Group 2 Electrical Circuit: Inter Gear Pick-Up Sensor
Group 2 Electrical Circuit: Inter Gear Pick-Up Sensor
Group 2 Electrical Circuit: Inter Gear Pick-Up Sensor
5W 33 MCU
EM'CY PUMP MOTOR SW
CLUTCH CUT-OFF PS
3R 34 BRAKE PS PARKING PS
CLUTCH CUT-OFF SW
WARNING
15 MECHANICAL ENG(GND)
RESISTER
SPEEDMETER SIG.
3Br 31 BUZZER
2
R 35
STEERING P/P PS
TACHO SENSOR+
REVERSE FAN SIG
TACHO SENSOR-
ELEC.STEERING
PROGRAM DUMP
B
COOLANT TEMP
A
RIDE CONT. ON
Pa
Pa
3Y 32
AUTO SEL.TCU
MAIN PUMP PS
FAN CLUTCH+
BUZZER STOP
MULTI SW- LIGHT COM
AUTO SEL.SW
23 STOP LAMP PS
STEERING RY
POWER IG(NC)
POWER IG(NC)
87a 87 85
NEUTRAL SIG
FAN CLUTCH-
30 86
CLUSTER SERIAL GND
PARKING SIG
FUEL HEATER
HOUR METER
PREHEATER
CLUSTER HIGH BEAM
OPTION PS 2
OPTION PS 1
MULTI SW- WASHER
SAFETY RY
CLUSTER SERIAL-Lo
AIR FILTER
CLUSTER SERIAL Hi
ALT LEVEL
CD-26
BRAKE PS
WIPER RY
WASH SIG
CD-3
SERIAL-H
CN-98
CN-26
SERIAL-L
MULTI SW- HORN
RS232 RX
WIPER MOTOR Lo
RS232 TX
2
ATT. UNLOCK SW
2
WIPER MOTOR Hi
BUZZER
1
MIRROR HEATED
1
WIPER MOTOR B
MULTI SW- COM
MULTI SW- Hi IG
6
11
12
13
20
21
22
23
24
25
26
27
28
14
15
16
17
18
19
10
10
TURN LAMP RH
OPTION
OPTION
OPTION
OPTION
LIGHT Lo BEAM
1
2
3
4
5
6
7
8
9
TURN LAMP LH
CAN-H
LIGHT Hi BEAM
IG 24V
CAN-L
MULTI SW- INT
22 OTMP1
2
Bat24V
1
CLUSTER GND
CR-37
CS-75
C
ATT. LOCK SW
B
ILLUMINATION
A
SPARE
GND
X2B-FWD-ED4
21 ODP2
20 ODP1
ATT. SW COM
X2D-NEU-ED6
CLUSTER F/R
X2C-REV-ED5
87a
X1C-AD1-ED1
X1B-AD2-ED2
X1A-AD3-ED3
GND
NEUTRAL RY/JOYSTICK F/R 10A
BEACON/REAR WORK LAMP 20A
20A
20A
10A
30A
30A
CIGARLIGHTER/MIRROR 30A
30A
20A
30A
30A
20A
30A
10A
10A
10A
10A
10A
10A
10A
30
10A
86
85
20A
87
X1D-KD-ED7
CN-170
10A
CASSETTE/ROOM LAMP 5A
5A
5A
10
1
NC
2
70A B
3
8
9
7
6
4
70E B
125 V
126 L
BATT. 24V
27A RW
2
1
W
CN-58
53G G
CN-59
52F V
X2A-VP
IG 24V
ILLUMINATION LAMP
ILLUMINATION LAMP
27
26
24
23
21
28
25
20
36
35
34
33
32
31
30
29
16A GrW
22
19
11
FRONT WORK LAMP
17
14
128 OrW
18
16
15
13
12
10
6
7
5
4
3
2
1
106 OrW
8
9
HORN/CONVERTER
19
18
17
16
14
13
12
11
10
B
GND
9
8
7
1
5
2
6
3
B
115
G
NC
NC
BACK.STOP LAMP
AIR-CON/HEATER
NC
NC
NC
NC
NC
NC
NC
NC
AIR-CON/HEATER
174 G
G19 B
64E Or
G23
G41
G11 B
G40
CLUSTER/MCU
OrW
GrW
OrW
WOr
GOr
GOr
GOr
BOr
BOr
174
24A ROr
143 BOr
RW
123 GW
YW
PRE-HEATER
SEAT
LW
15
14
13
12
11
10
177
11
12
10
15
14
13
12
11
10
100 W
104 Or
Or
Or
Or
102 G
1L
160 Or
7
Br
9
8
103 B
9
8
7
6
5
4
W
4
3
2
1
3
2
1
72A Br
6
TURN LAMP
HEAD LAMP
101 L
7
G
9
8
5
4
3
2
1
5
6
4
3
2
1
CN-156
6
START KEY
Y
B
V
L
L
CASSETTE
G21
CLUSTER
ILL.LAMP
B
A
CN-36
69A
SWITCH
105
106
107
108
109
110
111
112
113
114
175
115
116
183
117
118
119
120
121
122
123
124
125
126
CN-163
CN-16
73
57
53
52
55
70
27
WIPER
CN-17
CN-15
ECM
CR-35
15
14
13
12
11
10
MCU
ECM
7
11
9
8
12
5
RCV
4
3
2
1
6
10
TCU
TCU
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
7
9
8
5
4
3
2
1
5
6
4
3
2
1
6
87a
CN-169
86 30
12F LW
B G14
G5 B
85
4
3
2
1
BrW
ROr
ROr
OrW
WOr
GrW
WOr
31
GW
3Br
GrW
GrW
YW
VW
ROr
ROr
120 LW
LW
159 GY
GW
VOr
SH
3Or
RW
RW
YW
VW
RW
LW
3W
Gr
LW
Or
87
163 Br
W
W
TO: FRONT HARNESS
2L
Or
Gr
Gr
CN-9
162 G
V
V
B
Y
W
W
Br
CS-59
W
L
G
172 G
CN-126
R
173 R
Y
G61 B
28A L
L
L
G
L
65A G37 116 GOr
B
RW
86
CN-168
1 1 MAIN PUMP PS
11E
14F
85 8787a 10 10
161
134
158
21
W
3Or
68A
92A
181
16K
108
182
107
9
Y
154
155
12
10
13
14
15
19
21
23
11
16
22
24
25
26
69
68
66
67
G
64
17
20
27
28
29
30
4
3
1
2
R 124
7E
30 1K
90
24
29
51
81
83
49
85
82
74
2
5
7
6
2
1
2 STEERING PUMP PS
2
3
4
9
8
GrW
184
185
188
POWER RY 16F
G6
8 3 3 STEERING MOTOR RY
8 TO:PC 128 OrW
RW
CR-25 6 7 4 4 STEERING MOTOR RY
G22 B
Y
2 129 V
86 30 87a 6 5 5 HORN
B G15 WOr 3 130 LW
188
185
85 7 6 BOOM DOWN PS
32 5 5 6
3Y 1 131 G
87 4 SH 182 7 7 BUCKET LEVELER
G 65 132 Br
86 3 8 8 BOOM KICK OUT
85 87 87a Or 21A SH 187 133 Or
30 2 9 9 BOOM DOWN PS
GrW 118 155 W
ECM POWER RY 1 10 10 ATT. UNLOCK SOL
70 B
AUTO/MANUAL SW 11 11 STEERING PS(GND)
154 GW
12 12 ATT. LOCK SOL
ST C
6
5 CS-2
6 CN-10
GrW 157 R
BR ACC
2H
3 5 1 1 PROXIMITY SW 24V
68 V
2 2 2 HEAD LIGHT Hi
B
1 4
G 65 G23 B
4 3 3 3 GND
H
L 153 G24 B
0,I
2 4 4 GND
Or 21E 177 B
H0 I
1 5 5 PROXIMITY SW(GND)
7A ROr
6 6 ILLUMINATION RH
6A RW
CR-33 7 7 ILLUMINATION LH
START SWITCH 134 GW
86 30 87a 8 8 HEAD LIGHT Lo
BW 186 67 Y
85 9 9 TURN LAMP LH
BrW 176 66 Or
87 10 10 TURN LAMP RH
L 9G 152 BW
86 11 11 GND TM
85 87 87a L 9F 144 BOr
30 12 12 GND STD
AC CONDENSOR FAN RY 13 13
G21 2B
14 14 HEAD LIGHT GND
15 15
CN-11 36 CN-134
B 96A
DIAGNOSTIC
1 AC CONTROLLER GND 1 6
B 96 5
2 BLOWER MOTOR GND 2
2L 9 47 BW
3 AC 24V 3 4
Or 160 36E B
4 REVERSE FAN SIGNAL 4 3
R 25 44 Gr
5 AC CONTROLLER B+ 5 2
Y 145 28E L
6 AC COMP 6 1
AC CONDENSOR FAN BW 186
7 7
R 1A CN-157
8 ILLUMINATION 8
36 B
1 VM1-GND
CR-7 36A B
87a 2 VM2-GND
86 30 37 B
V 146 3 VMG1-SPEED PICK-UP COM
85 38 BOr
VW 147 4 VMG2-SPEED SENSOR OUTPUT
87 39 ROr
L 9E 8 VPS2-RIDE CONT. RY(+)
86 40 LW
85 87 87a L 9A 9 AIP5-GEAR BOX Y5
30 41 YW
10 AIP2-GEAR BOX Y1
AIR-CON RY 42 RW
6 ADM3-TM ERROR
CR-26 43 W
G 162 12 VPS1-GEAR BOX VPS1(+)
86 30 87a 43A W
GOr 105 CN-148 13 VPS1-GEAR BOX VPS1(+)
85 54E B 44 Gr
W 8 C 15 SDDK-DIAGNOSTIC
87 53F G 45 WOr
W 8A B 17 ER3-SW FILTER RESTRICTION
86 52E V 46 BOr
85 87 87a R 173 A 49 ER2-SENSOR TEMP CONVERTER
30 47 BW
18 EUPR-DIAGNOSTIC
WIPER RY LO DATA LINK 48 W
19 EF1-SPEED PICK-UP ENG
49 RW
CR-4 20 ED3-SHIFT LEVER-X1A-B3
W 8E 50 YW
86 30 87a 21 ED10-PARKING BRAKE SW(+)
B G13 51 VOr
85 22 ED7-SHIFT LEVER-X1D-KD
G 172 22A R
87 23 VPE1-CONTINUANCE 24V
Br 163 52A V
86 25 CANF_H
85 87 87a L 14A 53A G
30 26 CANF_L
WIPER RY HI 27 CANF_T
54A SH
28 VGS-CAN SHIELD
55 Or
TO: CABIN HARNESS CN-7 29 ED11-SW AUTO/MANU SIG(+)
G 30 56 OrW
CASSETTE IG24V 1 1 32 AIP3-GEAR BOX Y3
RW 57 Y
WORK LAMP FRONT 2 2 171 36 SD4-SPEED METER CLUSTER
Y 20 58 BW
CASSETT B+/ROOM LAMP 3 3 39 ER1-GEAR BOX TEMP
LW 169 59 W
MIRROR HEATER SW 4 4 41 EF2-SPEED PICK-UP TURBIN
Or 183 60 W
MCU 5 5 42 EF3-SPEED PICK-UP GEAR
B 178 74 Br
GND (CASSETTE) 6 6 43 ED4-SHIFT LEVER X2B-FWD
R 28 L
ILLUMINATION 7 7 1 45 VPI-POWER IG
B 179 75 BOr
GND 8 8 46 VMGA2-GEAR BOX TEMP(COM)
B 178A 76 G
ELEC.STEERING 9 9 51 AIP6-GEAR BOX Y6
B 77 V
GND 10 G7 55 AIP4-GEAR BOX Y4
10 78 Gr
G 5A 56 AIP1-GEAR BOX Y2
BEACON SW 11 11
Or 79 GOr
SEAT HEATER SW 12 64F 57 ADM5-RY RIDE CONT.(-)
12 80 Br
L 93 62 EF4-SPEED SENSOR(SIG)
SEAT HEATER SW 13 13
R 63 81 LW
WORK LAMP REAR 14 14 63 ED1-SHIFT LEVER X1C-B1
82 GrW
15 15 64 ED5-SHIFT LEVER X2C-REV
83 L
65 ED2-SHIFT LEVER X1B-B2
84 Gr
CN-8 66 ED9-CLUTCH CUT-OFF SW(+)
L 14 85 W
REAR WIPER 24V 1 1 67 ED6-SHIFT LEVER X2D-NEU
V 166 22 R
WIPER SW-WASHER 2 2 68 VPE2-CONTINUANCE 24V
W 165 86 BOr
WIPER SW-PF 3 3 44 ED8-FWD-JOYSTICK
Or 164 87 Or
WIPER SW-ON 4 4 31 ED13-REV-JOYSTICK
5 5 168 BW
VW 92 30 ED14-NEU-JOYSTICK
MIRROR HEATER 6 6 88 BOr
W 184 52 ADM1-START INTERLOCK RY(-)
STEERING SW 7 7 89 WOr
GrW 16H 5 ADM4-REVERSE DRIVE RY(-)
STEERING SW 8 8 90 LW
7 ADM2-JOYSTICK SELECT LAMP(-)
91 OrW
CR-3 59 ADM5-JOYSTICK SELLECTER(+)
86 30 87a G16
85
B TM CONTROLER
RW 171 CN-6
87 1
G 170 1 NC
86 75 BOr
85 87 87a Gr 15 2 2 GEAR BOX -TEMP(COM)
30 48 W
3 3 ENG.PICK-UP SENSOR
WORK LAMP FRONT 37 B 4 4 ENG.PICK-UP SENSOR
CR-55 45 WOr 5 5 FILTER RESTRICTION
86 30 87a 46 BOr
B G17 6 6 TEMP CONVERTER
85
R 63 7 7 NC
87 58 BW
L 180 8 8 GEAR BOX -TEMP
86 76 G
85 87 87a Gr 5 9 9 GEAR BOX -Y6
30 40 LW
10 10 GEAR BOX -Y5
WORK LAMP REAR 77 V
11 11 GEAR BOX -Y4
56 OrW
CS-36 G36 12 12 GEAR BOX -Y3
B 78 Gr
9 10 10 13 13 GEAR BOX -Y2
R 1G 43 W
9 14 14 GEAR BOX -VPS1+
4 41 YW
8 15 15 GEAR BOX -Y1
2 G 170
7
CN-5
7 1 6
5 1 1 NC
5 70F B
R 1F 2 2 GND-MCU
4 111 Br
3 3 HYD TEMP SENSOR
3 117 BOr
180 4 4 AIR CLEANER SW
I 0
L
2 110 V
R 1E 5 5 FUEL SENDOR
1 59 W
6 6 TURBIN PICK-UP SENSOR
WORK LAMP 37A B
7 7 TURBIN PICK-UP SENSOR
CS-21 G35 8 8 NC
B 38 BOr
9 10 10 9 9 SPEED SENSOR-VMG2
R 1H 80 Br
9 10 10 SPEED SENSOR-EF4(2)
4 28F L
8 11 11 SPEED SENSOR-24V
2 R 1 37E B
7 12 12 INTER GEAR PICK-UP SENSOR
60 W
7 1 6 13 13 INTER GEAR PICK-UP SENSOR
5 R 35
5 14 14 NC
YW 11
4 15 15 NC
3
161 CN-4
I 0
W
2
OrW 10 1 1
1 176 BrW
2 2 AC CONDENSOR FAN
ILL.HEAD LAMP
3 3
16G GrW
SW 2
CR-56 4 4 FAN REVERSE SOL
3 B G52 123 GW
IG 1 5 5 FAN REVERSE SOL
LW 169 145 Y
2 6 6 AC R/DRYER
Or 64 146 V
3 7 7 AC R/DRYER
VW 92 147 VW
4 4 8 8 AC COMP
GND 1 OUT 148 L
9 9 BACK BUZZER
MIRROR HEAT 6 RW
10 10 ILLUMINATION
66A Or
11 11 RH TURN LAMP
7 ROr
CN-138 12 12 ILLUMINATION
VW 13A 67A Y
24V 24V A 13 13 LH TURN LAMP
B G53 63A R
GND B 14 14 WORK LAMP
Or 167 72 Br
12V 12V C 15 15 STOP LAMP
DC/DC CONVERTER CN-3
CN-139 1 1 NC
Or 167 149 LW
2 2 FUEL HEATER
2
B G32 3 3 NC
1 151 BW
4 4 START RY
112 YW
12V SOCKET 5 5 ALT I
187 SH
6 6 SHIELD
150 G
CL-2 7 7 PRE-HEAT RY
Or 64A
8 8 NC
R 1T 153 L
9 9 BATT.RY (DO-1)
B G31 114 Y
10 10 FAN PROPORTIONAL V/V
113 L
CIGAR B 11 11 FAN PROPORTIONAL V/V
12 12 NC
13 13 NC
23 3.0W
14 14 ECM Bat 24V
15 15 NC
CN-1
34 3R
1 1 MASTER SW
33 5W
2 2 FUSIBLE LINK
CN-2
52 V 1 1 ECM-J1939+
53 G
2 2 ECM-J1939-
54 SH
3 3 SHIELD
135 LW
G38
G39
G34
14E
Or 164
4
G18
W 165
G51
GrW 16E
BOr 73A
B G4
Or 104
GrW 157
Br 156
WOr 122
LW 130
G1
Y 127
4
OrW 119
BW 151
GOr 121
LW 12A
1N
R 1R
GY 159
1S
BrW 158
V 129
WOr 3A
WOr 3E
WOr 3F
L 148
YW 50
GrW 16
G3
G2
166
17
136 BW
88
73
69
19
VW 13
WOr89
LW 12
G12
168
144
26
BOr
BOr
Gr 84
WOr
152
131
132
2A
LW 12E
R
L
6
B
86
87
R
B
CN-162
G62
B
62
61
Or 133
Br 156
6 POWER IG
LW 149
BOr 143
G25
G 17E
B
VOr 51A
G
G
B
2
B
Y 127
B
V
Br 72
Gr 4A
Gr 4E
Gr
GOr 79
ROr 39
OrW 91
1V
BOr 137 137 BOr
2E
W 61
R
L 62
B
BW136
LW135
G 150
7
62A
6 7
61A
ECM-SW RETURN
2G
BOr
CN-170
BOr
2F
6 GOr 138 138 GOr
BW
BW
Gr 4
CS-55
Or
5 8 ECM-OFF IDLE
CS-17
Br
W
CN-102
CS-42
CR-5
R
CR-58
R
CR-38
B
2
1
L
CR-11
ON IDLE
4
3
CR-2
R
6
5
2
1
CN-103
CD-5
10 10
87
30
85
86
87a
87
5
87
30
6
10 10
85
4
86
30
85
10 10
87a
2
86
3
87a
1
7
8
6
5
7
4
6
5
9
2
3
9
1
9
1
4
87
30
85
86
W
9
87a
ECM-ON IDLE
3
1
1
1
2
R
R
2
L
4
1
2
CN-71
Gr 140 140 Gr
CD-4
LINEAR THROTTLE
CR-46
CR-59
3
1
10
2
B
E
85 87 87a
6
85 87 87a
6
CN-114
L
CR-41
87
CR-40
30
85
86
87a
85 87 87a
87
141 141
30
CR-36
85
86
87a
W W
M
Lo 5
1
3
2
Hi 4
2 11
86 30
10
ILLUMINATION 12
11
87
87
1
30
87
30
85
11
85
86
ECM-ACCEL POS SIG
86
86 30
30
87a
85
87a
86
86 30
6
5
4
3
2
1
87a
8
9
7
JOYSTICK SELECT
86 30
DO-5
DO-4
G
85 87 87a
E
B
Pf
1
1
2
85 87 87a
2
1 12 12 ECM-ACCEL POS RETURN
Pa
85 87 87a
85 87 87a
85 87 87a
86 30
2
86 30
24V(DETEND)
24V(HANDLE)
PARKING WASHER FLASHER
86 30
86 30
86 30
CLUTCH
M
KICK DOWN
9
7
8
2
UNIT
BUCKET(-)
9
9
7
8
7
2
8
2
NEUTRAL
HORN RY NEUTRAL BACK-UP RY 3
BOOM(-)
CLUTCH CUT-OFF SW PARKING SW RIDE CONTROL SW
FWD
GND
REV
RIDE CONTROL FUEL WARMER 5
NC
BOOM UP BUCKET PREHEAT RY OFF IDLE
REAR WIPER
THROTTLE ASSEMBLY 7607AEL00
7-3
CN-23
SEAT HEATER MIRROR HEATER SW ELEC. STEERING SW BEACON LAMP SW 17 W
1
2
8
7
18
9
1 2 L
2
8
7
9
1
2
8
7
9
2
CN-99
7A V BEACON
A A SPEAKER LH
8A G LAMP
B
M
10
10
5
6
C
10
B 5 6
6
5
CS-80
CN-24
CS-23
CS-76
CS-82
CN-12 CN-93 19 OR
10
CL-7
1
9
2
4
5
6
8
10
10
7
10
1
1
3
9
9
2
4
5
6
5
6
8
10 GOr 1 1
7
3
GOr GOr
9
2
4
5
6
8
7
1 1 OFF IDLE SW 20 GY
11 OrW OrW 2 2 OrW 2
2 11 ON IDLE SW
14 B B 3 3 B
BW
GY
LW
22 GY
3 23 ACCEL POSITION RETURN
36 Or
B
Or
SPEAKER RH
8 W
7H R
6E B
B
7E R
7F R
G4 B
G5 B
G7 B
7L R
G11 B
13 4 4
37 L
W W W
4 9 ACCEL POSITION SIGNAL
G1
22
37
11
12 5 5
36
Gr Gr Gr
9
5 22 ACCEL POSITION SUPPLY
9 BOr BOr 6 6 BOr CN-27
6 34 SWITCH RETURN 17 W
3 V V 7 7 V 1 S.L+
7 46 J1939(+) 1 G
4 G G 8 8 G 2 ACC
8 47 J1939(-) 7 R
5 SH SH 9 9 SH 3 ILL+
9 37 J1939 SHIELD 19 OR
6 LW LW 10 10 LW 4 S.R+
10 40 AIR-HEATER OUTPUT 6A B
7 BW BW 11 11 BW 5 ILL-
11 42 AIR-HEATER RETURN 18 L
8 WOr WOr 12 12 WOr 6 S.L-
12 39 POWER IG 3 Y
7 B+
13 00 00 20 GY
15 W W 13 21 BOr 8 S.R-
14 28 COOLANT LEVEL 6 B
21 BOr 9 GND
15 32 COOLANT LEVEL RETURN
CASSETTE RADIO
CN-13 CN-94
13A W
1 4 BATT (+)
13E W CN-7
2 3 BATT (+) G 1
15 B 1 FUSE-CASSETTE 1
3 2 BATT (-) RW 2
16E LW LW 23 16 B 2 WORK LAMP RY FRONT 2 CL-1
4 1 BATT (-) Y 3 3A Y
16A LW LW 23A 3 FUSE-CASSETTE/ROOM LAMP 3 2
5 LW 4 21 Or
4 MIRROR HEATER CONT. 4 1
6 Or 36
18 BW BW 17 5 MCU 5 G2 B
7 B 6
19 YW YW 18 6 GND 6
8 CN-28 R 7 ROOM LAMP
34 VW VW 19 19 VW 7 ILLUMINATION 7
9 1 B G21
Y
CL-30
G23 B B G3 8 GND 8 3E
10 BW 37 2
G22 B B G1 9 GND 9 21A Or
G21 11 B G1 1
20 G G 20 AIR COMP. 10 GND 10
12 G 9 G3 B
CN-96 11 FUSE BOX 11
16 LW Or 36
B 12 FUSE BOX 12
G2 B L 37
A 13 SEAT HEATER 13 CS-55
R 10 21 Or
14 WORK LAMP REAR 14
DOOR SW
FUEL HEATER 15
15
CN-8
CR-24 CN-80 L 13 CS-1
1 21E Or
15R 1 FUSE BOX V
20 G 14
2 REAR WASHER 2
W 15
START RY. PREHEATER 3 WIPER PF 3
CN-45 CR-23 Or 16
4 WIPER ON SIG 4
M B G1 PREHEATER RY. 5 NC 5
M 1 VW 12
BW 17 6 MIRROR HEAT TIMER 6
2 W 8
7 STEERING SW 7
GrW11
B+ 8 FUSE 8
STARTER
FROM BATT.RY
15 R
CN-74
G8
7A
15
14
13
16
R 22 22 R
B+ 2
18A YW MODE(D/FOOT) RESISTOR RELAY(HI)
G25
INLET M/ACT MODE(VENT) RELAY(M2)
G21
G22
G24
G23
G26
3W/300
TEMP M/ACT
10A
Or
1
W
G
RW 2F
RW 2A
RW 2E
10
R
V
B
RW 2
P 1
G10
VW 12A
YW 18
G9
~ 3
VW 12
L 2 RS-1 1 4 2 7 1 4 2 7
BLOWER
R
M M
3
3 M
1
3
B
M 7
CS-35
R
B
B
7
B
U
10
Lo 1
5
4
1
Hi 4
2
ML 2
3
MH 3
FI 3 5 5
B
M
4
4
2
2
NC
CL-32
CL-33
4
CL-35
CL-36
CL-5
CL-6
10
6
5
6
7
3
5
6
7
5
6
7
1
2
3
4
5
6
7
1
2
3
4
1
2
3
4
1
2
3
4
1
2
2
0,
I
CN-149
ENGINE HARNESS
CN-150
ALTERNATOR
1
2
3
4
1
2
1
1
4
4
2
3
2
3
1
2
1
2
GW
WR
BW
WB
BG
BG
GB
GB
GL
YB
LR
LB
Y
YBr
YW
LG
YW
BG
RY
RY
2B
YB
0 I
L
20A
L
L
9A
9B
1
8
21
22
17
20
18
19
23
24
25
16
15
WORK LAMP FRONT WORK LAMP FRONT WORK LAMP REAR
36A
REAR WIPER SW
26
35
27
33A
32
36
6B
6A
29
33
36
28
35
MIRROR HEATER
OPTION
WB 15
BW 16
LR 17
BG 18
GL 19
20
GW 21
BG 22
WR 23
LB 24
YB 25
LG 26
YBr 27
BG 28
YB 29
LW 30
LY 31
GB 10
1
2
RW 3
RW 4
5
6
BrR 8
GB 9
BATT. RY
AC-22 AC-2
BR
BR
RY
1.25LgB 9
8
G
Y
TO STARTER 14 14 NC
CAB HARNESS
1.25G
13 13 NC
66A G
10
11
12
13
14
15
16
17
18
10
11
12
13
14
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
2 12 12 NC
G13 B 11 11
1 NC
DUCT SENSOR(GND)
TEMP MOTOR ACT(-)
BLOWER RELAY(M1)
BLOWER RELAY(M2)
COMPRESSOR(DPS)
BLOWER RELAY(LO)
MODE M/ACT(FOOT)
INLET MOTOR(REC)
BLOWER RELAY(HI)
10
INLET MOTOR(FRE)
DO-2 10 NC
MODE M/ACT(PBR)
1
2
TEMP M/ACT(PBR)
GW 40 40 GW
MOTOR ACT(REF)
CONDENSER FAN
DUCT SENSOR(+)
MODE M/ACT(M+)
MODE M/ACT(M-)
66 G 9 9 DUCT SENSOR(GND)
CN-1 BW 41 41 BW
ILLUMINATION
3R 1 2
22 L 8 8 DUCT SENSOR(+)
1
BATTERY(+)
BATTERY(+)
1 FUSE BOX 1
POWER IG
5W 2 7 7 NC
2 FUSE BOX 2 R 42 42 R
DO-1 6 6 POWER IG
DUCT G 43 43 G
66E
GND
GND
G 5 5 ILLUMINATION
2 SENSOR
NC
NC
NC
NC
NC
CN-2 19A YW 4
RW 44 44 RW
V 3 1 4 BATTERY(+)
1 J1939+ 1 RW 45 45 RW
G 4 3 3 BATTERY(+)
2 J1939- 2 DO-3 AC & HEATER CONTROLLER BrW 46 46 BrW
SH 5 2 2 GND
3 SHIELD 3 BrW 47 47 BrW
LW 6 1 1 GND
4 AIR-HEATER RY+ 4
BW 7
5 AIR-HEATER RY RETURN 5
WOr 8
6 FUSE-IG 6
BOr 9
7 THROTTLE RETURN 7
CN-160
GOr 10
CN-160
JOYSTICK SELECT10
12
11
JOYSTICK SELECT10
12
11
6
5
4
3
2
1
8
9
7
6
5
4
3
2
1
8
9
7
8 THROTTLE OFF-IDLE 8
OrW 11
9 THROTTLE ON-IDLE 9
Gr 12
ILLUMINATION
CN-160
ILLUMINATION
10 ACCEL-SUPPLY 10
JOYSTICK SELECT10
12
11
6
5
4
3
2
1
8
9
7
KICK DOWN
KICK DOWN
W 13
BUCKET(-)
BUCKET(-)
11 ACCEL SIG 11
NEUTRAL
NEUTRAL
F/R COM
BOOM(-)
14
BOOM(-)
B
ILLUMINATION
12 ACCEL RETURN 12
FWD
GND
COM
FWD
KICK DOWN
GND
REV
REV
24V
24V
NC
BUCKET(-)
NC
NEUTRAL
CN-3
BOOM(-)
1 NC 1
OrW
VOr
BOr
COM
FWD
GND
BW
REV
LW 16
24V
10 Or
W
NC
G
1 R
B
2 FUEL HEATER RY OUT 2
L
3 NC 3
5
7
6
4
3
2
8
9
BW 18
4 ANTI-RESTART RY 4 CN-110
YW 19
5 MCU-ALT 5
SH 24 1
6 SHIELD 6
G 20 2
7 PRE-HEAT RY OUT 7
BrW 21
8 NC 8 CN-114
L 22
9 START KEY SW-br 9 8
Y 25
10 MCU-FAN CLUTCH+ 10 7 FROM BATT. RY
L 26
7A
7 FL- FL+ 3
10
11 MCU-FAN CLUTCH- 11 6
BOr 9
BW 8
7
VOr 6
OrW 5
ROr 23
R 1E
R 1A
12
W 3
L 2
B 4
R 1
12 NC
CN-110
CN-114
6 BO- BO+2
Or
G
G
4
6
2
1
2
13 NC CN-154(GRAY) 3
1
13 4 M
W 15 25 Y
5 BK- BK+ 1
CN-114
14 FUSE-Bat24V 14 2 3 MOTOR RY
CN-160
26 L
BK+ 3
FL+ 1
BO+2
4
6
2
1
5
6
5
4
3
2
1
8
9
15
7
15 NC 1 2
7
6FWD
5NEU
7REV
BK+ 3
FL+ 1
BO+2
1ON
2KD
CN-4 TWO LEVER CD-40
CN-155(BLACK)
5 BO-
6 BK-
5A B
4 FL-
1 NC 1 30 G CN-19 2 Pa
BrW 28 2
8
5 BO-
4COM
1
6 BK-
4 FL-
3 NC 3 STD 3 GrW GrW 2
G 30 FAN REVERSE SOL SOL. SOL 2
STR PUMP PS
3
4 FUSE-beacon/steering 4 2 G G 3
RIDE CONT. CONT.VALVE BOOM DOWN 3
GW 31
5 MCU-revese sol 5
Y 32 JOY STICK 1
10
GOr
B
4
GOr
B
4
5 5 B
CD-39
Pa
CN-137
CN-136
6 AC CONTROLLER 6 5 2
V 33 4 GOr Pa
7 AC COMP RY 7 CN-83 6 1
CD-41
2
VW 34 BrW
1
28
2
1
8 AC COMP RY OUT 8 2 M
1
2
L 35 G11 B
CAB HARNESS-FRONT MAIN PUMP PS
OR
OR
9 BACK-UP RY OUT 9 1
B
RW 36
10 FUSE-ILLUMINATION 10
EMERGENCY STEERING
OR
LW
AC COND FAN MULTI FUNCTION SWITCH SHIFT LEVER
Or 37
3A
11
2A
11 MULTI-FUNCTION SW -RH CS-79
2
CLUSTER
3
AD7
AS AD6
R AD5
AD4
B3 AD3
B2 AD2
B1 AD1
ROr 38 CN-29
Lo Y 7
12 FUSE-ILLUMINATION 12 Y
B 5
WB 8
32
BG 3
CN-18
BW 2
2
1
1
VM
VP
ED
Y 39 2 Pa 42 W
13 MULTI-FUNCTION SW -LH 13 33 V 2 1 LW LW 6
V
R 40 1 1 CL-3
14 WORK LAMP RY 14
MIRROR HEATED
PROGRAM DUMP
3 1A LW Or 9 15A GW
Br 41 Lo
4 3 2 1 4 3 2 1 4 3 2 1
2 1
R
O
R/DRY
L
ILLUMINATION
R
B V
F
Lo Hi F
3 2 Hi
B+
HIGH BEAM
C
F/R SIGNAL
1
5 14 G
BATT. 24V
SERIAL_H
CD-1
RS232 RX
SERIAL_L
RS232 TX
FRONT WIPER
RH TURN
4
LH TURN
43 Br 45 Or 3 C
6 G32 B
OUTPUT SIGNAL
IG 24V
2
IG 24V
RIDE CONTROL
II
C 4 E
I
O
CN-5
O J
42 B
GND
GND
GND
6
7
2
6 RW W
1
4 BWG C
NC
NC
NC
HEAD LIGHT LH
1 BY C
Hi
1 NC
HO
1
G II
BVi I
R
CN-56
B 42 HYD. TEMP
X1
X2
2 GND-MCU 7E ROr
M
2 CL-24
AD5(R) C
AD6(N) D
A
D
C
AD4(F) B
A
9
2 Gr
6 W
Br 43
4 L
G5 B G2 B
16
14
19
18
17
13
12
10
3 MCU-HYD TEMP
20
15
11
CD-10
9
3
7
8
1
5
4
3
2
BOr 44 BOr 10 1
Y
44 Y
3
5
AD1
AD2
AD3
16
3 E
4 MCU-AIR CLEANER
2 Pf
5 Lo
4
4 Hi
ED1(VP)
Pa SPARE 2
AD7(KD)
V 45 42A B
N
5 MCU-FUEL SENDOR
BrW
5
ROr
ROr
1
COMBI LH
CS-12
CS-11
W
Or
Or
46
W
W
CS-5
G
CS-77
R
B
6
V
TCU-EF2
B
HAZARD SW
V
L
4
5
2
1
3
4
1
3
2
7
6 AIR-CLEANER
CN-21
7 TCU-VMG1 B 47 1 CN-20
2
1
5
3
1
2
8
7
9
7
37A
12A
44 L G11 B
7A
2E
1E
D
15
37
14
13
40
10
11
12
K
8 NC CD-46 CL-23 2 1
BrW
VOr
6
9
4
5
8
GW
LW
YW
GY
40 5 V
Gr
R
Br
Or
W
CN-158
BOr 48 BOr
G
CN-159
48 2
L
9 TCU-VMG2 2 3
X1
X2
9
VOr
1
C
D
D
B
A
B
A
Br 49 49 G2 B
W
Br
G
HORN
B
10 TCU-EF4 10 2 1 4
16
22
23
24
25
17
18
19
20
38
21
L 50 50 L CN-25
3
2
1
10
11 3 G12
G1
CS-41
B
GrW
26
27
38
28
B 41A GrW
RW
51
VOr
LW
12 TCU-VMG1 12 CL-22 6 1
Br
W
SPEED SENSOR OUTPUT
10
5A
3
L
2
6
1
4
5
8
9
W 52 40A R 2
13 TCU-EF3 13 CD-47(BLACK) 2 7 6 2
51 B G3 B
14 NC 8
36
29
30
31
32
33
34
35
14 1
ROr
BrW
BrW
2 7F ROr CL-4
CN-9
Or
15 NC 15 52 W WORK LAMP LH 9
Y
1 G4 B GOr 1 15 GW
10 10 9 1 MCU 1 1 Lo
INTER GEAR PICK-UP CL-21 G 2 12 V
G2
1A
2A
3A
3E
36A RW 2 2 Hi
7
11 TCU-AIP4 V 56 WOr 9
6
G1
11
16
17
18
19
20
21
22
GW 23
24
25
6A
10
37
40
ROr 11
W 12
26
27
28
VOr 29
LW 30
31
32
33
GrW 34
35
36
45
44
GW 43
GrW 41
42
BrW 3
2
1
G3 B
4
ROr 7
RW
Gr 63
G
LW
1
R
GY
FUSE
B
Or
1 1 B
Gr
Or
Or
13 TCU-AIP1
Br
W
B
V
B
Y
W
Br
ATT.UNLOCK SW
W
W
L
13 CL-16
V
G
R
L
L
L
14 TCU-VPS1 3 E
CN-16
14 C
CN-17
4
CN-15
CN-163
Or B G1 8 Br
15 TCU-AIP2 YW 65 CD-49 37 3 GND 3 4 S
4
3
1
2
15
10
13
10
10
12
15
12
15
14
13
12
T
11
11
14
11
3
7
6
5
4
3
2
1
7
6
5
4
3
2
1
9
9
8
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
G4 B 4 GND 4
57 BOr
C 2 E B G21
BOOM KICK OUT
1 41 Br 5 GND 5
1 S ROr 13
TEMP CONVERTER 6 ILLUMINATION(FUSE) 6
MULTI-FUNCTION SW(Hi-BEAM)
RW 14 CN-101
CN-112 REAR COMBI RH 7 ILLUMINATION(FUSE) 7
TM CONTROLER(ED4-FWD)
11A R
TM CONTROLER(ED6-NEU)
15
TM CONTROLER(ED5-REV)
8 MULTIFUNCTION SW GW
CL-15 8 1 B
16 Y 16 G22 B
58 BOr 38
MCU&FRONT WASHER
ROr 9 MULTIFUNCTION SW 9 3 E
TM CONTROLER(ED1)
TM CONTROLER(ED2)
TM CONTROLER(ED3)
C
MIROR HEATED CON.
4
FUSE BOX(BATT 24V)
9 TEMP
TM CONTROLER(KD)
53 BW MULTIFUNCTION SW Or 17 7 G
39 Y 10 10 4 S
TM CONT.(ERROR)
8 TEMP 3 T
FLASHER UNIT(L)
ATT.UNLOCK SOL
W
DESTINATION
DESTINATION
64 G6 B 11 GND TM
ELEC.STEERING
WIPER RY-Hi&Lo
VPS1(+) 2 E
MCU(SERAL-H)
7
HEAD LAMP-Lo
MCU(SERAL-L)
HEAD LAMP-Hi
ILLUMINATION
Or 17
ATT.LOCK SOL
MCU (INT SIG)
FUSE BOX(IG)
Br 12
WIPER RY-Lo
WIPER RY-Lo
1 2 3 4 1 2 3 12
WIPER RY-Hi
WIPER RY-Hi
6 Y6 1 S
60 LW
FUSE BOX
FUSE BOX
FUSE BOX
Y5 13 NC 13
LIGHT SW
FUSE BOX
F/R LAMP
HORN RY
5 Y5
G21
G11
V B G31
G1
61 Y2 14 GND 14
73
REAR COMBI LH
72
4 Y4 Y3
GND
GND
62 OrW 15 NC 15
NC
NC
NC
NC
NC
3 Y3 NC
NC
NC
Y6
65 YW
2 Y2 Y4
63 Gr
1 Y1 Y1 FRONT HARNESS
12
11
10
15
14
13
12
11
10
15
14
13
12
11
10
NO.
NO.
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
GEARBOX EARTH1
TRANSMISSION
7607AEL01
7-4
MEMORANDUM
7-5
1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box (No.2) Illumination switch [CS-21(1)] Switch ON, 1st step
[CS-21(7)] All switch indicator lamp ON
[CS-21(5)] Fuse box(27) I/conn [CN-4(12)] LH Combi clearance lamp ON [CL-15(4)]
I/conn [CN-10(6)] RH Head lamp ON [CL-4(3)]
I/conn [CN-15(10)] Cluster [CN-56(17)] All cluster gauge and
LCD lamp ON
Hazard switch indicator lamp ON
Fuse box(28) I/conn [CN-4(10) Number plate lamp ON [CL-21(2)]
RH Combi clearance lamp ON [CL-16(4)]
I/conn [CN-10(7)] LH Head lamp ON [CL-3(3)]
2) CHECK POINT
Engine Key switch Check point Voltage
7-6
ILLUMINATION CIRCUIT
FUSE BOX
BEACON/RR WORKLAMP 20A
1
10 OrW ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
24
CLUSTER 10A
25
CASSETTE 10A
26
7 ROr ILLUMINATION LAMP 5A
27
6 RW ILLUMINATION LAMP 5A
28
CN-36
R 35
LH HEAD LIGHT
3 1 Lo
1 2 Hi
14 G
2 3 C
G32 B
3 4 E
2 4 CL-3
5
ILL & HEAD LAMP SW 7A ROr ROr 13
6
B G35 6A RW RW 14
9 10 10 R 1H
7 RH HEAD LIGHT
9 8 3 1 Lo
4 8 9 2 Hi
2 R 1 13 ROr
7 10 3 C
7 G31 B
1 6 11 4 E
5 R 35
5 12 CL-4
4 13
3
B G31 NUMBERPLATE LAMP
3 14 36A RW
II I 0
2 2
15 G1 B
OrW 10 1
1 CN-10
CS-21 CL-21
3
1
1 2 RH COMBI REAR
3 36 RW
4 C
4
3 T
5 G4 B
2 E
6
ALL SWITCH INDICATOR LAMP ON 1 S
7
CL-16
8
6 RW
9
RW 36 3 LH COMBI REAR
10
38 ROr
11 4 C
7 ROr ROr 38
12 3 T
G6 B
13 2 E
14 1 S
CN-4 CL-15
CLUSTER
20 RS232 RX
12 19 GND
11 18 NC
7E ROr 7A ROr
10 17 ILLUMINATION
9 16 F/R SIGNAL
8 15 SERIAL-L
14 SERIAL-H
7
4 6
13 NC
12 GND
5 11 GND
4 10 RS232 TX
9 PROGRAM DUMP
3
8 NC
2 7 MIRROR HEATED
1 6 HIGH BEAM
CN-15 5 RH TURN
10 10 7 ROr
4 LH.TURN
3 BATT 24V
2 IG 24V
CS-41
1 IG 24V
9
8
6 7
6
5 5
4
3
2
1
CN-56
8
2
7
1
9
HAZARD SW
7607AEL03
7-7
2. HEAD LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box(No.3) Head light switch [CS-21(4)] Light switch ON, 2nd step [CS-21(2)]
I/conn [CN-16(7)] Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)] I/conn [CN-16(6)] I/conn [CN-10(8)]
LH Head light low beam ON [CL-3(1)]
RH Head light low beam ON [CL-4(1)]
Multi function switch DOWN [CS-11(6)] I/conn [CN-16(5)]
I/conn [CN-10(2)]
LH Head light high beam ON [CL-3(2)]
RH Head light high beam ON [CL-4(2)]
I/conn [CN-15(7)]
Cluster high beam pilot lamp ON [CN-56(6)]
2) CHECK POINT
Engine Key switch Check point Voltage
7-8
HEAD LIGHT CIRCUIT
FUSE BOX
BEACON/RR WORK LAMP 20A
1
ILL.LAMP 20A
2
11 YW HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
24
TCU 10A
25
CLUSTER 10A
26
ILLUMINATION LAMP 5A
27
ILLUMINATION LAMP 5A
28
CN-36
LH HEAD LIGHT
15A GW
1 Lo
7 12A V
2 Hi
3 C
ILL & HEAD LAMP SW 1 G32 B
68 V V 12 4 E
2
9 10 10 1
9 3 CL-3
4 8 4
2 RH HEAD LIGHT
7 5 6 15 GW
1 Lo
7 1 6 6 12 V
5 2 Hi
5 7
11 YW GW 15 3 C
4 8 G31 B
134 GW 4 E
11E YW
3 9
161 W
II I 0
2 13 CL-4
1 B G31
14
CS-21 15
CN-10
2
CLUSTER
20 RS232 RX
19 GND
CN-16
18 NC
1
2
3
4
5
6
7
8
9
17 ILLUMINATION
16 F/R SIGNAL
15 SERIAL-L
14 SERIAL-H
13 NC
12 12 GND
11 11 GND
10 10 RS232 TX
9 PROGRAM DUMP
9 8 NC
68A V 8 7 MIRROR HEATED
10 V
7 6 HIGH BEAM
6 5 RH TURN
5 4 LH.TURN
3 BATT 24V
4 2 IG 24V
4 3 1 IG 24V
4 2
GW
YW
CN-56
W
3 1
5
25
22
23
24
CN-15
8
CS-11
5
8
4
7
3
2
1
BWG 4
W6
Hi
C
Lo
Hi
B+
C
F
R
L
O
R
L
7 Y Lo
2 BW
8 WB
3 BG
5B
MULTI FUNCTION SW
7707AEL04
7-9
3. WORK LIGHT SWITCH
1) OPERATING FLOW
※ Illumination switch : ON position
(1) Work lamp switch ON (1st step)
ILL & head lamp switch [CS-21(7)] Work lamp switch indicate lamp ON
Work lamp switch [CS-36(1)→(7)]
Front work lamp relay[CR-3(30)→(87)] I/conn [CN-7(2)]
RH Front work lamp ON [CL-5(2)]
LH Front work lamp ON [CL-6(2)]
(2) Work lamp switch (2nd step)
Work lamp switch [CS-36(4)→(2)] Rear work lamp relay [CR-55(30)→(87)]
I/conn [CN-4(14)] LH Rear work lamp ON [CL-22(2)]
RH Rear work lamp ON [CN-23(2)]
2) CHECK POINT
Engine Key switch Check point Voltage
7-10
WORK LIGHT SWITCH
FUSE BOX
5 G BEACON/RR WORK LAMP 20A
1
10 OrW ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
HORN/CONVERTER 30A
5
AIR-CON/HEATER 30A
6
CIGAR LIGHTER/MIRROR 30A
7
SWITCH 30A
8
WIPER 20A
9
15 Gr FR WORK LAMP 30A
10
EMER STEER/RIDE CON 20A
11
CN-36
OPT
FRONT WORK LAMP
RW 2F
2
B G24
1
CL-36
FRONT WORK LAMP
RW 2E
2
B G23
1
2 CL-35
FR WORK LAMP RY 1 RW 2 FRONT WORK
86 30 87a 2 LAMP,LH
B G16 3 RW 2A
85 2
RW 171 4 B G22
87 1
G 170 5 CL-6
85 87 87a
86
Gr 15 6 3
30 7 FRONT WORK
B G21
CR-3 8 LAMP,RH
RW 2
2
1 9
10
B G21
1
11 CL-5
12 OPT
13 REAR WORK LAMP
R 10 R 10
14 2
B G25
15 1
2 CN-7 CL-32
RR WORK LAMP RY REAR WORK LAMP
86 30 87a R 10A 2
B G17 1 B G26
85 2 1
R 63
87 3 CL-33
L 180
86 4
85 87 87a Gr 5 REAR WORK
30 5
LAMP,LH
CR-55 6 40A R
7 2
G3 B
1 8 1
WORK LAMP SW 9 CL-22
B G36 10
9 10 10
9 R 1G 11 4
4 8 12 REAR WORK
2 G 170 13 LAMP,RH
7 R 40 40 R
14 2
7 1 6 G2 B
15 1
5 5
R 1F CN-4 CL-23
4
G1
3
L 180
II I 0
2
1 R 1E
CS-36 EARTH 1
CS-21
9 10 10
9
4 8
2 R 1
7
7 1 6
5 5
4
3
II I 0
2
OrW 10
1
ILL & HEAD LAMP SW : ON(1st step)
7807AEL5
7-11
4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Fusible link [CN-60(1)→(2)] Master switch [CS-74]
I/conn [CN-1(1)] Fuse box (No.15) Start switch [CS-2(1)]
ECM power relay [CR-25(30)]
Power relay [CR-35(30)]
※ The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the shift
lever is not in the neutral position.
(1) When start key switch is in ON position
Start switch ON Start switch [CS-2(2)] I/conn [CN-3(9)] Battery relay [CR-1]
Battery relay operating(All power is supplied with the electric component)
Start switch [CS-2(3)] ECM power relay [CR-25(30)→(87)] Fuse box[No.21]
I/conn [CN-2(6)] I/conn [CN-12(10)]
ECM port 50P[CN-93(39)]
Power relay[CR-35(30)→(87)] Fuse box[No.23]
MCU[CN-58(12)]
(2) When start key switch is in START position
Start switch START [CS-2(5)] Start safety relay [CR-5(30)→(87)] I/conn [CN-3(4)]
[CN-13(7)] Start relay [CR-23(2)] Starter(Terminal B and M connector of start motor)
+
2) CHECK POINT
7-12
STARTING CIRCUIT
FAN CLUTCH +
CLUTCH CUT-OFF PS
SAFETY RY
BUZZER
COOLANT TEMP
WIPER RY
STEERING RY
ALT LEVEL
FUEL SENSOR
PREHEATER
SERIAL-H
NEUTRAL SIG
FAN CLUTCH -
ADM2-JOYSTICK SELECT LAMP(-)
ELEC STEERING
ADM5-JOYSTICK SELLECTER(+)
CLUTCH CUT-OFF SW
SERIAL-L
GND
AUTO SEL.SW
ADM1-START INTERLOCK RY(-)
AIR FILTER
IG 24V
BUZZER
CN-26
ED2-SHIFT LEVER X1B-B2
VPE2-CONTINUANCE 24V
FUSE BOX
ED14-NEU-JOYSTICK
ED13-REV-JOYSTICK
ED8-FWD-JOYSTICK
2
1
10
EMER STEER/RIDE CON 20A
27A RW
115 W
11
17 G NEUTRAL RY/JOYSTICK F/R 10A
12
PREHEATER 30A
22
21
23
35
34
24
36
31
26
25
32
33
27
30
29
28
11
12
10
13
14
NEUTRAL RY 13
X-1 G 17 TURN LAMP
30 14
65
85 W 66
67
68
44
31
30
52
59
115 W
VM OUTPUT SIGNAL A
5
7
27 RW
K CN-58
73 BOr
G 17A 85 3R 34
86 87a 87
CASSETTE/ROOM LAMP 5A
VP F B N D B CN-157 15
C BOr 73 21 3Or START KEY 30A
ED 1 2 3 4 1 2 3 4 1 2 3 4 87 16
AD1 B1 D BOr 88 TCU 10A
AD2 B2
85 17
CN-158 ECM 10A
AD3 B3 87a 30 86 18
AD4 V X-2 CR-38 CLUSTER/MCU 10A
19
AD5 R A 1 AC & HEATER 20A
SAFETY RY 20
AD6 AS B 2 GrW 157
30 26 WOr ECM 10A
AD7 C 3 21
85
86 87a 87
W 33 BOr 73A RCV
A AD3 D 4 10A
BW 151 22
B AD2 CN-159 5 87 27 RW MCU 10A
Or 104 23
C AD1 6 85 10A
TCU
D AD7(KD) 7 24
X1 87a 30 86 CLUSTER 10A
8 25
A ED1(VP) 9 7 CR-5 CASSETTE 10A
26
D AD6 10 ILLUMINATION LAMP 5A
B AD4 27
11 5A
ILLUMINATION LAMP
C AD5 12 28
X2
13
14 CN-36
CN-17 MASTER SW
34 3R 1 3R
1 2
2 1
CS-74 FUSIBLE LINK
CN-1 2 5W CN-60
2
69 5W
1
2
BATTERY
BATT RY CN-95
66 G
G12 B
CR-1
1 1
2 STARTER
3 B+
BW 18
4 G 66A
5 2
B G13
6 1 M
7 DO-2 CN-45
G 66
8 2
L 22 L 22 START RY
9 1
21E Or
153 L
157 GrW
65 G
DO-1 G1 B
8 4 10
17 BW
1
11 2
5
12 5
6 3 13
6 CR-23
7
21 3Or
14
G14 B
31 3Br
65A G
G15 B
32 3Y
65 G
21A Or
CS-2
15 8
5
4
1
6
2
3
9 ECM
CN-3
46 J1939 (+)
CR-35
CR-25
87a 85 87 86 30 87a 85 87 86 30 B 10
0, I 47 J1939 (-)
1
11
87a 87a 9 37 J1939 SHIELD
12
30 87 30 87 4 10 40 AIR-HEATER OUTPUT
86 86 CN-13
85 85
H 0 I II
5 11 42 AIR-HEATER RETURN
4
6
5
3
2
8 WOr 12 Wor
C ST ACC BR
H
6 12 39 POWER IG
POWER RY ECM POWER RY START SWITCH 7 13 00 00
8 14 CN-93
9 15
10 CN-12
11
12
CN-2
7607AEL06
7-13
5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74(2)] I/conn [CN-13(8)] I/conn [CN-3(5)] MCU[CN-58(25)]
Cluster charge warning lamp ON
(2) Charging flow
Alternator Starter [CN-45(B+)] Battery relay [CR-1]
Battery(+) terminal Charging
Fusible link [CN-95(1)→(2)] I/conn [CN-1(2)] Fuse box
2) CHECK POINT
Engine Key switch Check point Voltage
① - GND (Battery)
② - GND (Battery relay)
③ - GND (ALT B+)
Running ON 20~28V
④ - GND (ALT 2)
⑤ - GND (MCU)
⑥ - GND (Fuse box)
※ GND : Ground
7-14
CHARGING CIRCUIT
FUSE BOX
BEACON/RR WORK LAMP 20A
1
ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
HORN/CONVERTER 30A
5
AIR-CON/HEATER 30A
6
CIGAR/MIRROR 30A
7 MASTER SW
SWITCH 30A
8 1 3R
WIPER 20A 34 3R 2
9
1
33 5W
FR WORK LAMP 30A 2 1
10 FUSIBLE LINK
EMER STEER/RIDE CON 20A CN-1 CS-74 CN-60
2 5W
11 2
NEUTRAL RY/JOYSTICK F/R 10A 69 5W
12 1
PREHEATER 30A
13
6 CN-95
BATTERY
TURN LAMP 20A
BATT RY
14
CASSETTE/ROOM LAMP 5A
15
START KEY 30A
16
TCU 10A
17 CR-1 1
CN-36 2
STARTER
M
MCU
B+
HYD TEMP SENDER
CLUTCH CUT-OFF PS
SPEEDMETER SIG.
COOLANT TEMP
BUZZER STOP
ELEC STEERING
WIPER RY
STEERING RY
ALT LEVEL
FUEL SENSOR
TACHO SENSOR+
PREHEATER
SERIAL-H
MAIN PUMP PS
WASH SIG
NEUTRAL SIG
CAN-H
AUTO SEL.TCU
CAN-L
CLUTCH CUT-OFF SW
STEERING P/P PS
RIDE CONT. ON
WIPER INT SIG
PARKING SIG
SERIAL-L
GND
BUZZER
AUTO SEL.SW
FAN CLUTCH +
BRAKE PS
TAHCO SENSOR -
AIR FILTER
CN-45
IG 24V
FAN CLUTCH -
23
35
34
24
36
31
26
32
25
33
27
21
20
30
29
28
22
17
19
11
18
16
12
10
13
15
14
1
2
3
6
8
4
5
7
9
CN-58
112 YW
1
2
3
1 4
2 5
3 6
22 R
4 7 2
112 YW 19 YW YW 18 18A YW 3W/300
5 8 1
6 RS-1
9
7 10 15 R CN-74
8 11 22 R
B+
9 12 G
18 YW
3 1 P
3~
10 CN-13 2 L
11 3 FI U
12 4 NC
4
13 ALTERNATOR
14
15
CN-3
7607AEL07
7-15
6. ELECTRIC PARKING, DECLUTCH CIRCUIT
1) OPERATING FLOW
(1) Parking OFF
Fuse box (No.8) Parking switch OFF [CS-17(6)→(8)] Parking solenoid ON (Activated)
Parking brake released (By hydraulic pressure)
(2) Parking ON
Fuse box (No.8) Parking switch ON Parking solenoid [CN-71] OFF
Parking brake applied [By spring force]
[CS-17(5)→(7)] T/M control unit [CN-157(21)]
T/M declutch
(3) Declutch ON
Fuse box (No.8) Clutch cut-off switch ON Clutch cut-off switch [CS-42(5)→(1)]
MCU [CN-58(10)→(29)] Service brake applied Service brake pressure switch
ON [CD-5] T/M control unit [CN-157(66)] Declutch
2) CHECK POINT
Engine Key switch Check point Voltage
7-16
5
7
2
9
9
9
8
8
7
2
7
2
1
1
II I 0
6
6
PARKING SW
5
5
4
1
2
3
4
5
1 6
7
4 8
9
10 10
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10 10
10 10
CS-17
CS-42
CLUTCH CUT-OFF SW
R 1
R 1N
3
OrW 10
R 1R
2
B G38
Y 127
B G34
YW 50
WOr 3A
FUSE BOX[CN-36(2)]
WOr 3F
WOr 3E
OrW 119
ILL & HEAD LAMP SW : ON(1st step)
1
19 EF1-SPEED PICK-UP ENG
20 ED3-SHIFT LEVER-X1A-B3
50 YW
21 ED10-PARKING BRAKE SW(+)
22 ED7-SHIFT LEVER-X1D-KD
23 VPE1-CONTINUANCE 24V
25 CANF_H
T/M CONTROL UNIT
26 CANF_L
27 CANF_T
28 VGS-CAN SHIELD
7-17
ELECTRIC PARKING, DECLUTCH CIRCUIT
B G25 84 Gr
66 ED9-CLUTCH CUT-OFF SW(+)
1 2
PARK
Y 127
67 ED6-SHIFT LEVER X2D-NEU
SOLENOID
CN-157
68 VPE2-CONTINUANCE 24V
5
CD-26 NEUTRAL SIG
MCU
SAFETY RY
CN-58
2
Pa 70E B PREHEATER
1 WIPER RY
125 V
STEERING RY
PARK PS
CD-5 SERIAL-H
109 G SERIAL-L
2
CLUTCH CUT-OFF PS
Pa G 109
36 35 34 33 32 31 30 29 28
1 FUEL SENSOR
Gr B4
CLUTCH
CUT-OFF
119 OrW AUTO SEL.SW
CLUTCH CUT-OFF SW
6
TACHO +
3 WOr
11 10 9 8
CN-36
WIPER
WASH SIG
SWITCH
ILL.LAMP
7 6 5 4
FUSE BOX
BUZZER STOP
3
HEAD LAMP
BRAKE PS
AIR-CON/HEATER
BACK/STOP LAMP
HORN/CONVERTER
10A
10A
10A
30A
20A
20A
20A
20A
BEACON/RR WORK LAMP 20A
7807AEL08
2
1
7
3
9
8
4
6
5
7. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box (No.9) Wiper relay [CR-4(30)→(87a)] I/conn [CN-17(9)]
Front wiper motor [CN-21(1)]
Wiper relay Lo [CR-26(86), (87)]
I/conn [CN-16(8)] Multi function switch [CS-12(6)]
I/conn [CN-8(1)] Rear wiper & washer switch [CS-35(1)]
Rear wiper motor [CN-102(1)]
(1) Front washer switch ON
① Washer switch ON [CS-12(6)→(2)] Washer tank [CN-16(12)] Washer operating
MCU [CN-58(5)→(33)] Front wiper relay Lo
[CR-26(87)→(30)] I/conn [CN-17(13)]
Front wiper motor [CN-21(5)] Wiper motor operating(Low)
(2) Front wiper switch ON
① INT position
Wiper switch ON [CS-12(6)→(1)] I/conn [CN-16(13)] MCU [CN-58(8)→(33)]
Wiper relay Lo [CR-26(87)→(30)] I/conn [CN-17(13)] Front wiper motor [CN-21(5)]
Front wiper motor intermittently operating
② Lo position
Wiper switch ON [CS-12(6)→(4)] I/conn [CN-16(10)] Wiper relay Lo [CR-26(87a)→(30)]
I/conn [CN-17(13)] Front wiper motor [CN-21(5)] Front wiper motor operating (Low)
③ Hi position
Wiper switch ON [CS-12(6)→(3)] I/conn [CN-16(11)] Wiper relay Hi [CR-4(30)→(87)]
I/conn [CN-17(12)] Front wiper motor [CN-21(4)] Front wiper motor operating(High)
(3) Auto-parking(When switch OFF)
Switch OFF Fuse box (No.9) Wiper relay Hi [CR-4(30)→(87a)] I/conn [CN-17(9)]
Front wiper motor [CN-21(1)→(2)] Multi function switch [CS-12(5)→(4)] I/conn [CN-16(10)]
Wiper relay Lo [CR-26(87a)→(30)] I/conn [CN-17(13)] Front wiper motor [CN-21(5)]
Wiper motor stop
(4) Rear wiper and washer switch
① Wiper switch ON(1st step)
Wiper switch ON [CS-35(1)→(6)] I/conn [CN-8(4)] Rear wiper motor [CN-102(5)]
Rear wiper motor operating
② Washer switch ON(2nd step)
Washer switch ON [CS-35(1)→(3)] I/conn [CN-8(2)] Rear washer tank [CN-103(2)]
Washer operating
2) CHECK POINT
① - GND (Front wiper switch power input) ⑥ - GND (Wiper relay power input)
Engine : Stop ② - GND (Rear wiper switch power input) ⑦ - GND (Front washer power output)
Key switch : ON ③ - GND (Wiper relay power input) ⑧ - GND (Rear washer power output)
Voltage : 20~25V ④ - GND (Front wiper motor Lo power input) ⑨ - GND (Front wiper motor power output)
⑤ - GND (Front wiper motor High power input) ⑩ - GND (Rear wiper motor power output)
※ GND : Ground
7-18
CS-35
B G8
9 10 10 1
9 2
W 15
3 8 3
7 4 6 5 Lo M
8 Or 16 5 Or 164
6 6 5 4 Hi
1 6 4
5 7 B G4
3 1B
10
4 8 W 165
0,I
V 14 2 2Pf
3 L 14E
REAR WIPER
CN-8 1 3E
2 CN-102
WIPER AND WASHER CIRCUIT
L 13
II I 0
8
2
36 NEUTRAL SIG
MCU
35 SAFETY RY
34 PREHEATER
105 GOr
33 WIPER RY
32 STEERING RY
CN-22 31 SERIAL-H
B G2
M 1 30 SERIAL-L
Gr 69
2 29 CLUTCH CUT-OFF PS
28 FUEL SENSOR
FRONT WASHER
27 HYD TEMP SENDER
CN-103 26 COOLANT TEMP
B G3
M 1 25 ALT LEVEL
V 166
2 24 FAN CLUTCH -
23 FAN CLUTCH +
22 GND
21
REAR WASHER
BUZZER
20 SPEEDMETER SIG.
19 CAN-L
18 CAN-H
17 AUTO SEL.TCU
16 TAHCO SENSOR -
15 MAIN PUMP PS
14 ELEC STEERING
13 AIR FILTER
12 IG 24V
11 AUTO SEL.SW
10 CLUTCH CUT-OFF SW
8 9 TACHO SENSOR+
120 LW
Hi 7 8 WIPER INT SIG
F Lo
6 7 RIDE CONT. ON
L 6 RIDE CONT. AUTO
O 5 69A G
R 5 WASH SIG
4
5B 4 BUZZER STOP
B+ 3
3 STEERING P/P PS
2 2 PARKING SIG
7-19
1 1 BRAKE PS
CN-58
7 Y Lo W6
Hi
2 BW L
BWG 4
3 BG C
R
II
1
9
I
0
6
J 0 G 5
CS-12 7
II BVi 3 L 21 14F L
6 8
I L 4 VOr 38
5 9
G 20 162 G
4 10
J BY 1 Br 19 163 Br
3 11
C RW 6 Gr 18 69 Gr
2 12
W Gr 2 LW 17 120 LW
1 13
14
HO Y 15
CN-16
CS-5
7
14 L
1
2
3
4
WIPER
SWITCH
ILL.LAMP
5
FUSE BOX
6
HEAD LAMP
7
CIGAR/MIRROR
CN-21
FR WORK LAMP
28 W 8 8 W
AIR-CON/HEATER
BACK/STOP LAMP
3E 1 9
HORN/CONVERTER
38 VOr
2Pf 2 10 G61 B
G1 B
1B 3 11
30A
10A
20A
30A
20A
30A
30A
20A
27 G
30A
BEACON/RR WORK LAMP 20A
172 G
4 26 R 12
173 R
2
1
7
3
9
8
4
6
5
10
4 Hi 5 13
CN-36
FRONT WIPER
M
5 Lo 6 14
CN-17
5
8 W
8A W
173 R
162 G
6
105 GOr
14A L
BE W
172 G
G13 B
163 Br
4
3
85
87
86
30
85
87
86
30
87a
CR-4
87a
CR-26
30 86
30 86
87a 87 85
87a 87 85
WIPER RY LO
WIPER RY HI
7707AEL09
HAZARD, TURN AND ROTARY CIRCUIT
1
2
3 1
4 REAR COMBI RH 2
5 3
4 C
6 37 Or 4 BEACON LAMP
3 T 22 GY
7 G4 B 5
2 E G1 B FUSE BOX
8 1 S 6 5 G BEACON/RR WORK LAMP 20A
ILL & HEAD LAMP 1
9 CL-16
SW : ON(1st step)
7 CL-7 ILL. LAMP 20A
10 8 2
66A Or HEAD LAMP 20A
11 REAR COMBI LH 9 3
BACK/STOP LAMP 10A
12 4 C 10 4
67A Y 39 Y HORN/CONVERTER 30A
13 3 T 11 5
G6 B
14 2 E 12 AIR-CON/HEATER 30A
6
CN-4 1 S
13 CIGAR/MIRROR 30A
CL-15 7
14 SWITCH 30A
8
15 WIPER 20A
CN-7 9
FR WORK LAMP 30A
10
EMER STEER/RIDE CON 20A
11
NEUTRAL RY/JOYSTICK F/R 5A
12
PREHEATER 30A
13
TURN LAMP 20A
14
1 RADIO/ROOM LAMP 5A
15
2 START KEY 30A
3 FLASHER UNIT 16
BrW 158 TCU 10A
4 1 L 17
R 19
5 2 B G CN-36
6 B G51
3 E
CN-16
CLUSTER
7
6
5
4
3
2
1
7 CR-11
8 20 RS232 RX
19 GND
9 18 NC
ILL & HEAD LAMP 7A ROr
10 17 ILLUMINATION
SW : ON(1st step) 16
11 F/R SIGNAL
15 SERIAL-L
12 14 SERIAL-H
CN-15 13 NC
12 GND
11 GND
10 RS232 TX
9 PROGRAM DUMP
8 NC
7 MIRROR HEATED
2E Or 6 HIGH BEAM
5 RH TURN
4 LH.TURN
1E Y 3 BATT 24V
2 IG 24V
1 IG 24V
CN-56
1
2 COMBI LH
G2 B
3 1
3 BrW
16 Y
2 Or
4 2
1 Y
5 CL-24
CS-12
CS-11
CS-5
6
6
5
4
3
2
1
8
7
6
5
4
3
2
1
7
8 COMBI RH
67 Y G3 B
BWG 4
1
RW 6
W6
9
BVi 3
L 4
G 5
BY 1
Gr 2
66 Or 17 Or
3E BrW
3A BrW
10 2
Y
22 GY
7 ROr
2A Or
G2 B
G7 B
7H R
1A Y
11 CL-25
9 G
HO
12
W
II
I
Hi
C
J 0
J
C CN-10
0
II
CS-41
I
CS-23
Lo
10 10
10
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
Hi
B+
F
10
5
6
R
L
O
R
L
7 Y Lo
8 WB
2 BW
3 BG
5B
9
8
2
7
1
8
2
7
1
7607AEL10
7-20