Sales Contacts:: Companies Within The Atlas Copco Group

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TM

Companies within
the Atlas Copco Group

Sales Contacts:

• Asia, Australia,
New Zealand, Japan
telephone (852) 235 70 963
facsimile (852) 276 31 875
• Austria
telephone (43) 2246 4677
facsimile (43) 2246 4682
• Belgium, Luxembourg
telephone (32) 2 660 4938
facsimile (32) 2 672 6092
• France
telephone (33) 2 40 80 20 00
facsimile (33) 2 40 33 27 07
• Germany
telephone (49) 6181 4110
facsimile (49) 6181 411184
• International
telephone (44) 1442 344 300
facsimile (44) 1442 344 602
• Italy
telephone (39) 039 244 101
facsimile (39) 039 465 5025
• Netherlands
telephone (31) 765 878 668
facsimile (31) 765 878 825
• Portugal
telephone (35) 11 3158792
facsimile (35) 11 3158793
• South Africa
telephone (27) 11 821 9300
facsimile (27) 11 821 9360
• Spain
telephone (34) 91 590 3152
facsimile (34) 91 590 3161
• United Kingdom
telephone (44) 1442 344 301
facsimile (44) 1442 344 600
• U.S.A., Canada and Mexico
telephone (1) 800 867 2442
facsimile (1) 800 232 6611
Editions Coiffard, Nantes
CVIC: Mastering assembly
GEORGES RENAULT: Excellence in assembly

OBJECTIVES REDUCED COSTS AND MAINTENANCE


The necessary investment for a CVIC tool is low, due to the use of a technology without torque transducer. The brushless type
motor does not require any maintenance.
MEETING YOUR ACTUAL NEED
Wish to secure all the critical and difficult-to-perform tightenings, offering improved control, joint integrity and even more advan- The energy consumption (less than 100 watt/hour) is significantly lower than the consumption required for driving a pneumatic tool.
tages over pneumatic tools normally used?
The new CVIC electric tightening system is controlled by measuring the power consumption of the tool and monitoring the angle Each CVIC controller is fitted with an automatic failure detection programme, which allows targeted and therefore low cost mainte-
rotation. This technology provides a complement to the range of systems equipped with a torque transducer (CVI range). The CVIC nance. This generation of tools has passed durability tests including up to 1 500 000 cycles according to the models.
system retains all the facilities and user-friendliness which make the reputation of the GEORGES RENAULT tightening systems:
easy to use and quickly installed.
The CVIC is therefore the natural solution for any critical assembly task.

RELIABILITY AND QUALITY OF TIGHTENING


The quality of each tightening is assessed in an “ACCEPT/REJECT” report shown by LEDs on the tool, on the CVIC display and
via “relay” contacts. The control of the assembly station by the CVIC eliminates the risk of delivering non conforming parts, (tighte-
ning forgotten, pitch thread difference, lack of washer or wrong washer, re-tightening of a screw... seizing, crossthread nut). Reading of the tool features. Tool rotation test Reading of input/output
Besides, the problems of reliability of the tightening posed by the use of pneumatic power tools are solved with the use of electric
motors: no variation in connection with the air supply, the shut-off system, the mains
voltage, the fluctuations in the torque rate or the operator’s influence.
OPERATOR COMFORT
The traceability of the tightening is ensured by the editing of results after each tighte- The tools of the CVIC range are among the lightest and the most
ning operation (label) or by checking the last 100 tightening results on the screen silent of the market < 70 dB(A). With their ergonomics, they suit all
(version M-H). working conditions thanks to a multi-position angle head on ECA
models and an ergonomic grip designed with ergonomics experts.
The value displayed is the result of the following readings: current measured at each
phase of the servomotor, motor speed, motor temperature. The progressive start of CVIC tools, smooth tightening, as well as the
damped reaction torque at the end of the cycle provide maximum
Quality tightening is provided by measuring angle rotation, while angle tolerances comfort for the operator.
allow you to detect any abnormality which may occur during a tightening operation and to monitor the variations of the product.

HIGH PRODUCTIVITY
The ultra-quick motor braking allows for high working speeds and contributes to reducing cycle time. The perfect control of servo-
motors makes it possible to sometimes increase speed by 50 % as compared with pneumatic screwdrivers.

The reliability of the assemblies with a CVIC eliminates the need for check and repair operations as well as discards.

2 3
CVIC: Mastering assembly
GEORGES RENAULT: Excellence in assembly

OBJECTIVES REDUCED COSTS AND MAINTENANCE


The necessary investment for a CVIC tool is low, due to the use of a technology without torque transducer. The brushless type
motor does not require any maintenance.
MEETING YOUR ACTUAL NEED
Wish to secure all the critical and difficult-to-perform tightenings, offering improved control, joint integrity and even more advan- The energy consumption (less than 100 watt/hour) is significantly lower than the consumption required for driving a pneumatic tool.
tages over pneumatic tools normally used?
The new CVIC electric tightening system is controlled by measuring the power consumption of the tool and monitoring the angle Each CVIC controller is fitted with an automatic failure detection programme, which allows targeted and therefore low cost mainte-
rotation. This technology provides a complement to the range of systems equipped with a torque transducer (CVI range). The CVIC nance. This generation of tools has passed durability tests including up to 1 500 000 cycles according to the models.
system retains all the facilities and user-friendliness which make the reputation of the GEORGES RENAULT tightening systems:
easy to use and quickly installed.
The CVIC is therefore the natural solution for any critical assembly task.

RELIABILITY AND QUALITY OF TIGHTENING


The quality of each tightening is assessed in an “ACCEPT/REJECT” report shown by LEDs on the tool, on the CVIC display and
via “relay” contacts. The control of the assembly station by the CVIC eliminates the risk of delivering non conforming parts, (tighte-
ning forgotten, pitch thread difference, lack of washer or wrong washer, re-tightening of a screw... seizing, crossthread nut). Reading of the tool features. Tool rotation test Reading of input/output
Besides, the problems of reliability of the tightening posed by the use of pneumatic power tools are solved with the use of electric
motors: no variation in connection with the air supply, the shut-off system, the mains
voltage, the fluctuations in the torque rate or the operator’s influence.
OPERATOR COMFORT
The traceability of the tightening is ensured by the editing of results after each tighte- The tools of the CVIC range are among the lightest and the most
ning operation (label) or by checking the last 100 tightening results on the screen silent of the market < 70 dB(A). With their ergonomics, they suit all
(version M-H). working conditions thanks to a multi-position angle head on ECA
models and an ergonomic grip designed with ergonomics experts.
The value displayed is the result of the following readings: current measured at each
phase of the servomotor, motor speed, motor temperature. The progressive start of CVIC tools, smooth tightening, as well as the
damped reaction torque at the end of the cycle provide maximum
Quality tightening is provided by measuring angle rotation, while angle tolerances comfort for the operator.
allow you to detect any abnormality which may occur during a tightening operation and to monitor the variations of the product.

HIGH PRODUCTIVITY
The ultra-quick motor braking allows for high working speeds and contributes to reducing cycle time. The perfect control of servo-
motors makes it possible to sometimes increase speed by 50 % as compared with pneumatic screwdrivers.

The reliability of the assemblies with a CVIC eliminates the need for check and repair operations as well as discards.

2 3
CVIC: Technological expertise
Brushless autosynchronous electric motor, no friction parts, and therefore no wear.

Long lifetime gearbox


The tool-integrated memory which contains the torque tuning parameters and the tighte-
ning parameters (cycle 0) allows you to have a ready-to-use “plug and play” tool.
Adapter for geared
Push-button to start the tool offset head
(crowfoot)

• Tool connection with high resistance to torsion and traction


• Various lengths of cable: 5 m, 10 m and 15 m
Push-button to reverse the direction of rotation
Optimised angle head for extremely
“OK” and “NOK” LEDs long lifetime thanks to special treat-
ment of angle pinions.
Each motor has a resolver which allows highly precise positional sensing of the rotor.
The control of the motor is therefore very accurate and allows angular counting from
the signals transmitted by the resolver.

OPTION: CONNECTION OF PERIPHERALS


CVIS/CVICPC 2000 SOFTWARE
You do not need to be a computer specialist to use this software, very easy to install and with intuitive ergonomics. It allows you to
program your tightening cycles in advance, to download them to the controller, or to save them.
Besides, the tightening results can be stored in a data base to be used for software-integrated statistical analyses.
You will find 3 programming modes: quick programming, self-learning and personalised programming.

CVIPC NETWORK 2000 SOFTWARE


To take up the challenges of productivity, GEORGES RENAULT has developed a unique CVIPC NETWORK 2000 software, sha- SOCKET TRAY BAR CODE READER
red by the entire CVI range. With this option, it is possible to connect several units. Designed to control up to 32 tools simulta- The socket tray allows you to automatically select a tightening cycle on • It selects a tightening cycle.
neously, this software offers quick and user-friendly programming. With its increased memory, it allows you to ensure the traceabi- picking the appropriate socket. By lighting up, the corresponding LED • The bar code read is memorised
with the results.
lity of the results, the collection of the “OK”or “NOK” results with the date and time of the recording and to sort out and process your shows that the cycle number has been taken into account. Each tray
assembly tasks. includes 4 sockets. Two trays can be serially connected to form a unit of
up to 8 sockets.

PRINTER
PC • All types of serial printers, including
• Networking label printers
• Programming

4 5
CVIC: Technological expertise
Brushless autosynchronous electric motor, no friction parts, and therefore no wear.

Long lifetime gearbox


The tool-integrated memory which contains the torque tuning parameters and the tighte-
ning parameters (cycle 0) allows you to have a ready-to-use “plug and play” tool.
Adapter for geared
Push-button to start the tool offset head
(crowfoot)

• Tool connection with high resistance to torsion and traction


• Various lengths of cable: 5 m, 10 m and 15 m
Push-button to reverse the direction of rotation
Optimised angle head for extremely
“OK” and “NOK” LEDs long lifetime thanks to special treat-
ment of angle pinions.
Each motor has a resolver which allows highly precise positional sensing of the rotor.
The control of the motor is therefore very accurate and allows angular counting from
the signals transmitted by the resolver.

OPTION: CONNECTION OF PERIPHERALS


CVIS/CVICPC 2000 SOFTWARE
You do not need to be a computer specialist to use this software, very easy to install and with intuitive ergonomics. It allows you to
program your tightening cycles in advance, to download them to the controller, or to save them.
Besides, the tightening results can be stored in a data base to be used for software-integrated statistical analyses.
You will find 3 programming modes: quick programming, self-learning and personalised programming.

CVIPC NETWORK 2000 SOFTWARE


To take up the challenges of productivity, GEORGES RENAULT has developed a unique CVIPC NETWORK 2000 software, sha- SOCKET TRAY BAR CODE READER
red by the entire CVI range. With this option, it is possible to connect several units. Designed to control up to 32 tools simulta- The socket tray allows you to automatically select a tightening cycle on • It selects a tightening cycle.
neously, this software offers quick and user-friendly programming. With its increased memory, it allows you to ensure the traceabi- picking the appropriate socket. By lighting up, the corresponding LED • The bar code read is memorised
with the results.
lity of the results, the collection of the “OK”or “NOK” results with the date and time of the recording and to sort out and process your shows that the cycle number has been taken into account. Each tray
assembly tasks. includes 4 sockets. Two trays can be serially connected to form a unit of
up to 8 sockets.

PRINTER
PC • All types of serial printers, including
• Networking label printers
• Programming

4 5
Automatic or Manual Torque Tuning The partnership
The tools supplied have been tuned and can perform thou- 2. Your tool is used for several torque values. We recommend
sands of tightening operations without re-tuning, but to comply that you use the automatic tuning process in order to opti-
with ISO9000, you will have to re-tune your tools at regular mise the time and accuracy of the tool over its entire opera-
intervals. This task can be performed by you or our aftersales ting range. Chicago Pneumatic, Desoutter The International Alliance features 3 product companies based in USA, UK and France, utili-
department. You can choose between two processes: Limited and Georges Renault have sing state-of-the-art CNC machining and 3D CAD systems to aid innovative product develop-
1. Your tool is used on a station for tightening at a given formed an International Alliance.
With the combined strengths and
ment.
torque, then you can use the manual tuning process with all
the GEORGES RENAULT torque and torque + angle mea- expertise of the three brands, we
can offer an even greater range of
suring units products and services, covering a
wide spectrum from simple faste-
ning tools, drills and abrasive tools Chicago Pneumatic, Rock Georges Renault, Nantes,
to state-of-the-art assembly and Hill, USA. Focused on France. Focused on manu-
drilling systems. We will maximise assembly of impact facturing of abrasive tools,
wrenches and pneumatic electric tools and torque
the use of product development
hammers. measurement equipment.
skills, manufacturing expertise in 2
continents, state-of-the-art centrali-
sed distribution centres and local
market support and service from our
combined sales companies.
TM
Power Tools Distribution
Through this integration, come Centre, Hoeselt, Belgium.
many benefits to the customer: one All power tools, accesso-
Desoutter, Hemel ries and spare parts reach
invoice, one point of contact, reco- Hempstead, England. our customers from our
gnised brand strength in priority Focused on manufacturing Global Warehouse in
market sectors, application/techni- of drills, pneumatic and Hoeselt, where a direct
cal knowledge and a full product electric screwdrivers, ham- delivery system is operated
range to satisfy customer and distri- mers and autofeed drills. to distribute stocked items
butor needs. within 24 / 48 h.

Other products
AUTOMATIC TORQUE TUNING PRINCIPLE
Drills Pneumatic motors Autofeed drills and tappers Screwdrivers
The standard measuring line consists of a torque transducer connected to the tool and a measuring unit of the new DELTA4000
generation to control the tool associated to the CVIC.
The results of the standard measuring line are automatically compared with the results of the tool over the entire torque range to
set up a conversion table between the actual torque and the electric power consumption.
This linearisation table is memorised in the tool. It allows you to use the tool over its entire torque range with no need to readjust
the torque tuning coefficient.

Installation accessories Riveting tools Straight grinders Grinders


BEFORE TORQUE TUNING AFTER TORQUE TUNING
Torque

Torque

Actual torque
Actual torque

Torque displayed
Current read
=
Torque displayed

Sanders Measuring units Electric nutrunners Assembly systems

Time Time

TM

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