrete encased 200
mm deep shall be placed over the ducts, followed by the interlocking cable tiles (for
surround only), then the backfill incorporating the marker PVC tape which is to be to
ASTM standards incorporating a steel wire (to enable magnetic identification) and the
whole then compacted. These operations shall be carefully coordinated with the duct layer
who shall supervise the duct covering operations to ensure there shall be no damage to the
ducts.

C. Ducts ending in cable manholes or handholes are to be neatly cut and reamed and set behind
chamfered precast concrete duct end blocks or terminated with appropriate bell-mouth bushing set
in concrete wall. Ducts not ending in cable manholes or handholes are to be properly capped.

D. Conduits and ducts, active or spare, at entry into building or manhole, are to be completely sealed
with approved plastic moulds or wooden bungs to prevent entry of rodents, gas and vapor.

E. Sleeves or ducts in equipment foundations are to be provided, whether shown on the Drawings or
not, and in accordance with approved Shop and Construction Drawings or as instructed by the
Engineer. Obtain approval of sleeve or duct installation prior to concreting.

3.6 FIELD QUALITY CONTROL

A. Inspection of Duct Systems: Inspect directly buried ducts and underground duct assemblies in the
presence of the Engineer, before backfilling or concreting. Steel mandrel or other approved
device, diameter equal to 90 percent of inside diameter of duct and 500 mm long, is to be pulled
through entire run of duct and is to pass through without getting stuck. Ducts, which do not allow
mandrel to be pulled through, are to be repaired or replaced to the satisfaction of the Engineer.

B. Testing: Demonstrate capability and compliance with requirements on completion of installation

of underground ducts and utility structures.

C. Correct installations where possible and retest to demonstrate compliance. Remove and replace
defective products and retest.

3.7 CLEANING

A. Pulling of mandrel is to be demonstrated in all ducts. No mandrel diameter less than 1 inch to the
diameter of duct shall be used.

B. Clean ducts with stiff bristle brush pulled through each duct prior to pulling in cables. Pull brush
through full length of ducts. Use round-bristle brush with a diameter 12 mm larger than the ID of
duct.
Uptown Cairo ‐ Village‐E                                                                      Section 337119‐UNDER GROUND DUCTS AND UTILITY STRUCTURES 

July 2015 Rev : 00                         

 UPTOWN CAIRO
VILLAGE "E"

C. Clean internal surfaces of manholes, including sump. Remove foreign material.

END OF SECTION 337119

 

Uptown Cairo ‐ Village‐E                                                                      Section 337119‐UNDER GROUND DUCTS AND UTILITY STRUCTURES 

July 2015 Rev : 00                         

 Emaar Approved Vendor List
Rev.2, August 2015
Division Specification Section Category Vendor
CPD (Orascom)
ICPM (Al Marasem)
32 16 13 - Curbs and Gutters Concrete Curbstone and pre-cast concrete curbstone
El Sewedy Chemical Industries
Or Approved Equal
Samcrete
Toblat
Tecnocrete
32 14 13 - Precast Concrete Unit Cimenta
Interlock pre-cast concrete unit pavers
Paving CPD (Orascom)
El Bonian
I Home
Or Approved Equal
Josam Co. (USA)
Watts Regulator Co. (USA)
Fire Hydrants - Post & Wall Hydrants Zurn by Hydromechanics (USA)
Kennedy Co. (USA)-
33 10 00 - Water distribution Nafco (UAE)
AVK (KSA)
NIBCO
VALVES
CRANE
Hatersley
Amer for Modern Industries (Egypt)
Tawakol (Egypt)
Manholes and inspection chambers - Covers and frames El Eressousy (Egypt)
El Ahram (Egypt)
33 30 00 - Sanitary Sewage
Al Mohandes (Egypt)
Tawakol (Egypt)
Trench drains and Garage drains grating El Eressousy (Egypt)
El Ahram (Egypt)
Amer for Modern Industries (Egypt)
Tawakol (Egypt)
333000 - Storm Drainage Storm drainage manholes and catch basins - Covers and frames El Eressousy (Egypt)
El Ahram (Egypt)
Al Mohandes (Egypt)
Toro
Division 2 Agriculture irrigation system, Drip irrigation system & sprinkler Hunter
Site Construction system Rainbird
Toro
328400 - Irrigation System
Irrigation Control system (Landscape) Hunter
Rainbird
Toro
Irrigation Control system (Golf)
Rainbird
ICPM (Al Marasem)
Chain link fences / gates, ornamental metal fences / gates Egywire
Or Approved Equal
32 31 00 - Fences and Gates
Wood Masters
wooden fences / gates Dewood (Detac)
Or Approved Equal
Keystone (Geos Egypt)
Strata (Al Rowad)
32 32 00 - Retaining Walls MSEW retaining walls Tensar
Heusker
Or Approved Equal
ICPM (Al Marasem)
CPD (Orascom)
32 17 13 - Parking Bumpers Concrete barriers Samcrete
Techncrete (Osman Group)
Or Approved Equal
Kompan (Sportica)
Little Tie Kids
02 88 00 - Play Field Equipment
Playground equipment & play structure Kids Step 2
and Structure
Benito
Or Approved Equal
Pink Co.
Unilex
02 89 00 - Traffic Signs and Signal Post - mounted signs & Structure - mounted signs
Sign House
Or Approved Equal

Note:
For the sections where the statement of (Or Approved Equal) is applicable, any new material or supplier/sub-contractor "Emaar approval is a must prior proceeding" .
1/9
 Emaar Approved Vendor List
Rev.2, August 2015
Division Specification Section Category Vendor

Al Wadi
Al Safwa
02 93 50 - Plant Maintenance Fertilizers and compost Nile Compost
Shira
Or Approved Equal
MBT
Sika
Admixtures
Fosroc
Or Approved Equal
03 30 00 - Cast-In-Place Concrete
MBT
Sika
Division 3 Accessories: Bonding agent, joint filler
Fosroc
Concrete
Or Approved Equal
Fibrex
El Banaaon Construction (El Shebokshy)
03 49 00 Glass-Fiber-Reinforced Mina Country
Glass fiber reinforced concrete (GRC) including accessories
Concrete Rouquai
Or Approved Equal
Toblat
Arab Brick
Samcrete
Cimenta
Mechanically Produced Concrete Masonry Units
National Cement Co.
Division 4 CPD (Orascom)
04 20 00 - Unit Masonry
Masonry El Bonian
Or Approved Equal
Metal X
Catnic
Concrete Masonry accessories Unitech
Or Approved Equal
ICPM (Al Marasem)
Arredos
Division 5 El Sheikh
05 50 00 - Metal Fabrications Steel ladders, handrails, railing and grating Al Marwan
Metals
JOE-D International
Or Approved Equal
Contistahl
Kitchens
Woodpeaker
Living in Interiors
Pino meroni
06 41 00 - Architectural Wood
Mobica
Casework
Vanity cabinets, closets & wooden shelves Dewood (Detac)
Araek
Star Wood
Or Approved Equal
En-Tech Egypt
Division 6
Bungalow
Wood & Plastic
Wood & More
Dewood (Detac)
06 20 00 - Finish Carpentry Wooden handrail & wooden pergolas
Perfection
Arch
Osma Wood
Or Approved Equal
Blum
Hardware: Hinges, catches, adjustable self standards & supports,
08 71 00 - Door Hardware Dorma
drawer slides, locks
Or Approved Equal
MBT
Fluid cold applied waterproofing Sika
Or Approved Equal
Bitunil
07 10 00 - Dampproofing and
MBT
Waterproofing Bitumen latex emulsion-base Waterproofing including
Sika
accessories ; Corner coves, protective layer, bitumen rubber
A-Build
elastic mastic
Insumat
Or Approved Equal

Note:
For the sections where the statement of (Or Approved Equal) is applicable, any new material or supplier/sub-contractor "Emaar approval is a must prior proceeding" .
2/9
 Emaar Approved Vendor List
Rev.2, August 2015
Division Specification Section Category Vendor

Adfi Foam
Extruded polystyrene insulation including Sheet vapor retarder,
07 20 00 - Thermal Protection Blue Foam (Banysweif)
tape, protective materials, Metal flashing
Or Approved Equal
Division 7
Tejas Borja
Thermal & Moisture
Tejas Cobert
Protection
07 32 13 - Clay Roof Tiles Clay tile Portoguese
Sanmarco coppo
Or Approved Equal
Sika
07 60 00 - Flashing and Sheet Sheet metal roofing, sheet metal flashing and trims and sheet
Insumat
Metal metal specialties
Or Approved Equal
MBT
Sika
CMB
Sealants including Joint sealant backings, Primer, cleaners for Tremco
07 92 00 - Joint Sealants
nonporous surfaces, masking tape Swiss Chern
Intrade Chemicals
Or Approved Equal
Dewood (Detac)
Living in Interiors
Pino Meroni
Araek
08 14 00 - Wood Doors Wooden doors
Wood Pecker
Osama El Shahed
Mobica
Star Wood
Or Approved Equal
All Good Modric
Format
Hager
HAFFLE
Hardware: Hinges, catches, adjustable self standards & supports,
08 71 00 - Door Hardware Simac
drawer slides, locks
Yale
Tessa
Dorma
Division 8
Or Approved Equal
Doors & Windows
Egybel
Aluminum doors & windows including Windows Hardware
Alunile
08 13 16 Aluminum Doors 08 (hinges, sash rollers, sash locks) and including Doors Hardware
Alico
51 13 Aluminum Windows (Hinges, locksets, latch sets cylinders, push/pulls, manual &
System
protection plates, gasketing, thresholds and trim)
Or Approved Equal
Saint Gobain
Glaverbel
Borg El Arab Glass BEG
08 80 00 Glazing Glass products including Glazing gaskets & Glazing sealants
EGC
Dr. Greich
Or Approved Equal
Saint Gobain
Glaverbel
Borg El Arab Glass BEG
08 83 00 - Mirrors Mirror glass, Mirror attachment accessories & Mirror adhesive EGC
Dr. Greich
Or Approved Equal
MBT
Mortar plasticizer Sika
Or Approved Equal
Conmix
Plastering accessories: Expanded metal lath, angle bead, metal
Metal-X
09 21 13 - Plaster Assemblies joint control angles (plaster stop), steel channels (render stop),
Catnic
corner mesh, strip mesh, anchorage (PVC galvanized)
Or Approved Equal
Futec
Cornice & moldings Betcom
Or Approved Equal
Fibrex
09 27 13 - Glass-Fiber-Reinforced El Barakah
Glass fiber reinforced Gypsum (GRG) including accessories
Plaster Fabrications Al Dahabi
Or Approved Equal

Note:
For the sections where the statement of (Or Approved Equal) is applicable, any new material or supplier/sub-contractor "Emaar approval is a must prior proceeding" .
3/9
 Emaar Approved Vendor List
Rev.2, August 2015
Division Specification Section Category Vendor

Ecophon Focus
Celotex
Gypsum board Ceiling Tile Panels including accessories Armstrong
Knouf
Or Approved Equal
09 21 16 Gypsum Board
Knauf
Assemblies
Golden Metal
National Gypsum
Gypsum board including accessories
Placo Saint Gohain
AMF
Or Approved Equal
Ceramica Cleopatra (local Ceramics and
porcelains)
El Gawhara-Gemma (local Ceramic)
09 30 13 - Ceramic Tiling Ceramic / Porcelain Tiles (floor & wall) RAK (ceramics and imported porcelain)
Verdi (local ceramics)
Royal
Or Approved Equal
Toblat
Technocrete
09 66 13 - Portland Cement
Precast terrazzo tiles Harmoush
Terrazzo Flooring
Division 9 El Soufi
Finishing Or Approved Equal
Ecophon Focus
Celotex
PVC coated gypsum tiles including stabilizer bars, clips, splices,
09 56 13 - Gypsum-Panel Textured Armstrong
perimeter moldings & hold down clips, acoustic sealant, wall trim
Ceilings The Egyptian - Saudi Dar
molding including accessories
Placo Saint Gobain
Or Approved Equal
Egyhouse
Tarkette
Parco
Tagoury's House
09 64 00 - Wood Flooring Engineered Wood flooring including accessories
Floors and more
Kira - parador
Meister
Or Approved Equal
Marmonil
Stone Tech
AFID
EMC
09 63 40 - Stone Flooring & Marble / Granite flooring including accessories (Anchors,
Elprince
09 75 00 - Stone Facing clamps, joint grout, temporary spacers, divider strips & edging)
Wadi El Nile
Egymarble
Grable
Or Approved Equal
Saveto
Dry Mix
Or Approved Equal
Exterior Paint and Rendering
Jotun
09 91 00 - Painting SCIB
Or Approved Equal
Jotun
Interior Paint SCIB
Or Approved Equal
BASF
09 97 26 - Cementitious Coatings Coatings for Concrete flooring Sika
Or Approved Equal
Bavaria
10 44 16 - Fire Extinguishers Fire Extinguishers Naffeco
Or Approved Equal
Ideal Standard -
10 28 19.16 - Shower Doors Shower enclosures including hinges and handles Duravit
Or Approved Equal

Note:
For the sections where the statement of (Or Approved Equal) is applicable, any new material or supplier/sub-contractor "Emaar approval is a must prior proceeding" .
4/9
 Emaar Approved Vendor List
Rev.2, August 2015
Division Specification Section Category Vendor

Division 10 Ideal Standard

Specialties Grome Trading (Grohe)
Roman Dietche
10 28 00 - Toilet, Bath, and General Accessories e.g: towel holder, toilet paper holder, Villeroy & Boch
Laundry Accessories mixers, etc… Kludi
Rocca
Kohler
Or Approved Equal
Grinnell (USA)
Central (USA)
Viking (USA)
Sprinklers, Siamese, alarms, valves, stand pipe, fire hose cabinet,
Reliable (USA)
hoses and switches
Kennedy co. (USA)
211319 - Fire Suppression systems Potter (USA)
Victaulic (USA)
Naffco (UAE)
Bristol (Egypt)
Fire hose cabinets, fire extinguishers and hose reels
Bavaria (Egypt)
Sffeco (KSA)
Division 13 BAVARIA -Egypt
Special construction 21 21 00 - CO2 Fire Extinguishing Ansul (USA)
Carbon Dioxide System and Detection Systems
system Kidde (USA)
Fike (USA)
Ansul (USA)
21 22 00 - Clean Agent Fire Naffco (UAE)
Clean Agent Fire Extinguishing System and Detection Systems
Extinguishing system Kidde (USA)
Fike (USA)
Peerless (USA)
ITT (USA)
21 31 13 - Fire Pumps Electric , Diesel and jockey Patterson (USA)
Fair Banks (USA)
Armstrong Ltd. Co. (USA)
Otis (Germany, France & Spain)
Schindler
Division 14 Kone
14 20 00 - Elevators Elevators including all accessories Thyssen Krupp
Conveying System
Mitsubishi -Melco Mec

Crane (UK)
Nibco (USA)
Gate valves, Globe valves, Check valves, Ball valves, Stop valves,
22 05 23 - Valves Watts Regulator Co. (USA)
Drain cocks
Hattersly (USA)
AVK (KSA)
Locally Fabricated Similar to :
Hanger, Supports, Anchors and Guides - HOT DIP GALVANIZED B-line (USA)
(locally) Grinell corp. (USA)
F & S Manufacturing Co
Eppeco (Egypt)
El Shereef (Egypt)
Roof vent caps
Dallmer (Germany)
Wade (UK)
Danfos (Denmark)
Watts Regulator Co. (USA)
Vaccum breakers & Automatic air vents
Apco (USA)
Sarco (UK)
jacob delafond- egypt
Crane (UK)
Hose bibb
22 13 19 - Piping Specialities Tiemme (USA)
Ormax Pipe Corporation (USA)
Wade Div. Tyler Pipe (UK)
Watts Regulator Co. (USA)
Water Hammer Arrestors
Hattersly (USA)
J.R Smith (USA)
Locally Fabricated Similar to :
B-line (USA)
Sleeve Penetration Systems- locally
Grinell corp. (USA)
F & S Manufacturing Co

Note:
For the sections where the statement of (Or Approved Equal) is applicable, any new material or supplier/sub-contractor "Emaar approval is a must prior proceeding" .
5/9
 Emaar Approved Vendor List
Rev.2, August 2015
Division Specification Section Category Vendor

El-Sewedy (Iskrameco)
Impex Trading (Egypt)
Thermometers, Water Meters and gauges ABB (Egypt)
Itron (USA)
Aschroft (USA)
Bannenger (Egypt)
El Shereef (Al Amal) (Egypt)
Aquaflow (Egypt)
22 11 16 - Domestic Water Piping Polypropylene Pipes, Fittings & Accessories
Khalda (Egypt)-
rigo- egypt
Aquatherm (Egypt)
Misr El Hegaz (Egypt)
221316 - Sanitary Waste and Vent El Shereef (Al Amal) (Egypt)
UPVC Pipes, Fittings & Accessories
Piping EPECO (Egypt)
Misr El-Nour (Egypt)
Misr El Hegaz (Egypt)
El Shereef (Al Amal) (Egypt)
22 13 16 - Storm Drainage Piping UPVC Pipes, Fittings & Accessories
EPECO (Egypt)
Misr El-Nour (Egypt)
Duravit (Egypt)
Ideal Standard (Egypt)
Bathroom Fixtures: Water closet, lavatories, bidet, bath tub,
Rocca (Egypt)
shower unit and faucets, Plumbing fittings, trim and accessories
Grohe (Germany)
including water outlets, P-Traps, carriers & fixture bolt caps
Jacob delafon (France)
Geberit (Swiss)
Franke- SAMI (Egypt)
Kitchen sinks and janitor sink
Hans (Korea)
Eppeco (Egypt)
Kessel (EGYPT -Germany)
Floor drains, balcony drains, roof drains and clean outs
Dallmer (Germany)
Division 15
22 40 00 - Plumbing Fixtures Wade (UK)
Mechanical
Kessel (Germany)
Floor drains cover Dallmer (Germany)
Wade (UK)
Locally Fabricated Similar to :
B-line (USA)
Excutcheons
Grinell corp. (USA)
F & S Manufacturing Co
Eppeco (Egypt)
Kessel (Germany)
Gully Traps-PVC
Aplaco (KSA)
Wavin (Netherlands)
Grundfos (Denmark)
KSB (Germany)
22 11 23 - Centrifugal Pumps Water and Irrigation Pumps Armstrong Ltd. Co. (USA)
Bell and Gossett Pump. Co. (USA)
Aurora
Balston Inc. Filter Systems (USA)
Filterite Div. Meentec Corp. (USA)
22 31 00 - Domestic Water
Water Filters Filerite Manufacturing Co. (USA)
Filtration
Keystone Filter (USA)
Culligan (Italy)
A.O. Smith
Rheem (USA)
223300 - Domestic Water Heaters Electric Water Heaters - Horizontal or Vertical Types Ariston (Italy)
Olympic Electric (Egypt)-
Toshiba elarabi -egypt-
22 51 00/22 52 00 - Pools and Astral Pool (Spain)
Swimming Pools and Fountais Equipment
Fountains Equipment Hayward (UK)
Piping / Duct insulation, sleeves & duct openings, Insulation pipe Izocam (Turkey)
23 07 13 - Thermal Insulation hanger shields & accessories such as adhesives, mastic, coatings, Kemco (Kuwait)
cement tapes and asbestos cloth, duct insulation, Insulation for Armstrong World Industries, Inc. (USA)
Trane (France)
23 64 16 - Water Chillers Water chillers Carrier (USA)
York (USA)
EGAT (egypt)
Trane (France)
237300- Air Handling Units Air handling units- (motors to be west-europe origin)
Carrier (KSA)
York (KSA)

Note:
For the sections where the statement of (Or Approved Equal) is applicable, any new material or supplier/sub-contractor "Emaar approval is a must prior proceeding" .
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 Emaar Approved Vendor List
Rev.2, August 2015
Division Specification Section Category Vendor

23 81 26 - DX- Unitary Air Carrier (Egypt)

Packaged air conditioners, room air conditioners & split system
Conditioning Equipment York (Egypt)
air conditioning units
( SPLIT TYPE) Sharp (Egypt)- TRANE -EGYPT
Galvametal (Egypt)
Metal ducts, flexible ducts, duct hangers, supports and other
23 31 13 - Metal Duct Kandil Steel (Egypt)
accessories
Duct Technology (Egypt)
Nicotra (Italy)-
novovent-spain
Ceiling fans, centrifugal fans, power ventilators & Air curtains
23 34 13/23 34 16/23 34 23 - Fans Woods (Sweden)
axial fans
S & P (Spain)
Ferrari (Italy)
Carrier - (KSA)
York (KSA)
23 82 19 - Fan-coil units chilled water Concealed and Decorative
Marshal (Egypt)
EGAT (Egypt)
Zamzam (Egypt)
Diffusers, registers, grills, louvers, gravity ventilators &
Trox (Egypt)
penthouse ventilators
BCI (Lebanon)
23 36 00 - Air Outlets and Inlet
Zamzam (Egypt)
Dampers Trox (Egypt)
BCI (Lebanon)
Furse
26 05 26 - Grounding & Bonding Grounding, Bonding and Lightning protection Erico
Wallis
BICC (General Cable Egypt)
Arab Cables Co. (El-Sewedy)
26 05 19 - Wires and Low voltage Energya-
Wires and Cables- locally -EGYPT
Cables EGYTEC
Egyptian Electrical Cables
Giza Cable
arab cables -El sewedy -
egypt cables-
26 05 13-medium voltage cables energia -
egytech-
giza cables
Novo-
Emeco
HOT DIP GALV Cable trays, Cable Trunking & Cable Ladder
El-Nozom (Technological)
El-Sewedy (Egytray)
clipsal
Decoduct
Marshal Tufflex
RIGID PVC conduits & Boxes
El Shereef
26 05 33 - Raceways, Boxes &
New Ega
Cabinets
Engineering Home- (heavy gauge only)
3M-
cable gland, cable terrmination, cable marking raychem-
legrand
Allied
Wheet Land
Galvanized conduits & Boxes
Burn
matsushita
Legrand
Buch Jaeger
Wiring devices & Disconnects Schneider Electric -
MK-
VIMAR -italy
Gewiss
Legrand
26 27 26 - Wiring Devices &
ABB
Disconnections
General Electric
Industrial Sockets - MK
load break switch( fused -non fused) load break switches:
Socomec
ABB
MEM
GE

Note:
For the sections where the statement of (Or Approved Equal) is applicable, any new material or supplier/sub-contractor "Emaar approval is a must prior proceeding" .
7/9
 Emaar Approved Vendor List
Rev.2, August 2015
Division Specification Section Category Vendor

Cummins
Caterpiller
26 32 13 - Generators Engine generators & Stand by Diesel Generators
Perkins
Mitsubishi
ABB -EGYPT
26 22 13 - Transformers DRY TYPE & OilTransformers- El Sewedy-EGYPT
schneider- SIEMENS
ABB
26 13 00 - Medium Voltage and
Medium voltage switchgear- locally Schnider Electric-
Switchgears
siemens
ABB
Main distribution board- & ATS & power factor correction-
Schneider
locally
Siemens
26 24 16 - Low-Voltage ABB- Egypt
Distribution Siemens-Egypt
Panel boards and LV circuit breakers Hager- Egypt
Schneider Group -Egypt- or (PB Tawakol).
Legrand
Siraj Lighting (Lumascape,
Delta light, Cooper, Illuma, Bega, Hess,
Lepziger, Limburg, Wiber, Zumtobel, Erco,
Lighting(Prisma), Reggiani, Simes, Fumagalli,
Division 16 Martini, Neri, Concord (Havells Sylvania) &
Electrical Lucent).
Delta Egypt
(LANDSCAPE: ARES, SBP, ILMAS, LUMASCAPE,
IGUZZINI, DISANO, WE-EF, LUCENT,
FlUORESCENT FIXTURES: TRILUX, PRISMA,LED
26 51 13 - Lighting Luminaries (Lighting Fixtures) - Interior and Exterior FIXTURES: RZB, DOWNLIGHTS: ONOK,
INDULEZ, ILLUMA,
EMERGENCY LIGHTING: COOPER).
EGY.TRADE (Hoffmeister,
Trilux,Delta light, Crystal fountains,
Olympia, Rovasi, Lamp, Augenti, Disano,
PUK, Lucente, Musco, Reggiani).
Electra Egypt
(Philips Lighting, ARKOS Light, Ligman).
Electro world for electrical supplying and
cables Co.

Note:
For the sections where the statement of (Or Approved Equal) is applicable, any new material or supplier/sub-contractor "Emaar approval is a must prior proceeding" .
8/9
 Emaar Approved Vendor List
Rev.2, August 2015
Division Specification Section Category Vendor

Siraj Lighting (Lumascape,

Delta light, Cooper, Illuma, Bega, Hess,
Lepziger, Limburg, Wiber, Zumtobel, Erco,
Lighting(Prisma), Reggiani, Simes, Fumagalli,
Martini, Neri, Concord (Havells Sylvania) &
Lucent).
Delta Egypt
(LANDSCAPE: ARES, SBP, ILMAS, LUMASCAPE,
IGUZZINI, DISANO, WE-EF, LUCENT,
FlUORESCENT FIXTURES: TRILUX, PRISMA,LED
26 51 13- Lighting Exit and Emergency lighting Fixtures FIXTURES: RZB, DOWNLIGHTS: ONOK,
INDULEZ, ILLUMA,
EMERGENCY LIGHTING: COOPER).
EGY.TRADE (Hoffmeister,
Trilux,Delta light, Crystal fountains, Olympia,
Rovasi, Lamp, Augenti, Disano, PUK, Lucente,
Musco, Reggiani).
Electra Egypt
(Philips Lighting, ARKOS Light, Ligman).
Electro world for electrical supplying and
cables Co.
Amp
Systimax
R&M
27 20 00 - Communication Telecommunication systems and networks
Belden
Nexans
AVAYA
siemens
secutron
28 31 00 -fire alarm Notifier
Edwards
Honeywell
pelco
bosch
28 23 00 -CCTV
siemens
honey well
Lutron
Rovas
26 09 33 - Dimming system Helvar
Electrosonic
ABB
schneider
26 33 53 -Uninteruptible power Chloride
supply - UPS GE
Master Guard (s3)
Elvox
Comex
Legrand
ABB
27 51 23 - Intercom System Equipment & materials
Schneider Electric
Command-
PBT
honeywell

Note:
For the sections where the statement of (Or Approved Equal) is applicable, any new material or supplier/sub-contractor "Emaar approval is a must prior proceeding" .
9/9