Project Title::EPCCforMulti-PurposeTankproject Orpic Proj No: : 9900077281

Document Title:RELAYCO-ORDINATIONSTUDY Doc. No: G-610-1380-005 Rev: B

REPORT FORSUBSTATIONNO. 24
Sheet No: 8 of 18

MOTOR PROTECTIONRELAY

250KW Motor
General:

Relay used REM615

Manufacturer ABB
Phase CT Ratio 100/1A
Rated frequency
Rated 50Hz
Voltage 6.6kV
Motor Data
Rated Power 250 kW
Rated Power Factor 0.84 lag
Efficiency of the machine 0.948
Rated Voltage(Un) 6.6 kV
Rated current(FLC) 27.5 Amps
Times FLC
Locked rotor Current 6
@Un
Starting Current 165 Amps
Running Up Time(Starting Time) 1 Sec
Hot Stall Time 32 Sec
Cold Stall Time 60 Sec
Number of Hot starts at Un 2 No's
Number of Cold starts at Un 3 No's

G-610-1380-005 Rev:B.doc
 LV 45KWMotor
General
Relay used MCOMP
Manufacturer L&T
Phase CT Ratio 100/1A
Rated frequency 50Hz
Rated Voltage 415V
Motor Data
Rated Power 45 kW
Rated Power Factor 0.82 lag
Efficiency of the machine 0.948
Rated Voltage (Un) 415 V
Rated current (FLC) 81 Amps
Times FLC @ Un
Locked rotor Current 8.6

Starting Current 697 Amps

Running Up Time (Starting Time) 1 Sec
Hot Stall Time 13 Sec
Cold Stall Time 24 Sec
Number of Hot starts at Un 2 No's
Number of Cold starts at Un 3 No's
 Negative– sequence overcurrent protectionformotors (46M)
--
The unbalance protection based on the negative-sequence over-current protection for motors protects electric motors
from phase unbalance. A small voltage unbalance can produce a large
negative-sequence current flow in the motor.

Operation On
Pickup value 0.07In Amps
Operating Curve type IEC Def. Time
Trip Delay time 3 Sec
Reset time delay 20 m Sec

Motor Locked RotorProtection (51 LR)

The motor load jam protection is used for protecting the motor in stall or mechanical jam situations during the running
state.

When the motor is started, a separate function is used for the startup protection, and jam protection is normally blocked
during the startup period

Operation On
Pickup value 0.5In Amps
Operating Curve type IEC Def. Time
Trip Delay time 3Sec
Reset time delay 30 m Sec

Motor startup supervision (66)

Number of starts limitation and Prolonged starting

The motor startup supervision function is designed for protection against excessive starting time

And locked rotor conditions of the motor during starting. For a good and reliable operation of the motor, the thermal
stress during motor starting is maintained within the allowed limit.

Motor Start-up detection.

Start detection value shall be1.5 times rated current if1.5 times value of rated current is less than starting current value
then start detection value shall be 0.8times rated current.

Restart inhibit time

Time delay between consecutive startups

This time is activated a teachmotor start and it prevents new starting until the set time is elapsed. i.e., this ensures that
motor is not started too frequently even if the thermal over load or cumulative
counter allows it, this stetting shall be based on process requirement.

Operation On
Motor Start-up time 1 Sec
Locked rotor time 10Sec
Operation mode IIt
Restart inhibit time

Thermal Overload Protection for Motors (49m)

Thermal over load protection is intended to limit the motor thermal level to predetermined values during the abnormal
motor operation conditions. This prevents a premature motor insulation failure.
 RELAY 66 PROTECTION SETTING

1) Operation Mode Iit

2) Start detection amp 0.2 [In]
3) Motor Start up Amp 0.18 [In]
4) Motor start up time 2.2 s
5) Cumulative time limit 5
6) Lock rotor time 60 S
7) Counter Red Rate 2.2 s/hr
8) Emg start Red rate Omit**
9) Restart inhibit time 0
10) Str over delay time 100ms (As per relay catalogue }
11) motor standstill A 0.12 In {default} Current limit
to check for motor standstill condition

** Start time reduction factor when emergency start is On

No emergency start on
 RELAY 49 PROTECTION SETTING

1) Env . Temp. Mode FLC Only

2) Current Reference 0.53 [In]
3) Env Temp Set OMIT
4) Alarm Thermal Value 90-95 %
5) Thermal Restart Value 68 %
6) Overload Factor 1.1
7) Weighting Factor 50
8) Time Constant Normal 100 Sec
9) Time Constant Start 100 Sec
10) Time Constant Stop --(500 default setting)
11) Negative Sequence Factor 4.86
12) Env. Temp Mode 1
 Project Title:EPCC for Multi-PurposeTank project Orpic Proj No: : 9900077281
Document Title: RELAY CO-ORDINATIONSTUDYREPORT Doc. No : G-610-1380-005 Rev:B
FORSUBSTATION NO. 24 Sheet No: 14 of 18

TABLE-2: 6.6kVOUTGOING MOTOR FEEDERTO 250kW

RELAY
SR. FEEDER DEVICE SETTINGTO
DESCRIPTION RELAY CT FUNCTIO SETTINGRANGE
NO. NO. FUNCTION BEADOPTED
TYPE RATIO N
6.6kVOUTGOINGMOTOR
FEEDERTO250kW IDMTPHASEOVERCUREN Pickup=0.28
RELAYNO.:-
51 100/1A T PROTECTION Pickup-0.05-5*In
BREAKERNO.: TMS 0.05-15 Time Dial= 0.3

IDMTEARTHFAULTPROTECTION DISABLED
Pickup-0.05-5*In
51N
TMS-0.05-15

50 INSTANTANEOUSPHASE Pickup–0.1 -40*In 5 In

OVERCURRENTPROTECTIO
N TMS-0.02-200
For stallingprotection 0.02
50 N INSTANTANEOUSEARTHFA Pickup-0.10- 40*In 0.5 In
ULT PROTECTION
TMS-0.05-15 0.05

50 G SENSITIVEGROUNDFAU Pickup-0.1-40*In 0.1

LT PROTECTION
Delay-40-200000ms 40

27 UNDERVOLTAGEPROTECTION Pickup-0.05- 1.2*Un Disabled

Delay-40-200000ms

G-610-1380-005 Rev:B.doc
 Project Title:EPCC for Multi-PurposeTank project Orpic Proj No: : 9900077281
Document Title: RELAY CO-ORDINATIONSTUDYREPORT Doc. No : G-610-1380-005 Rev:B
FORSUBSTATION NO. 24 Sheet No: 15 of 18

RELAY
SR. FEEDER NO. DEVICE SETTING
DESCRIPTION RELAY CT FUNCTI SETTINGRANGE
NO. FUNCTION TO BEADOPTED
TYPE RATIO ON

LOCKED ROTOR TIME 2 - 60

66 120.0s
Pickup-0.05-1*In 0.2
MOTOR SUPERVISION RELAY

STARTUPTIME 1-80 sec 2.2

46
NEGATIVE Pickup-0.05-5*In 0.07
SEQUENCPROTECTION
3000
START UP TIME 100 - 60000 ms

o 47 VOLTAGE 5%
UNBALANCERELAY
2sec

49 PICKUP (1-1.2 x FLA) 1.06

THERMALPROTECTION TIME CONSTANT NORMAL 80
WEIGHTING FACTOR 20
PRIOR LOAD 1
1.1 -10 x CT Sec 0.5In
LOCKED ROTOR Trip Delay time 3S
51 LR PROTECTION 30 mS
Reset Delay Time

G-610-1380-005 Rev:B.doc
 Project Title:EPCC for Multi-PurposeTank project Orpic Proj No: : 9900077281
Document Title: RELAY CO-ORDINATIONSTUDYREPORT Doc. No : G-610-1380-005 Rev:B
FORSUBSTATION NO. 24 Sheet No: 16 of 18

Operation time 51 trip time for 6 times rated current.

51 will operate @ 4 sec, before that fuse will operate between 0.03 to 0.08 sec

G-610-1380-005 Rev:B.doc
 Project Title:EPCC for Multi-PurposeTank project Orpic Proj No: : 9900077281
Document Title: RELAY CO-ORDINATIONSTUDYREPORT Doc. No : G-610-1380-005 Rev:B
FORSUBSTATION NO. 24 Sheet No: 17 of 18

TABLE-3: 24SUBSTATION24SW-401SWITCHBOARDRELAYSETTINGDATA
RELAYSETTI
SR. FEEDE DEVICE RELA CT NG TO BE
DESCRIPTIO FUNCTION SETTINGRANGE REMARKS
NO. R NO. FUNCTIO Y RATI ADOPTED
N
N TYPE O
THERMAL Class 10 Inst setting of 750
L&T is used for 3 Ph
1-R-B, 49 100/1A MODE Pickup = (20 - 100 xFLA) 100
LV MOTOR MCOMP SC protection.
3 PROTECTION Inst = (50 - 1000 xFLA) Time 750
FEEDER
8-F-H,
8-R-B

G-610-1380-005 Rev:B.doc
 TABLE-2: 0.415kVOUTGOING MOTOR FEEDERTO 45kW

SR. FEEDE DEVICE RELAYSETTIN

DESCRIPTIO RELAY CT FUNCTIO SETTINGRANGE REMARK
NO. R NO. FUNCTIO G TOBE
N TYPE RATIO N S
LV 45 kW N 100/1A Pick Up 50 – 1000% Iflc ADOPTED
Motor 50 200
Protection INSTANTANEOUSPHASE Alarm 90% of pick up
OVERCURRENTPROTECTIO
N Trip Delay 0.1 – 10 Sec 2

50N Pick Up 20 – 500% Iflc 20

INSTANTANEOUSEARTHFAU Alarm 90% of pick up
LT PROTECTION
Trip Delay 0.5 – 30 Sec 0.5

66 Reference Period 15 – 60 Min of Starts 60 min

MOTORSTARTUPSUPERVISION Permissive Starts 1 – 30 3
Inhibit Period 1 – 120 Min 30

46 Pick Up 5 – 100% Iflc 30%

NEGATIVESEQUENC larm 85 - 100% of pick up
E PROTECTION 90%
Trip Delay 1 – 30 Sec 3

51 Pick Up 150 – 1000% Iflc 300

LR LOCKEDROTORPROTECTION Alarm 90% of pick up 90%
Trip Delay 0.5 – 30 Sec 2 Sec
 RELAY 49 PROTECTION SETTING

1) Env . Temp. Mode FLC Only

2) Current Reference 0.53 [In]
3) Env Temp Set OMIT
4) Alarm Thermal Value 90-95 %
5) Thermal Restart Value 80 %
6) Overload Factor 1.1
7) Weighting Factor 50
8) Time Constant Normal 80 Sec
9) Time Constant Start 80 Sec
10) Time constant stop --- 500 default in data sheet
11) Negative sequence factor 2.3
12) Env temperature Mode 1