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    001-008 Camshaft: Install

    Uploaded by

    Naing Min Htun

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    001-008 Camshaft: Install

    Uploaded by

    Naing Min Htun
    308 views6 pages

    Original Title

    Camshaft

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    308 views6 pages

    001-008 Camshaft: Install

    Uploaded by

    Naing Min Htun

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6
    At a glance
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    The document outlines the procedure for installing the camshaft on an engine, including lubricating parts, using tools to aid installation, and ensuring proper rotation and play after installation.

    The steps include lubricating the camshaft, using a tool to aid installation, carefully working the camshaft through the bushings while rotating it, checking for free rotation, and aligning timing marks.

    Precautions include verifying the tappets are fully inserted, not forcing the camshaft, and ensuring it rotates freely to avoid damage.

    Camshaft Page 1 of 6

    001-008 Camshaft

    Install
    Rear Gear Train

    Apply assembly lubricant,


    Part Number 3163087, to
    the rear camshaft bore.

    Lubricate the camshaft


    lobes, journals, and thrust
    washer with assembly
    lubricant, Part Number
    3163087.

    mk:@MSITStore:F:\MR_D.CHM::/english/procedures/40/40-001-008-shopas.html 04/06/2012
    Camshaft Page 2 of 6

    Use a gear puller, service


    tool Part Number ST647 or
    equivalent, to attach to the
    end of the camshaft where
    the camshaft gear mounts,
    to act as a handle. This will
    give proper leverage and
    ease installing the
    camshaft.

    CAUTION

    Before the camshaft is


    installed, verify the tappets
    are fully inserted into the
    tappet bores. If the tappets
    are not fully inserted, the
    camshaft and/or tappets
    may be damaged during
    installation.

    NOTE: The following


    illustrations will show the
    engine in the upright
    position for clarity.

    CAUTION

    Do not force the camshaft


    into the camshaft bore as
    damage to the camshaft
    bushing can result.

    Install the camshaft. While


    pushing in slightly, rotate the
    camshaft and carefully work
    the camshaft through the
    camshaft bushings. As each
    camshaft journal passes

    mk:@MSITStore:F:\MR_D.CHM::/english/procedures/40/40-001-008-shopas.html 04/06/2012
    Camshaft Page 3 of 6

    through a bushing, the


    camshaft will drop slightly and
    the camshaft lobes will catch
    on the bushings. Rotating the
    camshaft will free the lobe
    from the bushing and allow
    the camshaft to be installed.

    Install the thrust plate.

    Install the thrust plate


    capscrews.

    Torque
    Value: 24 n.m [212 in-lb]

    Front Gear Train

    Apply assembly lubricant,


    Part Number 3163087, to
    the front camshaft bore.

    Lubricate the camshaft


    lobes, journals, and thrust
    plate with assembly
    lubricant, Part Number

    mk:@MSITStore:F:\MR_D.CHM::/english/procedures/40/40-001-008-shopas.html 04/06/2012
    Camshaft Page 4 of 6

    3163087.

    CAUTION

    Before the camshaft is


    installed, verify the tappets
    are fully inserted into the
    tappet bores. If the tappets
    are not fully inserted, the
    camshaft and/or tappets
    may be damaged during
    installation.

    NOTE: The following


    illustrations will show the
    engine in the upright
    position for clarity.

    CAUTION

    Do not try to force the


    camshaft into the camshaft
    bore as damage to the
    camshaft bushing can
    result.

    Install the camshaft. While


    pushing in slightly, rotate the
    camshaft and carefully work

    mk:@MSITStore:F:\MR_D.CHM::/english/procedures/40/40-001-008-shopas.html 04/06/2012
    Camshaft Page 5 of 6

    the camshaft through the


    camshaft bushings. As each
    camshaft journal passes
    through a bushing, the
    camshaft will drop slightly and
    the camshaft lobes will catch
    on the bushings. Rotating the
    camshaft will free the lobe
    from the bushing and allow
    the camshaft to be installed.

    CAUTION

    To reduce the possibility of


    engine damage, make sure
    the camshaft rotates freely.

    Before the camshaft gear


    engages the crankshaft gear,
    check the camshaft for ease
    of rotation. When installed
    properly, the camshaft must
    rotate freely.

    Align the timing marks as


    illustrated and finish
    installing the camshaft.

    Install the thrust plate.

    Install the thrust plate

    mk:@MSITStore:F:\MR_D.CHM::/english/procedures/40/40-001-008-shopas.html 04/06/2012
    Camshaft Page 6 of 6

    capscrews.

    Torque
    Value: 24 n.m [18 ft-lb]

    Use gauge, Part Number


    3824564, and magnetic
    base, Part Number
    3377399, to verify the
    camshaft has proper
    backlash and end play.

    Camshaft End Play (A)


    mm in
    0.12 MIN 0.005
    0.47 MAX 0.018

    Camshaft Gear
    Backlash Limits (B)
    mm in
    0.33 MIN 0.013
    0.76 MAX 0.030

    Last Modified: 05-Jun-2009

    Copyright © 2000-2010 Cummins Inc. All rights reserved.

    mk:@MSITStore:F:\MR_D.CHM::/english/procedures/40/40-001-008-shopas.html 04/06/2012

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