Programmable Controllers: FX Cpu
Programmable Controllers: FX Cpu
Programmable Controllers: FX Cpu
FX CPU
Conversion tool
•GX Works2
•GX Developer Ver. 8
Safety Precautions
(Read these precautions before using.)
Before installation, operation, maintenance or inspection of this product, thoroughly read through and understand
this manual and the associated manuals. Also, take care to handle the module properly and safely.
This manual classifies the safety precautions into two categories: WARNING and .
WARNING
Indicates that incorrect handling may cause hazardous conditions, resulting in death or
severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in medium
or slight personal injury or physical damage.
Depending on the circumstances, procedures indicated by may also cause severe injury.
It is important to follow all precautions for personal safety.
Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the
end user.
1. DESIGN PRECAUTIONS
WARNING
• Make sure to include the following safety circuits outside the PLC to ensure safe system operation even during
external power supply problems or PLC failure.
Otherwise, malfunctions may cause serious accidents.
1) Above all, the following components should be included: an emergency stop circuit, a protection circuit, an
interlock circuit for opposite movements (such as normal vs. reverse rotation), and an interlock circuit (to prevent
damage to the equipment at the upper and lower positioning limits).
2) Note that when the PLC CPU detects an error, such as a watchdog timer error, during self-diagnosis, all outputs
are turned off. Also, when an error that cannot be detected by the PLC CPU occurs in an input/output control
block, output control may be disabled.
External circuits and mechanisms should be designed to ensure safe machinery operation in such a case.
3) Note that when an error occurs in a relay, triac or transistor output device, the output could be held either on or
off.
For output signals that may lead to serious accidents, external circuits and mechanisms should be designed to
ensure safe machinery operation in such a case.
• Do not bundle the control line together with or lay it close to the main circuit or power line. As a guideline, lay the
control line at least 100mm (3.94”) or more away from the main circuit or power line.
Noise may cause malfunctions.
• Ground the shield wire or shield of the shielded cable at one point on the PLC. However, do not ground them at the
same point as the high-voltage lines.
Noise may cause malfunctions.
• Install module so that excessive force will not be applied to the terminal blocks.
Failure to do so may result in wire damage/breakage or PLC failure.
(1)
Safety Precautions
(Read these precautions before using.)
2. INSTALLATION PRECAUTIONS
WARNING
• Make sure to shut down all phases of the power supply externally before installing.
Failure to do so may cause electric shock or damage to the product.
• Use the product within the generic environment specifications described in PLC main unit manual (Hardware
Edition).
Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl2, H2S,
SO2, or NO2), flammable gas, vibration or impacts, or expose it to high temperature, condensation, or rain and wind.
If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.
• Do not touch the conductive parts of the product directly.
Doing so may cause device failures or malfunctions.
• Install the product securely using a DIN rail or mounting screws.
• Install the product on a flat surface.
If the mounting surface is rough, undue force will be applied to the PC board, thereby causing nonconformities.
• When drilling screw holes or wiring, make sure that cutting and wiring debris do not enter the ventilation slits.
Failure to do so may cause fire, equipment failures or malfunctions.
• Be sure to remove the dust proof sheet from the PLC’s ventilation port when installation work is completed.
Failure to do so may cause fire, equipment failures or malfunctions.
• Connect extension cables securely to their designated connectors.
Loose connections may cause malfunctions.
• Turn off the power to the PLC before attaching or detaching the following devices.
Failure to do so may cause device failures or malfunctions.
-- Peripheral devices, display modules, expansion boards and special adapters
-- I/O extension units/blocks, FX Series terminal block and the special function units/blocks
-- Battery and memory cassette
3. WIRING PRECAUTIONS
WARNING
• Make sure to cut off all phases of the power supply externally before attempting wiring work.
Failure to do so may cause electric shock.
(2)
Safety Precautions
(Read these precautions before using.)
• Connect the AC power supply to the dedicated terminals specified in this manual.
If an AC power supply is connected to a DC input/output terminal or DC power supply terminal, the PLC will burn
out.
• Do not wire vacant terminals externally.
Doing so may damage the product.
• Use class D grounding (grounding resistance of 100Ω or less) with a wire of 2mm2 or thicker on the grounding
terminal of the PLC.
However, do not connect the ground terminal at the same point as a heavy electrical system.
• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits.
Failure to do so may cause fire, equipment failures or malfunctions.
• Make sure to observe the following precautions in order to prevent malfunctions under the influence of noise.
-- Do not bundle the power line or twisted shielded cable together with or lay it close to the main circuit, high-
voltage line, or load line.
Otherwise, noise disturbance and/or surge induction are likely to take place. As a guideline, lay the control line at
least 100mm (3.94”) or more away from the main circuit, high-voltage line, or load line.
-- Ground the shield wire or shield of the shielded cable at one point on the PLC. However, do not use common
grounding with heavy electrical systems.
• Make sure to properly wire to the terminal blocks in accordance with the following precautions.
Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage
to the product.
-- The disposal size of the cable end should follow the dimensions described in the manual.
-- Tightening torque should follow the specifications in the manual.
WARNING
• Do not touch any terminal while the PLC’s power is on.
Doing so may cause electric shock or malfunctions.
• Before cleaning or retightening terminals, cut off all phases of the power supply externally.
Failure to do so may cause electric shock.
• Before modifying or disrupting the program in operation or running the PLC, carefully read through this manual and
the associated manuals and ensure the safety of the operation.
An operation error may damage the machinery or cause accidents.
(3)
Safety Precautions
(Read these precautions before using.)
5. DISPOSAL PRECAUTIONS
• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of
your device.
6. TRANSPORTATION PRECAUTIONS
• The PLC is a precision instrument. During transportation, avoid impacts larger than those specified in the general
specifications of the PLC main unit manual.
Failure to do so may cause failures in the PLC.
After transportation, verify the operations of the PLC.
(4)
FX (FX1N, FX1NC) → FX3 series Replacement Guidance
Preface
This manual describes the replacement method of MELSEC-F series from FX (FX1N, FX1NC)
series to FX3 series.
The replacement tools for sequence programs are described in the operation procedure of GX
Works2/GX Developer Ver. 8 of the programming software. As for the handling method of the
software, please refer to the Operating Manual of GX Works2/GX Developer Ver. 8.
As for the FX series related manuals, please refer to Appendix B.
This manual is not intended to guarantee the execution of industrial properties and other right, or permit
execution rights. The company is not responsible for problems in the industrial properties and others
arising from the use of the descriptions in this book.
1
Outline Precautions
•• This manual provides information for the use of the FX3 Series Programmable Controllers. The
manual has been written to be used by trained and competent personnel. The definition of such a
person or persons is as follows;
(1) Any engineer who is responsible for the planning, design and construction of automatic
equipment using the product associated with this manual should be of a competent nature,
trained and qualified to the local and national standards required to fulfill that role. These
engineers should be fully aware of all aspects of safety with regards to automated equipment.
(2) Any commissioning or service engineer must be of a competent nature, trained and qualified
to the local and national standards required to fulfill that job. These engineers should also be
trained in the use and maintenance of the completed product. This includes being completely
familiar with all associated documentation for the said product. All maintenance should be
carried out in accordance with established safety practices.
(3) All operators of the completed equipment should be trained to use that product in a safe and
coordinated manner in compliance to established safety practices. The operators should also
be familiar with documentation which is connected with the actual operation of the completed
equipment.
Note: The term ‘completed equipment’ refers to a third party constructed device which contains or
uses the product associated with this manual
•• This product has been manufactured as a general-purpose part for general industries, and has not
been designed or manufactured to be incorporated in a device or system used in purposes related to
human life.
•• Before using the product for special purposes such as nuclear power, electric power, aerospace,
medicine or passenger movement vehicles, consult with Mitsubishi Electric.
•• This product has been manufactured under strict quality control. However when installing the
product where major accidents or losses could occur if the product fails, install appropriate backup
or failsafe functions in the system.
•• When combining this product with other products, please confirm the standard and the code, or
regulations with which the user should follow. Moreover, please confirm the compatibility of this
product to the system, machine, and apparatus with which a user is using.
•• If in doubt at any stage during the installation of the product, always consult a professional electrical
engineer who is qualified and trained to the local and national standards. If in doubt about the
operation or use, please consult the nearest Mitsubishi Electric distributor.
•• Since the examples indicated by this manual, technical bulletin, catalog, etc. are used as a reference,
please use it after confirming the function and safety of the equipment and system. Mitsubishi
Electric will accept no responsibility for actual use of the product based on these illustrative
examples.
•• This manual content, specification etc. may be changed without a notice for improvement.
•• The information in this manual has been carefully checked and is believed to be accurate; however,
if you have noticed a doubtful point, a doubtful error, etc., please contact the nearest Mitsubishi
Electric distributor.
Trademarks
•• Microsoft ® and Windows ® are trademarks of Microsoft Corporation of the United States registered
in the United States and other nations.
•• Ethernet is a trademark of Xerox Corporation (USA).
•• MODBUS is a registered trademark of Schneider Electric SA.
•• CiA and CANopen are registered Community Trademarks of CAN in Automation e.V.
•• Other company names and product names are registered trademarks of the individual companies.
2
Generic names and abbreviations used in this manual
3
Table of Contents
1. Introduction ........................................................................................................6
1.1 Outline ............................................................................................................................................... 6
1.1.1 Replacement models ................................................................................................................................... 6
1.1.2 Necessity of renewal ................................................................................................................................... 6
1.2 Replacement of FX series ................................................................................................................. 7
1.2.1 Replacement selection ................................................................................................................................. 7
1.2.2 program conversion ..................................................................................................................................... 7
4
Table of Contents
5
1. Introduction
1. Introduction
1.1 Outline
Thank you very much for your continued use of Mitsubishi PLCs.
It may be time to renew your PLCs due to aging or deterioration over years of use, discontinued production
of products, or termination of service or repair term.
This manual describes the procedure of replacing your FX (FX1N, FX1NC) series PLCs with FX3 series
PLCs.
6
1. Introduction
1
Planning of renewal
Introduction
Investigate Program conversion
FX1N series
Replacement of
PLCs and where they are installed. change the PLC type and make
Also investigate the programs and any necessary modifications.
wiring diagrams.
Diagnose Replace
3
FX1NC series
Replacement of
Evaluate the relative importance of Arrange the selected equipment,
each system and take into account and replace the existing equipment
the duration of use, operation with the arranged one on the site.
environment, and replacement
priority.
method
changeover
Program
Select replacement Debug
Complete
termination
by production
Models affected
requirements, and other properties.
manuals
Related
1.2.1 Replacement selection
Select FX3 series main units and expansion equipment to replace existing systems.
FX1N series C
questions
asked
Frequently
Select replacement
Refer to Chapter 2. “Replacement of FX1N series”
FX1NC series
Select replacement
Refer to Chapter 3. “Replacement of FX1NC series”
Program conversion
Refer to Chapter 4. “Program conversion method”
7
2. Replacement of FX1N series
2.1 Outline
This chapter describes the procedure to replace the FX1N series with its successor, the FX3G series.
Replacement is recommended.
2.1.1 Cautions
(1) "Recommended replacement models" lists the most fitting FX3 series product based on specification
comparison. Depending on the operation environment or the system configuration (connection of
expansion equipment), or when the number of inputs and outputs in use is smaller, other products may
be more appropriate than the recommended replacement model.
(2) Recommended replacement models for extension blocks, extension units, special function modules,
expansion boards, and batteries are selected based on compatibility with current FX3 series main units.
(3) Pay close attention to notes marked as "Special remarks". For attributes such as external dimensions,
there can be slight differences between the recommended replacement model and existing product.
Before performing replacement, be sure to review other relevant details such as dimensions, and power
supply requirements.
(4) For instances where there is no recommended replacement model, a message stating "No recommended
replacement model" will be shown. In this case, a FX3 series system may still be able to provide
equivalent operation.
Evaluate the requirements of the application and use a FX3 series system configuration for replacement.
8
2. Replacement of FX1N series
1
Introduction
2.2 Replacement procedure
The replacement procedure is shown below.
FX3G series products are generally recommended as replacements for FX1N series products.
FX1N series
Replacement of
· · · · · · · · · ·
Selection of replacement models
FX1NC series
Replacement of
Program conversion 2.4 / 4.1
· · · · · · · · · ·
Program conversion 4
method
changeover
Program
2.4.1 Cautions for program change
2.4.2 Device comparison
4.1.1 Program conversion procedure
4.1.2 Programming tool
A
Replace 2.5
termination
by production
Models affected
· · · · · · · · · ·
Replacement of PLCs
manuals
Related
Complete
C
questions
asked
Frequently
9
2. Replacement of FX1N series
10
2. Replacement of FX1N series
1
Introduction
(2) Expansion equipment recommended replacement models
When changing from FX1N to FX3G series main units, the following expansion equipment and option
equipment must be replaced at the same time.
If replacement models with the same performance are not available, please review and consider to re-
design the system following the comments included in the "Special remarks" column.
2
FX1N series
Replacement of
Expansion and option equipment required to be replaced when FX1N series main units are changed
to FX3G series.
Recommended
Models connectable to FX1N series replacement models
connectable to FX3G Special remarks 3
FX1NC series
Replacement of
Description Model name Model name
The FX3G -CNV-ADP is
Special adapter
(for RS-232C FX2NC-232ADP FX3U-232ADP-MB needed for connection of the
recommended replacement
model (FX3G series).
communication)
Special adapter
The FX3G -CNV-ADP is 4
(for RS-485 FX2NC-485ADP FX3U-485ADP-MB needed for connection of the
method
changeover
Program
recommended replacement
communication) model (FX3G series).
Expansion board
(for special adapter FX1N-CNV-BD FX3G -CNV-ADP
connection)
Expansion board FX1N-4EX-BD FX3G -4EX-BD
A
termination
by production
Models affected
(input board)
FX1N-2EYT-BD FX3G -2EYT-BD
Expansion board
(output board)
FX1N-2AD-BD FX3G -2AD-BD
Expansion board
(analog input)
Expansion board FX1N-1DA-BD FX3G -1DA-BD
B
manuals
Related
(analog output)
FX1N-8AV-BD FX3G -8AV-BD
Expansion board
(analog volume)
Expansion board FX1N-232-BD FX3G -232-BD
(RS-232C communication)
Expansion board
(RS-422 communication) FX1N-422-BD FX3G -422-BD C
questions
asked
Frequently
Expansion board FX1N-485-BD FX3G -485-BD(-RJ)
(RS-485 communication)
Memory cassette FX1N-EEPROM-8L FX3G -EEPROM-32L
Display module FX1N-5DM FX3G -5DM
The FX3G -CNV-ADP is needed
(analog input and output) FX
0N-3A FX3U-3A-ADP for connection of the FX3G
Special function block
series main unit.
The FX2N-32ASI-M cannot be
connected to the FX3G series.
FX2N-32ASI-M
Special function block No replacement model Create
(ASI master) a new system using the
CC-Link and others.
The FX2N-16LNK-M cannot
be connected to the FX3G
FX2N-16LNK-M
Special function unit
(I/O link master)
No replacement model series.
Create a new system using the
CC-Link and others.
FX0N series expansion units, expansion blocks and special function blocks connectable to the FX1N
series cannot be connected to the FX3G series.
Update the current equipment to proper expansion equipment compatible with the FX3G series.
11
2. Replacement of FX1N series
(3) FX1N expansion equipment usable when the main unit is changed to FX3G series
When main units are changed from FX1N series to FX3G series, the following FX1N expansion
equipment in general can be used.
However, if use is expected to continue for a long period, it is recommended to replace units following
the practices of preventative maintenance.
Expansion equipment usable when main units are changed from FX1N series to FX3G series
Input/output extension Input/output extension Output extension block Analog input and output
unit block mix
FX2N-32ER-ES/UL FX2N-8ER-ES/UL FX2N-8EYR-ES/UL FX2N-5A
FX2N-32ET-ESS/UL FX2N-8ER FX2N-8EYT-ESS/UL Temperature sensor,
FX2N-48ER-ES/UL Input extension block FX2N-8EYR-S-ES/UL temperature control
FX2N-48ET-ESS/UL FX2N-8EX-ES/UL FX2N-16EYR-ES/UL FX2N-4AD-TC
FX2N-48ER-DS FX2N-16EX-ES/UL FX2N-16EYT-ESS/UL FX2N-4AD-PT
FX2N-48ET-DSS FX2N-8EX-UA1/UL FX2N-8EYR FX2N-2LC
FX2N-48ER-UA1/UL FX2N-8EX FX2N-8EYT Communication/
FX2N-32ER FX2N-16EX FX2N-8EYT-H network
FX2N-32ES FX2N-16EX-C FX2N-16EYR FX2N-32CCL
FX2N-32ET FX2N-16EXL-C FX2N-16EYT FX2N-16CCL-M
FX2N-48ER FX2N-16EYT-C FX2N-64CL-M
FX2N-48ET FX2N-16EYS Connector conversion,
FX2N-48ER-D Analog input extension cable
FX2N-48ET-D FX2N-2AD FX2N-CNV-BC
FX2N-4AD FX0N-30EC/FX0N-65EC
FX2N-8AD
Analog output
FX2N-2DA
FX2N-4DA
12
2. Replacement of FX1N series
1
Introduction
(5) Battery
The batteries used in the FX1N series and FX3G series main units are different.
Select batteries based on the main unit.
Battery for FX1N series FX1N-BAT
Battery for FX3G series FX3U-32BL 2
FX1N series
Replacement of
(6) Use of the MELSEC-F series Selection Tool
By using the MELSEC-F series Selection Tool, it is possible to confirm whether or not a system
configuration containing FX1N series expansion equipment is valid for a FX3G series main unit. 3
FX1NC series
Replacement of
4
method
changeover
Program
A
termination
by production
Models affected
B
manuals
Related
C
questions
asked
Frequently
13
2. Replacement of FX1N series
14
2. Replacement of FX1N series
1
Fig. 1. Outline drawing.
Introduction
The FX1N series and FX3G series main units have slightly different dimensions.
Take into account any differences when performing replacement.
Differences • Depth is different by 11mm. 2
FX1N series
Replacement of
FX1N series main unit
Outer coat color: Munsell 0.08GY/7.64/0.81
82 (Pitch of mounting hole) Unit: mm
3
FX1NC series
Replacement of
Type name W (mm) Mass (kg)
FX1N-14M 90 0.45
90
FX1N-24M 90 0.45
FX1N-40M 130 0.65
FX1N-60M 175 0.8 4
method
changeover
Program
2-φ4.5
W-8 (Pitch of mounting hole) mounting hole
W Depth 75
termination
by production
Models affected
Unit: mm
Top cover: Munsell N1.5
82 (Pitch of mounting hole)
FX3G-24M
FX3G-40M
90
130
0.55
0.70
B
manuals
Related
FX3G-60M 175 0.85
2-φ4.5
W-8 (Pitch of mounting hole) 8
mounting hole
W Depth 86
questions
asked
Fig. 2. Wiring diagram of S/S terminal in FX3G series. Frequently
• Input wiring example of AC power supply type • Input wiring example of DC power supply type
Sink input wiring Source input wiring Sink input wiring Source input wiring
S/S X1 X3 S/S X1 X3
L N X0 X2 L N X0 X2
0V 0V * *
24V 24V * *
* : Do not connect with [•] terminals.
15
2. Replacement of FX1N series
For connection with RS-485 communication equipment, use a twisted pair cable with shielding.
Conforming wire size and tightening torque are as follows.
*:* Insulation sheath stripping length shows the dimension when connecting the wire to the terminal
directly.
For details, please refer to the FX Series User’s Manual (Data Communication Edition) JY997D16901.
16
2. Replacement of FX1N series
1
Introduction
2.4 Program conversion
FX1N series
Replacement of
different. Depending on the hardware configuration or program contents, check the corresponding items
by correcting or replacing the sequence program or checking operations.
FX1NC series
Replacement of
Item Caution
FX1N series FX3G series
Communication
The FX2N-32ASI-M and
1 AS-i system the FX2N-16LNK-M cannot
method
changeover
Program
system.
Since the communication
3 Baud rate in parallel link speed becomes higher,
19,200bps 115,200bps communication may be
affected by noise.
Ordinary
70ms
+ master station operation
15ms
+ master station operation
A
termination
by production
Models affected
4 parallel link period (ms) period (ms)
mode + slave station operation + slave station operation
Link time
Since the link time becomes
period (ms) period (ms) shorter, check again the
in parallel update timing of link
link 20ms 5ms
High-speed + master station operation + master station operation devices.
5 parallel link
mode
period (ms)
+ slave station operation
period (ms)
+ slave station operation
B
manuals
Related
period (ms) period (ms)
In the FX3G series, the
terminal resistance is built
6 Terminal resistance of Built in the communication
485-BD and 485ADP Supplied as accessories in the communication unit.
unit Select the resistance value
using a selection switch. C
Positioning
questions
asked
Frequently
Positioning instruction
7 Current value for output D8140, D8141 D8340, D8341
Y000
Positioning instruction
8 Current value for output D8142, D8143 D8350, D8351
Y001
9 Bias speed instruction
Positioning D8342(Y000) Change allocation to the
D8145 D8352(Y001) corresponding device.
10 Positioning instruction D8343, D8344(Y000)
D8146, D8147
Maximum speed D8353, D8354(Y001)
Positioning instruction Acceleration time
11 Acceleration/deceleration D8348(Y000), D8358(Y001)
D8148 Deceleration time
D8349(Y000), D8359(Y001)
time
17
2. Replacement of FX1N series
Operational difference
Item Caution
FX1N series FX3G series
Y004
Y004 can be changed to
Positioning instruction another Y device specified by
12 Clear signal for pulse Y000 Y002 D8464 while M8464 (Clear
signal device designation
function enable flag) is ON. Change allocation to the
Y005 corresponding device.
Y005 can be changed to
13 Positioning instruction another Y device specified by
Clear signal for pulse Y001 Y003 D8465 while M8465 (Clear
signal device designation
function enable flag) is ON.
Basic and applied instructions
If the destination of a jump
If the destination of or call is not available, a In the FX3G series, error
a jump or call is not syntax error occurs. detection before RUN is
Pointer designation in CJ available, an operation However, if the pointer is
14 and CALL instructions error occurs when the CJ indexed, an operation error
implemented.
Check the program, and
or CALL instruction is occurs when the CJ or CALL correct it to avoid errors.
executed. instruction is executed in the
same way as the FX1N series.
The number of occupied
Occupied points for S3 of points is increased. Confirm
15 the PID instruction S3 occupies 25 points. S3 occupies 29 points. devices are allocated
correctly.
The ZRST instruction resets
not only the state of the
The ZRST instruction
status for Change
resets only the state of the designated the drive contact for
device, but also
the PLS instruction to the
resets the previous
the PLS or PLF instructions. LDP instruction,
designated device.
When the ZRST or add the
instruction and PLS MEP instruction between
When the ZRST instruction
and PLS instruction
instruction designate the drive contact and the
16 ZRST and PLS instructions ZRST instruction has been and the ZRST instruction has PLS
Combined operation of the instruction.
designate the same device
the same device and the
Refer to 7.12 Cautions
on the PLS and PLF
been programmed previously,
the PLS instruction is not the PLS instruction is
programmed previously,
instructions in the FX3G/
performed again and
performed again unless the ON the designated device sets to FX3U/FX3GC/FX3UC Series
drive contact is changed Programming Manual for
after the ZRST instruction is
from OFF to ON. the details.
executed if the drive contact
for the PLS instruction
remains ON.
In the FX1N series, to
If the ZRST instruction If the ZRST instruction clear the coil of a timer or
designating a timer or designating a timer or
Clear coil by ZRST
counter, an RST instruction
17 instruction
counter as the operand is counter as the operand is was needed, but in the FX3G
executed, the coil of these executed, the coil of these series, batch resetting is
timers or counters are not timers or counters are also possible using the ZRST
cleared. cleared. instruction.
The ZRST instruction
resets the designated The ZRST instruction resets
counter value, but does not only the designated
not reset the coil (in the counter value, but also resets Change the drive contact for
previous status) for the
Combined operation of the counter. the counter OUT instruction
the coil (in the previous
18
2. Replacement of FX1N series
1
Introduction
Operational difference
Item Caution
FX1N series FX3G series
If M devices are
In the FX3G series, the error
If M devices are designated
designated in S· and D·,
and the number of devices in S· and D·, and the number detection in instruction
FX1N series
Replacement of
of M devices, an operation
M devices, it is not an and change the device
error (6706) occurs, and the
error, but the arithmetic allocation so as to avoid
arithmetic operation is not
operation is conducted errors.
within the possible range. conducted.
Special devices
M8004 turns ON when either M8004 turns ON when either When M8004 is used to
3
FX1NC series
Replacement of
Special auxiliary relay of M8060, M8061, M8063, of M8060, M8061, M8064, check errors in M8063, add
20 M8004 M8064, M8065, M8066 or M8065, M8066 or M8067 the check for M8063.
Error detection M8067 is ON. is ON.
Clear timing of M8024 When power is turned When changed from RUN to Note that the clear timing is
21 (BMOV direction STOP
designation) OFF changed.
4
Clear the devices M8031
method
changeover
Program
22 (Non-latched memory all Special device D is not Special device D is also Note that cleared devices
clear) and M8032 (Latched initialized. initialized. are changed.
memory all clear).
Clear timing of M8049 When power is turned When changed from RUN to Note that the clear timing is
23 (Annunciator enable) STOP
OFF changed.
A
24 Clear timing of M8050 to When power is turned When changed from RUN to Note that the clear timing is
termination
by production
Models affected
M8059 (Interrupt disable) OFF STOP changed.
Not cleared when changed
Clear timing of M8063 from STOP to RUN; when
When changed from STOP When power is turned OFF
25 and D8063 (Serial to RUN necessary to clear, add an
communication error) initializing program using
the RST command. B
M8112 to M8114 M8260 to M8279
manuals
Related
Devices for analog function D8112 to D8114 D8260 to D8279 Note that available devices
(
FX1N-1DA-BD
) (FX3G -1DA-BD
)
26 expansion board are changed.
FX1N-2AD-BD FX3G -2AD-BD
M8280 to M8299
27 Devices for analog special Any devices in the D8280 to D8299 Note that available devices
expansion program (FX0N-3A) (FX3U-3A-ADP) are changed. C
28 Clear timing of M8161 When power is turned When changed from RUN to
questions
asked
Frequently
Note that the clear timing is
(8-bit processing mode) OFF STOP changed.
Clear timing of special
29 auxiliary relays D8122 and When changed from STOP When changed from RUN to Note that the clear timing is
to RUN STOP
D8123 changed.
D8158 latches the inverter
communication error
D8158 is provided for the
30 Special data register occurrence step (ch 2). Since the device function is
D8158 display module. * D8300 is provided as changed, take proper action.
a device for the display
module.
D8159 designates the M
Not usable
* D8301 is provided as the
device for the display M device for the display Since the device function is
31 Special data register module, or functions as
D8159 the flag to detect voltage
module.
Voltage drop in the battery changed, take proper action.
drop in the battery
FX1N-BAT.
can be directly detected in
M8005 and M8006.
Since the object device
If S0 to S899 and S1000 to range differs, add a program
32 Special S4095 are ON when M8047
auxiliary relay If S0 to S999 are ON and
M8046 M8047 is enabled. for initializing S1000 to
is enabled. S4095 using the RST or
ZRST instruction.
19
2. Replacement of FX1N series
Operational difference
Item Caution
FX1N series FX3G series
D8040 to D8047 store up D8040 to D8047 store up to Since the object device
to 8 state numbers in the 8 state numbers in the ON range differs, add a program
33 Special data register
D8040 to D8047 state among S0 to S899 and for initializing S1000 to
ON state among S0 to S4095 using the RST or
S999. S1000 to S4095. ZRST instruction.
20
2. Replacement of FX1N series
1
Introduction
2.4.2 Device comparison
zz Comparison of FX1N series and FX3G series devices
The devices used in FX1N series can be used in the FX3G series including special devices.
The following table also shows devices implemented in the FX3G series.
2
Device comparison table (the shaded cells indicates difference in specification).
FX1N series
Replacement of
Device FX1N series FX3G series
No. of No. of
Division Use Number Number
points points
M0 to M383 384points M0 to M383 384 points
3
General use
EEPROM keep M384 to M511 128 points M384 to M1535 1,152 points
Capacitor keep
FX1NC series
Replacement of
M512 to M1535 1,024 points — —
M1536 to M7679
M Auxiliary relay (They can be set to
General use — — “latched” when the 6,144 points
optional battery is
4
mounted).
Special use M8000 to M8255 256 points M8000 to M8511 512 points
method
changeover
Program
For initial state use
(EEPROM keep) S0 to S9 10 points S0 to S9 10 points
EEPROM keep S10 to S127 118 points S10 to S999 990 points
Capacitor keep S128 to S999 872 points — —
S State relay S1000 to S4095
General use — —
(They can be set to
“latched” when the 3,096 points A
termination
by production
Models affected
optional battery is
mounted).
T0 to T199 200 points
8 points
100ms T0 to T199 200 points (T192 to T199 for
routine)
B
10ms T200 toT245 46 points T200 to T245 46 points
T Timer
(on-delay)
1ms — — T256 to T319 64 points
manuals
Related
T246 to T249 T246 to T249
(Capacitor keep) (EEPROM keep)
1ms retentive type 4 points 4 points
T250 to T255 T250 to T255
(Capacitor keep) (EEPROM keep)
100ms retentive type 6 points 6 points
VR1: D8030, VR1: D8030,
VR2: D8031 VR2: D8031
A Analog volume 2 points 2 points
General up counter C0 to C15 C0 to C15
C
(16-bit) 16 points 16 points
questions
asked
Frequently
C16 to C31 C16 to C199 184 points
General up counter
(16-bit) EEPROM keep 16 points
21
2. Replacement of FX1N series
22
2. Replacement of FX1N series
1
Introduction
2.5 Replacement of PLCs
The following includes main points of caution when replacing main units and expansion equipment.
For more details on each item, please refer to the reference page of this manual, and the hardware and
programming manuals of the PLCs and related documents.
2
FX1N series
Replacement of
Applicable Reference
Item Measures and cautions
equipment page
Input and output wiring change Wiring change required for terminal
Main unit block connections.
The FX3G -CNV-ADP is needed to
Special adapter Expansion to the main unit connect a special adapter to the FX3G 3
FX1NC series
Replacement of
series main unit.
Make sure FX3G RS-485 series
Checking cable size for wiring of
communication equipment conforms
to the corresponding wire size. If it
FX1N-485-BD or FX2NC-485ADP Section
RS-485 does not conform, change the wire 2.3
4
communication size.
expansion
FX3G RS-485 series communication
method
changeover
Program
equipment
Handling of terminal resistance of equipment incorporates terminal
FX1N-485-BD or FX2NC-485ADP resistance. Select the resistance value
by using the built-in selection switch.
Other expansion Wiring to each unit and block Re-wiring is needed for terminal block
equipment type equipment.
Operate the replacement sequence A
program and hardware equipment,
termination
by production
Models affected
check and adjust the equipment
Operation function and operation timing. Note Section
confirmation Operation and test of sequence program the difference in function mentioned 2.4
in the reference page, and make sure
the equipment operates in conformity
with the designed specification. B
manuals
Related
C
questions
asked
Frequently
23
3.Replacement of FX1NC series
3.1 Outline
This chapter describes the procedure to replace the FX1NC series with its successor, the FX3GC series.
Replacement is recommended.
3.1.1 Cautions
(1) “Recommended replacement models” lists the most fitting FX3 series product based on specification
comparison. Depending on operation environment or the system configuration (connection status of
expansion equipment), or when the number of inputs and outputs in use is smaller, other products may
be more appropriate than the recommended replacement model.
(2) Recommended replacement models for extension blocks and others are selected based on the
compatibility with the FX3 series main units.
(3) Pay close attention to notes marked as “Special remarks.” For attributes such as external dimensions,
there can be slight differences between the recommended replacement model and existing product.
Before performing replacement, be sure to review other relevant details such as dimensions, and power
supply requirements.
(4) For instances where there is no recommended replacement model, a message stating “No recommended
replacement model” will be shown. In this case, a FX3 series system may still be able to provide
equivalent operation.
Evaluate the requirements of the application and use a FX3 series system configuration for replacement.
24
3.Replacement of FX1NC series
1
Introduction
3.2 Replacement procedure
The replacement procedure is shown below.
FX3GC series products are generally recommended as replacements for FX1NC series products.
FX1N series
Replacement of
· · · · · · · · · ·
Selection of replacement models
FX1NC series
Replacement of
Program conversion 3.4 / 4.1
· · · · · · · · · ·
Program conversion 4
method
changeover
Program
3.4.1 Cautions for program change
3.4.2 Device comparison
4.1.1 Program conversion procedure
4.1.2 Programming tool
A
Replace 3.5
termination
by production
Models affected
· · · · · · · · · ·
Replacement of PLCs
manuals
Related
Complete
C
questions
asked
Frequently
25
3.Replacement of FX1NC series
List of expansion equipment and option equipment required to be replaced when FX1NC series main
units are changed to FX3GC series.
Recommended
Models connectable to FX1NC series replacement models
connectable to FX3GC Special remarks
Description Model name Model name
Special function block
(for Analog input and FX0N-3A FX3U-3A-ADP
output mix)
Special adapter
(for RS-232C FX2NC-232ADP FX3U-232ADP-MB
communication)
Special adapter
(for RS-485 FX2NC-485ADP FX3U-485ADP-MB
communication)
The FX2N-32ASI-M
cannot be connected to
Special function block FX2N-32ASI-M the FX3GC series.
Create a new system
(ASI master) No replacement model
using the CC-Link and
others.
The FX2N-16LNK-M
cannot be connected to
the FX3GC series.
FX2N-16LNK-M
Special function unit
(I/O link master) Create a new system
No replacement model
using the CC-Link and
others.
26
3.Replacement of FX1NC series
1
(3) FX1NC expansion equipment usable when the main unit is changed to FX3GC series
Introduction
When main units are changed from FX1NC series to FX3GC series, the following FX1NC expansion
equipment in general can be used.
However, if use is expected to continue for a long period, it is recommended to replace units following
the practices of preventative maintenance.
2
FX1N series
Replacement of
Expansion equipment usable when main units are changed from FX1NC series to FX3GC series
Input/output Output extension Analog input Communication/network
extension unit block FX2N-2AD FX2N-32CCL
FX2NC-64ET FX2NC-16EYT-DSS FX2N-4AD FX2N-16CCL-M
FX2N-8ER FX2NC-16EYR-T-DS FX2N-8AD FX2N-64CL-M 3
FX2NC-32EYT-DSS Analog output Connector conversion,
FX1NC series
Replacement of
Input extension
block FX2N-8EYR-ES/UL FX2N-2DA extension cable
FX2NC-16EX-DS FX2N-8EYT-ESS/UL FX2N-4DA FX2NC-CNV-IF
FX2NC-16EX-T-DS FX2N-8EYT-H Analog input and output FX2N-CNV-BC
FX2NC-32EX-DS FX2N-8EYR-S-ES/UL mix FX0N-30EC / FX0N-65EC
FX2N-8EX-ES/UL FX2N-16EYR-ES/UL FX2N-5A 4
FX2N-8EX-UA1/UL FX2N-16EYT-ESS/UL
method
changeover
Program
Temperature sensor,
FX2N-16EX-ES/UL FX2N-16EYT-C temperature control
FX2N-16EX-C FX2N-16EYS FX2N-4AD-TC
FX2N-16EXL-C FX2N-4AD-PT
FX2N-2LC
A
For connection of FX2N series expansion blocks, a FX2NC-CNV-IF or FX3UC-1PS-5V is needed.
termination
by production
Models affected
(4) Expansion equipment newly available with the FX3GC series
When main units are changed from FX1NC series to FX3GC series, the following FX3 series expansion
equipment can be used. B
Since FX3 series special adapters do not consume any inputs or output points, they can be added
manuals
Related
without affecting the number of I/O points.
System performance can be increased over that of the existing system by using equipment available for
the FX3GC series.
questions
asked
Frequently
Analog input Temperature sensor, Communication/network
FX3UC-4AD temperature control FX3U-232ADP-MB
FX3U-4AD-ADP FX3U-4AD-PT-ADP FX3U-485ADP-MB
FX3U-4AD FX3U-4AD-PTW-ADP FX3U-16CCL-M
Analog output FX3U-4AD-PNK-ADP FX3U-64CCL
FX3U-4DA-ADP FX3U-4AD-TC-ADP FX3U-ENET-ADP
FX3U-4DA FX3U-4LC FX3U-ENET
Analog input and output Power supply extension unit FX3U-32DP
FX3U-3A-ADP FX3UC-1PS-5V FX3U-CAN
FX3U-J1939
(5) Battery
In the FX3GC series, the battery FX3U-32BL for the FX3U series is available as an option.
27
3.Replacement of FX1NC series
28
3.Replacement of FX1NC series
1
Table 1. Cable size European terminal type connectors
Introduction
For connection with RS-485 communication equipment, use a twisted pair cable with shielding.
Conforming wire size and tightening torque are as follows.
FX1N series
Replacement of
Wire size Wire size with insulation Tightening sheath
of one-wire of two-wire sleeve torque stripping
connection connection (wire size) length*
FX2NC-485ADP 8mm
AWG26 to AWG26 to Not usable 0.4 to 0.5N·m
3
AWG16 AWG20
Usable
FX3U-485ADP-MB
AWG22 to
FX1NC series
Replacement of
AWG22 (AWG22 to 0.22 to 0.25N·m 9mm
AWG20 AWG20)
*: Insulation
* sheath stripping length shows the dimension when connecting the wire to the terminal
directly.
4
method
changeover
Program
For details, please refer to the FX Series User’s Manual (Data communication edition)JY997D13301.
termination
by production
Models affected
The overall dimensions of the FX1NC is almost identical, but the FX3GC has a 1mm shorter width,
depending on model.
B
FX1NC series main unit
manuals
Related
Outer coat color: Munsell 0.08GY/7.64/0.81
Unit: mm
questions
asked
Frequently
Only 35 mm wide DIN rail can be mounted.
[Accessory]
• FX2NC-100MPCB type power cable (1m)
• FX2NC-100BPCB type power cable (1m)
29
3.Replacement of FX1NC series
30
3.Replacement of FX1NC series
1
Introduction
Operational difference
Item Caution
FX1NC series FX3GC series
Y005
Y004 can be changed to
another Y device specified
13 Positioning instruction Change allocation to the
Clear signal for pulse Y001 Y003 by D8465 while M8465
(Clear signal device corresponding device. 2
FX1N series
Replacement of
designation function enable
flag) is ON.
Basic and applied instructions
If the destination of a jump or
call is not available, when not
If the destination of a jump in RUN state, a syntax error In the FX3GC series, error 3
detection before RUN is
FX1NC series
Replacement of
14 Pointer designation in CJ
or call is not available, an occurs.
operation error occurs when However, if the pointer is
and CALL instructions
implemented.
the CJ or CALL instruction indexed, an operation error Check the program, and
is executed. occurs when the CJ or CALL correct it to avoid errors.
instruction is executed in the
same way as the FX1N series.
The number of occupied 4
points is increased. Confirm
method
changeover
Program
Occupied points for S3 of
15 the PID instruction S3 occupies 25 points. S3 occupies 29 points. devices are allocated
correctly.
The ZRST instruction resets
not only the state of the
The ZRST instruction Change the drive contact for
resets only the state of the
designated device, but also
resets the previous status for the PLS instruction to the A
designated device. the PLS or PLF instructions. LDP instruction, or add the
termination
by production
Models affected
When the ZRST instruction When the ZRST instruction MEP instruction between
and PLS instruction and PLS instruction designate the drive contact and the
Combined operation of the PLS instruction.
designate the same device the same device and the
16 ZRST and PLS instructions and the ZRST instruction ZRST instruction has been Refer to “7.12 Cautions
has been programmed on the PLS and PLF
previously, the PLS
B
programmed previously, the
PLS instruction is performed instructions” in the FX3G/
instruction is not performed again and sets to ON the FX3U/FX3GC/FX3UC
manuals
Related
again unless the drive designated device after the Programming Manual for
contact is changed from ZRST instruction is executed the details.
OFF to ON. if the drive contact for the PLS
instruction remains ON.
In the FX1N series, to
If the ZRST instruction
designating a timer or
If the ZRST instruction
designating a timer or
clear the coil of a timer C
17 Clear of coil by ZRST
or counter, an RST
questions
asked
Frequently
counter as the operand is counter as the operand is instruction was needed, but
instruction executed, the coil of these executed, the coil of this in the FX3GC series, batch
timers or counters are not timer or counter is also resetting is possible using
cleared. cleared. the ZRST instruction.
The ZRST instruction resets
The ZRST instruction resets not only the designated
the designated counter value,counter value, but also
Change the drive contact for
but does not reset the coil (in
resets the coil (in the
Combined operation of the the counter OUT instruction
the previous status) for the previous status) for the
to the LDP instruction, or
counter.
ZRST instruction and a counter.
18 counter*. add the MEP instruction
Even if the ZRST instruction
which designates a same When the ZRST instruction
* : Excluding high-speed device as the counter OUT which designates a same between the drive contact
counter device as the counter OUT and the counter OUT
instruction is programmed, instruction is executed, the instruction.
the counter does not start counter value becomes 1
counting unless the contact is
in the next scan if the drive
changed from OFF to ON. contact remains ON.
If M devices are If M devices are
designated in S· and D·, designated in S· and D·, In the FX3GC series,
and the number of devices and the number of devices the error detection in
necessary for operation necessary for operation instruction execution is
19 PRUN instruction exceeds the range of M exceeds the range of M implemented. Please check
devices, it is not an error, devices, an operation error the program, and change the
but the arithmetic operation (6706) occurs, and the device allocation so as to
is conducted within the arithmetic operation is not avoid errors.
possible range. conducted.
31
3.Replacement of FX1NC series
Operational difference
Item Caution
FX1NC series FX3GC series
Special devices
M8004 turns ON when M8004 turns ON when When M8004 is used to
either of M8060, M8061, either of M8060, M8061,
20 Special auxiliary relay check errors in M8063, add
M8004 Error detection M8063, M8064, M8065, M8064, M8065, M8066 or the check for M8063.
M8066 or M8067 is ON. M8067 is ON.
Clear timing of M8024
When power is turned OFF. When changed from RUN
21 (BMOV direction
Note that the clear timing is
to STOP changed.
designation)
Clear the devices M8031
22 (Non-latched memory all Special device D is not Special device D is also Note that cleared devices
clear) and M8032 (Latched initialized. initialized. are changed.
memory all clear).
23 Clear timing of M8049 When power is turned OFF. When changed from RUN Note that the clear timing is
(Annunciator enable) to STOP changed.
24 Clear timing of M8050 to When power is turned OFF. When changed from RUN Note that the clear timing is
M8059 (Interrupt disable) to STOP changed.
Not cleared when changed
Clear timing of M8063 When changed from STOP When power is turned OFF. from STOP to RUN; when
25 and D8063 (Serial to RUN necessary to clear, add an
communication error) initializing program using
the RST command.
M8280 to M8299
Any devices in the program D8280 to D8299 Note that available devices
26 Devices for analog special
expansion (FX0N-3A) (FX3U-3A-ADP) are changed.
27 Clear timing of M8161 When power is turned OFF. When changed from RUN Note that the clear timing is
(8-bit processing mode) to STOP changed.
Clear timing of special When changed from STOP When changed from RUN
28 auxiliary relays D8122 and Note that the clear timing is
to RUN to STOP
D8123 changed.
Since the object device
If S0 to S899 and S1000 to range differs, add a program
29 Special S4095 are ON when M8047 for initializing S1000 to
auxiliary relays If S0 to S999 are ON and
M8046 M8047 is enabled. is enabled. S4095 using the RST or
ZRST instruction.
D8040 to D8047 store up to Since the object device
D8040 to D8047 store up to
30 Special data register D8040 8 state numbers in the ON 8 state numbers in the ON range differs, add a program
to D8047 state among S0 to S899 and for initializing S1000 to
state among S0 to S999. S4095 using the RST or
S1000 to S4095. ZRST instruction.
32
3.Replacement of FX1NC series
1
Introduction
3.4.2 Device comparison
zz Comparison of FX1NC series and FX3GC series devices
The devices used in FX1NC series can be used in the FX3GC series including special devices.
The following table also shows devices implemented in the FX3GC series.
2
Device comparison table (The shaded cells indicates difference in specification).
FX1N series
Replacement of
Device FX1NC series FX3GC series
No. of No. of
Division Use Number Number
points points
General use M0 to M383 384 points M0 to M383 384 points
EEPROM keep M384 to M511 128 points M384 to M1535 1,152
points
3
FX1NC series
Replacement of
Capacitor keep 1,024
M512 to M1535 — —
points
M Auxiliary relay M1536 to M7679
(They can be set to 6,144
General use — — “latched” when the points
optional battery is
mounted).
4
method
changeover
Program
M8000 to M8255 points M8000 to M8511 512 points
256
Special use
For initial state use
(EEPROM keep) S0 to S9 10 points S0 to S9 10 points
EEPROM keep S10 to S127 118 points S10 to S999 990 points
S State relay
Capacitor keep S128 to S999 872 points — — A
S1000 to S4095
termination
by production
Models affected
(They can be set to 3,096
General use — — “latched” when the points
optional battery is
mounted).
T0 toT199
100ms T0 to T199 200 points (T192 to T199 for 200
routine) 8
points
points B
manuals
Related
10ms T200 to T245 46 points T200 to T245 46 points
T Timer
(on-delay)
1ms — — T256 to T319 64 points
T246 to T249 4 points T246 to T249
(Capacitor keep) (EEPROM keep)
1ms retentive type 4 points
questions
asked
Frequently
(16-bit) 16 points
General up counter
(16-bit) EEPROM C16 to C31 16 points C16 to C199 184 points
keep
General up counter
(16-bit) Capacitor C32 to C199 168 points —
Counter keep
—
General bi-directional
counter C200 to C219 20 points C200 to C219 20 points
(32-bit) up/down
C General bi-
directional counter C220 to C234 15 points C220 to C234
(Capacitor keep) (EEPROM keep) 15 points
(32-bit) up/down
1-phase 1-count C235 to C255 C235 to C255
input bi-directional 60kHz 2 points 6 points 60kHz 4 points 6 points
(32-bit) [variable] +10kHz 4 points +10kHz 2 points
Highspeed
1-phase 2-count C246 to C250 C246 to C250
input bi-directional 60kHz 1 points or 60kHz 2 points
counter
(EEPROM 2 points 2 points
keep) (32-bit) [variable] 10kHz 2 points or 10kHz 2 points
2-phase 2-count C251 to C255 C251 to C255
input bi-directional 30kHz 1 points 2 points 30kHz 2 points 3 points
(32-bit) [variable] or 5kHz 2 points + 5kHz 1 points
33
3.Replacement of FX1NC series
Applicable Reference
Item Measures and cautions
equipment page
Input and output FX1NC input and output connectors, as well as
connection 24V DC connectors are identical to those of the
Main unit FX3GC, in shape and signal arrangement.
Detach the connectors from the FX1NC and
24V DC power connection attach them to the FX3GC.
Checking cable size for Make sure FX3GC RS-485 communication
RS-485 wiring of equipment conforms to the corresponding wire Section 3.3
communication FX2NC-485ADP size. If it does not conform, change the wire size.
expansion Handling of terminal FX3GC RS-485 communication equipment incorporates
equipment resistance of terminal resistance. Select the resistance value by using
FX2NC-485ADP the built-in selection switch.
Other expansion Wiring to each unit and Re-wiring is needed for terminal block type
equipment block equipment.
Operate the replacement sequence program
and hardware equipment, check and adjust the
Operation Operation and test of equipment function and operation timing. Note the Section 3.4
confirmation sequence program difference in function mentioned in the reference
page, and make sure the equipment operates in
conformity with the designed specification.
34
4.Program conversion method
1
Introduction
4. Program conversion method
2
FX1N series
Replacement of
4.1 Preparation for program conversion
To convert the program to FX3 series, use an appropriate programming tool, such as a personal computer
software application. 3
The convert procedure and necessary tools are explained in the following sections.
FX1NC series
Replacement of
4.1.1 Program conversion procedure
method
changeover
Program
Prepare for program conversion (see Subsection 4.1.2, Subsection
4.2.1).
termination
by production
Models affected
Read out the program, and change the PLC type type to the target FX3 series type
(see Subsection 4.2.2, Subsection
4.2.3).
manuals
Related
Check and correct the program correct the program portions where
there are operation differences
(see Subsection 2.4.1, Subsection 2.4.2,
Subsection 3.4.1, Subsection 3.4.2).
C
•• Using the actual system, debug, tune,
questions
asked
Frequently
Check and tune operation in the actual system and check operation
(see Subsection 4.3.1).
35
4.Program conversion method
Software HPP
Model GX Developer FX-PCS/
GX Works2*1 FX-30P FX-20P
Ver. 8*2 WIN-E
FX1N, FX1NC
series
FX3G, FX3GC
series
: Can only be programmed within the same functional range as the FX1N series.
36
4.Program conversion method
1
zz Connection method
Introduction
For connecting the programming tool with the PLC, the following cables and interface are additionally
required.
FX1N series
Replacement of
RS-422/USB converter USB
Mini Din 8 pins FX-USB-AW
O R
RS-422 cable
FX-422CAB0
RS-232C cable
F2-232CAB-1
3
FX1NC series
Replacement of
Personal computer
Mini Din 8 pins D-SUB 9 pins
FX1N and FX1NC series PLCs • Programming software
(The diagram shows the FX1N PLC). RS-422/RS-232C interface - GX Works2 (SW1DNC-GXW2)
FX-232AWC-H - GX Developer(SW£D5C-GPPW)
method
changeover
Program
USB Mini-B USB cable USB
GT09-C30USB-5P
or
MR-J3USBCBL-3M
O R A
termination
by production
Models affected
RS-422 cable RS-232C cable
FX-422CAB0 F2-232CAB-1
Personal computer
FX3G and FX3GC series PLCs
• Programming software
(The diagram shows the FX3G PLC).
Mini Din 8 pins D-SUB 9 pins - GX Works2 (SW1DNC-GXW2)
- GX Developer(SW£D5C-GPPW)
RS-422/RS-232C interface
FX-232AWC-H B
manuals
Related
Handy programming panel connection
questions
asked
Frequently
Mini Din 8 pins
RS-422 cable
FX-20P-CAB0
(packaged together
with FX-30P)
FX1N, FX1NC, FX3G and FX3GC series PLCs FX-30P
(The diagram shows the FX3G PLC).
37
4.Program conversion method
38
4.Program conversion method
1
zz Reading source program from saved project data
Introduction
(1) Locate the saved data for the source program.
(2) Start GX Works2.
(3) Select and open out the source project.
•• When the project is saved as a GX Works2 type file 2
Select “Project” → “Open project” from the menu, and select the conversion source file.
FX1N series
Replacement of
•• When the project is saved as a GX Developer type file
Select “Project” → “Open other data” → “Open other project” from the menu, and select the
conversion source file.
(4) Confirm the sequence program on the program display screen. 3
FX1NC series
Replacement of
4
method
changeover
Program
A
termination
by production
Models affected
B
manuals
Related
C
questions
asked
Frequently
39
4.Program conversion method
(2) In the “Change PLC type...” dialog box, select the FX3
series main unit type to be used from the “PLC type”
drop down list and click “OK”.
40
4.Program conversion method
1
Introduction
4.3 Correction of program and checking of operation
FX1N series
Replacement of
zz To check the sequence program, from the GX Works2 menu, select items to check in “Tool” → “Check
program...” or “Check parameter...”, and execute.
3
zz Use of simulation function
FX1NC series
Replacement of
By using the simulation function of GX Works2, the operation of the program can be checked on the
personal computer before downloading it to the PLC.
From the GX Works2 menu, select “Debug” → “Start/Stop Simulation”. GX Simulator2 starts, and
debugging is possible by examining the operation of the simulated PLC.
4
method
changeover
Program
4.3.2 Checking operation
zz After completing changing the program to FX3 series, use the replacement hardware to run the program A
termination
by production
Models affected
and then check and tune functions and operation timing of applicable equipment.
When checking operation, pay attention to the differences in functions mentioned in this document, and
make sure operation conforms with the designed specification.
manuals
Related
C
questions
asked
Frequently
41
Appendix A. Models affected by production termination
In addition to the MELSEC-F series PLCs mentioned in this document, production of the following models
has been terminated prior to the end of October 2014.
42
Appendix B. Related manuals
1
Introduction
Appendix B. Related manuals
Before use, please read this document together with the user’s manual of the PLC main unit, and the manual
of the program conversion tool used. Read these manuals carefully to obtain a full understanding of the
product specifications and operations, prior to starting operation.
2
FX1N series
Replacement of
The necessary manuals are available from your local representative.
Reference document 3
Contents
FX1NC series
Replacement of
Manual name
Type (manual number)
Main unit FX1N series hardware manual Includes input and output specification, wiring,
(manual number: JY992D89301) mounting instructions, and explanation of basic
commands, application commands and various
devices in FX1N series. 4
FX1N-BAT user’s manual
method
changeover
Program
Includes names of parts, overall dimensions,
(manual number: JY997D10201) mounting instructions, and explanation of
maintenance in FX1N-BAT type battery units.
Analog FX1N-2AD-BD user’s manual Includes names of parts, overall dimensions,
input and output (manual number: JY992D96201) mounting instructions, and specifications in
FX1N-2AD-BD type analog input boards.
FX1N-1DA-BD user’s manual Includes names of parts, overall dimensions, A
(manual number: JY992D96401) mounting instructions, and specifications in
termination
by production
Models affected
FX1N-1DA-BD type analog output boards.
FX1N-8AV-BD manual Includes names of parts, overall dimensions,
(manual number: JY992D84601) mounting instructions, and specifications in
FX1N-8AV-BD type analog volumes.
FX0N-3A user’s guide Includes names of parts, overall dimensions, B
(manual number: JY992D49001) mounting instructions, and specifications in
manuals
Related
FX0N-3A type analog input and output blocks.
Communication FX1N-232-BD user’s guide Includes names of parts, overall dimensions,
(manual number: JY992D84401) mounting instructions, and specifications in
FX1N-232-BD type RS-232C communication
C
boards.
FX1N-422-BD user’s guide Includes names of parts, overall dimensions,
(manual number: JY992D84101) mounting instructions, and specifications in
questions
asked
Frequently
FX1N-422-BD type RS-422 communication
boards.
FX1N-485-BD user’s guide Includes names of parts, overall dimensions,
(manual number: JY992D84201) mounting instructions, and specifications in
FX1N-485-BD type RS-485 communication
boards.
FX2NC-232ADP installation manual Includes names of parts, overall dimensions,
(manual number: JY997D01101) mounting instructions, and specifications in
FX2NC-232ADP type RS-232C communication
adapters.
FX2NC-485ADP installation manual Includes names of parts, overall dimensions,
(manual number: JY997D01201) mounting instructions, and specifications in
FX2NC-485ADP type RS-485 communication
adapters.
Programming The FX series of programmable controller Includes sequence program instructions such
programming manual II (FX1S, FX1N, as basic commands, step ladder commands,
FX2N and FX2NC) application commands, and various devices in
(manual number: JY992D88101) FX1S, FX1N, FX2N, and FX2NC series .
43
Appendix B. Related manuals
Reference document
Manual name Contents
Type (manual number)
Main unit FX3G series user’s manual Includes FX3G series input and output specifications
[hardware edition] and hardware instructions such as wiring, mounting
(manual number: JY997D31301) instructions.
FX2N-CNV-BC user’s guide Includes system configuration and connection
(manual number: JY992D66601) procedure of FX2N-CNV-BC type connector
conversion adapters.
Extension FX3G-4EX-BD user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D51301) instructions, and specifications of FX3G-4EX-BD type
input expansion boards.
FX3G-2EYT-BD user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D51401) instructions, and specifications of FX3G-2EYT-BD
type output expansion boards.
Analog FX3G, FX3U, FX3GC and FX3UC Includes FX3G, FX3U, FX3GC and FX3UC series
input and output series user’s manual analog control.
[analog control edition]
(manual number: JY997D16701)
FX3G-2AD-BD installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D33501) instructions, and specifications in FX3G-2AD-BD type
analog input boards.
FX3G-1DA-BD installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D33601) instructions, and specifications in FX3G-1DA-BD type
analog output boards.
FX3G-8AV-BD installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D33701) instructions, and specifications in FX3G-8AV-BD type
analog volumes.
FX3U-3A-ADP user’s manual Includes names of parts, overall dimensions, and
(manual number: JY997D35601) specifications in FX3U-3A-ADP type analog input and
output adapters.
FX3U-4AD-ADP user’s manual Includes names of parts, overall dimensions, and
(manual number: JY997D13901) specifications in FX3U-4AD-ADP type analog input
adapters.
FX3U-4AD installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D20701) instructions, and specifications of FX3U-4AD analog
input special function blocks.
FX3U-4DA-ADP user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D14001) instructions, and specifications in FX3U-4DA-ADP
type analog output adapters.
FX3U-4DA installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D20801) instructions, and specifications of FX3U-4DA analog
output special function blocks.
Analog input FX3U-4AD-PT-ADP user’s manual Includes names of parts, overall dimensions, mounting
(temperature (manual number: JY997D14701) instructions, and specifications in FX3U-4AD-PT-ADP
control) type temperature sensor input adapters.
FX3U-4AD-PTW-ADP user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D29101) instructions, and specifications in FX3U-4AD-PTW-
ADP type temperature sensor input adapters.
FX3U-4AD-PNK-ADP user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D29201) instructions, and specifications of FX3U-4AD-PNK-
ADP type temperature sensor input adapters.
FX3U-4AD-TC-ADP user’s manual Includes names of parts, overall dimensions,
(manual number: JY997D14801) and specifications in FX3U-4AD-TC-ADP type
temperature sensor input adapters.
FX3U-4LC user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D39101) instructions, and specifications of FX3U-4LC
temperature special function blocks.
44
Appendix B. Related manuals
1
Introduction
Reference document
Manual name Contents
Type (manual number)
Communication FX series user’s manual [data Includes configurations of simplified inter-PC link/parallel
link/computer link/inverter communication/no-procedure
2
communication control edition]
(manual number: JY997D16901) communication/programming communication, function
explanation, and program examples.
FX1N series
Replacement of
FX3G-232-BD installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D32001) instructions, and specifications in FX3G-232-BD type
RS-232C communication boards.
FX3G-422-BD installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D32101) instructions, and specifications in FX3G-422-BD type
RS-422 communication boards. 3
FX1NC series
Replacement of
FX3G-485-BD installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D32201) instructions, and specifications in FX3G-485-BD type
RS-485 communication boards.
FX3G-485-BD-RJ user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D51501) instructions, and specifications of FX3G-485-BD-RJ
type RS-485 communication board. 4
FX3U-232ADP-MB installation manual Includes names of parts, overall dimensions, mounting
method
changeover
Program
(manual number: JY997D26401) instructions, and specifications of FX3U-232ADP-MB
type RS-232C(MODBUS®) communication adapters.
FX3U-485ADP-MB installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D26301) instructions, and specifications of FX3U-485ADP-MB
type RS-485(MODBUS) communication adapters.
Network FX2N-64CL-M user’s manual Includes names of parts, overall dimensions, and
A
termination
by production
Models affected
[detailed volume] specifications in FX2N-64CL-M type CC-Link/LT
(manual number: JY997D08501) master blocks.
FX2N-16CCL-M user’s manual Includes names of parts, overall dimensions, and
(manual number: JY992D93101) specifications in FX2N-16CCL-M type CC-Link
B
master blocks.
FX2N-32CCL user’s manual Includes names of parts, overall dimensions, and
(manual number: JY992D71801) specifications in FX2N-32CCL type CC-Link slave blocks.
manuals
Related
FX3U-16CCL-M user’s manual Includes names of parts, overall dimensions, and
(manual number: JY997D43601) specifications in FX3U-16CCL-M type CC-Link
master blocks.
FX3U-64CCL user’s manual Includes names of parts, overall dimensions, and
(manual number: JY997D30301) specifications in FX3U-64CCL type CC-Link V2
interface blocks.
C
questions
asked
Frequently
FX3U-ENET-ADP user’s manual Includes names of parts, overall dimensions, and
(manual number: JY997D45801) specifications in FX3U-ENET-ADP type Ethernet
communication adapters.
FX3U-ENET user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D18101) instructions, and specifications of FX3U-ENET type
Ethernet communication special function blocks.
FX3U-32DP user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D25201) instructions, and specifications of FX3U-32DP type
PROFIBUS-DP interface block communication special
function blocks.
FX3U-CAN user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D43301) instructions, and specifications of FX3U-ENET type
CANopen® interface block communication special
function blocks.
FX3U-J1939 user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D43101) instructions, and specifications of FX3U-J1939 type
J1939 system interface block communication special
function blocks.
45
Appendix B. Related manuals
Reference document
Manual name Contents
Type (manual number)
Programming FX3G, FX3U, FX3GC, FX3UC and Includes sequence program instructions such as
FX3S series programming manual basic commands, step ladder commands, application
[basic & applied Instruction Edition] commands, and description of various devices in
(manual number: JY997D16601) FX3G, FX3U, FX3GC, and FX3UC series.
FX-30P operation manual Includes sequence program instructions such as list
(manual number: JY997D34401) editing basic commands, step ladder commands, and
application commands.
46
Appendix B. Related manuals
1
FX3GC series related
Introduction
Reference document
Manual name Contents
Type (manual number)
Main unit FX3GC series user’s manual
[hardware edition]
Includes hardware instructions such as input
and output specifications, wiring, and mounting
2
FX1N series
Replacement of
(manual number: JY997D45401) instructions in FX3GC series.
FX2N-CNV-BC user’s guide Includes system configuration and connection
(manual number: JY992D66601) procedure in FX2N-CNV-BC type connector
conversion adapter.
FX3G, FX3U, FX3GC, and FX3UC Includes FX3G, FX3U, FX3GC, and FX3UC series
Analog
input and output series user’s manual analog control. 3
FX1NC series
Replacement of
[analog control edition]
(manual number: JY997D16701)
FX3U-3A-ADP user’s manual Includes names of parts, overall dimensions, and
(manual number: JY997D35601) specifications in FX3U-3A-ADP type analog input and
output adapters.
FX3U-4AD-ADP user’s manual
(manual number: JY997D13901)
Includes names of parts, overall dimensions, and
specifications in FX3U-4AD-ADP type analog input
4
method
changeover
Program
adapters.
FX3U-4AD installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D20701) instructions, and specifications of FX3U-4AD analog
input special function blocks.
FX3U-4DA-ADP user’s manual
(manual number: JY997D14001)
Includes names of parts and overall dimensions in
FX3U-4DA-ADP type analog output adapters. A
termination
by production
Models affected
FX3U-4DA installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D20801) instructions, and specifications of FX3U-4DA analog
output special function blocks.
Analog input FX3U-4AD-PT-ADP user’s manual Includes names of parts, overall dimensions, and
(temperature (manual number: JY997D14701) specifications in FX3U-4AD-PT-ADP type temperature
control) sensor input adapters. B
FX3U-4AD-PTW-ADP user’s
manuals
Related
Includes names of parts, overall dimensions, and
manual specifications in FX3U-4AD-PTW-ADP type
(manual number: JY997D29101) temperature sensor input adapters.
FX3U-4AD-PNK-ADP user’s Includes names of parts, overall dimensions, mounting
manual instructions, and specifications of FX3U-4AD-PNK-
(manual number: JY997D29201) ADP type temperature sensor input adapters.
C
FX3U-4AD-TC-ADP user’s manual
questions
asked
Frequently
Includes names of parts, overall dimensions,
(manual number: JY997D14801) and specifications in FX3U-4AD-TC-ADP type
temperature sensor input adapters.
FX3U-4LC user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D39101) instructions, and specifications of FX3U-4LC
temperature special function blocks.
Positioning FX3G, FX3U, FX3GC and FX3UC Includes FX3G, FX3U, FX3GC, and FX3UC series
series user’s manual positioning control.
[positioning control edition]
(manual number: JY997D16801)
Communication FX series user’s manual Includes configurations of simplified inter-PC link/
[data communication edition] parallel link/computer link/inverter communication/
(manual number: JY997D16901) no-procedure communication/programming
communication, function explanation, and program
examples.
FX3U-232ADP-MB installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D26401) instructions, and specifications of FX3U-232ADP-MB
type RS-232C(MODBUS) communication adapters.
FX3U-485ADP-MB installation manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D26301) instructions, and specifications of FX3U-485ADP-MB
type RS-485(MODBUS) communication adapters.
47
Appendix B. Related manuals
Reference document
Manual name Contents
Type (manual number)
Network FX2N-64CL-M user’s manual Includes names of parts, overall dimensions, and
[detailed volume] specifications in FX2N-64CL-M type CC-Link/LT
(manual number: JY997D08501) master blocks.
FX2N-16CCL-M user’s manual Includes names of parts, overall dimensions, and
(manual number: JY992D93101) specifications in FX2N-16CCL-M type CC-Link
master blocks.
FX2N-32CCL user’s manual Includes names of parts, overall dimensions, and
(manual number: JY992D71801) specifications in FX2N-32CCL type CC-Link slave
blocks.
FX3U-16CCL-M user’s manual Includes names of parts, overall dimensions, and
(manual number: JY997D43601) specifications in FX3U-16CCL-M type CC-Link
master blocks.
FX3U-64CCL user’s manual Includes names of parts, overall dimensions, and
(manual number: JY997D30301) specifications in FX3U-64CCL type CC-Link V2
interface blocks.
FX3U-ENET-ADP user’s manual Includes names of parts, overall dimensions, and
(manual number: JY997D45801) specifications in FX3U-ENET-ADP type Ethernet
communication adapters.
FX3U-ENET user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D18101) instructions, and specifications of FX3U-ENET type
Ethernet communication special function blocks.
FX3U-32DP user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D25201) instructions, and specifications of FX3U-32DP type
PROFIBUS-DP interface block communication special
function blocks.
FX3U-CAN user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D43301) instructions, and specifications of FX3U-ENET type
CANopen® interface block communication special
function blocks.
FX3U-J1939 user’s manual Includes names of parts, overall dimensions, mounting
(manual number: JY997D43101) instructions, and specifications of FX3U-J1939 type
J1939 system interface block communication special
function blocks.
Programming FX3G, FX3U, FX3GC, FX3UC and Includes sequence program instructions such as
FX3S series programming manual basic commands, step ladder commands, application
[basic & applied Instruction Edition] commands, and description of various devices in
(manual number: JY997D16601) FX3G, FX3U, FX3GC, and FX3UC series.
FX-30P operation manual Includes sequence program instructions such as list
(manual number: JY997D34401) editing basic commands, step ladder commands, and
application commands in FX series.
48
Introduction Replacement of Replacement of Program Models affected Related Frequently
A
1
49
MEMO
Appendix B. Related manuals
Appendix C. Frequently asked questions
PLC
Q A
Is there a difference in the maximum program The FX1N(C) has 8,000 steps. FX3G(C) has 32,000 steps.
capacity?
What is the maximum communication speed of FX1N(C) operates at 19.2 kbps.
the built-in programming port? FX3G(C) operates at 115.2 kbps.
Is the wiring of the FX1N directly usable in the Yes.
FX3G? However, an additional wiring that switches between the
sink and source is required. (Use the terminal block for
FX3G).
Are the connectors of the FX1NC detachable and Yes.
usable in the FX3GC as replacements? The wiring is also usable.
Can FX1N expansion boards be used by the No.
FX3G? FX3G expansion boards must be used.
Can FX1N optional battery units be used by the No.
FX3G? The optional battery FX3U-32BL compatible with the FX3G
series must be used.
System
Q A
Can FX0N extension units and blocks (FX0N-8EX, No.
etc.) be used by the FX3G(C)? Use extension blocks compatible with the FX3U.
Can FX1N special extension blocks be used by the The FX0N-3A, FX2N-16LNK-M and FX2N-32ASI-M
FX3G? cannot be used.
Construct a new system using CC-Link and others.
The FX2N-CNV-BC and FX0N-65EC are being Yes.
used in the current system. Can they be used by One extension cable can be connected to the system.
the FX3 series?
A FX1N(C) special adapter is being used for No.
communications with the FX2NC. Can it be used Use a communication special adapter compatible with the
by the FX3G(C) series? FX3U.
Tool
Q A
Can the FX-20P be used with the FX3G(C)? Yes when “FX1N” is selected as the model.
However, it is limited to the instructions and device range of
the FX1N series.
Can FX-PCS/WIN be used with the FX3G(C)? Yes when “FX1N” is selected as the model.
However, corresponding commands and the ranges of
devices are limited to the functional range of the FX1N.
Which versions of GX Developer support the The FX3G series is supported in GX Developer Ver. 8.72A
FX3G(C)? or later.
When using the FX3GC series, select “FX3G” as the model.
Earlier versions of the software may be used by selecting
“FX1N”. However, it is limited to the instructions and
device range of the FX1N series.
50
Appendix C. Frequently asked questions
1
Connection of display units
Introduction
Q A
Can the FX-DU series of display units be Yes. (Screen program modification is required when the
connected directly to the FX3G(C)? sequence program is changed). However, corresponding
commands and the ranges of devices are limited to the
functional range of the FX1N. 2
FX1N series
Replacement of
Can the F940GOT series be connected directly to Yes. (Screen program modification is required when the
the FX3G(C)? sequence program is changed). However, corresponding
commands and the ranges of devices are limited to the
functional range of the FX1N.
FX1NC series
Replacement of
4
method
changeover
Program
A
termination
by production
Models affected
B
manuals
Related
C
questions
asked
Frequently
51
Revision history
Revision history
52
FX CPU
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
HIMEJI WORKS : 840, CHIYODA CHO, HIMEJI, JAPAN