4 714

ACVATIXTM

Modulating refrigerant MVL661..-..

valves with magnetic
actuator, PS45
Hermetically sealed, for safety refrigerants

• One valve type for expansion, hot-gas and suction throttle applications
• Hermetically sealed towards outside
• Selectable standard interface DC 0/2...10 V or DC 0/4...20 mA
• High resolution and control accuracy
• Precise positioning control and position feedback signal
• Short positioning time (< 1 s)
• Closed when deenergized
• Robust and maintenance-free
• Six valve sizes with kvs values from 0.25 to 12 m³/h

Use

The MVL661..-.. refrigerant valve is designed for modulating control of refrigerant

circuits including chillers and heat pumps. It can be used in expansion, hot-gas and
suction throttle applications as well as with all commonly used safety refrigerants (R22,
R134a, R227ea, R404A, R407C, R410A, etc.) and R744 (CO2).

CE2N4714en
2019-11-25 Smart Infrastructure
Type summary

Type reference DN kvs kvs reduced 1) ∆pmax Q0 E Q0 H Q0 D

[m3/h] [m3/h] [MPa] [kW] [kW] [kW]
0.40 47 9.2 1.7
MVL661.15-0.4 15
0.25 29 5.7 1.0
1.0 117 23 4.2
MVL661.15-1.0 15
0.63 74 14 2.6
2.5
2.5 293 57 10
MVL661.20-2.5 20
1.6 187 37 6.6
6.3 737 144 26
MVL661.25-6.3 25
4 468 92 17
10 1.6 1170 230 42
MVL661.32-10 32
6.3 740 140 26
2) 2)
12 50
MVL661.32-12 32 0.2 2) 2)
8 33
1)
63% of kvs, refer to "kvs reduction" on page 4
2)
MVL661.32-12.0 is only approved for suction throttle applications
kvs Nominal flow rate of refrigerant through the fully open valve (H100) at a differential pressure of
100 kPa (1 bar) to VDI 2173
Q0 E Refrigeration capacity in expansion applications
Q0 H Refrigeration capacity in hot-gas bypass applications
Q0 D Refrigeration capacity in suction throttle applications and ∆p = 0.5 bar
Q0 With R407C at t0 = 0 °C, tc = 40 °C

The pressure drop across evaporator and condenser is assumed to be 0.3 bar each, and 1.6 bar
upstream of the evaporator (e.g. spider).
The capacities specified are based on superheating by 6 K and subcooling by 2 K.

The refrigeration capacity for various refrigerants and operating conditions can be
calculated for the 3 types of application using the tables on page 14 .
For accurate valve sizing, we recommend the valve selection program "Refrigeration
VASP".

Accessories ASR70 extends the application range of valves for refrigerant temperatures at the valve
PTC conductive heating inlet below 0° C. Typical applications pump systems with ammonia or CO2 refrigerant
element ASR70 machines.
Direct mounting on refrigerant valve, no adjustments.

See data sheet A6V11858863.

The PTC conductive heating element is
supplied complete with Mounting
Instructions A6V11858868.

Ordering

Valve body and magnetic actuator form one integral unit and cannot be separated.

Example: Product number Stock number Designation

MVL661.15-0.4 MVL661.15-0.4 Refrigerant valve

Spare parts If the valve’s electronics become faulty, the entire electronics housing must be replaced
by spare part ASR61, supplied complete with mounting instructions (74 319 0270 0).

Rev. no. See table on page 19.

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Function / mechanical design

Features and benefits • 4 selectable standard signals for setpoint and measured value
• DIP switch to reduce the kvs value to 63% of the nominal value
• Potentiometer for adjustment of minimum stroke for suction throttle applications
• Automatic stroke calibration
• Forced control input for “Valve closed” or “Valve fully open”
• LED for indicating the operating state

Drive
The MVL661..-.. can be driven by Siemens or third-party controllers that deliver
a DC 0/2...10 V or DC 0/4...20 mA output signal.
For optimum control performance, we recommend a 4-wire connection between
controller and valve. When operating on DC voltage, a 4-wire connection is mandatory!
The valve stroke is proportional to the control signal.

Spring return facility If the positioning signal is interrupted, or in the event of a power failure, the valve’s
return spring will automatically close control path A → AB.

Operator controls and 1 1 Connection terminals

indicators in the G0 G Y M U ZC 2 LED for indication of operating state
electronics housing 3 Minimal stroke setting potentiometer Rv
4 Autocalibration
2 5 DIL switches for mode control
on

3 1 2 3 4
4716Z15

4 5

Configuration of Switch Function ON / OFF Description

DIL switches ON
ON Current [mA]
Positioning signal Y
1
OFF Voltage [V] 1)

ON
ON DC 2…10 V, 4…20 mA
Positioning range Y and U
2
OFF DC 0…10 V, 0…20 mA 1)

ON
ON Current [mA]
Position feedback U
3
OFF Voltage [V] 1)

ON 63%
ON
Nominal flow rate kvs
OFF 100% 1)
4
1) Factory setting

kvs-reduction For kvs reduction (DIL switch 4 in

position ON), the stroke is limited to
63% mechanical stroke. 63% of full
stroke then corresponds to an
input/output signal of 10 V.
If, in addition, the stroke is limited to
80%, for example, the minimum
stroke is 0.63 x 0.8 = 0.50 of full
stroke.

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 Stroke In the case of a suction throttle valve, it is
Minimum stroke
100 % essential that a minimum stroke limit be
setting
maintained to ensure compressor cooling
80 %
and efficient oil return. This can be
achieved with a reinjection valve, a bypass
line across the valve, or a guaranteed
minimum opening of the valve. The
minimum stroke can be defined via the
0% Y-input
controller and control signal Y, or it can be
0% 100 % set directly with potentiometer Rv.

The factory setting is zero (mechanical stop in counterclockwise direction, CCW). The
minimum stroke can be set by turning the potentiometer clockwise (CW) to a maximum
of 80% kvs.

Caution Do not under any circumstances use potentiometer Rv to limit the stroke on
expansion applications. It must be possible to close the valve fully.

Forced control input ZC ZC – Function

No function Fully open Closed

G G G
Connections
Transfer

• ZC not connected • ZC connected to G • ZC connected to G0

function

• Valve will follow the Y-signal • Valve will fully open control • Valve will close control path
• Minimum stroke set-ting with path A  AB A  AB
potentiometer Rv possible

Signal priority 1. Forced control signal ZC

2. Signal input Y and/or minimum stroke setting with potentiometer Rv possible.

01124
Calibration The printed circuit board of the MVL661..-.. has a slot to facilitate calibration.
To calibrate, insert a screwdriver in the slot so that the contacts inside are
connected. As a result, the valve will first be fully closed and then fully
opened.
Calibration matches the electronics to the valve mechanism.
During calibration, the green LED flashes for about 10 seconds; refer to
"Indication of operating state" (page 5).
MVL661..-.. refrigerant valves are supplied fully calibrated.

When is a calibration Execute a calibration after replacing the electronics, when the red LED is lit or flashing
required? or when the valve is leaking (at seat).

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Indication of operating LED Indication Function Remarks, troubleshooting
state Green Lit Control mode Automatic operation; everything o.k.

Flashing Calibration in Wait until calibration is finished

progress (green or red LED will be lit)
Red Lit Calibration error Recalibrate (operate button in opening 1x)
Replace electronics module
Internal error
Flashing Mains fault Check mains network (outside the frequency or
voltage range)
Both Dark No power supply Check mains network, check wiring
Electronics faulty Replace electronics module

Connection type 1) Always give preference to a 4-wire connection!

SNA PMED STR PTR IF Wire cross-section [mm2]
1.5 2.5 4.0 2)
Product number [VA] [W] [VA] [W] [A] max. cable length L [m]
4-wire connection MVL661..-.. 32 12 ≥50 ≥40 1.6…4 A 65 110 160
3-wire connection MVL661..-.. 32 12 ≥50 ≥40 1.6…4 A 20 35 50

SNA = Nominal apparent power

Pmed = Typical power consumption in the application
STR = Minimum apparent transformer power
PTR = Minimum DC supply power
IF = Minimal Required slow fuse
L = Max. cable length; with 4-wire connections, the max. permissible length of the separate 1.5 mm2
copper positioning signal wire is 200 m
1)
All information at AC 24 V or DC 24V
2)
With 4 mm2 electrical wiring reduce wiring cross-section for connection inside valve to 2.5 mm2.

Sizing

For straightforward valve sizing, refer to the tables for the relevant application (from
page 12).
For accurate valve sizing, we recommend to make use of the valve sizing software
"Refrigeration VASP", available from your local Siemens office.

Notes The refrigeration capacity Q0 is calculated by multiplying the mass flow by the specific
enthalpy differential found in the h, log p-chart for the relevant refrigerant. To help
determine the refrigeration capacity more easily, a selection chart is provided for each
application (page 11 and following). With direct or indirect hot-gas bypass applications,
the enthalpy differential of Qc (the condenser capacity) must also be taken into account
when calculating the refrigeration capacity.
If the evaporating and / or condensing temperatures are between the values shown in
the tables, the refrigeration capacity can be determined with reasonable accuracy by
linear interpolation (refer to the application examples on page 11 and following).
At the operating conditions given in the tables, the permissible differential pressure
∆pmax across the valve is not considered.
If the evaporating temperature is raised by 1 K, the refrigeration capacity increases by
about 3%. If, by contrast, subcooling is increased by 1 K, the refrigeration capacity
increases by about 1 to 2% (this applies only to subcooling down to approximately
8 K).

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Engineering notes

Depending on the application, additional installation instructions may need to be

observed and appropriate safety devices (e.g. pressostats, full motor protection, etc.)
fitted.

Warning To prevent damage to the seal inside the valve insert, the plant must be vented on the
low-pressure side following a pressure test (valve port AB), or the valve must be fully
open during the pressure test and during venting (power supply connected and
positioning signal at maximum or forced opening by G → ZC).

Expansion application To prevent formation of flash gas on expansion applications, the velocity of the
refrigerant in the fluid pipe may not exceed 1 m/s. To assure this, the diameter of the
fluid pipe must be greater than the nominal size of the valve, using reducing pieces for
making the connections to the valve.

Engineering notes 1 = Evaporator

2 = Compressor
3 = Condenser
4 = Expansion valves

a) The differential pressure over reduction must be less than half the differential
pressure ΔpFL.
b) The inlet path between diameter reduction and expansion valve inlet
 Must straight for at least 600 mm
 May not contain any valves

A filter / dryer must be mounted upstream of the expansion valve.

The valve is not explosion-proof.
It is not approved for use with ammonia (NH3, R717).

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Mounting notes

The valve should be mounted and commissioned by qualified staff. The same applies
to the replacement electronics and the configuration of the controller (e.g. SAPHIR or
PolyCool).

90° 90° • The refrigerant valves can be mounted in any orientation, but
upright mounting is preferable.
• Arrange the pipework in such a way that the valve is not
located at a low point in the plant where oil can collect.
• The pipes should be fitted in such a way that the alignment

4716Z16
does not distort the valve connections. Fix the valve body so
that that it cannot vibrate. Vibration can lead to burst
connection pipes.
• Before soldering the pipes, ensure that the direction of flow
through the valve is correct.
• The pipes must be soldered with care. To avoid dirt and the
formation of scale (oxide), inert gas is recommended for
soldering.
00441

• The flame should be large enough to ensure that the junction

heats up quickly and the valve does not get too hot.
• The flame should be directed away from the valve.
• During soldering, cool the valve with a wet cloth, for example,
to ensure that it does not become too hot.
• The valve body and the connected pipework should be
lagged.
• The actuator must not be lagged.

The valve is supplied complete with mounting instructions 74 319 0232 0.

Maintenance The refrigerant valve is maintenance-free.

Repair The valve cannot be repaired. It has to be replaced as a complete unit.

Disposal

The valve is considered electrical and electronic equipment for disposal

in terms of the applicable European Directive and may not be disposed
of as domestic garbage.
• Dispose of the valve through channels provided for this
purpose.
• Comply with all local and currently applicable laws and
regulations.

Warranty

Observe all application-specific technical data.

If you ignore specified limits, Siemens will not assume any responsibility.

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Technical data

Functional actuator data

Power supply Extra low-voltage only (SELV, PELV)
• AC 24 V Operating voltage AC 24 V ±20% (SELV) or
AC 24 V class 2 (US)
Frequency 45...65 Hz
Typical power consumption Pmed 12 W
Standby < 1 W (valve closed)
Rated apparent power SNA 32 VA (for selecting the transformer)
Required fuse 1.6...4 A (slow)
External supply line protection Fuse slow max. 10 A
or
Circuit breaker max. 13 A
Characteristic B, C, D according to EN 60898
or
Power source with current limitation of max. 10 A
• DC 24 V Operating voltage DC 20...30 V
Current draw 0.5 A / 2 A (max.)
Signal inputs Control signal Y DC 0/2...10 V or DC 0/4...20 mA
Impedance DC 0/2...10 V 100 kΩ / 5nF
Impedance DC 0 / 4...20 mA 240 Ω / 5nF
Forced control ZC
Input impedance 22 kΩ
Close valve (ZC connected to G0) < AC 1 V; < DC 0.8 V
Open valve (ZC connected to G) > AC 6 V; > DC 5 V
No function (ZC not wired) Positioning signal Y active
Signal outputs Position feedback signal U Voltage DC 0/2…10 V; load resistance ≥ 500 Ω
Current DC 0/4…20 mA; load resistance ≤ 500 Ω
Stroke detection Inductive
Nonlinearity Accuracy ± 3 % full scale
Positioning time Positioning time <1s
Electrical connections Cable entry glands 3 x Ø 17 mm (for M16)
Min. wire cross-section 0.75 mm2
Max. cable length See «Connection type», page 5
Product data valve Permissible operating pressure max. 4.5 MPa (45 bar) 1)
Max. differential pressure pmax 2.5 MPa (25 bar)
MVL661.32-10: 1.6 MPa (16 bar)
MVL661.32-12: 200 kPa (2 bar)
Valve characteristic (stroke, kv) Linear (to VDI / VDE 2173)
Leakage rate (internally across seat) Max. 0.002% kvs or
Max. 1 Nl/h gas at p = 4 bar
Shut/off function, like solenoid normally closed (NC)
function
External seal Hermetically sealed (fully welded,
no static or dynamic seals)
Permissible media Commonly used safety refrigerants (R22, R134a,
R227ea, R404A, R407C, R410A, R422D, etc.) and
R744 (CO2).
Not suitable for ammonia (R717).
Medium temperature
Refrigerant outlet (AB) -40...120 °C; max. 140 °C for 10 min; without ASR70
Refrigerant inlet (A) 1...120°C; max. 140°C für 10min; without ASR70
Refrigerant inlet (A) -40...0°C with ASR70 6)

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 Stroke resolution H/H100 1 : 1000 (H = stroke)
Hysteresis Typically 3 %
Mode of operation Modulating
Position when deenergized Control path A  AB closed
Orientation Upright to horizontal 2)
Materials Valve body and parts Steel / CrNi steel
Seat / piston CrNi steel / brass
Sealing disk PTFE
Pipe connections Sleeves Internally soldered, CrNi steel
Dimensions and weight Dimensions See "Dimensions" page 11
Weight See "Dimensions" page 11
Norms and directives Electromagnetic compatibility For residential, commercial and light-industrial
(Application) environments
Product standard EN60730-x
EU Conformity (CE) CA2T4714xx 3)
RCM Conformity A5W00004451 3)
EAC Conformity Eurasia Conformity for all MVL..
Electrical safety EN 60730-1
Protection class Class III as per EN 60730
Degree of pollution Degree 2 as per EN 60730
Housing protection
Upright to horizontal IP65 as per EN 60529 2)
Vibration 4) EN 60068-2-6
5 g acceleration, 10...150 Hz, 2.5 h
(5 g horizontal, max. 2 g upright)
UL certification (US) UL 873, http://ul.com/database
CSA certification C22.2 No. 24, http://csagroup.org
Environmental compatibility The product environmental declarations
CA2E4714.1en 3), CA2E4714.2en 3) and
CA2E4714.3en 3) contains data on
environmentally compatible product design
and assessments (RoHS compliance,
materials composition, packaging,
environmental benefit, disposal).
Permissible operating pressure PED 2014/68/EU
Pressure accessories Scope: Article 1, section 1
Definitions: Article 2, section 5
Fluid group 2: DN 15…32 Without CE-marking as per article 4,
Fluid group 1 5): DN 15…25 section 3 (sound engineering practice)
1) To EN 12284 tested with 1,43 x operating pressure at 65 bar
2)
At 45 °C < Tamb < 55 °C and 80 °C < Tmed < 120 °C the valve must be installed on its side to avoid
shortening the service life of the valve electronics
3)
The documents can be downloaded from http://siemens.com/bt/download.
4)
In case of strong vibrations, use high-flex stranded wires for safety reasons.
5)
The manufacturer as well as the operator is obliged to comply with all legal requirements while
handling with media belonging to fluid group 1.
6)
See ASR70, data sheet A6V11858863

General Operation Transport Storage

environmental conditions EN 60721-3-3 EN 60721-3-2 EN 60721-3-1
Climatic conditions Class 3K6 Class 2K3 Class 1K3
Temperature –25...55 °C –25...70 °C –5...45 °C
Humidity 10...100% r. h. < 95% r. h. 5...95% r. h.

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Connection terminals

Connection diagrams

Terminal assignment Common transformer Separate transformer

for controller with
4-wire connection
(to be preferred!)

Terminal assignment Common transformer Separate transformer

for controller with
3-wire connection

U Indication of valve position (only if required). DC 0...10 V → 0...100% volumetric flow V100
Twisted pairs. If the lines for AC 24 V power supply and the DC 0...10 V (DC 2...10 V,
DC 0... 20 mA, DC 4... 20 mA) positioning signal are routed separately, the AC 24 V line need
not be twisted.

Warning Piping must be connected to potential earth!

Ground only one transformer on the secondary side if the controller and valve
are powered separately.

Caution In case of DC power supply, a 4-wire connection is mandatory!

DIL switch Factory setting: Valve characteristics equal-percentage, positioning signal DC 0...10 V.
Details see "Configuration DIL switches", page 3.

Calibration See "Calibration", page 4.

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Dimensions

Dimensions in mm

min. 100
H4
D

H2
H3
H1

Type reference DN D L H1 H2 H3 H4 T M
[inch] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
MVL661.15-0.4 15 5/8" 140 44 36 113 160 103 4.4
MVL661.15-1.0 15 5/8" 140 44 36 113 160 103 4.4
MVL661.20-2.5 20 7/8" 150 41 41 119 160 103 4.5
MVL661.25-6.3 25 1 1/8" 160 40 47 126 160 103 4.6
MVL661.32-10 32 1 3/8" 190 43 54 142 160 103 6.1
MVL661.32-12 32 1 3/8" 190 43 54 142 160 103 6.1

DN Nominal size
D Pipe connections [inch], internal dimension
T Depth
M Weight including packaging [kg]

Valve sizing with correction factor

The applications and tables on the following pages are designed for help with selecting
the valves. To select the correct valve, the following data is required:
• Application
− Expansion (starting on page 12)
− Hot-gas (starting on page 15)
− Suction throttle (starting on page 17)
• Refrigerant type
• Evaporating temperature t0 [°C]
• Condensing temperature tc [°C]
• Refrigeration capacity Q0 [kW]
To calculate the nominal capacity, use the following formula:

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 • kvs [m³/h] = Q0 [kW] / K...* * K... for expansion = KE
for hot-gas = KH
for suction throttle = KS
• The theoretical kv value for the nominal refrigeration capacity of the plant should not
be less than 50% of the kvs value of the selected valve.
• For accurate valve sizing, we recommend the valve selection program "Refrigeration
VASP".

The application examples on the following pages deal with the principles only. They do
not include installation-specific details such as safety elements, refrigerant collectors,
etc.

Use of the MVL661..-.. as an expansion valve

Note Observe engineering notes page 6

• Typical control range 20...100%.
• Increased capacity through better use of the evaporator.
• The use of two or more compressors or compressor stages significantly increases
efficiency with low loads.
• Especially suitable for fluctuating condensing and evaporating pressures.

Capacity optimization

1 = MVL661..-..
2 = evaporator
3 = compressor
4 = condenser

Electronic superheat control is achieved by using additional control equipment

(e.g. PolyCool).

Application example Refrigerant R407C; Q0 = 205 kW; to = –5 °C; tc = 35 °C

The correct kvs value for the MVL661..-.. valve needs to be determined.

The important section of table KE for R407C (see page 14) is the area around the
working point. The correction factor KE relevant to the working point should be
determined by linear interpolation from the four guide values.

Note on interpolation In practice, the KE, KH or KS value can be estimated because the theoretical kvs-value
ascertained will be rounded off by up to 30% to one of the ten available kvs-values,
allowing you to proceed directly at Step 4.
Step 1: For tc = 35, calculate the value for to = –10 between values 20 and 40 in the
table; result: 112
Step 2: For tc = 35, calculate the value for to = 0 between values 20 and 40 in the
table; result: 109
Step 3: For t0 = –5, calculate the value for tc = 35 between correction factors 112
and 109; calculated in steps 1 and 2; result: 111
Step 4: Calculate the theoretical kvs value; result: 1.85 m3/h
Step 5: Select the valve; the valve closest to the theoretical kvs value is the
MVL661.20-2.5
Step 6: Check that the theoretical kvs value is not less than 50 % of the nominal
kvs value

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 KE-R407C t0 = –10 °C t0 = 0 °C Interpolation at tc = 35 °C
tc = 20 °C 108 85 108 + [(113 – 108) x (35- 20) / (40 - 20)] 112
tc = 35 °C 112 109
tc = 40 °C 113 117 85 + [(117 - 85) x (35 - 20) / (40 - 20)] 109

Interpolation at t0 = -5 °C
112 +[(109 - 112) x (-5 - 0) / (-10 - 0)] 111

kv theoretical = 205 kW / 111 = 1.85 m3/h

Valve MVL661.20-2.5 is suitable, since: 1.85 m3/h / 2.5 m3/h x 100% = 74% (> 50%)

Capacity control a) Refrigerant valve MVL661..-.. for capacity control of a dry expansion evaporator.
Suction pressure and temperature are monitored with a mechanical capacity
controller and reinjection valve.
• Typical control range 0...100%
• Energy-efficient operation with low loads
• Ideal control of temperature and dehumidification
40155A

MVL661
*

b) Refrigerant valve MVL661..-.. for capacity control of a chiller.

• Typical control range 10...100%
• Energy-efficient operation with low loads
• Allows wide adjustment of condensing and evaporating temperatures
• Ideal for use with plate heat exchangers
• Very high degree of frost protection
40156A

MVL661

Note A larger valve may be required for low load operation than is needed for full load
conditions. To ensure that the selected valve will not be too small for low loads, sizing
should take account of both possibilities.

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Correction table KE R22 R134a
Expansion valve tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 82 68 37 00 27
20 101 104 107 105 81 18 20 71 74 77 66 43
40 108 111 114 118 120 123 40 74 78 81 85 89 92
60 104 108 112 116 119 122 60 67 72 76 81 85 89

R744 R290 1)
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
-20 226 149 00 83 67 22
00 262 264 241 166 20 104 109 113 107 80
20 245 247 247 246 213 40 105 110 115 120 125 130
60 93 99 105 111 116 122

R401A R402A
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 31 00 73 69 50
20 80 83 85 72 46 20 77 81 85 88 74 35
40 87 90 94 97 101 102 40 71 75 80 84 88 91
60 85 89 94 98 102 106 60 50 55 60 65 69 74

R404A R407A
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 69 63 44 00 79 67 40
20 70 74 78 81 68 30 20 91 95 98 102 82 30
40 61 65 70 74 78 81 40 89 94 98 102 106 110
60 36 41 46 51 55 59 60 72 77 82 87 92 96

R407B R407C
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 72 66 45 00 79 65 31
20 77 80 84 88 75 34 20 98 101 105 108 85 21
40 69 74 78 83 87 91 40 100 104 109 113 117 121
60 46 51 56 61 66 70 60 87 93 98 103 108 113

R410A R410B
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 116 117 91 12 00 112 112 87 11
20 125 130 133 137 120 69 20 122 126 129 132 115 66
40 119 124 129 133 137 140 40 119 124 128 131 134 137
60 90 96 101 106 110 114 60 98 103 108 112 115 118

R507 R1270 1)
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 72 66 47 00 109 93 59
20 78 81 83 86 71 33 20 122 126 130 129 101 31
40 74 78 81 84 87 90 40 122 127 133 138 142 147
60 53 57 61 64 68 71 60 108 115 121 127 132 138

• With superheat = 6 K With subcooling = 2 K ∆p upstream of evaporator = 1.6 bar

• ∆p condenser = 0.3 bar ∆p evaporator = 0.3 bar
1)
For refrigerants belonging to Fluid group 1, please contact your local Siemens representative.

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Use of the MVL661..-.. as a hot-gas valve

The control valve throttles the capacity of a compressor stage. The hot gas passes
directly to the evaporator, thus permitting capacity control in the range from 100% down
to approximately 0%.

+ 70179
Indirect hot-gas
bypass application
Suitable for use in large refrigeration
MVL661
systems in air conditioning plant, to prevent
unacceptable temperature fluctuations
–
between the compressor stages.

Application example With low loads, the evaporating and condensing pressures can fluctuate depending on
the type of pressure control. In such cases, evaporating pressure increases and
condensing pressure decreases. Due to the reduction in differential pressure across the
fully open valve, the volumetric flow rate will drop – the valve is undersized. This is why
the effective pressures must be taken into account when sizing the valve for low loads.

Refrigerant R507; 3 compressor stages; Q0 = 75 kW; t0 = 4 °C; tc = 40 °C

Part load Q0 per stage = 28 kW; t0= 4 °C; tc = 23 °C

KH-R507 t0 = 0 °C t0 = 10 °C Interpolation at tc = 23 °C
tc = 2 °C 14.4 9.0 14.4 + [(22.4 – 14.4) x (23 - 20) / (40 - 20)] 15.6
tc = 23 °C 15.6 11.0
tc = 40 °C 22.4 22.0 9.0 + [(22.0 – 9.0) x (23 - 20) / (40 - 20)] 11.0

Interpolation at t0 = 4 °C
15.6 + [(11.0 – 15.6) x (4 - 0) / (10 - 0)] 13.8

kvs theoretical = 28 kW / 13.8 = 2.03 m3/h

Valve MVL661.20-2.5 is suitable, since: 2.03 m3/h / 2.5 m3/h x 100% = 81% (> 50%)

Direct hot-gas bypass The control valve throttles the capacity of one compressor stage. The gas is fed to the
application suction side of the compressor and then cooled using a reinjection valve. Capacity
control ranges from 100% down to approximately 10%.

+ 70180

Suitable for large refrigeration systems in air

MVL661
conditioning applications with several
compressors or compressor stages, and
where the evaporator and compressor are
some distance apart (attention must be paid
–
to the oil return).

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Correction table KH R22 R134a
Hot-gas valve tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 8.9 8.4 6.3 00 4.5
20 15.3 15.1 14.8 14.6 13.2 6.5 20 9.8 9.6 9.5 9.2 7.4
40 24.2 23.7 23.2 22.8 22.4 22.1 40 15.9 15.6 15.3 15.1 14.9 14.7
60 35.7 34.7 33.8 33.0 32.3 31.7 60 23.8 23.2 22.7 22.3 21.9 21.6

R744 R290 1)
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
-20 38.1 30.5 00 10.9 10.0 6.5
00 60.9 59.8 58.1 47.1 20 18.0 17.7 17.4 17.1 15.0
20 87.3 84.9 82.5 80.2 76.1 40 27.3 26.7 26.2 25.8 25.4 25.1
60 38.2 37.2 36.4 35.7 35.1 34.5

R401A R402A
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 4.7 00 9.7 9.5 8.3
20 10.2 10.0 9.9 9.5 7.6 20 15.9 15.7 15.4 15.2 14.5 9.3
40 16.9 16.6 16.2 16.0 15.8 15.6 40 23.7 23.2 22.7 22.4 22.0 21.7
60 25.9 25.2 24.6 24.1 23.7 23.3 60 31.5 30.7 29.9 29.2 28.7 28.1

R404A R407A
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 9.4 9.2 7.8 00 8.9 8.6 6.7
20 15.2 15.0 14.8 14.6 13.9 8.6 20 15.7 15.4 15.2 15.0 14.1 8.0
40 22.3 21.8 21.5 21.1 20.9 20.6 40 24.9 24.4 23.9 23.5 23.1 22.8
60 28.8 28.0 27.4 26.8 26.4 25.9 60 35.9 34.9 34.0 33.2 32.6 32.0

R407B R407C
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 9.0 8.8 7.4 00 8.6 8.1 5.9
20 15.3 15.1 14.8 14.7 14.0 8.8 20 15.3 15.0 14.8 14.6 13.6 7.0
40 23.3 22.8 22.4 22.0 21.7 21.5 40 24.7 24.2 23.7 23.3 22.9 22.6
60 31.6 30.7 30.0 29.3 28.8 28.3 60 36.3 35.3 34.4 33.6 33.0 32.4

R410A R410B
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 14.5 14.3 13.2 6.2 00 14.3 14.1 12.9 6.1
20 24.2 23.7 23.3 23.0 22.1 15.9 20 23.8 23.3 22.9 22.5 21.6 15.5
40 36.8 35.9 35.1 34.4 33.7 33.1 40 36.5 35.6 34.7 33.9 33.2 32.5
60 50.0 48.5 47.2 46.0 44.9 43.8 60 50.7 49.1 47.7 46.4 45.2 44.0

R507 R1270 1)
tc \ to -40 -30 -20 -10 0 10 tc \ to -40 -30 -20 -10 0 10
00 9.8 9.5 8.1 00 13.5 13.0 10.3
20 16.1 15.8 15.5 15.3 14.4 9.0 20 22.0 21.6 21.2 20.9 19.0 9.9
40 24.5 23.8 23.3 22.8 22.4 22.0 40 33.0 32.2 31.6 31.1 30.6 30.1
60 33.1 31.8 30.7 29.8 29.0 28.3 60 46.1 44.8 43.8 42.8 41.9 41.2

• With superheat = 6 K With subcooling = 2 K ∆p upstream of evaporator = 1.6 bar

• ∆p condenser = 0.3 bar ∆p evaporator = 0.3 bar
1)
For refrigerants belonging to Fluid group 1, please contact your local Siemens representative.

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Use of the MVL661..-.. as a suction throttle valve

Typical control range 50...100%.

Minimum stroke limit control:
To ensure optimum cooling of the compressor,
either a capacity controller must be provided for
the compressor, or a minimum stroke must be set
via the valve electronics.
The minimum stroke can be limited to a maximum of 80%. At zero load, the minimum
stroke must be sufficient to ensure that the minimum gas velocity in the suction line is
> 0.7 m/s and that the compressor is adequately cooled.
As the control valve closes, the evaporating temperature rises and the air cooling effect
decreases continuously. The electronic control system provides demand-based cooling
without unwanted dehumidification and costly retreatment of the air.
The pressure at the compressor inlet falls and the power consumption of the
compressor is reduced. The energy savings to be anticipated with low loads can be
determined from the compressor selection chart (power consumption at minimum
permissible suction pressure). Compressor energy savings of up to 40% can be
achieved.
The recommended differential pressure ∆pv100 across the fully open control valve is
between 0.15 < ∆pv100 < 0.5 bar.

Application example Refrigerant R134A; Q0 = 9.5 kW; t0 = 4 °C; tc = 40 °C;

Differential pressure across MVL661: ∆pv100 = 0.25 bar

In this application example, t0, tc and ∆pv100 are to be interpolated.

KS-R134a t0 = 0 °C t0 = 10 °C Interpolation at t0 = 4 °C
0.15 / 20 2.2 2.7 2.2 + [(2.7 – 2.2) x (4 - 0) / (10 - 0)] 2.4
0.15 / 50 1.7 2.1 1.7 + [(2.1 – 1.7) x (4 - 0) / (10 - 0)] 1.9
0.45 / 20 3.6 4.5 3.6 + [(4.5 – 3.6) x (4 - 0) / (10 - 0)] 4.0
0.45 / 50 2.7 3.4 2.7 + [(3.4 – 2.7) x (4 - 0) / (10 - 0)] 3.0

t0 = 4 °C tc = 20 °C tc = 50 °C Interpolation at tc = 40 °C
∆pv100 0.15 2.4 1.9 2.4 + [(1.9 – 2.4) x (40 - 20) / (50 - 20)] 2.1
∆pv100 0.45 4.0 3.0 4.0 + [(3.0 – 4.0) x (40 - 20) / (50 - 20)] 3.3

tc = 40 °C ∆pv100 0.15 ∆pv100 0.45 Interpolation at ∆pv100 0.25

2.1 3.3 2.1 + [(3.3 – 2.1) x (0.25 – 0.15) / (0.45 – 2.5
0.15)]

kvs theoretical = 9.5 kW / 2.5 = 3.8 m3/h

Valve MVL661.25-6.3 is suitable, since 3.8 m3/h / 6.3 m3/h x 10 % = 60% (> 50%)
It is recommended that the kvs value be set to 63% = 4 m3/h

Typical control range 10...100%.

The capacity controller ensures that the
compressor is adequately cooled, making it
unnecessary to set a minimum stroke in the
refrigerant valve.
MVL661

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Correction table KS tc R22 tc R134a
Suction throttle valve ∆pv100 \ to -40 -30 -20 -10 0 10 ∆pv100 \ to -40 -30 -20 -10 0 10
0.15 / 20 1.2 1.5 1.9 2.4 2.9 3.4 0.15 / 20 0.7 1.0 1.4 1.8 2.2 2.7
0.15 / 50 0.9 1.2 1.5 1.9 2.3 2.7 0.15 / 50 0.5 0.7 1.0 1.3 1.7 2.1
0.45 / 20 1.5 2.3 3.0 3.9 4.8 5.7 0.45 / 20 0.7 1.2 1.9 2.7 3.6 4.5
0.45 / 50 1.2 1.8 2.4 3.0 3.8 4.6 0.45 / 50 0.5 0.9 1.4 2.0 2.7 3.4

tc R152A 1) tc R290 1)
∆pv100 \ to -40 -30 -20 -10 0 10 ∆pv100 \ to -40 -30 -20 -10 0 10
0.15 / 20 0.9 1.3 1.7 2.2 2.7 3.3 0.15 / 20 1.5 1.9 2.4 3.0 3.6 4.3
0.15 / 50 0.7 1.0 1.4 1.7 2.2 2.7 0.15 / 50 1.0 1.4 1.8 2.2 2.7 3.3
0.45 / 20 1.0 1.5 2.4 3.3 4.3 5.3 0.45 / 20 2.0 2.8 3.8 4.8 6.0 7.2
0.45 / 50 0.7 1.2 1.9 2.6 3.5 4.4 0.45 / 50 1.4 2.1 2.8 3.6 4.5 5.5

tc R401A tc R402A
∆pv100 \ to -40 -30 -20 -10 0 10 ∆pv100 \ to -40 -30 -20 -10 0 10
0.15 / 20 0.8 1.1 1.5 1.9 2.3 2.9 0.15 / 20 1.1 1.4 1.8 2.2 2.7 3.3
0.15 / 50 0.6 0.8 1.1 1.5 1.8 2.3 0.15 / 50 0.7 0.9 1.2 1.5 1.8 2.3
0.45 / 20 0.8 1.3 2.1 2.9 3.7 4.7 0.45 / 20 1.5 2.2 2.9 3.7 4.6 5.6
0.45 / 50 0.6 1.0 1.6 2.3 3.0 3.7 0.45 / 50 0.9 1.4 1.9 2.4 3.1 3.8

tc R404A tc R407A
∆pv100 \ to -40 -30 -20 -10 0 10 ∆pv100 \ to -40 -30 -20 -10 0 10
0.15 / 20 1.0 1.3 1.7 2.2 2.7 3.3 0.15 / 20 1.0 1.4 1.8 2.3 2.9 3.5
0.15 / 50 0.6 0.8 1.1 1.4 1.7 2.1 0.15 / 50 0.7 1.0 1.3 1.6 2.1 2.6
0.45 / 20 1.4 2.1 2.8 3.6 4.5 5.5 0.45 / 20 1.3 2.0 2.9 3.8 4.7 5.9
0.45 / 50 0.8 1.2 1.7 2.3 2.9 3.6 0.45 / 50 0.9 1.4 2.0 2.7 3.4 4.3

tc R407B tc R407C
∆pv100 \ to -40 -30 -20 -10 0 10 ∆pv100 \ to -40 -30 -20 -10 0 10
0.15 / 20 1.0 1.3 1.7 2.2 2.7 3.3 0.15 / 20 1.0 1.4 1.8 2.3 2.9 3.5
0.15 / 50 0.6 0.8 1.1 1.4 1.8 2.2 0.15 / 50 0.7 1.0 1.3 1.7 2.1 2.6
0.45 / 20 1.3 2.0 2.7 3.5 4.5 5.5 0.45 / 20 1.3 2.0 2.8 3.8 4.8 5.9
0.45 / 50 0.8 1.2 1.7 2.3 3.0 3.8 0.45 / 50 0.9 1.4 2.1 2.8 3.5 4.4

tc R410A tc R410B
∆pv100 \ to -40 -30 -20 -10 0 10 ∆pv100 \ to -40 -30 -20 -10 0 10
0.15 / 20 1.5 2.0 2.5 3.0 3.6 4.4 0.15 / 20 1.5 1.9 2.4 2.9 3.6 4.2
0.15 / 50 1.0 1.3 1.7 2.1 2.6 3.1 0.15 / 50 1.0 1.3 1.7 2.1 2.6 3.1
0.45 / 20 2.3 3.1 4.0 5.0 6.1 7.4 0.45 / 20 2.3 3.1 3.9 4.9 6.0 7.2
0.45 / 50 1.6 2.1 2.8 3.5 4.4 5.3 0.45 / 50 1.6 2.1 2.8 3.5 4.3 5.2

• With superheat = 6 K With subcooling = 2 K ∆p upstream of evaporator = 1.6 bar

• ∆p condenser = 0.3 bar ∆p evaporator = 0.3 bar
1)
For refrigerants belonging to Fluid group 1, please contact your local Siemens representative.

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Revision numbers

Product number Valid from rev. no.

MVL661.15-0.4 C
MVL661.15-1.0 C
MVL661.20-2.5 D
MVL661.25-6.3 C
MVL661.32-10 A
MVL661.32-12 C

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Issued by
Siemens Switzerland Ltd
Smart Infrastructure
Global Headquarters
Theilerstrasse 1a
6300 Zug
Switzerland
Tel. +41 58-724 24 24 © Siemens Switzerland Ltd, 2011
www.siemens.com/buildingtechnologies Technical specifications and availability subject to change without notice.

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