Installation Guide

1 Safety Precautions Dismantling and Scrapping 4 Grounding 6 External and Cut-out Dimensions
– The PWS or parts thereof shall be recycled according to local regulations.
Both the installer, the owner, and the operator of this PWS must read and understand this installation manual. Make sure that the PWS works properly. To prevent it from radiating radio frequency noise, the PWS must be 52.3
– The following components contain substances that might be hazardous to health and the environment: connected to earth ground.
General lithium battery, electrolytic capacitor and display.
– Only qualified personnel may install or operate the PWS. – Without grounding, the PWS may be severely affected by excess noise. Make sure that the grounding is
297.0 51.6
– The PWS must be installed according to the installation instructions. Note: done properly from the power connector at the rear side of the PWS. When power is connected, make sure
Indicated loss of life, severe personal injury, or substantial property damage that the wire is grounded.
– The PWS is designed for stationary installation on a plane surface, where the following conditions are ful- ! will result if proper precautions are not taken.
– Use a cable of at least 2 mm2 (AWG 14) to ground the PWS. Ground resistance must be less than 100
8.0
filled:
Ohms (class3). Note that the ground cable must not be connected to the same ground point as the power
• no high explosive risks circuit.
• no strong magnetic fields
• no direct sunlight
2 Package Contents
• no large, sudden temperature changes 5 Power Supply and Wiring
• for use in Pollution Degree 2 Environment

222.0

210.0
8 x Installation Fasteners The PWS must use a power supply with 24 V DC and the power consumption is 30W.
• for use on the flat surface of a Type 1 enclosure
– Never allow fluids, metal filings or wiring debris to enter any openings in the PWS. This may cause fire or Warning:
electrical shock. 1 x PWS To avoid an electric shock, be sure to switch off the power before connecting the communica-
– The PWS fulfills the requirements of article 4 of EMC directive 2004/108/EC. tion/download cable to the PWS.
– Storing the PWS where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/ Steps to wire
become isotopic. 1. Unplug the power connector and unscrew the screws.
– The LCD display liquid contains a powerful irritant. In case of skin contact, wash immediately with plenty 1 x Power Connector 2. Strip about 7-8mm of insulation. Insert the wire all the way into the power connector and then turn the
of water. In case of eye contact, hold the eye open, flush with plenty of water and get medical attention. (wired to the power supply) screws tight.
– The supplier is not responsible for modified, altered or reconstructed equipment. 285.0
3. Plug in the connector to the power input of the PWS.
– Use only parts and accessories manufactured according to specifications of the supplier.
– Peripheral equipment must be appropriate for the application and location. Note:
– The figures in this manual serves an illustrative purpose. Because of the many variables associated with any Power connector is already plugged in the power input of the PWS when the package is first
particular installation, the supplier cannot assume responsibility for actual use based on the figures. 3 Mounting Procedure opened.
– The supplier neither guarantees that the PWS is suitable for your particular application, nor assumes re- 1. Cut out the control front panel to match the dimensions (mm) specified under the External and Cut-out
sponsibility for your product design, installation or operation. dimensions chapter.
Power Source 2. Mount the PWS into the cut-out. Insert the fixtures to the holes on the unit and fasten the screws into
+

DC 24V
– The PWS is equipped with a 24 V DC input. Supply power other than 24 V DC ± 15% will severely dam- the front panel. Do not tighten the screws with too much or uneven force, or it may cause deformation
age the PWS. Thus, check the power supply supporting the DC power regularly. of the PWS.

-
286.0±0.5
– To avoid electric shock, be sure the power cable is unplugged from the power input when connecting the

FG
cable to the PWS. Step 1 Step 2 Step 3

Installation
– Communication cables must be separated from the power cables for operational circuits. Use shielded ca-
bles or it may cause unpredictable problems. Use Copper Conductors Only, 60/75 ℃
During Use 90º

211.0±0.5
– Emergency stop and other safety functions may not be controlled from the PWS.
135º
– Do not use force or sharp objects when touching the keys, display etc. 135º Cut-out dimension

y
la
Wire Gauge

sp
Service and Maintenance Type Stripped Length Torque

Di
(AWG)
– Only qualified personnel should carry out repairs.
– Before carrying out any cleaning or maintenance operations, disconnect the equipment from the electrical Solid 28-12 7-8 mm 4.5 lb-in
supply. Stranded 30-12 7-8 mm 4.5 lb-in
– Clean the display and surrounding front cover with a soft cloth and mild detergent. 0º
Max torque: 0.3 Nm (2.65 lb-in) Display
– Replacing the battery incorrectly may result in explosion. Only use batteries recommended by the supplier.
(unit: mm)
3. The PWS must be installed within an angle of 0° to 135° as shown above.

7 Description of Parts 8 Product Specifications 9 Communication Ports 10 Dip Switches

– COM 1 is a 9-pin female connector used to connect a controller and the PWS via RS232 or RS485
Fixture mounting holes Item PWS6A00T-N PWS6A00T-P – COM 2 is a 25-pin female connector used to connect a controller and the PWS via RS232, RS422 or Dip Switches Function
RS485
Display Type TFT LCD SW 1 Reserved
Function keys – COM 3 is a 9-pin female connector used to connect a controller and the PWS via RS422 or RS485
Display Color 64k colors SW 2 Reserved
Please make sure that the connection is in accordance with the setting of the dip switches. (For example, RS485
Display size 10.4” with SW 10=ON and SW 11=ON) SW 3 SW 4 Operation Mode
Active area of display 213.2 x 160.4 mm For illustration on the connection between the PWS and a controller, please consult the information on the con- ON ON Runs user application
Display resolution 640 x 480, Number of 8 x 8 characters displayable 80 x 60 troller. ON OFF Runs burn-in test program
Back light CCFT, Lifetime 50,000 hours @ 25 ° C OFF ON Updates BIOS
Touch Screen Analog OFF OFF Runs bench test program
COM 1 COM 2
Keypad 1 Menu key and user-defined Function keys (F1-F7) SW 5 Communication Parameters
Keypad pressure and lifetime 350±50 gf operating force, lifetime is over 1 million activations 5 4 3 2 1
13 12 11 10 9 8 7 6 5 4 3 2 1 ON The PWS uses parameters defined on the Configuration Screen for controller communica-
Input Power 24 V DC ±15%, less than 30W 25 24 23 22 21 20 19 18 17 16 15 14
tions
9 8 7 6
Power lamp OFF The PWS uses parameters defined in ADP for controller communications
Flash ROM 8 Mb
RAM 16 Mb SW 6 Password

CPU 32 bits RISC PIN Function PIN Function ON The PWS asks the operator to enter a password after power-on self-test
Communication lamps (x3)
Battery backed memory 512 K byte OFF No password is required to start the PWS
1 RS485+ 1 N/A
RTC YES (rechargeable lithium battery) SW 7 System Menu
Network lamp 2 RS232 RXD 2 RS232 TXD
Data/Recipe 512 K byte ON The PWS displays System Menu
3 RS232 TXD 3 RS232 RXD
Display Data storage (CF card) YES OFF The PWS runs user application without displaying System Menu
4 N/A 4 RS232 RTS
COM1 9-pin female connector, RS232 and RS485 SW 8 Default user level
5 Signal ground 5 RS232 CTS
COM2 25-pin female connector, RS232, RS422 and RS485 ON The default user level is set to 1 if the PWS requires no password to start its operation
6 RS485- 6 N/A
COM3 9-pin female connector, RS422 and RS485 OFF The default user level is set to 9 if the PWS requires no password to start its operation
7 RS232 RTS 7 Signal ground
USB Master 2 ports SW 9 Reserved
8 RS232 CTS 8 Optional +5 V @ 100mA output
USB Device 1 port SW 10 COM 2 Port
9 Optional +5 V @ 100mA output 9 N/A
Ethernet YES - ON For RS485 this switch has to be set ON
CF card slot 10 N/A
Front Panel seal IP65 OFF For RS422 this switch has to be set OFF
11 N/A
Dip Switches Ambient temperature 0° - 50° C
COM 3 SW 11 COM 3 Port
12 RS422 CTS+
1-12 ON For RS485 this switch has to be set ON
Storage temperature -10° - 60° C 5 4 3 2 1 13 RS422 CTS-
USB connector OFF For RS422 this switch has to be set OFF
Ambient humidity 20-90% (non-condensing) 14 RS422 TX+ (RS485+)
for Printer/ 9 8 7 6
SW 12 Reserved
Memory Stick Vibration endurance 0.5 mm displacement, 10-55 Hz, 2 hours per X, Y, Z axis directions 15 RS422 TX- (RS485-)
DC Power
Shock endurance 10 G, 11 ms three times in each direction of X, Y, Z axes 16 RS422 RX+
input PIN Function
CE EN61000-6-4,EN61000-6-2 17 RS422 RX-
USB connector
External dimensions 297 x 222 x 52.3 mm 1 RS422 TX+ (RS485 +) 18 N/A
for Transmission
Cut-out dimensions 286 x 211 mm 2 RS422 CTS+ 19 N/A
Weight 1.9 kg 3 RS422 CTS- 20 N/A
Enthernet Cooling Natural cooling 4 RS422 RX+ 21 N/A
5 Signal ground 22 N/A
6 RS422 TX- (RS485 -) 23 RS422 RTS+
Note: 7 RS422 RTS+ 24 RS422 RTS-
When using the PWS for the first time, remember to reset Real Time Clock (RTC).
8 RS422 RTS- 25 N/A
Beijer Electronics AB Hitech Electronics Corp.
9 RS422 RX-
Box 426 7-8F, No. 108, Minchiuan Road
SE-201 24 Malmö, Sweden Shin-Tien, Taipei Shien, Taiwan, R.O.C.
COM1 (RS232, RS485) COM2 (RS232, RS422, RS485) COM3 (RS422, RS485) Tel: +46 40 35 86 00 Tel: +886-2-2218-3600
Fax: +46 40 93 23 01 Fax: +886-2-2218-9547
www.beijerelectronics.com www.hitechsite.com
01/23/2008/V.2 6A0018+05

Web: www.kwoco-plc.com Tel: +86 0755-81481609 Get Free Quotation: sales@kwoco-plc.com

Operating Guide

1 Introduction 3 System Menu 5 Bench and Function Tests 8 Downloading an Application

PWS6A00 comes with a 10.4” TFT Liquid Crystal Display, and is water- and dust-resistant according to Set the dip switch SW7=ON. After the self-test, the system menu of the PWS is displayed on the screen: Set the dip switches SW3 and SW4=OFF to be able to run the bench and function tests for the PWS. Turn on Connect the RS232 port on the PC to the COM1 port on the PWS using a WPC-P8-42 cable. The connection
IP65. the PWS and the following screen will be displayed. can also be made according to the illustration below.
The PWS is CE-marked and meets your need to be highly transient-resistant while in operation.
F1 F2 PWS-COM1 PC COM RS232 PWS-COM2 PC COM RS232
Also, its compact design makes connections with other machinery more flexible, thus achieving the optimal per- Wait command 9-pin male 9-pin female 25-pin male 9-pin female
formance of your machines.
Bench Test Function Test
ADP is used to design applications of the PWS; it is reliable, user-friendly and compatible with many models. RXD 2 2 RD TXD 2 2 RD
TXD 3 3 SD RXD 3 3 SD
The latest released ADP Version 6.1 and above can be used to design applications for the PWS. Link port: COM1
GND 5 5 SG GND 7 5 SG
The bench test performs an overall hardware test and the function test lets the user select which item to be tested. RTS 7 1 CD RTS 4 1 CD
F2 F3 F4 F5 CTS 8 4 DTR CTS 5 4 DTR
2 Self Test Link Note: 6 DSR 6 DSR
Confg Copy Set Run The bench test will clear the application data of the PWS. 7 RTS 7 RTS
Once the PWS is turned on, it will automatically execute a self-test to check its hardware. The result of a self-
8 CTS 8 CTS
test is displayed on the LCD. See below for items to check in a self-test: The functions of the commands are briefly explained below: PWS ---- PC COM PWS ---- PC COM
Human Machine Interface
6 Setting Communication Parameters
ROM BIOS Version 1.0 System Menu Function There are two ways to configure working parameters; to set parameters in the PWS or in ADP. Warning:
To avoid an electronic shock, be sure to switch off the power before connecting the download
(C) 2006 Hitech Beijer Electronics Link The PWS is connected. To set parameters in the PWS, select F2 - Confg in the system menu. cable to the PWS.
F2 - Confg Sets up the internal time clock and communication parameters in the PWS. All the settings
Display Type = Color TFT LCD has to be made for the PWS to work properly. Note: Set the dip switch SW7 = ON. After the self-test, the system menu will be displayed on the screen and the PWS
System RAM Size ........... 16M Bytes Remember to set the dip switch SW5=ON if parameters are set in the PWS is ready to download the application.
Video RAM Size ............ 1M Bytes To set parameters in ADP, select Application / Workstation Setup. Then select the Connection tab to set com- Start ADP and open the application file to be downloaded. Make sure that the communication parameters are
Use , , and to move to desired field; + and - to set the value of the
Battery Backed RAM Size ... 512K Bytes munication parameters. correctly configured. Also remember to compile the file before downloading it. The file has to be compiled every
field.
BIOS Memory Size .......... 128K Bytes time a change has been made in the file before downloading it.
F3 - Copy Copies application data to another PWS.
Firmware Memory Size ...... 512K Bytes Note: Then select Application/Download Firmware and then Application in ADP if it is a first time to download the
User Memory Size .......... 3456K Bytes F4 - Set Calibrates the touch screen and clears RAM data. Remember to set the dip switch SW5=OFF if parameters are set in ADP application to the PWS; otherwise, select Application/Download Application. The following appears on the
Working RAM Test .......... Passed F5 - Run Runs the application. screen while the PWS is downloading:
Battery Status ............ Passed
BIOS ROM Checksum ......... Passed 7 Touch Screen Calibration
Firmware Checksum ......... Passed 4 Keypad To calibrate the touch screen, the system menu command F4 - Set is used. Then perform the following steps:
Application Checksum ...... Passed The eight keys on the PWS include one menu key and seven functional keys (F1 -F7). Press the menu key to Programming application
RTC Function Test ......... Passed 1. Touch the upper-left and lower-right corners of the screen.
slide out the innovative slide-out menu. For further details on the slide-out menu please see the ADP User’s
Parameter Checksum ........ Passed Manual 2. Follow the route on the screen.
Communcation Port 1 Test .. Passed
Communcation Port 2 Test .. Passed 3. Touch the square on the center of the screen to complete the task. Link port: COM1
DIP Switches Setting(8..1)= 11011111
Note:
Menu Click F4-Set Key, the data stored in RAM will be erased. Link
If any of tests does not pass the self-test, it will be noted with “Failed” next to the test item. Additionally, the
message “Error! Press screen to continue” will be displayed at the bottom of the screen.
If the power to the PWS or the PC was interrupted while downloading, Firmware checksum or Application
checksum will not pass the self-test, indicated by “Failed” in the self-test results after power is restored. If this
happens, the user can simply follow the download procedure to re-download the application or data. After Functional Keys F1-F7
downloading again, all items should pass the self-test.

When a key is pressed, the PWS will make a “beep” sound to signal that a command is pressed. (The default
setting is a 200 ms beep, and can be configured.)

9 Uploading an Application 10 Uploading / Downloading a Recipe 12 Setting a Password Scenario 3: Password-protecting a button in the PWS
An application can also be uploaded from the PWS to the PC. Thus, a user can save an application as a *.V6F Set the dip switch SW7 = ON. After the self-test, the system menu will be displayed on the screen and the PWS Scenario 1: Requiring a password to start the PWS The ADP can create a button which is protected by a password for execution. For example, a Goto Screen but-
file in ADP for future use. is ready to upload/download a recipe. ton can be designed with a high level of security; which means that a password with a high level of privilege is
If the dip switch SW6 = ON, the user needs to enter a password to start the PWS. For this purpose, the designer required in order to open the other screen. As the button is selected and the current user has a lower privilege
Uploading a Recipe can use the object Action Button in ADP to create a button which displays the password table on the PWS dis- than has been set for the button, the PWS will prompt the user for a password. The user will need a password
Warning: play. A user with the right to access the table can register passwords and user levels in the table. In the illustration with at least the level of privilege that has been set for the button. This function can restrict users to access to
To avoid an electric shock, be sure to switch off the power before connecting the communica- Select File/Upload Recipes in ADP and the Save As dialog box will appear on the screen. Enter the name of a below, the TBL-button is an action button used to display the password table. When the button is selected the certain parts of the application.
tion cable to the PWS. recipe file (*.RCP) to save. Click Save. While the PWS is uploading the recipe, Uploading recipes is displayed password table is displayed on the screen for a user with the right to access the table. Touch the password to
Make sure that the PWS and the PC are connected according to section “Downloading an Application”. Set the on the screen. highlight an area for entering a value. Scenario 4: Requiring a password to copy or upload application
dip switch SW7 = ON. After the self-test, the system menu will be displayed on the screen and the PWS is ready
to upload the application. Downloading a Recipe When selecting F3 - Copy in the system menu or File/Upload Application in ADP, the PWS will prompt for a
password. The user will need to enter the correct password to copy an application from one PWS to another.
Also make sure that communication parameters are correctly configured. Select File/Upload Application in Open an application file with the recipe to be downloaded in ADP. Select File/Download Recipes to display the Note that setting this password is different from the passwords set in Scenarios 1-3. To set this password, select
ADP and the Save As dialog box will appear on the screen. Enter the name of a firmware file (*.AF6) to save. Open dialog. Enter the name of the recipe file (*.RCP) and click Open. While the PWS is downloading the Application/Workstation Setup in ADP. Under the Password tab, the project designer is able to set the pass-
Click Save. Then the PWS will prompt for a password: enter the password set in ADP from Application/Work- recipe, Downloading recipes is displayed on the screen: word.
station Setup. Once the correct password is entered, the PWS starts to upload the application to the PC. For
information about setting a password, please see section “Setting a Password“.
While the PWS is uploading, the following is displayed: Uploading recipes Downloading recipes

Uploading firmware Link port: COM1 Link port: COM1

In the illustration above, the TBL-button is an action button used to display the password table. When the but-
ton is selected the password table is displayed on the screen for a user with the right to access the table. Touch
Link Link the password to highlight an area for entering a value.
Link port: COM1
How to configure an Action Button is described in the ADP User’s Manual.
After registering passwords and user levels, set the dip switch SW6 = ON (i.e. password required). Restart the
Link After the download is finished, select F5 - Run to run the application. PWS and after the self-test the user will be prompted to enter a password in order to run the PWS. The PWS
Remember to define the length and the number of recipes in the application. Also remember to upload the for- will determine the user level from the entered password. For instance, if the level of the password entered by the
mat of recipes from the PWS before starting to edit a new set of recipe data in the PC. user is 2, then the PWS will set the user level to 2. User level 1 has the highest privilege and User level 9 has the
For further information about creating/editing recipes, please see the corresponding chapter in the ADP User’s lowest.
After uploading, select File/Reconstruct Source in ADP to display the Open dialog. Open the uploaded appli-
cation file (*.C64 or *.AA6). The application screen will be displayed on the PC monitor. Finally, select File/ Manual.
Save As to save the application as a *.V6F file. Thus a source file can serve the purposes of maintenance and Note:
modification. Only users of User Level 1 has the right of access to the password table.
11 Copying an Application Scenario 2: Re-entering a password
Note: To copy an application from one PWS to another, select F3 - Copy from the system menu. Set the dip switch
When using the PWS for the first time, make sure to first run the application once, or else the SW7 = ON and connect the two PWSs with a download cable. After the self-test, the system menu will be dis- The object Action Button in ADP also allows the designer to create a button which asks the user to re-enter a
upload function will not work. played on the screen. password. For example, by pressing the PSW-button the password keypad will be displayed to prompt the user
to enter a password. After entering the password, the PWS will update the user level according to the most recent
Select F3 - Copy in the system menu from the PWS with the application to be copied. The PWS will prompt password which has been entered. Therefore, this button can be applied to raise or drop one’s privileges while
for a password: enter the password set in ADP from Application/Workstation Setup. Once the correct password the PWS is in operation.
is entered, the PWS will start to copy the application between the two PWSs. The following appears on the
screens during the copying:

Copying firmware Programming firmware

Link port: COM1 Link port: COM1

Copy Link
Beijer Electronics AB Hitech Electronics Corp.
Box 426 7-8F, No.108, Minchiuan Road
SE-201 24 Malmö, Sweden Shin-Tien, Taipei Shien, Taiwan, R.O.C.
Note: Tel: +46 40 35 86 00 Tel: +886-2-2218-3600
If it is the first time to copy, please remember to run the application. Fax: +46 40 93 23 01 Fax: +886-2-2218-9547
www.beijerelectronics.com www.hitechsite.com
How to configure an Action Button is described in the ADP User’s Manual. 01/23/2008/V.3 6A0018+06

Web: www.kwoco-plc.com Tel: +86 0755-81481609 Get Free Quotation: sales@kwoco-plc.com