INDEX

INTRODUCTION PAGE
DESCRIPTION OF THERMOPLASTIC AND ELASTOMERIC MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . 1,2
RESINS USED IN MANUFACTURING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PHYSICAL PROPERTIES OF PVC, CPVC, PP AND PVDF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CODE REFERENCE DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PIPE STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TEMPERATURE/PRESSURE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cv VALUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TORQUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATING & MAINTENANCE GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11,12
TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13,14
VALVE SUBMITTAL DRAWINGS/SPECIFICATIONS
BALL CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15,16,16A,16B
BUTTERFLYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,18,19,20, 20A, 20B
COMPACT BALL VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21,22
DIAPHRAGM VALVES, TRUE UNION AND FLANGED . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23,24,25,26
HORIZONTAL SWING CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27,28
TRUE UNION SAFETY BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29,30, 30A, 30B, 30C, 30D
STRONG UNION/FLANGED BALL VALVE 6” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31,32
Y-STRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33,34
3-WAY POOL AND SPA VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35,36
COMPRESSION COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36A, 36B
CHEMICAL RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-47
ACCESSORIES/OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-58
ADDITIONAL INFORMATION SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
SALES CATALOG
 INTRODUCTION
TO
THERMOPLASTIC VALVES INCORPORATED

The TVI thermoplastic valve line is manufactured by one of the largest plastic valve manufacturers
in the world. Thirty years of valve designing and injection molding experience, have earned them
the reputation of a quality manufacturer of thermoplastic valves.

The manufacturing facilities include, two production sites totaling 250,000 square feet, 32 injection
molding machines, six assembly lines employing more than 180 people. The product is exported to
39 countries throughout the world. The factory maintains stringent quality control standards carried
out during the complete manufacturing process; including a 100% valve testing program performed
on every valve. The company's ball valve design and manufacturing process has the NSF (National
Sanitation Foundation) approval and they are ISO9002 approved.

For the past fifteen years, TVI has been the sole master distributor for their complete diversified
thermoplastic valve line. TVI has ten regional sales engineers along with stocking distributors
throughout the United States, parts of Canada, Mexico, the Caribbean and South America. We are
extremely proud of our working relationship with our manufacturer.

TVI services industries that require complete resistance to corrosion, galvanic corrosion (electrically
non-conductive) and contamination in both metal and plastic piping systems. These industries
include but are not limited to: water filtration, water purification, waste water filtration, de-ionized
water, agriculture, including irrigation, fertilization and pesticide applications, aqua-culture, mining,
pharmaceutical, chemical processing, swimming pools and spas, aquariums, the photographic indus-
try, metal finishing, food processing, paper processing, petro chemical, fluid circulation systems and
finally original equipment manufactured products (OEM accounts).

TVI's commitment to the areas we serve is equal to or surpasses that of our competitors. In addition
to our outstanding service policy our valves carry a full warranty against defects in material and/or
workmanship under use and service for a period of one year from date of shipment.
 THERMOPLASTICS
AND
ELASTOMERS

ABS ACRYLONITRILE - BUTADIENE - STYRENE - Class 4-2-2

conforming to ASTM D-1788. Temperature range from -40 degrees
F to 180 degrees F. Excellent resistance to deposit formation. Superior resistance to
sewage and common chemical formulations. Good impact resistance (many automotive
parts, bumpers and panels). ABS can be joined by cementing, threading and
flanging.

PVC POLYVINYL CHLORIDE - Class 12454-B Type 1, Grade 1 to ASTM

1784. Temperature range from -30 degrees F to 140 degrees F. PVC
is the most common and most widely used thermoplastic material. It resists most acids,
strong Alkalis, salts and paraffinic hydrocarbon solutions. Excellent for industrial
chemical and plating systems, deionized water, irrigation and drainage systems. PVC
is not recommended for use with chlorinated or aromatic hydrocarbons, esters or polar
solvents such as ketones. The material can be joined by cementing, threading or
flanging.

CPVC CHLORINATED POLYVINYL CHLORIDE - Class 23447-B Type IV Grade 1 to

ASTM D-1784. The physical properties at 73 degrees F are very similar to PVC.
CPVC has a slightly better chemical resistance and has a higher temperature range to
210 degrees F. It is not recommended for use with chlorinated or aromatic hydrocar-
bons, esters or polar solvents such as ketones. The material can be joined by cementing,
threading or flanging.

PP POLYPROPYLENE - Type 1 to ASTM D-4101 class PP10-B67154. Temperature range

from -30° F (degrees F) to maximum 180°F (degrees F) but at this temperature
we recommend it's use only with water or drainage. PP is the lightest of all plastics.
Resistant to organic solvents, acids and alkalies. It is not recommended for oxidizing
acids, chlorinated hydrocarbons or aromatics. Mostly used for sulfur-bearing materials,
saltwater solutions, crude oil and low pressure gas systems. PP can be joined by thermo-
seal fusion, threading or flanging.

PVDF POLYVINYLIDENE FLUORIDE - ASTM D-3222 having a temperature range of

-80 degrees F to 280 degrees F. The strongest, heaviest and most abrasion resistant of
the thermoplastic materials. PVDF is resistant to most acids, bases and organic solvents
and is the only thermoplastic resistant to wet or dry chlorine, bromine and other
halogens. PVDF can be joined by thermo-seal fusion, threading or flanging.

EPDM A terpolymer elastomer made from ethylene-propylene diene monomer.

Recommended for water, chlorinated water, dilute acids, alkalines, alcohols and ozone.
Not recommended for petroleum oils, strong acids and alkalines. EPDM has a
temperature range from -20 degrees F to 230 degrees F.

1
VITON ® FLUOROCARBON ELASTOMER - Recommended for hydrocarbon
service, mineral acids, salt solutions, chlorinated hydrocarbons and
petroleum oils. Viton has the broadest temperature range of the
elastomers from -20 degrees F to 300 degrees F but should not be used in
steam service.

NITRILE (BUNA-N) - A copolymer of butadiene and acrylonitrile. Has good

resistance to solvents, petroleum oils and fluids, di-ester lubricants,
ethylene glycol based fluids, aliphatic hydrocarbons and aromatic
solvents. It should not be used with acetone and methyl ethyl ketone,
chlorinated hydrocarbons, ozone or nitro hydrocarbons.
Temperature range from -20 degrees F to 180 degrees F.

HYPALON ® A chlorosulfonated polyethylene elastomer and has good resistance

against nitric, hydrofluoric and sulfuric acids, aliphatic hydrocarbons
and aromatic solvents. It is not recommended for exposure to concentra-
tions oxidizing acids, esters, ketones, chlorinated, aromatic and nitro
hydrocarbons. Temperature range from -20 degrees to 200 degrees F.

NEOPRENE A chlorinated synthetic rubber elastomer. It is flame resistant and

resists animal and vegetable oils. Recommended for food and beverage
service. Normally not effected by moderate chemicals, fats, greases and
many oils and solvents. Neoprene is not recommended for strong
oxidizing acids, esters, ketones, hydraulic fluids, chlorinated solvents and
aromatic hydrocarbons. Temperature range from -20 degrees F to 160
degrees F.

TEFLON ® POLYTETRAFLUOROETHYLENE - A self lubricating compound.

Resistant to almost all chemicals and solvents and has a very high
thermal- stability, also nonflammable. Temperature range of -20 degrees
F to 400 degrees F.

VITON, HYPALON
& TEFLON ® are registered trademarks of DuPont Dow.

2
 RESINS USED IN THE MANUFACTURING OF
"TVI" THERMOPLASTIC VALVES
A. PVC RESIN
Type 1, Grade 1, N.S.F. registered, GEON 87321 with PVC compounds - gray 272 and white 124
and tin stabilized as manufactured by B.F. Goodrich Chemical Group (U.S.A.)

B. CPVC RESIN
Temprite Grade CPVC as manufactured by the B.F. Goodrich Chemical Group (U.S.A.)

C. PP RESIN
Resin as manufactured by Chisso-Tokuyama (Japan)

D. PVDF RESIN
Solef Resin as manufactured by the Solvay Company of Belgium is being used.

Upon request: Physical property & material guides are available.

3
4
 PHYSICAL PROPERTIES OF PVC, CPVC, PP & PVDF
TEST
PROPERTIES PVC CPVC PP PVDF METHOD REF.

COEFFICIENT OF EXPANSION, IN./IN./°FX105 3.1 3.7 5.2 7.7 ASTM - D696

COMPRESSIVE MODULUS, 103 PSI 240-250 250-280 125-150 15-195 ASTM - D695
COMPRESSIVE STRENGTH, PSI 12,500-14,000 14,000-15,500 8500-9800 12,500-14,000 ASTM - D695
DIELECTRIC STRENGTH, KV/IN. 0.9 0.9 1.0 1.18 ASTM - D149
ELONGATION, % 60 - 120 20 - 40 150 - 200 30 - 50 ASTM - D638
HARDNESS, ROCKWELL R 112 116 96 110 ASTM - D785
HEAT DEFLECTION, ° F @ 264 PSI 160 212 202 230 ASTM - D648
HEAT RESISTANCE, ° F 140 210 180 280
IZOD IMPACT, FT. LBS./IN., V NOTCH .65 1.6 2.5 6.0 ASTM - D256
SPECIFIC GRAVITY 1.41 1.53 .91 1.76 ASTM - D792
TENSILE STRENGTH PSI 7400 8800 5000 7200 ASTM - D638
WATER ABSORPTION 24HR/ % a 73 DEG. F 0.06 0.06 0.2 0.03 ASTM - D570

CODE REFERENCE DATA

ASTM - D1784 RIGID PVC & CPVC ASTM - D2855 PVC SOLVENT
COMPOUNDS CEMENTED JOINTS
D1785 PVC SCHED. 40 & 80 PIPE SPECS. F - 439 CPVC SCHED. 80 SOCKET FITTINGS
D2464 PVC SCHED. 80 THREADED FITTINGS F-441 CPVC SCHED. 80 PIPE SPECIFICATIONS
D2466 PVC SCHED. 40 SOCKET SPECS. F-493 CPVC SOLVENT CEMENTS
D2467 PVC SCHED. 80 SOCKET SPECS. ANSI B16.1 FLANGE SPECIFICATIONS
D2564 PVC SOLVENT CEMENTS B2.1 THREADED FITTINGS & PIPE SPECS.
NSF 14 POTABLE WATER & QUALITY
CONTROL STANDARDS

SCHEDULE 80 THERMOPLASTIC PIPE STANDARDS

NOMINAL INSIDE OUTSIDE WALL
PIPE SIZE DIAMETER (IN.) DIAMETER (IN.) THICKNESS (IN.)
1/2" .528 .840 .147
3/4" .724 1.050 .154
1" .935 1.315 .179
1 1/4" 1.256 1.660 .191
1 1/2" 1.476 1.900 .200
2" 1.913 2.375 .218
2 1/2" 2.289 2.875 .276
3" 2.864 3.500 .300
4" 3.326 4.00 .337
5" 4.767 5.563 .375
6" 5.709 6.625 .432
8" 7.565 8.625 .500

5
 PRESSURE (PSI) - TEMPERATURE (°F) GUIDELINES
The maximum pressure rating of any TVI Thermoplastic Valve is 150 PSI @72° F - water, nonshock. With tem-
perature increase, the pressure capability of each type valve and size must be derated as charted below.

Ball Valves: 160

Compact Style, 120
True Union,
Econo-Pro. 80
Ball Check & 40
Foot Valves,
Gauge Valves. 0 80 100 120 140 160 180 200 220 240 260
TEMPERATURE (°F)

Butterfly Valves
BODY DISC TEMP. (°F) 2" 2 1/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24"
PVC PP 32 - 70 150 150 150 150 150 150 150 150 100 100 85 70 50 50
120 100 100 100 100 100 100 100 100 60 60 60 30 30 30
140 70 70 70 45 45 45 40 30 30 30 30 20 20 20
PVDF PVDF -40 - 250 150 150 150 150 150 150 100 60 60 40 40 40 40 40

TEMP (°F) Horizontal Swing Check Valves

SIZE PVC PP PVDF
EPDM TEFLON EPDM TEFLON EPDM TEFLON
32-70 110 120 32-120 -5–110 140 180 -5–110 -5–140 180 195 210 -5–210
3/4" 150 150 100 40 150 100 90 40 150 120 100 85 85
1" 150 150 100 40 150 100 90 40 150 120 100 85 85
1 1/2" 150 150 100 40 150 100 90 40 150 120 100 70 85
2" 150 150 100 40 150 100 80 40 150 120 90 55 85
2 1/2" 150 100 100 40 100 85 70 35 150 100 80 50 85
3" 150 100 100 40 100 70 60 30 150 100 80 40 70
4" 100 70 70 30 70 65 40 30 100 85 60 35 70
5" 100 70 70 30 70 50 35 30 100 85 60 30 60
6" 100 70 60 25 70 40 30 20 100 70 60 30 40
8" 70 40 40 20 40 35 25 15 70 50 40 30 40

Diaphragm Valves
VALVE RUBBER DIAPHRAGM @ 73°F TEFLON DIAPHRAGM @ 73°F
SIZE PVC PP PPG CPVC PVDF PVC PP PPG CPVC PVDF
1/2" 150 150 150 150 150 105 105 105 105 105
3/4" 150 150 150 150 150 105 105 105 150 105
1" 150 150 150 150 150 105 105 105 150 105
1 1/2" 150 150 150 150 150 105 105 105 105 105
2" 150 150 150 150 150 105 105 105 105 105
2 1/2" 150 150 150 150 150 105 105 105 105 105
3" 150 150 150 150 150 90 75 90 90 90
4" 150 150 150 150 150 90 75 90 90 90
5" 105 105 105 105 105 60 60 60 60 60
6" 105 105 105 105 105 60 60 60 60 60
8" 60 60 60 60 60 45 45 45 45 45
10" 60 45 60 60 60 45 45 45 45 45
NOTE: TEFLON IS A REGISTERED TRADEMARK OF DUPONT DOW ELASTOMERS

6
 CV VALUES OF TVI VALVES
TYPE & SAFETY BLOCK T.U. & BUTTERFLY SWING BALL Y DIAPHRAGM VALVES
SIZE COMPACT BALL VALVES CHECK CHECK SEDIMENT 1/2" - 2" T.U. STYLE
VALVES 1/2"-2" VALVES VALVES STRAINERS 2 1/2"-10" FLANGED
6" STRONG UNION 1PC. BODY STYLE
1/2" 14 10 3.2 6.0
3/4" 30 25 25 5.8 11.0
1" 44 25 38 8.0 17.8
1 1/4" 80 76 18.5
1 1/2" 130 80 80 20.0 35.0
2" 185 105 115 152 30.0 78.0
2 1/2" 330 260 250 280 125.0
3" 450 385 330 312 162.0
4" 730 520 500 525 275.0
5" 775 750
6" 1390 1200 1200 1215 690.0
8" 2065 2000 1050.0
10" 3750 3800 1810.0
12" 5200
14" 6450
16" 8375
18" 11000
20" 14200
24" 18750

Cv value is the number of U.S. GPM of water at 73 degrees F that pass through the fully open valve at a pressure
drop of 1 PSI.

7
 THERMOPLASTIC VALVES, INC.
TORQUE INFORMATION/TORQUE REQUIRED IN INCH
POUNDS INCLUDING 30% SAFETY FACTOR
SIZE 150 PSI 100 PSI 50 PSI
BUTTERFLY VALVES
2" 125 95 65
2 1/2" 195 125 85
3" 310 195 130
4" 510 325 195
5" 700 435 253
6" 700 435 253
8" 1100 850 365
10" 2375 1440 965
12" 3900 2630 2200
14" 7700 3450
16" 88 PSI 8400 4615
18" 74 PSI 11,400 5635
20" 8075
24" 11,000

TUSB BALL VALVES

1/2" 65 45 20
3/4" 72 45 26
1" 90 60 33
1 1/4" 195 124 65
1 1/2" 195 124 65
2" 210 130 80
2 1/2" 255 145 98
3" 390 195 130
4" 630 290 195

DIAPHRAGM TU VALVES
1/2" 78 50 20
3/4" 88 52 20
1" 98 58 26
1 1 /2" 124 78 52
2" 188 118 65

DIAPHRAGM FLG.
BODY VALVES
1' 78
2" 98
3" 135
4" 325
6" 358 125
8" 60PSI 425
10" 60PSI 560

8
 THERMOPLASTIC VALVES, INC. WEIGHTS
IN POUNDS & OUNCES (EST. SHIPPING WEIGHT)
PVC WEIGHTS ONLY
TYPE SIZE EACH CARTON (LOT) TYPE SIZE EACH CARTON (LOT)
BC 1/2" SOC./THD. 0.2 15.2 (50) TUDV 1/2" SOC./THD. 1.2 16.8 (12)
BC 1/2" FLANGED 0.6 TUDV 1/2" FLANGED 1.8
BC 3/4" SOC./THD. 0.6 22.8 (40) TUDV 3/4" SOC./THD. 1.2 16.4 (12)
BC 3/4" FLANGED 1.0 TUDV 3/4" FLANGED 1.8
BC 1" SOC. /THD. 0.6 14.6 (20) TUDV 1” SOC./THD. 1.8 23.8 (12)
BC 1" FLANGED 1.4 TUDV 1” FLANGED 2.6
BC 1 1/4" SOC./THD. 1.2 17.0 (12) TUDV 1 1/2” SOC./THD 4.0 26.6 (6)
BC 1 1/4" FLANGED 2.0
TUDV 1 1/2” FLANGED 5.2
BC 1 1/2" SOC./THD. 1.2 15.8 (12)
TUDV 2" SOC./THD. 6.4 41.2 (6)
BC 1 1/2" FLANGED 2.4
TUDV 2" FLANGED 8.4
BC 2" SOC./THD. 1.8 24.2 (12)
DV 2" MLD. BODY FLG. 9.0 9.0 (1)
BC 2" FLANGED 4.0
DV 3" MLD. BODY FLG. 15.2 15.2 (1)
BC 2 1/2" SOC./THD. 6.4 27.2 (4)
DV 4" MLD. BODY FLG. 23.8 23.8 (1)
BC 2 1/2" FLANGED 9.2
DV 6" MLD. BODY FLG. 57.6 81.6 (1) CRATE
BC 3"SOC./THD. 11.8 49.4 (4)
DV 8" MLD. BODY FLG. 86.6 115.4 (1) CRATE
BC 3" FLANGED 15.6
DV 10" MLD. BODY FLG. 154.0 (1) CRATE
BC 4"SOC./THD. 16.4 34.8 (2)
HS 3/4" 4.0 (1)
BC 4" FLANGED 21.4
HS 1" 4.2 (1)
BC 6” FLANGED 57.0 62.0 (1)
HS 1 1/2" 6.2 (1)
BC 10” FLANGED 179.0 230.0 (1)
HS 2" 8.8 (1)
BF 2” LEVER 3.0 40.8 (12)
HS 2 1/2" 8.8 (1)
BF 2 1/2” LEVER 4.2 48.0 (12)
HS 3" 9.2 (1)
BF 3” LEVER 4.6 53.0 (12)
HS 4" 16.2 (1)
BF 4” LEVER 6.6 37.6 (6)
HS 6" 34.8 (1)
BF 5” LEVER 12.0 47.6 (4)
HS 8" 52.2 (1)
BF 6" LEVER 14.0 55.4 (4)
PV 2" SOC. (3 WAY) 2.4 29.6 (12)
BF 8"LEVER 22.4 41.0 (2)
SB 1/2" SOC./THD. 0.06 30.2 (48)
BF 8" GEAR 28.0 30.0 (1)
SB 1/2" FLANGED 1.0
BF 10"GEAR 32.0 35.0 (1)
SB 3/4" SOC./THD. 1.0 36.0 (36)
BF 12" GEAR 72.0 75.0 (1)
SB 3/4" FLANGED 1.6
BF 14" GEAR CRATE 114.0 (1)
SB 1" SOC./THD. 1. 47.8 (36)
BF 16"GEAR CRATE 130.0(1)
SB 1" FLANGED 2.0
BF 18" GEAR CRATE 165.0 (1)
SB 1 1/4" SOC./THD. 3.2 40.0 (12)
BF 20" GEAR CRATE 195.0 (1)
SB 1 1/4" FLANGED 4.2
BF 24"GEAR CRATE 260.0 (1)
SB 1 1/2" SOC./THD. 3.0 38.4 (12)
UBF 2” LEVER 2.8 22.6 (1)
SB 1 1/2" FLANGED 4.2
UBF 3” LEVER 4.0 30.9 (6)
SB 2" SOC./THD. 4.4 55.8 (12)
UBF 4” LEVER 5.8 22.8 (3)
SB 2" FLANGED
UBF 6” LEVER 11.4 27.8 (2)
UBF 8” LEVER 17 30.6 (1) SB 2 1/2" SOC./THD. 6.8 29.4 (4)
CB 1/2" SOC./THD. 28.6 (120) SB 2 1/2" FLANGED 9.6
CB 3/4" SOC./THD. 0.4 31.2 (90) SB 3" SOC./THD. 12.6 27.0 (2)
CB 1"SOC./THD. 0.4 31.8 (60) SB 3" FLANGED 16.4
CB 1 1/4" SOC./THD 0.6 27.8 (40) SB 4"SOC./THD. 17.8 (1)
CB 1 1/2" SOC./THD. 1.2 34.0 (30) SB 4" FLANGED 22.6
CB 2" SOC./THD. 1.6 31.0 (18) SB 6" STRONG UNION FLG. 39.2 (1)
CB 3” SOC./THD. 5.4 41.0 (6) SB 4-6" VENT. SOC. 25.8
CB 4” SOC./THD. 7.2 37.0 (4) SB 4-6" VENT. FLG. 32.2
YS 1/2" SOC./THD. 0.4
BC = BALL CHECK HS = HORIZONTAL SWING CHECK YS 3/4" SOC./THD. 0.8
BF = BUTTERFLY VALVE PV = POOL VALVE YS 1" SOC./THD. 1.2
CB = COMPACT BALL VALVE SB = SAFTEY BLOCK BALL VALVE
TUDV = TRUE UNION DIAPHRAGM UB = UNIV. BFV YS 1 1/4" SOC./THD. 2.2
DV = FLANGED DIAPHRAGM YS = Y-STRAINER YS 1 1/2" SOC./THD. 2.6
YS 2" SOC./THD. 3.8

9
 THERMOPLASTIC VALVE INSTALLATION INSTRUCTIONS

VALVE STORAGE
Thermoplastic valves should be stored indoors at ambient temperature in their original containers to keep them clean to avoid damage and elastomer-
ic deterioration.

END CONNECTIONS
SOCKET: Provides a stronger connection than threading and is preferred in permanent installations. Socket dimensions are in conformance with
ASTM D2467.
SOLVENT CEMENTED: Compatible with PVC and CPVC Valves, using normal solvent cementing techniques. Caution should be taken that
cement does not get on the inside face of the end connection or inside the valve. Refer to cement manufacturer's guidelines for bonding temperature
limitations and recommended cementing cure times.
NOTE: Shelf life of solvent cement is limited to the time advised by the manufacturer. That is approximately one year for CPVC and two years for
PVC.
SOCKET FUSION (THERMAL BONDING): The superb resistance of PVDF and PP to organic solvents, including solvent cements make it nec-
essary to join those socket connections, in 1/2" thru 4" sizes, by thermal bonding technique.
BUTT FUSION (THERMAL BONDING): A heat fusion technique necessary for joining PVDF and PP butt end connections to similar material
piping.
THREADED: Preferred when occasional disconnecting of piping system is necessary, but limited to a maximum of 4 inches in diameter.
Thermoplastic pipe of Schedule 80 or heavier should be used because threading reduces the effective wall thickness, resulting in a reduction in pres-
sure rating to one-half that of solvent cemented or thermal bonded socket connections. Threads are American Standard Tapered Pipe Threads per
ANSI B2.1.
Preparation for assembly consists of wrapping the pipe threads with Teflon (TFE) tape, starting with the second thread from the end and wrapping
in the direction of threads, with a slight overlap. After a hand-tight assembly, an additional 1/2 to 1-1/2 turns with a strap wrench will complete the
connection. Care must be taken to not overtighten, which can cause distortion or even failure of threads.
FLANGED: Manufactured to ANSI B16.5, (150lb. class). Available in most all sizes and most widely used throughout the industry for process
sytems that require occasional dismantling. Thermoplastic flanges may be connected to pipe or
fitting by the method required by the individual material. A full flat face elastomeric gasket FLANGE SIZE RECOMMENDED
seal of a 50 to 70 durometer hardness , is required between flanges, with the exception of (IN.) TORQUE (FT. LBS.)*
Butterfly Valves in which the outer face of the seal acts as the gasket. 1/2"-1 1/2" 10-15
JOINING FLANGES: 2-4 20-30
1. Carefully observe for proper alignment of bolt holes, and also for parallelity and closeness 5-8 30-45
of mating flanges. 10 50-75
2. Position gasket seal. Then insert and lubricate all bolts, using flat washers under bolt heads 12 80-110
and nuts. 14-24 100
3. With a wrench on bolt head, tighten each nut with a torque wrench in a pattern, diametri- 1
cally opposite each other, as shown below. Do this in increments until finally reaching the
* For a well lubricated bolt.
recommended 5 8
torque values charted at right. TIGHTENING PATTERN FOR 3 4
FLANGE BOLTS
VALVE ADJUSTMENTS AND INSTALLATION GUIDE 7 6
2
COUPLING NUTS: On all true union style valves when installing into pipe line, nuts should be tightened by hand. It is not recom-
mended to use pipe or strap wrench.
SAFTEY BLOCK TRUE UNION BALL VALVES: Adjustment for ball to seat tightness:
(a) Sizes 1/2” thru 4” - Remove coupling nut on adjusting end of valve. Use valve handle on threaded cartridge and turn 20° clockwise. Replace
coupling nut hand tight.
(b) Sizes 3” and 4” - It is only necessary to tighten the adjustment end coupling nut. Do not over-tighten or handle will not turn valve from open to
close position.
BALL CHECK VALVE: No adjustment is required other than making certain that the union nuts are tight. Install in line with the flow arrow in the
same direction as the fluid flow. Caution should be taken not to install a Ball Check too close to a discharge pump. The resulting turbulent fluid
flow may cause ball chatter and internal valve damage.
BUTTERFLY VALVE: Always install between two pipe flanges, and never with a gasket seal. The outer rim of the elastomeric valve seal acts as
the gasket seal.
DIAPHRAGM VALVE:
Installation:
1. Refer to section " Joining Flanges" and follow written procedures.
2. Sizes 3" and larger have a bonnet grease fitting. Lubricate before placing valve in service.
3. Use torque wrench, follow same recommended torques shown for flange bolt connections and tighten body/bonnet bolting.
4. Full open flow setting has been set at factory before factory pressure testing.
Maintenance:
1. The TVI thermoplastic diaphragm valves require no maintenace other than periodic grease fitting lubrication.

10
 OPERATING & MAINTENANCE
GUIDE FOR TVI VALVES
SAFETY BLOCK TRUE UNION BALL VALVES

OPERATING: Manual handle control, arrow on top of handle gives direction for
open and close positions.

MAINTENANCE: The valve requires no maintenance. If seat or surface of ball wears,

due to abrasion and valve does not shut off tightly, valve can be
adjusted.

ADJUSTMENT: On valve sizes 1/2" through 4" the operating handle

is the tool for tightening the adjusting cartridge (seat carrier part No.
4). Remove body from pipe line by loosening coupling nuts. Remove
handle from stem. Place handle hub into seat carrier and give quarter
turn clockwise. Reassemble valve and reconnect to pipe line.

On sizes 2 1/2" and 3" use same method but do not remove
handle. Use common spanner wrench to turn seat carrier the quarter
turn.

COMPACT BALLVALVES

OPERATING: Manual handle control, arrow on top of handle gives direction for
open and close positions.

MAINTENANCE: The valve requires no maintenance. Valve cannot be adjusted. When

materials wear and valve begins to leak, valve must be replaced.

BUTTERFLY VALVES

OPERATING: Lever type manual operation. The handle position is the indicator of
the blade position in the body. When the lever handle is perpendicular
to the pipe line, the blade is in the closed position. If the lever handle
is parallel to the pipe line the valve is open.

IMPORTANT: The handle has a ten position locking plate. The lever part No. 16
must be disengaged from the locking plate before moving the handle
part No. 13 to position desired.

OPERATING: Manual Gear type with handwheel or chainwheel. Revolving indicator

plate mounted on top of gear box moves to indicate the position of the
blade. Mechanical stops are furnished. They can be adjusted to
increase or decrease travel into open or closed position.

MAINTENANCE: No maintenance required. If valve is to be stored for any length of

time, it should be stored in dark and cool condition to lengthen the
shelf life of the full faced elastomeric liner seat. Also in outside pipe
lines exposed to sun light precautions should be taken to eliminate
11
 valve failures. Expansion joints in the pipe line are necessary to com-
bat pipe expansion causing crushing and fracturing the flanged portion
of the full faced elastomeric liner. This will push the rubber into the
seating area and bind the operation of the valve. If an outdoor pipe
line subject to direct sun light is not normally conveying flow
materials the heat can deteriorate the elastomeric liner and shorten life
of valve seat.

Manual Gear type operator should be repacked with axle grease every
18 to 24 months. Remove indicator cap Part No. 11 and then the top
cap Part No. 9. Pack gears with normal amount of axle grease and
reassemble.

HORIZONTAL SWING CHECK/BALL CHECK VALVES

OPERATING: The flow material direction operates the valve. The valve will close
under back pressure of flow material.

MAINTENANCE: Periodic maintenance is not required. If parts wear and need replacing
the Horizontal Swing Check valve does not need to be removed from
piping system. It is necessary to shut off line pressure. Remove valve
bonnet and shaft holder bolt and all parts can be easily removed. The
ball check valve requires the loosening of the coupling nut.

DIAPHRAGM VALVES

OPERATING: All size valves are equipped with a handwheel for controlling flow.
Valves can be pneumatically or electrically operated as an option.

MAINTENANCE: 1/2" through 2" True Union Diaphragm Valves require no

maintenance. Flanged valves 3" through 10" have a grease fitting on
the bonnet. Standard axle grease should be injected one time every 18
months. Replacing rubber or TFE diaphragm requires removing
bonnet and unscrewing diaphragm. When replacing new diaphragm
be sure to have seating cross bead directly above body seating ridge.
The body seating ridge runs perpendicular to flow stream.

6” STRONG UNION BALL VALVE

OPERATING: Manual handle indicates open and closed position of valve.

MAINTENANCE: If valve leaks because of seat wear, seats can be replaced by removing
nuts and bolts and removing worn seats. Valve may also leak because
of worn seals. They can also be replaced. After removing nuts and
bolts ball can be turned sideways and removed from stem. Stem can
then be removed and seals replaced on the stem if necessary. When
replacing nuts and bolts make sure that all are tightened to the same
degree for bubble-tight shutoff.

ADJUSTMENT: This valve cannot be adjusted for seat wear. Seats must be replaced.

12
 PROBLEMS AND SOLUTIONS FOR DIAPHRAGM VALVES
PROBLEMS POSSIBLE REASONS SOLUTIONS
1. VALVE LEAKS PAST SEATING Diaphragm not closing fully. Un screw gauge cover. Attach wrenches
AREA on both the stopper (part No. 16) and the
set nut (part No. 17). Turn both parts
one full turn counter-clockwise, moving
parts toward top of threaded shaft.
Replace gauge cover.
2. HANDWHEEL SPINS FREELY, Compressor Pin (part No. 9) has probably Remove bonnet assembly from body.
VALVE DOES NOT CLOSE OR sheared due to excessive turning of Tap compressor pin through drilled hole.
OPEN. handwheel past the open or closed position Replace with new pin. Reassemble bon-
net to body. Caution: Be positive bonnet
position has raised seating bead located
over body seating ridge before bolting
bonnet to body.

PROBLEMS AND SOLUTIONS FOR HORIZONTAL

SWING CHECKS
PROBLEMS POSSIBLE REASONS SOLUTIONS
1.BROKEN SHAFT OR SWING ARM Hammer blow Replace with new parts and remedy
hammer blow condition

PROBLEMS AND SOLUTIONS FOR BUTTERFLY VALVES

PROBLEMS POSSIBLE REASONS SOLUTIONS
1. BROKEN LEVER Attempting to open or close valve without Replace with new lever
releasing locking position trigger. Forcing
lever past the full open or fully closed " " " "
position. Lever hit by external object

2. BLADE JAMMED (CANNOT OPEN Obstruction Disconnect flanges from wafer type
OR CLOSE) valve and inspect pipe. Check liner seat
for bulging areas where compression on
flange area of liner seat has been forced
into body area. Possible liner replace-
ment will be necessary. Add expansion
joints in piping system.
Thermal expansion of pipe line caused
by quick change of temperature has " " " " "
crushed flange portion of liner into body
and excess rubber has bound blade.
3. VALVE LEAKS INTERNALLY Check temperature versus pressure tables. Replace with proper materials.
Valve materials not suitable for service.
Flow media too abrasive, worn disc, or Replace with proper materials.
elastomer seat wear.

13
 PROBLEMS AND SOLUTIONS FOR BALL CHECK VALUES
PROBLEMS POSSIBLE REASONS SOLUTIONS
1. BROKEN BALL OR BROKEN Hammer blow Replace with new parts and remedy
SEAT AREA hammer blow condition

PROBLEMS AND SOLUTIONS FOR SAFETY BLOCK TRUE

UNION BALL VALVES
PROBLEMS POSSIBLE REASONS SOLUTIONS
1. BROKEN HANDLE Adjusting cartridge too tight. Loosen coupling nuts. Remove body
from pipe line. Use handle or spanner
wrench as tool to loosen adjusting car-
tridge Turn cartridge 1/4 turn counter
clockwise. Replace in pipe line after
Struck by external object. installing new handle.
2. VALVE BEGINS TO LEAK Excessive seat wear. Use same procedure as above but turn
INTERNALLY adjusting cartridge 1/6 turn clockwise.
Replace in pipe line.
3. VALVE BEGINS TO LEAK Elastomer fatigue. Remove body of valve from pipe line.
EXTERNALLY Replace O ring seal on both end
connectors.
4. EXTERNAL LEAKING PAST STEM Elastomer fatigue. Remove valve body from pipe line.
Remove adjusting cartridge. Remove
handle and then push the ball out of the
body. Push stem downward into body.
Replace O ring seal or seals and
reassemble.

PROBLEMS AND SOLUTIONS FOR STRONG

UNION BALL VALVES
PROBLEMS POSSIBLE REASONS SOLUTIONS
1. HANDLE TURNS BUT BALL Broken stem. Disassemble valve and replace with
DOES NOT OPEN OR CLOSE new stem.
2. VALVE BEGINS TO LEAK Excessive seat wear. Use same procedure as above but turn
INTERNALLY adjusting cartridge 1/6 turn clockwise.
Replace in pipe line.
3. VALVE BEGINS TO LEAK Elastomer fatigue. Remove body of valve from pipe line.
EXTERNALLY Replace O ring seal on both end
connectors.
4. EXTERNAL LEAKING PAST STEM Elastomer fatigue. Remove valve body from pipe line.
Remove adjusting cartridge. Remove
handle and then push the ball out of the
body. Push stem downward into body.
Replace O ring seal or seals and
reassemble.

All parts are readily available in TVI inventory.

COMPACT BALL VALVE
The Compact Ball Valve is an inexpensive valve and cannot be adjusted. When valve does not function correctly due to
flow abrasion or elastomer fatigue, valve must be replaced.

14
 THERMOPLASTIC
VALVES INC.
BALL CHECK VALVE AND BALL CHECK FOOT
VALVE ASSEMBLY
SIZE: 1/2” - 4”
DWN BY DATE DWG NO.
CKP 1-96 103-BC
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________

D3
D2
9

8
4
■ Less Than 1 PSI
Pressure to Operate
5 ■ Operates in Vertical or
1 Horizontal Installations
■ One Piece Seat &
2
Seal
L
F ■ Excellent Flow
Characteristics
7 3

10
D1

D
B

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Body 1 PVC,PP,PVDF,CPVC 6 Seat 1 EPDM,VITON®

2 Ball 1 PVC,PP,PVDF,CPVC 7 Seat Carrier O-Ring 1 EPDM,VITON®
3 Seat Carrier 1 PVC,PP,PVDF,CPVC 8 Solid End O-Ring 1 EPDM,VITON®
4 Connector 2 PVC,PP,PVDF,CPVC 9 Flanged Cut 1 PVC, PP, PVDF,CPVC
5 Union Nut 2 PVC,PP,PVDF,CPVC 10 Foot Valve Assembly 1 PVC
VITON® is a trademark of Dupont Dow Elastomers.

Ansi Dimensions
Size D L
Inch D1 Socket Screw Socket Screw FLG'D B D2 F Working Pressure (PSI)

1
/2 ” 0.598 0.840 NPT 1 /2” 3.976 3.976 5.75 2.106 2.375 5.50 150
3
/4 ” 0.771 1.050 NPT 3 /4” 4.527 4.527 6.25 2.492 2.750 6.50 150
1” 0.984 1.315 NPT 1" 5.354 5.354 7.25 2.875 3.125 7.50 150
1 1/4” 1.259 1.660 NPT 1 1/4 ” 6.732 6.732 9.00 3.842 3.500 9.75 150
1 1/2” 1.574 1.900 NPT 1 1/2 ” 6.732 6.732 9.00 3.842 3.875 9.75 150
2” 1.968 2.375 NPT 2" 7.677 7.677 10.18 4.744 4.750 10.75 150
2 1/2” 2.559 2.875 NPT 2 1/2” 8.740 8.740 11.75 6.00 5.500 12.25 150
3” 3.150 3.500 NPT 3" 10.787 10.787 13.125 7.25 6.000 14.75 150
4 3.937 4.50 NPT 4" 14.449 14.449 17.125 8.00 7.50 19.75 150

15
 TVI BALL CHECK VALVES (1/2" - 4")
DESIGN SPECIFICATIONS
Thermoplastic Ball Check Valves (1/2" - 4") are of all thermoplastic construction.
Body has full length ribs for maximum flow, minimum pressure drop, and to elimi-
nate ball sticking and chatter. Ball is of solid thermoplastic material. Seat is full
circle and resilient. A molded gasket seal and seat enlarges seating surface and
facilitates maintenance. Valves require less than one (1) PSI to open and 3 -5 PSI
to close drop tight. Valves are capable of installation in either vertical or horizontal
pipe run. Valves are readily adaptable for foot valve service with the addition of a
screen assembly. Materials of construction shall be as follows: (select as required
for service)

BODY/UNION NUT / END CONNECTORS

PVC,CPVC, ASTM D-1784
PP, ASTM D-4101
PVDF, ASTM D-3222

BALL
PVC,CPVC, ASTM D-1784
PP,ASTM D-4101
PVDF,ASTM D-3222
SEAT/SEAL
EPDM, Ethylene - Propylene Diene Monomer
Fluorocarbon - Viton (Dupont Dow Elastomers)
Fluorel (3M Corp.)
End connectors shall conform to the following standards:
SOCKET
ASTM - D-2467 (PVC,SCH-80)
ASTM, F-437 (CPVC, SCH-80)

THREADED
ASTM - D-2464 (PVC, SCH-80)
ASTM - F-437 (CPVC, SCH-80)

FLANGED
ANSI - B16.5 Class 150

Not recommended for compressed air or gas service.

16
 THERMOPLASTIC
VALVES INC.
6” & 10” CHECK VALVES

SIZE: 6” & 10”

DWN BY DATE DWG NO.
CKP 1-96 104-BC
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________

D6 D6

1
n-oe D2 D2

D5 L 4 L
D5
L1
L1
D4
D4

D1 D1

T T

D3
6" Check Valve 10" Check Valve

Materials of Construction
Item Parts Pcs Materials

1 Flange End 1 6” PVC (10"-PPG)

2 Seal 1 EDPM, VITON®
3 Ball (6”) screen (10”) 1 6” PVC(10"-PVDF)
4 Body 1 6” PVC(10"-FRP)
5 Hardware 304 SS
6 Foot Valve Assembly 1 PVC

VITON® is a trademark of Dupont Dow Elastomers.

Ansi Dimensions
Working
Size Pressure
Inch D1 D2 D3 n e L T D4 D5 D6 L1
(PSI)

6" 5.91" 9.49" 11.10" 8 0.87 30.94" 0.91" 9.37" 14.37" 6.59" 18.70" 85
10" 9.48" 14.17" 16.14" 12 0.91 46.85" 1.34" 19.21" 23.62" 10.51" 27.05" 42

16A
 TVI BALL CHECK VALVES (6" AND 10")
DESIGN SPECIFICATIONS
Ball Check Valves (6”) are of all thermoplastic construction, 10” bodies are
fiberglass. The Body has full length ribs for maximum flow, minimum pressure drop,
and to eliminate ball sticking and chatter. Ball is of solid thermoplastic material in 6”
size. In 10” size screen is PVDF. Seat is full circle and resilient. A molded gasket
seal and seat enlarges seating surface and facilitates maintenance. Valves require
less than one (1) PSI to open and 3 -5 PSI to close drop tight. Valves are capable of
installation in either vertical or horizontal pipe run. Valves become foot valves by
attaching a screen assembly.

BODY/UNION NUT / END CONNECTORS

PVC,ASTM D-1784
PP, ASTM D-4101
PVDF, ASTM D-3222
FRP, ASTM

BALL/SCREEN
PVC,ASTM D-1784
PP,ASTM D-4101
PVDF,ASTM D-3222
SEAT/SEAL
EPDM, Ethylene - Propylene Diene Monomer
Fluorocarbon - Viton (Dupont Dow Elastomers)
Fluorel (3M Corp.)
End connectors shall conform to the following standards:

FLANGED ONLY
ANSI - B16.5 Class 150

Not recommended for compressed air or gas service.

16B
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
WAFER STYLE BUTTERFLY VALVE FOR ANSI FLANGES
SIZE: 2”- 8”
DWN BY DATE DWG NO.
CKP 1-96 110-BFV
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________

K
5 15
13
14
9
10
12
4
3
1
8
6 16
17 18 11

n-øe
L
L1
D3
Ansi Dimensions
Test Press Working
Size (PSI) Press
Inch D1 D2 D3 e n L L1 H1 H2 H3 I K Body Seat (PSI)

2” 2.24 4.75 6.54 0.75 4 1.38 1.65 3.27 4.01 2.68 9.96 8.66 222 177 150
21/2” 2.75 5.50 7.24 0.75 4 1.46 1.81 3.62 4.33 2.68 10.63 8.66 222 177 150
3” 3.15 6.00 7.87 0.75 4 1.46 1.81 3.94 4.64 2.68 11.26 8.66 222 177 150
4” 4.01 7.50 9.06 0.75 8 1.85 2.20 4.53 5.28 2.68 12.48 8.66 222 177 150
5” 5.12 8.50 10.00 0.87 8 2.24 2.60 5.00 6.30 3.78 15.08 12.20 222 177 150
6” 6.02 9.50 11.42 0.87 8 2.44 2.80 5.71 6.97 3.78 16.46 12.20 222 177 150
8” 7.99 11.75 13.27 0.87 8 2.99 3.43 6.61 8.03 3.66 18.31 16.30 222 177 150

Testing performed on PVC/PP/EPDM valves at 73˚F water temperature, non-shock.

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Body 1 PVC,PP,PVDF, CPVC* 10 Retainer Cap 1 PVC,PP, CPVC, PVDF

2 Disc 1 PVC,PP,PVDF, CPVC* 11 Positioner 1 SUS304, 8” Use SS41
3 Stem 1 SUS410,SUS304,SUS316 12 Screw 3 SUS304
4 Stem O’ring 2 EPDM,VITON®, BUNA N 13 Handle 1 ABS
5 Washer 1 SUS304 14 Inserted Metal of Handle 1 CS
6 Seat 1 EPDM,VITON®, BUNA N 15 Nut 1 PVC COATED BRASS, SUS304
7 Disc O’Ring 2 EPDM,VITON®, BUNA N 16 Hand Lever 1 SUS 304,SUS41
8 Disc O’Ring 2 EPDM,VITON®, BUNA N 17 Spring 1 SUS304
9 Stem Retainer 1 SUS304 18 Set Pin 1 BRASS
*CPVC available to 12” VITON® is a trademark of Dupont Dow Elastomers

17
 TVI BUTTERFLY VALVE (2" - 8")
DESIGN SPECIFICATIONS
Thermoplastic Butterfly Valves 2"-24" are wafer style to fit between ANSI B16.5
Class 150 flanges. Disc is smooth and contoured for lowest possible pressure
drop ( highest Cv). Shaft is 410 S.S. and of one piece, through shaft design, with
square drive through entire length of blade. 2" - 8" valves shall be complete with a
spring loaded 10-15 position latch lever. Seat liners shall be full faced with integral,
ribbed flanges. No auxiliary gaskets shall be required for installation. Seat liners
shall effectively isolate the body and shaft from the flow media. Seat liners shall
also thermally insulate the body from the internal operating temperature. Valve liner
and seals are replaceable. Materials of construction shall be: (select as required
for service)

BODY
PVC,CPVC (available to 12”), ASTM D-1784,
PP, ASTM D-4101
PVDF, ASTM D-3222

DISC
PP, ASTM D-4101 (Standard 2” - 24” in PVC & PP valves)
PVC, CPVC, ASTM D-1784 (CPVC disc standard in CPVC valves)
PVDF, ASTM D-3222

SHAFT
ASTM A-240, TYPE 410 S.S. (Standard) 304 S.S., 316 S.S. and Titanium available

SEALS / SEAT
EPDM, Ethylene Propylene Diene Monomer
Fluorocarbon, Viton (Dupont Dow Elastomers)
Fluorel (3M Corp.)

HARDWARE
2" THRU 24" 304 S.S. 8" size positioner plate 410 S.S. Chrome Plated

LEVER
ABS, ASTM D-1788

GEAR BOX
Cast iron housing ASTM A -53, Epoxy coated

OTHER MATERIALS AVAILABLE UPON REQUEST.

Not recommended for compressed air or gas service

18
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
BUTTERFLY VALVE-GEAR TYPE
SIZE: 8” - 24”
DWN BY DATE DWG NO.
CKP 1-96 102-BFV
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________
K
L3
10 11
L2 15
13
9 H3 D4
12
8 14
6
19
16
1
17
7
2 18
H2
3

5
4

H1
L

L1 n-Øe

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Body 1 PVC,PP,PVDF, CPVC* 11 Indicator Plate 1 PVC

2 Seat 1 EPDM,VITON® BUNA N 12 Gear 1 FORGEDSTEEL
3 Disc 1 PVC,PP,PVDF, CPVC* 13 Oil Seal 1 EPDM
4 Disc O-Ring (A) 2 EPDM,VITON®, BUNA N 14 Bearing 1 HEATTREATEDSTEEL
5 Disc O-Ring (B) 2 EPDM,VITON®, BUNA N 15 Adjustable Bolt 2 SS41
6 Stem 1 SUS410, SUS304, SUS316 16 Gearing 1 SS41
7 Stem O-Ring 2 EPDM,VITON®, BUNA N 17 Set Pin 1 STEEL
8 Gear Box 1 C.I. 18 Hand Wheel 1 C.I.
9 Gear Box Cap 1 C.I. 19 Tightening Bolt 4 SUS304
10 Side Cap 1 C.I.
*CPVC available to 12” VITON® is a trademark of Dupont Dow Elastomers.

Ansi Dimensions
Test Press Working
Size (PSI) Press
Inch D1 D2 n Øe D3 L L1 H1 H2 H3 K L2 L3 D4 Body Seat (PSI)

8” 7.99 11.75 8 0.88 13.27 2.99 3.43 6.61 8.03 2.72 7.01 2.01 5.35 5.63 222 177 150
10” 10.00 14.25 12 0.98 15.75 3.78 4.37 7.87 9.25 2.72 7.01 2.01 5.35 5.63 222 177 150
12” 12.28 17.00 12 0.98 19.02 4.57 5.20 9.41 11.38 4.05 8.35 2.83 7.44 9.61 155 125 105
14” 14.09 18.75 12 1.14 20.47 4.57 5.20 10.20 12.01 4.05 8.35 2.83 7.44 9.61 155 125 105
16” 15.69 21.25 16 1.14 23.62 6.02 6.65 11.89 13.90 4.05 8.35 2.83 7.44 9.61 133 103 88
18” 17.75 22.75 16 1.26 25.20 6.54 7.13 12.48 14.37 4.76 10.59 4.57 11.22 18.27 111 88 74
20” 19.70 25.00 20 1.26 27.99 6.73 7.48 14.37 15.94 4.76 12.99 4.57 11.22 18.27 74 59 52
24” 23.66 29.50 20 1.38 32.00 7.52 8.23 16.73 18.11 4.76 12.99 4.57 11.22 18.27 74 59 52

Testing performed on PVC/PP/EPDM valves at 73˚F water temperature, non-shock.

19
 TVI BUTTERFLY VALVE (2" - 24")
DESIGN SPECIFICATIONS
Thermoplastic Butterfly Valves 2"-24" are wafer style to fit between ANSI B16.5
Class 150 flanges. Disc is smooth and contoured for lowest possible pressure
drop ( highest Cv). Shaft is 410 S.S. and of one piece, through shaft design, with
square drive through entire length of blade. 2”-24" valves shall have epoxy coated
gear actuators with handwheel. Seat liners shall be full faced with integral, ribbed
flanges. No auxiliary gaskets shall be required for installation. Seat liners shall
effectively isolate the body and shaft from the flow media. Seat liners shall also
thermally insulate the body from the internal operating temperature. Valve liner
and seals are replaceable. Materials of construction shall be: (select as required
for service)

BODY
PVC,CPVC (available to 12”), ASTM D-1784,
PP, ASTM D-4101
PVDF, ASTM D-3222

DISC
PP, ASTM D-4101 (Standard 2” - 24” in PVC & PP valves)
PVC, CPVC, ASTM D-1784 (CPVC disc standard in CPVC valves)
PVDF, ASTM D-3222

SHAFT
ASTM A-240, TYPE 410 S.S. (Standard) 304 S.S., 316 S.S. and Titanium available

SEALS / SEAT
EPDM, Ethylene Propylene Diene Monomer
Fluorocarbon, Viton (Dupont Dow Elastomers)
Fluorel (3M Corp.)

HARDWARE
2" THRU 24" 304 S.S.

GEAR BOX
Cast iron housing ASTM A -53, Epoxy coated

OTHER MATERIALS AVAILABLE UPON REQUEST.

Not recommended for compressed air or gas service

20
 THERMOPLASTIC
VALVES INC.
WAFER STYLE UNIVERSAL BUTTERFLY VALVE
FOR ANSI FLANGES
SIZE: 2” - 8”
DWN BY DATE DWG NO.
CKP 1-00 220-BFV
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________
K

18 17 13 10 14

8
H6
20
6 H4 H5

n 7
16 12 15 4
11
5
I
3
H1
2
D4 H2

H3

9 21 8
L2
D1
L3
L1
D2

D3

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Body 1 PVC,PP,PVDF,CPVC 12 Lever 1 SUS 410

2 Disc 1 PVC,PP,PVDF,CPVC 13 Spring 1 SUS 410

3 Seat 1 EPDM, VITON®, BUNA N 14 Setpin (Long) 1 SUS 410

4 Stem 1 SUS 410, SUS 316 15 Setpin (Short) 1 SUS 410

5 Stem O’ring 2 EPDM, VITON®, BUNA N 16 Handle Cap 1 ABS

6 Washer 1 SUS 304 17 Stem Bolt 1 PVC, PP, PVDF, CPVC

7 Positioner 1 SUS 304 18 Cap 1 PVC Coated Brass

8 Screw 3 SUS 304 19 Handle Insert 1 Casting Parts

9 Indicator 1 SUS 304 20 Bolt 1 Brass, SUS 304

10 Handle 1 ABS 21 Bolt 1 SUS 304

11 Lever 1 ABS VITON® is a trademark of Dupont Dow Elastomers.

Ansi Dimensions
Nom. size
DN-Inch D1 D2 D3 D4 n L1 L2 L3 H1 H2 H3 H4 H5 H6 I K

50 - 2” 2.16 4.84 6.46 3.66 4 4.13 1.50 1.61 7.44 3.31 3.23 1.69 2.48 0.68 9.84 7.95
80 - 3” 3.17 5.97 7.72 3.74 4 5.00 1.65 1.77 8.70 4.59 3.86 1.69 2.48 0.68 11.14 7.97
100 - 4” 3.94 7.16 8.85 3.89 8 5.27 1.89 2.0 9.92 5.59 4.43 1.85 2.68 0.84 12.55 9.92
150 - 6” 5.98 9.44 11.26 3.96 8 6.67 2.20 2.13 12.63 7.74 5.63 2.21 3.39 1.0 16.02 11.69
200 - 8” 7.87 11.70 13.54 4.31 8 7.52 2.40 2.52 15.12 10.12 6.77 2.21 3.39 1.0 18.50 11.69
 TVI BUTTERFLY VALVE (2" - 8")
DESIGN SPECIFICATIONS
Thermoplastic Butterfly Valves 2"-8" are wafer style to fit between ANSI B16.5
Class 150 flanges. Disc is contoured for lowest possible pressure
drop ( highest Cv). Shaft is 410 S.S. and of one piece, through shaft design, with
square drive through entire length of blade. 2" - 6" valves shall be complete with a
spring loaded 6 position latch lever. 8" valves shall be either spring lever or gear
actuated as required or specified. Seat liners shall be full faced with integral,
ribbed flanges. No auxiliary gaskets shall be required for installation. Seat liners
shall effectively isolate the body and shaft from the flow media. Seat liners shall
also thermally insulate the body from the internal operating temperature. Valve
liner and seals are replaceable. Materials of construction shall be: (select as
required for service)
Note: The universal style 2-4” butterfly valve fits between ANSI B16.5, DIN, and
JIS class 150 flanges, the 6” between ANSI and JIS flanges and the 8” between
ANSI flanges.

BODY
PVC,ASTM D-1784, (Standard) PP and PVDF available
PP, ASTM D-4101 PVDF available
PVDF, ASTM D-3222

DISC
PP, ASTM D-4101 (Standard) PVDF available
PVDF, ASTM D-3222

SHAFT
ASTM A-240, TYPE 410 S.S. (Standard) 304 S.S., 316 S.S. available

SEALS / SEAT
EPDM, Ethylene Propylene Diene Monomer
Fluorocarbon, Viton® (Dupont Dow Elastomers)
Fluorel (3M Corp.)

HARDWARE
2" - 8” 304 S.S.

LEVER
ABS, ASTM D-1788

GEAR BOX
Cast iron housing ASTM A -53, Epoxy coated

OTHER MATERIALS AVAILABLE UPON REQUEST.

Not recommended for compressed air or gas service

20B
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
COMPACT BALL VALVE
SIZE: 1/2”- 4”
DWN BY DATE DWG NO.
CKP 1-96 103-CB
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________

5
A
6

1
NSF14/NSF61
4 NSF APPROVED

H
7
A

D2
d

H
P 3
L
2
1/2” - 3”

P
L
4” only
(21/2")-(4")
Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Stem 1 PVC, CPVC 5 Cap 1 ABS

2 Ball 1 PVC, CPVC 6 Handle 1 ABS
3 Body 1 PVC, CPVC 7 Seat 2 EPDM, TEFLON®, VITON®
4 Stem O-Ring 1 EPDM, VITON® TEFLON® is a trademark of Dupont Dow Elastomers

Ansi Dimensions
Body
Size d Test Press
Inch D1 Socket Thread P L D2 H A PSI

/2”
1
0.591 0.840 NPT 1/2” 0.875 3.110 1.378 1.820 2.756 222
/4”
3
0.787 1.050 NPT 3/4” 1.000 3.543 1.575 2.244 3.031 222
1” 0.984 1.315 NPT 1” 1.125 4.134 1.890 2.402 3.504 222
1 1/4” 1.260 1.660 NPT 1 1/4” 1.250 4.764 2.126 2.598 3.504 222
1 1/2” 1.535 1.900 NPT 1 1/2” 1.375 5.000 2.441 2.913 4.370 222
2” 1.969 2.375 NPT 2” 1.500 5.866 2.953 3.150 5.472 222
2 1/2” 1.969 2.875 NPT 2 1/2” 1.750 7.638 3.622 4.213 6.378 222
3” 2.559 3.500 NPT 3” 1.875 9.173 4.409 5.512 7.480 148
4” 3.071 4.500 NPT 4” 2.250 9.606 5.236 6.575 9.055 148

Testing performed on PVC materials at 73˚F water temperature, non-shock.

21
 TVI COMPACT BALL VALVES (1/2" - 4")
DESIGN SPECIFICATIONS
Thermoplastic ball valves 1/2" - 4" shall be compact type and have a one piece
molded body with socket or threaded end connections. Seats shall be EPDM.
Every valve is fully pressure and cycle tested to insure a quality molded in
place finished product.Valves have a one piece self centering ball and stem
design for leak tight operation. Materials of construction shall be as follows:
(select as required for service)

BODY
PVC, CPVC, ASTM D-1784

BALL & STEM

PVC, CPVC, ASTM D-1784

SEATS
EPDM, Ethylene Propylene Diene Monomer
Fluorocarbon - VITON ® (Dupont Dow Elastomers)
Teflon ® (Dupont Dow Elastomers)

SEALS
EPDM, Ethylene propylene Diene Monomer
Fluorocarbon - VITON ® (Dupont Dow Elastomers)

T-HANDLE
ABS D-1788

End connectors shall conform to the following standards:

SOCKET
ASTM - D-2467 (PVC, SCH-80)
ASTM - F-439 (CPVC, SCH-80)

THREADED
ASTM - D-2464 (PCP, SCH-80)
ASTM - F-439 (CPVC,SCH-80)

Not recommended for compressed air or gas service.

22
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
TRUE UNION DIAPHRAGM VALVE
SIZE: 1/2”- 2”
DWN BY DATE DWG NO.
CKP 1-96 108-TUDV
CERTIFIED
A

CORRECT FOR GENERAL 9

12

DIMENSIONS
Date_______________Per:______________ 6

8
4

13
1
14 H
11

15
2

7
K
10

5
F 3 P

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Shaft 1 Brass/PVDF 9 Gauge Cover 1 PC

2 Diaphragm 1 EPDM,TEFLON® 10 O-Ring 2 EPDM,VITON®
3 Body 1 PVC,PP,CPVC,PVDF 11 Compressor 1 PVDF/Brass/PPO
4 Sleeve 1 Brass/PVDF 12 Indicator 1 PE
5 Union Nut 2 PVC,PP,CPVC,PVDF 13 Bolt 4 SUS304
6 Handle 1 ABS/PPO 14 Nut 4 SUS304
7 End Connector 2 PVC,PP,CPVC,PVDF 15 Washer 4 SUS304
8 Bonnet 1 PPO
TEFLON® & VITON ® are trademarks of Dupont Dow Note: For valves to be used in sodium hypochlorite, factory must be
Elastomers consulted for alternate gasket material.

Ansi Dimensions
Size d Test Pressures in PSI
Inch Socket Thread P B L H A F K TFE Rubber
Diaphragm Diaphragm

1
/2” 0.840 NPT1/2” 0.875 2.126 6.457 4.094 3.189 0.984 M6 104 150
3
/4” 1.050 NPT3/4” 1.000 2.126 6.457 4.094 3.189 0.984 M6 104 150
1” 1.315 NPT1” 1.125 2.480 7.087 4.567 3.583 0.984 M6 104 150
1 /4”
1
1.660 NPT1 / 4”
1
1.250 3.346 9.252 5.591 4.606 1.772 M8 104 150
11 /2” 1.900 NPT11/ 2” 1.375 3.346 9.252 5.591 4.606 1.772 M8 104 150
2” 2.375 NPT2” 1.500 3.898 10.472 6.929 5.906 1.772 M8 104 150

Testing performed with PVC materials at 73˚F water temperature, non-shock.

23
 1/2" - 2" DIAPHRAGM VALVES
TRUE UNION TYPE (SOC./THD./FLANGED)
DESIGN SPECIFICATION
Thermoplastic Diaphragm Valves 1/2" - 2" (valves shall be molded of solid
thermoplastic materials.) Body is of the weir configuration exhibiting large flow
area and good flow control capability. Stem and sleeve shall be brass. Full
stroke position indication is enclosed in a clear protective cover. All external
fasteners shall be either encapsulated in plastic or of stainless steel materials.
Materials of construction shall be: ( select as required for service)

BODY
PVC, CPVC,ASTM D-1784,PP,ASTM D-4101,PVDF, ASTM D-3222

BONNET
PVC,CPVC,ASTM D-1784,PP,ASTM D-4101,PVDF, ASTM D-3222
PPO,ASTM D-4101 (Standard)

STEM/SLEEVE
Brass

COMPRESSOR
PVDF, ASTM, D-3222
PPO, ASTM, D-4101

DIAPHRAGM
EPDM, Ethylene Propylene Diene Monomer
PTFE/EPDM, Teflon (Dupont Dow Elastomers)

DIAPHRAGM INSERT STUD

Stainless Steel, Large Diameter

POSITIVE INDICATOR COVER

PC, Polycarbonate, ASTM - D-2848

HANDWHEEL
ABS, ASTM D-1788

NOTE: For any diaphragm application with use of sodium hypochlorite, factory must be
informed prior to quote. Special application valves are required.

24
25
 FLANGED BODY TYPE 1/2" - 10" DIAPHRAGM VALVES

DESIGN SPECIFICATION
Thermoplastic Diaphragm Valves 1/2" - 10" shall be molded of solid thermo-
plastic materials for body and bonnet. Body is of the weir configuration
exhibiting large flow area and good flow control capability. Body is designed to
fit between ANSI B16.5 class 150 flanges. Stem and sleeve shall be brass or
cast iron, fully lubricated. Sizes 3" and larger employ a bonnet grease fitting for
ease of lubrication. All valves shall have an adjustable overtravel stop in the
close position to prevent overtravel and premature diaphragm failure. Full
stroke position indication is enclosed in a clear protective cover. All external
fasteners shall be either encapsulated in plastic or of stainless steel materials.
Materials of construction shall be: ( select as required for service)

BODY
PVC, CPVC,ASTM D-1784,PP,ASTM D-4101,PVDF, ASTM D-3222

BONNET
PVC,CPVC,ASTM D-1784,PP,ASTM D-4101,PVDF, ASTM D-3222
PPO, ASTM D-4101 (Standard)

STEM/SLEEVE
Brass, 1/2" - 2",
C.I., 2 1/2" - 10"

DIAPHRAGM
EPDM, Ethylene Propylene Diene Monomer
Fluorocarbon, Viton (Dupont Dow Elastomers) only avail. for vacuum service.
PTFE/Neoprene, Teflon (Dupont Dow Elastomers)

DIAPHRAGM INSERT STUD

Stainless Steel, Large Diameter

POSITIVE INDICATOR COVER

PC, Polycarbonate, ASTM - D-2848

HANDWHEEL
ABS, ASTM D-1788

NOTE: For any diaphragm application with use of sodium hypochlorite, factory must be
informed prior to quote.

26
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
HORIZONTAL SWING CHECK VALVE
SIZE: 3/4”- 8”
DWN BY DATE DWG NO.
CKP 1-96 105-HSCV
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________

A1-B D5
14

13
D4

8
2
11
7
10
8 5 1
9 D6
Adjustable
Spring A1 B
17 Assist
Option
18

19

20
22
21

T
n-eo 15 4 6 3 12 16

Materials of Construction L
Item Parts Pcs Materials Item Parts Pcs Materials

1 Body 1 PVC,PP,PPG,PVDF 12 Disc Holder 1 PVC,PP,PPG,PVDF

2 Bonnet 1 PVC,PP,PPG,PVDF 13 O-ring 1 EPDM,VITON®
3 Disc 1 PVC,PP,PPG,PVDF 14 Shaft Holder 1 PVC,PP,PPG,PVDF
1”- 2” 1 2 1/2”- 4” 3 PVC, PP
4 Sheet Gasket Holder 1 PVC,PP,PPG,PVDF 15 Set Bolts 5”- 6” 4 8” 8 PPG, PVDF
5 Swing Arm 1 PVC,PP,PPG,PVDF 16 Set Pin 1 PVC, PP, PPG, PVDF
6 Disc Gasket 1 EPDM,VITON®TFE 17 Bracket 1 316 Stainless Steel
7 Bonnet Gasket 1 EPDM,VITON® 18 Nut 1 316 Stainless Steel
8 Shaft 1 PVC,PP,PPG,PVDF 19 Adjustment Stem 1 316 Stainless Steel
9 Washer 1”- 3” 6 sets SUS304 20 Spring 1 316 Stainless Steel
10 Bolts SUS304 21 Lever 1 PVC
4”- 8” 8 sets
11 Nuts SUS304 22 Pin 1 316 Stainless Steel

VITON® and TEFLON® are trademarks of Dupont Dow Elastomers

Ansi Dimensions
Size n
Inch D1 D2 D3 e No. of holes D4 D5 D6 L T A h H Working Pressure
Elastromer TFE

/4”3
1.00 2.75 4.25 0.63 4 4.34 5.13 2.97 6.31 0.50 0.25 1.56 4.72 150 50
1 1.00 3.13 4.25 0.63 4 4.34 5.13 2.97 6.31 0.59 0.25 1.56 4.72 150 50
1 /2”
1
1.63 3.88 5.00 0.63 4 4.94 5.72 3.34 7.09 0.63 0.31 1.78 5.44 150 50
2” 2.06 4.75 6.00 0.75 4 6.09 7.09 4.13 7.88 0.83 0.31 2.16 6.46 150 50
2 1/2 ” 3.16 5.50 7.00 0.75 4 7.13 8.06 5.13 10.25 0.83 0.34 2.75 6.72 150 50
3” 3.16 6.00 7.50 0.75 4 7.13 8.06 5.13 10.25 0.83 0.34 2.75 6.72 150 40
4” 3.94 7.50 9.00 0.75 8 9.25 10.44 6.69 11.93 0.87 0.41 3.53 8.38 100 40
5” 4.94 8.50 10.00 0.88 8 11.22 13.00 8.28 13.78 0.87 0.56 4.34 9.38 100 25
6” 5.53 9.50 11.00 0.88 8 13.00 14.56 9.84 15.75 0.91 0.63 5.31 10.56 100 20
8” 7.88 11.75 13.50 0.88 8 15.31 16.71 11.81 19.69 1.02 0.72 6.69 12.06 70 20

Testing performed on PVC material at 73˚F water temperature, non-shock.

27
 TVI SWING CHECK VALVES (3/4" - 8" FLANGED)
DESIGN SPECIFICATIONS
Thermoplastic Swing Check Valves 3/4" - 8" flanged design shall employ molded
thermoplastic body, disc assembly, bonnet, and shaft. Metal internals are not
acceptable. Valves have a full faced disc seal. Valves require low back pressure
for drop-tight seating. Valves are of low pressure drop design. Body has a full
open disc stop to prevent over travel and insure proper closing action. Bonnet is
fully gasketed and fastened using stainless steel hardware. Valves are top entry
design for ease of maintenance. Valves are suitable for vertical and horizontal
installation. Flanged ends are designed for installation between ANSI B16.5 Class
150 flanges. Materials of construction shall be as follows: (select as required for
service)

BODY/BONNET
PVC, ASTM D-1784
PP, ASTM D-4101
PVDF, ASTM D-3222

DISC ASSEMBLY / SHAFT

PVC, ASTM D-1784
PP, ASTM D-4101
PVDF, ASTM D-3222

SEAT / SEAL
EPDM,Ethylene propylene diene monomer
Fluorocarbon, Viton® (Dupont Dow Elastomers)
Fluorel (3M Corp.)
PTFE (Polytetrafluoroethylene), Teflon® (Dupont Dow Elastomers)

EXTERNAL FASTNERS
304 Stainless Steel

NOTE: Can be easily modified for spring assist operation. See details on Pg. 58.

28
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
BALL VALVE SAFETY BLOCK TRUE UNION
SIZE: 1/2”- 3”
DWN BY DATE DWG NO.
CKP 1-96 106-TUSBBV
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________

A
6

1 9

13
7 4

N-Øe

T 10
12

5 L 11
NSF14/NSF61
NSF APPROVED
8
2 3

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Stem 1 PVC,PP,CPVC,PVDF 8 Seat 2 TEFLON®

2 Ball 1 PVC,PP,CPVC,PVDF 9 Stem O-Ring 1 EPDM,VITON®
3 Body 1 PVC,PP,CPVC,PVDF 10 Seat Carrier O-Ring 1 EPDM,VITON®
4 Seat Carrier 1 PVC,PP,CPVC,PVDF 11 Body O-Ring 1 EPDM,VITON®
5 Union Nut 2 PVC,PP,CPVC,PVDF 12 Solid End O-Ring 1 EPDM,VITON®
6 Handle 1 ABS 13 Flange 2 PVC,PP,CPVC,PVDF
7 End Connector 2 PVC,PP,CPVC,PVDF
VITON® and TEFLON® are trademarks of Dupont Dow Elastomers

Ansi Dimensions Working

Size d L Pressure
Inch D1 D2 D3 Socket Thread e n P Socket Thread Flange A T H B (PSI)

/2”
1
.591 2.375 3.500 0.840 NPT1/2” 0.625 4 0.875 4.049 4.049 5.640 3.240 .590 2.028 2.114 150
/4”
3
.799 2.750 3.875 1.050 NPT3/4” 0.625 4 1.000 4.843 4.843 6.670 3.976 .590 2.638 2.500 150
1” 1.024 3.125 4.250 1.315 NPT1” 0.625 4 1.125 5.689 5.689 7.090 4.390 .630 2.697 2.874 150
11/4” 1.20 3.500 4.625 1.660 NPT11/ 4” 0.625 4 1.250 6.520 6.520 8.510 4.340 .630 2.768 3.228 150
11/2” 1.50 3.875 5.000 1.900 NPT11/ 2” 0.625 4 1.375 7.160 7.160 9.280 4.780 .630 3.340 3.850 150
2” 1.89 4.750 6.000 2.375 NPT2” 0.750 4 1.500 7.950 7.950 10.150 5.880 .787 3.850 4.733 150
21/2” 2.64 5.500 7.000 2.889 NPT21/ 2” 0.750 4 1.750 8.860 8.860 11.540 7.480 .787 5.51 5.91 150
3” 3.15 6.000 7.500 3.516 NPT3” 0.750 4 1.875 10.830 10.830 14.920 9.050 .866 6.54 7.20 150

Testing performed on PVC/EPDM valves at 73˚F water temperature, non-shock.

29
 TVI SAFETY BLOCK - TRUE UNION BALL VALVES
DESIGN SPECIFICATIONS
Thermoplastic Ball Valves 1/2" - 4" are designed to safely block full system pressure in
either direction to allow on-line system maintenance. Valve stem is of the blow-out
proof design. Valve has full port for lowest possible pressure loss. Seats shall be easily
adjustable and replaceable. Stem has an internal pressure sealed land to protect stem
and stem seal from contaminents. Every valve is fully pressure and cycle tested before
leaving the factory. Materials of construction shall be: (select as required for service)

BODY/BALL/STEM/END NUTS AND CONNECTORS

PVC, CPVC, ASTM D-1784
PP, ASTM D-4101
PVDF, ASTM D-3222

SEAT
PTFE (Polytetrafluoroethylene), Teflon® (DuPont Dow Elastomers)

SEALS
EPDM, Ethylene Propylene Diene Monomer
Fluorocarbon. Viton® (DuPont Dow Elastomers)
Fluorel (3M Corp.)

MANUAL LEVER
ABS, ASTM D-1788

End connectors shall conform to the following standards:

SOCKET
ASTM - D-2467 (PVC, SCH-80)
ASTM - F-439 (CPVC, SCH-80)

THREADED
ASTM - D-2464 (PVC, SCH-80)
ASTM - F-437 (CPVC, SCH-80)

FLANGED -
ANSI - B16.5 Class 150

Both socket and threaded end connectors shall be supplied on all 1/2" - 2" PVC and CPVC
valves. On 2 1/2” - 4” socket end connectors will be supplied unless otherwise specified.

Valves shall be backed by a full two (2) year guarantee.

Not recommended for compressed air or gas service.

30
 THERMOPLASTIC
VALVES INC.
STANDARD 4” SAFTEY BLOCK
BALL VALVE
SIZE: 4”
DWN BY DATE DWG NO.
CKP 1-96 103-SB
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________

13 6

11 1
n-oe
13
H 9
10
7 E
2

13
8
B P d MOUNTING PAD

12
5
4
T 13 3
L

NSF14/NSF61
NSF APPROVED

Materials of Construction
Item Parts Pcs Materials ItemParts Pcs Materials

1 Stem 1 PVC,PP,CPVC,PVDF 8 Seat 2 PTFE

2 Ball 1 PVC,PP,CPVC,PVDF 9 Stem O-Ring 1 EPDM,VITON®
3 Body 1 PVC,PP,CPVC,PVDF 10 Seat Carrier O-Ring 1 EPDM,VITON®
4 Seat Carrier 1 PVC,PP,CPVC,PVDF 11 Body O-Ring 1 EPDM,VITON®
5 Union Nut 2 PVC,PP,CPVC,PVDF 12 Solid End O-Ring 1 EPDM,VITON®
6 Handle 1 ABS 13 Mounting Pad Inserts 4 Brass
7 End Connector 2 PVC,PP,CPVC,PVDF
VITON® is a trademark of Dupont Dow Elastomers.

Ansi Dimensions
working
Size d L pressure
Inch D1 D2 D3 Socket Thread P e n Socket Thread Flange A T H B E (psi)

4" 4.02 5.500 7.000 4.518 NPT4" 2.250 0.750 8 12.80 12.80 15.18 10.79 0.866 6.69 8.90 1.93 150

4" valve available venturied to 6" size

Testing performed with PVC/EPDM valves at 73˚F water temperature

30A
 THERMOPLASTIC
VALVES INC.
SAFTEY BLOCK TRUE UNION BALL VALVE
WITH MOUNTING PADS
SIZE: 1/2”- 3”
DWN BY DATE DWG NO.
CKP 1-96 103-SB(A)
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________
6 A

1
9

7
13
14 4

1/2” - 2 1/2”

14

E
T
10 3” - 4”
14
12
5 L 11

NSF14/NSF61
8
2
NSF APPROVED
3

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Stern 1 PVC, PP, CPVC, PVDF 8 Seat 2 TEFLON®

2 Ball 1 PVC, PP, CPVC, PVDF 9 Stem O-rings 1 EPDM, VITON®
3 Body 1 PVC, PP, CPVC, PVDF 10 Seat Carrier O-ring 2 EPDM, VITON®
4 Seat Carrier 1 PVC, PP, CPVC, PVDF 11 Body End O-ring 1 EPDM, VITON®
5. Union Nut 2 PVC, PP, CPVC, PVDF 12 Solid End O-ring 2 EPDM, VITON®
6. Handle 1 UPVC, PP, PVDF, CPVC 13 Flange 2 PVC, PP, CPVC, PVDF
7 End Connector 2 PVC, PP, CPVC, PVDF 14 Mounting Pad w/Brass Inserts
VITON® and TEFLON® are trademarks of Dupont Dow Elastomers
Ansi Dimensions Working
Size d L Pressure
Inch D1 D2 D3 Socket Thread e n P Socket Thread Flange A T H B (PSI)

1
/2” .591 2.375 3.500 0.840 NPT1/2” 0.625 4 0.875 4.420 4.420 6.015 3.240 .590 2.120 2.114 150
3
/4” .799 2.750 3.875 1.050 NPT3/4” 0.625 4 1.000 4.843 4.843 6.673 3.976 .590 2.530 2.500 150
1” 1.024 3.125 4.250 1.315 NPT1” 0.625 4 1.125 5.615 5.615 7.765 4.390 .630 2.811 2.874 150
11/4” 1.20 3.500 4.625 1.660 NPT11/ 4” 0.625 4 1.250 7.160 7.160 9.275 4.780 .630 3.340 3.850 150
11/2” 1.50 3.875 5.000 1.900 NPT11/ 2” 0.625 4 1.375 7.160 7.160 9.275 4.780 .630 3.340 3.850 150
2” 1.89 4.750 6.000 2.375 NPT2” 0.750 4 1.500 7.950 7.950 8.100 5.880 .787 3.850 4.733 150
21/2” 2.64 5.500 7.000 2.889 NPT21/ 2” 0.750 4 1.750 8.860 8.860 11.540 7.480 .787 5.51 5.91 150
3” 3.150 6.000 7.500 3.516 NPT3” 0.750 4 1.875 10.830 10.830 14.920 9.050 .866 6.54 7.20 150

Testing performed on PVC materials at 73˚F water temperature, non-shock.

30B
 THERMOPLASTIC
VALVES INC.
TRUEUNION BALL VALVE
BUTT WELDING ENDS
SIZE: 1/2”- 4”
DWN BY DATE DWG NO.
CKP 04/01 TUBW
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________
A

7 4

H
D1

B
P

10
12
5

8 2 3 11

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Stern 1 PP, PVDF 8 Seat 2 PTEF

2 Ball 1 PP, PVDF 9 Stem O-rings 1 EPDM, VITON®
3 Body 1 PP, PVDF 10 Seat Carrier O-ring 1 EPDM, VITON®
4 Seat Carrier 1 PP, PVDF 11 Body End O-ring 1 EPDM, VITON®
5. Union Nut 1 PP, PVDF 12 Solid End O-ring 1 EPDM, VITON®
6. Handle 1 ABS VITON® and TEFLON® are trademarks of Dupont Dow Elastomers
7 Connector 2 PP, PVDF

Ansi Dimensions
Size
Inch D1 d P L A H B Working Pressure Test Pressure
(PSI) (PSI)

1
/2” .59 .59 1.96 6.40 3.23 1.85 1.85 100 150
3
/4” .75 .75 1.96 6.90 3.98 2.52 2.50 100 150
1” .98 1.02 1.96 7.02 4.37 2.64 2.64 100 150
11/4” 1.50 1.25 1.96 7.40 5.04 3.27 3.78 100 150
11/2” 1.50 1.60 1.96 7.60 4.96 3.27 3.78 100 150
2” 1.97 2.02 1.96 8.25 5.98 4.02 4.45 100 150
21/2” 2.56 2.38 1.96 8.45 7.48 5.51 5.90 70 105
3” 3.07 2.89 3.15 12.13 9.06 6.50 7.25 70 105
4” 3.90 3.55 3.15 17.05 10.79 6.77 7.85 70 105
Testing performed on PP/EPDM valves at 73˚F water temperature, non-shock.
Test pressures dropdrasticallt when temperatures exceed 100˚F.
30C
 TVI TRUE UNION BALL VALVES
BUTT WELDING ENDS
DESIGN SPECIFICATIONS
Thermoplastic Ball Valves 1/2" - 4" are designed to safely block full system pressure in
either direction to allow on-line system maintenance. Valve stem is of the blow-out
proof design. Valve has full port for lowest possible pressure loss. Seats shall be easily
adjustable and replaceable. Stem has an internal pressure sealed land to protect stem
and stem seal from contaminents. Every valve is fully pressure and cycle tested before
leaving the factory. Materials of construction shall be: (select as required for service)

BODY/BALL/STEM/END NUTS AND CONNECTORS

PP, ASTM D-4101
PVDF, ASTM D-3222

SEAT
PTFE (Polytetrafluoroethylene), Teflon® (DuPont Dow Elastomers)

SEALS
EPDM, Ethylene Propylene Diene Monomer
Fluorocarbon. Viton® (DuPont Dow Elastomers)
Fluorel (3M Corp.)

MANUAL LEVER
ABS, ASTM D-1788

Butt welded ends

Valves shall be backed by a full two (2) year guarantee.

Not recommended for compressed air or gas service.

30D
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
STRONG UNION BALL VALVE
SIZE: 6”
DWN BY DATE DWG NO.
CKP 1-96 107-SUBV
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________

5 A
4
3 2

n-Øe

H1
D3 D2

T
L

9 7 8

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Body 1 PVC,PP,PVDF 5 O-Ring 2 EPDM, VITON®

2 Ball 1 PVC,PP,PVDF 6 Handle 1 CAST IRON,EPOXY COATED
3 Seat 2 TEFLON® 7 Bolt 10 Sets SUS 304
4 Shaft 1 PVC,PP,PVDF 8 Nut 10 Sets SUS 304
VITON® and TEFLON® are trademarks of Dupont Dow Elastomers 9 O-Ring 4 EPDM,VITON®

Ansi Dimensions
*Test Working
Size Press Press
Inch D3 D2 D1 H H1 L n e T A (PSI) (PSI)

6” 11 9 1/2 5 7/8 8 12 3/8 15 1/2 8 .87 3

/4 13 150 125

Testing performed with PVC body at 73˚F water temperature, non-shock.

*Test pressure, body hydrostatic.
31
 TVI STRONG UNION BALL VALVE (5-5/8" DIA. PORT)
6" Flanged only

DESIGN SPECIFICATION
Thermoplastic Strong Union Ball Valve 6" flange type is a two piece body design. Full
round ball with 5-5/8" I.D. port. Valve stem is of the blow-out proof design. Stem has an
internal pressure sealed land to protect stem and stem seal from contaminents. Body
parts are connected by 304 S.S. bolting sets. Seats are TFE and easily replaceable.

BODY - BALL - STEM

PVC,ASTM D-1784
PP,ASTM D 4101
PVDF, ASTM D-3222

SEAT
Telfon® (Dupont Dow Elastomers)

SEALS
EPDM, Ethylene Propylene Diene Monomer
Fluorocarbon, Viton® (Dupont Dow Elastomers)

HARDWARE
304 S.S.

LEVER
Cast iron, epoxy coated

Note: Not recommended for compressed air or gas service

32
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
TRUE UNION Y SEDIMENT STRAINER
SIZE:
DWN BY DATE DWG NO.
CKP 1-96 110-YDS
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________

D2
d
D1

7 H
9 8 6 3
1
4
5
B
2

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Body 1 PVC 6 Union End 1 PVC

2 Lid 1 PVC 7 Connector 2 PVC
3 Screen 1 PVC 8 Union Nut 2 PVC
4 Body O-Ring 1 EPDM, VITON® 9 Union O-Ring 2 EPDM, VITON®
5 Cap O-Ring 1 EPDM, VITON® VITON® is a trademark of Dupont Dow Elastomers

Ansi Dimensions
Working
Size L d Unit: inch Pressure
Inch D1 D2 SOC/THD FLANGE P SOCKET THREAD H B (PSI)

/2”
1
0.59 1.81 8.0 9.25 0.875 0.840 NPT 1/ 2” 2.36 1.22 150
/4”
3
0.79 2.40 9.5 10.75 1.000 1.050 NPT 3/4” 2.83 1.57 150
1” 1.02 2.64 10.5 12.0 1.125 1.315 NPT 1 3.43 1.89 150
1 1 /4” 1.26 3.35 11.93 13.7 1.250 1.660 NPT 1 1/4” 3.80 2.17 150
1 1 /2” 1.57 3.35 12.62 14.4 1.375 1.900 NPT 1 1/2” 4.92 2.76 150
2” 1.97 3.90 14.0 15.75 1.500 2.375 NPT 2 5.91 2.23 150

Testing performed on PVC/EPDM valves at 73˚F water temperature, non-shock.

33
 TVI Y - SEDIMENT STRAINERS 1/2" thru 2"

DESIGN SPECIFICATIONS
Thermoplastic Y - Sediment Strainers have a one piece clear PVC body. The body
has true union end connections in either socket or threaded style and flanged if
required. Filter screen standard 20 mesh PVC is easily removed for cleaning or
replacing. Strainers tested at 150 psi before shipment from manufacturing plant.

BODY
All parts except seals
PVC, ASTM D-1784

SEALS
EPDM, Ethylene Propylene Diene Monomer
Fluorocarbon, Viton® (Dupont Dow Elastomers)

End connectors shall conform to the following standards:

SOCKET
ASTM - D-2467 (PVC, SCH-80)

THREADED
ASTM - D-2464 (PVC, SCH-80)

FLANGED
ANSI - B16.5 Class 150

34
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
POOL & SPA VALVE
SIZE: 1 1/2” - 2”
DWN BY DATE DWG NO.
CKP 1-96 109-PSV
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________

13

12

8 A

14

10 7
D3
11 6
1
3

6 2 5 4
L

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Body (2 Way or 3 Way) 1 PVC, ABS 8 Rotor Shaft 1 PPG

2 Rotor Gate 1 PPG 9 Lid 1 PVC, ABS
3 Seal Retaining Plate 1 PPG 10 Lid O-Ring 1 EPDM
4 Retaining Plate Screw 2 SUS304 11 Lid Lock Ring 1 ABS
5 Rotor Seal 1 EPDM 12 Handle 1 ABS
6 Bearing 2 ABS 13 Set Pin 1 BRASS
7 Rotor O-Ring 1 EPDM 14 Spring 1 SUS410

Ansi Dimensions
Size Unit: inches Working Press
Inch FLOW d D1 D2 D3 L H A PSI

2-Way Socket Thread 1.57 2.36 4.21 6.46 5.83 3.46 150
1 1/2”
3-Way Socket Thread 1.57 2.36 4.21 6.46 5.83 3.46 150
2-Way Socket Thread 2.38 2.89 4.92 7.44 6.30 3.46 150
2” 3-Way Socket Thread 2.38 2.89 4.92 7.44 6.30 3.46 150

35
 TVI POOL & SPA VALVE
1 1/2" - 2 WAYAND 3 WAY CONNECTIONS
2" -2 WAYAND 3 WAY CONNECTIONS

DESIGN SPECIFICATIONS
Thermoplastic Pool & Spa Valves are manufactured for either two way or three
way flow direction. Body is one piece. The stem and sealing unit is of the rotary
type. The self locking handle makes it easier to use and adjust and the lock
ring closure allows quick and easy maintenance without special tools.

BODY
PVC, ASTM D-1784 (white)

ROTOR GATE, SEAL RETAINING PLATE, ROTOR SHAFT

PPG, Polypropylene Glass reinforced

ROTOR SEAL, ROTOR O-RING, LID O-RING

EPDM, Ethylene Propylene Diene Monomer

HANDLE
ABS
End connectors shall conform to the following standards:

SOCKET
ASTM - D2467 (PVC, SCH-80)

THREADED
ASTM - D2464 (PVC, SCH-80)

INDEPENDENT TESTING RESULTS:

2” - 3” Way Valve
10,000 Cycles under 70 psi water pressure at ambient temperature. Leak
Testing: tests were performed after each 5000 cycles at 70 & 100 psi working
pressure at ambient temperature. No Leakage Occurred! Valve was not
lubricated during the 10,000 cycles. Valve body was tested at 225 psi water
pressure for 15 minutes. Results - No leakage, no structural damage.

NOTE : Not recommended for compressed air or gas service

36
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
COMPRESSION COUPLING
SIZE: 1/2”- 4”
DWN BY DATE DWG NO.
CKP 11-00 106-CC

D
D1

O D2

Materials of Construction
Item Parts Pcs Materials
1 Body 1 PVC, (white)
L
2 Union Nut 2 PVC, (white)
3 Seal 1 Neoprene, EPDM

Ansi Dimensions
SIZES 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4”

D 1.717 1.929 2.244 2.634 2.882 3.488 4.528 5.118 6.319

D1 .827 1.042 1.307 1.654 1.890 2.366 2.866 3.492 4.492
D2 .878 1.075 1.350 1.693 1.937 2.512 3.012 3.591 4.567
L 4.764 5.039 5.236 5.945 6.614 6.890 9.921 10.906 12.205

36A
 COMPRESSION COUPLING 1/2” THRU 4”
DESIGN SPECIFICATIONS
Thermoplastic Compression Couplings have a one piece white PVC body. The
body has true union socket end connections. Tested at 150 psi before shipment
from manufacturing plant.

BODY
All parts except seals
PVC, ASTM D-1784

SEALS
EPDM,Ethylene Propylene Diene Monomer
Neoprene, EPDM

SOCKET
ASTM-D-2466-78 (PVC, SCH-40)

36B
 CHEMICAL RESISTANCE GUIDE
FOR
THERMOPLASTIC VALVES, PIPE & FITTINGS
ELASTOMERS AND METALS
MAX. TEMP. IN (°F)
(A) RECOMMENDED, (C) CONDITIONAL, CONSULT WITH CHEMICAL ENGINEERING FIRM.(X)
NOT RECOMMENDED, (BLANK) INFORMATION NOT AVAILABLE.
The information given hereafter is to be used only as a guide. TVI expresses no warranty or liability responsibilities from material selections
made from this resistance guide. Temperature, pressure and combined chemicals extreme changes in temperature, extremes in pressure, affect correct material choices.

CHEMICALS
&
FORMULAS

Acetaldehyde Conc. X X 100 X 350 200 X 70 X X X A C A A

CH3CHO A A A A

Acetic Acid 25% 140 73 140 200 350 140 140 200 160 100 X X A A A
CH3C00H A A A A A A A A A C

Acetic Acid 60% 73 73 175 350 140 140 200 160 70 X X A A A

CH3C00H A A A A A A A A C

Acetic Acid 85% 73 X 120 150 350 140 70 200 160 X X X A A A

CH3C00H A A A A A A A A

Acetic Anhydride X - - 73 350 X 200 73 C X X X C C

(CH3CO)2O A A A C

Acetone X X X 73 X 350 70 X 70 X X A A A A A
CH3COCH3 A A A C

Aluminum Satíd. 160 175 170 275 350 200 70 X X 70 C A A

Acetate A A A A A A C C
Al(C2H3O2)3

Aluminum Satíd. 185 185 180 280 250 210 250 200 160 70 X X X A A
Chloride Aqueous A A A A A A A A A A
AICI3

Aluminum Fluoride Satíd. 73 185 180 280 250 210 250 200 160 180 X C X
Anhydrous A A A A A A A A A A
AIF3

Aluminum Sulfate Satíd. 140 185 180 280 250 210 185 160 140 200 X X X C A
(Alum) A A A A A A A A A A
Al2(SO4)3

Ammonia Gas (Dry) 100% 140 185 150 X 400 140 X 140 140 140 X A A A A
NH3 A A A A A A A A

Ammonia Liquid 100% X X 73 X 400 210 X 70 70 70 X A A A A

NH3 A A A A A C

Ammonium Satíd. 140 185 180 280 400 210 250 140 140 140 X A C C C
Carbonate A A A A A A A A A A
(NH4)HCO3(NH4)CO2NH2

Ammonium Satíd. 140 185 180 280 400 210 250 200 160 180 X X X C X
Chloride A A A A A A A A A A
NH 4CI

Ammonium Hydroxide 10% 140 185 180 225 400 210 70 200 200 70 X X C A A
NH4OH A A A A A A A A A C

37
 CHEMICALS
&
FORMULAS

Ammonium Nitrate Satíd. 140 185 180 280 400 250 300 200 160 180 X X C A A
NH 4NO3 A A A A A A A A A A

Ammonium Satíd. 140 73 150 73 200 140 70 70 70 70 X X C C A

Persulphate A A A A A A A A A A
(NH4)2S2O8

Ammonium Satíd. 140 185 180 280 400 210 200 140 160 180 X X C C A
Sulfate A A A A A A A A A A
(NH4)2SO4

Ammonium Sulfide Dilute 140 140 140 140 350 210 200 200 160 140 X X X C A
(NH4)2S A A A A A A A A A A

Amyl 100% X X X 125 100 70 X 70 70 X X X A A A

Acetate A A C A C
CH 3COOC5H11

Amyl 100% 140 140 180 280 400 210 185 140 A C A A A
Alcohol A A A A A A A C
C5H11OH

n-Amyl 100% X X X 280 400 X 200 X X X A A A A A

Chloride A A A
CH3(CH2)3CH2CI

Aniline 100% X X 180 120 200 140 X 140 X X X X X C X

C6H5NH2 A A A A A

Aniline Satíd. X X 75 185 200 X X X X X X

Hydrochloride A A A
C6H5NH2•HCI

Anthraquinone 140 200 X X

C6H5(CO)2C6H5 A A

Antimony Satíd. 140 180 73 200 140 185 140 140 X X X X X X

Trichloride A A A A A A A A
SbCI3

Arsenic 80% 140 185 160 280 400 250 200 200 180 160 X X C A C
Acid A A A A A A A A A A
H3AsO4•1/2H2O

Asphalt X X X 250 350 X 180 X X 70 A A A A A

A A A C

Barium Satíd. 140 160 150 280 400 250 300 200 160 180 A C A A A
Carbonate A A A A A A A A A A
BaCO3

Barium Hydroxide Satíd. 140 160 150 280 400 250 300 X 140 180 X X A A A
Ba(OH)2 A A A A A A A A A

Barium Sulfate Satíd. 140 185 150 280 400 250 300 200 160 100 C A A A A
BaSO 4 A A A A A A A A A A

Barium Sulfide Satíd. 140 160 150 280 400 140 300 200 160 X X X A A A
BaS A A A A A A A A A

Beer 140 160 180 200 300 200 200 X 140 140 A X A A A
A A A A A A A A A

Benzaldehyde 0.1% 140 73 73 70 - 140 X X X X A X A A A

C6H5CHO A A A A A

38
 CHEMICALS
&
FORMULAS

Benzene X X X 170 250 X 185 X X X A A A A A

C6H6 A A A

Benzyl Alcohol X X X 250 140 140 140 140 A X A A A

C6H5CH2OH A C A C A

Black Liquor Satíd. 140 185 175 225 225 200 X X 180 X X C A C
A A A A A A A

Borax Satíd. 140 160 180 280 210 185 140 140 140 A C A A A
NA2B4O7•10H2O A A A A A A A A A

Boric Acid Satíd. 140 185 180 280 300 210 185 140 140 140 C C C A C
H3BO3 A A A A A A A A A A

Brine Satíd. 140 180 180 280 400 250 300 180 160 180 X X C A C
A C A A A A A A A A

Bromine Water Cold 70 X X 150 X 185 X X X X X X

Satíd. A A A

Butane 50% 140 73 250 350 X 185 70 70 70 A A A A A

C4H10 A A A A A A A A

Butyl Alcohol 120 120 180 225 300 200 200 140 X X A A A
CH3(CH2)2CH2OH A A A A A A A C

Calcium Bisulfide 140 100 140 280 200 185 100 X X X A X

Ca(HS)2•6H2O A A A A A A A A A

Calcium Bisulfite Satíd. 100 160 200 240 300 X 180 70 70 X X C A A

Ca(HSO3)2 A A A A A A A A

Calcium Carbonate Satíd. 140 160 180 260 300 180 300 70 70 100 X C C C C
CaCO3 A A A A A A A A A A

Calcium Chlorate Satíd. 140 160 180 260 300 140 180 70 70 70 X X C A
Ca(CIO3)2•2H2O A A A A A A A A A A

Calcium Hydroxide 140 180 180 260 220 200 250 70 70 140 X X A A A
Ca(OH)2 A A A A A A A A A A

Calcium Sulfate 140 160 160 240 200 200 200 200 160 180 X X A A A
CaSO4 A A A A A A A A A A

Camphor 73 300 200 250 70 X 100 X X A A A

C10H16O A A A A A C

Carbon Dioxide Dry 140 185 150 280 360 250 200 200 160 180 A A A A A
CO 2 100% A A A A A A A A A A

Carbon Dioxide Wet 140 185 150 280 360 250 300 200 160 180 A A A A A
CO2 A A A A A A A A A A

Carbon Disulfide X X X 75 200 X 70 70 X 70 X A A A C

CS2 A A A C C

Carbon Monoxide Gas 140 185 140 275 360 240 240 140 140 180 A X A A A
CO A A A A A A A A A A

Carbonic Acid Satíd. 140 185 140 280 340 200 200 180 X X A A A
H2CO3 A A A A A A A A

Caustic Potash 50% 140 185 140 280 340 225 X 200 160 180 X A A A
KOH A A A A A A A A A

39
 CHEMICALS
&
FORMULAS

Caustic Soda Up to 140 200 140 X 340 180 X 140 160 X X X A A A

NaOH 40% A A A A A A A

Chloric Acid 10% 140 140 140 140 180 140 X X X C X

HCIO3•7H 2O C A A A A

Chlorine Gas Dry 73 X X 220 360 X 185 X X X X A C A X

CI2 100% A A A A

Chlorine Gas Wet X X X 200 360 X 185 X X X X X X X X

CI2 5% A A A

Chlorine Liquid X X 200 300 X 185 70 X X X X X X

A A A C

Chlorinated Water Satíd. 140 X 73 220 300 X 185 70 X X X X X A X

A A A A A C

Chloroform Dry X X X 125 200 X 70 X X X A X A A A

CHCI3 A A A

Chromic Acid 50% X 200 180 125 212 X X 140 100 X X X X C X

H2CrO4 A A A A A A

Citric Acid Satíd. 120 120 120 200 200 200 200 120 120 160 X X X A A
C6H8O7 A A A A A A A A A A

Copper Chloride Satíd. 140 185 140 280 350 200 200 200 160 160 X X X A X
CuCI2 A A A A A A A A A A

Copper Fluoride 2% 100 120 120 220 200 200 185 140 140 X X X X A A
CuF2•2H2O A A A A A A A A A

Copper Nitrate 30% 140 140 140 240 240 200 200 200 160 X X X X C C
Cu(NO3)2•3H2O A A A A A A A A A

Copper Sulfate Satíd. 140 185 160 280 220 180 200 180 160 180 X X A A A
CuSO4•5H2O A A A A A A A A A A

Corn Syrup 140 140 140 250 200 160 200

A A A A A A A

Creosote X X X 250 350 X 73 X X X 73 C A A A

A A A A

Crude Oil 140 185 260 360 X 200 70 X X A A A

A A A A A A

Cuprous Chloride Satíd. 140 160 160 250 300 180 220 70 70 180 X X X X A
CuCI A A A A A A A A A A

Detergents 140 185 150 250 300 200 160 X A A A A A

(Heavy Duty) A A A A A A A

Dextrin Satíd. 140 140 140 250 200 X 200 180 A X X A A

(Starch Gum) A A A A A A A

Dextrose 140 180 180 200 350 140 200 140 160 180 A X X A A
A A A A A A A A A A

Dichlorobenzene Pure X 150 150 X 100 X X 70 A

C6H4CI2 A A C C

Diesel Fuels 120 250 320 X 160 X X X A A A A A

A A A A

40
 CHEMICALS
&
FORMULAS

Disodium Phosphate 140 175 140 240 360 200 A

Na2HPO4 A A A A A A

Ether X X X 70 X X X X X X A A A
ROR A

Ethyl Alcohol (Ethanol) 140 140 185 180 280 210 210 180 180 A A A A
C2H5OH A A A A A A A A A

Ethyl Chloride Dry X 73 250 340 70 175 X 70 X A A A A

C2H5CI A A A C A C

Ethylene Chloride Dry X X 250 340 70 70 X X X X A A

CICH2CH2CI A A A A

Ethylene Glycol 140 160 120 280 200 250 100 150 180 A A A A A
CH2OHCH2OH A A A A A A A A A

Fatty Acids 140 X 80 260 360 X 185 X 140 100 X X A

R-COOH A C A A A A C

Ferric Chloride Satíd. 140 185 180 280 350 200 200 180 160 180 X X X X X
(Aqueous) FeCI3 A A A A A A A A A A

Ferrous Chloride Satíd. 140 185 180 280 350 200 200 180 X X X X X
FeCI2 A A A A A A A A

Ferrous Nitrate Satíd. 120 160 140 280 360 180 200 160 160 A A A
Fe(NO3)2 A A A A A A A A A

Ferrous Sulfate 140 180 180 260 360 180 180 160 160 X A A A
FeSO4 A A A A A A A A A

Fish Oil 140 200 300 X 70 X X 70 A A A A

A A A A A

Formic Acid 73 73 120 240 300 180 X 70 120 X X A A A

HCOOH A A A A A A A A

Gallic Acid Satíd. 140 73 75 280 70 70 70 70 70 X A A A

C6H2(OH)3CO2H•H2O A A A A A A A A A

Gasoline, Unleaded 140 X 280 200 X 100 70 X A A A A A

A A A A A

Glycerin 140 185 180 280 360 200 300 200 160 X A A A A A
C3H5(OH)3 A A A A A A A A A

Glycol 140 185 280 300 180 250 180 160 140 A A A A A
OHCH2CH2OH A A A A A A A A A

Glycolic Acid Satíd. 140 140 73 200 70 X X 70 X X A

OHCH2COOH A A A A A A

Grape Sugar 140 140 140 200 240 180 185

A A A A A A A

Hydrobromic Acid 20% 100 100 120 280 260 120 185 100 70 X X X X X X
HBr A A A A A A A A C

Hydrochloric Acid 35% 140 200 150 260 240 X 185 X X X X X X X X

HCI A A A A A A

41
 CHEMICALS
&
FORMULAS

Hydrocyanic Acid 10% 140 140 73 260 240 180 185 70 70 X X X A X

HCN A A A A A A A A A

Hydrofluoric Acid Dilute 73 73 160 240 260 200 150 X 70 X X X X X X

HF A A A A A A A A

Hydrofluoric Acid 50% X X 73 180 260 X 150 120 X X X X X X X

HF A A A A A

Hydrogen Gas 140 140 140 180 300 140 140 180 160 180 A A A A A
A A A A A A A A A A

Hydrogen Peroxide 50% 140 180 140 140 300 100 185 70 70 X X X A A A
H2O2 A A A A A A A A C

Hydrogen Sulfide Dry 140 185 160 260 240 140 140 140 X 140 - X X A A
H2S A A A A A A A A A

Hydrogen Sulfide Wet 140 185 140 220 140 140 X 140 X X X A A
H2S A A A A A A A

Inks 260 70 70 70 70 X X A A A
A A A A A

Iodine Satíd. X X 140 150 200 X 185 X X X X X X X X

I2 A A A A

Kerosene 140 140 73 260 250 X 260 X X 120 A A A A A

A A A A A A A

Lead Acetate Satíd. 140 185 180 260 300 200 100 X 160 180 X A A A
Pb(C2H3O2)2•3H2O A A A A A A C A A

Lead Nitrate Satíd. 140 185 180 250 300 160 200 180 A A A A
Pb(NO3)2 A A A A A A A A

Linseed Oil 140 185 150 280 300 X 220 X 70 160

A A A A A A A A

Lithium Bromide 50% 140 240 280 200 120 A A A A A

LiBr A A A A A

Magnesium Carbonate 140 140 160 240 220 X 220 140 X X A A A

MgCO2 A A A A A A A

Magnesium Chloride Satíd. 140 185 180 260 360 220 200 180 150 180 X X X X X
MgCI2 A A A A A A A A A A

Magnesium Nitrate 140 185 180 280 300 140 225 160 70 X A A A
Mg(NO3)2•2H2O A A A A A A A A A

Magnesium Sulfate 140 185 180 280 300 160 225 140 140 160 A A A A A
MgSO4•7H2O A A A A A A A A A A

Mercuric Chloride 140 140 160 250 300 200 185 140 140 X X X X X
HgCI2 A A A A A A A A A

Mercuric Cyanide Satíd. 140 160 160 250 300 180 70 70 X X X A A

Hg(CN)2 A A A A A A A A

Mercury 140 180 160 260 300 180 185 140 140 140 X A A A A
Hg A A A A A A A A A A

Milk X X 140 225 360 240 280 180 160 180 X X X A A

A A A A A A A A

42
 CHEMICALS
&
FORMULAS

Mineral Oil 120 160 120 260 300 X 260 70 70 140 A A A A A

A A A A A A C A A

Molasses 140 73 150 260 X 185 X X 70 A A A A A

A A A A A A

Motor Oil 140 185 73 220 320 X 240 X X 180 A A A A A

A A A A A A A

Nickel Nitrate Satíd. 140 260 360 200 250 180 X A A X

Ni(NO3)2•6H 2O A A A A A A

Nickel Sulfate Satíd. 140 185 180 280 360 200 280 200 160 140 X C C
NiSO4 A A A A A A A A A A

Nitric Acid 10% 140 185 160 200 250 70 185 100 X X X X X A A
HNO3 A A A A A A A A

Nitric Acid 50% 120 73 73 130 240 X 185 70 X X X X X A A

HNO3 A A A A A A A

Nitric Acid 100% X X X 70 70 X X X X X X X X A A

HNO3 A A

n-Octane 260 360 X 70 70 70 A A A A A

CH8H18 A A A C C

Oleic Acid 140 160 240 250 X X 85 X 70 100 X X A X

CH3(CH2) 7CH:CH(CH2)7COOH A A A A A C A

Oxygen (Gas) 120 160 140 240 380 200 185 140 140 70 A A A A A
O2 A A A A A A A A A C

Ozone X X X 240 300 200 185 140 X X A A A A A

O3 A A A A A

Phosphoric Acid 85% 120 73 160 240 300 70 200 180 X X X X X A A

H3PO4 A A A A A A A A

Photographic Solutions 140 180 150 220 260 185 100 100 X X X A A
A A A A A A A A

Pine Oil 70 X 70 X X A A A
C A

Plating Solutions 140 185 180 200 300 70 70 100 A A

(Brass) A A A A A A A A

Plating Solutions 140 185 180 200 300 200 200 100 A X
(Cadmium) A A A A A A A A

Plating Solutions 140 210 180 200 300 160 X X

(Chrome) A A A A A A

Platings Solutions 140 210 180 200 300 70 70 160 A A

(Copper) A A A A A A A A

Potassium Chlorate 140 140 140 200 360 120 140 140 100 X A A A A
KCIO3 (Aqueous) A A A A A A A A A

Potassium Chloride 140 180 180 250 360 200 200 180 160 180 X X C A A
KCI A A A A A A A A A A

Potassium Chromate 140 140 160 220 360 70 220 70 70 160 X X X C A

K2CrO4 A A A A A A A A A A

43
 CHEMICALS
&
FORMULAS

Potassium Cyanide Satíd. 140 160 140 260 360 140 185 180 140 160 X X A A A
KCN A A A A A A A A A A

Potassium Dichromate Satíd. 140 160 260 360 200 220 160 X X A A A
K2Cr 2O7 A A A A A A A

Potassium Hydroxide 25% 140 180 150 140 360 180 140 140 160 70 X X A A A
KOH A A A A A A A A A C

Potassium Nitrate 140 260 360 200 240 140 140 180 X X A A A
KNO3 A A A A A A A A

Potassium Sulfate 140 180 240 200 200 240 140 140 140 X A A A A
K2SO4 A A A A A A A A A

Potassium Sulfide 260 280 100 70 100 X X X X X

K2S A A A A A

Propane 140 73 260 280 X 70 70 70 70 A A A A A

C3H8 A A A A A C A A

Propyl Acetate 100 140 70 X X X X A A A A A

C3H7OOCCH3 A A C

Propyl Alcohol 150 320 140 250 140 140 140 A A A A A

CH3CH2CH2OH A A A A A A A

Propylene Oxide X X 150 70 X X X X X A C A A

CH3(CHCH2)O A A

Pyridine X 73 X 70 X X X X X X X X X
N(CH) 4CH A C

Rosin 200 100 70 70 70 X A A A

A A A A A

Sewage 140 160 160 240 300 150 180 120 120 110 A X A A A
A A A A A A A A A A

Silicic Acid 140 160 160 240 360 140 200 140 140 100
SiO2•nH2O A A A A A A A A A A

Silicone Oil 140 140 160 240 340 140 185 140 70 140 A A A A A
A A A A A A A A A A

Silver Cyanide 140 180 180 280 340 140 140 X 70 70 X X

AgCN A A A A A A A A A

Silver Nitrate 140 180 180 280 340 200 250 200 160 140 X X X A A
AgNO3 A A A A A A A A A A

Silver Sulfate 140 160 140 250 340 200 240 X X 140
Ag2SO4 A A A A A A A A

Soaps 140 180 140 240 360 200 250 140 140 180 X X A A A
A A A A A A A A A A

Sodium Acetate Satíd. 140 185 180 280 400 210 X X 70 X X X A A

NaC2H3O2 A A A A A A A

Sodium Benzoate 140 140 160 240 300 200 200 140 A A
C6H5COONa A A A A A A A A

Sodium Bicarbonate 140 180 180 260 360 210 280 200 160 180 X X A A A
NaHCO3 A A A A A A A A A A

44
 CHEMICALS
&
FORMULAS

Sodium Bichromate Satíd. 140 140 140 240 360 140 200 - - 140 X X A A A
Na 2Cr 2O7•2H2O A A A A A A A A

Sodium Bisulfate 140 160 140 240 240 200 240 100 X 180 X X X A A
NaHSO4 A A A A A A A A A

Sodium Bisulfite 140 185 180 240 360 200 250 200 140 180 X X - A A
NaHSO3 A A A A A A A A A A

Sodium Borate (Borax) Satíd. 200 240 280 140 180 70 X X X A A

Na2B4O7•10H2O A A A A A A

Sodium Bromide Satíd. 140 180 180 280 300 210 250 X 70 X X X X A A
NaBr A A A A A A A A

Sodium Carbonate 140 180 180 280 360 140 300 140 140 140 X A A A A
Na2CO3 A A A A A A A A A A

Sodium Chlorate Satíd. 140 160 160 240 300 140 180 X 140 X A A A A
NaCIO3 A A A A A A A A

Sodium Chloride 140 200 180 260 300 140 180 X 140 140 A X A A A
NaCI A A A A A A A A A

Sodium Ferricyanide Satíd. 100 140 140 240 320 140 180 X X 70 A A A
Na3Fe(CN)6•2H 2O A A A A A A A A

Sodium Hydroxide 15% 140 160 160 100 360 200 100 140 140 140 A A A A A
NaOH A A A A A A C A A A

Sodium Hydroxide 50% 140 140 140 X 320 160 X 100 100 180 X X A A A
NaOH A A A A A A A A

Sodium Hypochlorite 100 100 120 140 320 X X X X X X X X A X

NaOCI•5H2O A A A A A

Sodium Nitrate Satíd. 140 185 180 240 360 200 220 140 140 140 X A A A A
NaNO3 A A A A A A A A A A

Sodium Nitrite Satíd. 120 140 160 240 360 200 200 140 140 X X X A A
NaNO2 A A A A A A A A A

Sodium Perchlorate 120 140 140 240 300

NaCIO4 A A A A A

Sodium Peroxide 120 140 140 230 230 120 160 X 70 X X X A A A

Na2O2 A A A A A A A A

Sodium Sulfate Satíd. 140 185 160 280 360 140 200 140 140 140 A A A A A
Na2SO 4 A A A A A A A A A A

Sodium Sulfite 140 180 180 260 320 140 200 140 140 140 X X X A A
Na2SO3 A A A A A A A A A A

Soybean Oil 120 140 140 240 360 140 160 X X 140 - - A A A
A A A A A A A A

Stannic Chloride 140 160 140 260 320 100 200 70 140 140 X X X X X
SnCI4 A A A A A A A A A A

Starch 140 160 160 220 300 180 200 180 160 160 X X A A A
A A A A A A A A A A

Stearic Acid 120 140 73 260 320 X 140 70 70 140 X X A A A

CH3(CH2)16COOH A A A A A A A A A

45
 CHEMICALS
&
FORMULAS

Sugar 250 320 140 180 140 140 100 X X A A A

C6H12O6 A A A A A A A

Sulfur 120 140 X 240 320 X 120 X X X X X X A X

S A A A A A

Sulfur Dioxide Wet 100 140 140 200 240 140 140 X X X X X X A X
SO2 A A A A A A A

Sulfuric Acid Up to 140 180 180 240 240 140 210 X X X X X X A A

H2SO4 30% A A A A A A A

Sulfuric Acid 50% 140 180 160 240 240 140 210 70 X 140 A
H2SO4 A A A A A A A A A

Sulfuric Acid 70% 140 160 140 200 200 120 180 70 70 70 X X X X X
H2SO4 A A A A A A A A A A

Sulfuric Acid 95% X 73 X 140 100 X 100 X X X X X X X X

H2SO4 A A C A

Sulfuric Acid 100% X X X X 100 X X X X X X X X X X

H2SO4 C

Sulfurous Acid 120 120 140 220 320 140 120 100 X 70 X X X A A
H2SO3 A A A A A A A A C

Tannic Acid 120 140 180 240 240 100 100 100 100 100 X X C A A
C76H52O46 A A A A A A A A A A

Tanning Liquors 100 140 140 100 100 X 100 X X X X X X A A

A A A A A A

Tar X X X 220 220 X 185 70 70 70 A A A A A

A A A A A A

Tartaric Acid 120 120 120 220 220 X 180 70 70 70 X X A A A

HOOC(CHOH) 2COOH A A A A A A A A A

Tetraethyl Lead Pure X X X 240 320 X 100 X X X X X X C C

(C 2H5)4 A A A

Toluene (Toluol) X X X 120 160 X 100 X X 100 A A A A A

Ch3C6H5 A A C A

Tomato Juice 140 X 160 220 320 200 200 X 70 X X X A A A

A A A A A A A

Triethanolamine X X X 70 X 70 70 X X X X X A A A
(HOCH2CH2)3N A A A

Trisodium Phosphate 140 160 160 240 320 70 160 X X 70 X X A A A

NaPO4•12H2O A A A A A A A A

Turpentine 100 73 X 250 220 X 100 70 X 70 A A A A A

A A A A A A A

Urea 30% 140 180 180 240 240 200 120 100 100 100 X X - A -
CO(NH2)2 A A A A A A A A A A

Urine 140 180 180 180 320 200 120 140 140 120 X X A A A
A A A A A A A A A A

Varnish X X X 240 320 X 70 X X 70 C X C A A

A A A A

46
 CHEMICALS
&
FORMULAS

Vegetable Oil 100 100 73 240 260 X 160 70 70 70 A A A A

A A A A A A A A A

Vinegar 160 160 140 200 260 180 160 180 X X X X A A A

A A A A A A A A

Water, Acid Mine 140 180 140 220 360 200 185 140 140 140 X X A A A
H2O A A A A A A A A A A

Water, Deionized 140 180 180 260 360 250 180 X X C A A

H2O A A A A A A A

Water, Distilled 140 180 180 260 360 180 200 180 140 180 X X A A A
H2O A A A A A A A A A A

Water, Potable 140 180 180 260 360 180 300 180 140 180 A C A A A
H2O A A A A A A A A A A

Water, Salt 140 180 180 240 300 220 240 180 140 180 X X C A A
H2O A A A A A A A A A A

Water, Sea 140 180 180 260 360 220 240 180 140 180 X X C A A
H2O A A A A A A A A A A

Water, Soft 140 180 180 260 360 220 240 180 140 180 X X A A A
H2O A A A A A A A A A A

Water, Waste 140 185 180 230 360 200 200 X X A A A

H2O A A A A A A A

Whiskey 140 180 160 200 340 180 140 140 X X X A

A A A A A A A A

Wine 120 140 140 240 320 170 120 120 70 X X X A

A A A A A A A A A

Zinc Acetate 140 160 160 240 280 180 140 X 140 70 X X C A A
Zn(C2H3O2)2•2H2O A A A A A A A A A

Zinc Chloride 140 160 160 240 360 160 200 140 160 70 X X X C A
ZnCI2 A A A A A A A A A A

Zinc Nitrate 140 160 160 240 240 160 200 180 140 X X A A A
Zn(NO3)2•6H2O A A A A A A A A A

Zinc Sulfate 140 180 180 240 360 160 200 180 140 140 X X A A A
ZnSO4•7H2O A A A A A A A A A A

47
 THERMOPLASTIC
VALVES INC.
6” BF-V W/MANUAL GEAR & 2” SQUARE NUT
DWN BY DATE DWG NO.
CKP 1-96 102BFAOGN

CERTIFIED
CORRECT FOR GENERAL DIMENSIONS
Date____________________ Per:__________________

Materials of Construction
Item Parts Pcs Materials

1 Valve 1 6” BFV 6.50

2 Gear 1 WOG-1
3 2” Sq. Nut 1 STEEL
4 Key 1 1/4 x 2”
5 Adapter 1 CARBON STL
6 Pin 1 1/4 x 1.25
7 Spacer 4 3/B PIPE X 1.06
8 Nut 4 3/B-16 UNC HEX 2.13
9 THD Rod 4 3/B-16 X 3.00
10 Pin 1 1/4 Dia x 1.25
C

2.80

4 2 3

7 5
6 10

8 9
9.27
11.42 DIA
1

6.02 DIA
(B) 7/8 DIA HOLES
ONE A 9.50 BOLT CIRCLE

49
 THERMOPLASTIC
VALVES INC.
BUTTERFLY VALVE W/ THREADED LUG INSERTS
DWN BY DATE DWG NO.
CKP 1-96 102 BFAOTL

CERTIFIED
CORRECT FOR GENERAL DIMENSIONS
Date____________________ Per:__________________

"B" NO OF HOLES
"C" SIZE OF THREAD
"D" DEPTH OF THREAD

A A

"A" DIA OF BOLT

CIRCLE
SECTION A-A

Materials of Construction

SIZE A B C D
4 7.50 8 1/2-13 .75
6 9.50 8 5/8-11 1.00
8 11.75 8 5/8-11 1.00
12 17.00 12 3/4-10 1.00

STUD
NUT STUD THREADED
I.D. and O.D.
50
 THERMOPLASTIC
VALVES INC.
6” BF-V W/2” SQUARE NUT
DWN BY DATE DWG NO.
CKP 1-96 102BF

CERTIFIED
CORRECT FOR GENERAL DIMENSIONS
Date____________________ Per:__________________

Materials of Construction
Item Parts Pcs Materials
1 Valve 1 6” BFV
2 2” sq. Nut 1 Steel
3 Stop Pin 1 1/4 Dia. x 2” LG
4 DRV Loc Pin 1 1/4 Dia. x 2” LG
5 STOP PLATE 1 PVC
6 FL HD SCR 2 Steel

2.80

2 3
4

5
6

9.75
11.42 DIA
1

6.02 DIA
(B) 7/8 DIA HOLES
ON A 9.50 BOLT CIRCLE

51
 THERMOPLASTIC
VALVES INC.
TYPICAL BUTTERFLY VALVE W/
EXTENSION STEM
DWN BY DATE DWG NO.
CKP 1-96 110 BFAO

CERTIFIED
CORRECT FOR GENERAL DIMENSIONS
Date____________________ Per:__________________

must be braced to
eliminate twisting
must be braced to eliminate twisting

OPTIONAL
wall support

D DIAM.

standard-two piece stem

52
 THERMOPLASTIC
VALVES INC.
TYPICAL BUTTERFLY VALVE W/
2 PC. EXT. & GEAR UNIT
DWN BY DATE DWG NO.
CKP 1-96 102 BFAO

CERTIFIED CORRECT FOR GENERAL DIMENSIONS

Date____________________ Per:__________________

A
C

D
53
 THERMOPLASTIC
VALVES INC.
4” SBTU BALL VALVE W/MTG. PAD
FOR ACTUATOR
DWN BY DATE DWG NO.
CKP 1-96 106-BVAOMP

CERTIFIED
CORRECT FOR GENERAL DIMENSIONS
Date____________________ Per:__________________

A
54
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING

TYPICAL BALL VALVE W/ STEM EXTENSION

DWN BY DATE DWG NO.
CKP 1-96 106-TUSBBVAO

CERTIFIED
CORRECT FOR GENERAL DIMENSIONS
Date____________________ Per:__________________

8
7
5.88

OFF ON

to be determined

4 5
1

4.733

7.95

Materials of Construction
Item Parts Pcs Materials Item Parts Pcs Materials

1 Valve 1 PVC / EPDM 6 Bushing 1 EPDM,VITON®

2 Housing 1 PVC 7 FLT SCR 1 PVC
3 Extension 1 18-8 SS 8 Handle 1 ABS
4 Coupling 1 18-8 SS
5 Pin 2 18-8 SS

55
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
TYPICAL BALL VALVE W/ EXT.
FLOOR STAND-OPERATOR
DWN BY DATE DWG NO.
CKP 1-96 106-TUSBBVAOE

CERTIFIED CORRECT FOR GENERAL DIMENSIONS

Date____________________ Per:__________________

Materials of Construction

9.21 Item Parts Pcs Materials

1 Ball VLV 1 PVC
2 Extension 1 Carbon STL
3 Floor STD 1 Carbon STL

4 Automax
4 Actuator 1 Several

11.04

3
30

2
1_
8 72

REFER TO CATALOG
DIM .

56
 THERMOPLASTIC
VALVES INC.
ARRANGEMENT DRAWING
HORIZONTAL SWING CHECK VALVE
SIZE: 3/4”- 8”
DWN BY DATE DWG NO.
CKP 1-96 105-HSCV
CERTIFIED
CORRECT FOR GENERAL DIMENSIONS Date_______________Per:______________

A1-B
D5
14
A1-B D4
13
2
8
11
7
10
8 5 1
Adjustable 9 D6
Spring
Assist A1 B
17 Option

18

19

20
22
21

T
n-eo 15 4 6 3 12 16
Materials of Construction
L
Item Parts Pcs Materials Item Parts Pcs Materials

1 Body 1 PVC,PP,PPG,PVDF 12 Disc Holder 1 PVC,PP,PPG,PVDF

2 Bonnet 1 PVC,PP,PPG,PVDF 13 O-ring 1 EPDM,VITON®
3 Disc 1 PVC,PP,PPG,PVDF 14 Shaft Holder 1 PVC,PP,PPG,PVDF
1”- 2” 1 2 1/2”- 4” 3 PVC, PP
4 Sheet Gasket Holder 1 PVC,PP,PPG,PVDF 15 Set Bolts 5”- 6” 4 8” 8 PPG, PVDF
5 Swing Arm 1 PVC,PP,PPG,PVDF 16 Set Pin 1 PVC, PP, PPG, PVDF
6 Disc Gasket 1 EPDM,VITON®TFE 17 Bracket 1 316 Stainless Steel
7 Bonnet Gasket 1 EPDM,VITON® 18 Nut 1 316 Stainless Steel
8 Shaft 1 PVC,PP,PPG,PVDF 19 Adjustment Stem 1 316 Stainless Steel
9 Washer 1”- 3” 6 sets SUS304 20 Spring 1 316 Stainless Steel
10 Bolts SUS304 21 Lever 1 PVC
4”- 8” 8 sets
11 Nuts SUS304 22 Pin 1 316 Stainless Steel
VITON® and TEFLON® are trademarks of Dupont Dow Elastomers

Ansi Dimensions
Size n Test Working
Inch D1 D2 D3 e No. of holes D4 D5 Press Press
D6 L T A h H D (PSI) (PSI)

/4”3
1.00 2.75 3.875 0.63 4 4.34 5.13 2.97 6.31 0.50 0.25 1.56 4.72 0.31 150 100
1 1.00 3.13 4.25 0.63 4 4.34 5.13 2.97 6.31 0.59 0.25 1.56 4.72 0.31 150 100
11 /2” 1.63 3.88 5.00 0.63 4 4.94 5.72 3.34 7.09 0.63 0.31 1.78 5.44 0.31 150 100
2” 2.06 4.75 6.00 0.75 4 6.09 7.09 4.13 7.88 0.83 0.31 2.16 6.46 0.41 150 100
2 1/2 ” 3.16 5.50 7.00 0.75 4 7.13 8.06 5.13 10.25 0.83 0.34 2.75 6.72 0.47 150 100
3” 3.16 6.00 7.50 0.75 4 7.13 8.06 5.13 10.25 0.83 0.34 2.75 6.72 0.47 150 100
4” 3.94 7.50 9.00 0.75 8 9.25 10.44 6.69 11.93 0.87 0.41 3.53 8.38 0.63 100 70
5” 4.94 8.50 10.00 0.88 8 11.22 13.00 8.28 13.78 0.87 0.56 4.34 9.38 0.72 100 70
6” 5.53 9.50 11.00 0.88 8 13.00 14.56 9.84 15.75 0.91 0.63 5.31 10.56 0.78 100 70
8” 7.88 11.75 13.50 0.88 8 15.31 16.71 11.81 19.69 1.02 0.72 6.69 12.06 0.78 100 70

Testing performed on PVC material at 73˚F water temperature, non-shock.

57
 DESIGN ADVANTAGES OF STAINLESS
STEEL SPRING ASSIST
TVI offers the spring assist design in stainless steel replacing the original counter weight
and lever design. The former design required a shaft distance three times longer from the
point of exit of the valve body to the fastening knuckle of the lever. The longer shaft was
required to clear the obstruction of the valve flanges when opening and closing.

When the pump is shut off the sudden back pressure of the flow media causes the flapper
disc to slam against the body seating area. This ‘hammerblow’ transmits shock loads into
the valve shaft which results in the breaking of the stem.

The shorter the shaft distance the less likely the plastic shaft will break in two at the point
where it is confined and comes through the packing gland. In the spring assist design, the
spring attaches to the valve shaft immediately after clearing the packing cap. Thus, the
whipping action is eliminated. This is an adjustable feature; the amount of adjustment
depends on the size of the valve.

58
 THERMOPLASTIC
VALVES INC.
DATE:__________________________

NUMBER:______________________________

ADDITIONAL INFORMATION SHEET

Distributors discount is as follows for all valve products shown on list price sheet

Project Quotes
• Contact your local TVI Representitive

Available Options
• Pneumatic and electric actuators for butterfly valves, safety block valves and diaphragm valves supported and
non-supported in carbon steel, 304 stainless steel and 316 stainless steel.
• Threaded lug insert for butterfly valves in carbon steel, 304 stainless steel and 316 stainless steel.
• Please consult your local TVI representative for pricing and availability.

Terms & Conditions of Sale

Minimum order $50.00 net.
Freight allowed on net orders of $__________________.

Payment Terms
• Payment must be received within 45 days of invoice date or penalty changes stamped on each individual
invoice will apply.

Returns
• Returns must be approved by factory representative. Valves must be in resalable condition in original cartons.
No credit will be extended until valves are inspected at factory. All must be made within six months of
invoice date using invoice number as Returned Goods Authorization (RGA) number. TVI’s RGA form must
be included in carton. Freight must be prepaid. Restocking charge is 25% of invoice amount. Minimum
return amount is $50.00 net.

Note: When purchase order does not indicate end connection, socket is supplied. When elastomer is not
indicated, EPDM is supplied.

59