Diesel Generator Set Specification Sheet - 500 kVA

Generator Specifications Alternator Specifications

Genset manufacturer Greaves Power Voltage (V) 380 - 440

Genset rating Prime Frequency (Hz) 50
Genset output (kVA/Kwe) 500/400 Current @ 0.8 PF (Amps) 695
Genset Model GPWII-500 Type 4P, rotating field
Engine rating (Max power @ rated RPM in Brushless
444(603.7) Exciter type
KW(BHP) (PMG optional)
6 fixed
Engine model 12V14TAG23 Leads: Qty/Type Optional 12
reconnectable
Aspiration/Cooling TCAC/Radiator Voltage regulator Solid state
No. of cylinders/Cylinder arrangement 12/Vee Insulation Class H
Displacement (L) 16.8 Temperature rise (Deg C) 125
Bore x Stroke (mm) 115X135 Bearing: Qty/Type 1, sealed
Compression ratio 16.8 Coupling Flex disc
2P sensing,
Rated RPM 1500 Voltage regulation: No load to full load
±1%
Governor: Type/Class of governing Electronic /G3 One step load acceptance 100% of rating
Frequency regulation: No load to full load Isochronous Unbalanced load capability 25% of rated current
Overspeed trip (RPM) 1650
Air cleaner type/Qty Dry/02 Standard scope of supply:

Engine: Direct injection, water cooled , 12 cylinder, Vee, 4 stroke, rated at 1500 RPM,
conforming to ISO 3046 / BS 5514 has the following specifications:
Exhaust System - Mechanical FIP
- Electronic governor
- Turbocharger, pulse tuned exhaust manifold, stainless steel exhaust flexible
Maximum allowable backpressure (Kpa) 7 connection
- Radiator Cooling, with turbocharged after cooling
- Plate type lube oil cooler
- Filter –fuel, lube oil
Engine Electrical System - Dry type replaceable paper element air cleaner
- Flywheel housing and flywheel to suit single bearing alternator
Charging alternator voltage/current (DC) 24V/44A - Starting motor – Electric, battery charging alternator
- First fill of lube oil and coolant
Starter motor rated voltage (DC) 24 Alternator: Crompton Greaves (optional-Stamford/equivalent)
Battery voltage (DC)/Capacity (AH)/Qty 24/180/2 - Brushless alternator
- Self-excited, self-regulated
- Class ‘H’ insulation limited to temperature rise of class H
- Salient pole revolving field
Fuel System - Single bearing
- Automatic voltage regulator
Acoustic enclosure: Engine - alternator assembly mounted on AV mounts with
Recommended fuel HSD silencer and S.S exhaust bellow suitably optimized to meet stringent noise emission
Fuel tank capacity (L) 990 standards as laid down by MOEF/CPCB
- Base rail with draw-out type fuel tank provided with drain plug, air
Vent, inlet and outlet connections, level indicator, manhole etc
- Sub-base fuel tank with 11 hours capacity at 75% load
Fuel Consumption - LPH @ % Load - 24 V dry batteries with connecting leads and terminals
- 90% gloss RAL9003 white pure polyester powder coated, base in black colour
- Water and lube oil drain outlets located on the outer surface- Leading to ease of
100% 107.9 maintenance and cleanliness.
75% 82.5 Control panel: RAL 9003 White Powder coated control panel manufactured with
CRCA sheet provided with
50% - MCCB of suitable rating with short circuit protection
25% - Controller with voltage, current, KW, PF, Frequency, KWh display
- Indicating lamps for “Load On” and “Set Running”
- Current transformers of suitable ratings
- Aluminum busbars of suitable capacity with incoming and
Lubricating Oil System outgoing terminations
- Control fuses duly wired and ferruled
Power cables: Uninyvin copper conductor cables between Alternator & Control panel
Lube oil sump capacity 50 inside the canopy
Lube oil change period (Hours) 500 Literature:
- Operation Manual
Lube oil consumption (% of SFC) <0.2 - General maintenance & installation Guidelines
- Foundation Drawing
Lube oil filter type/Qty Spin on/01
- Parts manual
15W40
Greaves
Recommended lube oil grade
Maxtherm
API CI4
Oil cooler Water cooled

Cooling System

Max ambient capability (Deg C) 50

Coolant capacity (Engine+Radiator) (L) 120
Centrifugal,
Water pump type
gear driven
 Generator Controller (GCU 6120 - MK II)

Shutdown with Audio Visual

Controller Type Features Display Parameters Audio Visual Warning
Annunciation

Compact and micro processor

based fully configurable Engine oil pressure Low oil pressure Low oil pressure
control unit

4 line LCD display Coolant temperature High coolant temperature High coolant temperature
Unique integrated DG set
GCU 6120 - MK II Fuel level indicator (%) Low battery voltage Engine overspeed
controller
Genset Controller
Incorporates both, engine and
alternator parameters in a Battery voltage Low fuel level Engine underspeed
single console

Fully configurable digital

Engine rpm High canopy temperature
output

All configurable parameters

DG set running hours Low fuel level
with password protection

Generator volts -
AMF ready Phase to neutral & Over voltage
Phase to phase

Remote start Generator current (amps) Under voltage

Power factor Over frequency
KWHR Under frequency
KW Low coolant level

Optional items: Open unit (for export): Exhaust silencer-Hospital/Residential Grade,

Cooling system: Heater Kit for -20 Deg C Operation / Heater Kit for -30 Deg C Stainless Steel, flexible pipe.

Electrical systems: Alternator Space Heater / Higher Rating Battery / Battery Fuel system: Flexible Fuel Lines / SS fuel lines / Fuel Pressure Gauge/fuel
Charger / Battery Heater / Copper Bus Bar / Sealable kWh / Earth Fault Relay Flow Meter
/ Remote Annunciator / Remote monitoring / RTD/BTD Temperature Scanner
Enclosed unit: Acoustic Enclosure – Super silent / External 990 L Fuel Tank
AMF & Synchronizing System: AMF panel / AMF with Auto-
synchronization (Deep Sea / Woodward) Miscellaneous: Air Cleaner (Heavy Duty)/Air Cleaner Restriction Indicator
Digital / Closed crankcase ventilation

Typical enclosed genset dimensions and weight

Model Rating (kVA) Length (mm) Width (mm) Height (mm) Dry Weight (kg)
GPWII - 500 500 5600 2000 2300 5610