A Potter S Book PDF
A Potter S Book PDF
A Potter S Book PDF
A
CONTENTS
PREFACE: xxiii
by Michael Cardew
AUTHOR’S PREFACE xxv
ACKNOWLEDGMENTS xxvii
III. CLAYS 43
V. DECORATION loi
APPENDIX :
;
v 260
INDEX :
283
ILLUSTRATIONS
COLOUR PLATES
A. Stoneware bowl and cover, Swankalok,
1 2th century frontispiece
B. English trailed slipware oven dish, 1 8th century facing p. 36
C. Stoneware tea-bowl, by Shoji Haraada, 1938 136
D. Japanese enamelled stoneware jar. Old Banko ware 198
HALF-TONE ILLUSTRATIONS
1 . Korean bowl, cut and combed. Korai dynasty facing p. 4
2 . Chinese fluted stoneware bowl. Sung dynasty 4
3. Chinese stoneware bottle. Sung dynasty 5
^ -
bowl. Sung 60
34. Chinese Lung Ch’uan celadon
60
35. Chinese Han dynasty hill censer
61 y.
the authoV
86
. 42. Stoneware teapot by
Sr:
43. Present day Cornish slipw 4 '^*^ P^^^^®'"
dynasty
44. Chinese stoneware Chun bowl. Yiian ^
Kawai 90
45. Contemporary Japanese stoneware box by K.
90
46. Persian lustre bowl. Rhages
Contemporary Japanese inlaid porcelain jar
47.
91
by K. Tomimoto
bowl by the author 91
48. Cut sided stoneware
dish. Willow pattern, Seto
100
49. J apanese stoneware
ILLUSTRATIONS
50. Contemporary Japanese stoneware bowl
by K. Tomimoto facing f. loi
51. Japanese stoneware dish. Seto loi
5 2. Detail of decoration on Cantonese slipware jar.
Ching dynasty ro8
53. Chinese stoneware bowl, Tz’ou chou. Sung or later 109
54. Korean stoneware pot. Ri dynasty 109
SS- English marbled slipware dish. i8th or 19th century 1 14
56. Earthenware dish made at Samarkand.
9th or loth century 1 14
57. Japanese stoneware dish. ‘Horse-eye pattern’ i IS
58. Modern Korean kitchen pot iiS
59. Stencilled stoneware plate by the author 1 16
60. Byzantine lead glazed sgraffito bowl 116
6 1 Cut pattern,
. raw tenmoku bowl by the author 1 1
ILLUSTRATIONS
.r
’]']'
Cut lip 78
Japanese twisted thread cut 80
tiand-made oval bowl 8
Rib 82
Profile rib 82
The leather hold for smoothing lips 82
Hoop-iron shaving tools 83
Types of cut feet 86
Spout moulds 87
Moulded tea-pot 88
xiv
1
ILLUSTRATIONS
Handle cutters page 90
Thrown lids gi
PrimitiveKorean potter’s hut '
,
94
Engraved biscuit mould for bowls 95
Landscape pattern by K. Tomimoto 103
Swallow pattern tile by the author 104
Bamboo graving tools 109
Fluting tool 109
Steel tool for embossed clay transfers no
Incised rollers no
Clay plane in
Slip trailers 112
Wood or leather comb 115
‘Hakeme’ slip brush 115
J apanese brushes 118
Different types of pattern on the same form 1
23
Chinese exercises in brushw^k 123
Ball mill m 14^
J apanese glaze mixer 1 44
*
Double dipping 145
Glaze sprayer 147
Method of heating wax for resist painting 1 48
Simple round up-draught kiln 1 80
round up-draught kiln
St. Ives 1 8
Round down-draught kiln 1 82
Chinese kilns at Ching-te Chen, which the Newcastle
and Cassel kilns closely resemble 183
Communal Korean kiln 184
Japanese climbing kiln, up to 20 chambers, mainly re-
duced 185
Japanese climbing kiln, up to 20 chambers, mainly
oxidised 185
St. Ives climbing kiln designed by the late T. Matsu-
bayashi 187
Semi-automatic wood grate 190
XV
ILLUSTRATIONS
Temporary kiln page 19s
Tomimoto’s biscuit, raku or enamel kiln 196
Tongs 200
Method of cutting wads and slices 209
Stacking teapots 210
Oriental method of stacking bowls 211
Plan of a small Pottery 21S
Damaged contents of a high temperature kiln in situ 216
Position and attachment of handles 224
St. Ives pottery seals 226
Unglazed lips. Plates packed lip to unglazed lip 227
Seger cones 232
Design for a teaset by the author 233
Pseudo-Greek vase 234
Sino-Greek vase 234
J oint dish and method of stacking W .
242
Simple Test Kiln to be used wiA Primus blow-lamp
N0.618 ^ 244
Kiln Log, September 1939 251
INTRODUCTION: LEACH IN JAPAN
By SOYETSU Yanagi
Director of the National Folk Museum i
Tokyo
at an exhibition of modern
After that I often met him again
Western art which was held in Tokyo. We
were drawn to each
pottery attracted, many visitors and .widened his fame year after
year. Even after his returjn to England there has been a repeated
demand for exhibitions of his work over here. Many Europeans
may know more of the science or history of Oriental ceramics,
but none, so far as I know, has ever before expressed the spirit
SOYETSU YANAGI
PREFACE
By Michael Cardew
Michaei, Cardew
AUTHOR’S PREFACE
Darfingion, ig39
ACKNOWLEDGMENTS
xxvii
Chapter I
TOWARDS A STANDARD
working for the most part alone or with a few assistants. Fac-
tories have practically driven folk-art out of England; it sur-
vives only in out of the way corners even in Europe, and the
artist-craftsman, since the day of William Morris, has been the
chief means of defence against the materialism of industry and
its insensitivity to beauty.
Here at the very beginning it should be made clear that the
work of the individual potter or potter-artist, who performs all
or nearly all the processes of production with his oWn hands,
belongs to one aesthetic category, and the finished result of the
operations of industrialized manufacture, or mass-production,
to another and quite different category. In the work of the
potter-artist, who throws his own pots, there is a unity of design
and execution, a co-operation of hand and undivided petsorial-
TOWARDS A STANDARD
that has no counterpart
ity, fordesigner and craftsman are one,
for mass-production, whose
ofhce is
in the work of the designer
be cast or
to make drawings or models of utensils, often^to
and subsequently assembled. The
art of the
moulded in parts
terminology, and is intuitive
craftsman, to use Herbert Read’s
that of the designer for re-
humanistic (one hand one brain);
abstract and tectonic, the work
of the
/ duplication, rational,
that of the artist Each
engineer or constructor rather than
.
’
Examples of both
method has its own aesthetic significance.
between them lies in the
can be good or bad. The distinction
actual making not merely to other
hands than
relegation of the
driven machines. The pro-
those of the designer but to power
the same intimate qualities
ducts of the latter can never possess
the possibility of excellence of
as the former, but to deny them
reproduction can do is both
design in terms of what mechanical
blind and obstinate. motor car such as a Rolls Royce Phan-
A
appeal is mainly
tom achieves a kind of perfection although its
intellectual and material. There I think
we come to the crux of
craftsmanship
hand is directly subject to the
the matter: good
human activity, whereas machine crafts, even
prime source of
at their best, are activated at one remove— ^by the intellect. No
doubt the work of the intuitive craftsman
would be considered
people to be of a higher, more personal, order of beauty;
by most
‘
nevertheless, industrial pottery at its best, done from the draw-
ings of a constructor who is an artist, can certainly have an
intuitive element.^ The trouble, however, is
that at a conserva-
industrial pottery pro-
tive estimate about nine-tenths of the
hopelessly
duced in England no less than in other countries is
few
bad both form and decoration. With the exception of a
in
and patterns for table-ware, arid others
traditional shapes
designed by the best designers available to-day and painted by
and with such perfect pastes an adequate excuse for dead shapes,
dead clay, dead lithographed printing or the laboured painting
of dead patterns. Indeed the more elaborate and expensive the
decoration the more niggling and lifeless it is, and the nearer it
approaches the long deceased fashion of naturalism of the nine-
teenth century, when close attention to detail and the careful
painting of pictures upon porcelain in enamel colours was con-
sidered the summit of ceramic art:
—‘applied’ art with a ven-
geance! On the other hand, if the bulk of the pottery turned out
in England to-day is mass-produced and of inferior form and
decoration, its inferiority is not so much due to the manner of
its production—-for mass-produced wares can not only be of fine
quality of body’^ and beautiful in form, if designed by the right
i
'. .pottery manufacturers know that mass production can in
.
day.
It is quite otherwise with the studio potter. He is indeed con-
strained to looJc to the best of the earlier periods for inspiration
and may, so far as stoneware and porcelain are, concerned^ ^
5
TOWARDS A STANDARD
out.^ Others go back to an outmoded ‘arts and crafts’ tradition,
which seems to. have had its origin in France in the last quarter
and to have been largely influenced
of the nineteenth century
by modern Japanese designs, which became fashionable soon
after the Paris Exhibition of 1867, Its chai-acteidstic features are
Weakness of form, especially of lip and foot, and, except in the
case of the salt-glazed wares of the Martin Brothers (much of
which was influenced by the same school of design), crudely
coloured glazes in which all aesthetic quality is lost in technique,
as always happens when the means are mistaken for the end.
It is easy to understand the impression made on potters by the
discovery, first in France by Chapelet and later in England by
William Burton, of how to make the brilliant high-temperature
single colour and flambe glazes of the Ching period in China;
but in the absence of tradition, again technique triumphed over
art and eccentricity and weakness over strength. The attempted
revival of lustre painting under pre-Raphaelite influence by
William de Morgan led as one might expect to nothing fresh
and vital in form, or for that matter in decoration. Nor does the
example of the Doulton company in reviving English salt-glazed
pottery at the end of the last century seem to have had any influ-
ence on studio potters, who in the rare instances that they have
made salt glaze have turned to the earlier Continental models.
In the absence of some agreement, however inarticulate, as
to a common standard, one may hope to find an occasional work
There has never been a European stoneware tradition except that
^
great many craftsmen for the mass; of the people, and the
moment this art declines the life of the nation is removed far
away from beauty. So long as beauty abides in only a few
articles created by a few geniuses, the Kingdom of Beauty is
TOWARDS A STANDARD
‘Fortunately, in Japan, handicraft objects have been trea-
8
TOWARDS A STANDARD
. beauty accompanied by the nobleness of poverty. The
Japanese people have a special word shibui to express this ideal
beauty. ... Itis impossible to translate it satisfactorily into one
how any solution aiming at less than the full interplay of East and
West can provide either humanity, or the individual potter, with
a sound foundation for a world-wide culture. Liberal democracy,
which served as a basis for the development of industrialism,
provides us to-day with a vague humanism as insufficient to in-
spire art as either the economics of Karl Marx or the totalitarian
conception of national life, but at least it continues to supply an
environment in which the individual is left comparatively free.
TOWARDS A STANDARD
The necessity for a psychological and aesthetic common
foundation in any workshop group of craftsmen cannot be '
bad taste of the last century and the very probable ninety per
cent, bad taste of to-day lies mainly with machine production :
^ is not.to say that any better taste was shown in the work of
This
thfe late nineteenth and early tWentieth-centhry hand-potters in;
^
12
4- Contemporary English Industrial Pottery. Johnson Bros, and
Wedgwood & Sons.
simple reason that their absence must in the long run be in-
tolerable to both maker and consumer. We desire not only food
but also the enjoyment and zest of eating. The continued produc-
tion of utilities without delight in making and using is bound to
produce only boredom and to end in sterility. And the greater
part of what passes for pleasure in the form and decoration and
TOWARDS A STANDARD
colour of pottery for the people to-day is so banal, so false and
ridiculous in the confusion of mechanical perfection with beauty,
as to be in itself alone an indictment of our popular half-culture.
14
TOWARDS A STANDARD
the Bauhaus, is having its effect on A movement
all crafts.
TOWARDS A STANDARD
I can still remember vividly how twenty-five years ago I
stract. But even this new common factor has been accompanied
East and West has gone farthest. Living there among the
younger men, I have with them learned to press forward in the
hope of binding together those elements from the ends of the
i6
7. Small covered Stoneware Pot, brown and rust on grey,
,
one should look first for the nature of the pot and know it for an
expression of the potter in the background. He may be an
unknown peasant or he may be a Staite Murray. In the former
case his period and its culture and his national characteristics
will play a more important r6Ie than his personality; in the
latter, the chances are that personality will predominate. In
either case sincerity what matters, and according to the
is
degree in which the vital force of the potter and that of his
culture behind him flow through the processes of making, the
resulting pot will have life in it or not. •
/ an acid jar. Does its fired character give pleasure to the eye as
importance, and the first thing we must look for is, as already
indicated, proper adaptation to use and suitability to material.
Without these we cannot expect to find beauty in any of its
modes, nobility, austerity, strength, breadth, subtlety, warmth
— ^qualities which apply equally to our judgments of human and
TOWARDS A STANDARD
chai'acter of the potter, his stock and his tradition live afresh in
20 - :
II. English Mediaeval Pitcher, 14th century. Wheel thrown,
combed, and with a pinched foot. The lead ore (galena) glaze has
probably been dusted over a coating of damp slip. The severe
dignity of form allies such monastic pitchers with Gothic architec-
ture. Inset, part of an English mediaeval tile (see pages 1 1 and 32).
,j
!
part with wheel-thrown forms, which reached their greatest
perfection round about that period.
A pot thrown on a good wheel with responsive day, but not
jtoo soapy in texture, is impressed and expressed, urged and
^ Every designer either on paper or of model parts should have first-
'
;
approaches to pottery and can therefore keep industry in touch with
fresh artistic expression in the studio. Without such an alliance in the
near future between artist-cfaftsmaii and factoiy, it is difificult to
.
conceive; how pots could be made in Staffordshire which -would be
,
.
even respectable in the scale of bea'uty the world has km-wn. The
.
I
banker a doubtful signature — ^in fact, he is looking for the bona
fides of the author. There in the most naked but hidden part of
j
I
the work he expects to come into closest touch with the char-
I acter and perception of its maker. He looks to see how far and
j
how well the pot has been dipped, in what relation the texture
I
and colour of the clay stand to the glaze, whether the foot has
I
the right width, depth, angle, undercut, bevels and genei-al
i
feeling to carryand complete the form above it. Nothing can be
j
concealed there, and much of his final pleasure lies in the satis-
faction of knowing that this last examination and scrutiny has
i been passed with honour.
! As for the shapes of pots and good proportions in different
types, it is impossible to do more than offer a few general sug-
gestions in the footnotes to the illustrations of particular ex-
amples. Artists of many races have believed that there are
fundamental laws of proportion and composition, and I too
believe it; for what we call laws are no more than generaliza-
j
tions founded on our sense experience, but when the attempt is
!
I . The ends of lines are important; the middles take care of
themselves.,
2.Lines are forces, and the points at which they change or
cross are significant and call for emphasis.
3. Vertical lines are of growth, horizontal lines are of rest,
,
'
the end is achieved, and a fine pot comes out of the kiln, let us
not be hypercritical about fortuitous blemishes. Some of the
most beautiful pots in the world are full of technical imperfec-
tions. On the other hand, the Japanese have often gone too far
and made pots with deliberate imperfections and overstate-
ments of technical characteristics. This is nothing more than a
kind of intellectual snobbery, rather to be expected from groups
of second-rate tea-masters, and a very different thing from the
sanded foot of Ming porcelains or the Korean foot-ring, spur-
marked with quartz, whose virtue was the virtue of necessity.
There was no question of pose about it. But there comes a time
when the accidentals of potting have to be considered consciously
as such, and that is the position to»day.
Round the question of accidentals and incidentals in pottery
making revolve some of the chief difficulties we encounter in
'reaching a new idea of standard. After the symmetries and
microscopic precision of mass production these two words seem
such mouthfuls to swallow. But if T’ang or Sung pottery is
accepted as the highest achievement in ceramics they will have
to be swallowed. Eastern and Western thought alike regard
man and his work as vary inadequate and variable affairs, and
fan Oriental art lover eyes any very perfect piece of technique
^with the suspicion that it contains little depth of meaning. In
all the greatest pottery of the world the natural limitations of
both the material and the maker are accepted without question.
In China the clays are often coarse and usually exposed, the
glazes are thick, and crackled, and run, and occasionally skip,
the brushwork is vigorous and calligraphic, not realistic and
‘finished’, the tlirowing and moulding are frank, and accidental
kiln effects are frequent.
Z4
TOWARDS A STANDARD
Apologies for these ‘imperfections’ by authorities like the late
Mr. Joseph Burton on the ground that they were incidental to
primitive handwork anluse Oriental writers on art, who feel that
such expressions of opinion merely expose the critic’s lack of
insight. The Far Eastern point of view is that all these qualities
can be used and that they are incidental to nature rather than
: accidental.
A more recent dictum occasionally heard is to the effect that
where irregularities occur the potter ‘has not realized his in-
tentions’. It should not be forgotten, however, that within the
potter’s intentions are included all sorts of variations depending
on the nature and manner of use of his materials and ranging
from the fortuitous and often highly effective skipping of a
glaze to wide differences in its colour and quality, and that so
long as they do not involve structural weaknesses or by their
eccentricity detract from the beauty of the pot, they are accept-
able to him. It is the uniformity of perfection that kills. On the
other hand, if a pot is spoiled by blistering or cracking, it is
that we have got our values upside down. But at the same time,
if feeling in this matter is indeed changing, in spite of the em-
by mechanically made
phasis on technical precision necessitated
products, nevertheless, the which craftsmen rightly
way in
make use of ‘accidentals’ and ‘incidentals’ has inevitably been
lost sight of. Technique has become so complex and so hidden
35
TOWARDS A STANDARD
by hand, how from each part of a craftsman’s job of any real
interest variations emerge, which must be dealt with on the spur
of the moment. The closest analogy is that of the kitchen, with
which a pottery has so much in common. Many of the problems
touched on in this chapter will appear more familiar if trans-
lated into terms of good home cooking, for despite individual
preferences we all know something from experience about good
and bad food. But to-day the average man or woman judges
pots by a Victorian trade standard and food apparently by none
at all. And although a few people turn to books, museums and
collectors for enlightenment, there are no good books save
method in any case. It does not bring students into contact with
the actual conditions of the craft either as Hand or machine
work. At no more than a half training as
best they receive
individual potters. The number who have come to me from
:
Exceptions, must be. made in the case of Dora Billington's short
*
26
TOWARDS A STANDARD
well-known schools without even an elementary knowledge of
clays, of throwing, of glazes and their composition, of kilns and
their construction —
and use the very foundations of the craft —
reveals a state of affairs which could not be tolerated in any
other subject.
In childhood a natural process of rehearsal and growth
through experience is constant, but educationalists do not take
this sufficiently into account in the teaching of pottery. I often
see electric kilns and power wheels installed in schools, and
clay,pigments and glazes bought ready made. This is begin-
ning at the end, and is a loss of opportunity and a w'aste of
money. Children and students learn far more by re-experienc-
ing, as far as possible, the evolution of the potter’s craft from its
RAKU~ENGLISH SLIPWARE-
STONEWARE-PORCELAIN
tant origins to Persia and Egypt, melt at about the red heat of a
bonfire (750° C.),
English slipware, which belongs to a simple lead-glazed family
of earthenware found all over Europe and Asia, and probably
originating in Egypt, is fired at an intermediate orange heat
round about 1000° C. .
:
RAKU
The low temperature at which Raku is fired brings the
making of pots within the range of any enthusiast. One
may start with, very little apparatus and expense; a broad'
range of colours is available, and such a direct control of each
individual piece is possible that since the end of the sixteenth
century this simple technique has not only been the favourite
of Japanese amateuns but has made the strongest ajjpeal to
the Japanese tea-masters. Such craftsmen as Koyetsu and
28
•
1 . Japanese Raku Tea-bowl, by Koyetsu. Greyish
brown, hand-modelled. This famous bowl in the
Tokyo museum is an example of the austere and
assymetric preference in the cult of tea.
‘V-
. '^r
fSjlf:
'‘\sf<y^
clay vessel is a bad conductor of heat and the bowl of hot frag-
rant tea could, therefore, be held comfortably in the hands), and
fqr the comparative ease with which laymen of aesthetic sensi-
bility could make their own pots. Two types, red and black, ^ are
the most familiar. It will be seen from the illustrations that they
are frequently modelled or cut by hand and not thrown on the
wheel. The tea-masters, influenced by Zen Buddhist philosophy
took a unique pleasure in this conscious return to direct and
primitive, treatment of clay. But living as we do in an environ-
ment of predominant symmetry of form and pattern, it is diffi-
cult for us Westerners to appreciate the subtle asymmetrical
rhythms of these tea-bowls. Yet this very quality is one of the
;
the: potter and: painter Kenzan (1 660—1743'),: were, greatly influenced
:
,
'
“ See Plates 13 to 17. ,
.
RAKU—ENGLISH SLIPWARE—STONEWARE
large tea-room; brushes and saucers of colour were lying about,
and presently a number of unglazed pots were brought in and
we were invited to write or paint upon them. Almost all edu-
cated Japanese are sufficient masters of the brush to be able to
write a decorative running script to Western eyes, great
of,
liar soft character of the glaze and its crackle. The Japanese do
make pottery of this kind, using soft coloured glazes over stone-
ware and call it ‘Kochi’ (Cochin China ware), but it
biscuit,
have been the first to make this ware. Ameya was succeeded by
Ms wife Teirin, who evidently had both ability and taste, for
ENGLISH SLIPWARE
Although old English slipware is very unlike raku in appear-
ance, the transition to asomewhat harder fired lead- or galena-
glazed ware is not difficult, A visit to the Victoria and Albert
Museum will show that the resemblance between the galena-
glazed fragments from old Cairo and our slipware is no acci-
dent. Glaze, body and treatment are quite similar, and if the
kindred Spanish, Italian, French, German, Pennsylvanian
Dutch and Central European slip wares are taken into consider-
ation, it becomes evident that this pottery tradition must have
spread to Europe from various centres in the Near East.
The change in style from English medieval tiles and pitchers
to seventeenth and eighteenth century slipware is very pro-
nounced, and one can only conjecture that it was largely a
result of the dissociation of the potters from their ecclesiastical
and architectural background, following the dissolution of the
monasteries and cbnseqiierit scattering of their patrons after the
middle of the sixteenth century. For from the beginning of the
seventeenth century English pottery becomes at once more
advanced in technique and less dignified. The nobility and
strength of form of the pitchers of the fourteenth and fifteenth
centuries and their uncommonly beautiful applied decoration
disappeared with their Gothic environment. The peasant potter,
faced by a growing popular demand, seems to have been thrown
back upon his own rustic resources, especially itt the second
half bf the seventeenth century, when pottery was beginning to :
isssHiSsssi fnnt-nnteh
17. Japanese. Stoneware Bo-wl by the 1st Kenzan. 1660-
1743. Engraved iron pigment over broad touches of white
slip on a buff body. Contbincd richness and restraint of
pattern and texture (see page 29, footnote).
18. Japanese. Stoneware Ash-pot by the 6th Kenzan (in
the possession of the author). Made about 1912. Pattern
derived from 12th-century traditions in Korea and China.
ENGLISH SLIPWARE
unrelated intricacies or descended into the commonplace. Still,
2a
'
RAKU— ENGLISH SLIP WARE— STONEWARE
rediscovered most of the old technique, which I shall describe
in later chapters.
Nevertheless, after the fever of technical research had abated,
we saw that there were definite limitations to the use of slipware
in present-day life. The softness and relative roughness of the
Ware relegates it for the most part to the kitchen and the cottage
in the shape of casseroles, bowls, egg-bakers, honey pots, oven
dishes, jugs, pitchers, basins and so forth, although its great
decorative value opens for it the way to many other uses. But
few people want red and brown or black or heavy cream-
coloured ware for table use in modern cities. The slipware
potter has his own following and does not desire to compete
with Staffordshire.
SALT-GLAZED STONEWARE
It might be suggested that salt-glazed ware could offer
Ihomas loft.
IQ. English 1 th century trailed Slipware Dish by
Dark brown and brick-red slip on a
‘The Pelican in her piety’.
Ihese plates ai'c fre-
cream base; yellowish transparent glazc._
quently over 20 inches in diameter.
.
.
SALT-GLAZED STONEWARE
vagant and detailed ornamentation and curious and irrelevant
naturalism, one wonders why, apart from Doultons, who to-
wards the end of the last century revived the Lambeth tradi-
tion of applied decoration on commercial salt-glazed wares,
although in an inevitably W'eakened form, some potter does not
and vases,
give us salt-glazed jars fruit and cake bowls, clean
and sober in form and clay-like in throwing. The natural
orange-skin surface of the glaze makes the ware unsuitable for
table use with cutlery or silver, but for many another domestic
use the colour, texture and hardness of this simple form of
Western stoneware is admirably suited. How it originated in
Germany about the fifteenth century seems to be as yet unex-
plained.
greater strength, and its clear ringing note, although if the body
is coarse or the glaze very thick the sound may be deadened.
Porcelain differs from stoneware in that its white body becomes
translucent when vitrified. There is no sharp line of demarcation
between the two, hence the description of some early Chinese
pieces as proto-porcelain or porcellaneous stoneware.^
35
STONEWARE AND PORCELAIN
until the second decade of
ignorance of the early Chinese wares
early Chinese forms and tex-
this century, in part because
the
37
'
,
RAKU— ENGLISH SLIPWARE— STONEWARE
PORCELAIN
In order to familiarize oneself with what must be considered
the ultimate refinement of pottery, one must go back to the
early porcelains and examine the Ting and Ying Ch’ing wares
of the T’ang and Sung dynasties. Here we find all the purity
and strength of an inception. In later centuries command of
material and range of expression increased, but never again did
Chinese porcelain exhibit such noble simplicity of treatment,
such fulness and clarity of form, such skilful potting without
loss of virility, the tonality light and the decoration almost
wholly limited to sharp incised or moulded patterns or delicate
combings in the moist body, covered by transparent glazes.
Loyang, the capital of the T’ang emperors, had a population
of three million, amongst whom dwelt from forty to fifty thou-
sand Persians, Turlcs, Greeks, Arabs and other foreigners.
These traders and missionaries, even including Nestorian
Christians, introduced a variety of objects from the West, some
of which directly influenced Chinese crafts. Certainly T’ang
pottery was affectedby imported metallic shapes. It is fre-
quently jointed, rimmed at foot and lip, and has hard curves.
But the Chinese had already developed a fine sense of formal
relationship expressed chiefly in bronze, which in Han times
had been in part translated into green-glazed wheel-thrown
earthenware (see Plates 35, 36). It is thus comprehensible that
when T’ang period had been
the foreign influences of the
assimilated, Chinese potters under conditions of peace and
patronage broke away from severe formalism and settled down
to full rich plastic expression.
Of all pottery that of the Sung period is most expressive of its
material. It is in fact the purest of pottery. And if we consider it
in the light of Sung we cannot fail to recog-
culture as a whole,
nize that at this climax the Chinese succeeded in making a rich
fusion of external cultural influences with their own Taoist and
38.
» «.s* t
St.
at
made
Jugs
Slipware
Brown
23.
and
22
.
PORCELAIN
Confucian ideologies, and that in the field of ceramics this re-
sulted in superlative work.^The fame of these hard new wares
travelled far, for fragments of Ying Ch’ihg porcelain of the
T’ang period have been dug up as fiur West as Samarra in
Turkestan, with proof of importation during the seventh cen-
tury.Chinese potters of the Sung dynasty were active in Annam
and Cochin China as well as in Siam, and the Korean celadons
of the twelfth century Korai dynasty, which were greatly ad-
mired in China, again had their origin in Chinese prototypes.®
The later development of Chinese porcelain was indirectly
brought about by the conquest of China by Kublai Khan in
A.D. 1280. Once again Western influences played a part in modi-
fying native traditions, and Graeco-Buddhist inspiration made
way for Mohammedan. The outcome was blue and white porce-
lain, overgla2e enamels, and single colour glazes. In general, the
widening of colour range (sanctioned by the aesthetic of a very
different philosophy of life) was accompanied by a loss of
vitalityand a hardening of form. Beautiful as many of these
pots ai e and the earlier are far more beautiful than the later,
they are of another, lighter and more playful order of beauty,
tending often to the extravagance of luxury (which became
even more marked in the Ching period) and lack the power and
dignity of their Sung predecessors. Ordinary Ming porcelain is
1 At this point tlie student -would be' well advised to refer to .an
and irrelevant, the colours harder and the glazes meagre. Even
in China virtuosity began to displace virtue, and the famous
Mohammedan blue of the time of the Emperor K’ang Hsi,
obtained by use of a purer imported cobalt, instead of being an
aesthetic achievement, was in fact only a technical advance. In
the history of crafts which combine with artistry a process of
technical evolution, these two quite different things are fre-
quently confused with one another.
In Korea under the Ri (Yi) emperors (1392-1910), a thick
but beautiful white porcelain was made, probably from the late
fifteenth century, until comparatively recent times. It is painted
Ware, :
were produced until about 1710, when
1575-85),,
Bottger succeeded in manufacturing true porcelain from the
proper materials at Meissen. ,
Some of the soft-paste glassy,
porcelains bore an astonishingly close superficial resemb-
lance to the Chinese, but all were fired at a much lower
temperature and none stood in any relation to porcelain in
4P
PORCELAIN
composition^ Even after the Chinese method was understood and
china clay and china stone had been made available (in England
by Cookworthy in 1 768), porcelain never entirely supplanted the
various soft-paste glassy bodies which were the outcome of the
earlier experiments. Different types of body were developed in
Germany under the influence of Rococo art and under French
court patronage at the Sevres factory, which towards the end of
the eighteenth century set Europe a standard of flamboyance
and unsuitable naturalistic decoration more debased than even
the most eccentric Ming pottery had ever dreamed of being,
and as far removed from the restraint of the Sung potters as is
:
RAKU—ENGLISH SLIPW ARE— STONEWARE
The higher temperature at which it must be fired increases the
cost of production and the risk of loss in the kilns, and com-
pared with soft-paste the gain in strength is by a coldness
offset
Its major effect upon ceramics so far has been in favour of sim-
plification of design within the limitations of material as con-
ready been produced under its influence are not very inspiring.
Good pottery imposes limitations of form and pattern which are
themselves sufficiently abstract. What is needed is a humanizing
influence, and it will be provided by the growing appreciation
of those qualities in Sung and other pottery with which this
book deals. Pottery has reached the summit of its technical
evolution. There no further stage beyond porcelain, so, of
is
42
Chapter III
CLAYS
design or accident,
finished pot. Eastern potters, whether by
respond pleasantly
have generally used clays which when fired
to the touch, whereas Western potters from the early days of
industry, and especially in making porcelain, have travelled
of clay
further and further away from a natural conception
which are aptly
towards an ideal of over-refined mixtures
called pastes. Up to a point this has
been a necessary tendency
44
CLAYS
of pure clay present. The other substances may roughly be
described as fine sand. The flat, or lamellar, form of these
microscopic grains of clay sets up a strong molecular attraction
in the presence of water, and, furthermore, the salt or acid
nature of the water combined with the clay seems to be respon-
sible for a sort of colloidal, or gelatinous, lubrication which adds
to the total effect of plasticity. .
stoneware.^,:
shell-like
the
on
Potters
Sung
of
influence
the
showing
century,
3th
1
Bowl,
Stoneware
Annamese
CLAYS
bases for them to stand on. If the rings split in bending, it is an
indication that the clay is too ‘short’ for throwing purposes, and
had better be discarded unless mixed with a more plastic clay.
The next step is to dry the rings thoroughly and fire them
up to
the temperature and atmosphere necessary for the kind of ware
desired. For this and many other purposes a bench test kiln is
almost indispensable (see Chapter VI 11 , p. 244). It will thus be
possible to get an idea of the colour the clay will give under clear
glazes, its contraction, and its resistance to heat.
PREPARATION OF CLAYS
Potters’ clays are improved by weathering. The clay is
surface with a thousand fine veins of ice. Every few months the
entire mass should be turned over with a shovel to expose fresh
surfaces. All this helps materially in the disintegrating process
by which the actual clay substance, and thereby the plasticity, is
increased. Provided the clay does not contain major impurities
it can then be moistened with lime-free water and mixed by
47
CLAYS
less plastic than if prepared in the more leisurely old way.
Clay is improved by long storage; it gains in plasticity, its de-
composition continues, it 'changes colour, and may even begin
to stink. I have been told of old potters who speak of such
matured, or soured, clay with the quiet impressiveness of
epicures discussing vintage wines. Immediately before use it
'
48
28. Chinese Stoneware Jar of good plain form,
Sung Dynasty; cut paper pattern.
29. Small covered Stoneware Pot, Swankalok,
1 2th to 13th centuries. Here is an attractive cer-
pair any cracks which may appear later. The troughs are slightly
raised above the ground so that air has free play all round
the
covers
Clay sieving
-
.
,
CLAYS
troughs to keep out rain, dust, and dead leaves. The slip
hardens sufficiently in a fortnight for kneading purposes. Some-
timesJwe use one trough for one clay mixture and the other
for another. Our troughs are about twelve feet long, one
foot deep,and one foot wide,
Plaster orlizsc^it
and each will provide enough
clay for about 300 pots,
When the clay is removed from the troughs it is usually too wet
in the centre and too hard on the edges. The hardened parts
Tziy — ^
^
Ncrr
'
".mincer.'
Wedging is done by taking a lump of clay of, say, 60 lbs.
weight and putting it on a strong table with a top either of
SO
PREPARATION OF CLAYS
smooth slightly absorbent stone, like slate, in
such a
plaster or
projects over the edge of the table. It is then
way that half of it
Kneading
rotary move-
The Japanese knead their clay by a two-handed
ment with the weight of the shoulders coming
down rhyth-
mically on the right wrist.
Fifteen to thirty pounds of
clay are handled at a time;
the clay is turned slowly
clock-wise, mainly by the
left-hand, the right hand
taking a fresh hold after each
pressure and release. The
The spiral movement of the
effect is to move the clay on
clay in hand-kneading:
CLAYS
troughs to keep and dead leaves. The slip
out rain, dust,
hardens sufficiently in a fortnight for kneading purposes. Some-
times'Jwe use one trough for one clay mixture and the other
for another. Our troughs are about twelve feet long, one
foot deep, and one foot wide,
Plaster or*Jnscmt
and each will provide enough
clay for about 300 pots,
PREPARATION OF CLAYS
plaster or smooth slightly absorbent stone, like slate, in such a
way that half of it projects over the edge of the table. It is then
cut in two with a piece of brass wire about two feet long with
knobs at each end by an upward slice at full arm’s length from
the knee. The projecting half of the clay is then turned over and
lifted with both hands above
one’s head and brought down
with its full weight on top of the
other half, so that the two cut
surfaces lie one above the other
facing the operator. The two
joined clay masses, after being Plaster or biscuit bowls
stiffening clay
smacked together all round ,
are
turned over, given a half turn, and pulled forward into the
original position, with about half projecting over the side of the
table,and the entire process of cutting in two, etc., repeated for
about a quarter of an hour. Thus some fifteen minhtes’ hard
work is involved in preparing sufficient clay for about thii’ty
pint size vases or jugs. Repeated cutting of a lump of clay with
a fine wire, before wedging, will disperse small hard lumps
Twenty cuts and then a re-arrangement of the thin slices
Kneadtng
The Japanese knead their clay by a two-handed rotary move-
rhent with the weight of the shoulders coming down rhyth-
mically on the right wrist.
Fifteen to thirty pounds of
clay are handled at a time;
the clay is :
turned slowly
clock-wise, mainly by the
left-hand, the right hand
taking a fresh hold after each
-S'
CLAYS
the outside towards the. centre of the mass whence it works out
slowly to the circuriiference again. A hundred to a hundred-and-
fifty turns, taking about five minute.s, is sufficient to squeeze out
all the air and thoroughly temper the clay. The right-handed
movement is suitable for a
wheel which also works clock-
wise. In England it would be
storage.
Storing
The clay should be stored
and soured in a cool damp
Japanese clay-kneading by hand place. For small quantities an
ordinary dustbin is very eon-
venient. If a two-inch floor of plaster of Paris is set in the tin, it
can be dampened with water in order to keep the clay moist. Even
then it is advisable to place a wooden bat at the bottom on which
to rest the balls of cl ay, to prevent them from sticking and leaving
small pieces only to harden and be picked up by the next filling.
Larger quantities can be kept in a cellar, or a brick box, and
'
52
32. Chinese Sung Tz’ou Chou Stoneware Bottle. Sgraffito pattern,
oxidized firing.The background has been impressed by a small
bamboo tool, probably the wrong end of a brush. The form is per-
fect and the drawing clean and spirited although the conclusion
of the pattern on the shoulder may be open to criticism.
PREPARATION OF CLAYS
treated in a like manner. If the clay is covered with wet cloths
these should not be used too long as they quickly rot and
leave hairs and shreds on the clay.^ Lumps of clay which have
become too hard for use can be smoothed over the surface and
soaked overnight in a bucket of water. After a few hours they
absorb sufficient moisture to allow of re-kneading.
SLIPS
The fluid made by mixing dry clay and water in about equal
proportions known as slip, or engobe. A pot after having been
is
CLAYS
traction as the body, and for one reason or another it is unde-
sirable to alter the body, the pots can be biscuited and then-
coat refractory stoneware tiles which have been biscuit fired for
us elsewhere at 1200° C. with a dip of:
China clay 6
Ball clay 2
Feldspar 2
more limited and the clays of which they are composed must be
more refractory.
White slip is made of china clay and white ball clay propor-
tioned to suit the body shrinkage. Feldspar is added sometimes
to help adhesion by its fusibility.
54
STONEWARE SLIPS
of their strength, but it is not possible to tabulate oxides with
exactness because the depth of colour each will impart to liquid
clay depends upon the preparation of both oxide and slip. One
per cent, in the case of cobalt may be the equivalent of ten per
cent, of manganese. The finest oxides are chemically precipi-
tated; those commonly used by potters are water ground.
It will be of advantage to compare these notes on the colour-
ing of slips with the equivalent remarks on pigments and glazes
in Chapter VI.
Settling
All slips have a tendency to settle in their containers, and
often to gather together in small hard lumps or to dry on the
sides of the tub, and afterwards fall back into the liquid in
flakes. Consequently slip must not only be stirred well before
Specific gravity
Attention must also be called here to a fact, familiar enough
to experienced potters, which may be pyerlooked by beginners;
namely, that the weight of the clay content of various slips of
equal consistency will not necessarily be the same. Thus
accurate records should be made of the properties of the various
materials in use in a pottery if consistent results are expected.^
Laboratory accuracy is very irksome to the craftsman and artist,
essential.-'
RAKU CLAY
The raku ware naust be able
clays used for' ma.king to vyith-
55
CLAYS
can be secured by the: very simple means of mixing with the
ordinary clay hard burnt and re-powdered fireclay known to
lessened and at the same time the pores of the clay are opened
to allow the moisture to escape more easily so that it will no
longer tend to burst its imprisoning walls, Raku bodies are
usually made of a plastic white clay, to which the grog is added.
The latter may be coarse or fine according to preference, but
the proportion used is seldom less than one-third of the whole
mass by bulk. If too much is added plasticity is lost. In many
localities it is impossible to find a plastic white firing clay, and
in such cases one has to buy stoneware clay and grog, or fireclay
such as is used in making saggars. I have found Pike Brothers’
(of Poole) siliceous ball clay excellent for this and other pur-
poses. E. J. & J. Pearson & Sons (of Stourbridge) sell good
S6
RAKU CLAY
bodies should be white. A red or buff firing clay may be used
provided it gives good effects, but the Japanese prefer to obtain
the beautiful brick red and salmon colourings of their raku
tea-bowls by several brushings of thick raw ochre slip over a
white body. The white under the red gives greater brilliance
and variety of tone.
SLIPWARE BODIES
English slipware is usually composed of a local red or buff
secondary clay, to which siliceous sand or quartz powder is
sometimes added. The old peasant potters and their public were
not very sensitive to porosity, but to-day it is important to use a
fine textured clay which will vitrify sufficiently at about io5o°C.
to prevent leakage. If this proves difficult it is advisable to raise
the melting point of the glaze, by the addition of quartz or clay,
to the point at which the body becomes impervious, say, at
1100° C. This also tends to prevent crackle or crazing in the
glaze.
The best clay of which I know for slipware is dug by Mr.
Charles Holland of Tawstock, Fremmington, North Devon.
This is the clay used by the potters of North Devon from the
earliest times to the present day and until recently by Michael
Cardew. I obtain my red clay from a local pit which also yields
various grades of sand, a fusible white clay, and very good
ochre. Our slipware body is composed of:
St. Erth red clay ^’ '1
S8
SLIPWARE BODIES
leather-hard body, thus forming a sort of inlay with fat rounded
edges. The use of slips for combed and marbled ware is de-
scribed in the chapter on decoration.
STONEWARE BODIES
The high temperature at which stoneware is fired limits the
choice of material. Fusible clays suitable for slipware can only
be used for stoneware if combined with more refractory clays.
As with other kinds of pottery, the happiest solution is the dis-
covery of a single natural clay which combines in itself all the
necessary qualities: resistance to heat and atmosphere, plasti-
city, Only special local-
non-porosity, good colour and texture.
ities might be looked for in
are likely to yield such a material: it
two sources, either among the fireclays which lie between coal
seams at Newcastle-on-Tyne, Longport, South Yorks, and the
Midlands, or among the stoneware clays of the Poole and
Bovey Tracey beds. Our fireclays are nearer than our ordinary
clays in character to the clays used in the East. The ball clays
and stoneware clays as sold are so unctuous that they must be
mixed with coarser material, such as grog, or red clays, or
siliceous sand, to give them sufficient character to offset the
^Ui-St
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'
STONEWARE BODIES
stands our highest temperature and remains white, a stoneware
body can be obtained from these two materials by adding to the
clay 25 per cent, and upwards of china clay to the point at
i-ed
PORCELAIN
True porcelain bodies are made of china clay and feldspar or
Cornish stone. But as English china clay is comparatively non-
plastic, some ball clay must be added to make the body suitable
® See p.41;.
CLAYS
Chinese work, the time seems ripe for fresh experiment. The
nearest attempt in the past is the famous Parian ware composed
of two parts of feldspar to one part of china clay, tiring- at
1 150°-! 200° C., but this was chiefly used for unglazed statu-
ettes.
HAND-MODELLED POTTERY
The most instinctive and primitive way of making a pot is by
hollowing out a cavity in a small ball of clay with the thumb,
and then proceeding to make the wall thinner by squeezing it
the lip from the warmth of the hands, and besides, the freshness
of quality is soon lost by over-manipulation. This is the method
by which most Japanese raku tea-bowls were made.-
For different forms and larger sizes the half finished pot is
' '..'''
'See':Plate:i2..
TIIR MAKING ON CLAY sHAVKSi
inverted and allowed to. harden a little while resting on damp
cloths, which^ keep the rims moist. Then rings or coils of clay
are welded on to the inside of the lip with the same kind of move-
ment and pre.ssure.
Scraping, smoothing
•liViS ctiUing may also be
employed, but mainly
for decorative effect. A
hand-modelled pot of
this kind can be cradled
in a shallow bowl, and
primitive potters in
Nigeria use old broken
biscuited sherds as sup-
ports. When reversed
they are employed as
convex moulds upon
which clay is pres.sed
pul: to form’ the bot-
toms of coiled vessels.
To prevent the soft clay
from sticking to thei’n
Basket Pots
:
Baskets were also used, by neolithic peoples as moulds into
which clay was lightly pressed and smeared. It was necessary
weave and shape, to be such as. would allow the clay to
for thci
conie away :
easily as and contracted Some pots were
;
it dried . .
even made and baked, in baskets which burned away in the firCj
leaving the impress of the woven pattern. ^
64 '
,
38. Chinese Terra-Cotta lomb Figurine of a
Court Lady. T’ang Dynasty, The beauty of
many of these pieces is inseparable from that
of the finest sculpture of the period and may
be compared favourably with the graciousness
ofTanagra.
Dynasty.
T’ang
dancers.
Figurines;
Tomb
Cotta
Terra
Chinese
40.
and
39
1
COILED POTS
COILED POTS
It seems evident that the making of pots by coiling ropes of
clay was derived from basketry, but as a technique imported
from another craft, it falls short of methods determined by clay
itself. Almost all coiling which I have seen in the East is pre-
dapanese cotltn
and ihrowing^
outer side by the palm of his left hand. 'I'he movement wa.s
regular and rhythmic, and even befoi-e he proceeded to beat the
fresh piece of work with a bat, replacing his left hand with a
Indian wheel
lermati
THE POTTER’S WHEEL
As the momentum slows down, the thrower deftly inserts a
short stick into one of these notches and twirls half a dozen
times vigorously. The fresh impetus lasts long enough to make a
small pot, but has to be renewed constantly for a large one. In
spite of this apparently laborious method, the day’s output of
an Oriental thrower compares favourably with that of our own
Tuvningstick
Hardwood
Porcelain-
9
Section of nese^
heel
BlackForest.
THE MAKING OF CLAY SHAPES
fly-wheel should be adequate, and that the proportions of the
crank and bar should be such as to give an easy long kick to
avoid jerking the body. The framework ought to be quite rigid
at maximum speed. For these reasons it is unwise to attempt to
have a wheel made without plans and specifications. It is best to
Throwing
Any verbal description of the manipulation of clay on a
potter’s wheel is bound to be inadequateiv if not rnisleading.
70
THROWING
Anyone who watches a pot grow into shape out of a lump of
clay for the first time is astonished at the seeming ease with
which it happens.
Centring
The clay spins like a top, seeming to prefer the centre of the
wheel to any other position, but if the onlooker tries his hand
his first discovery is that the clay actually has a preference for
any other place than that. So the first thing a beginner has to
do, before there can be any question of making shapes at all, is
Single-handed throwing
The clay being centred in a comfortable clasp of the right
hand, the thumb is pressed firmly down the middle of the dome
almost to the wheel-head. Then it is forced slowly outward,
forming the bottom of the pot. From this point the action be-
comes vertical, an even pressure between thumb within and
fingers without allows only a certain thickness of clay to pass
between them, as the right hand, steadied at the wrist by the
left, rises. The fat ring of clay with which the movement started
is thus drawn out at each repetition into a thinner and higher
wall. This is ridged by the pressure of the fingers, and should
always be terminated by a slight thickening at the rim which
helps to prevent it from opening out too far. This description
applies so far to small cylindrical pots, but if the clay weighs
more than one or two pounds the action of a single hand is not
sufficiently powerful.
Two-handed throwing
In larger pots the throwing is done by the pressure of one
hand against the other. In Europe the fingers of the left hand
press outwards and upwards on the inride of the wall of the pot
and are supported on the outside by a corresponding urge of
the crooked forefinger of the right, or by a Wooden rib if a
smooth surface is required.^ The Ghinese action is similar to ours
'''
* See.p.'Sa.',
72 .
/
THROWING
but the positions are reversed in Japan where the wheel re-
volves clockwise, reserving* the extra strength of the potter’s
right arm for turning the wheel in the manner which has
already been described. Except for shallow bowls and plates
the preliminary shape of is a cylinder, and that
all upright pots
iswhat a beginner must learn to make. If he is to develop into a
competent thrower he ought from the outset to work to weight,
measure and time, and not indulge himself too much in efforts
to capture beautiful shapes which are beyond his capacity. This
who through lack of con-
applies to art students in particular,
tact with actual workshop conditions try to make pots as they
would paintings and sculpture. On the other hand, throwing
easily becomes insensitive and mechanical under factory con-
ditions. Cylinder throwing is frankly an exercise, and a very
essential one, but it will soon develop into a progressive ex-
ploration of form as soon as the student is able without diffi-
'-
73
J
W
G U
-
in
wooden
narrow-necked vases or
may
bottles,
in throwing narrow-
These are firmly held at an angle so that
necked shapes the chamfer faces the revolving clay
gently distending the curve.
An able thrower takes only a few seconds for centring and
cylinder making before swiftly running the clay out towards
the final shape. It is this vigour and certainty that give vitality
to the rhythms of a
pot. Whenever possible, it is best to keep the
opening only wide enough for the passage of the hand or arm
until the last stages. The longer the action of throwing lasts the
wetter, as well as thinner, the wall of the pot becomes, and the
74
THROWING
greater the tendency of the clay to ‘squat’. Once this has begun
it is better to make a fresh start. The tendency to squat is much
more pronounced in absorbent sandy bodies, and sometimes
the only thing to do is to use instead of water for lubricating
it has been
and the body have stiffened a little. In many potteries
large in sections, cin 6 for short
a common practice to throw /oity .
Meastiring T
to be an expdrt
At the Royal Lancastrian pottery there used
thrower who could produce in rapid succession different sizes
,
The Lip
The lip mai'ks the end of a series of movements, and requires
emphasis both for practical and aesthetic reasons. Indeter-
minate thin-lipped pots are unsatisfying from every point of
1 See p. 98.
THROWING
view. There an alternative to a thick reserve ridge of clay for
is
making lips, and that is to return the edge upon itself. The
accompanying drawings illustrate this, and besides show a
variety of mouths suitable for vases, bottles and jars,.
The pouring Up of a jug is made in one of three ways. The
commonest, and the one most closely associated with traditional
hand work, is formed by pressing out the clay, as thrown, with
if Inba-ned
the wet fingers. The middle finger and thumb of one hand sup-
port the mouth of the jug while one finger of the other presses
and gently smooths the clay between them, outwards and over.
Care must be exercised not to split the clay by a sudden pull. If
it does split it can be luted with slip or soft clay after it has
hardened a little. A great many old country-made jugs pour
badly, and there is no excuse for this annoying defect. The lip
ought to be made with a sufficient overhang to prevent dribbles
from running down the front of the jug, but this may give it an
unpleasant pouting expression. If it is found too difficult to
make a good pouring spout in this way, it may be necessary to
cut out a V-shaped piece and apply a hand-moulded lip with
IT
^
'
’
THE MAKING OF CLAY SHAPES
slip and modelling tools. The third making a pouring
way of
lip isby paring the edge of the pot down, as illustrated. The
flow of liquid must also be considered and the width of the lip
and throat in relation to it.
Sharp pointed pouring lips
are to be avoided, not only
because they are unplastic
but also because they are
easily chipped. Sometimes
it is difficult to reconcile
the practical and aesthetic
needs of a jug, and the art
of jug-making consists in
finding a harmonious equil-
ibrium.
/ ,
,
,
78
THROWING
it is illuminating to notice how the inter-play occurs. In spherical
shapes there is a structural relationship between the width and
weight of the foot-ring below and the lip above, and even in bowls
and plates it is always possible to recognize the hard core of struc-
tural necessity supporting with its thrust the surfaces of the form,
Bats
A round cleated boards between 6 and 12 inches in
set of
diameter upon which large pots, bowls, and plates can be
thrown, is very useful. Disks of asbestos can also be used. To
attach one to the wheel, a piece of stiffish clay is beaten out on
. the damp wheel-head to a thickness of about half an inch. The
surface is then trimmed with a shaving tool, and the bat, which
has been damped on both sides, is centred and then given
several sharp blows with a half brick or mallet. This should be
enough to hold it in position. A little leverage will remove the
bat and the next one can then be damped with a sponge and
placed on the same clay foundation.
Cutting off
In England pots are separated from the wheel-head either by
cutting with a thin brass wire, with a wooden or clay knob at
each end, or by ^ broad flexible blade that of a house-
painter’s putty knife. By the first method the wire must be
pressed firmly along the wheel surface; by the second, the blade
should be inserted almost to the centre against the accelerated
spin of the clay, and continued with an easy lifting movement,
carrying the pot w;ith it supported by the other hand, to its
Base Cracks
The crack which appears in the unshaved foot of pots made
with certain clays can usually be obviated by one or other of the
'
".,8o ,
,
THROWING
following methods, (i) After the first opening of the clay on
the wheel with the thumb, a small ball or pat of clay can be
dropped into the cavity and pressed into the bottom with the
next movement. (2) If the pot is to be unturned, the bottom
ought not to be more than a quarter-inch thick. (3) If it is to be
turned, the thickness should not be more than is necessary, and
the turning ought to be done while the clay is comparatively
81 L.P.B.
THE. MAKING OP CLAY SHAPES
shape of a willow leaf and then pressing the sides firmly to-
gether on a sanded board while the pot is still soft. The two raw
edges must be forced to meet, the join is then covered with the
and smoothed
leaf of clay to a flat surface with the firm pressure
of a wooden tool.
profile, or rib, which smooths out dents and ridges better than
the hand.^ From this point the wall is carried out oblicpiely with
> Shaped profiles are also useful in throwing smooth interior curves
of bowls,. ..
82
TURNING
a slower wheel rotation. The outward spread of the lip needs
the compensation of pressure to prevent a split or frayed edge.
This can be done by the fingers alone or with wet cloths, or,
best of all, with a piece of thick chamois leather held in the
manner illustrated. Nearly all Japanese pots are finished on the
edges with wet leather^, which is more suitable for use with
clay than are either sponges or cloths. The final turning outward
and flattening of the rim of a plate is a delicate operation calling
for steadiness of hand and wheel, and good judgment of what
the clay will stand without collapsing. Large plates sometimes
have to be put aside on their bats to dry a little before the final
flattening can be safely done.
Turning
The foot and the thick
lower part of the walls of
many pots need to be
shaved down when the
clay has become leather-
hard. In factories this is
'done on a horizontal
lathe, but in the East pots
are placed bottom-up on
the wheel: and turned in a
vertical position. They are
centred by three or four
sharp light taps with the
side of the hand as
the eccentric revolutions
bring the pot towards it.
•
The pot is then fixed in
position with a roll of
slightly stiffened clay. For smaller and for narrow necked pots a
chuck, or raw clay cylinder, is used as a holder or support, A
* Deerskin or chamois.
83
THE MAKING OF CLAY SHAPES
Japanese thrower makes these rings, or chucks, of the same clay
as the pots, and of the sizes and shapes required, to be put
aside to harden with the pots.
Shaving tools are made out of rather thick pieces of hoop-iron
bent at the ends and filed into various angles and curves, as
illustrated. As. they quickly get blunt the cutting edges should
be filed on the backs to a chisel section; otherwise they not only
fail to cut but also tend to chatter.
When the reversed pot is centred for turning the right width
for the foot is determined by eye or callipers, and a firm vertical
cut made, of about the depth of the foot-ring, with a rect-
is
made for the inside of the foot-ring, with an allowance for fur-
ther correction. Then follows the hollowing out of the foot with
a tool of appropriate angle or curve, from the centre to the
inside cut. The number of operations will depend upon the
depth of the foot-ring and the hardness or softness of the clay.
Finally, the bevels on the foot-ring are chamfered off. Quite
84
TURNING
from one kind of surface to the other. The fine grained non-
plastic pastes used for porcelain generally necessitate an excep-
tional amount of turning, and this explains the comparatively
cool hard outlines even of Oriental porcelain, and the conse-
quent desire to enliven these surfaces with painted decoration.
In theWest turning is relatively a mechanical technique, and it
would not be an exaggeration to say that our industrial con-
ception of the surface and finish of pots has been mainly influ-
enced by the techniques of exact turnery and casting. The
is a necessary corollary of mass-production,
resulting precision
but need not blind us to the greater freedom attainable by the
it
Japan, were notched in the foot-ring to hold a cord when they were
packed for transport, f.ater on they were adopted by Japanese tea-
masters for ceremonial tea, and then copied by Japanese potters.
85
THE MAKING OF CLAY SHAPES
people in -the West have become susceptible during the last
thirty or forty years. Some of these seeming imperfections are
inseparably bound up with the conception and execution of
hand-made pots at the given time and place of manufacture.
Even if the Japanese sometimes made a fetish of them, it was
due to over-emphasis of taste and not to clumsiness. The
Oriental potter made a virtue of necessity, but it would be an
affectation for us to copy him blindly. Need and method have
changed; but the virtue remains as a stimulus and a source of
delight. Provided a good tradition is kept alive amongst a group
of potters, making hand-made pots quickly and economically,
something of the precision and breadth of old Chinese and
Korean turning will be achieved. The briefest movements of
the best available tools are discovered for each job by a process
of natural comparison and elimination, and they become part of
the ritual of a tradition which leaves no time for self-conscious
hesitation.
tion of the main lines of the pot, and that a satisfactory ter-
mination of the form at this point is of great importance.
Spouts
A teapot is about the most difficult article a potter is called
8,7:
THE MAKING OF CLAY SHAPES
would be too fragile if imitated in clay. The three following
Handles
Handles are moulded and attached at the leather-hard stage
of drying, except in the case of porcelain, in which the joining
Moulded iea-pot
is usually done with a touch of slip when both handle and pot
are bone dry. the pulled handle is the most suitable for the
craftsman and studio potter (See Plates 22, 23, 24; 43).
h
i or 3 lb. cone of clay, somewhat harder than is used for
throwing, is taken in the left hand and gradually coaxed with
the full grasp of a wet right hand into a long smooth tongue.
When it is judged that the thickness, section, and ribbing are
suitable for the pot, a sufficient length is nipped off by the
thumb against the forefinger, and the butt end is rammed
'
. 88
SPOUTS AND HANDLES
against the pot where the handle is to begin. It is advisable to
score the surface of the pot with a tool, and to support the
inside of the wall with the left hand during the operation. On no
account must the surface be wet, but the pot ought to be as soft
as possible in order to equalize the contractions. After the butt
end of the handle has been welded on by the thumb above and
the forefinger below, the tongue of clay is bent into a loop
which will give a corhfortable grip for as many fingers as the
size of the pot warrants, and the end is home and any
pressed
residue either used decoratively or swept aside. The butt end
ought to be attached to the pot much as a branch of a tree grows
from the trunk, and an oval section for the handle is more
graceful, comfortable and strong than a round one. The loop
should project only far enough to allow room for the fingers,
and, with few exceptions, the handle should bridge that part of
the pot which is concave (e.g. the neck of a jug), thus avoiding
unnecessary projection. In some potteries where the body used is
very plastic, the pulling of the handle is done on the pot itself as
soon as the end is firmly attached; but if the body is short, it is
not easy to pull it out rapidly without snapping it. With short
clay it is better to use slip instead of water as in throwing.
Various ridges and cross-sections are dependent on the position
of the hand in grasping the clay. Cones of throwing clay are
put aside to harden with the pots that have just been made
on the wheel. If the pot is too hard, or the cone of clay too
soft, the handles will detach themselves or crack during
drying. ,
Handle cutters
Perforations
The simplest way for the hand worker to perforate the front
of a teapot is to bore a series of h.o\ts vilHa. a short length of
umbrella spoke -^hich hss been filed to a tapering point, and
then to plane or shave that part of the wall to a thickness of
about one-sixteenth of an inch. The hollow groove in the
umbrella spoke removes most of the clay, and the remainder
can be brushed off the inside of the pot when it is dry. In Staf-
fordshire potters’ borers are made of brass, and shaped like a
small gouge. A similar tool can be made very quickly out of
bamboo.
a of
as
precursor
19).
employed
1
this page
in
(see
successfully
spacing
vivid
is
figure The
pattern
pots.
human
on
heraldic
the
decoration
find
to
96).
page
(see
potter
Japanese
Individual
Kyoto.
Kawaiof
Kanjiro
47- Inlaid Porcelain Jar with cut sides by K. Tomi-
moto. First individual Japanese potter.
48. Cut and planed Stoneware Bowl by the author.
Warm grey and rust glaze.
LIDS
Lids
The five drawings on this page show different methods by
which thrown lids can be made. All of these, except the first,
which is thi'own and finished in one operation, are thrown up-
side down with thick bases, to be turned later, for knobs when
required can either be turned or added later by throwing.
'Flat
inset
shave the lid in its proper position on the pot so as to make sure
of a good continuity of line. In addition to true fit, teapot lids
should be so shaped that they will not fall off when the pot is
most easily done at an early stage in the throwing whilst the clay is
thick and firm leaving only the finishing with a leather to the end.
THE MAKING OF CLAY SHAPES
causing all the wires to cut the foot ring simultaneously with
whatever movement is imparted to the implement.
92
DAMPING AND DRYING
Drying is best done naturally. In the East out-of-door
trestles are a permanent feature of country potteries, and they
may often be seen loaded with boards of pots drying in sun and
wind, with a man
going the rounds carefully reversing or
turning the pots. If a sudden shower threatens, a cry is raised,
and all hands come mnning out, and in a few moments the
boards are taken under cover. While the clay is still pliant there
is no danger from warping, and, in any case, pots are auto-
matically trued in the process of turning on a flat wheel-head
provided they have not become too hard.
In Korea, where the winters are exceedingly cold and dry,
work continues in round thatched huts, and drying is done, as
the drawing shows, on a gently heated platform. This simple
adaptation of the Roman hypocaust has the advantage of
drying the thick foot of the pot With our damp and vari-
first.
Moulds
Plaster of Paris is to the factory what the wheel used to be to
Hqpocaast^
jCneadtag Posr^
iPheel
94
MOULDS
it is worth recording that no pottery figures have equalled the
T’ang tomb figurines in beauty of plastic expression and they
were mostly duplicated from two-piece biscuit moulds.
Beyond the characteristics mentioned above, plaster has very
little life of its own. It possesses no variability which the artist
in the craftsman can take advantage of, and for that reason it is
Slab-built shapes
Another method of making angular pots which, together
with pinching and coiling, is especially suitable for use in
schools, consists in preparing slices of clay of suitable thickness,
half drying them, cutting each facet with the aid of a template,
and luting the pieces together with slip. This is a kind of
ceramic joinery, and, provided the designs derive from the
nature of the material, it offers yet another wide range of expres-
sion to the studio potter (See Plate 45),
Slice cutting
^
.
• :
,
,
, ,
,96
SLAB BUILT POTS
mass of clay with the ends of the two bars kept firmly down on
the table-top or board. The bulk of the clay can then be moved
to a fresh position, leaving single slices to dry, or the wire may
be moved up one space after each cut, in this way making a pile
of slices which will remain damp for a considerable time.
Slices so cut are u-sually scored by the track of some coarse
grain of sand or grog dragged through the mass by the wire.
It is very easy to smooth the surfaces with the flat of a large
blade, such as a carving knife, or with the edge of a wooden
board. This also helps to compress the ciay, but it often happens
that the granulated slice, as cut, makes a preferable surface
texture for the pot. The way to cut the slices up into pieces
best
of accurate size and shape is to make templates of paper, card-
board, linoleum or wood, and lay them on the clay and cut
round them in outline. These pieces must be kept very carefully
at a uniform degree of green hardness. The surfaces which are
Tz/es
Tiles thin and even enough to satisfy the requirements of
mason and architect are not easy to make by hand, Ordinary
commercial tiles are usually made of very uninteresting clay,
but fireclay tiles of good texture can be obtained from the
Stourbridge firms at a low cost. The main difficulty in tile-
,
* See p. III.
G 07
THE MAKING OF CLAY SHAPES
simple methods can be recommended for school use and for
experimental production. They also come in very useful in
making bats and kiln shelves.
The clay can either be compressed into a wooden or plaster
mould for each separate tile, or a larger rectangular slice of
clay, made on the same principle, may be subdivided by cut-
ting. The first method is simpler for very small quantities, but
the latter is probably the best for studio and school use. With
slight variations it is that described by C. F. Binns in The
Potter's Crafty New York, 1922. A tray is made by attaching to
the four sides of a perfectly level and rectangular board strips of
wood which rise above its surface the exact height of the damp
They are marked at intervals with slight notches corres-
tile.
then the board would need to be I3|- by I7f inches in size, and
the ledges M of att inch high.^
The tray is dampened and evenly dusted with a coating of
fine grog, quartz or sand, and then a ball of clay is rolled out
with a rolling pin to fill the framework completely, and any
excess of day is struck off cleanly with a straight-edge from the
centre outwards. At this stage various textures can be imparted
to what will be the face of the tiles by brushing, combing, slip-
ping, dusting with grog or sand, or smoothing with a long
The whole rectangle of clay can then be cut into
flexible blade.
i
To save constant calculations it is convenient to make a special
ruler for each clay with a different rate of contraction. The marks on
it should represent actual inches and fractions ijIus the contraction.
98^
TILES
vent warping. It is best to dry the tiles slowly, in their mould, at
an angle of 45 degrees until the clay reaches the consistency of
stiff leather. At that poiht the whole sheet may be reversed on to
another board and gently broken up into its component sections
each of which should be trimmed with the clay plane. If warp-
ing still persists, powdered quartz or flint should be added to the
clay mixture, or if a less porous tile is required feldspai', or
Cornish stone, may be used instead. The backs of the tiles can
either be stamped with seals to form a key, or square headed
hob nails (which would automatically leave their impress on the
backs of the tiles) may be driven into the face of the tray at
proper intervals. By using a sharply incised plaster bat, instead
of wood, to form the bottom of the tray raised patterns may be
imprinted on the clay. Tiles with stamped patterns of this kind
are best made singly. Clays used for tile-making must be refrac-
tory. Fireclay reinforced by at least one-third of its own weight
— —
of fine to medium grog raku clay, in fact is suitable for high
temperatures. At lower temperatures proportionately less heat-
resistant clays may be used if they are stiffened with sand or
grog. Textures will be largely determined by the screen through
which the grog or sand has been passed. Between 20- and
40-mesh is most suitable. Colour can be deepened by the
addition of red clay, or slips can be applied to the tiles either,
before or after biscuiting. The thinner the tile the greater its
edge.:
The drying of tiles needs to be carefully watched. No strong
heat should be employed, and draughts ought to be avoided, so
as to give the clay every chance to contract slowly and equally.
The tiles ought to be reversed on their flat boards several times
duringthe process. :
THE MAKING OF CLAY SFIAPES
Seals
A note may be added here on what is often the last treatment
of the clay before it is allowed to dry, namely, the marking of the
pots with the name or sign of the designer or pottery. This is
a simple well cut seal yields an impression which suits bare clay
and adds to the finesse of this hidden but important part of a
pot (See p. 226).
49- Japanese Stoneware Dish made at Seto (in the possession of
the author.) The lovely willow pattern in brown and blue was
probably painted by a child as was the custom in the 1 8th and
19th centuries. The blemishes are due to the method of packing
described.
so. Stoneware Bowl by Kenkichi Tomimoto, First
individual Japanese potter.
DECORATION
Hand-made pottery
Hand-made pottery —Chinese of Han or T’ang times,
old woman
rhe srnall potter^s town of Mashiko there lives an
named Minagawa, who is the last traditional painter in that
she has
part of Japan. 'Wholly uneducatedL and quite illiterate,
command, which she paints on tea-
some thirty patterns at her
pots with dog's hair brushes of her own making with an incred-
single day she is
ible speed and light dryness of touch. In a ,
on the other side, I’m only an old country woman, you are
educated, you’d better paint it instead of me.’ In the East many
if not most of the beautiful patterns on old pots were executed
!=;
Sun,
which is
signifying
may say,
a square within a
man’s construction
the city) set foursquare with-
in the circle of the universe.
Broadly speaking, there are two approaches
making, objective and subjective; the one immediate and the
circle,
(one
o
to pattern
purpose. :
DECORATION
and dry it becomes brittle, but I have had many pieces in use
for over ten years. The kind used for making gramophone
needles is just right for potter’s tools. A convenient source of
supply in England would probably be a large nurseryman.
Applied ornament
Clay luted to the pot as soon as the latter is hard enough to
handle may be treated in a variety of ways. Prepared in rolls,
Graving
As smoother clays came into use, men began to grave pots
more skilfully with various pointed tools. A sharp point leaves
an unpleasantly furrowed line in soft
clay, so the Chinese and
, Fluting -
galena
Ching
Hard
tub.
bath
rolled.
and
Cantonese
combed
large
cut,
a
on
freely
decoration
pattern,
of
Detail Applied-clay
52.
Stoneware Bowl, Tz’ou Chou. Sung Dyn-
Apart from the good form and
asty or possibly later.
well-proportioned foot the simplification of a fish to a
dozen brush strokes and scoring is remarkably direct.
54. Korean Stoneware, Pot of the Ri Dynasty. Brushed
white slip ('hakeme’) under a powerful pattern in iron.
DECORATIVE TREATMENT OF RAW CLAY
Stamping and Inlay
Pots from very early times were stamped with seals, These
can be carved in half-dried clay and afterwards biscuited, or be
made of metal, or plaster of Paris, or close grained wood. The
stamp should be impressed as soon as the pot is firm to the
touch. Thin pieces of soft clay can also be stamped wdth a
109
DECORATION
depressions, and emphasizes the pattern. The impressions ob-
tained by pressing the seals directly into the wall of the pot are
used as a basis for inlay. Thick slip of a different colour from
the body is basted well into the hollows and allowed to dry to
the same consistency as the clay wall, and after that the surface
is pared down with a shaving tool or blade until the pattern is
Engraved rollers
which are also of great antiquity, can be very
biscuited clay with a thick wire handle at-
tached. By their use pro-
jecting ridges or applied
rolls of clay may be rapidly
impressed with repeat or
running patterns as the
pot revolves on a wheeh
The edges of old English
combed oven-ware dishes,
were notched by this
Incised rollers means. '
Cut facets
Another method of decorating half dried pots is that of cut
surfaces. This is done usually on prominent curves with a blade
DECORATIVE TREATMENT OF RAW CLAY
like that of a table knife, or with a small wooden jack-plane the
aperture of which is about twice as wide as that used for wood-
Clatf plat
Slip Treatment
Slipping and glazing are so similar that reference should be
made to the chapter on glazes to amplify what is said here.
The simplest way of using slip is to dip the pot in it, either by
holding it by its foot and immersing itin the liquid, lip down-
ward, or by holding and steadying it from within and pressing
it down until the slip rises to the lip. In either case the residue is
wiped off with a sponge. It takes some practice to judge if a pot
Slip Trailing
The most convenient type of slip
trailer is a rubber bulb fitted with
cork into which one or more
quills are inserted. The old potters
a clay vessel with a narrow
neck and an opening or spout on
one side. They controlled the flow;
of slip With the mouth dr thumb.
This tool Was used With great
freedom by the English peasant potters of the seventeenth and
eighteenth centuries. Besides the large plates which are known
DECORATIVE TREATMENT OF RAW CLAY
by the family name of TofD, various sorts of oven dishes,
decorated with patterns in trailed or combed slip, were in
common use all over the country until about the middle of the
nineteenth century.® The designs were usually in white on black
under a transparent amber glaze. Jugs, jars, posset pots, tygs,
wet, for unless they sink into one another to forth a level surface
the pot cannot be successfully joggled and combed. The slips
must be well sieved, and it is sometimes useful to add a small
quantity of gum tragacanth to ensure adherence, and to make
sure of a treacly quality in their flow. Slips must be thicker for
trailing than for dipping. The simple, loose patterns suitable for
trailing should be thoroughly learned before the slip is applied,
for there is not much time for pausing once the operation has
begun. It is better to wipe out a misdirected effort with a
Sponge and start afresh rather than to attempt retouching. All
fine and intricate lines are to be avoided and the design should
be translated into terms of spacing, easy speed, and pressure on
the bulb of the trailer.
Feather Combing
Combing is generally done on flat slices of clay, which are
afterwards pressed on a convex mould into the shape of a plate
makes no line itself but drags one slip out into the other
tern. It
Marbling
When one or more slips have been unsuccessfully trailed over
a wet background, for which black is the most suitable because
of its stronger adherence to the body, it is sometimes a good
plan to try for a marbled effect by and twist-
violently shaking
ing the board upon which the clay rests. The slips then run into
each other and produce most unexpected and occasionally
interesting patterns.® Another method which the old potters
sometimes used with success, was to slip the inside of a bowl
and then release successive drops of another slip oh the rim;
these ran down the inside and were then coiled by circular
tilting in a spiral at the bottom of the bowl. But iri all such
ordinary artisans.
DECORATIVE TREATMENT OF RAW CLAY
Slip Combing
A coating of wet slip may be combed with a rubber or
wooden implement with rounded teeth which are more or less
Wood 0t lealher
Slip Brushing
Liquid clay is not a very suitable medium for brushwork
because the colouring matter in it is liable to vanish in the glost
firing. If, however, it is laid on thick, certain good effects can be
obtained. The most notable in the East are the coarse brushings
of white slip called hakeme^ on early Korean pots as well as on
Stencils
Stencils, cut out of paper or thin sheets of pliant metal, may
be pressed against the surface of a pot and pigment brushed or
dabbed over them. Positive or negative paper patterns may also
be stuck to the damp surface of a raw pot, which is then dipped
into slip; the paper is subsequently removed.^ Sung potters not
only employed this device, but even occasionally used the green
leaves of plants for the purpose. It is a method, however, which
easily lends itself to meretricious effects, but this entirely de-
pends upon the person who employs it. As stencil printing is in
the
By
away.
cut
pattern
the
with
Bowl
Glazed
‘Tenmoku’
DECORATIVE TREATMENT OF RAW CLAY
from the other. A
closer examination, however, discloses tlie
method, and in conjunction with cruder colours, vulgar pat-
terns, and mechanized shapes and finish, the effect is deplor-
able. But there is no inherent reason why this kind of stamp
brought the idea to my mind. After the design has been drawn
a good diluted blue pigment can be lightly washed over the
whole with a broad flat brush. The colour lies thicker in the
lines,and the plain surfaces may be wiped almost clean with a
sponge. Several darker tones of blue may then be added if
required. Finally, light lines can be cut through any of these
layers of colour. This treatment lends itself to delicate as well as
*
freepattern.
BRUSHWGRK
The use of the brush is in itself a wide subject, especially to
anyone who has lived in countries where a hair point takes the
place of metal implements for writing. Our Western use of
the brush is comparatively limited, not; so much from lack of
skill as; from ignorance of the range of brush-drawn line open
to Oriental peoples who seriously regard their lettering as a
means of the highest artistic expression, Compared with the
flexibility of a brush, a stilus, a graver or a pen only allows
play in one dimension. We are accustomed to pushing, prod.-
ding and scratching, but not to the feather-weight touch of
soft bru.shes. If to-day we knew something about the craftsman-^
ship of our own writing it would provide us with a reasonable
..iry
DECORATION
point of departure for the investigation of a more highly deve-
loped art, but very few of us do, and a suspicion arises that there
may be something the matter with a people who have become
and yet have lost the skill of the pen. Artists, in so far as
literate
Forflahm$hes
for Jain
dry BSiiaa
Japanese brushes
ferent kinds of hair, such as cat, badger, deer, and dog, scrupu-
lously selected by hand and even by the tongue. The hairs are
all perfect, is to say, they are chosen from such parts of the
that
animal, e.g. the back of the neck and the top of the tail, where
there is least friction, for there the hairs have grown to fine
tapering points. Needless to say, they are never trimmed. The
longer hai'der hairs are placed in the centre to provide a springy
core, and around these, other softer kinds of hair are gathered.
A brush made in this way will give fine as well as broad lines.
The more or less upright
resilience of the core necessitates a
action of the brush and definite stroke production, in order that
the painting may have what is called ‘bones’, or, in other words,
structural character. The brush is mounted in a long bamboo
stem and is held well away from the point, and the painter’s or
writer's action is more from the elbow than from the wrist.
The kind of brush described above is by no means the only
type used in the Orient, but with it and a few flat brushes for
washes, and short round ones for dabs, all the painting which
studio pots require may be done.
The brushwork in Europe on pottery was done by the
best
Moors in Spain.The Moors derived their tradition from the
lustre painting on tin enamel of Persia, S)n'ia and Eygpt, which
reached its climax at Rhages in the thirteenth century. Chinese
pottery and porcelain had already been exported to Persia in
the seventh century, but after the conquest of China by Genghis
and Kublai Ehan in the thirteenth century the ceramic inter-
change between the Near and Far East became very marked.
Mohammedan culture extended from Valencia to Peking, and
it is not surprising that occasional pieces of Spanish or other
Mediterranean wares should remind one of early Chinese work.
Despite the imposition of a Mohammedan style of intricate
arabesque and geometric backgrounds, the breadth and vigour
of the heraldic brushwork, especially on the backs of the large
119 \
DECORATION
Hispano Moresque dishes, is astonishing. The touch of the
brush is both broad and keen, and in its contrasts of thick and
.’r" '^•'Mfl
BRUSH WORK
saw not only the death of free pattern painting, but was also a
further stage in the division of labour, which, however neces-
sary for mass-production, has destroyed the unity of conception
and execution in the completed article. That certain dignified
effects were occasionally obtained by transfer printing, despite
,
paper and the engraver than to the potter. The differences
between the Spode willow pattern and the brush painting in
blue on the Chinese porcelain, from which it was derived,
illustrate both these points.
As orthodox Oriental calligraphy and brushwork are ob-
viously beyond our capacity, the most practical advice which
can be offered to an Occidental student is to obtain some good
brushes^ and learn from steady practice what they will naturally
do, and so to acquire a limited range of free stroke production.
In this study, thoughtful observation of what the Chinese,
Persian or Spanish potter did with a large fully charged brush
should provide the best background. Brushes deserve and
repay respectful treatment. They should be washed after use,
and carefully pointed, before they are put away. Moths have a
great liking for the hair, so when brushes are not in use they
should be rolled up in paper with some naphtha powder or
camphor.
When painting, it is advisable to hold a pot at some distance
from the eyes, and to grasp the brush well away from the point,
in order to see the work as a whole and paint with freedom.
Gainsborough’s outburst to a lady who was examining one of
his paintings through a lorgnette, comes aptly to mind.
‘Madam,’ he is reported to have said, ‘my paintings are made
to be looked at, not smelt,'
of place upon such precise forms, but freely thrown pots call
for a spontaneous touch. This is nowhere better illustrated
than on the T’zu Chow bottles of the Sung and Yuan eras,
Pattern Painting
Patterns, whether used in conjunction with banding or with-
out it, fall into several categories, such as single, repeated, and
all-over, any of which may be symmetric or asymmetric,
naturalistic or abstract, or used in one or another combination,
A series of drawings of a simple shape, treated in different
ways, may give a visual impression, and suggest the endless
variety of decoration which can be used on the same form.
The last four types have already been dealt with, and with
regard to the first three, single, repeated, or all-over, it need
only be said that although the shape of a pot may be suggested
by a decorative motif, the more natural process is to conceive a
pot for a definite purpose and then consider: what pattern, if
anyi will give it an added beauty. The beginner will be well
advised to explore the possibilities of bands, dots, natural brush
strokes and the simplest wave movements as a foundation for
abstract design on pots.
122
66. Greek Earthenware Bowl, 19th century. Dull orange
and manganese brown on a cream slip. The affinity between
these pots is too strong to be overlooked. The shape of this
modern Greek bowl is pure Sung and the brushwork speaks
for itself (see page 119).
67. Chinese Stoneware J ar of the Sung Dynasty. Tz’ou Chou
'Ware. White slip painted with iron pigment, oxidized firing.
DECORATION
TOUCH
If it is true that nothing betrays a man more than his hand-
writing, this is doubly true of brushwork. In the flow of the soft
point his real character is revealed. Decision or hesitation,
sensibility or dullness, breadth or narrowness, tenderness or
sentimentality, are all nakedly exposed. Why then, since at best
it would only seem to be a disguise, should a student struggle to
develop a technique of brushwork? The real value of such a
training, however, is not to acquire technique as an end in itself,
the
of
glaze glaze
possession
clear clear
dip of of
the
individual
but
brushing
brushing
glaze
Japanese
iron
clear iron
over
magnetic
magnetic
Hamada,
pattern
glaze,
resist,
Shoji
resist
clear
by wax
wax
slip, glaze,
Tea-bowls
ochre
clear
Centre,
Stoneware
Three
70.
71- Tall Oxidized Sic
pattern painted over tl
Chapter VI
most useful of all, will not provide the potter with a warm red
for hard fired wares at much over 1000° C. Oxides are generally
employed in the form of chemically refined and well ground
powders, but in the East, natural or partially prepared oxides
or metallic compounds are commonly used in traditional
potteries, and a good deal of washing, calcining and grinding
almost complete, which is responsible for the harsh and brilliant blues
of modern Oriental porcelain. It may appear strange and unfortunate
to ns tha^ the Chinese and Japanese should abandon the use of their
beautiful native colours, -but the explanation is to be found partly in
the reliability, cheapness and strength of European oxides, but more
iu: the general unconsciousness of abstract beauty which prevails
amongst Eastern craftsinen,'
128
PIGMENTS
In some Japanese potteries one may still find an old woman
constantly employed grinding Chinese cobalt with a pestle and
mortar whilst she reads or talks to the workers. Pattern painters
have told me that hand-ground pigments are more sympathetic
for fine brushwork than mechanically ground colours of an equal
fineness. In looking for the cause I came to the conclusion that
the irregular movement of the pestle held by the hand pro-
duced a greater variety of minute particles of colour, and in
later years it was interesting to discover from English colour
manufacturers a scientific corroboration for this theory. This
gosu, or earthy cobalt, is found in certain river beds in China as
a dark olive pebble, called by us d^bolite, which shows on
spectroscopic examination the presence of no less than seven-
teen other elements besides lo to 30 per cent, of cobalt. The
most important impurity is manganese. No ordinary mixing of
iron, nickel, manganese and European cobalt will give the same
reduction.
Greens may also be prepared from chrome oxide, but although
stable at high temperatures they are inclined to be heavy and to
show an unpleasant yellowish fringe.
At St. Ives we make a dark brown pigment by adding two
parts of white slip to spangled or magnetic iron oxide.
Pigments are occasionally used over instead of under viscous
stoneware glazes, but in order to avoid rough metallic effects
some flux should be added to them. I have found for example
that our magnetic iron pigment with about 2 5 per cent, of glaze
added to it will give a silvery metallic quality when reduced and
a red rust when oxidized.
As an alternative to coloured slips or glazes underglaze pig-
ments or stains may be applied to biscuit ware by a soft broad
brush, or by dipping, spraying, etc., but as it is more difficult to
40
Frit
’
as that described for raku
10
glaze. ^ ^ ‘
Quartz
:
I0_
tjo
5
GLAZES
As clothes are to the human body so are glazes to pots. Both
serve practical ends, both should enhance inherent beauty of
form. The covering of clay shapes with glazes, or glasses (for a
glaze consists of, or resembles, glass), makes them smoother to
the touch, cleaner and more varied in colour and texture, and in
the case of pottery fired at a low temperature, more impervious
to fluids. Thus the potter has kept pace with the general increase
of knowledge of the art of living, or culture. Higher tempera-
tures give more durability and less porosity, and ultimately we
arrive at white translucent porcelain. When that stage has been
reached there is little more scope for the inventive energy of
potters than to pass over in review the whole technical and
aesthetic evolution of ceramics^ selectively, as we have begun
:
to do.. :
15^ ...
PIGMENTS AND GLAZES
That the clay vessels made by 23rimitivc peoples were not
glazed suggests a parallel to their own familiarity with nudity,
nor does seem inappropriate that they should have had the
it
132
GLAZES
the pleasure which some of us, besides Orientals, obtain from
the happy contrast between glazed and unglazed surfaces, as
expressed for example in the poetic description ‘purple lip and
iron foot’ given by Chinese scholars to certain Lung Ch’uan
celadons. A faint magenta tinge, due to the greater exposure of
the reduced iron-bearing clay, is apt to show where the glaze
runs thin on the edge of bowls, etc., and the ‘iron foot’ is caused
by the oxidizing action of the final stoking of the kiln on the
same unprotected unglazed ferruginous clay, flashing it to a
red rust.^
Glazes and pigments vary in their character according to the
temperature at which the glaze matures, and the ingredients of
which they are made, and as I am giving the results of my own
experience in this book I am therefore describing such as are
used in:
* It will usually be found that where this takes place a very thin
in all glazes. This may be called the bone of the glaze. To these
two a third element, analogous to the flesh of a glaze, may be
added, but as it is not always present (in salt-glaze, for example)
and is obtained from more varied and complex substances, such
as frits, feldspar, tin oxide and clay, it cannot be adequately
described in a brief statement. To it is due the fatness, depth
and subdued brilliance of glazes which one feels instinctively
is not an isolated case, for the same principle nms through most
of our commercial practice, and is inherent in all mechanical
processes. Quantity may necessitate standardization but not
false standards of beauty,: and in the trade it is not only the
necessities of large output which rule but false Conceptions of
beauty. As far as glazes ai-e concerned, part of the trouble is a
134
GLAZES
which open firing and less purified ingredients used to do, we
can only turn with relief to plain commercial glazes. But even if
we compare the plain glazes on our table-wares with the most
straightforward and rather similar glazes of the Ting ware of
the Sung dynasty, ^ or the porcelain glazes of the Ming period,
what a profound difference there is! The one is dead, the other
alive.
reintegration.
Shoji Hamada once gave me the following brief summai-y of
the evolution of Oriental glazes: In .China during the later Han
dynasty, A.I). I to 250, Taoist alchemists, .corresponding to our
alchemists of the twelfth to fifteenth centuries, experimented
with many materials with the object of prolonging life. Lead
was called by them kobo, or ‘mother of ore’, aiad its various
' See Plate i.
135
PIGMENTS AND GLAZES
properties studied. Copper had long been used in connection
with tin in the manufacture of the more important articles of a
bronze age. Thus the stage was set for the coming of a Persian^
who brought the knowledge of how to combine lead oxide with
copper oxide and silicaXsand) to form a glaze at low tempera-
tures for cheap clay vessels based on earlier bronze forms, and
thus to popularize them.® From this developed the clear and
coloured lead glazes which we find upon some of the T’ang
dynasty tomb figurines.
These lead, borax, or soda glazes thus seem to have ori-
wood upon the walls of kilns and furnaces which led the
ashts
Chinese with their great commonsense and adaptability to draw
conclusions and see the advantages of a harder and less porous
kind of pottery. .
:
you do so and so, as I tell you, the result will be this and that.’
13S
KILN ATMOSPHERE
brown to brick red; the metal itself is bluish-grey. Oxidized
copper is green, the metal red. And so on with other metals,
although some of them do not behave in quite such a simple
way. •
Without access of air, fuel will not burn. Charcoal and coke
are made by cutting off the air supply to a minimum. A choked
fire of wood or coal burns badly and smokily. Plenty of air
I
porcelains.®Here again the Chinese make a virtue of necessity
i
and preserve the marks of handcraft not only by showing the
technique frankly for what it is, but also by keeping to a limited
range of carefully selected colours and true stylization of pat-
tern instead of making the overglaze decoration as much like
I
PIGMENTS AND GLAZES
miniature oil painting as possible. Once when examining some
portraits painted in enamels on blue china plaques at the Royal
Worcester Works, was astonished that only a very careful
I
^Seep. 151.
‘
142
GLAZE-MAKING AND APPLICATION
will suffice. It is better to have the different ingredients sieved
separately, and when possible kept in stock dry, because if they
are sieved together it is almost impossible to tell wffiich of them
fail to pass through the meshes and therefore difficult to com-
pensate for their loss. Both for effective action and to preserve
them from injury sieves ought not to be shaken or jogged ver-
tically, but horizontally, as the vertical motion is apt to damage
the lawn. The quickest way to go about it is to let a thin stream
of water play fairly hard on the glaze materials and to tap the
wooden side of the sieve with a padded bat; the mixture can be
allowed to remain in the tub overnight and surplus water
^
siphoned off next day .
Air i
LiquU-i
Platt halls i
rollers
Ball mill
with water, pinch both ends tight and place one in the liquid to the
required depth, the other end must then be suspended over the edge
of the tub and when it is at a lower level than the first it may be
released.
i43';T'
PIGMENTS AND GLAZES
cyder barrels called ‘stinkers’, which are usually obtainable
from a breweiy or cyder-mill at the modest cost of 5s. each for
the nine imperial gallon, or firkin, size.
The glaze barrels should be provided with
wooden covers to keep out dust, etc., and
should also be carefully marked with oil
paint. The hoops can be painted to pre-
vent rust and breakage. Nothing is more
vexatious than to discover a tub of glaze
or pigment which has not been used for
some time and to be unable to know what
it is because someone has neglected to
label it.
144
GLAZE-MAKING AND APPLICATION
contracting clay, thus turning the glaze into a slip glaze, the
gain in time and money through the consequent avoidance of
biscuit firing is a great advantage. Moreover, there are certain
decorative processes which can only be used with raw glazes.
I refer in particular to the dignified practice of graving and
cutting away the black lustrous tenmoku of the Chinese potters
of the T’ang and Sung eras.^
With sandy bodies it is generally better to allow a short
interval to passbetween glazing the inside and the outside of
raw pots in order to give the water a little chance to dry out,
otherwise the over-softened pot may collapse. When, on the
other hand, the clay of which a slipware pot is made is close
textured and leathery it is best to glaze inside and out at once.
It is advisable to wet thin handles with "water a minute or two
before dipping or otherwise there is a danger of their cracking
under the pressure of the sudden expansion caused by absorb-
ing moisture, or a handle can be covered with damp rags while
the rest of the pot gets dry enough for glazing. In any case their
natural tendency is to dry before the rest of the pot. Some clays
will stand immersion in a glaze when they are quite dry, and
this is particularly true of hard porcelain bodies.
marks of the old Chinese potter still showing in the glaze where
he gripped it with three fingers and thumb in dipping.
Single dipping of biscuit is easier: First the interior is swilled
out with glaze and the edge wiped clean, and then the pot is
gripped by the foot and immersed to the level which the potter
thinks suitable. He usually holds the reversed pot at an angle
after taking it out of the glaze tub, so that the excess of glaze
back into the tub; the last
drips off neatly at the lowest point
congealing drop he wipes away. Sometimes the whole wet lip
is lightly touched down on a wet cotton pad.
Eastern potters either from speed or preference, or both com-
bined, are in the habit of leaving uncorrected irregularities
which are pleasantly characteristic of the dipping process. Their
eyes are more open to the aesthetic value of unpremeditated but
decorative effects, such as a happy irregular dip line on a
Japanese tea-bowl, or a trail of thicker glaze on one side just
stopping short of the foot in a heavy drop. In the East itself this
scious art.
If the pot is to be entirely covered and the foot needs cleaning
off afterwards, this is best done with a wet cloth or sponge at
once. With raw pots the reverse holds true because of the diffi-
ping.
Another method of decoration is the use of paper stencils
between glazes.* A simple pattern is cut through, say, a dozen
folded sheets of thin absorbent
paper (Japanese paper is par-
good for the purpose),
ticularly
148
LEAD AND BORAX GLAZES
need for restraint and for under- in preference to over-state-
The clear raku glase handed down from the original Ogata
Kenzan to my master w'as composed of:
White lead 61
Frit 18
The lead by itself will not form a glaze but causes both glaze
and pigments to flow, if in excess. Th& jrit alone will yield a
thick milky glaze. The silica by itself does not melt, but in
combination with the lead turns into a lustrous translucent
glaze.
It will be readily understood that the percentages of these
ingredients can be considerably varied according to taste within
their natural limits of fusibility one with another. What these
White lead 66
Quartz 30
China clay 4
I have also varied this recipe by substituting for some -of the
lead 10 per cent, to 20 per cent, of finely crushed and well ground
flint glass or an English lead and borax frit melting at 900° C.
The china clay gives opacity but insufficient bulk.
These glaze ingredients should all pass through a sieve of I JO-
mesh, and the frit and quartz should be thoroughly ground.
Kenzan made a transparent bright apple green glaze by
adding to the ordinary glaze 16 per cent, of well tvashed and
ground copper carbonate. Low temperature green glazes, how-
ever, should be used with great discretion, for it is only too easy
ISO ,
’
1''
' '1
.
RAKU GLAZES
to produce a hard glaring colour and then to try to reconcile
oneself to it by calling it a ‘gay note’.
hot from the kiln. Formerly I used to do this, after the manner
151
PIGMENTS AND GLAZES
of the Chinese, but latterly I have come to feel that such arti-
ficial effects are best avoided; they smack of trickery, and are
never so kind and pleasing as the slower and honestcr changes
of time and use. This is not so much a criticism of the Chinese
craftsman as of our studio potter’s tendency to obtain effects
cheaply or to overstress art for art’s sake.
gawa ishi (Kamo river stone), obtained from the bed of the
river Kamo, which flows through Kyoto.
The peculiar thing about this ware is the method of its firing-
This is done either in a saggar in a blacksmith's forge, or in a
specially constructed box or muffle built in the side of a stone-
ware kiln, where it can be easily reduced. The body is made of
very refractory material, plastic fireclay, to which at least one-
third of grog (screenedthrough sieves of 20- to 30-mesh) has
been added, so that the pot can be removed from the heat of
1 200° C. or thereabouts with tongs and plunged into a bucket
of cold water. If this is not done, or if the water becomes very
hot through repeated dippings, the glaze comes but a reddish
brown and even a dull vermilion. The tongs leave a scar or im-
pression bn the thidc soft glaze but this mark is regarded as a
virtue sp long as it is firm
and deft. : :
^
152
SICCATIVES AND SUSPENDERS
glaze. The granular surface is really the re-smoothed or semi-
melted craters from which gas has erupted out of the clay, and
indicates the need of slowing up the fire, or at least of some
oxidation, for a short time before the pot is withdrawn. The
same method of smoothing out bubbles in lead glazes caused by
temporary reduction should also be borne in mind in firing
made with galena. The pro-
slipware glazes, particularly those
cesscan be clearly watched through a spy hole.
Oriental enamels are, generally speaking, ordinary (not
kuro) raku glaze or flux, with various percentages of colouring
oxides added. The proportions of the three glaze elements are
varied to suit these; lead to lower the melting point, silica to
raise it, and the frit to increase the bulk. The following table
not only gives definite compositions of the principal colours
used but will also serve as a guide to the limits between which
the components may be varied:
Hamada Hamada
Kazan light green light green turquoise green
PIGMENTS AND GLAZES
Yellow
Manganese oxide 70
Cobalt oxide 10
Silica (quartz) : 20
White lead
Quartz
Calcined borax
White lead
Japanese frit
Quartz
Copper carbonate
JAPANESE OVERGLAZE ENAMELS
These enamels are generally to be found on porcelain glazes
and bodies, although white or cream coloured stoneware is
sometimes used, as for example, Satsuma, Awata and Inuyama.
As it is difficult to apply the thick enamels, even if heated, the
pots are first lightly coated with a wash of diluted gum arable or
size. When this has dried the design is painted on with thin lines
in black pigment and again dried. Over this the other trans-
parent colours, greens, purple, yellow are heavily and loosely
brushed. They are also mixed with gum arabic and are in a
thick syrupy state. Red can now be painted on thinly, care being
taken to see that it does not invade the other colours, by which it
method.
tone.
Before leaving the subject of English slipware, it may interest
some readers to know that there is at least one pottery iii Japan
IS7
PIGMENTS AND GLAZES
where a kind of slipware is produced, namely the Fujina Pottery
near Matsue, which belongs to a family named Funaki who
have produced a lead-glazed ware for upwards of a hundred
years. The present representative, with whom I worked for
over a month three years ago, has come, into contact with
Hamada and through him with our old English tradition, by,
which he has been strongly influenced; but he has not blindly
followed either. His glazes are a modification of stoneware
glazes by lead, and they mature between 1150° and 1250° G.
The general effect is similar to ours, but harder and rather
smoother and more glossy; the pots are strictly non-porous and
uncrackled.
The Chinese also still produce a sort of hard galena ware
which they export in some quantity down the Malay Straits,
STONEWARE GLAZES
The following recipes and notes give an introduction to the
more important types of high temperature glazes which have
been gradually evolved by Oriental potters without the aid of
chemistry as we understand it. To expect the studio potter to
master the scientific ,
theory underlying the use of impure
minerals before attempting; to compose glazes is fortunately
impossible at this stage, since, the study of Fair Eastern stone-
:
STONEWARE GLAZES
Wood Ash
An unusual feature of the majority of these glazes is the pre-
sence in them of the ashes of trees, grasses and other plants used
principally as fluxing agents. Vegetable ashes contain varying
proportions of alkaline fluxes such as potash, lime and mag-
nesia, stabilizers such as silica, alumina and phosphoric acid,
besides small quantities of colouring matter such as iron.
The proportion of alumina and silica to alkalies, after the
ash has been washed and sieved to get rid of soluble potash,
determines the main effect in a glaze, and is the basis upon
which T have divided ashes into three categories hard, —
medium and soft. But the proportions and the other ingredients
vary considerably from ash to ash and yield in stoneware glazes
a considerable range of textures and colours which it would be
difficult or impossible to obtain in any other way. It should be
explained that such an arbitrary division can only be a rough
guide, because certain of those elements, such for example as
magnesium and silica, combine in definite proportions at the
first opportunity in a rising temperature. Such a combination is
called a eutectic, and only what is left over will harden or soften
the glaze. Then again, in the feldspar for example, there are
and eager to
further quantities of alkalies arid silica willing
form combinations, so that altogether the explanation of what
takes place and the theoretic means to control it is definitely
work for the chemist — and complex work at that. Fortunately
the practical potter can go ahead with trial-and-error methods
of experiment and gradually acquire a working knowledge of
the properties of his raw materials
Amongst the substances present in most of these ashes,
alumina does not lend itself to these combinations;, therefore its
IS9
PIGMENTS AND GLAZES
more readily, although in highly siliceous ash it remains sus-
pended as a crystalline opacifier.
In general, hark and twigs yield the best ash, and the maturer
the growth the greater the proportion of silica is found to be.
Straw, grasses, reeds and ferns may vary as much as 1 5 per cent,
between spring and late autumn cutting. The soil, moreover,
upon which the plant grows affects the composition of the ash,
so that it is advisable to gather a considerable quantity at a time
and mix it after burning in order to make several batches of
glaze of identical character.
In Japan it is customary to burn the fuel to an ash in an open
bonfire on a clean surface such as gravel or fireclay bricks. The
important thing is to avoid the admixture of iron-bearing earth
or clay. It is wise to choose a day when
no wind and not
there is
to make and
a great blaze which would carry off the light ash
reduce the quantity of the remainder by burning it white. Most
ashes are grey or buff, but those which I classify as hard
generally burn black. After burning the procedure is to mix the
ash with plenty of water in a receptacle and remove the char-
coal and scum which rises to the surface with a coarse sieve.
Then the mixture is promptly decanted, leaving any grit or sand
at the bottom of the first receptacle. The next procedure is to
run the liquid through a 60- to 1 00-mesh sieve and preserve what
will not pass through it, together with the coarser charcoal, for
drying and further burning. Finally the ash is passed through
100- to 200-mesh, according to the requirement of the glaze.
The residue can generally be coaxed through the finer sieve by a
gentle rotary action of a nail brush. After the ash has settled for
a few hours the brackish surface water containing the greater
part of the soluble alkalies
is poured off. Fresh water is added
and the decanting repeated until the Water is clear and tasteless.
The ash is then dried and stored. A study of the following
tables of analyses of vegetable ashes made at the Dartington
Hall Laboratories in 1938-39 may serve to give a general idea
of the part played by those substances in Oriental glazes.
160
i
VEGETABLE ASHES
VEGETABLE ASHES
The figures in the columns marked ‘hard, medium, soft’ have
been arrived at by adding the silica, alumina and phosphorus
contents together on the one hand, and the fluxing agents, lime,
potash and magnesia on the other, and subtracting to give a
residue roughly suggesting the effect of the ash in a glaze.
Medium ashes are those which lie between 40 hard and minus
20 soft,
are medium, and beon straw and clover soft. Wheat husk is
close to rice straw in analysis and therefore very hard.
j
3-25
j
0-89
j
54-20
1
0*70
j
i'59
1
1*98
j
2*65
j
washed
once
a^/
Applewood
VEGETABLE ASHES
ware glazes at Coleshill, divides them into five groups accord-
ing to colour and quality. The glazes are made in the same
all
formula, one part of ash, one fart offeldspar and half a part
of Pike's clayp or with such slight differences that neither the
colour nor the quality is affected. Lawn of 120-mesh was em-
ployed thi'oughout for sieving.
A. Oak, beach, elm, thorn, box, hornbeam, holly, laurustinus,
rose. These tend to produce a fat, smooth glaze, pale bluish or
greenish in colour and usually heavily crackled.
B. Spruce, maple, lime, ivy, ash, elder, larch, laburnum,
horse-chestnut. These produce a matt surface, varying in
totally different result, and finally realize that it was due after
all to a factor that had hitherto been entirely unnoticed.
with the body covering the exposed ware with a thin coating of
salt-glaze.^ If the temperature is not high the sulphates^, raa-y
1 Sue p. 15Q.
165
PIGMENTS AND GLAZES
PIGMENTS AND GLAZES
IRON GLAZES
The chief point to be noted in regard to the three iron glazes
called by the Japanese, kaki, tessha and tenmoku, is their
close relationship. Whether in the form of natural earths or
stones, or artificially made up, most kaki and tessha glazes
can be turned into tenmokus by the addition of 5 pet cent, to
10 per cent, of limestone or wood ash. In other words, they only
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173
COLOURED GLAZES
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PIGMENTS AND GLAZES
CRAZING
Crazing, or crackle as it is called when deliberate, is the
result of greater shrinkage in the glaze than in the body either
during cooling or subsequently. The theory of crazing in glazes
is highly complicated and is still the subject of investigations.
Irregular expansions and contractions of both body and glaze
take place in a pottery kiln during the rise and fall of tempera-
ture, and they are due to a variety of causes. One of the chief of
these is the change of quartz and flint at high temperature into
cristobalite. A characteristic of this form of silica whilst cooling
is a sharp contraction at about 225° C. The presence of 5 per
cent, to 1 5 per cent, in a body will produce what is called the
'cristobalite squeeze’, which exerts a centripetal compression
on a glaze which tends to prevent crazing.
To secure agreement between body and glaze their composi-
tions must be clearly established and tests made. If these show
crazing, the alkaline elements in the glazes should be reduced
and the siliceous and boracic increased. In the reverse case of
scaling, where the centrifugal strain in the glaze causes it. to
flake off, the opposite processes should be employed, If these
modiflcations are insufficient the body must be altered. Cristo-
balite may be cheaply obtained as powdered silica-birick waste.
KILNS
which the pots gather the passing heat. The pots, or the saggars
178
72. Nigerian Women Potters piling their raw crocks in prepara-
tion for an open firing.
76.
77.
sticks are laid against the mass and lighted. The firings are
very short, often lasting only an hour or two. As soon as the
wood begins to burn away, dry grass is thrown on in armfuls
until the pots are covered with a glowing heap of fine embers^
which, by preventing draughts of cold air from reaching the
pots, is in itself a protection against hunting. The maximum
temperature cannot exceed 75o°-8oo° C. At the end of the firing
the pots, some red, some black and some mottled, as may be
179
.
KILNS
expected from the varying amount of smoke to which they have
been exposed in the uncontrolled atmosphere, are lifted out on
poles. Those which are intended for cooking purposes are basted
while hot with the juice of certain leaves to close the pores.
Such was the origin of the kiln, and it may be suggested that
the rudiments of ceramics could be taught in this way in country
schools,^
The evolution of kilns must have been governed by the
necessity to conserve heat and exclude draughts. This was
achieved by banking or walling the pots in, and by introducing
the heat through channels or flues. Two types are sufficient to
illustrate the development of kilns right up to recent times both
in the East and the West, for the great majority of modern kiln
designs are merely modifications of one or other of these. The
first one I call a bank, or climbing kiln, and the other a bottle
kiln. A British-Roman example of the latter type has recently
been set up in the children’s educational section of the Science
Museum at South Ken-
sington. A covered
trench dug in the
ground led to a cham-
ber formed by a circular
wall. The unglazed pots
were packed on a raised
perforated floor to the
height of the wall and
then closed in at the top
by loosely overlapping
sherds. Wood was
burnt in the mouth of
Simj/Lt routul updraught kiln
the trench and the
@ Ring bricks // 0
\\ {\ ° e * n
(^Firebricks / X W ^
//
(^Perforated / , \ v X (/
® Quartzprsand
grog
@ Concrete or rock
Q
w @Ask and clay
r
KILNS
KILNS
slope is artificial, and the kiln has developed into a long straight
tunnel half closed at the two ends and tilted at an angle of thirty
184
I
KILNS
degrees. It has, moreover, half shouldered itself out of the
earth, and all down its exposed flanks are blow-holes which,
during a stoking, belch forth fire and smoke like some crazy
monster of dreams. As the fuel supplied to the main fire-mouth
at the lower end is not sufficient to heat the entire length of the
tunnel-like chamber, the latter is fed with thinner wood between
the ranks of pots through the blow-holes, in slow progression up
the slope as the temperature rises. The flame and smoke from
the holes show the rate of fuel consumption and at the same
time are an indication of the atmospheric conditions within.
The pots themselves can be clearly seen through the holes when
the flames die down.
The chief drawback to this tubular kiln must have been irre-
Japanese chmbin
io 20 aiamhers ~ tnaini
KILNS
into separate compartments with inlet and outlet flues at the
pots. Our three chambered kiln at St. Ives was built by the late
Mr. T. Matsubayashi, who was one of the thirty-ninth genera-
tion of the Uji family of potters,^ and although very small, each
chamber measuring 6 by 6 by 4 feet, it holds an average of over
1,000 pieces. It is interesting to note that when the question
arose of erecting a modern Western kiln in place of it, we were
advised by one of the leading kiln designers in England not to
do so, as its plan was excellent.
Strange as it may seem, these climbing kilns in Japan and
Korea are covered with thatch often only a few feet from
the blazing port-holes, but I have never heard of one catching
fire. The stokers are naturally expert firemen, and, in any case,
186
KILNS
kiln, depends upon their size and construction, the skill of the
stokers, the temperature required, the quality of the fuel, the
state of the weather, and the contents of the kiln, whether large
pieces or small, raw or biscuited.
WOOD FIRING
Logs and split logs of absolutely dry pine from three to eight
inches in diameter, and from two to two and a half feet long, are
iS;/' .
KILNS
used. At the commencement we feed two or three pieces every
chamber i (cone 9, 1280° C.): have all fallen, and the test rings*
have shown that the glazes are well melted, it is usual to keep
up a steady soaking oxidation to ensure equalization of heat
^ The ashpit
is only used for this purpose in the nearly stages of a
firing, as soon as the firebars and walls are hot enough the fuel is
transferred. The change fakes place three or four hours after the start.:
: At one pottery in Japan, in kilns containing large raw pots the :
Af/n doofs; are left open with wood, firds burning in each entry all the
way up the slope for twelve hours; or more before the firing proper
commences,.,
® In country potteries
in the East, and even in England, the
experienced stoker depends upon his eyes, and cones and pyrometers
are not used. '
WOOD FIRING
without attempting- to increase temperature. By this time
chamber have reached about 1000° C,, and chamber III
II will
700“ C. solely by heat overflowing from chamber L It is from
this point that secondary side-stoking begins. The transition
has to be very carefully managed in a small kiln, for there is a
danger of losing the accumulated heat of chamber I if it is
This difficulty can be overcome by half opening the ash pit and
keeping a few logs burning in the mouth of the main stoke-hole.
But the wood must be very dry. It is an excellent plan to dry the
wood for the next firing in a loft above the kiln, where it is
fuel.:
Side Front
.190
KILN PROPORTIONS AND CONSTRUCTION
3. The height of the chimney should be twenty-five times its
diameter.
4. The total superficial area of the combustion chamber (or
chambers) should be ten times that of a section of the chimney.
5. No fiame-way between the furnace and the chimney top
should be less in total section than the chimney flue, i.e. one-
fifth of the kiln diameter.
6. The best speed for kiln gases is 0-8 metres per second.
culty.
KILNS
usual Wall thickness employed is nine inches, the length of a
standard brick, but for small kilns I have found a thinner wall
satisfactory if it is lagged with a good non-conductor. Theore-
tically, the walls of a kiln should be as thin as constructional
strength will permit, for the reason that thick walls absorb both
damp and heat, and consequently slow down the earlier stages
best, but in practice air is the only alternative. The cheapest and
best non-conductor is wood ash, which is easily obtainable from
the burning of hedge clippings and weeds. The whitish or grey
ash should be dry sieved, and: mixed: With sufficient sandy clay
tohindlf, 'V.
:
For all domes I recommend the Use of hollow slotted cones
made by hand, . as illustrated, and filled with ash and clay and :
basted over the whole surface with the same mixture to a depth
'
192
KILN PROPORTIONS AND CONSTRUCTION
of two or three inches. By this means a thin, well-insulated
shell, with the strongest bonding, can be constructed at a most
moderate cost. The building of -
domes with such hand-made
cones, whether solid or hollow, is
by the Japanese.
KILNS
Three years ago when T was working in Japan at Hamada’s
kiln a great typhoon arose during the firing, and, as luck would
have it, the wind blew open shed in the direc-
straight into the
tion of the flames. No barricades which we erected could keep
it out. The draught was such that the glazes were melted hours
194
^
RAKU KILNS
In Japan, raku and overglaze enamels are traditionally fired
with wood or charcoal in small up-draught muffle kilns. It is
also common practice to use the same kiln, with the muffle or
protective inner box removed, for the
preliminary or biscuit firing, which in Tetnjjoraty ktltt
I9S- .
KILNS
mentary bottle type, resembling the British-Roman kiln, already
referred to, is probably the best for small scale potters who
prefer to use wood for low temperature work. Such a kiln can
be built on a very small scale with rough materials like broken
red brick, mud and sand, to hold one saggar as a muffle. I have
often knocked up a temporary biscuit kiln in this way to hold a
dozen or two pots, for which room could not be found in our
regulai' biscuit kiln. From this one may progress to a somewhat
larger kiln with a better muffle and an outer wall made of soft-
biscuited thrown fireclay and bound with wire, as shown in the
illustration; or a well-built kiln of the smaller kind can be
constructed of ring bricks of whatever size is found suitable
for permanent use. In this way one's experience is bought
cheaply.'"
196
SOFT BISCUIT PACKING
glass for a couple of seconds over the top of the kiln and observ-
ing whether any condensation takes place. If not, the stoke can
be increased to six pieces of not over one inch in diameter, all
during this part of a biscuit firing that bursts may take place,
and if this should happen, the stoking ought to be slowed down
an hour. At the end, even more wood can be
for at least half
inserted amongst the pots at the crown of the kiln. They catch
alight, and. in a.few minutes burn off the soot which the flames
from below could not properly reach. The kiln is then closed in
the usual way,: .
-.
198
Japanese Enamelled Stoneware Jar. Old
Banko ware copied from an imported Delft
drug pot. Two centuries ago the Japanese
artizan could achieve as lively a translation
of European form, pattern, and colour as
this.
RAKU GLAZE FIRING
a raw pot and scatter its fragments all over the half-melted
glazes with disastrous results. Cones are not used at this low
temperature as so much easier to see what is taking place in
it is
the worth
little kiln. It is remembering, however, that glazes on
pots always look more melted in the kiln than they are in
actuality, so the beginner will be well advised to wait patiently
until the surface has the appearance of ice in sunlight. The re-
flection of a cold iron rod placed alongside a pot in the kiln shows
still more clearly how far the melting of the glaze has advanced.
If a thick glaze begins to flake off when a raku pot is being
warmed over the kiln, it indicates either dust or grease on the
biscuit before dipping or too little siccative^ in the glaze mix-
ture. Pin-holes in the glaze are due either to dust or to coarse
Tongs
less time, so that if we; assume that the initial stoking took three
hours, the second will take about one hour, the third forty
minutes, and so on down to about twenty minutes .
•labour considerably during the actual firing, and the slow drip
is gradually increased to a steady flow of the thickness of a
match as the firing goes on. Without a chimney it is not possible
to obtain a sufficient pull of air to give complete combustion to
a larger quantity of oil, and any further increase only results in
a dense cloud of smoker L:
Wares glazed with galena must be packed in a very open way
KILNS
to avoid sulphuration, that is to say, in saggars with holes large
enough to allow the flames to reach the pots. Closed saggars are
unsuitable, and covered pots should have their lids placed
separately. Bottles with narrow necks must be glazed inside
with a glaze partly or wholly composed of a form of lead into
which sulphur does not enter, ^ and large dishes are packed
face downwards on stilts, or sometimes, if the rims are not
glazed, on top of one another.
Slipware is fired under conditions of predominant oxidation,
but complete oxidation tends to yield disagreeable hot colours.
Reduction, on the other hand, makes the body grey, and under
a greenish glaze the effect can be just as unpleasant, while the
surface tends to be bubbly. It is essential to know one’s kiln
very well in order to steer a fair course between these extremes.
Moderate reduction is vrhat one aims at, continued for a hun-
dred degrees or so just before the glaze begins to melt, between
750° and 900° C. This procedure has the effect of sealing in some
of the reduced colour of the clay, which cannot be much altered
the glaze has melted. After it has reached that stage
reduction has the effect of causing the glaze to bubble violently,
this can be clearly seen through the spy holes. The bub-
bling will subside almost as quickly with steady oxidation. Up-
kilns are best for galena glazes, but they often present
difficulties in equalizing the heat from the bottom to the top.
At Truro it is the practice to finish the firing with furze, and at
Winchcombe with brushwood faggots, which throw up a long
and carry the soaked heat to the top of the kiln. A
of a few minutes is made after the ‘glows’ have been
raked out at the end of each stoke. Coal is not objectionable for
brown wares because the 4 per cent, to 5 per cent, of sulphur it
contains does not injure the colour as is certainly the case with
wares. Since galena contains sulphur, it is not advisable
to pack white wares with galena-glazed pots.
FUEL
The fire-mouths of kilns are built to suit the fuel to be used.
Wood takes up more space than coal, and coal more than oil or
gas. Charcoal and coke give off a glowing heat, rather than a
long flame, and so they are usually banked round a muffle with
plenty of air inlets, much on the lines of a roadside brazier.
Electricity is a purely i-adiant heat and requires no fire-mouth
or outlet to a chimney. My own experience has been limited
mainly to wood and oil. The larger round kilns to which refer-
ence has been made in this chapter could all be adapted for coal,
oil or gas firing. For coal the firebars should be closer together
than for wood, and the ash-pit must be sufficiently deep and
open to allow a good draught, otherwise the bars may bend
from excessive heat. The best type of coal for long flame and
high temperature is gas coal. For lower temperatures, long
flamed sandy coals are largely used. Coke is well adapted for
the steady slow heating, at the beginning of a firing, especially
of raw wares.
Fuller information in regard to European kilns may be found
in the excellent standard work on Ceramic Industries by E.
Bourry.^ I must point out, however, that his statement to the
effect that high temperatures cannot be attained by the use of
light woods is erroneous.
Oil has not been much used in Europe until recent years, but
in America it is extensively employed, especially in small
In the form of paraffin, or even thin fuel oil, it can, be
potteries.
burnt by means of a natural draught induced by a chimney.
Th.t Drackenfeldt and the Revelation kilns'^ manufactured at
up the pipes. Between the pan and the inlet to the kiln are four
perforated flaps, which, by opening and shutting, regulate the
atmosphere. This principle could be applied to any small kiln
with a chimney to make a sufficient draught.
Unfortunately, owing to the import duty and freight charges,
these American kilns are expensive to buy in England. Com-
mercial oil-kilns are fired with crude oil, which is atomized by a
pressure of air or steam varying from four to one hundred
pounds to the square inch. For the studio this is an expensive
and often noisy method of firing, but there is no doubt that
especially for high temperatures such oil blowers are very
and the big oil companies, such as British Petroleum
effective,
and Shell Mex, are quite willing to lend the assistance of their
engineers to any potter who proposes using their oil. I can also
recommend Mr Askam, Avenue Road Works, Aston, Bir-
minghanr, as a designer of oil fired kilns who has been of great
assistance to several potters whom I know.
Of gas kilns I have had little personal experience, but there
are many on the market, and they are much used in art schools.
One of the latest, designed by Mr Charles Vyse for the Gas
Light & Coke Company, is constructed to withstand stoneware
temperature.One of my students has also obtained good results
from the Deep Recuperative Gas Muffle made by the Incan-
descent Heat Co., Ltd., Cornwall Road, Smethwick, Bir-
mingham.
In the case of the bui'ners have air inlets to control
20 $
lU' aimm
KILNS
the mixture of air and gas. In kilns fired with paraffin, or heavy
oil, this is more difficult, owing to the liquid nature of the fuel.
damp one must not expect to get good glaze results. New sur-
'
207
KILNS
faces are inclined to suck glaze from adjacent pots, and it is a
good plan to baste verticaland overhanging areas with a thin
wash of waste glaze to counteract this tendency.
The next thing to do is to array the pots near the kiln, and to
make a rough selection of what can go most economically into
each part according to the shelving and the space required for
the saggars. At this point it is necessary to consider if some
parts of the chamber are habitually cooler than others, and to
set aside pots with softer glazes to go into them. Conversely one
finds out from experience that certain effects are due either to
greater heat or to exposure to the flame itself, and accordingly
space for the right pots is reserved. Then follows the lay-out of
the packing to assure equal draughts and distribution of heat.
flames are well distributed round the inner surfaces of the kiln
walls, the radiation will concentrate upon the centre of the
chamber. The wider the kiln and the faster the draught, how-
ever, the less this rule can be depended on. Before beginning to
Method of cuiiing’
wads and slices
wooden bat, from which have been rolled in the same non-
balls
adhesiye sand or powder. Plenty of sand should be used to pre-
vent the clay from sticking either to the bat or the table, and the
finished thin biscuits when made are best covered with a
cloth, as they harden rapidly. Their purpose is not only
vent the pots which rest on them from adhering to
saggar, but also to serve as a bedding both when packing and
later, when the foot ring of the pot contracts during the
Another method is to put a layer of sand on the kiln she
or in the saggars, and it is one which the Chinese potters
especially during the Ming dynasty, even for porcelain. There
are certain disadvantages however; sand adheres to the glaze if
the latter comes down to the foot, and it gets scattered about the
kiln and often into pots. The placing of fragile pieces with thick
friable glazes into every inaccessible comer of a restricted space
KILNS
calls for patience, without the added exasperation of having to
the kiln dumps at the great pottery centre of Seto in Japan one
»
or two specimens of egg-shell porcelain tea cups, as thin as
in
-.‘j
thick paper and as translucent as white glass, together with the
cone shaped stands upon which they had been packed upside
down, for the reason that the handles would have pulled them
out of shape if they had been fired the right way up. The very
»:. edge of the lip is unglazed but subsequently polished, so that this
characteristic is not noticeable. Thin flat wares also present the
_ greatest difficulty in firing at high tera-
peratures. Besides the obvious precautions
,
^
is one I must confess to breaking. The
CO temptation to squeeze in an extra pot or
( / two, especially towards the end of a pack-
2:ld ;
PACKING A STONEWARE KILN
they should be closed as tightly as possible, and some potters in
the East who are attempting flambd effects go so far as to use
double saggars, packing the space between full of charcoal or
retort carbon.
Bowls of uniform size are often
packed in saggars, the bottoms of
which have been rounded in a mould so
as to fit within the circumference of the
bowl beneath, thus saving kiln space.
The height of a saggar can be in-
creased by rings, or by inverting an-
other saggar over it. At many potteries
in Japan and China saggars are hardly
used at all. This is the case at Ham-'
When the kiln is full the doorway is blocked up with bricks and
fireclay mortar, and well basted outside with a mixture of sand
arid slip; dampers are opened, and strengthening bars or chains
COOLING
As I have indicated upon p. i68 certain glazes require fast
cooling, but it is a safe rule with ordinary wares to allow as many
hours for the pots to cool as it has taken to reach their maximum
temperature. As a matter of fact there is no danger of dunting
them before they come down to a dull red heat, therefore in case
of need the kiln may be rapidly cooled to that point. Then it is
THE WORKSHOP
SELECTING A SITE
The selection of a site for a new pottery requires careful con-
sideration and forethought. With a limited and very scattered
public for sound handcrafts, every possible aid to sales has to be
considered. Proximity to rail, post and clay are almost indis-
pensable. Freightage is a serious item in the year’s budget even
of a small-scale pottery, A showroom at a good pause on an
important motoring road, or at some focus of interest, possibly
combined with a tea-room run by a partner, may make the
difference between success or failure. It allows the pots to be
seen in use in appropriate surroundings and gives the visitor a
breathing spell during which to consider unusual purchases.
213;
I'aSlBffiy®
THE WORKSHOP
saggars from the full effects of the blown oil flame by a thin wall
made out of the same cracked shelves. The large open fired pots
on the top nearest to the door tilted and stuck together, and the
taller pieces below were spoiled by the two halves of the shelf
sitting down on them, but to make up for this quite a few pots
have come out a brilliant rust red, called by the Japanese ‘kaki’
(persimmon), turning to black where the glaze is thick, and the
black ‘tenmoku’ glaze on others has turned red where it is thin
on the rims, etc., just as old Chinese pots do. Unfortunately the
celadons became quite transparent and glossy, and the crackle
is fine, thus losing their essential jade-like character. Unluckily
some of the pots we were banking on were in this part of the
kiln, but there are about a dozen others which are really excit-
ing and will be put aside for our next show in London. Out of
284 pots, 84 had to be thrown away or put into third class, and
1 88 went into ordinary stock, The biscuit in the second cham-
ber came out almost perfect. Allowing one-third off for agents,
etc., the selling value, after the pots had been labelled and
priced, was only ;£’5S against the average of £ 75 per kiln per
month which we should maintain.
Blemished Pots
Some of the blemished pots were worth saving. In a few
difficult cases we split pots apart under
water with a wooden
Distribution
I am glad we have made the decision to abandon ‘sale or
return’ agencies in favour of purchase outright. They have
rarely been satisfactory. The temptation for someone setting up
one of the innumerable craft shops is to furnish them inexpen-
sively in this way, and the inducement is to sell cheaper goods
which they have had to buy outright. The first difficulty, of
course, for small scale production is to find a way of making a
sufficient number of similar articles to sell at a low enough price
without losing quality. The second is to discover a method of
bringing one’s work to the notice of people who are potentially
interested in That there is a public for good work is proved
it.
by a few shops and galleries where it is shown with taste and the
customers are treated in a businesslike way. In spite of the
miserable hand-made junk, both old and new, with which most
of the craft shops of England are number shows that
filled, their
a well-intentioned but ill-directed desire for humanly expres-
sive work is widespread. ‘One man shows’ in London are too
expensive to be depended upon for bread and butter. One way
and another they cost at least £ 70, which makes the sale of
inexpensive articles unprofitable. Selling by means of illus-
trated catalogues presupposes exact repetition in quantities
A LETTER FROM JAPAN
contrary to the intention and capacity of individual hand-
work. Therefore it would seem that a different kind of dis-
tribution needed by the hand craftsman in a machine age.
is
Ando Mura,
Yamato,
Japan.
March.
Dear L.
How your family and your work getting on?
Nearly every day you but it is too far Yamato
we talk about
and St. Ives. Here Ume no hana (plum blossom) gone,
. . .
Throwing Speed .
After weighing out his clay into 6-oz. balls David made his
sixty ash pots, from a model, in a couple of hours—slow enough
compared to the pot a minute of the professional thrower here
'.y, ;'222"
THROWING SAGGARts
or in the East, but not so fast as to destroy sensibility to forni.
Students, on the other hand, are apt to forget that the hollow
clay shape on a potter’s wheel is in a semi-fluid state and that
each touch or pressure to some extent affects the whole form.
Also that it is continually becoming wetter and softer, and that
therefore a well thrown pot can only be made during a very few
minutes.
Saggar Making
Saggar clay is harsh on the hands so we use pads of wet rag
instead of the direct pressure of the fingers. When the saggar
is not to be more than six inches high, instead of coiling we
place the ball on a round wooden bat and centre it by beating
with the dry hand and then slowly and rhythmically thumping
out a cavity with the fist from the middle to the required
diameter. The thick outer ridge is then wetted and thrown up to
the required height in the usual way. On the inside the bottom
is smoothed with a broad wooden rib. A thin brass wire held
tight to the surface of the bat is then dragged right through the
clay. David also made a dozen saggar tops by beating out the
clay on sanded bats and trimming them off on the wheel with
turning tools. I should add that he had made a couple of tall
THE WORItSHOE
on a couple of dozen of our standard pint jugs, and the same
quantity of half-pint beer mugs. I enclose drawings of the
Co-operative Pots
There is a peculiar satisfaction in arriving at a unanimous
verdict about a shape and its decoration. We rarely copy old
designs, partly because they seldom conform to present day
use, but mainly because the spirit of to-day has a different
tempo and rhythm, nevertheless we have no objection to taking
hints from an)rwhere providing the resulting pots have a use
and life of their own. As Yanagi said in one of his letters: ‘we
enjoy those pots most which are born and not made.’ My
criticism of most studio-made pots is that they are made and
not born. Amongst my own pots the one which gave me most
satisfactibn was this teapot engraved with a chisel-headed
bamboo tool whilst it was still oh the wheel. An olive-blue glaze
should fill the recessions and smooth the sharp edges, and,
with luck, will come out a burnt brown where the glaze runs
thinner and the iron in the clay adds its quota to the iron in the
glaze (See Plate 43).
WORKSHOP CO-OPERATION
Turning and Decorating combined with Throwing
Some of the pots were thro'wn with balls of somewhat stifier
clay, making it possible to shave the lower and thicker portions
at the last stage of throwing. In such cases the foot is not
hollowed out and depends for its character upon the cut of the
twisted gut or wire. This directness gives a greater degree of
unity of form to large pieces besides increasing the speed of
production. Included in this category were several narrow-
necked bottles akin to those of the Sung dynasty. They make a
particular appeal to a potter because they are very complete
abstract shapes and can be effectively used as vases for single
sprays of flowers, for dead grasses or thistles, branches of
lichened thorn or willow catkin (See Plate 33).
of
fi
ai stopping. Every cut of a turning tool has as
the hardness and texture of the clay, the sharpness of the tool,
and most of all by that rare balance of true feeling, planning,
ii
and the deft hand.
!
lii
Pottery Visitors
4 On Saturday mornings we allow visitors to watch pots being
made, so that not much beyond finishing up the week’s work
can be accomplished. We have often argued that it was trouble-
some and unprofitable, but we have gone on doing it because it
has given us a means of keeping in touch with the public. All
sorts come in, a fair cross-section of the kind of people from
more than any resulting sales, has made us feel that it was
worth while. Yesterday we had a good bunch of people, two of
whom at least knew a good pot when they saw it. One woman
started by asking if we hadn’t got any ‘blue pots’, and when
David showed them that last olive-blue glaze for which we have
226
m
. 5
VISITORS
experimented for years, she said: ‘Oh! do you call that blue?
No, I want something bright to give to my niece for a wedding
present. If you haven’t got blue, orange or green might do.’
Eventually, when she had seen how well a celadon can dis-
play many flowers by quiet contrast, she asked me to make
her a vase specially for roses which I proceeded to do forth-
with whilst she watched. odd in sales for the morning, £ 1
for the week.
At 12 o’clock we closed the pottery and put away in the damp
cupboard all the pots which were in any danger of getting too
dry before they could be slipped or raw glazed on Monday.
Mutual Criticism
Whilst doing this a mutual flow of criticism about the week’s
work went on. I found fault with the ribbing, naturally caused
by finger pressure when drawing up clay on a wheel, on the
pint jugs which David had thrown the day before.^ I felt that
the accent should be more on the major curve than on the
straight line to the lip —
a smooth curve and a ripple above
Unglazed lips
Plates packed lip to unglazed lip
having less vigohr because the eye was distracted thereby from
the main expression of the shape, and also because it indicated
a disturbed rhythm in the actual throwing. David agreed, but
questioned the lack of a regular foot on the base of my cake
dishes, I pointed out that, as can be seen in section, it was im-
portant to reserve an ample thickness of clay to thrust obliquely
outward towards the lip so as to counteract the additional ten-
''1
Plate 23,
227;',
—
THE WORKSHOP
dency to sag due to the dishes being piled one upon anothei'.
He replied that the argument was not a sufficient defence of an
uninteresting shape.
Dear X,
I hope that this letter will be briefer than last Sunday’s,
at any rate I intend to avoid repeating descriptions, even at the
risk of understating the necessary but monotonous side of
Over-fast Drying
On Monday, despite precautions, we found that some of the
pots had changed colour on the thin edges because of the dry
east wind outside, so we had to damp them down again by light
sponging before we could dip them in slip or glaze. If this is not
done they are apt to split, and also to bubble, as the glaze-
water soaks into the open pores and displaces the little pockets
of air.
Slip Gauge
It was not sufficient to mix up the white slip with a paddle as
it had coagulated into small lumps, so we ran it through a 60-
mesh sieve into another tub, and then tested it and the black
slip with our slip gauge, which is simply a painted wooden rod
marked off in half inches, with a weight at the end. This floats
vertically in any liquid, but at different levels according to
specific gravity. When we have found out from experience
that the quantity of water in a glaze, or more particularly a slip,
is just about right we note the figure to which the gauge sinlcs
and can repeat the process at any time without trouble. David
SLIP TREATMENT
now began to put handles to the jugs and beer mugs whilst I
slipped my pots.
Slip Treatment
Most of them were dipped, either to provide a light toned
base for subsequent glazes or for sgraffito. One or two jars I
combed, as soon as the surface of the slipped pot began to lose
its shininess, with a bluntly toothed comb made out of a piece
of old car tyre.^ As they were large pots, this was done after
centring them on a wheel on a round wooden bat. Sgraffito
designs are inclined to be dry and wiry, so I have taken to using
a fast ‘running hand’, as the Chinese call it, supplemented with
broad strokes and touches of brushwork in iron pigment. This
ismade up simply of one part of magnetic, or spangled, iron
and one part of white slip, and resists a high temperature with-
out blurring. If I were a sufficient master of the brush I could
no doubt obtain the sharp contrast of broad and fine strokes
house and the peasant’s figure were engraved when the pieces
* See p. 115.
229
THE WORKSHOP
had sufficiently hardened. By these simple means quite a rich
counterpoint of line and tone was produced which could not
have been obtained in any other way. A further advantage is
an engraved line. When such pots are fired in the open, and
particularly with a well oxidized finish, even the unglazed parts
become thinly glazed by the action of the naked flame, and the
iron in the clay flashes to red or brown.
This tenmoku glaze is made of two parts of our Korean type
extent upon the ochre which we get in the St Efth Valley. This
glaze can be applied either to a raw or a biscuited body. The
iron flecks, mentioned earlier, come out very well under it and
'
1
."i
THE WORKSHOP
our purplish-brown manganese glaze makes a very pleasant foil
when trailed like a slijp over it. Another means of decoration I
employed this time, derived from Hamada,^ consisted in paint-
ing a pattern on raw celadon glaze with wax resist and then
basting the whole surface with a broad flat brush loaded with a
thin w'ash of magnetic iron. The pigment in turn is covered with
a further brushing of celadon, so that it lies between two layers
of glaze. The iron, or any other pigment, can either be sprayed
on or, alternatively, the pot may be dipped. Painting can be
done over a sluggish glaze if it is not too friable and if some flux
(usually the glaze itself in a proportion of I to 3) is added to the
pigment to subdue a metallic incrustation on the fired surface.
In the afternoon David wanted to make some of his own pots
for a change, so after had finished glazing I kneaded up a
I
this I made samples for two tea-sets for which one or two old
Cones .
'
CONES
reduction should take place as it bends over at about i ICK>° C.
before the glazes begin to flux. Cone 8 is our average, or
middle temperature, though we have glazes which mature at
cone 7 and up to cones ro or 1 and this represents the normal
,
of the cups, saucers, small plates, milk jugs and slop bowls
from the samples r had thrown the previous, njght. The next
morning his own pots had hardened sufficiently, so he worked
at them most of the day turning and decorating. Amongst them
were one or two pots which had been worrying me considerably
as I caught a glinrlpse of them out of the tail of my eye. Whilst
he was turning their feet I saw that he had some uncertainty
about them himself, and when he began to mess about with a
233
THE WORKSHOP
lot of pattern, as it were to smother theii' weakness of form, I
234
THE GREEK VASE HORIZON
its material and to the organic growth of spinning clay shaped
by human hands. It is devoid of the active rhythm of the North,
of Viking ornament, of Gothic gargoyles. The lip is thin, the
foot metallic —a pale derivative of classic elegance. The vase
which I have drawn may be equally derivative from a Greek
source through T’ang assimilation, but it is a better pot.
Tile Dipping y ^
This morning I asked David to dip one hundred 4 by 4 inch
angle to let the surplus drain off. If this is not done quickly a
star pattern of extra thick slip, which may not become visible
until after a glost firing, will be formed. Tile dipping did not
take long and was followed by the making of a hundred test
rings.
Rolls oj Clay
They were rolled, flattened, cut into lengths and looped in
less than three-quarters of an hour. The knack of rolling a lump
of clay between the palms of the hands in such a way that an
even string, or rope, of clay is rapidly extruded downward is
Painting Tiles
The last two hours of that day I gave over to painting slipped
tiles. Our stock was getting low in certain patterns, and I
Biscuit Firing
Dear X,
It is not our habit to have special biscuit firings because the
second chamber of our kiln is constructed so that the flow of heat
By Tuesday evening the pots were nearly all dry, but to make
doubly sure we put the larger pieces, and those which had been
made last, into the drying cupboard where an oil lamp could
give them a gentle heat all night.^ The pots may be piled upon
one another almost indiscriminately. In this case the shelves
presented no difficulties. In front of them the saggars and larger
pots were placed at the bottom and the smaller and thinner pots
waste clay added was trowelled over the outside and the whole
surface was brushed over several times during the firing to make
sure that no fine cracks would allow cold air to dunt the pots
within.
The firing was started at one o’clock with a couple of pieces
of wood 3 X 2 X 24 inches burning on each wing pushed gradu-
ally into the lower holes. The flues from chamber I had pre-
and slurry to shut out draught
viously been closed with firebrick
from that direction. The reason was simply the incon-
for this
venience of closing the flues at the back of the shelves in
chamber I. Flames never exceeding two feet in length were
kept up by fresh introduction of wood every ten minutes or
quarter-of-an-hour for two hours. In the third hour the quan-
tity was slowly increased, the intervals shortened, and the
this should occur the only thing to do is to slacken off the rising
heat for half an hour, or more if necessary. Once the flames
have begun to give the nearest pots a deirk red hue the danger is
over and the last stage of stoking is reached. From this point
239
THE WORKSHOP
At the end of the fifth hour the whole mass of pots was a dull
Test Glazes
On the Tuesday afternoon I had prepared two glaze experi-
ments to be fired in the littletest-kilhdurihg Wednesday’s biscuit
^ See p. 173.
240
i
GLAZE TESTS
kiln.Our tub of ordinary stoneware glaze was getting low, and
before making up a fresh batch it was prudent to try out a
small quantity using the new washing of hard-wood ash. This is
a mixture of oak and elm obtained locally as sawdust and burnt
by us. The other experiment consisted in using plain feldspar
mixed with lo per cent, of the same ash, approximately the
glaze composition used in the old ‘Hagi’ ware of Japan. Both
tests came out well although not first-rate in quality, which is
Crude Oil
,,
During Wednesday we recollected that our supply of crude
oil for the next week’s firing was getting low so we telephoned
BISCUIT
for another delivery of lOO gallons at 6d. a gallon. On Thursday
morning, as the kiln was still rather too hot to open, we made
'snakes’ and biscuits and put them away in the damp cupboard.
Then we both set to work weighing and sieving the ingredients
of the standard stoneware glaze, making up a quantity of half-
a-hundredweight (dry), enough to refill our tub.
.'."'..'Dear/X,'.
must answer your question. You ask how the test firing was
'
done.''"
243
THE WORKSHOP
Test Kiln
I am sorry I omitted a description of the little kiln. Here are
three drawings of it. Firing from cold takes about three-quarters
of an hour to reach cone 8 and is a normal firing on a miniature
scale. Towards the end the outsize blowlamps has to be pumped
frequently to keep up a maximum pressure. The paraffin con-
tainer two-thirds full may give out towards the end, in which
tain most silica and Cornish stone settle, and those with a large
proportion of raw plastic clay coagulate. Certain ashes, like
Stoneware packing
On Tuesday morning the pots for reduction in chamber I
1
THE WORKSHOP
whilst the wide pots were congregated near the saggars. Then
subdivisions were made of those glazes which required most
or least heat. From this stage packing continued steadily
all day, one of us filling the shelves from top to bottom,
and the other feeding suitable pots, biscuits and tools, and
during intervals packing bungs, eighteen inches high, of sag-
gars ready to pile in front of the shelves when they were finished.
This month there were few interruptions and, save for one dis-
concerting accident, the work went smoothly, but it was late in
gallon tank with a regulating tap. This fuel gave a flame about
twelve inches long, sufficient to warm up the whole kiln and
chimney by the next morning.
You are already familiar with our former wood firing of this
kiln, so it may interest you to hear what we have done to make
the change over to atomi2ed oil, and the results obtained. Some
structural alterations to the fire-mouth, furnace or combustion
chamber, and to the flues leading into chamber I have had to
be made. The fire-mouth has been reduced in size from 150
square inches to 16 square inches to suit the narrow flame of
blown oil instead of logs, and the firebars and ash pit have been
abolished.^ In their place a wedge of firebrick has been con-
structed from the central flues projecting towards the burner in
order to divide the heat and divert it to the two wings. These
alterations, together with new brickwork for the flues, have
been made with the most refractory materials obtainable from
the Morgan Crucible Company. We experienced some trouble
at first because the intense and persistent play of burning oil
melted ordinary firebrick. At one stage the front wall of the kiln
threatened to collapse when several pillars of solid bricks form-
ing flues simply trickled away, but the cone-built dome of the
furnace stood firm, the bonding was sound, and the whole mass
of bricks were fused together by many previous firings, so we
J
In forced draught combustion the atmosphere is not controlled by
a secondary air .supply but by the adaptation Of direct air pressure to
•the'flowof oil.'
247
THE WORKSHOP
were able to make replacements before anything worse than
bad cracks had occurred.
The problem of how to apply oil-burning exercised us for
the larger and gentler flames from wood. As far as the kiln and
the pots are concerned the same principles of firing hold good.
The severity of the oil blast ensures a much quicker rise of
temperature, and more difficult to distinguish between
it is
and at the end of four hours two tongues of flame, each abou t
four feet long, were just beginning to lick the flues to right and
249
THE WORKSHOP
left By the end of the fifth hour a dull red could be
of the divide.
seen creeping up the back wall of chamber I and we considered
it safe gradually to increase to maximum. By noon the whole
the left-hand side of the kiln. At seven o’clock we could see the
iron glazes beginning to shine on some of the pots, and at 9
p.m. cone 7 on the right had begun At to bend.we this point
cut off a little oil and returned to oxidation. Very soon cone 7
on the right had squatted, and cones 8 on the right and 7 on the
left were bending. Again the flame was directed more to the left
and we hooked out the first test ring. The glaze was, well melted
and the fracture of the clay showed reduced grey right through,
For some while the blow-hole stoppers had been left half open
to give an indication of atmosphere. Peering through the gaps
the oxidized flame was no more than a bluish haze pouring over
the tall incandescent pots but not preventing us from seeing
what was going on as soon as the eyes got accustomed to the
intensity of light. I have no doubt it would be wise to wear dark
glasses, but the need to see what is happening to the glazes as
freely as possible overrides prudence. The light is not as power-
ful as the blue flame of the acetylene welder, and, so far as we
know, none of us has suffered from this practice^ At this stage
we also took out a rjbg from the left side of the kiln, but the
glaze, though partially meltedbwas clotted and opaque. We
could see by poking an iron wire close to the pots that some of
250
— ' ,
THE WORKSHOP
them were less shiny on the side away from the flame. Cone 9,
standing on the top of the central bung, had just begun to bend,
however, so we directed the blower almost entirely to the left
wing, and in another half-hour cone 8 was down and cone 9
bending on both sides, and the remaining test rings gave excel-
lent indications of a good firing. Since the kiln has always had a
tendency to pull to the right, we continued firing gently to the
left until ten o’clock, then we shut the blow-holes, reduced the
furnace heat still further, and pulling out the side stoke-hole
stopper began to feed chamber II with three pieces of thin
wood on each side, when the flames died down at the
restoking
blow-holes every few minutes. The second chamber already
looked a very good colour and responded immediately, and
within half an hour 1100° C. was registering. The double
danger now was of reduction on the one hand and a too fast
firing on the other. The temperature continued to rise very
cone 7 was down on both sides, and the test rings, instead of
being grey, were buff, and the glazes nearly done. The interior
of the second chamber at this stage was a wonderful sight, much
more dazzling than the reduced heat of the first— clear-cut white
flames over the molten glazes enlivened by the play of shooting
wood sparks. By two o’clock, after twenty hours of stoking, the
firing was done, and we shut off the oil, clammed up the fire-
mouths, closed the blow-holes, cleared away all wood and other
inflammable matter from near the kiln, and went to bed tired
butnot exhausted as in the old days.
252
COOLING AND UNPACKING THE STONEWARE KILN
That afternoon we went for a walk and stayed out for supper
to escape the temptation to go on fiddling with the kiln. Before
going to bed we opened the blow-holes and the uppermost door
blocks to let out some heat, as the temperature was below dunt-
ing point. Next morning we were out before breakfast opening
the doors still two or three pieces to
further and carrying off
examine during the meal. The colours and textures were par-
ticularly fine and we were in a high state of excitement in spite
of the fact that our suspicions that some pots on the left of the
kiln were underdone on one side. This time no saggars had
fallen and the new bats were as straight as a die. The first good
impression was confirmed during the day. All the iron glazes
had come out very well, and the celadons were good this time
although not quite as restrained as the best we have had, A few
25,3
THE WORKSHOP
of the blues were overdone and the cobalt in its horrible purple
Dr, Cr.
;£632
The iiiaS wages were for wood cutting and other occasional
rough work, and for help in the showroom during the busy
months.
With regard to Gapital, during the first year out of ari ori-
ginal ;£ 1,000, ;£ sop was spent on buildings and fittings and
20b on equipment, A further jfaoo Was used before sales
balanced running costs which included our salaries. We have
.succeeded in keeping the last £ too as a reserve fund; and at the
end of the fourih year we were able to pay 5 per cent, interest on
the ;^ i ,poo invested. This has meant simple living and hard
work. We are now in our sixth year and are thinking of taking
on a village boy, and we hope to be able to draw a little more
255
THE WORKSHOP
money out of the pottery before long. It is not a golden prospect,
but it is something to make a living by handcraft against a
background of mass-production, for after all the real satisfac-
tion is in the work.
If at the outset we had been lucky enough to find an adapt-
able workshop, ^^400 less capital might have been sufficient,
butwe were able to rent a cottage between the pottery and the
main road and to turn part of it into a showroom. It is better W
start on a small scale and build up a pottery step by step, rather
than be overburdened by initial expenses and a responsibility
256
THE POTTER’S OUTLOOK
restraining influences of tradition still enable people to work
together as the limbs of a body under a directing mind, but
with us a more highly developed individualism, nowhere more
conspicuous than amongst artist-craftsmen, tends to create an
impatient and critical desire for independence, Experience
prompts me to advise any young potter contemplating sharing
a workshop with othei's to choose untrained local labour.
Likely boys learn the jobs quickly, enjoy them, and readily
form a permanent team if sensibly handled. An older man, such
THE WORKSHOP
saleable goods and madly pursuing escapist pleasure, we allow
under-consumption be described as over-production, and as a
to
who seek the meaning and beauty of life through art may suffer
an eclipse, but meanwhile let us ‘bring out weight and measure
in a year of dearth,’ as William Blake urged amidst the blind-
ness and apathy of early industrialism.
SEGER CONES
(Standard cones about 10° higher)
Bending
Number temperature Colour in Kiln Glazes, etc.
{Centigrade)
Bending
temperature Colour in Kiln Glazes, etc.
{Centigrade)
English slipware.
Dull cherry to j-Majolica. Tin enamel
light cherry [glazes.
{Earthenware biscuit.
Yellowish white
j-Salt glaze Ori-
J
lental
Bonechina biscuit Stone-
White |
Japaneseporce- ware,
lain.
German and Chinese por-
celain.
Intense white
Sevres porcelain.
Bluish white
Copenhagen porcelain.
Appendix
260
APPENDIX
Asbolite. The chemical name for the impure earthy cobalt used
by the Chinese for their old underglaze porcelain blues.
Fired in a reduced atmosphere.
Ash,es of trees and plants are used in the Far East as fluxing
agents for high temperature glazes.
Atomized oil. A modern method of combining crude oil with air
under pressure to enable it to burn freely.
Bats. Burnt fireclay slabs used for kiln shelves, dryers, etc.
Beaker. Atallcsxp.
Bellarmines. Salt-glaze bottles first made in Low Germany in
the fifteenth century. Many of them were stamped; with a
face said to represent Cardinal Bellarmine butwhich may
portray Bacchus,
Bichromate oj potash. Used with zinc oxide and whiting to
make carnation red or pink which withstands high tem-
perature.
261
. .
APPENDIX
Biscuit. Unglazed fired ware.
Bismuth oxide acts like lead oxide but it is more fusible
Black raku. A thick coarse-textured plumbiferous ware made in
Japan and highly- prized by the Tea Masters.
Blisters. Bubbles formed either in the body or glaze of pots
during firing due to rapid liberation of gases
Blow-holes or vents. Apparatus in the tops of kilns through
which steam can escape during the early part of a firing.
Blowing. The bursting of pots from too rapid a heating.
Body. The clay of which a pot is made.
Bone china. English soft porcelain the low vitrification of which
is due to its content of ox-bone ash. (See phosphates.)
A pile of saggars.
262
APPENDIX
Carbon dioxide. The decomposition of carbonates in a body or a
glaze (e.g. stoneware glazes containing wood-ash) during
a firing liberates bubbles of carbon dioxide gas which erupt
continuously through the melting surface and may if too
violent cause blisters.
Carrageen or Irish moss is a dried seaweed, out of which a syrup
can be made by stewing with water and sieving, which is
useful as a siccative or suspender for slips and glazes.
Cassius purple is a precipitate obtained by mixing the chlorides
of gold and tin. It is used for low and medium temperatures.
Casting. To make shapes by pouring liquid clay intp plaster
moulds.
Celadon. K French name for a certain green applied to a large
family of oriental stoneware and porcelain glazes.
Chalk. See calcium carbonate.
Charging. Packing pottery in a kiln.
Chatter.The vibration of a turning tool on a leather-hard pot
when held in the wrong position.
China. A rather loose expression describing soft-paste porcelains
in general.
China clay. See alumina.
Chinese cobalt.
Chromium oxide withstands high temperatures but is only suit-
able for white bodies as a little iron is sufficient to dirty the
APPENDIX
Cloajn.Kn old word for earthenware still used in Cornwall.
Cloths. The cloths used in a pottery to keep clay damp should
be cotton or linen and of a firm texture, and they may be
preserved from rotting by an occasional soaking in a weak
solution of alum.
Cobalt oxide xs the colouring agent for almost all blues. It stands
264
7
APPENDIX
Crazing. A faulty and unintentional crackling of a glaze.
Cristobalite, Quartz which has been thoroughly heated to high
temperature and has therefore increased in volume by i6
or 1 per cent. Introduced into glaze and body it tends to
prevent crazing.
Crystallization. Crystal formations which take place in some
slowly cooling glazes.
and See copper oxide.
APPENDIX
Efflorescence^ sulphation or scum is caused before, during or
after firingby soluble salts contained in the body. These
can be neutralized by barium carbonate. At high tem-
peratures such salts may combine with silica in the body
and form a thin skin of glaze, e.g. salt glaze. In lower-
temperature wares moisture may bring out a fresh efflor-
Encaustic tiles. Tiles in which the pattern is inlaid with clays of,
another colour than that of the body. ,
thus the origin of most potter’s clays. There are two types,
orthoclase and albite.
Ferric and ferrous oxides. Red ferric oxide (FcjOj) is almost
infusible in an oxidised atmosphere, but both it and black
magnetic iron oxide (Fe304) turn to the ferrous state in a
Glows.
also used. Silver dust
Glost firing. Glaze firing.
A local word for the embers of a wood
. ^ fire.
Greenware.UxSrQ^^-gott&xy.
Gres. French for stone'ware.
Greybeards.S^thtl\xo:mmes,
Grog. Powdered burnt fifeclay of varying degrees of fineness
usuallymade from old saggars, crucibles, etc.
' '
269 ,
APPENDIX
Gum arabic. A natural tree gum used in the East as a siccative
with over-glaze enamels.
Gum tragacanth may be used as a siccative for slips and glazes.
Gypsum. Plaster of Paris, calcium sulphate or sulphate of lime.
The objection to the use of plaster of Paris in glazes is the
evolution of sulphuric oxide at high temperatures. It is
over 1 300° C.
Heavy spar or barium sulphate is sometimes used in fine stone-
ware bodies and glazes as a fluxing agent in place of Cor-
nish stone.
Hispano-moresqiie wares. The tin-enamelled and lustre-painted
pottery introduced into Spain by the Moors in the Middle
Ages.
Hollow ware in distinction from flat ware is a trade term for
those pots which are narrower at the mouth than at their
main convexity.
Hovel. The brick structure which encloses a bottle-necked kiln.
'of draught.':
APl’ENDIX
middle temperatures it yields yellows, browns, reds, and
blacks, and at higher temperatures greens, blues, browns,
rust and black according to combination and atmosphere.
Ironstone Following the discoveries of Wedgwood and
others a fine hard earthenware was designated by this
name.
clay,
Kieselgukr. A light mineral powder containing minute shell
forms used as a non-conductor of heat and also for making
. clay porous.
Kneading. The process of mixing plastic clay to a homogeneous
texture by hand or foot.
272
.
APPENDIX
Magnetic iron or iron spangles (Fe 304) resists high tempera-
tures better than red iron oxide (FegOg).
Magnetic purification. A means of extracting particles of iron
from liquid clay by means of electro-magnets
Majolica. The name given to Italian tin-enamelled pottery,
being a corruption of the name of the island of Majorca.
This stanniferous faience developed under the combined
influence of Near-Eastern and Hispano-Moresque wares.
The della Robbias were its chief protagonists in the
fifteenth century.
Manganese oxide mixed with iron compounds gives to clays
a brown to black colour which resists high temperatures.
As a pigment and in glazes it yields browns and violet-
purples, the former in boracic and the latter in alkaline^
glazes.
Marble. See limestone.
Marbled ware. The effect of marbling is obtained by superim-
posing coloured slips on leather-hard*’pots by pouring or
See feldspar.
Mufifle. The chamber or box within a kiln which pro-
fireclay
tects certain wares from the direct action of the kiln gases.
Orthoclase Alhite
Silica -
65 per cent. 68 per cent.
Alumina -
18 per cent. 19 per cent. .
Soda * :
.. 12 per cent, :
.
275v;--v: V-:-'
APPENDIX
instead of grog or silica is in retaining the same composi-
tion whilst at the same time reducing shrinkage.
Placing. Packing pots into a kiln.
Plaster of Paris. See gypsum.
Platinum which stands a very high temperature may be used
for an underglaze grey in the form of a chloride or as an
overglaze metallic colour in the same manner as gold dust.
Porcelain. The word porcelain applies to pottery which is white,
vitrified and translucent.
Potash. One of the two bases commonly known as alkalies.
46’64 per cent, and water I3’9i per cent., and is called by
chemists alumino-silicic acid.
Pyrometers^ Instruments for measuring the temperature within
kilns of which there are several types, the chief of which are
optical or thermo-electric.
Pyroscopes consist of materials placed in the kiln which change
or melt at definite temperatures. The commionesL of these
are seger and .standard cones. Test or trial pieces with-
drawn for inspection are classed in the same category.
276
APPENDIX
Qtiartz raised to a red heat, quenched in water and ground to a
powder is a most valuable material to potters both in clays
and glazes. By itself it withstands a very high temperature
but combines readily with fluxes and metal oxides. See
it
and crystobalite.
silica
transmutation glazes,
A liaturaiform of Titanium dioxide known to potters as
‘break up’ because it has this effect upon other colours.
^flames,:
Si 277 L.P.B.
APPENDIX
Salt, Sodium Chloride is used principally for the process known
as salt glazing. At stoneware temperature it volatilizes
when thrown into a kiln furnace and the soda forms a thin
glaze wherever it comes into contact with silica.
Saltpetre. See nitre.
Sand generally consists of a high percentage of silica, or
broken-down quartz rock, usually containing impurities
such as mica, feldspar, clay and iron. Ordinary builders’
sands are frequently useful for opening low-temperature
or coloured bodies, but for white wares and setting, purer
varieties such as Fontainebleau or Lynn sand should be
used.
Scaling. See flaking.
Screens. See lawns.
Scum. See efflorescence.
Secondary clays, broadly speaking, are primary clays (kaolins)
which have been mixed by natural processes with impurities
such as alkalies, iron oxides, lime and magnesia. They ai'e
siderably facilitated.
safe, sulphates, chlorides and some silicates of lime,
Standard cones.
Standard shelves. The boards in constant use in a pottery for
,
primitive pottery.
A more metallic and broken version of tenmoku.
Throwing. The process of shaping cylindrical forms by hand
with plastic clay upon a potter’s wheel.
Tin-enamelled wares. Towzrds the eleventh century the Moors
introduced this ware into Spain . The glaze is whitened and
opacified with tin oxide and the body is calcai*eous. Colours
and lustres are applied over this enamel and the former are
sometimes reglazed with lead.
Titanium. Gives yellow tints as an underglaze colour. See rutile.
Trailing. A method of decorating leather-hard pots with thick
slip squeezed out of arubber bulb with a bone or quill nozzle.
, ,
’
280
APPENDIX
Transfer printing. In made on
this process transfer prints are
Warping of pots both whilst drying and in the kiln takes place
from approximately the same cause—unequal heating and
consequent shrinkage.
Water iti clzy is of two kinds, the water of formation eliminated
by drying, and chemically combined water which can only
be driven off at between 350° G. and 700° C,
W aterglass ot sodium silicate is used mixed with dry fireclay
powder to repair refractories.
Wax resist. By pointing pottery with hot wax, or wax and
paraffin, surfaces may be reserved from the adherence of
slip, pigment and glaze as a means of decoration
Weathering. The exposure of unrefined clay to the action of the
elements, which improyes its quality.
In spite of
oxide is somewhat fusible at high temperatures
oxides. It dis-
its whiteness it
modifies the colour of other
remains suspended in siliceous
solves in boracic acid but
glazes.
,
Index
Candles, 253
'
Chrome oxide, 130
Cantonese potters, 108 Chuck, 82, 83, 84, 226
. Carbon, 128,138 . Chiin glaze, 173, 240 ,
weed
CarriSre, 13 - nomplastic,
m84
59,
,
.
, — 217
plastic, 59, 78,
284
INDEX
Clay, red, 58-9, 60-1, 99, 127, Copper, 58, 127, 129, 131, 136,
156, 160 138, 139, 140, 150, 153, 154,
— refractory, 99, 216 156, 161, igi, 240
— sandy, 145-6, lyg, 192 — red glaze, 175
— soured, 48 ^
— red, underglaze pigment, 129
— storage,
48 Corbusier, 14
— 60
tests, Core, biscuit, 87
Cloths, 71, 92, 209, 236 Cornish stone, 41, 44, 61, 99, 140,
Coagulation, 245 165, 168, 245
Coal, 202, 204, 238 Crackle, 30, 151, 165, 172, 176,
— 204 gas, 177,217
— sandy, 204 Cracks, 80
Cobalt Chinese, 39, 40, 128, 129, Craft shops, 220
130,154,212,254 Crazing, 57, 151, 176, 177
— oxide, 58, 127, 134,. 140, 151, Cristobalite, 176
154,156,212 Crystallization, 168, 170
Cochin China (Kochi), ware, 31, Cupboards, 215, 222, 226-7,
36 238,243
Coiling, 64-5, 75, 96, 223 Cupric oxide, 127
Coke, 139, 204, 206, 238 Cuprous oxide, 127, 175
Colcothar, 128 Cut facets, no
Coleshill Pottery, 163 Cutting off, 79
Collaring, 73 Cuttmg thread, 79, 80
Colloidal lubrication, 45, 50
Combed slipware, 33, 110-13, 115 Damp, 197, 199, 201, 207
Cbmbined moisture, 201 Dampers, 187-8, 203, 212, 215,
Combing, 229 238, 251, 253
Combustion, 138, 188-9, 200-1, Damping, 92-3
247,248,249. Decanting, 160
Combustion chambers, 191 Decoration, 20, 101, 107, 214, 225,
Combs,: 108 '
. 330, 237
Comfort, Elijah, 257 Delaherche, 13
Cones, 166-75, 188, igg, 211, 216, Delft, 4, 41. 120
217, 232, 239, 247, 250-2, 258- Designer, a new type, 21
' '
INDEX
Firing, duration, 194
Drawings of pots, 222
Dribbling, 76, 87
— open, 179, 203
Fishley, Edwin, 157
Drip-feed, 201, 248, 249
Flaking, 53, 199
Dripped glaze, 145 211
218- Flambe glazes, 6, 37,
Drying, 49, 92, 93. 99, 182,
Flame-ways, 19
19, 228 ,
Flanges, 91
Dunting, 179, 197. 212, 239, 253
Flatware, 210
Dust, 199 I <15. idS, 176, 240
Flmt, 99.134,
Expansion,, 192
Funori, see Seaweed
Furnace, 184-7, 191, 201—4, 212
Fairie, J ames, 61
Furze, 202
Fans, 193, 215, 239, 247-9. 252-3
Fusibility, 149
Feather-combing, 113,114
Fusible clays, 45
Feldspar, 44, 59, 61, 62, 134, 140,
159,163,165-7,170-5,241
Gainsborough, Thomas, 121
Feldspathic alkaline glazes, 168
Galena, 144, 155, 156, i57, 201-2
Ferns, 160
Ferric oxide, 127, 164
— glazed ware, 32, 158
Gas, 179, 204-5, 214, 248
Ferrous oxide, 127, 164
Fettling, 225, 241
Gas Light (fe Coke Go., 205
Gengis and Kublai Khan, 11
. Filter press, 47
Geometric design, 42
Firebars, 181, 188-9, 204, 247
Glazes, 127, 128, 131, 142, 153
Fireclay, 56, 97, 99, 152, 192, 196,
207-8, 211-12
— coloured, 174, i75 ,
INDEX
Kilns, foundations of, 191 Lung Ch’uan celadon, 133
— furniture of, 191, 203, 207 Lustre, 119, 142, 212
205-6
gas, . Luting, 75, 96, 108
— Grafton, 206
.
:
— 250, 251
logs, Magnesia, 48, 133, 159, 161, 162,
— 104-5
oil, 240
— Kevelation, 104-5,248 Magnetic iron oxide, 128, 130
— -slieds,2i4 Majolica, 120
— 106
tunnel, .
Mahin and Co., 3
— up-draught, iSx-2, 202
156, Manganese, 127, 129, 130, 140,
— Vyse, 205 151, 154, 156, 161, 165, 175.
Kingdom of beauty, 7, 9 232,245 .
1
Kneading, 48, 51, 52, 71 — glaze, 175
' Knobs, go; 92, 230 Marbling, 114
f Marls, 57
‘Kobo’ (mother of ore), 135
•'i'lf*' Korai, 95, no Martin Brothers, 6, 34
Korea, 284-6 Marx, Karl, 10
f Korean celadons, 4, 39, 40, 85 Mashiko, 104, 137, 211
Koyetsu, 28, 29 Mass-production, 85, 12I, 256,
Kublai Khan, 39 257
Matsubayashi, T., 186-7, ^90
Lacquer, 218 Matt glazes, 172, 173, 203
Lagging, 192 Measuring, 75
Lambeth pottery, 120 Medici ware, 40
Lancastrian Pottery, Royal, 75 Meissen Pottery, 40, 41
Large plates and bowls, 82 Melting points of metals, 128
Laufer, Berthold, 136 Mending, 208
Laws of proportion and com- Mexican pottery, loi
position, 23 Mica, 62, 179
Lead, 127, 130, 131, 133, 136, Michael Angelo, 36
141,: ISO, 152, 153, 175 - ^ Ming, 4, 5, 24, 39, 40, 62, 85, 135,
— glaze, 41, 147. i49i i53i I55 X42, 209
Minton pottery, 3
,
-poisoning, 150 ,
Limestone, 240 ,
'.218, ,237
Lips, 22, 73, 74, 76, 77, 78, 90, Morgan Crucible Co., 218, 247 '...
INDEX
Moulds, 64, 87, 93, 93, 98, 108, .
Packing cases, aig
214,236,237, 241 Painted decoration, 85
— basket, ipS
.
Pinched pots, 96
Oribe ware, 241 Pine, 238
Oval shapes, 81 Pin-holes, 147, igg, 200, 235
Overfiring, 197 'Pitchers', 59, 176
Overglaze enamels, 28 Pitchers, English, 32
Oxidation, 4I, 127, 129, 138, I39, Plaster of Paris, 49, 92, 93, 95,
153, 164, 166-75, 179, 1S6, 188, 109,238
193. 195. 200, 202, 210-11, 231, ‘Plasticity, 44, 47, 56, 62
238, 241, 2x8, 249, 250,' 251 Plates, 241
Oxides, 34, 127, 12S. 151, 153, Pleydell-Bouverie, Katherine,
154, 165, 172, 212 : i6r, 163, 164
Oxygen, 127, 138, 139, 156, 188, Plymouth pottery, 41
248 Polishing clay, 84
Porcelain, 28, 36, 37, 42, 43, 61,
Packing, 184, 194, 197, 200, 203, 62, 75, 85, 92, 128, 131, 133,
204, 210, 211, 214, 218, 245, 139, 140, 154, 183, 200, 206-10
24.6 ,
— glaze, 172, 173
289
1 1 1
INDEX
Porosity, 15 Resoftening clay, 236
Porous bricks, 192 Rib, 82, 223, 327
Portable kiln, 30 Rice straw ash, 130, 240
Potash, 45, 48, 159. 161-75 Ri-cho, 4
Pot mill, 143, 165 Ri dynasty porcelain, 40
Potter’s wheel, 66, 67, 68, 69, 70, Rikiu, 31
74,87,222 Ring brides, 196
Pottery, planning of, 214, 315 Rococo influence, 41
— site, 213 Rodier, 256
Pouring, glaze or slip, 145, 147 Rolling pin, 98
Power wheels, 127 Rolls-Royce Phantom, 2
Preheating, 206, 249 Roman decoration, 39
Pressing, 241 Royal College of Art, 1
Pressure, 205-6, 21 Rubber Stamps, 116
Pricing, 254 Rutile, 134
Primary clays, 44, 140
Primitive pottery, 21 Sadler, A. L., 4
Profiles, wooden, 74, 82 Saggars, 137, 141, 152, 156, 184,
Proto-porcelain, 34 192, 194, 196, 197, 201, 202,
Pug mill, 50 207-11, 215, 216, 219, 236, 238,
Pure clay, 44 246. 253
Pyrometers, 188, 211 Saggar clay, 56, 219
making, 223
Quartz, 57, 6r, 64, g8, 99, iio, — rings, 211, 223
130,131,134,150,153-5,165- tops, 223
76, 181, 191, 208, 217, 240 Sagging, 210, 228
St. Francis of Assisi, 8 ,
INDEX
Seaweed, 151, 157 Slip, trailing, 33, 112. 114, 147
Secondary clays, 45 — ware, 4, 28, 33, 34, 181, 202
Sediment, 174 Slurrj% 48, 49, 239, 240
Seger, 137 Smalt, 13
Seto, 210 ‘Snakes’, 203, 208, 217, 243
— yellow glaze, 174 Soaked heat, 202
Settling, 55, 147, 201, 203, 245 Soda, 45, 48,433, 136, 168
Sevres, 13, 41, 179 Sodium, 161
Sgraffito, 146, 229 Soft-paste porcelain, 40, 41, 42,
Shelves, kiln, 98 , 194, 197, 209, 141
210. 215, 216, 217, 219, 238, Soot, 197
239,245.246 .
Souringof clay, 48, 52
Sherds, 59, 131, 179, 180 Specific gravity, 55, 228
Shibuig Splashed glaze, 145, 147
Shino ware, 241 Splitting, 46
Show room, 214, 256 Spode, 12, 41, 121
Shrinkage, 46, 176, 243 Sponges, 107, 1 1 7, 146
Siamese pottery, 39 Spots on glazes, 164
Siccatives, 116, 142, 147, 151, igg Spouts, go, 92, 230, 237
Side-stoking, 238 Spraying, 130, 143, 147, 232
Sienna, 45 Spurs, 225
Sieves, 47, 49, 142, 143, 157. 16°. — marks, 225
163,215,228 — quartz, 85
Silica, 44, 46, 127, 133, 136, 149, Spyhole, 181, 202, 215
753. 159, 160, 161, 162, 165, Squatting tendency, 75
170,: 176. 203-4, 218, 240, 243, Stacking, 197, 242
254/ Stamping, log, 225, 226
164
Silicates, Stamps, rubber, loi
SUver, 135 Steam pressure, 249
Simpson, Ralph, 33 Stencils, loi, 116, 148, 229
Siphoning, 143 Stiffeners, glaze, 127
Size, 151, 245 Stilts, 202, 225
Skipping, 25 ‘Stinkers', sea Barrels
'Sky-fmingV 197 Stockroom, 214
Slag, 60 :
Stock-taking, 254
Slice cutting; 96, 97 Stokeholes. 184, 186-9, 191, 194
'Slices,236 ,7,, 200,213,240,252
Slip, 47, :48. 49.: 50. 53 . 54. 55. Stoneware, 28; 36, 37, 45, 33 ]
:
:58, 88,;:9 97, iio, iii,: Ii2y 183, 203, 206-7, 214, 219, 225
1 13-15, 1 16, 127, 130, 144, 150,
INDEX
Stourbridge fireclays, 56, 222 Throwing, 22, 65, 66, 70-83, gi,
Straw, 160, 161 95,214,226
—
.
. ;
Tea^dust glaze, 168, 170 Turning, 69, 83^ 84, 95, 107, no,
Tea-master.s, Japanese, 4, 8, 28, 225,226,243
31, 132, 152 T'zu-chowware, 5, 122
Tea pots, 87, 90, 104, 105, 233,
237 Umber, 45, 218 ^
i'27,'I47.:;.:';V.;
Teirin, 31 Unglazed surfaces of pots, 132,
Templates, 97 133, 211
‘Teninoku’, 137, 145, iC8, 170, Unpacking, 214, 219, 243, 253
171, t93, 217,231 Uranium oxide, 174
‘Tessha’, 168, 170, 171, 193
Test Idlns, 46, 240, 244 Viking ornament, 235
— rings, 18S, 211, 236, 239, 250. Viscous glazes, 130
,
252 Visitors, aig, 226, 237
Thimbles, 223 Vitrifiable clays,, 45, 177, 212
INDEX
Vitrification, 45, 212 Wind, 193-4, 228, 251
Volatilization of glaze, 199, 200, Wire, 96, 97
Z08, 254 Wood, 238, 239, 247, 249, 251,
Vyse, Cliarles, 205 252
— firing, 141, 163, 164, 183, 1S7,
Wads, 217, 227, 236 194, 197, 207
Warping, 46, 93, 99, 197, 207, 241 — automatic.
firing, 189, igo
Washing, 128 — fuel,
179, 180, 186, 1S7, 189,
Water, chemically combined, 56 194-7, 201-4
— glass, 208, 243 Worcester, Royal, 3, 142
Wax resist, 126, 146, 148, 231, Workshop, 213-58
232, 240 — criticism, 227
Weather, 251 Wren, Henry and Denise, 64, 206
Weathering, 47, 48 Wrotham pottery, 33
Wedging, 48. 50, 52, 71, 219
Wedging table, 51 Yanagi, Soetsu, 7, 9, 105
Wedgwood, 3, 5, 12 ,
Y-hsingware, 45
Winchcombe pottery, 202, 257 ‘Ying’ and ‘Yang’, 106
‘Window-picture', in Ying-ching ware, 5, 38
Wire, 51, 71, 73, 79 Yuan dynasty, 122
— brass, 223, 225 Yiian glaze, see Chiin
Wheat straw and husk ash, 130
Wheel, 227, 229 Zen Buddhist philosophy, 29
White lead glaze, 30 Zinc oxide, 127, 129
'
<'<>»
:W
75