110 Manual Rev 04-15

Model 110
Automatic
Label Applicator
BOOTH MANUFACTURING COMPANY

3101 Industrial Avenue Two, Fort Pierce, Florida 34946
(772) 465-4441 ~ Fax (772) 465-5177
Toll Free (800) 634-5376
AUTOLABE.COM
Model 110 Owner’s Manual
Thank you for purchasing an Auto Labe Pressure Sensitive Labeling

System. Auto Labe has over 40 years of experience in labeling equipment
manufacturing. We are committed to providing our customers with efficient,
reliable, top quality labeling systems for today’s highly competitive business
climate.
Please take the time to review the information in this manual prior to putting
your new system into service. If you have questions or need assistance
setting up your equipment, contact your Auto Labe representative or call us
directly. We will be happy to be of service.
Thank you for choosing
2
Table of Contents
List of Figures ......................................................................................................................................................... 5
Section One – General Information .................................................................................................................... 6
Warranty Agreement ......................................................................................................................................6
Warranty Registration .....................................................................................................................................7
Parts Return Policy ..........................................................................................................................................8
1.1 Introduction...............................................................................................................................................9
1.2 Features .....................................................................................................................................................9
1.3 Specifications .............................................................................................................................................9
1.4 Operational Sequence .............................................................................................................................10
Section Two – Setting Up the Applicator .......................................................................................................... 11
2.1 Installing the Feed Wheel ........................................................................................................................11
2.2 Installing the Labels .................................................................................................................................12
2.3 Turning On the Applicator .......................................................................................................................13
2.4 Setting the Star Wheel Label Sensor .......................................................................................................13
2.5 Setting Label Flag .....................................................................................................................................15
2.6 Setting Applicator Speed .........................................................................................................................15
2.7 Product Sensor Positioning .....................................................................................................................17
2.8 Setting the Product Delay ........................................................................................................................18
2.9 Adjusting the Rewind Slip Clutch .............................................................................................................20
Section Three – Sensors ................................................................................................................................... 21
3.1 Product Sensing Devices ..........................................................................................................................21
3.1.1 Standard Sensor ...................................................................................................................................22
3.2 Photoelectric Label Sensing Devices .......................................................................................................23
Section Four - Options...................................................................................................................................... 25
4.1 Wide Label, Feed Wheel, and Rewind Spool Options .............................................................................25
4.2 Other Options ..........................................................................................................................................25
Section Five – Maintenance ............................................................................................................................. 26
5.1 Lubrication ...............................................................................................................................................26
5.2 Cleaning ...................................................................................................................................................26
5.3 Star Wheel Maintenance .........................................................................................................................27
5.4 Stripper Plate Lubricating Strip ...............................................................................................................28
Section Six – General Troubleshooting ............................................................................................................. 29
6.1 Nothing Works.........................................................................................................................................29
6.2 Have Power But Nothing Works ..............................................................................................................29
6.3 Label Hesitated on Delivery .....................................................................................................................29
6.4 Web Breaks .............................................................................................................................................29
6.5 Label Tracking on Applicator Not Square ................................................................................................29
6.6 Poor Label Registration ...........................................................................................................................30
6.7 Labels Feed Continuously Without Stopping ..........................................................................................31
Section Seven – Spare Parts Kits, 0110 Applicators .......................................................................................... 32
7.1 Recommended Spare Parts Kit – Level 1, 6.5” Wide Applicators ............................................................32
Section Eight – Appendix.................................................................................................................................. 34
900012-1, Applicator Assembly.....................................................................................................................35
900012-2, Applicator Assembly .....................................................................................................................36
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900012-5, Applicator Assembly.....................................................................................................................39
800010, Rewind Spool Assembly...................................................................................................................43
801216-001, Rewind Spool Assembly (Wide) ...............................................................................................44
801217-001, Rewind Spool Assembly (Extra-Wide) ......................................................................................45
800035-RH/800036-LH, Star Wheel Label Detector Assembly (4½”W) ........................................................46
801825-LH/801826-RH, Label Sensor Assembly (4½”W) ..............................................................................49
800018, Switch Plate Assembly-RH ...............................................................................................................52
800029, Switch Plate Assembly-LH ...............................................................................................................53
800040, Stripper Arm Assembly (4.5” W) .....................................................................................................54
800314, Stripper Arm Assembly (Wide) ........................................................................................................55
800333, Stripper Arm Assembly (Extra-Wide) ..............................................................................................56
802477, 16” Extra-wide Stripper Arm Assembly ...........................................................................................57
800071-RH/800024-LH, Base Plate Assembly ...............................................................................................58
800070-RH/800023-LH, Inboard Side Panel Assembly..................................................................................59
800069-RH/800022-LH, Outboard Side Panel Assembly ...............................................................................60
800052-RH/800025-LH, Rear Panel Assembly (Stand-Alone Model) ............................................................61
802184-RH/802185-LH, Rear Panel Assembly (Conveyor Integrated System Model) ..................................62
800044, Front Panel Assembly ......................................................................................................................63
800014-RH/800069-LH, Main Body Assembly (Narrow) ...............................................................................64
800046, 12V Clutch Assembly .......................................................................................................................65
800047-RH/800051-LH, 12V Brake Assembly ...............................................................................................66
790000, Stand-Alone Model 110 Wiring Harness Schematic ........................................................................67
790065, Conveyor Model 110 Wiring Harness Schematic ............................................................................68
802339, Feed Wheel Assembly RH, Wide .....................................................................................................69
802454, Feed Wheel Assembly LH, Wide ......................................................................................................70
802448, Feed Wheel Assembly RH, X-Wide ..................................................................................................71
802449, Feed Wheel Assembly LH, X-Wide...................................................................................................72
801762, Backlash Arm Assembly, Wide ........................................................................................................73
801763, Backlash Arm Assembly, X-Wide .....................................................................................................74
802426, Feed Wheel Subassembly, Wide .....................................................................................................75
802436, Feed Wheel Subassembly, X-Wide ..................................................................................................76
802341, Outboard Hub Assembly .................................................................................................................77
802340, Inboard Disk Assembly ....................................................................................................................78
802290, Product Sensor Assembly ................................................................................................................79
801001, Adjustment Block Assembly (Skew) ................................................................................................80
800228, Table Assembly (“L”-Bracket) ..........................................................................................................81
802391, Applier Mount Assembly .................................................................................................................82
4
List of Figures
Figure 1, Model 110 Variations ................................................................................................................... 10
Figure 2, Feed Wheel Installation ............................................................................................................... 11
Figure 3, Loading Labels ............................................................................................................................. 12
Figure 4, Model 110 Front Panel ................................................................................................................ 13
Figure 5, Star Wheel Adjustment ................................................................................................................ 14
Figure 6, Label Flag .................................................................................................................................... 15
Figure 7, Speed Setting (Stand-alone Model 110) ..................................................................................... 16
Figure 8, Operator Control Station Speed Control (Conveyor System Model 110) .................................... 16
Figure 9, Product Sensor Positioning ......................................................................................................... 17
Figure 10, Product Delay Adjustments ....................................................................................................... 18
Figure 11, Power Module Delay Jumpers ................................................................................................... 19
Figure 12, Rewind Slip Clutch ..................................................................................................................... 20
Figure 13, Product Sensor .......................................................................................................................... 22
Figure 14, Photoelectric Label Sensor ........................................................................................................ 23
Figure 15, Label Flag .................................................................................................................................. 24
Figure 16, Star Wheel Cleaning .................................................................................................................. 27
Figure 17, Stripper Plate Lubricating Strip .................................................................................................. 28
Figure 18, Star Wheel Adjustment .............................................................................................................. 31
5
Section One – General Information
Warranty Agreement
WARRANTY
Auto Labe, a Division of Booth Manufacturing (SELLER), manufacturer of Auto Labe equipment, warrants
that the products sold by it are free of defects in material and workmanship under normal use and service
for six months from the date of delivery to the original purchaser (BUYER). SELLER'S obligation under
this warranty shall be limited to the repair or exchange of any part or parts that prove to be defective
under the normal use and service, provided that (a) the BUYER has not sold the equipment and (b) the
equipment has not been abused, improperly operated, or used in an abnormal manner.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED

INCLUDING THE WARRANTIES OF MERCHANTABILITY AND THE WARRANTIES OF FITNESS FOR
A PARTICULAR PURPOSE, PRODUCTIVENESS OR USE. THE BUYER ACKNOWLEDGES THAT
THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE
HEREOF.
The remedies provided to the BUYER in the express warranty set forth in the first paragraph above are
available only to the original purchaser of Auto Labe equipment and are in lieu of and in limitation upon
any direct, special and/or consequential damages which might be suffered by the BUYER or any other
persons as a result of or in connection with said equipment.
If Auto Labe equipment is sold hereunder to a distributor and used by such distributor at any time as a
demonstration model, then for the purposes of this warranty, such distributor shall be considered the
"original purchaser." If the equipment sold hereunder to a distributor is not operated in any manner by the
distributor, then the purchasing customer of such distributor shall be considered the "original purchaser"
for the purposes of the warranty provisions hereunder, PROVIDED that such purchasing customer or its
authorized representative acknowledges the terms of the SELLER'S warranty hereunder by signing and
returning to the SELLER the warranty letter provided by the SELLER.
6
Warranty Registration
Original Purchaser:
Address:
Machine Serial Number(s):
Date Received:
I have read and understand the warranty described on the preceding page.
____________________________________ _____________________
Signature/Title Date
Return to:
Booth Manufacturing Company
3101 Industrial Avenue Two
Fort Pierce, Florida 34946 U.S.A.
PHONE: (772) 465-4441 FAX: (772) 465-5177

Toll Free: (800) 634-5376
7
Parts Return Policy

We guarantee that all products are free of defects in material and workmanship. Defective parts may be
returned for a replacement. If an item was damaged during shipment, immediately contact us and we will
send you proper instructions on how to file a claim.
There is a 20% restocking fee for all standard parts.
No Returns or Refunds after 30 days of date of sale.
NO RETURNS OR REFUNDS ON ANY OF THE FOLLOWING:
 ELECTRICAL COMPONENTS
 CUSTOMIZED PARTS
ALL RETURNS REQUIRE THE FOLLOWING:
 DATE OF PURCHASE
 DETAILED REASON FOR RETURN
 ORIGINAL PACKAGING
 PURCHASER NAME, ADDRESS, PHONE NUMBER, E-MAIL ADDRESS AND PURCHASE

ORDER NUMBER
RETURN PROCEDURE:
Call Auto Labe customer service at: 800-634-5376, Option 2
After receiving the above information we will provide you with a RETURN MERCHANDISE
AUTHORIZATION NUMBER (RMA). Once you receive your RMA you MUST mark the Outside of the
SHIPPING CONTAINER or PACKAGE containing the returned item with the RMA Number.
If there is no RMA found on the returned item, a 50% restocking fee will be charged.
REFUNDS AND FINANCIAL ADJUSTMENTS:
All FINANCIAL Adjustments including REFUNDS can take up to 30 Business Days for Processing.
Authorized returns must have the above-required information. Once processed, a detail of the transaction
will be sent by e-mail.
WARRANTY PARTS:
If the returned item is under warranty, you will be billed for the replacement item and your account will be
credited once the returned item has been received and inspected.
8
1.1 Introduction
The Autolabe Model 110 is an efficient, cost-effect, versatile and highly dependable automatic label
applicator. The Model 110 has been around in one form or another since 1967 and is our most popular
labeler. Over the years, our continuous technological and material improvements have kept it up to date
and highly competitive in both cost and performance. The Model 110 still maintains its prominence within
the packaging industry and with our customers.
1.2 Features
 Very economical for large production runs.
 Up to 1,250 -inches per minute continuous web speed.
 Maintains consistently high label registration.
 Easily adjustable guides provide versatility of web width.
 Low maintenance minimizes production down time.
 Easily added directly to existing conveyor system.
 Right or left hand models available
 Three model widths available (4.5-in. narrow, 6.5-in. wide & 9.5-in.extra-wide web widths)
6.5 wide model is the standard model
 Extended body version available for larger diameter label rolls
1.3 Specifications
DIMENSIONS: Approximate LABEL SPECIFICATIONS:
Width: 16.1 in. (Narrow), 18.6 in. (Wide), 23 in. (Extra Wide) Narrow: Up to 4.5 in. width
Height: 24.3 in. (Standard Feed Wheel Assembly) Standard: Up to 6.5 in. width
Weight: Approx. 29 lbs. Shipping Weight: Approx. 44 lbs. Extra Wide: Up to 8.75 in. width
Depth: 24.6 in. (Standard Stripper Arm Assembly) 10 in. O.D. Roll with 3 in. core
Electrical Requirements: 115VAC 60Hz 1 Amp Pressure Sensitive Die Cut Labels
Gap between labels: .125 in. typical
9
Figure 1, Model 110 Variations
The Model 110 is manufactured in Right and Left Hand models. Three web width sizes, 4-1/2”, 6-1/2”
and 8-3/4”, are available. The 6-1/2” wide model is the prominent version. In this manual, most drawings
in the appendix will show the 6-1/2” model, which is referred to as the “Wide” version. The 4-1/2” model is
“Narrow and the 8-3/4” model is referred to as the “Extra-wide” version. An “Extended Body” version is
produced for handling larger diameter rolls of labels. This model has a longer body with a larger Feed
Wheel Assembly and Rewind Spool Assembly. In addition, the Extended Body version has a heavier
duty motor and driver board to move the larger roll of labels. A separate manual is provided for the
Extended Body model.
1.4 Operational Sequence
1. A product is detected and triggers the Product Switch or Product Sensor, which energizes the
Power Module Circuit Board located inside the front cover of the applicator.
2. The Power Module Board activates an electric clutch, which starts the rubber Drive Roller
turning, causing the label web to advance and dispense a label.
3. This sequence is stopped when the advancing label edge contacts the Star Wheel and
causes it to rotate or, activates the Photoelectric Label Sensor which de-energizes the clutch
and applies the electric brake. This stops the web advancement. This sequence is repeated
when the next product is detected.
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Section Two – Setting Up the Applicator
2.1 Installing the Feed Wheel

The feed wheel assembly is fastened to the back panel of the applicator as shown in the following
illustration.
Figure 2, Feed Wheel Installation
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2.2 Installing the Labels

Located on the side panel of the applicator is a webbing diagram, which illustrates the proper installation
of the label web. Below are the steps required to web the machine properly:
1. Remove the outer feed wheel disc assembly and place a roll of labels on the axle tube.
2. Loosen the pair of socket head screws located in the hub of the inner feed wheel disc assembly.
Move the disc assembly in or out until the roll of labels is approximately centered over the label
guide plate. Tighten the socket head screws and replace the outer disc.
3. Pull the web over the guide tube assembly and down between the web guides, located on the
top of the label guide plate. Set the web guides so the web is held with minimum side play but
still moves freely.
4. Pull the web under the Star Wheel, down along the guide plate and under the upper idler roller.
Continue to pull the web forward under the spacer bar and over the Stripper Plate until the web
extends approximately 18" past the dispensing edge.
5. Bring the web back under the Stripper Plate, over the Drive Roller and around the back, pulling
the Drive Roller away and sliding the web between the Drive Roller and lower idler roller. Then
go around the front side and back under the lower idler roller.
6. Pull the web under the idler roller and up on to the front side of the rewind spool. Fasten the
web with the rewind spool clip and turn by hand until the web is held firmly.
7. Once this is done, the label tensioner assembly can be adjusted by turning the plastic
thumbscrew inward. Minimal tension should be applied to ensure the label web remains taut as it
passes through the machine.
Figure 3, Loading Labels
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2.3 Turning On the Applicator

Plug the power cord into a 110/115 VAC 60HZ power source. Depress the red and green pushbutton
switches located on the front panel of the applicator (pushbuttons will light up). The main power switch
(red) turns the power on. The motor switch (green) activates the motor, which turns the Drive Roller and
Rewind Spool.
Figure 4, Model 110 Front Panel
NOTE: Both front panel switches must be activated for the applicator to work. A single label may be
dispensed when the machine is initially energized. This is normal. To avoid dispensing a label, turn the
main power switch on, trip the label sensor, and then turn on the motor switch.
2.4 Setting the Star Wheel Label Sensor

The standard label-sensing device on the Model 110 is a photo eye label sensor. Occasionally a device
called a Star Wheel is installed. It is an electro-mechanical device comprised of a wheel-like metallic
component with four precision-machined right-angled heel-shaped surfaces. The Star Wheel rotates on
an axle set into a pivoting arm. The arm is spring-loaded and pivots on a shaft pressed into the Switch
Plate. When one of the edges or heels catches the leading edge of a label as the web is moved, the Star
Wheel rotates. As it rotates, the arm assembly pivots and depresses a roller switch that outputs a signal
to the applier. This tells the applier to stop advancing the web until the next product is in position to be
labeled. The Star Wheel continues to rotate until the next heel is in position to detect the leading edge of
13
the next label. Setting the Star Wheel adjusts the Star Wheel arm so that it properly activates the roller
switch as it rotates.
To set the Star Wheel:

1. Move the web forward until a label is at the dispensing edge of the Stripper Plate.
2. Loosen the thumb screws located on the side of the Switch Plate assembly and slide the
assembly up or down until the Star Wheel heel catches the leading edge of the label.
3. Slide the assembly up until the Star Wheel turns over and is resting on a flat side and then
tighten the thumbscrews.
4. Start the applicator and trigger the product-sensing device. This will cause a label to be
dispensed and should leave the next label's leading edge on the dispensing edge of the
Stripper Plate.
A small amount of "Label Flag" is often desirable and necessary for the proper dispensing and
positioning of the label. Label Flag is when the leading edge of the next label to be applied is
positioned so it slightly overhangs the dispensing edge of the Stripper Plate.
Figure 5, Star Wheel Adjustment
14
Figure 6, Label Flag
2.5 Setting Label Flag
Once the Star Wheel has been set, the amount of Label Flag can be set. Moving the position of the Star
Wheel Label Sensor’s position relative to the dispensing edge of the Stripper Plate changes the flag. To
increase the amount of Label Flag, loosen the two thumb screws that lock the Label Sensor Assembly to
the slotted u-bracket and slide the assembly down. The distance the sensor is moved is directly
proportional to the change in flag. Re-tighten the thumb screws and test operate the applier to check the
results.
2.6 Setting Applicator Speed

The Applier Speed Control Potentiometer is located on the rear panel of the applier on Model 110 stand-
alone models. For Model 110 appliers integrated into an Autolabe system, the applier speed is controlled
from the Operator Control Station of the conveyor system.
Turn the product conveyor system on. Observe how the label is dispensed onto the product. Adjust the
applicator speed to match the speed of the conveyance system. The applicator uses the Wipe-On
method of applying labels to a product. Therefore, it is important that the speed of the applicator and the
speed of the product, as the conveyor moves it, be very closely matched.
NOTE: The speed control can be increased until the labels begin to wrinkle indicating the label is being
dispensed faster then the product is moving. Then backed off until the wrinkle is gone. With heavier
label stock, the motor speed control may have to be reduced slightly. In some applications, due to the
weight of the label stock, the conveyor speed may have to be reduced for satisfactory results. Also note,
as the applicator speed is increased the Label Flag will also increase. Changing the applier speed may
necessitate re-adjusting the Label Flag.
15
Figure 7, Speed Setting (Stand-alone Model 110)




Figure 8, Operator Control Station Speed Control (Conveyor System Model 110)
16
2.7 Product Sensor Positioning
The purpose of the Product Sensor is to initiate the labeling process by detecting the presence of the
product as it is moved down the conveyor line. A typical sensor is a photo eye directly connected to a
jack on the rear panel of the applier. It is always positioned somewhere prior to the label application
point. When the Product Sensor detects the product, it signals the applier to dispense a label. Because
the product is in motion, the position of the sensor with respect to the application point (Stripper Plate)
affects the final location of the label on the product. If the sensor detects the product too early, the label
may be applied to early on the product and vice versa. The following illustration helps explain.
OBSERVE WHERE THE LABEL IS DISPENSED ONTO THE PRODUCT.

PRODUCT FLOW DIRECTION (CONVEYOR MOVEMENT)
LABEL APPLICATION POINT

PRODUCT
PRODUCT SENSOR POSITION LABEL PLACED TOO EARLY

MOVE SENSOR THIS DIRECTION
INCREASE DELAY BY MOVING SENSOR AWAY FROM APPLICATION POINT
PRODUCT SENSOR POSITION LABEL PLACED TOO LATE

MOVE SENSOR THIS DIRECTION
DECREASE DELAY BY MOVING SENSOR TOWARDS APPLICATION POINT
Figure 9, Product Sensor Positioning
NOTE: Before positioning the sensor, set the Delay potentiometer to 50% of full value. The product
sensor may be wired for leading or trailing edge sensing. Depending on the application, the product
sensor may signal the applicator to dispense a label when the sensor first detects the leading edge of the
product or may signal the applicator as the trailing, or back edge of the product passes the sensor.
1. If the label is dispensed too soon onto the product, move the Product Sensor’s position toward
the discharge end off the conveyor. The distance the sensor is moved is directly related to the
distance the label will move on the product as it is labeled. (See section 3.1 for product sensing
devices).
2. If the label is dispensed too late onto the product, move the Product Sensor’s position toward the
entrance end of conveyor.
(In conjunction with adjusting the Product Sensor position see section 2.8 Label Delay)
17
2.8 Setting the Product Delay

The Delay potentiometer permits the operator to fine tune label positioning on the product. The Power
Module circuit board controls the operation of the applier. It receives signals from both the Product
Sensor and Label Sensor. These direct the starting and stopping of the applier during the labeling
sequence. The Product Sensor starts the application process and the Label Sensor ends the process.
The Power Module has a built-in Delay Timer that is controlled by the Delay potentiometer. The Delay
potentiometer is located on the applier’s top cover for Stand-alone systems and at the Operator Control
Station for Integrated System appliers. The amount of Delay can be significantly increased when
necessary by selectively adding a series of jumpers on the Power Module board itself. Product Delay
inserts an adjustable amount of time between when the applier receives the signal from the Product
Sensor and when it responds by dispensing a label. When the delay for an applicator is adjusted
properly, the delay should compensate for the time lapse that occurs between when a product is detected
and when the product reaches the label application point i.e. the applicator’s Stripper Plate as it moves
down the conveyor line. Figure 8 illustrates Delay adjustment. The change in label position is minor and
if it is inadequate for proper label positioning, moving the Product Sensor may be necessary.
OBSERVE WHERE THE LABEL IS

. PLACED ONTO THE PRODUCT.
PRODUCT CONVEYOR MOVEMENT
PRODUCT SENSOR LABEL
IF THE LABEL IS DISPENSED TOO SOON, INCREASE DELAY
PRODUCT SENSOR LABEL
IF A LABEL IS DISPENSED TOO LATE, DECREASE DELAY.
Figure 10, Product Delay Adjustments
18
As discussed before, the amount of delay is controlled not only by the Delay potentiometer but also by the
Delay jumpers on the Power Module circuit board located behind the applier’s front panel. The following
illustration shows the different combinations available to set the amount of Label Delay.
Figure 11, Power Module Delay Jumpers
The normal factory default configuration for the Delay Jumpers on the Power Module Board is to have S1
and S2 jumped. If more delay is desirable, sequentially add jumpers S3, S4 and S5.
NOTE: When performing the initial Product Sensor positioning, it is best to have the Delay
potentiometer set at 5 on the dial (Stand-alone model) and 500 (Conveyor System model) so
maximum plus and minus delay adjustment is available when fine tuning the label position on the
product.
19
2.9 Adjusting the Rewind Slip Clutch
Figure 12, Rewind Slip Clutch
The Rewind Slip Clutch is preset at the factory and normally does not require adjustment.
The Rewind Spool uses a Slip Clutch (shown above) on the rewind shaft to control web tension. The
clutch is adjusted clockwise to increase tension, reducing slip or counterclockwise to decrease tension,
increasing slip.
The Rewind Spool is coupled to the drive at a slightly higher speed than the drive shaft. When the drive
moves, the rewind shaft moves with it at a higher rotation speed and must slip slightly. If the Rewind
Spools’ web tension is insufficient, slack will occur when each label is applied. This can result in the
waste web being pulled into the drive and idler rollers causing a web jam. The machine stops due to
binding. If the tension is excessive, the web can tear or break. Small labels require less tension on the
rewind spool. Large labels with heavy rolls require greater tension on the Spool.
20
Section Three – Sensors
3.1 Product Sensing Devices
PRODUCT MICRO SWITCH

The Product Switch, as it’s called, is a micro switch with a long lever actuator. This lever actually makes
physical contact with the product as it moves by on the conveyor. The lever moves in, actuating the
switch to signal the applier to dispense a label.
PHOTO ELECTRIC PRODUCT SENSORS

Auto Labe uses three types of photoelectric product sensors. Unlike the Product Switch, no physical
contact with the product is required. The photoelectric sensors use light in some form or fashion to detect
the product and then electrically signal the applier to dispense a label.
1. PROXIMITY (DIFFUSE) SENSOR

The proximity product sensor uses the product to reflect back light. When the sensor detects the
reflected light it outputs the signal to dispense a label.
2. OPPOSED BEAM SENSOR

The opposed beam product sensor uses an emitter and receiver to create a constant beam that
the product breaks as it passes the sensor. When the beam is interrupted the sensor outputs the
signal to dispense a label.
3. RETROREFLECTIVE SENSOR
The retroreflective product sensor uses a reflector to create a constant beam that the product
breaks and outputs the signal to dispense a label.
NOTE: In most cases, the Model 110 Applicator is shipped with the machine set up to activate and
dispense a label when the Product Sensor detects the Trailing Edge of the product. Some
applications work better when the label is dispensed immediately or on Leading Edge product
detection. This setting can be changed. Contact your Distributor or Auto Labe directly for
information on how to make this change.
21
3.1.1 Standard Sensor
The following illustration shows the standard Product Sensor.
POWER SIGNAL
LED LED
D
OPERATING MODE
SELECT
L
SENSITIVITY
ADJUSTMENT
MIN MAX
Figure 13, Product Sensor

The Product Sensor is a Keyence reflective photo
eye that is ideal for most product sensing applications. The sensor emits a light and
looks for reflected light rays coming from the product to detect when it is present. There
are two LEDs on the top of the sensor housing. The green LED lights when power is
supplied to the sensor. The orange LED indicates when an output signal is being
supplied from the sensor as when a product is detected. The LEDs aid in making the
following adjustments:
1. Mode Setting - On the back of the sensor housing are two setting adjustments.
As shown in the illustration above, the top adjustment selects the operating
mode. The two operating modes selectable are “Dark On”, selected by aligning
the adjustment with the “D”, and “Light On”, selected by rotating the adjustment
to align with the “L”. Dark On Mode makes the sensor output a signal when no
reflected light is detected from the product. In Light On Mode the sensor
provides an output when it detects reflected light from the product.
2. Sensitivity Setting - The other adjustment controls the sensitivity. This

determines the amount of reflected light that causes the sensor to provide or not
provide an output signal depending upon the selected operating mode. The
Sensitivity Adjustment is rotated between the “Min” and “Max” range until the
desired setting is achieved.
22
3.2 Photoelectric Label Sensing Devices
PHOTO ELECTRIC LABEL SENSOR

The Photoelectric Label Sensor optically senses the label and signals the machine to stop label
advancement. The Photoelectric Label sensor is used in place of the Star Wheel if greater accuracy is
required, if the Star Wheel is scratching the surface of the label or lifting the label from the web, or if high
cycle rates are required. A couple of different versions are used depending on the opacity of the label or
web. The following illustration is the most popular.
Figure 14, Photoelectric Label Sensor
Calibration of the sensor is done using its “Autoset” feature described below.
Calibration:
1. Align the sensor over the gap between labels on the web. You can also remove one label
and position the blank web within the sensor.
2. Push the button marked “NORMAL” to auto calibrate (Autoset) the sensor.
Once calibrated, the green Autoset light should be lit continuously while the red Output light should be lit
when the sensor is over the gap between labels. If the sensor is located several labels from the Stripper
Plate, removing a label to calibrate the sensor may cause more than one label to be dispensed during the
calibration process.
Calibration using the “Translucent” auto calibration button is the same as for normal labels. This sensor
cannot detect transparent labels on a transparent background.
On rare occasions, when the light is unable to penetrate the web backing materials, both the red and
green indicator will blink four times indicating that the sensor is unable to detect the label.
The status of the red led and output transistors can be inverted by pressing both buttons simultaneously.
When the output status has been inverted, the red led and the output transistors will turn off when the
label comes into view.
Whenever a different label is used, the Label Sensor should be recalibrated. If the sensor cannot be
calibrated, check the Sensor to determine if a piece of label material is stuck in the sensors slot.
23
Figure 15, Label Flag
Setting the Label Flag with the photoelectric label sensor is identical to the Star Wheel. Simply loosen the
thumbscrews holding the sensor’s mounting bar in place on the slotted bracket and move the sensor up
or down until the desired Label Flag is achieved. (See Section 2.5)
24
Section Four - Options
4.1 Wide Label, Feed Wheel, and Rewind Spool Options
WIDE LABEL KIT OPTIONS

- Regular, Right Hand and Left Hand - Up to 4 1/2 " web width.
- Wide, Right Hand and Left Hand - Up to 6 1/2" web width.
- Extra Wide, Right Hand and Left Hand - Up to 8-3/4" web width.
FEED WHEEL OPTIONS

- Regular, Right Hand and Left Hand - Up to 4 1/2" web width.
- Wide, Right Hand and Left Hand - Up to 6 1/2" web width.
- Extra Wide, Right Hand and Left Hand - Up to 8-3/4" web width.
- Standard Roll Holder - Up to 10" O.D. web roll.
- 14" Oversized Roll Holder - Up to 12" O.D. web roll.
- 18" Oversized Roll Holder - Up to 16" O.D. web roll.
REWIND SPOOL OPTIONS

- Regular - Up to 4 1/2" web width.
- Wide - Up to 6 1/2" web width.
- Extra Wide - Up to 8-3/4" web width.
4.2 Other Options

- Adjustable and extended Stripper Plate arms.
- Label wipe down: Roller, brush, or air assist.
- Model 310 Hot Stamp Imprinter: Imprints date codes, lot #'s, or other alpha numeric codes.
- Model 810 heavy duty adjustable stand.
- Model 600 series automatic labeling systems.
- Spare parts kits. (see section 6.1 & 6.2)
25
Section Five – Maintenance
5.1 Lubrication
All shafts turn in bearings, which require no lubrication. Unnecessary lubrication will attract dust, dirt and
other debris that can degrade machine performance.
5.2 Cleaning
CAUTION: De-energize the equipment prior to performing maintenance. Do not attempt to
remove stray labels from moving components. Do not use sharp objects (tools) that can damage
roller surfaces when removing stray labels.
Regular cleaning is recommended to maintain peak applicator performance. Label adhesive residue can
buildup on rollers and other surfaces. Over time, this will reduce label registration accuracy. The Drive
Roller becomes hard, glazed and slippery reducing the roller’s grip on the web. In addition, product spills
contaminate critical contact surfaces resulting in similar performance degradation.
The recommended cleaning product is mineral spirits. A shop rag or paper towel dampened in mineral
spirits is very effective in removing label adhesive and other contaminates without affecting roller integrity.
A suitable, less effective substitute is isopropyl alcohol. A regimen that includes cleaning the applier daily
or after each shift will aid in maintaining equipment performance. Clean up product spills immediately.
Less frequently, removing the applier’s top cover and vacuuming out the unit is recommended. This can
be done on a monthly to quarterly basis depending on usage. Over time the belts wear resulting in small
particles of rubber accumulating inside the unit. The clutch and brake may leak small amounts of oil.
After vacuuming, wipe out the unit with a shop towel dampened with mineral spirits. Inspect the drive
belts for integrity and wear and replace when necessary. The Feed Wheel should be inspected. Remove
all stray labels immediately, and remove any adhesive with mineral spirits. The O-Ring on the Feed
Wheel Axle Tube Assembly acts as a brake and should be replaced if it becomes cracked or dry-rotted.
NOTE: The clutch/brake armatures inside the applier must be kept clean and dry, and especially
free of oil.
26
5.3 Star Wheel Maintenance

When the Star Wheel becomes dirty with adhesive or ink build-up, it might fail to catch the edge of the
label, resulting in more than one label being dispensed. To clean, loosen the three screws located on
the cover of the Switch Plate assembly and remove the cover. Remove the spring from the pin on Star
Wheel arm and slide the arm off the shaft. Clean each surface on the Star Wheel with mineral spirits.
Check that the Star Wheel spins freely. A single drop of light machine oil is permissible here if necessary.
Figure 16, Star Wheel Cleaning
27
5.4 Stripper Plate Lubricating Strip
Figure 17, Stripper Plate Lubricating Strip
The dispensing edge of the Stripper Plate is covered in a 2-inch wide strip of UHMW tape. The purpose
of this tape is to reduce friction as the web travels across the edge of the Stripper Plate. The sharp u-turn
the web makes as it moves past this point is what peels the label from the web liner. The UHMW tape or
Lubricating Strip helps prevent the web from tearing by smoothing the sharp edge and significantly
eliminating the amount of friction.
Over time the strip will wear reducing its effectiveness. Gouges and other surface defects in the strip can
cause problems. Replace this strip (Part # 408015) when it is in poor condition and when web tearing
becomes a problem.
28
Section Six – General Troubleshooting
6.1 Nothing Works

1. Is applicator plugged in?
2. Is applicator receiving power from power outlet?
3. Is fuse blown?
4. Are all electrical connections in place and tight?
5. Are any wires frayed, chaffed, or broken?
6.2 Have Power But Nothing Works

1. Is speed control knob adjusted above "20"?
2. Does motor and Drive Roller turn freely?
(Turn applicator off and turn Drive Roller by hand)
3. Are pulleys tight on shaft?
(Check set screws, being careful not to strip heads)
6.3 Label Hesitated on Delivery

1. Drive Roller glazed or dirty: clean.
2. Pulleys loose on shafts: tighten set screws.
3. Web not over guide tube: place web over guide tube.
4. Web wrinkled or binding: web guides too tight, should be on outside edge of web.
6.4 Web Breaks

1. Inspect label liner to determine if die cut is too deep.
2. UHMW tape on Stripper Plate has lost its anti-friction surface.
3. Web guide clamped on web.
6.5 Label Tracking on Applicator Not Square

"Label tracking" refers to the alignment of the labels webbed on the applicator. This alignment should be
achieved before any other adjustments to improve label registration are made. Labels should be in a
straight line starting from the point where the roll of labels is held on the feed wheel through the point
where the waste web is accumulated on the rewind spool. Correct alignment is achieved by adjusting the
angle of the Stripper Plate.
Upon installing a new roll of labels, follow the webbing diagram on the side of the applicator and web in
such a manner that the labels are in a straight line from the roll of labels all the way back to the rewind
spool. At this point, you should adjust the spring collars on the feed wheel guide tube to help hold the
labels in line. DO NOT adjust the web guides on the label sensor assembly until you have achieved
correct alignment.
29
Once the roll of labels is installed, advance several labels to see if the label web starts to travel in either
direction (side to side) on the Stripper Plate.
If the web maintains its position, and remains in a straight line on the Stripper Plate, you have correct
label tracking. At this point, you may adjust the web guides on the label sensor assembly. (Note: The web
guides should only be moved if changing to a different label width).
If the label web travels in either direction on the Stripper Plate, the waste web will begin to appear from
underneath the labels on one side or the other. When this occurs, turn the applicator off and adjust by
loosening the two screws that attach the Stripper Plate on the same side that the waste web is visible on.
Pull the Stripper Plate forward, very slightly, and retighten screws. Carefully realign the position on the
Stripper Plate to see how the web travels. Continue to make this adjustment until the web maintains its
position on the Stripper Plate and remains in a straight line. Once you have correct label tracking, you
may adjust the web guides on the label sensor assembly.
6.6 Poor Label Registration

1. Speed of product and applicator are not matched: adjust speed control on applicator to match product
speed. For Model 600 Series (with Auto Labe conveyor) adjust conveyor speed and applicator speed
to match.
2. Dispensing edge of applicator Stripper Plate too far from product: Adjust Stripper Plate via Stripper
Plate height adjuster or hand crank on the applicator stand.
3. Leading edge of label not close enough to dispensing edge of Stripper Plate: See step 2.5 in setting
up the applicator to adjust.
4. Label web binding: Check web guides and label tension drag. Check for adhesive build up on label
web contact surfaces.
5. Drive Roller glazed or dirty: clean with mineral spirits.
6. Idler rollers dirty: clean with mineral spirits.
7. Rewind slip clutch tension too tight: adjust tension.
8. Drive Roller not parallel with upper idler roller: place a narrow strip of waste web at both ends of Drive
Roller, between the Drive Roller and upper idler roller. The two strips, now trapped between the
rollers, should have the same "drag" when pulled. If not, adjustment is made by loosening the two
screws located on the opposite end of the drive shaft, on the other side of machine. Slide the drive
shaft either toward the front or rear of the applicator until proper "drag" is achieved. Tighten screws.
Definition of "drag" - Tension used to pull waste web strips between Drive Roller and idler roller.
NOTE: If Drive Roller is damaged or worn it must be replaced.
30
6.7 Labels Feed Continuously Without Stopping

Star Wheel is not activating switch that stops label advancement: or Label Sensor needs calibration.
Adjust the Star Wheel height by removing the cover over the switch assembly and loosen the two screws.
Pivot the Switch Plate assembly down moving the Star Wheel toward the labels and tighten the cap
screws. To verify that the Star Wheel is now at the right height manually pull the web forward until the
leading edge of the next label catches on the Star Wheel point and begins lifting the Star Wheel Arm. As
the arm lifts it should actuate the switch causing an audible "click". As the label continues to advance the
Star Wheel point will pass its center, causing the arm to start lowering. As the arm lowers the switch
should de-actuate with an audible "click".
Figure 18, Star Wheel Adjustment
31
Section Seven – Spare Parts Kits, 0110 Applicators
7.1 Recommended Spare Parts Kit – Level 1, 6.5” Wide Applicators

Normal Wear
PART NO. QTY DESCRIPTION

700678 1 Drive Roller, 6”
800015 2 Web Guide Assembly
700024 1 Star Wheel
800030 2 Thumb Screw Assembly
700070 1 Rewind Brake Pad
118001 2 Fuse
305047 2 Set Screw, Nylon Tip
204012 1 Spring, Star Wheel arm
204029 1 Spring, Feed Wheel
206005 1 O-Ring, Feed Wheel
800576 100 1 Power Module
120010 2 Motor Brush
112018 2 Bulb, Push Button Switch
408015 1 ft. Tape, .005 UHMW, 2” wide
112001 1 Switch, Star Wheel
800306 1 Lower Idler Roller Assembly, 6”
305016 2 E-Clip, 3/8”
306054 2 Nylon Washer
308000 1 Dowel Pin, 1/8” x ½”
212002 2 Spring Closure Guide Collar

Extended Wear

800043 1 Intermediate Drive Pulley
800028 1 Motor Assembly
134006 1 Speed Control Board
315029 2 Bearing, Flanged
315041 2 Bearing Swivel
208003 1 Drive Belt, Short
208031 1 Drive Belt, Long
800046 1 12 Volt Clutch Assembly
800047 1 12 Volt Brake Assembly
32

Normal Wear

700012 1 Drive Roller, 3”
800015 2 Web Guide Assembly
700024 1 Star Wheel
800030 2 Thumb Screw Assembly
700070 1 Rewind Brake Pad
118001 2 Fuse
305047 2 Set Screw, Nylon Tip
204012 1 Spring, Star Wheel arm
204029 1 Spring, Feed Wheel
206005 1 O-Ring, Feed Wheel
800576 100 1 Power Module
120010 2 Motor Brush
112018 2 Bulb, Push Button Switch
408015 1 ft. Tape, .005 UHMW, 2” wide
112001 1 Switch, Star Wheel
800012 1 Lower Idler Roller Assembly, 4”
305016 2 E-Clip, 3/8”
306054 2 Nylon Washer
308000 1 Dowel Pin, 1/8” x ½”
212002 2 Spring Closure Guide Collar

Extended Wear

800043 1 Intermediate Drive Pulley
800028 1 Motor Assembly
134006 1 Speed Control Board
315029 2 Bearing, Flanged
315041 2 Bearing Swivel
208003 1 Drive Belt, Short
208031 1 Drive Belt, Long
800046 1 12 Volt Clutch Assembly
800047 1 12 Volt Brake Assembly
33
Section Eight – Appendix

IMPORTANT: Drawings in the Appendix are provided to assist in identifying maintenance and repair
parts. Some items are not sold individually and must be purchased as part of an assembly.
ASSEMBLY/DRAWING NO. DESCRIPTION

900012-1 APPLICATOR ASSEMBLY
800010 REWIND SPOOL ASSEMBLY
801216-001 REWIND SPOOL ASSEMBLY (WIDE)
801217-001 REWIND SPOOL ASSEMBLY (EXTRA-WIDE)
800035-RH/800036-LH STAR WHEEL LABEL DETECTOR ASSEMBLY (4½”W)
801825-LH/801826-RH LABEL SENSOR ASSEMBLY (4½”W)
800018 SWITCH PLATE ASSEMBLY-RH
800029 SWITCH PLATE ASSEMBLY-LH
800040 STRIPPER ARM ASSEMBLY (4.5” W)
800314 STRIPPER ARM ASSEMBLY (WIDE)
800333 STRIPPER ARM ASSEMBLY (EXTRA-WIDE)
800071-RH/800024-LH BASE PLATE ASSEMBLY
800070-RH/800023-LH INBOARD SIDE PANEL ASSEMBLY
800069-RH/800022-LH OUTBOARD SIDE PANEL ASSEMBLY
800052-RH/800025-LH REAR PANEL ASSEMBLY (STAND-ALONE MODEL)
802184-RH/802185-LH REAR PANEL ASSEMBLY (CONVEYOR SYSTEM MODEL)
800044 FRONT PANEL ASSEMBLY
800014-RH/800069-LH MAIN BODY ASSEMBLY (NARROW)
800046 12V CLUTCH ASSEMBLY
800047-RH/800051-LH 12V BRAKE ASSEMBLY
790000 STAND-ALONE MODEL 110 WIRING HARNESS SCHEMATIC
7900065 CONVEYOR MODEL 110 WIRING HARNESS SCHEMATIC
802339 FEED WHEEL ASSEMBLY, RH WIDE
802454 FEED WHEEL ASSEMBLY, LH WIDE
802448 FEED WHEEL ASSEMBLY, RH X-WIDE
802449 FEED WHEEL ASSEMBLY, LH X-WIDE
801762 BACKLASH ARM, WIDE
801763 BACKLASH ARM, X-WIDE
802426 FEED WHEEL SUBASSEMBLY, XIDE
802436 FEED WHEEL SUBASSEMBLY, X-WIDE
802341 OUTBOARD HUB ASSEMBLY, 13”
802340 INBOARD DISK ASSEMBLY, 13”
802290 PRODUCT SENSOR ASSEMBLY
801001 ADJUSTMENT BLOCK ASSEMBLY (SKEW)
800228 TABLE ASSEMBLY (“L”-BRACKET)
34
900012-1, Applicator Assembly
35
36
37
38
39
40
41
42
800010, Rewind Spool Assembly
43
801216-001, Rewind Spool Assembly (Wide)
44
801217-001, Rewind Spool Assembly (Extra-Wide)
45
800035-RH/800036-LH, Star Wheel Label Detector Assembly (4½”W)
46
47
48
801825-LH/801826-RH, Label Sensor Assembly (4½”W)

4 3 2 1
PARTS LIST
ITEM QTY PART NO. DESCRIPTION
1 1 700766 ANGLE, LABEL GUIDE MOUNTING
2 1 703664 MOUNT GUIDE RAIL
16 16 3 1 202034 RATCHET HANDLE - MALE 10-24
4 1 306003 #10 FLAT WASHER, .05 THK
12
15 14 13 5 1 700762 GUIDE RAIL, LABEL SENSOR
19 6 2 300048 SHCS #10-32 x 0.5 LG
17 7 1 700015 SHAFT, IDLER ROLLER
10 9 8 8 1 304002 HEX NUT 1/4 - 20
7 17
B 9 1 306006 LOCK WASHER 1/4 B
10 1 306004 FLAT WASHER 1/4 - narrow - Type A
11 1 703644 IDLER ROLLER, LABEL SENSOR
1 7
11 19 12 1 700195 IDLER ARM RELEASE BAR 5"
13 1 300194 SHCS #8-32 x 0.625 LG
6 5
14 1 306025 LOCK WASHER No.8
2 15 1 306023 FLAT WASHER No. 8 - narrow - Type B
4 3 16 1 800142 LABEL TENSIONER ASSY 1.62 IN
17 1 305016 E-CLIP 3/8"
4 3 5 18 1 801615 SENSOR MOUNT ASSY
19 2 212004 SPRING COLLAR
18
2 18
A A
F 2642 14NOV2013 DRAWN IN INVENTOR. DS
900017 1 900024 1 REV E.C.N. NO. DATE DESCRIPTION BY

NOTICE - THIS DRAWING, INCLUDING THE PRINCIPLE OF TOLERANCES
(EXCEPT AS NOTED)
MODEL AUTO LABE / AUTO PAK
DESIGN, IS THE PROPERTY OF AND IS SUBMITTED BY DIMENSIONAL: 871, 110 3101 INDUSTRIAL AVE TWO, FT. PIERCE, FL 34946
? USE 606008 (RED LOCTITE #271) ON AUTO LABE / AUTO PAK WITH THE AGREEMENT THAT IT .XX = ±.01
.XXX = ±.005 DESC LABEL SENSOR ASSEMBLY, LH
IS NOT TO BE REPRODUCED, COPIED, OR LOANED, IN DETAILED BY DATE
SCREWS WITHOUT LOCK WASHERS .XXXX = ±.0001
PART OR IN WHOLE. IT IS NOT TO BE USED IN ANY ANGULAR:
1
± 2° 11/14/2013
D_SHOWERMAN
4.5
MANNER THAT MAY CONSTITUTE A DETRIMENT DIRECTLY SIZE
B MATERIAL
1
OR INDIRECTLY TO AUTO LABE / AUTO PAK. ACCEPTANCE

FRACTIONAL: ±64" SEE PARTS LIST
TIR  .005 / FT DRAWN BY DATE SHEET REV
F
OF THIS DRAWING WILL BE CONSTRUED AS AN DRAWING #
FLAT .005 / FT
AGREEMENT TO THE ABOVE
CONCENTRIC  .005 D_SHOWERMAN 8/6/2013 801825 1 OF 1
4 3 2 1
49
4 3 2 1
PARTS LIST
4 1 306003 #10 FLAT WASHER, .05 THK
15 14 13 12 5 1 700763 GUIDE RAIL, WIDE LABEL SENSOR
11 6 2 300048 SHCS #10-32 x 0.5 LG
19 17
10 9 8 7 1 700681 SHAFT, IDLER ROLLER WIDE
19 8 1 304002 HEX NUT 1/4 - 20
B 7 9 1 306006 LOCK WASHER 1/4 B
11 1 703645 IDLER ROLLER, WIDE 871
17 7
19 12 1 700195 IDLER ARM RELEASE BAR 5"
6 18 13 1 300194 SHCS #8-32 x 0.625 LG
5 3
2 14 1 306025 LOCK WASHER No.8
4 3 4 15 1 306023 FLAT WASHER No. 8 - narrow - Type B
16 1 800142 LABEL TENSIONER ASSY 1.62 IN
5
17 1 305016 E-CLIP 3/8"
18 1 801615 LABEL SENSOR WITH MOUNT ASSEMBLY
2
18
1
A A
F 2642 08NOV2013 DRAWN IN INVENTOR. DS
900019 1 900026 1 REV E.C.N. NO. DATE DESCRIPTION BY

? USE 606008 (RED LOCTITE #271) ON NOTICE - THIS DRAWING, INCLUDING THE PRINCIPLE OF TOLERANCES MODEL AUTO LABE / AUTO PAK
SCREWS WITHOUT LOCK WASHERS
(EXCEPT AS NOTED)
DESIGN, IS THE PROPERTY OF AND IS SUBMITTED BY DIMENSIONAL: 871, 110 3101 INDUSTRIAL AVE TWO, FT. PIERCE, FL 34946
AUTO LABE / AUTO PAK WITH THE AGREEMENT THAT IT .XX = ±.01
IS NOT TO BE REPRODUCED, COPIED, OR LOANED, IN .XXX = ±.005
DETAILED BY DATE
DESC LABEL SENSOR ASSEMBLY, LH
.XXXX = ±.0001
1
± 2° D_SHOWERMAN11/8/2013
6.5
B MATERIAL
1

FRACTIONAL: ±64" SEE PARTS LIST
F
FLAT .005 / FT
CONCENTRIC  .005 D_SHOWERMAN11/8/2013 801827 1 OF 1
4 3 2 1
50
4 3 2 1
PARTS LIST
2 1 702156 SHAFT, X-WIDE LABEL TENSIONER MTG
1 3 1 700703 SHAFT, IDLER ROLLER X-WIDE
8 10 7 5 1 700764 RAIL, X-WIDE LABEL SENSOR GUIDE
18 18
2 6 2 300048 SHCS #10-32 x 0.5 LG
18
7 1 300194 SHCS #8-32 x 0.625 LG
11 9 12 8 1 306025 LOCK WASHER No.8
B 9 1 306006 LOCK WASHER 1/4 B
2
3 3 10 1 306023 FLAT WASHER No. 8 - narrow - Type B
18
12 1 304002 HEX NUT 1/4 - 20
13 4 16 13 1 306003 #10 FLAT WASHER, .05 THK
19 19
15 1 703646 IDLER ROLLER, X-WIDE LBL SENSOR
16 1 305016 E-CLIP 3/8"
3 17 1 801966 SENSOR MOUNT ASSY
5 18 3 800142 LABEL TENSIONER ASSY 1.62 IN
16
14 14
6 6 5
13
17
1
17
A A
F 2642 22OCT2013 DRAWN IN INVENTOR. DS
NEXT ASSY 110 REQD OPT REV E.C.N. NO. DATE DESCRIPTION BY
NOTICE - THIS DRAWING, INCLUDING THE PRINCIPLE OF TOLERANCES
(EXCEPT AS NOTED)
MODEL AUTO LABE / AUTO PAK
? USE 606008 (RED LOCTITE #271) ON DESIGN, IS THE PROPERTY OF AND IS SUBMITTED BY DIMENSIONAL: 871 3101 INDUSTRIAL AVE TWO, FT. PIERCE, FL 34946
AUTO LABE / AUTO PAK WITH THE AGREEMENT THAT IT .XX = ±.01
SCREWS WITHOUT LOCK WASHERS IS NOT TO BE REPRODUCED, COPIED, OR LOANED, IN .XXX = ±.005
DETAILED BY DATE
DESC LABEL SENSOR ASSEMBLY, LH
.XXXX = ±.0001
1
±2 ° 10/22/2013
D_SHOWERMAN
X-WIDE
B MATERIAL
1

FRACTIONAL: ± 64" SEE PARTS LIST
F
FLAT .005 / FT
CONCENTRIC  .005 D_SHOWERMAN
10/22/2013 802224 1 OF 1
4 3 2 1
51
800018, Switch Plate Assembly-RH
52
800029, Switch Plate Assembly-LH
53
800040, Stripper Arm Assembly (4.5” W)
54
800314, Stripper Arm Assembly (Wide)
55
800333, Stripper Arm Assembly (Extra-Wide)
56
802477, 16” Extra-wide Stripper Arm Assembly
57
800071-RH/800024-LH, Base Plate Assembly
58
800070-RH/800023-LH, Inboard Side Panel Assembly
59
800069-RH/800022-LH, Outboard Side Panel Assembly
60
800052-RH/800025-LH, Rear Panel Assembly (Stand-Alone Model)
61
802184-RH/802185-LH, Rear Panel Assembly (Conveyor Integrated System Model)
62
800044, Front Panel Assembly
63
800014-RH/800069-LH, Main Body Assembly (Narrow)
64
800046, 12V Clutch Assembly
65
800047-RH/800051-LH, 12V Brake Assembly
66
790000, Stand-Alone Model 110 Wiring Harness Schematic
67
790065, Conveyor Model 110 Wiring Harness Schematic
68
802339, Feed Wheel Assembly RH, Wide
69
802454, Feed Wheel Assembly LH, Wide
70
802448, Feed Wheel Assembly RH, X-Wide
71
802449, Feed Wheel Assembly LH, X-Wide
72
801762, Backlash Arm Assembly, Wide
73
801763, Backlash Arm Assembly, X-Wide
74
802426, Feed Wheel Subassembly, Wide
A 802454 1
A 802339 1 D
900580 1 C
900579 1 B
900578 1 A 2144 29OCT2010 ADDED NEXT ASSY TF
NEXT ASSY. 900577 REQD 1 REV E.C.N. NO. DATE DESCRIPTION BY
NOTICE - THIS DRAWING, INCLUDING THE TOLERANCES TOLERANCES APPROVED DATE

(EXCEPT AS NOTED) (EXCEPT AS NOTED)
PRINCIPLE OF DESIGN, IS THE PROPERTY DRAWN BY
OF AND IS SUBMITTED BY AUTO LABE/ CONC. W/IN DECIMAL D. SHOWERMAN 11JUN2010 3101 INDUSTRIAL AVE. TWO FT. PIERCE, FL 34946
AUTO PAK WITH THE AGREEMENT THAT .005 .XX=±.010 CHK'D
IT IS NOT TO BE REPRODUCED, COPIED, .XXX=±.005
OR LOANED, IN PART OR IN WHOLE. IT DEV
T.I.R. W/IN FRACTIONAL
IS NOT TO BE USED IN ANY MANNER
.005/FT 1
THAT MAY CONSTITUTE A DETRIMENT
DIRECTLY OR INDIRECTLY TO AUTO LABE
±64 " PROD SCALE
1:1
MATERIAL
SEE BOM
/AUTO PAK. ACCEPTANCE OF THIS DRAW- FLAT W/IN ANGULAR MODEL DRAWING NO. SHEET REV
FDWHL
.005/FT
±21°
ING WILL BE CONSTRUED AS AN AGREE-
MENT TO THE ABOVE. OLD DWG NO.
NONE 1OF 1
75
802436, Feed Wheel Subassembly, X-Wide
76
802341, Outboard Hub Assembly
D
C
802435 1 B
802436 1 A 2144 29OCT2010 ADDED NEXT ASSY TF
NEXT ASSY. 802426 REQD 1 REV E.C.N. NO. DATE DESCRIPTION BY
NOTICE - THIS DRAWING, INCLUDING THE TOLERANCES TOLERANCES APPROVED DATE

(EXCEPT AS NOTED) (EXCEPT AS NOTED)
PRINCIPLE OF DESIGN, IS THE PROPERTY DRAWN BY
OF AND IS SUBMITTED BY AUTO LABE/ CONC. W/IN DECIMAL T. FINAZZO 29SEP2009 3101 INDUSTRIAL AVE. TWO FT. PIERCE, FL 34946
AUTO PAK WITH THE AGREEMENT THAT .005 .XX=±.010 CHK'D
IT IS NOT TO BE REPRODUCED, COPIED, .XXX=±.005
OR LOANED, IN PART OR IN WHOLE. IT DEV
T.I.R. W/IN FRACTIONAL
IS NOT TO BE USED IN ANY MANNER
.005/FT 1
THAT MAY CONSTITUTE A DETRIMENT
DIRECTLY OR INDIRECTLY TO AUTO LABE
±64 " PROD SCALE
1:1
MATERIAL
SEE B/M
/AUTO PAK. ACCEPTANCE OF THIS DRAW- FLAT W/IN ANGULAR MODEL DRAWING NO. SHEET REV
FDWHL
ING WILL BE CONSTRUED AS AN AGREE-
MENT TO THE ABOVE.
.005/FT
±21° OLD DWG NO.
NONE 1OF 1
77
802340, Inboard Disk Assembly
78
802290, Product Sensor Assembly
79
801001, Adjustment Block Assembly (Skew)
80
800228, Table Assembly (“L”-Bracket)
81
802391, Applier Mount Assembly
82

110 Manual Rev 04-15

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Model 110

BOOTH MANUFACTURING COMPANY

Thank you for purchasing an Auto Labe Pressure Sensitive Labeling

Thank you for choosing

900012-3, Applicator Assembly .....................................................................................................................37

Section One – General Information

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED

Machine Serial Number(s):

PHONE: (772) 465-4441 FAX: (772) 465-5177

Parts Return Policy

NO RETURNS OR REFUNDS ON ANY OF THE FOLLOWING:

ALL RETURNS REQUIRE THE FOLLOWING:

 DETAILED REASON FOR RETURN

 PURCHASER NAME, ADDRESS, PHONE NUMBER, E-MAIL ADDRESS AND PURCHASE

Call Auto Labe customer service at: 800-634-5376, Option 2

REFUNDS AND FINANCIAL ADJUSTMENTS:

Figure 1, Model 110 Variations

1.4 Operational Sequence

Section Two – Setting Up the Applicator

2.1 Installing the Feed Wheel

Figure 2, Feed Wheel Installation

2.2 Installing the Labels

Figure 3, Loading Labels

2.3 Turning On the Applicator

Figure 4, Model 110 Front Panel

2.4 Setting the Star Wheel Label Sensor

To set the Star Wheel:

Figure 5, Star Wheel Adjustment

Figure 6, Label Flag

2.5 Setting Label Flag

2.6 Setting Applicator Speed

Figure 7, Speed Setting (Stand-alone Model 110)

2.7 Product Sensor Positioning

OBSERVE WHERE THE LABEL IS DISPENSED ONTO THE PRODUCT.

LABEL APPLICATION POINT

PRODUCT SENSOR POSITION LABEL PLACED TOO EARLY

PRODUCT SENSOR POSITION LABEL PLACED TOO LATE

Figure 9, Product Sensor Positioning

2.8 Setting the Product Delay

OBSERVE WHERE THE LABEL IS

PRODUCT CONVEYOR MOVEMENT

PRODUCT SENSOR LABEL

IF THE LABEL IS DISPENSED TOO SOON, INCREASE DELAY

PRODUCT SENSOR LABEL

IF A LABEL IS DISPENSED TOO LATE, DECREASE DELAY.

Figure 10, Product Delay Adjustments

Figure 11, Power Module Delay Jumpers

2.9 Adjusting the Rewind Slip Clutch

Figure 12, Rewind Slip Clutch

Section Three – Sensors

3.1 Product Sensing Devices

PRODUCT MICRO SWITCH

PHOTO ELECTRIC PRODUCT SENSORS

1. PROXIMITY (DIFFUSE) SENSOR

2. OPPOSED BEAM SENSOR

3.1.1 Standard Sensor

The following illustration shows the standard Product Sensor.

Figure 13, Product Sensor

2. Sensitivity Setting - The other adjustment controls the sensitivity. This