Scribd Logo
Upload

Welcome to Scribd!

  • 24 views

    Design Consideration

    Uploaded by

    Vikas Sharma
    The document discusses CNC machine tools and their design considerations, features, applications, and programming capabilities. It then covers some of the key problems in CNC controls including accuracy, resolution, repeatability, instability, response, and damping. Lastly, it discusses considerations for selecting hard metal tooling such as insert type, size, and grade based on the workpiece and operation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Design Consideration

    Uploaded by

    Vikas Sharma
    24 views12 pages
    The document discusses CNC machine tools and their design considerations, features, applications, and programming capabilities. It then covers some of the key problems in CNC controls including accuracy, resolution, repeatability, instability, response, and damping. Lastly, it discusses considerations for selecting hard metal tooling such as insert type, size, and grade based on the workpiece and operation.

    Original Title

    CNC

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document discusses CNC machine tools and their design considerations, features, applications, and programming capabilities. It then covers some of the key problems in CNC controls including accuracy, resolution, repeatability, instability, response, and damping. Lastly, it discusses considerations for selecting hard metal tooling such as insert type, size, and grade based on the workpiece and operation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    24 views12 pages

    Design Consideration

    Uploaded by

    Vikas Sharma
    The document discusses CNC machine tools and their design considerations, features, applications, and programming capabilities. It then covers some of the key problems in CNC controls including accuracy, resolution, repeatability, instability, response, and damping. Lastly, it discusses considerations for selecting hard metal tooling such as insert type, size, and grade based on the workpiece and operation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 12

    DESIGN CONSIDERATION

     Many design changes are required for dedicated CNC


    machine tools. These are due to
     Requirement of maximum output.
     Large set-up time in conventional machine tool
     Operator should be highly skilled in conventional
    machine tool
    FEATURES OF CNC MACHINE

    • Stored program
    • Editing facilities
    • Stored pattern
    • Sub-program
    • Enhanced cutter compensation
    • Optimized machining condition
    • Communication facilities
    • Program proving facilities
    • Diagnostics
    • Management information
    INDUSTRIAL APPLICATION OF CNC

    • Fabrication and welding


    • Press work
    • Inspection and measurement
    • Assembly and material handling
    PROBLEMS AND CONTROLS

    1. Accuracy:
    • Time accuracy is achieved by monitoring and
    controlling the position of the actual cutting edge
    relative to the established datum.
    • The accuracy of the servo-control system depends on
    a) Accuracy of measuring device used to monitor the
    position of the machine slide
    b) How this measuring device is utilized.
    c) Any mechanical inaccuracies present within the total
    system.
    2. Resolution:
    • The smallest dimension that the control system can
    recognize and act upon.
    3. repeatability:
    • The component will be considered “correct” if its
    dimension lie anywhere within this tolerance band.
    • If a certain slide position is commanded many times in
    succession, there will be a difference or scatter in the
    position actually taken up by the slides.
    • This scatter is a measure of repeatability.
    • Repeatability of a system will always be better than its
    accuracy.
    4. Instability:
    • Instability is the tendency of the system to oscillation
    about a desired position.
    • Instability should be a function of closed loop control
    system.
    5. Response:
    • The response of a control system is the time lag
    between the application of the input signal and the
    controlled condition reaching the desired value.
    6. Damping:
    • To counter the effect of excessive overshoot or
    undershoot and hence to minimise hunting damping may
    be introduced into the system.
    7. Control engg.:
    • Machine tool control:
    i) Control of spindle speed:
    Spindle drive should be:
    a) Capable of supplying a wide range of spindle speeds
    to accommodate difference w/p size and materials.
    b) Speed range should be infinitely variable between
    upper and lower limit to maintain constant cutting
    speeds.
    c) High power output should be available.
    d) Small and compact
    DC MOTORS:
    • Used in majority of CNC machine tools.
    • Drive arrangement may be direct from the spindle or
    indirect via belt or geared transmission.
    2. Control of slide motion………………………..
    • In open loop control system, a stepper motor is
    employed to get accurate control of both movement and
    velocity.
    SELECTION OF HARD METAL TOOLING
    1) Insert clamping system:
    • Wedge, screw and pin type clamping offer a plain top
    surface for unhampered chip flow, maximum
    accessibility and maximum rigidity. Top clamped inserts
    offer robust and stable clamping
    • WC inserts can be brazed …….. Shanks, but it
    eliminates indexing property of inserts. Ceramic inserts
    can’t be brazed, since they are non metallic, they can
    be bonded by adhesives.
    2. Tool holder type: depends on
    a) Shape of w/p to be machined
    b) Type of machining operation whether internal or
    external.
    c) Tool access conideration
    3. Insert type:
    Choose according to no. of factors:
    a) Operation to be performed
    b) Tool holder type
    c) Contour shapes required on the component
    d) Features such as radii, grooves, chamfers, threads
    etc.
    e) Chip breaking ability and capability.
    f) Cutting geometry
    round> square insert> triangular >
    But square and triangular are versatile.
    g) Continuous and intermittent cutting strength
    h) Vibration tendencies
    4. Insert size:
    depends on
    a) Depth of cut
    b) Length of cutting edge required
    c) Roughing or finish machining, (roughing needs a large
    nose radius)
    d) Likely cutting faces:
    • In general cutting faces should not exceed than 2/3rd of
    cutting edge length.
    5) Insert grade:
    a) w/p material
    b) Insert grade determines machining data and the
    speeds and feeds to be used.
    TOOLING SYSTEM

    Tool post
    Turret tooling Automatic tool Tool monitoring
    tooling

    MASTER TOOL (HUL DERS)

    Probing and
    External tools Internal tools
    setting

    You might also like

    pFad - Phonifier reborn

    Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

    Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


    Alternative Proxies:

    Alternative Proxy

    pFad Proxy

    pFad v3 Proxy

    pFad v4 Proxy