Patti 110
Patti 110
Elcometer 110
Operating Instructions
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English
A copy of this Instruction Manual is available for download on our Website via
www.elcometer.com.
CONTENTS
Section Page
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hank you for your purchase of this Elcometer 110 Pneumatic Adhesion
T Tester. Welcome to Elcometer.
Elcometer are world leaders in the design, manufacture and supply of
inspection equipment for coatings and concrete.
Our products cover all aspects of coating inspection, from development through
application to post application inspection.
The Elcometer 110 is a world beating product. With the purchase of this product
you now have access to the worldwide service and support network of
Elcometer. For more information visit our website at www.elcometer.com
1.1 Standards
The Elcometer 110 can be used in accordance with the following National and
International Standards:
• ASTM D 4541
• AS/NZS 1580.480.5
• ISO 16276-1
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2 GETTING STARTED
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Front panel
All functions of your tester are controlled from the front panel of the control
module (Figure 3).
1 4
Run (Push)
100.0 Piston
2 5
On
Supply Pressure
Rate Off
On
Reset
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3 7
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1 4
2 air-line in 5
zero reset recorder output
1. Zero reset: Press the Reset button on the front panel and then, if
necessary, rotate Zero reset on the back panel to set the digital piston
pressure gauge to zero.
2. Battery compartment: Insert one 9 V PP3 battery.
3. 9 V dc in: Inlet for optional external 9 V power supply
4. Recorder output: Electrical interface for monitoring or recording of
pressure during a test.
5. Air-line in: Interface for connection to compressed air line or optional
trigger operated inflator.
6. CO2 cartridge: Interface for connection to CO2 cartridge.
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Standard pistons
Reaction
plate
Piston hose
Piston
gasket Connecting
hose
Piston
housing
Pull stub
F20 Piston
The F20 piston (Figure 6) differs from the standard pistons as it has two piston
gaskets. The compressed air supply to each of the gaskets can be switched on
or off, therefore allowing the piston to be used as:
• an F8 piston (air supply to inner gasket only)
• an F12 piston (air supply to outer gasket only)
• or as an F20 piston (air supply to inner and outer gaskets)
To switch off the air
supply to a gasket,
remove the gasket to
reveal the tapped hole
in the piston housing.
Insert into this hole one
of the two screws with
O-ring supplied with
your piston and tighten
gently.
Figure 6. F20 Piston
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• Plug the optional power supply into the mains outlet and connect the lead to
the socket marked ‘9 V DC in’ on the rear of the control module. There is no
need to remove the battery while the tester is powered from the mains.
3 SAFETY PRECAUTIONS
USE EXTREME CAUTION WHEN CARRYING OUT PULL OFF
TESTS.
Due to the high pressures utilised (up to 100 psi), pieces of the test sample or
apparatus may fragment, and consequently, safety precautions should be
followed at all times.
The control module should be as far removed as possible from the surface
under test (i.e. the full length of the connecting hose).
Pull off may occur at any pressure level. At pull off point the piston (with the pull
stub attached) will be forced upwards from the test surface. Consequently,
while waiting for pull off to occur you must not lean over, or place any part of
your body over, the test surface.
When releasing pressure from the system (see page 16), ensure that your face
is not over the piston.
Use extreme caution when disconnecting hoses while the system is pressurised
(see page 16).
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DO NOT rotate or tilt the pull stub in relation to the test surface as this will
create voids in the epoxy. If this does happen, remove the pull stub
immediately, remove all residual adhesive, restore the blast cleaned
(roughened) surface and re-attach the pull stub to the test surface.
4. Allow the epoxy to fully cure (24 hours at room temperature).
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supply to the inlet marked ‘air-line in’ on the rear panel of the control
module.
2. Open the compressed air supply valve to pressurise the control module.
The analogue supply pressure gauge will indicate the pressure.
The compressed air supply can be left connected to the control module
during testing.
3. When you have finished testing, close the compressed air supply valve and
remove from the inlet at the rear of the control module.
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3. Press and hold Reset to reset the digital meter to 00.0. The time taken to
reset is relative to the time taken for maximum pressure to be reached in
step 2 above.
4. Attach the piston hose to the valve on the connecting hose (Figure 5).
5. Remove the black reaction plate (removing the pull stub from the centre of
the piston) to expose the gasket and then press the Run button.
6. The piston gasket must be pushed out using less than 3 psig. If not, remove
the piston gasket from the piston housing being careful not to scratch the
vertical walls of the piston housing. Wash the gasket with detergent and
water solution. Wipe dry and lubricate the gasket and piston housing with a
light coating of pure talcum powder.
7. Replace the gasket into the piston housing carefully; the concave surface
must face into the housing.
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3. Thread the reaction plate onto the pull stub until light contact is made with
the piston. Note this orientation.
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4. Unscrew the reaction plate through 90° from the point of contact. This will
allow gasket sealing and alignment of the reaction plate perpendicular to
the pull stub axis.
5. The digital piston pressure gauge should read 00.0. If not, adjust the zero
setting by holding in Reset and at the same time turning the Zero reset
control on the back panel of the control module. Then release Reset.
6. Press and hold Run until the piston assembly (with attached pull stub)
detaches from the surface (pull-off point), or 100 psig is attained.
7. Release Run.
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8 STORAGE
This instrument uses a Liquid Crystal Display. If it is heated above 50°C (120°F)
it may be damaged. For instance, this can happen if it is left in a parked car in
strong sunlight.
Remove the battery from the instrument if it is to remain unused for a long
period of time. This will prevent damage to the instrument in the event of
malfunction of the battery.
9 MAINTENANCE
The Elcometer 110 Pneumatic Adhesion Tester is designed to give many years
reliable service under normal operating and storage conditions.
A traceable Calibration Certificate can be supplied after any repairs are carried
out. If a Calibration Certificate is required, please notify us when returning the
instrument.
The tester does not contain any user-serviceable components. In the unlikely
event of a fault, the Elcometer 110 should be returned to your local Elcometer
supplier or directly to Elcometer. The warranty will be invalidated if the
instrument has been opened. Details of Elcometer offices around the world are
given on the outside cover of these operating instructions. Alternatively visit the
Elcometer website, www.elcometer.com
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11 TECHNICAL SPECIFICATION
Load Range, F1: 0 - 500 psi
Load Range, F2: 0 - 1000 psi
Load Range, F4: 0 - 2000 psi
Load Range, F8: 0 - 4000 psi
Load Range, F12: 0 - 6000 psi (As part of F20 piston assembly)
Load Range, F16: 0 - 8000 psi
Load Range, F20: 0 - 4000/10,000 psi (F8 + F12 combined)
Operating temperature: 0°C to 45°C (0°F to 113°F)
Minimum test sample size: 50 mm x 50 mm (2" x 2")
Rate of load application: Adjustable to <1 N/mm²/s (150 psi/s)
Control module dimensions): 100 mm x 255 mm x 255 mm (4" x 10" x 10")
Weight: 2.7 kg (5.9 lb)
(without carry case or accessories)
Internal power supply: 9 V (PP3)
External power supply: UK, 240 V AC 50 Hz
EUR, 220 V AC 50 Hz
US, 110 V AC 60 Hz
Display type: 3 digit Liquid Crystal Display
Control module accuracy: 0.5 psi
Piston accuracy: As stated on POTS Conversion Table
Carry case: Black, padded, woven nylon
Chart recorder
Output impedance: 2 kΩ
Minimum impedance: 200 kΩ
Maximum cable length: 2 m (6ft 6")
Cable Type (recommended): Single core screened
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12 RELATED EQUIPMENT
In addition to the Elcometer 110, Elcometer produces a wide range of other
equipment for determining the physical characteristics of surface coatings.
Users of the Elcometer 110 may also benefit from the following Elcometer
products:
• Elcometer Mechanical Adhesion Testers
• Elcometer Hydraulic Adhesion Testers
• Elcometer Cross Hatch Cutters
• Elcometer Coating Thickness Gauges
• Elcometer Pinhole and Porosity Detectors
For further information contact Elcometer, your local supplier or visit
www.elcometer.com
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