European Patent Application C04B 7/60, B07B 7/08
European Patent Application C04B 7/60, B07B 7/08
European Patent Application C04B 7/60, B07B 7/08
(43) Date of publication: (51) Int Cl.7: C04B 7/60, B07B 7/08,
14.09.2005 Bulletin 2005/37 B01D 50/00
(21) Application number: 03812673.6 (86) International application number:
PCT/JP2003/010278
(22) Date of filing: 13.08.2003
(87) International publication number:
WO 2004/052801 (24.06.2004 Gazette 2004/26)
(57) A cement kiln chlorine/sulfur bypass system into coarse particles and fine particles, and a wet dust
wherein the equipment cost is suppressed and the sulfur collector for collecting dust from the gas containing the
included in a combustion gas bled from a cement kiln is fine particles separated by the separating means. The
separated and effectively utilized. The cement kiln chlo- separating means is preferably a classifier in which the
rine/sulfur bypass system comprises an air bleed means cut size is changeable. The wet dust collector is prefer-
for bleeding a kiln exhaust gas passage, which runs ably a mixing scrubber. The mixing scrubber preferably
from the end of the cement kiln to a bottom cyclone, of comprises a circulating liquid tank to which dust slurry
a part of the combustion gas, a separating means for collected by the mixing scrubber is supplied and a cir-
separating dust in the gas bled by the air bleed means culating system by which a part of the dust slurry in the
circulating liquid tank is returned to the mixing scrubber.
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such a manner that the sulfur dioxide (SO2) reacts with added to the circulating liquid tank from the sulfuric acid
calcium hydroxide (Ca(OH)2), which is generated when supplier to control the pH of the circulating liquid in the
calcium oxide (CaO) in the fine particles of the dust of circulating liquid tank below 7, preferably between 4 and
the bled gas reacts with water, to be gypsum. Then, the 6, which allows generated calcium carbonate to be con-
gypsum is discharged out of the cement kiln system, and 5 verted to gypsum. As a result, trouble caused by scale
is effectively utilized in cement mill. in the passage of circulating slurry supplied to the mixing
[0011] As the separating means, a classifier can be scrubber can be prevented.
used and cut size thereof is preferably changeable. Ad- [0016] Further, the present invention relates to a
justing the cut size of the classifier allows the concen- method of treating a combustion gas exhausted from a
tration of CaO contained in the fine particles to be con- 10 cement kiln, and is characterized in that the method
trolled, which can control pH of the circulating liquid in comprises: bleeding a kiln exhaust gas passage, which
the circulating liquid tank, and can control the desulfuriz- runs from an end of a cement kiln to a bottom cyclone,
ing efficiency by increasing the quantity of the Ca(OH)2 of a part of the combustion gas; separating coarse par-
as absorber for sulfur. As the classifier, dry classifiers ticles in dust in the bled gas; collecting dust from the gas
such as gravity classifier including sedimentation room, 15 containing fine particles by a wet dust collector with a
inertia classifier including V-type and zigzag type, cen- solvent.
trifugal classifier including air-swirling type and rotating [0017] With this method according to the present in-
vane type, mechanical sieve including vibrating sieve, vention, as described above, a rinsing apparatus con-
sonic sieve and air dispersion type, etc. ventionally used in desalting process of chlorine bypass
[0012] As the above separating means, a cyclone can 20 dust becomes unnecessary, which reduces equipment
be use, and inlet velocity thereof is preferably change- cost. And, the cooling of the bled gas and the collection
able. Adjusting the cut size by changing the cyclone inlet of the chlorine bypass dust are simultaneously carried
velocity allows the concentration of CaO contained in out by the wet dust collector, which eliminates conven-
the fine particles to be controlled, which can control pH tionally installed cooler, hot bag filter, and a large scale
of the circulating liquid in the circulating liquid tank, and 25 storage facility, which is conventionally required for chlo-
can control the desulfurizing efficiency by increasing the rine bypass dust with low specific gravity, resulting in
quantity of the Ca(OH)2 as absorber for sulfur. Changing remarkably reduced equipment cost.
the position of a guide vane, changing the number of [0018] At least a part of the dust slurry collected by
cyclones installed or the like can change the inlet veloc- the wet dust collector may be added to a cement mill
ity. 30 system. With this, in the cement mill system, collected
[0013] Further, as the wet dust collector, a mixing dust slurry can be treated while effectively utilizing gyp-
scrubber may be used. The mixing scrubber is an ap- sum generated at the treatment of the exhaust gas.
paratus characterized in that in a cylindrical body, plu- [0019] Further, it is possible to separate dust slurry
rality of guide vanes are installed to swirl a flow in the collected by the wet dust collector into solid and liquid
process that gas and liquid move with concurrently or 35 and to add desalted dust cake to a cement mill system.
countercurrently. This mixing scrubber is used to con- With this, dust slurry collected by the wet dust collector
tact the gas and liquid with each other for reaction with is separated into solid and liquid, and desalted dust
each other, collection of collect dust, and the like. The cake, from which brine is removed, is added to a cement
flows of the gas and liquid are preferably concurrent mill system, which allows the dust cake including gyp-
flow, and guide vanes for swirling the flow clockwise and 40 sum also to effectively be utilized.
guide vanes for swirling the flow clockwise are installed [0020] Further more, the dust slurry collected by the
one after the other. wet dust collector can be separated into solid and liquid,
[0014] The mixing scrubber is preferably provided and at least a part of separated brine may be added to
with a circulating liquid tank to which dust slurry collect- a cement mill system. With this, at least a part of sepa-
ed by the mixing scrubber is supplied and a circulating 45 rated brine that is separated from the collected dust slur-
system by which a part of the dust slurry in the circulating ry can be treated in the cement mill system.
liquid tank is returned to the mixing scrubber. Circulating [0021] Still further, it is possible that the dust slurry
the dust slurry to the mixing scrubber allows the circu- collected by the wet dust collector is separated into solid
lating ratio of the dust slurry to be controlled, which and liquid; separated brine is desalted in salt recovery
makes it possible to adjust the collection efficiency of 50 process to recover industry salt; and treated water after
the mixing scrubber with ease. In addition to the above, desalting is utilized again as washing water for washing
stable operations of brine concentrating apparatus and after the solid/liquid separation or/and water for collec-
crystallization apparatus in downstream wastewater tion at the wet dust collector. With this method, industry
treatment/desalination apparatus can be secured. salt can be recovered from brine separated from the col-
[0015] It is preferable to install a sulfuric acid supplier 55 lected dust slurry, and water is utilized through circula-
for supplying sulfuric acid to the circulating liquid tank. tion between water treatment/desalination apparatus
With this, when pH of the circulating liquid in the circu- and the solid/liquid separator or/and the wet dust collec-
lating liquid tank excessively increases, sulfuric acid is tor, which allows the water discharged to be reduced as
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much as possible, contributing to the effective use of wa- [0026] On the other hand, calcium hydroxide (Ca
ter. (OH)2) that is generated when calcium oxide (CaO) in
the fine particles reacts with water exists in the dust slur-
BRIEF EXPLANATION OF DRAWINGS ry collected by the wet dust collector 3. Therefore, sulfur
5 composition or compound (S02) contained in the bled
[0022] gas from the cement kiln inlet hood 6 reacts with the
above calcium hydroxide, and desulfulized in accord-
Figure 1 is a flowchart showing an embodiment ac- ance with the below reaction to recover gypsum.
cording to a cement kiln chlorine/sulfur bypass sys-
tem of the present invention. 10
CaO + H 2 O→Ca (OH) 2
Figure 2 is a flowchart showing an embodiment ac-
cording to a cement kiln chlorine/sulfur bypass sys-
tem of the present invention, in which a mixing
SO 2 + Ca (OH) 2 → CaSO 3 υ H 2 O + υ H 2 O
scrubber is used as a wet dust collector.
Figure 3 is a graph showing particle distribution of 15
a cement raw material containing CaO in fine parti- 3/
CaSO 3 υ H 2 O + υ O 2 + 2 H 2 O → CaSO 4 2H 2 O
cles, which are not collected by a cyclone, and fine
particles containing KCl and the like.
[0027] In addition, chlorine component including KCl
THE BEST MODE TO CARRY OUT THE INVENTION 20 may be recovered as industry salt as described above,
or it is possible to treat the departed brine by feeding it
[0023] Figure 1 shows an embodiment of the cement to a cement mill system beside a cement kiln as it is by
kiln chlorine/sulfur bypass system according to the the range that does not exceed the upper limit of the
present invention, and the system 1 comprises a coarse chlorine content of cement, that is, 200ppm.
particles/fine particles separating apparatus 2 such as 25 [0028] Further, in the above embodiment, calcium hy-
a cyclone, a wet dust collector 3 preferably including a droxide, which is generated by the reaction of calcium
mixing scrubber, a venturi scrubber, or the like, a sepa- oxide and water in the dust slurry collected by the wet
rating/rinsing apparatus 4 such as filtering/rinsing appa- dust collector 3, is utilized, but, as calcium hydroxide
ratus and centrifugal separator, and water treatment/de- source, it is possible to use a material that is generated
salination apparatus 5. 30 by the reaction of a part or all of the coarse particles,
[0024] The gas bled at a position near a cement kiln which are separated from gas bled from kiln exhaust gas
inlet hood 6 is cooled in a probe not shown with cooling passage running from an end of a cement kiln to a bot-
air from a cooling fan and is introduced to the coarse tom cyclone, and water, a material generated by the re-
particles/fine particles separating apparatus 2, where action of calcined raw material to cement kiln and water,
the gas is separated into coarse particles and gas con- 35 or calcium hydroxide and calcium oxide brought from
taining fine particles. The wet dust collector 3 with sol- outside.
vent collects dust of the gas containing the fine particles. [0029] Next, an embodiment of the cement kiln chlo-
Dust slurry collected by the wet dust collector 3, which rine/sulfur bypass system according to the present in-
includes chlorine composition or compound such as KCl vention, in which mixing scrubber 26 (Mu scrubber man-
can directly be added to a cement mill system by the 40 ufactured by MU COMPANY LTD. etc.) is used as the
range that does not exceed the upper limit of chlorine wet dust collector 3, will be explained with reference to
content of cement that is prescribed in industrial stand- Fig. 2.
ard or guarantee value on quality. The separating/rins- [0030] The cement kiln chlorine/sulfur bypass system
ing apparatus 4 desalts remaining slurry, and dust cake 21 of the present embodiment mainly comprises a cy-
desalted is added to the cement mill system. As a result, 45 clone 25 as coarse particles/fine particles separating
the desalted dust cake including gypsum also can effec- apparatus, a mixing scrubber 26, a circulating liquid tank
tively be utilized. In addition, the separating/rinsing ap- 27, a washing tower 28, separating/rinsing apparatus 34
paratus 4 may wash all of the dust slurry collected by and a wastewater treatment/desalination apparatus 35.
the wet dust collector 3, and desalted dust cake may be Between the mixing scrubber 26 and the circulating liq-
added to the cement mill system. 50 uid tank 27 is mounted a pump 29 for circulating the slur-
[0025] Further, brine from the separating/rinsing ap- ry. In addition, in order to supply sulfuric acid to the cir-
paratus 4 is supplied to the water treatment/desalination culating liquid tank 27 for adjustment of pH of the circu-
apparatus 5 to recover industry salt, and drainage can lating slurry, a sulfuric acid tank 32 and a pump 33 are
be used at the wet dust collector 3 and the separating/ installed.
rinsing apparatus 4 by circulating it. In addition, brine 55 [0031] The gas bled from a kiln exhaust gas passage
from the separating/rinsing apparatus 4 is, as generally running from an end of a cement kiln 22 to a bottom cy-
known, to be discharged after harmful thing including clone is cooled in a probe 23 with cooling air from a cool-
heavy metal is removed by drainage processing. ing fan 24 and is introduced to the cyclone 25, where
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sulfur bypass system according to the present invention, ticles by a wet dust collector with a solvent.
equipment cost for desalting and treating chlorine by-
pass dust can be suppressed; the sulfur composition or 8. The method of treating combustion gas exhausted
compound included in a combustion gas bled from a ce- from a cement kiln as claimed in claim 7, wherein
ment kiln is removed and effectively utilized, and so on. 5 at least a part of said dust slurry collected by the
wet dust collector is added to a cement mill system.
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