Piping Engineering: Marathon Petroleum Co. Project Specific Addendum
Piping Engineering: Marathon Petroleum Co. Project Specific Addendum
Page
Marathon Petroleum Co. PROJECT SPECIFIC 1 of 3
ADDENDUM
Relief Systems Improvement TO
ADDENDUM
Project – 2021 TAR Revision: B - IFA Date: 3/16/20
LINE CLASS
Site / Worley Job Number SPECIFICATION SUPERCEDES
This Addendum is issued in addition to the Marathon Line Class Specification (referenced above) and
should be treated as the prevailing document where topics are in conflict. The original Line Class
Specification is attached and exceptions, additions, clarifications, revisions, etc. are noted below. Changes
in accordance with the current revision are reflected in bold text.
1 GENERAL:
2 VALVES:
2.1 Bonnet/Cap bolting material for gate, globe and check valves shall be specified and shall
be of the same material as bolting used for connecting piping.
2.2 VGA82-ST (SW/T), with nipple, shall be the default vent, drain and instrument valve.
2.3 VGAA2-47A-GO (gate) valves larger than NPS 40 shall be ordered as Piping Specialty
Items.
2.5 VLAA2-GO (globe) valves larger than NPS 16 shall be ordered as Piping Specialty Items.
2.6 Swing check valves are preferred over piston check valves for small bore (NPS ½ - 2)
check valves.
2.7 Default end connection type for small bore (NPS ½ - 2) check valves shall be flanged.
2.9 VCAA2 (swing check) shall be the default check valve for NPS 3 - 24.
2.10 NPS 3 – 24 butterfly valves shall be Long Pattern. NPS 30 – 48 butterfly valves shall be
Short Pattern.
3 PIPING:
4 PIPE NIPPLES:
07QJ78XX-E02-D785-00001
Page
Marathon Petroleum Co. PROJECT SPECIFIC 2 of 3
ADDENDUM
Relief Systems Improvement TO
ADDENDUM
Project – 2021 TAR Revision: B - IFA Date: 3/16/20
LINE CLASS
Site / Worley Job Number SPECIFICATION SUPERCEDES
5 FITTINGS:
6 FLANGES:
7 ORIFICE FLANGES:
8 GASKETS:
9 BOLTING:
9.1 Default to using stud bolts. Use of cap screws requires MPC approval.
9.2 Flanges that require a "controlled tightening" method shall require ASTM F436 (Type 1)
through-hardened or carburized Carbon Steel flat washers (2 per stud). Joints being
"tensioned" do not require washers. Piping and fixed equipment flanges with stud size ≥
1¼ and < 2" is one example of studs requiring "controlled tightening" and washers. See
section 4.1 and 4.6 of SP-50-16 for other cases requiring "controlled tightening" or
"tensioning."
9.3 All refinery piping and fixed equipment bolted joints with stud sizes 2” or larger shall be
hydraulically tensioned. Washers are not required for these studs.
07QJ78XX-E02-D785-00001
Page
Marathon Petroleum Co. PROJECT SPECIFIC 3 of 3
ADDENDUM
Relief Systems Improvement TO
ADDENDUM
Project – 2021 TAR Revision: B - IFA Date: 3/16/20
LINE CLASS
Site / Worley Job Number SPECIFICATION SUPERCEDES
10.1 Remove all paddle blanks and paddle spacers from the pipe spec. They shall be ordered
as Piping Specialty Items.
11 SPECIALTY COMPONENTS:
12.1 O’lets with WN flanges are preferred over Flanged Pipets® for flanged PI, TI, TE and TW
instrument connections.
14 BRANCHES:
14.1 Integrally reinforced branch fittings shall not be used for header sizes NPS 42 and larger
with branches greater than NPS 3. Use reducing tees for sizes covered in ASME B16.9
Table 8, and use reducing tees with reducers for reductions outside this range.
15 NOTES:
REVISION HISTORY
Rev. A dtd 10/15/19 – Pipe spec addendum created for project use. Issued for Approval.
Rev. B dtd 3/16/20 – Revised note 5.1. Issued for Approval.
MARATHON PETROLEUM COMPANY LP SHEET 1 of 14
GLOBE - API 602 LATEST ED., T OR Y-PATTERN, CL 800, SW, CS (A105), API TRIM 8
½ 2 (F6/HF), BB, OS&Y, MFG STD GRPH BONNET GSKT & API 622 APPROVED GRPH VLA82-SW
PACKING
GLOBE - API 602 LATEST ED., T OR Y-PATTERN, CL 150, RF, CS (A105), API TRIM 8
VUN ½ 2 (F6/HF), BB, OS&Y, MFG STD GRPH BONNET GSKT & API 622 APPROVED GRPH VLAA2-C
PACKING
GLOBE - API 623 LATEST ED., T OR Y-PATTERN, CL 150, RF, CS (A216-WCB), API
3 12 TRIM 8 (F6/HF), BB, OS&Y, MFG STD GRPH BONNET GSKT & API 622 APPROVED VLAA2
GRPH PACKING
GLOBE - API 623 LATEST ED., T OR Y-PATTERN, CL 150, RF, CS (A216-WCB), API
14 24 TRIM 8 (F6/HF), BB, OS&Y, MFG STD GRPH BONNET GSKT & API 622 APPROVED VLAA2-GO
GRPH PACKING, GO
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 2 of 14
CHECK - API 602 LATEST ED., SWING TYPE, CL 800, SW, CS (A105), API TRIM 8
VC4 ½ 2 (F6/HF), BB, MFG STD GRPH BONNET GSKT VCA82-SW
CHECK - API 602 LATEST ED., PISTON TYPE, CL 150, RF, CS (A105), API TRIM 8
VC2, VUN ½ 2 (F6/HF), BB, SS SPRING, MFG STD GRPH BONNET GSKT (HORIZONTAL ONLY) VCAA2-C-P-HORZ
CHECK - API 602 LATEST ED., SWING TYPE, CL 150, RF, CS (A105), API TRIM 8
VC4, VUN ½ 2 (F6/HF), BB, MFG STD GRPH BONNET GSKT VCAA2-C
CHECK - API 594 LATEST ED., EXTENDED BODY, DUAL DOOR, DOUBLE FLGD, CL
VC5 2 6 150, RF, CS (A216-WCB), API TRIM 8 (F6/HF), INCONEL X-750 SPRING, BONNETLESS VWAA2-EB
[e.g. Goodwin, Advance]
CHECK - API 594 LATEST ED., SWING TYPE, CL 150, RF, CS (A216-WCB), API TRIM 8
VC4 3 24 (F6/HF), BB, MFG STD GRPH BONNET GSKT VCAA2
CHECK - API 594 LATEST ED., DUAL DOOR, DOUBLE FLGD, CL 150, RF, CS (A216-
VC5 8 24 WCB), API TRIM 8 (F6/HF), INCONEL X-750 SPRING, BONNETLESS VWAA2
CHECK - API 594 LATEST ED., DUAL DOOR, DOUBLE FLGD, B16.47 SERIES A, CL 150,
VC5, FL1 30 48 RF, CS (A216-WCB), API TRIM 8 (F6/HF), INCONEL X-750 SPRING, BONNETLESS VWAA2-47A
BUTTERFLY - API 609 LATEST ED., TRIPLE OFFSET, CL 150, RF, CS (A216-WCB),
STELLITE® WELD OVERLAY ON SEAT AND DUPLEX SS (UNS S31803) SEAL RING,
VBL 3 6 DOUBLE FLG (SHORT OR LONG F2F PATTERN PER API 609), API 622 APPROVED VFAA2-DF-TO
GRPH PACKING
BUTTERFLY - API 609 LATEST ED., TRIPLE OFFSET, CL 150, RF, CS (A216-WCB),
STELLITE® WELD OVERLAY ON SEAT AND DUPLEX SS (UNS S31803) SEAL RING,
VBL 8 24 DOUBLE FLG (SHORT OR LONG F2F PATTERN PER API 609), API 622 APPROVED VFAA2-DF-TO-GO
GRPH PACKING, GO
BUTTERFLY - API 609 LATEST ED., TRIPLE OFFSET, B16.47 SERIES A, CL 150, RF, CS
(A216-WCB), STELLITE® WELD OVERLAY ON SEAT AND DUPLEX SS (UNS S31803) VFAA2-47A-DF-TO-
VBL, FL1 30 48 SEAL RING, DOUBLE FLG (SHORT OR LONG F2F PATTERN PER API 609), API 622 GO
APPROVED GRPH PACKING, GO
PIPE
NC4 ½ 1 PIPE - SCH 160, SMLS, CS (A106-B)
¾ 2 PIPE - SCH 80 (XS), SMLS, CS (A106-B)
3 24 PIPE - STD WT, SMLS, CS (A106-B)
PIPE - 0.500-INCH WALL (XS), DSAW, CS (API 5L-B (PSL 2) OR A672 GR C65 CL32)
30 36 NORMALIZED, W/ 100% X-RAY
THK 42 48 PIPE - 0.500-INCH WALL, EFW, CS (A672 GR C65 CL32) NORMALIZED, W/ 100% X-RAY
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 3 of 14
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 4 of 14
NC4 ½ 1 NIPOLET - SCH 160, BEVELED END OR EQUAL, CS (A105), B16.9 & B16.25 3 - 48
FL4 1½ 2 NIPOLET - SCH 80 (XS), BEVELED END OR EQUAL, CS (A105), B16.9 & B16.25 3 - 48
UI9 2 2 WELDOLET - STD WT (RUN) x SCH 80 (BRANCH), BW, CS (A105), MSS SP-97 & B16.9 3 - 24
UI9 2 2 WELDOLET - XS (RUN) x SCH 80 (BRANCH), BW, CS (A105), MSS SP-97 & B16.9 30 - 36
WELDOLET - 0.500-INCH WALL (RUN) x SCH 80 (BRANCH), BW, CS (A105), MSS SP-97
THK, UI9 2 2 42 - 48
& B16.9
UI9 2 2 ELBOLET - STD WT (RUN) x SCH 80 (BRANCH), BW, CS (A105), B16.9 & B16.25 3 - 24
UI9 2 2 ELBOLET - XS (RUN) x SCH 80 (BRANCH), BW, CS (A105), B16.9 & B16.25 30 - 36
ELBOLET - 0.500-INCH WALL (RUN) x SCH 80 (BRANCH), BW, CS (A105), B16.9 &
THK, UI9 2 2 B16.25 42 - 48
PIPE FLANGES
NC4 ½ 1 FLG - SW, CL 150, RF, CS (A105), SCH 160 BORE, B16.5
FL4 ¾ 2 FLG - SW, CL 150, RF, CS (A105), SCH 80 (XS) BORE, B16.5
TFR, UI9 2 2 FLG - WN, CL 150, RF, CS (A105), SCH 80 BORE, B16.5
FLANGED PIPET® - CL 150, RF, CS (A105), MATCH PIPE THICKNESS (RUN) X SCH 80
TFR, UI9 2 2 (BRANCH), BW, B16.5
3 24 FLG - WN, CL 150, RF, CS (A105), STD BORE , B16.5
FL1, THK 30 48 FLG - WN, CL 150, RF, CS (A105), 0.500-INCH BORE, B16.47 SERIES A
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 5 of 14
NC4 ½ 1 NIPPLE - SCH 160, SMLS, CS (A106-B), PBE, 3-INCH LONG, B36.10M
NC4 ½ 1 NIPPLE - SCH 160, SMLS, CS (A106-B), PBE, 4-INCH LONG, B36.10M
NC4 ½ 1 NIPPLE - SCH 160, SMLS, CS (A106-B), PBE, 6-INCH LONG, B36.10M
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 6 of 14
NC4 ½ 1½ SWAGE - CONC, THICKNESS TO MATCH PIPE, CS (A234-WPB), PBE, MSS SP-95 ¾-2
NC4 ½ 2 SWAGE - CONC, THICKNESS TO MATCH PIPE, CS (A234-WPB), BLE x PSE, MSS SP-95 3-4
SWAGE - ECC, XXS SMALL END, SCH 160 LARGE END, CS (A234-WPB), TBE, MSS SP-
½ ½ 95 ¾ - 1½
¾ 1 SWAGE - ECC, SCH 160, CS (A234-WPB), TBE, MSS SP-95 1 - 1½
NC4 ½ 1½ SWAGE - ECC, THICKNESS TO MATCH PIPE, CS (A234-WPB), PBE, MSS SP-95 ¾-2
NC4 ½ 2 SWAGE - ECC, THICKNESS TO MATCH PIPE, CS (A234-WPB), BLE x PSE, MSS SP-95 3-4
GASKET - CL 300, 304 SS, SPW, INHIBITED GRADE FLEXIBLE GRPH (e.g., BP, GTB,
VR1 ½ 24 OR EQUAL), 0.175-INCH THK, W/ 304 SS INNER RING & CS OUTER RING, B16.20
GASKET - CL 300, 304 SS, SPW, INHIBITED GRADE FLEXIBLE GRPH (e.g., BP, GTB,
VR1, FL1 30 48 OR EQUAL), 0.175-INCH THK, W/ 304 SS INNER RING & CS OUTER RING, B16.47
WASHER - CS, THROUGH-HARDENED PER ASTM F436 (TYPE 1). ONLY USE PER SP-
½ 99 50-16, SECTION 2.5
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 7 of 14
BRANCHES
SEE BRANCH TABLE ATTACHED
CONSTRUCTION DETAILS
PIPE BENDS..................................SEE SP-50-03, SECTION 10
THREAD SEALANT.......................SEE SP-50-03, SECTION 10
INSTRUMENTATION SPEC........SEE SP-75-01
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 8 of 14
DESIGN OF THE PIPING SYSTEM MUST ADDRESS SMALL BORE BRANCH PIPING CONNECTIONS SUCH AS PIPING TREES USED
IN CONNECTIONS WITH EQUIPMENT, INSTRUMENTATION, AS WELL AS PIPING. HEAVIER WALL PIPE SHALL BE USED ON
SMALL BORE BRANCH CONNECTIONS FOR MECHANICAL STRENGTH; THEREFORE, ALL BRANCH CONNECTIONS NPS 1 OR
NC4 SMALLER SHALL BE A MINIMUM OF SCHEDULE 160 UP TO THE FIRST BLOCK VALVE OR FITTING. FOR EXAMPLE, ALL NPS ¾
BLEEDERS AND VENTS SHALL BE INSTALLED WITH SCH 160 MINIMUM PIPE NIPPLES. (THIS DOES NOT INCLUDE BRANCHES
THAT ARE CONNECTED TO ANOTHER PROPERLY SUPPORTED CONTINUOUS PIPING RUN.) FOR STAINLESS STEEL OR
NICKEL-ALLOY MATERIALS, BRANCH CONNECTIONS MAY BE SCHEDULE 80S WHERE SCHEDULE 160 IS SPECIFIED ABOVE.
THREADED ENDS MAY ONLY BE USED DOWNSTREAM OF FIRST WELDED BLOCK VALVE ON VENTS AND DRAINS. USE
NR4 SWAGES WHERE SMALL END IS NPS 2 OR SMALLER AND LARGE END IS NPS 4 OR SMALLER. USE REDUCERS FOR SMALL
END LARGER THAN NPS 2. A NPS 3 OR 4 LARGE END WILL NORMALLY BE BEVELED FOR BUTT-WELDING.
WHERE SOCKETWELD (SW) CONNECTIONS ARE USED, A MULTI-PASS WELD TECHNIQUE IS REQUIRED. WHERE SW
NS2 CONNECTIONS ARE USED ON RELIEF VALVE INLET LINES, THEY SHALL REQUIRE DYE PENETRANT OR MAGNETIC PARTICLE
TESTING BE PERFORMED.
USE FOR UNVALVED HYDROTEST VENTS AND DRAINS; SEALWELD THE PLUG AFTER HYDROTESTING FOR ALL
PLG HYDROCARBON AND STEAM SERVICES. DO NOT USE THREAD COMPOUND ON JOINT TO BE SEALWELDED. "OPERATIONAL"
PLUGS ARE ADDRESSED IN SP-50-34.
TFR THERMOWELL FLANGE RATING SHALL BE THE SAME AS THE PIPING LINE CLASS SPECIFICATION.
PIPING WALL THICKNESS OF "0.500-INCHES" FOR THE NPS 48 SIZE RANGE IS ONLY 0.001-INCH BELOW THE REQUIRED
THK CALCULATED THICKNESS (INCLUDING THE CA OF 0.125-INCH) FOR MEETING THE FLANGE RATED PRESSURE AND IS
ACCEPTABLE FOR USE. THE PIPE CA FOR THIS SIZE RANGE WILL BE REDUCED TO 0.124-INCH.
USE THREDOLET AND SCREWED PLUG FOR HIGH POINT, HYDROSTATIC TEST VENT PURPOSES ONLY. SEAL WELD PLUG
UD7
IMMEDIATELY AFTER HYDROSTATIC TEST. IF REQUIRED, LOCALLY PWHT AFTER WELDING.
USE FOR PI, TI, TE AND TW INSTRUMENT CONNECTIONS, ALL HYDROGEN SERVICE LINES, AND CLASS 600 PIPING AND
UI9 ABOVE. THE THICKNESS OF ANY “FLANGED PIPET®”, WELDOLET, OR ELBOLET SHOULD MATCH OR EXCEED THE PIPING
REQUIRED THICKNESS.
UP1 USE FOR PI CONNECTIONS.
USE WHERE POSITIVE SHUTOFF AND RELIABILITY ARE REQUIRED. PATTERN IS DOUBLE FLANGED. THE STELLITE® WELD
OVERLAY ON SEAT AND DUPLEX SS (UNS S31803) SEAL RING COMBINATION OFFERS THE GREATEST DEGREE OF THERMAL
VBL
COMPATIBILITY IN ORDER TO AVOID THE POTENTIAL PROBLEM OF THE VALVE STICKING IN THE SEAT DUE TO HIGHER
OPERATING TEMPERATURES.
VC2 INSTALL THESE CHECK VALVES IN HORIZONTAL POSITION ONLY.
VC4 INSTALL THESE CHECK VALVES IN HORIZONTAL POSITION WITH COVER UP OR IN VERTICAL POSITION WITH UPWARD FLOW.
INSTALL IN HORIZONTAL POSITION WITH HINGE PIN VERTICAL OR IN VERTICAL POSITON WITH UPWARD FLOW. FOR
VC5 VERTICAL FLOW APPLICATIONS, SEVERE PUMP APPLICATIONS, OR APPLICATIONS WITH PRESSURE SURGE OR WATER
HAMMER ISSUES, CONTACT THE MANUFACTURER/FACTORY WITH PROCESS CONDITIONS.
ALL LARGE BORE GATE VALVES ≥ NPS 26 MUST HAVE AN ENGINEERING EVALUATION COMPLETED FOR PROPER STEM
VG1
ORIENTATION AND VALVE DESIGN. REFERENCE SP-50-03, SECTION 10 AND SP-50-10, SECTION 3.
EXTENDED BODY, ONE-PIECE FORGING, BOLTED BONNET, MSW (MALE SOCKET WELD) X FPT (FEMALE PIPE THREADS). THE
MSW X FPT WILL NORMALLY BE USED WITH A SOCKOLET OR SOCKET WELD FITTING. THE BONNEY FORGE VALVE FIGURE
VG6
NUMBER IS FIG. ML-10 (800#) OR 9ML-10 (1500#) WHICH COVERS AN EXTENDED BODY, SOCKET WELDED-PLAIN END, BOLTED
BONNET VALVE. ALSO REFER TO SMITH FIG. 0812 (800#). AN "OR EQUAL" MAY BE PROVIDED WITH ENGINEERING APPROVAL.
VG7 EXTENDED BODY GATE VALVES MAY BE USED FOR VENTS, DRAINS, AND INSTRUMENT CONNECTIONS.
EXTENDED BODY, ONE-PIECE FORGING, BOLTED BONNET, INTEGRALLY REINFORCED VALVOLET END X FPT. THE CONTOUR
VG8 OF "VALVOLET" EXTENSION IS TO MATCH THE OD OF [SPECIFY] NPS RUN PIPE OR THE VALVOLET END MAY HAVE A LIP END.
UTILIZE BONNEY FORGE FIG. VLL-10 (800#) OR 9VLL-10 (1500#), SMITH FIG. 0874 (800#), OR EQUAL.
VR1 TO BE USED WHEN MATING WITH CLASS 300 RATED EQUIPMENT NOZZLE OR FLANGE.
VUN USE THESE FLANGED VALVES AT EQUIPMENT NOZZLES AND WHERE ISOLATION BLINDING MAY BE REQUIRED.
VV1 ALL API 602 VALVES ARE STANDARD PORT UNLESS INDICATED OTHERWISE. ALL API 600 & 603 VALVES ARE FULL PORT.
OTHER VALVES, INCLUDING "HOT TAP" VALVES AND SPECIAL DISSIMILAR TYPE CHECK VALVES THAT DO NOT APPEAR ON
THIS SPECIFICATION, SHALL BECOME SPECIALTY ITEMS / ENGINEERED ITEMS PER SP-50-03. THEY SHALL MEET ALL THE
VV2
DESIGN REQUIREMENTS OF THIS SPECIFICATION AND BE PURCHASED FROM THE PIPE, VALVE AND FITTINGS AML (RSP-1565-
000-PVFAML). THEY WILL NOT REQUIRE A SPEC. WAIVER.
VV3 ONLY USE THIS VALVE FOR VENTS, DRAINS AND INSTRUMENT CONNECTIONS.
USE ONLY WHERE SPECIFICALLY INDICATED ON P&ID FOR LOCATIONS REQUIRING FULL PORT VALVE SUCH AS
VV4
INSTRUMENTS, HOT TAPS, INLETS TO PUMPS, INLET/OUTLET ON PSV'S, ETC.
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 9 of 14
BRANCH TABLE - A2
90 Degree Branch Connection Table. Branch Connections shall be in accordance with ASME B31.3.
½ T
¾ T Legend:
1 T SOL = Sockolet
TOL = Thredolet
1½ RTs, Note 7 T
WOL = Weldolet (Note 5)
2 T T = Straight Tee
3 T RT = Reducing Tee
4 RT T RTs = SW Reducing Tee
HEADER SIZE (NPS)
6 RT, Note 4 RT T
8 RT, Note 4 RT T
10 RT, Note 4 RT T
12 RT, Note 4 RT T
14 RT, Note 4 RT T
16 SOL, Note 2 RT, Note 4 RT T
18 RT, Note 4 RT T
20 RT, Note 4 RT T
24 WOL, Notes 1 & 3 RT, Note 4 RT T
30 RT, Note 4 RT, Note 4 RT T
36 RT, Note 4 RT, Note 4 RT, Note 4 RT T
42 RT, Notes 4 & 8 RT T
WOL, Notes 3 & 8
48 RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24 30 36 42 48
BRANCH SIZE (NPS)
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 10 of 14
Size (NPS) Deg F -20 100 200 300 350 400 500 600 650 700 750 800
½ - 48 Psig 285 285 260 230 215 200 170 140 125 110 95 80
Notes:
300 1. Do not use above pressure and
285 285 temperature limits shown.
260
ASME B16.5, MG 1.1, CL 150 UP TO NPS 24,
250 ASME B16.47 SERIES A OVER 24
PRESSURE (PSIG)
230
215
200 200
170
150
140
125
110
100 95
80
50
-50 50 150 250 350 450 550 650 750 850
TEMPERATURE oF
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 11 of 14
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 12 of 14
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 13 of 14
Printed: 2/23/2019
MARATHON PETROLEUM COMPANY LP SHEET 14 of 14
Printed: 2/23/2019