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    Manufacturing Engineering I

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    ahmish kabbaxe
    The document provides a course guidebook for Manufacturing Engineering I at Bahir Dar University. The course is a 5 CP third year course offered in the second semester. It introduces students to traditional and non-traditional machining processes as well as casting processes. Over 15 weeks, students will learn about machining principles, tool geometry, forces and optimization. They will also cover casting design, defects, and special processes. The course uses lectures, tutorials, labs, assignments, and exams for evaluation.

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    Manufacturing Engineering I

    Uploaded by

    ahmish kabbaxe
    494 views4 pages
    The document provides a course guidebook for Manufacturing Engineering I at Bahir Dar University. The course is a 5 CP third year course offered in the second semester. It introduces students to traditional and non-traditional machining processes as well as casting processes. Over 15 weeks, students will learn about machining principles, tool geometry, forces and optimization. They will also cover casting design, defects, and special processes. The course uses lectures, tutorials, labs, assignments, and exams for evaluation.

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    The document provides a course guidebook for Manufacturing Engineering I at Bahir Dar University. The course is a 5 CP third year course offered in the second semester. It introduces students to traditional and non-traditional machining processes as well as casting processes. Over 15 weeks, students will learn about machining principles, tool geometry, forces and optimization. They will also cover casting design, defects, and special processes. The course uses lectures, tutorials, labs, assignments, and exams for evaluation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    494 views4 pages

    Manufacturing Engineering I

    Uploaded by

    ahmish kabbaxe
    The document provides a course guidebook for Manufacturing Engineering I at Bahir Dar University. The course is a 5 CP third year course offered in the second semester. It introduces students to traditional and non-traditional machining processes as well as casting processes. Over 15 weeks, students will learn about machining principles, tool geometry, forces and optimization. They will also cover casting design, defects, and special processes. The course uses lectures, tutorials, labs, assignments, and exams for evaluation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    You are on page 1of 4

    BAHIR DAR UNIVERSITY

    BAHIR DAR INSTITUTION OF TECHNOLOGY (BiT)


    FACULTY OF MECHANICAL AND INDUSTRIAL ENGINEERING

    Course Guidebook
    Course Title: Manufacturing Chair Name: Manufacturing
    Engineering I
    Course Code: Meng 3142
    Module: Manufacturing Engineering
    CPs: 5
    Contact Hours: Lecture Tutorial Laboratory or practice Home study
    2 2 3 3
    Pre-requisites: Engineering Materials I
    Target Group 3rd MED
    Academic Year 2019/2020 G.C
    Semester Year III / Semester II
    Instructor’s Name Wudu Wondmagegn
    Instructor’s Address Office No. E-mail Consultation hour
    CNC Lab t.wudu@yahoo.com

    Course Objectives

    The course enables the students to understand:


     Basic traditional machining processes, their principles, tool geometry, wear of tools,
    force and power on traditional machine tools and measures to achieve optimization;
     Basic nontraditional machining operation and their principles;
     Basic concept of casting process, design of cast, casting defect and their remedies;

    Course Description

    Systematic survey on the most important production processes in the metal-working


    industry; Traditional machining processes: Selected process principles (lathe, milling,
    drilling, grinding); kinematics of machine tools: motion of cutting work piece and tool
    (cutting speed, feed, metal removal rate, machining time); Geometry of tool: single point
    and multi point tooth (lathe and milling cutters);Tool materials; forces and power, tool
    wear and tool life, productivity, optimization; Non-traditional machining processes:
    Introduction to electric discharge machining, chemical machining, electrochemical
    machining, abrasive flow machining, abrasive jet machining, and ultrasonic machining;
    Fundamentals of casting processes: types and classification, Patterns; Molding
    materials; Molding sand properties; Core sands; Elements of gating systems; Casting
    Design (gating systems: risers, runners, etc); Melting practice; Cupola furnace; Special
    casting processes; Defects in castings.

    1/2
    Course Content:
    Week Topics Reference Assessment
    1-2 1. Systematic survey on the most important
    production process in the metal working
    industry;
    3-4 2. Traditional machining processes: Selected Quiz-1
    Process principles; kinematics, Tool geometry, Mikell P. (6%)
    Groover; &Ind.Ass.
    force and power, tool wear and tool life, Tool
    Fundamen 1(5%)
    Material; productivity, optimization tals of
    Modern
    Manufactu
    ring; John
    Wiley &
    Sons, Inc;
    2004;
    5-7 3. Fundamental of casting processes: types
    and classification; patterns, molding materials, Mikell P.
    Groover;
    molding sand properties, core sands; Elements
    Fundamentals
    of gating system; casting design (gating of Modern
    systems: risers, runners, etc); Melting practice; Manufacturing;
    Cupola furnace; Defects in casting; John Wiley &
    Sons, Inc; Laboratory
    2004; 1(6%)
    8
    Mid Weak
    10-13 4. Special Casting processes: Expendable mod Quiz 2 (6%)
    casting processes, like-sand mold, shell, Mikell P.
    Groover;
    expendable pattern, plaster, ceramic, and
    Fundamen
    Investment casting processes. Permanent mold tals of
    casting processes like-slush, pressure, Die Modern
    casting, centrifugal, squeeze and semisolid Manufactu
    metal forming; ring; John
    Wiley &
    Sons, Inc;
    2004;
    14-15 5. Non-traditional machining processes: Ind.Ass 2&
    Introduction to electrical discharge machining, Mikell P. Laboratory
    Groover; 2
    chemical machining, electrochemical
    Fundamen
    machining, abrasive flow machining, abrasive tals of
    jet machining, and ultrasonic machining Modern
    Manufactu
    ring; John
    Wiley &
    Sons, Inc;

    2/2
    2004;

    16 Final exam
    Pre-requisites: MEng2081 Engineering Material I
    Laboratory Exercises:
    1. Molds and pattern making, sand casting of lights metals, sand casting of ferrous metals and
    centrifugal casting and
    2. Practicing of non-traditional machining process.
    Mode Delivery: Semester based
    Status of Course: Professional Compulsory
    Teaching and Learning Methods: Lecture supported by tutorials
    Evaluation System: 35% Continuous Assessment (Assignment, Quiz and Lab report)
    25% Mid Exam, 40% Final Exam.

    Assessment Type %
    Quiz 1&2 12
    Individual Assignment 1&2 11
    Laboratory 1&2 12
    Mid Exam 25
    Final Exam 40
    Total 100%

    Course Policy
    Minimum of attendance during lecture hours; and 100% attendance during tutorial sessions,
    except for some unprecedented mishaps.

    References:
    1. Mikell P. Groover; Fundamentals of Modern Manufacturing; John Wiley & Sons, Inc;
    2004;
    2. Serope Kalpakjain& Steven R. Schmid, Manufacturing Engineering and Technology (4th
    Edition),
    3. HwaiyuGeng, Manufacturing Engineering Hand Book, Mar 1, 2004;
    4. James G. Bralla, Hnadbook of Manufacturing process-How Product Components and
    materials are made, Jan 15, 2007;
    5. John A Schey, Indtroduction to Manufacturing processes (McGraw-Hill Series in
    Mechanical Engineering & Material Science), Mar 1, 2000;
    6. Winkelmann, Manufacturing Engineering (Teaching materials), Technical University of
    Dresden, 1982
    7. Beddoes J., Principles of Metal Manufacturing Processes, John Wiles& Sons Inc,
    NewYork, 1999
    8. Rao P.N., Manufacturing Technology, Second edition, Tata McGrawhill Publishing
    Company Limited, New Delhi, 1998

    3/2
    Approved by:
    Wudu W _____________ ___________
    Instructor’s Name Signature Date

    Aragew M. _____________ ___________


    Chair Holder Name Signature Date

    4/2

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