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    30 1205 Toyota Rav4 01 05 Instal Carid

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    enthonytopmak
    This document provides installation instructions for a Safari bar assembly on a 2001-2002 Toyota RAV4. It lists the required parts, tools needed and provides a step-by-step process to mount the bar brackets to the vehicle's frame and attach the bar assembly. The instructions specify the type and size of bolts, washers and other hardware required at each step and recommend torque specifications for a secure installation. Care instructions are also provided to protect the bar's finished surface.

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    30 1205 Toyota Rav4 01 05 Instal Carid

    Uploaded by

    enthonytopmak
    87 views2 pages
    This document provides installation instructions for a Safari bar assembly on a 2001-2002 Toyota RAV4. It lists the required parts, tools needed and provides a step-by-step process to mount the bar brackets to the vehicle's frame and attach the bar assembly. The instructions specify the type and size of bolts, washers and other hardware required at each step and recommend torque specifications for a secure installation. Care instructions are also provided to protect the bar's finished surface.

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    © Attribution Non-Commercial (BY-NC)

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    This document provides installation instructions for a Safari bar assembly on a 2001-2002 Toyota RAV4. It lists the required parts, tools needed and provides a step-by-step process to mount the bar brackets to the vehicle's frame and attach the bar assembly. The instructions specify the type and size of bolts, washers and other hardware required at each step and recommend torque specifications for a secure installation. Care instructions are also provided to protect the bar's finished surface.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    87 views2 pages

    30 1205 Toyota Rav4 01 05 Instal Carid

    Uploaded by

    enthonytopmak
    This document provides installation instructions for a Safari bar assembly on a 2001-2002 Toyota RAV4. It lists the required parts, tools needed and provides a step-by-step process to mount the bar brackets to the vehicle's frame and attach the bar assembly. The instructions specify the type and size of bolts, washers and other hardware required at each step and recommend torque specifications for a secure installation. Care instructions are also provided to protect the bar's finished surface.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    INSTALLATION INSTRUCTIONS

    APPLICATION: 2001-2002 TOYOTA RAV4

    SAFARI BAR
    ASSEMBLY
    30-0020
    30-0025

    MOUNT KIT:

    30-1205

    PARTS KIT CONTENTS


    QTY DESCRIPTION TOOLS REQUIRED
    1 SAFARI BAR ASSEMBLY (PURCHASED SEPARATELY) 3/4” SOCKET
    1 MOUNT BRACKET - DRIVER SIDE SMALL FLAT SCREW DRIVER
    1 MOUNT BRACKET - PASSENGER SIDE UTILITY KNIFE
    2 1/2-13 X 2.00 HEX HEAD BOLT 10MM SOCKET
    4 1/2” FLAT WASHER 13MM SOCKET
    2 1/2” SPLIT LOCK WASHER 3” EXTENSION
    2 M8- 1.25 X 25MM HEX HEAD BOLT GRADE 10.9 RATCHET
    2 M8 FLAT WASHER TORQUE WRENCH
    2 M8 SPLIT LOCK WASHER
    2 M6-1.00 X 25MM HEX HEAD BOLT GRADE 10.9
    2 M6 FLAT WASHER
    2 M6 SPLIT LOCK WASHER

    STEP 1. Remove the contents from the box and check for any damage. Verify all parts against the parts list.
    STEP 2. Read and understand instructions completely before beginning installation.
    STEP 3. From under side of front bumper remove (6) M6 Hex Head Bolts with10mm socket and (2) Plastic Push Pin
    (near center)with screw driver so that the plastic shroud can be pulled away to access the front frame cross
    member.
    STEP 4. Determine passenger and driver Mount Brackets. (Brackets line up with farthest out side M6 bolts that were
    previously removed).
    STEP 5. Fasten Mount Brackets in place using (2) M6-1.00 x 25mm Hex Head Bolt, (2) M6 Lock Washer, (2) M6 Flat
    Washer, (2) 1/2”Flat Washers as spacers, (2) M8-1.25 x 25mm Hex Head Bolt, (2) M8 Lock Washers, and (2) M8
    Flat Washers. Torque 8mm fasteners on each side to 26 ft. lbs. Leave 6mm fasteners loose.
    STEP 6. Trim a notch in plastic shroud to clear the back side of Mount Bracket on each side so that it can be re-fastened.
    STEP 7. Remove 6mm fasteners from Mount Brackets and reinsert with plastic shroud in place. Replace (4) factory M6
    Bolts and (2) Plastic Push Pins though remaining holes in plastic shroud. (Factory M6 Bolts with shoulder go
    though plastic bumper tabs.)
    STEP 8. Torque 6mm fasteners to 11 ft. Lbs.
    STEP 9. Fasten Safari Bar hoop to Mount Brackets using (2)1/2-13 Hex Head Bolts, (2)1/2”Lock Washers,(2)1/2’ flat
    Washers. Torque 1/2” fasteners to 65 ft, lbs.
    75-0338 Revision 2/4/0
    2/4/02
    2
    FRAME FRONT
    CROSS MEMBER

    1/2” FLAT WASHER


    (SPACER)

    SAFARI BAR
    ASSEMBLY
    M8-1.25 X 25mm HEX BOLT
    M8 SPLIT LOCK WASHER
    M8 FLAT WASHER

    M6-1.00 X 25mm HEX BOLT


    M6 SPLIT LOCK WASHER
    M6 FLAT WASHER

    MOUNT BRACKET
    PASSENGER

    1/2-13 X 2.00” HEX HEAD BOLT


    1/2 SPLIT LOCK WASHER
    1 / 2 F L A T WA S H E R

    F i n i s h p r o t e c t i o n - We s t i n p r o d u c t s h a v e a h i g h q u a l i t y f i n i s h t h a t m u s t b e c a r e d f o r l i k e a n y
    o t h e r e x p o s e d f i n i s h o n t h e v e h i c l e . Pr o t e c t t h e f i n i s h w i t h a n o n - a b r a s i v e a u t o m o t i v e w a x
    (pure carnauba, for example) on a regular basis. The use of cleaner wax or any compound which
    contains an abrasive is detrimental, as the compounds scratch the finish and open it to corrosion.

    Westin Automotive Products, Inc. Thank You for choosing Westin products
    5200 N. Irwindale Ave. Suite 220
    Irwindale, Ca. 91706 For additional installation assistance please call
    Customer service (800) 793-7846 or (507) 375-3559

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