NSSW Welding Handbook Web PDF

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Mild Steel·490~550MPa High Tensile Strength Steel 1

570~950MPa High Tensile Strength Steel 2


Low Temperature Service Steel 3
Heat Resisting Steel 4
Boiler Tube/Pipe 5
Atmospheric Corrosion Resisting Steel 6
Sulphuric Acid Corrosion Resisting Steel 7
Sea Water Corrosion Resisting Steel 8
Stainless Steel 9
Special Alloy 10
Surfacing·Cast Iron 11
Electroslag Welding Materials 12
Electrogas Welding Materials 13
NSSW High Efficiency Welding Process 14
Welding Machine and Equipment 15
Approval List of Welding Materials 16
NIPPON STEEL & SUMITOMO METAL CORPORATION GROUP
The 6th edition Apr 2016
n Please note the following points in the use of this catalog.
1. Classification numbers either by JIS (Japanese Industrial Standards) or
AWS (American Welding Society) are given to the products except for some

(i.e. JIS Z 3211 E4319)


(i.e. JIS Z 3214 E49J03-NCCAU, AWS 5.1 E7016)
☆ ☆


(i.e. AWS A5.1 E7016)

However, there is for example a partial deviation in chemical composi-


tion.
2. The symbols of welding consumables are determined as following from the
initial letter of the welding process.

(2) SMAW: Shielded Metal Arc Welding (covered arc welding electrodes)
-
terials)
(4) GMAW: Gas Metal Arc Welding (solid wires)
(5) GTAW: Gas Tungsten Arc Welding (rods and solid wires)

which has not been diluted by base metal except in the case of SAW.

manufacture welding consumables and/or machinery tailored to customers'

6. The specifications of the products included in this catalog are subject to


change without prior notice.
INDEX
1) Mild Steel·490~550MPa High Tensile Strength Steel
Welding method Brand Name Page
JIS AWS
☆A5.36 E71T1-C1A0-
NSSW SF-1 Z 3313 T49J0T1-1CA-UH5 20
CS1
☆A5.36 E71T1-C1A2-
NSSW SF-1E Z 3313 T492T1-1CA-UH5 21
CS1
☆A5.36 E71T1-C1A0-
NSSW FC-1 Z 3313 T49J0T1-1CA-U 22
CS1
☆A5.36 E71T9-C1A4-
NSSW SF-3M — 23
CS1
☆A5.36 E71T12-C1A2-
NSSW SF-3 Z 3313 T492T1-1CA-N1-UH5 24
CS2
☆A5.36 E71T1-M21A2-
NSSW SF-1A Z 3313 T49J0T1-1MA-UH5 25
CS1
☆A5.36 E71T9-M21A4-
Flux Cored Arc NSSW SF-3A Z 3313 T492T1-1MA-UH5 26
CS1
Welding Wires
☆A5.36 E70T15-C1A0-
NSSW SM-1 Z 3313 T49J0T15-0CA-G-UH5 27
CS1
☆A5.36 E70T1-C1A0-
NSSW SM-1F Z 3313 T49J0T1-0CA-UH5 28
CS1
NSSW SM-1S Z 3313 T49J0T1-0CA-UH5 ☆A5.36 E70T1-C1A0-G 32
☆A5.36 E70T1-C1A0-
NSSW FCM-1F Z 3313 T49J0T1-0CA-U 29
CS1
☆A5.36 E71T15-
NSSW SM-3A — 30
M21A4-CS1
☆A5.36 E70T15-
NSSW SM-1A Z 3313 T49J0T15-0MA-UH5 32
M21A2-CS1
☆A5.36 E81T9-C1A4-
NSSW SF-3E — 31
CS1
NSSW-03 Z 3211 E4303 ☆A5.1 E6013 42
NSSW NS-03Hi Z 3211 E4303-U ☆A5.1 E6013 42
NSSW S-03Z Z 3211 E4303-U ☆A5.1 E6013 42
NSSW FT-51 Z 3211 E4313 ☆A5.1 E6013 34
NSSW L-43LH Z 3211 E4316 — 42
NSSW-16W Z 3211 E4316 ☆A5.5 E7016-G 35
NSSW-16 Z 3211 E4316-U ☆A5.1 E7016 42
NSSW A-200 Z 3211 E4319 ☆A5.1 E6019 44
NSSW G-300 Z 3211 E4319 ☆A5.1 E6019 44
Covered NSSW G-200 Z 3211 E4319-U ☆A5.1 E6019 44
Arc Welding NSSW-16V Z 3211 E4340-U ☆A5.1 E7048 44
Electrodes NSSW-16LH Z 3211 E4916 ☆A5.1 E7016 46
NSSW EX-55 Z 3211 E4916-U ☆A5.1 E7016 46
NSSW L-55 Z 3211 E4916-U ☆A5.1 E7016 36
NSSW L-55LH Z 3211 E4916-U ☆A5.1 E7016 37
NSSW 7018 Z 3211 E4916 ☆A5.1 E7018 38
NSSW EX-50F Z 3211 E4940-G ☆A5.1 E7024 46
NSSW M-50G Z 3211 E4940-G ★A5.1 E7024 46
NSSW TW-50 Z 3211 E4948 ☆A5.1 E7048 39
NSSW L-53 Z 3211 E5716-U ☆A5.1 E7016 40
NSSW LM-55G — ☆A5.1 E7028 46

4
Welding method Brand Name Page
JIS AWS
NSSW NF-45×NSSW Y-B Z 3183 S422-S ☆A5.17 F6A2-EM12 54
☆A5.17 F7A4-EH14、
NSSW YF-15×NSSW Y-D Z 3183 S50J2-H 48
F7P4-EH14
NSSW NF-45×NSSW Y-D Z 3183 S501-H ☆A5.17 F7A0-EH14 54
NSSW YF-800×NSSW Y-D Z 3183 S501-H ☆A5.17 F7A0-EH14 54
NSSW YF-800S×NSSW Y-D Z 3183 S501-H ☆A5.17 F7A0-EH14 54
NSSW NF-60×NSSW Y-DS Z 3183 S501-H ☆A5.17 F7A0-EH14 54
☆A5.17 F7A2-EH14、
NSSW NF-80×NSSW Y-DS Z 3183 S501-H 54
F6P2-EH14
NSSW YF-15A×NSSW Y-D Z 3183 S50J2-H ☆A5.17 F7A4-EH14 56
Submerged ☆A5.17 F7A4-EH14、
Arc Welding NSSW NF-1×NSSW Y-D Z 3183 S532-H 50
F7P2-EH14
Materials ☆A5.23 F8A4-EG-G、
NSSW NF-1×NSSW Y-DM3 Z 3183 S58J2-H 51
F8P2-EG-G
NSSW NF-11H×NSSW Y-D Z 3183 S502-H ☆A5.17 F7A4-EH14 52
NSSW NF-11H×NSSW Y-DM3 — ☆A5.23 F7A6-EG-G 52
NSSW NF-11H×NSSW Y-E — ☆A5.23 F8A4-EG-G 52
☆A5.23 F7A4-EG-G、
NSSW YF-15B×NSSW Y-DM3 Z 3183 S532-H 49
F7P4-EG-G
☆A5.17 F7A6-EH14、
NSSW NF-100×NSSW Y-DS Z 3183 S532-H 56
F7P6-EH14
☆A5.23 F8A2-EG-A3、
NSSW YF-15×NSSW Y-CM Z 3183 S50J2-H 48
F7P2-EG-A3
NSSW YF-38×NSSW Y-D Z 3183 S502-H ☆A5.17 F7A0-EH14 56
☆A5.23 F7A2-EA4-A2、
NSSW NF-80×NSSW Y-CMS Z 3183 S502-H 56
F7P2-EA4-A2
Submerged
NSSW NSH-53Z×NSSW Y-DL Z 3183 S502-H — 58
Arc Welding
★A5.23 F8A4-EG-G、
Materials NSSW NF-1×NSSW Y-E Z 3183 S532-H 58
☆F8P2-EG-G
☆A5.23 F8A4-EG-G、
NSSW NF-1×NSSW Y-DM3 Z 3183 S58J2-H 56
F8P2-EG-G
NSSW YM-26 Z 3312 YGW11 ☆A5.18 ER70S-G 60
NSSW YM-28 Z 3312 YGW12 ☆A5.18 ER70S-G 61
NSSW YM-28S Z 3312 YGW15 ☆A5.18 ER70S-G 64
NSSW YM-SCM Z 3312 G49A0C16 ☆A5.18 ER70S-3 64
Gas Metal Arc NSSW YM-25 Z 3312 YGW16 ☆A5.18 ER70S-3 64
Welding Wires NSSW YM-25S Z 3312 YGW16 ☆A5.18 ER70S-3 64
NSSW YM-24S Z 3312 G43A2M0 — 66
NSSW YM-24T Z 3312 YGW16 — 66
NSSW YM-22Z ̶ — 66
NSSW YM-28Z Z 3312 G49A0C0 — 62
Gas Tungsten
Arc Welding NSSW YT-28 Z 3316 W49AP2U12 ☆A5.18 ER70S-6 68
Wires

5
2) 570~950MPa High Tensile Strength Steel
Welding method Brand Name Page
JIS AWS
Z 3313 T59J1T1-1CA- ☆A5.36 E81T1-
NSSW SF-60 70
N2M1-UH5 C1A2-K11
Z 3313 T59J1T1-1MA- ☆A5.36 E81T1-
NSSW SF-60A 70
N2M1-UH5 M21A2-K11
Flux Cored Arc ☆A5.36 E101T9-
NSSW SF-70A ̶ 71
Welding Wires M21A4-K2-H4
☆AWS A5.36 E111T9-
NSSW SF-80AM ̶ 72
M21A2-K3-H4
☆AWS A5.36 E110T15-
NSSW SM-80A ̶ 73
M21A4-G-H4
NSSW L-60 Z 3211 E5916-N1M1U ☆A5.5 E8016-G 74
NSSW L-60W Z 3211 E5916-N1M1 ☆A5.5 E8016-G 75
NSSW L-60S Z 3211 E5716-G ☆A5.5 E8016-G 80
NSSW L-62CF Z 3211 E6216-N1M1 ☆A5.5 E9016-G 76
Covered NSSW L-60LT Z 3211 E6216-G ☆A5.5 E9016-G 77
Arc Welding NSSW L-62 Z 3211 E6216-G ☆A5.5 E9016-G 80
Electrodes NSSW L-74S Z 3211 E6916-G ☆A5.5 E10016-G 80
NSSW L-80 Z 3211 E7816-N5CM3U ☆A5.5 E11016-G 78
NSSW L-80SN Z 3211 E7816-N9M3U ☆A5.5 E11016-G 79
NSSW L-80EL Z 3211 E7816-N5CM3U ☆A5.5 E11016-G 80
NSSW L-100EL — — 80
NSSW NF-820×NSSW Y-DM Z 3183 S582-H ☆A5.23 F8A0-EA3-A3 82
☆A5.23 F8A8-EG-G、
NSSW NB-60L×NSSW Y-DM3 — 83
F8P8-EG-G
☆A5.23 F9A6-EA3-A3、
NSSW YF-15B×NSSW Y-DM Z 3183 S624-H4 84
F8P2-EA3-A3
Submerged
☆A5.23 F9A6-EG-G、
Arc Welding NSSW NF-250×NSSW Y-204B — 90
F8P6-EG-G
Materials
☆A5.23 F9A8-EG-G、
NSSW NB-250H×NSSW Y-204B — 85
F9P8-EG-G
NSSW NB-250H×NSSW Y-80M Z 3183 S804-H4 ☆A5.23 F11A10-EG-M3 86
NSSW NB-250J×NSSW Y-80J Z 3183 S804-H4 ☆A5.23 F11A10-EG-G 87
NSSW NB-80×NSSW Y-80 Z 3183 S80J4-H4 ☆A5.23 F12A4-EG-G 88
NSSW YM-60C Z 3312 G59JA1UC3M1T ☆A5.28 ER80S-G 92
NSSW YM-60A Z 3312 G59JA1UM3M1T ☆A5.28 ER80S-G 93
NSSW YM-70CS Z 3312 G69A2UCN1M2T ☆A5.28 ER100S-G 96
Gas Metal Arc
NSSW YM-70C Z 3312 G69A2UCN4M3T ☆A5.28 ER100S-G 96
Welding Wires
NSSW YM-70A Z 3312 G69A3UMN4M3T ☆A5.28 ER100S-G 96
NSSW YM-80C Z 3312 G78A2UCN5M3T ☆A5.28 ER110S-G 94
NSSW YM-80A — ☆A5.28 ER110S-G 95
Gas Tungsten NSSW YT-60 Z 3316 W59AP2U34M3 ☆A5.28 ER80S-G 98
Arc Welding NSSW YT-70 Z 3316 W69AP2UN4M3T ☆A5.28 ER100S-G 100
Wires NSSW YT-80A Z 3316 W78AP2UN5C1M3T ☆A5.28 ER110S-G 100

6
3) Low Temperature Service Steel
Welding method Brand Name Page
JIS AWS
☆A5.36 E81T9-C1A8-
NSSW SF-36E Z 3313 T496T1-1CA-N3-H5 104
K2-H4
☆A5.36 E81T9-M21A8-
NSSW SF-3AM — 105
Ni1-H4
☆A5.36 E71T9-M21A6-K6、
NSSW SF-3AMSR — 106
Flux Cored Arc E71T9-M21P6-K6
Welding Wires ☆A5.36 E81T9-C1A8-
NSSW SF-47E — 107
Ni1-H4
☆A5.36 E91T9-C1A8-
NSSW SF-50E — 108
Ni2-H4
☆A5.36 E91T9-M21A4-
NSSW SF-50A — 109
K2-H4
NSSW L-55SN — ☆A5.5 E7016-G 110
NSSW N-12M — ☆AWS A5.5 E8016-C1 111
NSSW N-13NM Z 3211 E4916-N7PUL ☆A5.5 E7016-C2L 112
Covered
NSSW N-5F Z 3311 E4928-GAP — 114
Arc Welding
NSSW N-11 Z 3311 E5516-3N3APL ☆A5.5 E8016-G 114
Electrodes
NSSW N-12 Z 3311 E5516-N5APL ☆A5.5 E8016-C1 114
NSSW N-13 Z 3311 E5516-N7L ☆A5.5 E8016-C2 114
NSSW N-16 Z 3311 E5516-N13APL ☆A5.5 E8016-G 114
☆A5.17 F7A8-EH14、
NSSW NB-55×NSSW Y-DS — 116
F7P8-EH14
NSSW NB-55E×NSSW Y-D — ☆A5.17 F7A8-EH14 117
NSSW NB-55LS×NSSW Y-3NI — ☆A5.23 F7A10-EG-Ni3 118
☆A5.23 F7A8-EG-G、
NSSW NB-55L×NSSW Y-D — 119
F7P8-EG-G
NSSW NB-55E×NSSW Y-DM3 — ☆A5.23 F8A4-EG-G 120
☆A5.23 F8A8-EG-G、
NSSW NB-60L×NSSW Y-DM3 — 121
Submerged F8P8-EG-G
Arc Welding NSSW NSH-60×NSSW Y-D Z 3183 S582-H ☆A5.23 F8A4-EH14-G 122
Materials ☆A5.23 F8A8-EG-G、
NSSW NF-310×NSSW Y-E — 122
F8P4-EG-G
☆A5.23 F8A8-EG-G、
NSSW NF-310×NSSW Y-DM3 — 122
F8P4-EG-G
NSSW NB-55E×NSSW Y-CM — — 122
☆A5.23 F8A8-EA4-A4
NSSW NB-55×NSSW Y-CMS — 122
F8P8-EA4-A4
☆A5.23 F9A8-EA3-G
NSSW NB-55×NSSW Y-DM — 122
F9P8-EA3-G
NSSW YM-28E Z 3312 G49AP3UM12 ☆A5.18 ER70S-G 124
NSSW YM-36E Z 3312 G49AP6M17 ☆A5.18 ER70S-G 124
Gas Metal Arc NSSW YM-55H Z 3312 G55AP4C0 ★A5.28 ER80S-G 126
Welding Wires NSSW YM-1N Z 3312 G57AP6MN2M1T ☆A5.28 ER80S-G 124
NSSW YM-3N Z 3312 G49AP6UMN7 ☆A5.28 ER80S-G 124
NSSW YM-69F Z 3312 G78A6UG0 ☆A5.28ER110S-G 127
Gas Tungsten Arc
NSSW YT-28E Z 3316 W49AP4U12 ☆A5.18 ER70S-G 128
Welding Wires

7
4) Heat Resisting Steel
Welding method Brand Name Page
JIS AWS
NSSW N-0S — ☆A5.5 E7016-A1 130
NSSW N-1S — ☆A5.5 E8016-B2 131
NSSW CM-1A — ☆A5.5 E8016-B2 131
Covered NSSW N-2S — ☆A5.5 E9016-B3 132
Arc Welding NSSW N-2SM — ☆A5.5 E9016-B3 134
Electrodes NSSW CM-2A — ☆A5.5 E9016-B3 132
NSSW N-3 — ☆A5.5 E9016-G 134
NSSW N-P31 — ☆A5.5 E9016-G 134
NSSW N-P32 — ☆A5.5 E9016-G 134
NSSW NF-250×Y-511 Z 3183 S642-1CM ☆A5.23 F8P2-EG-B2 136
NSSW NB-250M×Y-521H Z 3183 S642-2CM ☆A5.23 F9P2-EG-B3 137
Submerged NSSW NB-2CM×Y-521 Z3183 S642-2CM ☆A5.23 F9P2-EB3-B3 138
Arc Welding NSSW NF-250×Y-204 Z 3183 S642-MN ☆A5.23 F9P6-EG-G 139
Materials ☆A5.23 F9A2-EA3-A3、
NSSW NF-1×Y-DM Z 3183 S642-H4 140
F9P0-EA3-A3
NSSW NB-1CM×Y-511S Z3183 S642-1CM ☆A5.23 F9P2-EB2-B2 140
NSSW YM-505 Z 3317 G49C-3M3T ☆A5.28 ER80S-G 142
NSSW YM-511 Z 3317 G55C-1CMT1 ☆A5.28 ER80S-G 143
Gas Metal Arc
NSSW YM-511A Z 3317 G55M-1CM3 ☆A5.28 ER80S-G 143
Welding Wires
NSSW YM-521 Z 3317 G62C-2C1M3 ☆A5.28 ER90S-G 144
NSSW YM-521A Z 3317 G62M-2C1M2 ☆A5.28 ER90S-G 144
Gas Tungsten NSSW YT-505 Z 3317 W55-G ☆A5.28 ER80S-G 145
Arc Welding NSSW YT-511 Z 3317 W55-1CM3 ☆A5.28 ER80S-G 145
Wires NSSW YT-521 Z 3317 W62-2C1M2 ☆A5.28 ER90S-G 145

5) Boiler Tube/Pipe Steel


Welding method Brand Name Page
JIS AWS
NSSW N-0S — ☆A5.5 E7016-A1 148
Covered NSSW N-1S — ☆A5.5 E8016-B2 148
Arc Welding NSSW N-2S — ☆A5.5 E9016-B3 148
Electrodes NSSW N-HCM2S — — 148
NSSW N-HCM12A — — 148
NSSW YT-HCM2S Z 3317 W57-2CMWV-Ni — 150
NSSW YT-9ST Z 3317 W62-9C1MV1 — 150
Gas Tungsten NSSW YT-HCM12A Z 3317 W69-10CMWV-Cu — 150
Arc Welding NSSW YT-304H — — 150
Wires NSSW T-304H — — 150
NSSW YT-HR3C — — 150
NSSW T-HR3C — — 150

8
6) Atmospheric Corrosion Resisting Steel
Welding method Brand Name Page
JIS AWS
Z 3320 T49J0T1-1CA- ☆AWS A5.36 E71T1-
NSSW SF-50W 154
Flux Cored Arc NCC1-UH5 C1A0-G
Welding Wires Z 3320 T57J1T1-1CA- ☆AWS A5.36 E81T1-
NSSW SF-60W 155
NCC1-UH5 C1A0-W2
NSSW CT-03Cr Z 3214 E49J03-NCCAU — 156
Covered NSSW CT-16Cr Z 3214 E49J16-NCCAU ☆A5.5 E7016-G 156
Arc Welding NSSW CT-16VCr — ☆A5.5 E7016-G 156
Electrodes NSSW CT-26MCr — — 156
NSSW CT-60Cr Z 3214 E57J16-NCC1AU ☆A5.5 E8016-G 156
NSSW NF-820×NSSW Y-CNCW Z 3183 S50J2-AW1 ☆A5.23 F7A0-EG-G 158
Submerged NSSW YF-15B×NSSW Y-CNCW Z 3183 S50J2-AW1 ☆A5.23 F7A4-EG-G 158
Arc Welding NSSW NF-310×NSSW Y-CNCW Z 3183 S50J2-AW1 ☆A5.23 F7A4-EG-G 158
Materials NSSW NF-820×NSSW Y-60W Z 3183 S582-AW1 ☆A5.23 F8A0-EG-G 158
NSSW YF-15B×NSSW Y-60W Z 3183 S58J2-AW1 ☆A5.23 F8A2-EG-G 158
NSSW YM-55W Z 3315 G49JA0UC1-NCCJ ☆A5.28 ER80S-G 160
Gas Metal Arc
NSSW YM-60W Z 3315 G57JA1UC1-NCCJ ☆A5.28 ER80S-G 160
Welding Wires
NSSW FGC-55 Z 3315 G49J0UC1-CCJ ☆A5.28 EG80S-G 160

7) Sulphuric Acid Corrosion Resisting Steel


Welding method Brand Name Page
JIS AWS
☆AWS A5.36 E81T1-
Flux Cored Arc NSSW SF-1ST — 164
C1A0-G
Welding Wires
NSSW FC-23ST — — 165
NSSW ST-16M Z 3211 E4916-G ☆A5.1 E7016-G 166
Covered NSSW ST-03Cr Z 3211 E4903-G — 168
Arc Welding NSSW ST-16Cr Z 3211 E5516-G ☆A5.5 E7016-G 168
Electrodes NSSW ST-16CrA Z 3211 E4916-G ☆A5.5 E7016-G 168
NSSW ST-03CrA Z 3211 E4903-G — 168
Submerged Arc
NSSW NB-1ST×NSSW Y-1ST — — 170
Welding Meterial
Gas Metal Arc
NSSW YM-W4 — — 172
Welding Wires
Gas Tungsten Arc NSSW YT-1ST — — 174
Welding Wires NSSW YT-W4 — — 175

8) Sea Water Corrosion Resisting Steel


Welding method Brand Name Page
JIS AWS
Flux Cored Arc
NSSW SF-55RS — ☆A5.36 E81T1-C1A0-G 178
Welding Wires
Covered Arc
NSSW RS-55 Z 3211 E4916-G ☆A5.5 E8016-G 180
Welding Electrodes
Gas Metal Arc NSSW YM-W4 — — 182
Welding Wires NSSW YM-55RSA — — 182
Gas Tungsten NSSW YT-W4 — — 184
Arc Welding
Wires NSSW YT-55RS — — 184
9
9) Stainless Steel
Welding method Brand Name Page
JIS AWS
NSSW SF-308L Z 3323 TS308L-FB0 ☆A5.22 E308LT0-1 188
NSSW SF-308 Z 3323 TS308-FB0 ☆A5.22 E308T0-1 192
NSSW SF-308LP Z 3323 TS308L-FB1 ☆A5.22 E308LT1-1 192
NSSW SF-309L Z 3323 TS309L-FB0 ☆A5.22 E309LT0-1 189
NSSW SF-309LP Z 3323 TS309L-FB1 ☆A5.22 E309LT1-1 192
NSSW SF-309MoL Z 3323 TS309LMo-FB0 ☆A5.22 E309LMoT0-1 192
NSSW SF-309MoLP Z 3323 TS309LMo-FB1 ☆A5.22 E309LMoT1-1 192
NSSW SF-N309L Z 3323 TS309L-FN0 ☆A5.22 E309LT0-3 190
Flux Cored Arc
NSSW SF-316L Z 3323 TS316L-FB0 ☆A5.22 E316LT0-1 191
Welding Wires
NSSW SF-316LP Z 3323 TS316L-FB1 ☆A5.22 E316LT1-1 192
NSSW SF-347 Z 3323 TS347-FB0 ☆A5.22 E347T0-1 192
NSSW SF-317L Z 3323 TS317L-FB0 ☆A5.22 E317LT0-1 192
NSSW SF-2120 — — 192
NSSW SF-DP8 Z3323 TS2209-FB0 ☆A5.22 E2209T0-1 192
NSSW SF-DP3 Z 3323 TS329J4L-FB0 — 194
NSSW SF-DP3W — ☆A5.22 E2594T0-1 194
NSSW FCM-430NL — — 194
Z 3221 ES308-16 ☆A5.4 E308-16 196
Z 3221 ES309-16 ☆A5.4 E309-16 198
Z 3221 ES308L-16 ☆A5.4 E308L-16 197
Z 3221 ES309L-16 ☆A5.4 E309L-16 199
Z 3221 ES309Mo-16 ☆A5.4 E309Mo-16 202
Z 3221 ES309LMo-16 ☆A5.4 E309LMo-16 200
Z 3221 ES310-16 ☆A5.4 E310-16 202
Z 3221 ES316-16 ☆A5.4 E316-16 202
Z 3221 ES316L-16 ☆A5.4 E316L-16 201
— — 202
Covered
Z 3221 ES316LCu-16 — 202
Arc Welding
Z 3221 ES317L-16 ☆A5.4 E317L-16 202
Electrodes
Z 3221 ES347-16 ☆A5.4 E347-16 202
Z 3221 ES347L-16 ☆A5.4 E347L-16 202
— — 204
NSSW-170 — — 204
— — 204
NSSW-DP8 Z 3221 ES2209-16 ☆A5.4 E2209-16 204
NSSW-DP3 Z 3221 ES329J4L-16 — 204
NSSW-DP3W — — 204
NSSW-410Nb Z 3221 ES409Nb-16 ☆A5.4 E409-16 204
NSSW-430Nb Z 3221 ES430Nb-16 ★A5.4 E430-16 204
NSSW Y-308×NSSW BF-300M Z 3324 YWS308 ☆A5.9 ER308 206
NSSW Y-308L×NSSW BF-300M Z 3324 YWS308L ☆A5.9 ER308L 206
NSSW Y-304N×NSSW BF-308N2 — — 206
NSSW Y-309×NSSW BF-300M Z 3324 YWS309 ☆A5.9 ER309 206
NSSW Y-309×NSSW BF-300F Z 3324 YWS309 ☆A5.9 ER309 206
Submerged NSSW Y-309L×NSSW BF-21Z Z 3324 YWS309L ☆A5.9 ER309L 206
Arc Welding NSSW Y-316×NSSW BF-300M Z 3324 YWS316 ☆A5.9 ER316 206
Materials NSSW Y-316×NSSW BF-300F Z 3324 YWS316 ☆A5.9 ER316 206
NSSW Y-316L×NSSW BF-300M Z 3324 YWS316L ☆A5.9 ER316L 206
NSSW Y-316L×NSSW BF-300F Z 3324 YWS316L ☆A5.9 ER316L 206
NSSW Y-316L×NSSW BF-29T ̶ ☆A5.9 ER316L 206
NSSW Y-317L×NSSW BF-24 Z 3324 YWS317L ☆A5.9 ER317L 206
NSSW Y-347×NSSW BF-300M Z 3324 YWS347 ☆A5.9 ER347 206

10
Welding method Brand Name Page
JIS AWS
NSSW Y-170×NSSW BF-300M — — 206
Submerged
NSSW Y-DP8×NSSW BF-30 — — 206
Arc Welding
NSSW Y-DP3×NSSW BF-30 — — 208
Materials
NSSW Y-410×NSSW BF-300M Z 3324 YWS410 ☆A5.9 ER410 208
NSSW YM-308 Z 3321 YS308 ☆A5.9 ER308 210
NSSW YM-309 Z 3321 YS309 ☆A5.9 ER309 211
NSSW YM-316 Z 3321 YS316 ☆A5.9 ER316 212
NSSW YM-308L Z 3321 YS308L ☆A5.9 ER308 214
NSSW YM-308LSi Z 3321 YS308LSi ☆A5.9 ER308LSi 214
NSSW YM-308UL Z 3321 YS308L ☆A5.9 ER308L 214
NSSW YM-309L Z 3321 YS309L ☆A5.9 ER309L 214
NSSW YM-309LSi Z 3321 YS309LSi ☆A5.9 ER309LSi 214
NSSW YM-309Mo Z 3321 YS309Mo ☆A5.9 ER309Mo 214
NSSW YM-309MoL Z 3321 YS309LMo ☆A5.9 ER309LMo 214
Gas Metal Arc
NSSW YM-310 Z 3321 YS310 ☆A5.9 ER310 214
Welding Wires
NSSW YM-316L Z 3321 YS316L ☆A5.9 ER316L 214
NSSW YM-316LSi Z 3321 YS316LSi ☆A5.9 ER316LSi 216
NSSW YM-316UL Z 3321 YS316L ☆A5.9 ER316L 216
NSSW YM-317L Z 3321 YS317L ☆A5.9 ER317L 216
NSSW YM-347 Z 3321 YS347 ☆A5.9 ER347 216
NSSW YM-347L Z 3321 YS347L ☆A5.9 ER347 216
NSSW YM-190 — — 216
NSSW YM-410 Z 3321 YS410 ☆A5.9 ER410 216
NSSW YM-430L Z 3321 YS430 ☆A5.9 ER430 216
NSSW YM-160 Z 3321 YS430LNb — 216
NSSW YT-308 Z 3321 YS308 ☆A5.9 ER308 222
NSSW YT-308L Z 3321 YS308L ☆A5.9 ER308L 218
NSSW YT-308UL Z 3321 YS308L ☆A5.9 ER308L 222
NSSW YT-309 Z 3321 YS309 ☆A5.9 ER309 222
NSSW YT-309L Z 3321 YS309L ☆A5.9 ER309L 219
NSSW YT-309Mo Z 3321 YS309Mo ☆A5.9 ER309Mo 222
NSSW YT-309MoL Z 3321 YS309LMo ☆A5.9 ER309LMo 220
NSSW YT-310 Z 3321 YS310 ☆A5.9 ER310 222
NSSW YT-316 Z 3321 YS316 ☆A5.9 ER316 222
NSSW YT-316L Z 3321 YS316L ☆A5.9 ER316L 221
Gas Tungsten NSSW YT-316UL Z 3321 YS316L ☆A5.9 ER316L 222
Arc Welding NSSW YT-317L Z 3321 YS317L ☆A5.9 ER317L 222
Wires NSSW YT-320 — ☆A5.9 ER320LR 222
NSSW YT-347 Z 3321 YS347 ☆A5.9 ER347 222
NSSW YT-347AP — — 222
NSSW YT-DP8 Z 3321 YS2209 ☆A5.9 ER2209 222
NSSW YT-DP3 — — 224
NSSW YT-DP3W — — 224
NSSW YT-410 Z 3321 YS410  A5.9 ER410 224
NSSW YT-430 Z 3321 YS430  A5.9 ER430 224
NSSW YT-430L Z 3321 YS430L  A5.9 ER430 224
NSSW YT-190 — — 224
NSSW YT-444 — — 224

11
10) Special Alloy
Welding method Brand Name Page
JIS AWS
YAWATA WELD B(M) Z 3225 D9Ni-1 ☆A5.11 ENiCrFe-4 228
Covered NITTETSU WELD 196 Z 3225 D9Ni-2 ☆A5.11 ENiMo-9 229
Arc Welding YAWATA WELD B Z 3224 E Ni 6133 ☆A5.11 ENiCrFe-2 230
Electrodes YAWATA WELD 182 Z 3224 E Ni 6182 ☆A5.11 ENiCrFe-3 230
NITTETSU WELD 112AC Z 3224 E Ni 6625 ☆A5.11 ENiCrMo-3 230
Submerged Arc NITTETSU FLUX 10H×
Z 3333 FS9Ni-H YS9Ni ★A5.14 ERNiMo-9 232
Welding Materials NITTETSU FILLER 196
NSSW YT-NIC Z 3334 SNi2061 ☆A5.14 ERNi-1 234
YAWATA FILLER 82 Z 3334 SNi6082 ☆A5.14 ERNiCr-3 234
NITTETSU FILLER 196 Z 3332 YG-T9Ni-2 ☆A5.14 ERNiMo-9 234
Gas Tungsten
NSSW YT-NC718 Z 3334 SNi7718 ☆A5.14 ERNiFeCr-2 234
Arc Welding
NITTETSU FILLER 625 Z 3334 SNi6625 ☆A5.14 ERNiCrMo-3 234
Wires
NSSW YT-HSTC2 Z 3334 SNi6276 ☆A5.14 ERNiCrMo-4 234
NSSW YT-NC622 Z 3334 SNi6622 ☆A5.14 ERNiCrMo-10 234
NSSW YT-NC617 Z 3334 SNi 6617 ☆A5.14 ERNiCrCoMo-1 234

11) Surfacing·Cast Iron


Welding method Brand Name Page
JIS AWS
NSSW H-250B Z 3251 DF2A-250-R — 238
NSSW H-250C Z 3251 DF2A-250-B — 238
NSSW H-300C Z 3251 DF2A-300-B — 238
NSSW H-350C Z 3251 DF2A-350-B — 238
NSSW H-500 Z 3251 DF2B-500-B — 238
NSSW H-600 Z 3251 DF2B-600-B — 240
NSSW H-700 Z 3251 DF2B-700-B — 240
NSSW H-750 Z 3251 DF3C-700-B — 240
Covered NSSW H-800 Z 3251 DF3C-700-B — 240
Arc Welding NSSW H-13Cr Z 3251 DF4B-350-B — 240
Electrodes NSSW H-13M Z 3251 DFMA-250-B — 242
NSSW H-13MN Z 3251 DFMA-250-B — 242
NSSW H-13CrM — — 242
NSSW H-MCr Z 3251 DFME-250-B — 242
NSSW H-11Cr Z 3251 DF4A-500-B — 242
NSSW H-30Cr Z 3251 DFCrA-700-BR — 244
NSSW H-30CrM Z 3251 DFCrA-700-BR — 244
NSSW C-1N Z 3252 ECNi-CI ★A5.15 ENi-CI 246
NSSW C-5N Z 3252 ECNiFe-CI ☆A5.15 ENiFe-CI 246

12) Electroslag Welding Materials


Welding method Brand Name Page
JIS AWS
Electroslag NSSW YM-55S×NSSW YF-15I Z 3353 YES501-S/FES-Z — 250
Welding Materials NSSW YM-60E×NSSW YF-15I Z 3353 YES602-S/FES-Z — 250

12
13) Electrogas Welding Materials
Welding method Brand Name Page
JIS AWS
Electrogas NSSW EG-1 Z 3319 YFEG-21C — 254
Welding NSSW EG-3 — ☆A5.26 EG72T-G 254
Materials NSSW EG-60 Z 3319 YFEG-32C — 254

14) NSSW High Efficiency Welding Process


Welding method Application Page

SUBNAP WELDING PROCESS 258


Steel Plate
CUT WIRE SUBMERGED ARC WELDING
260
PROCESS
One-Side Welding Process to Shorten Welding Time
ONE-SIDE WELDING PROCESS 262

plate.
2.It can be used by cutting to the desired length and

NSSW SB-41 264


3.It can be used for uranami (sound penetration bead)
welding with a wide range of welding conditions since

4.Inventory control is easy since it rarely absorb moisture


and, therefore, redrying is not necessary.

SOFT BACKING SUBMERGED ARC


welding of curved plates in shipbuilding and site welding 266
WELDING PROCESS
of bridges.
NSSW FLUX COPPER BACKING
Welding of large plates for ships, bridges and structures. 268
SUBMERGED ARC WELDING PROCESS

15) Welding Machine and Equipment


Brand Name Application Page

CARRYBOY Series — 272


traveling carriage)

CARRYBOY ACE Horizontal Fillet Welding 274


traveling carriage)

Horizontal Fillet Welding 275


traveling carriage)

CARRYBOY K Flat and horizontal Fillet Welding 276


traveling carriage)
Gravity Welder TRACK AUTO Horizontal Fillet Welding 277
SY-mini All position Welding 278
Portable Type Arc Welding Robot NAVI-21 All position Welding 279
SESNET Welder SESNET-W Vertical Butt Joint on Electroslag Welding 280
Electrogas Welding Machine VEGA Vertical Butt welding 282
High Heat Input Submerged Arc
— Welding of Box column corner joints 284

— Welding of Box column diaphragms 285


NS-Oneside MAG Welding
NS-Oneside MAG Joining of steel plates 286

PANEL LINE PRODUCTION


— 288
FACILITY shipbuilding. 13
Brand Name Application Page
Multi-electrode Automatic Welding Horizontal Fillet Welding of longitudinals
— 291
and stiffeners
— Joining of large steel plates 292
High Speed FCuB Welding
NH-HISAW Joining of large steel plates 293

FULL DIGITAL PLASMA NW-150AH-III Welding of various metals 294


WELDING MACHINE NW-350AH-III Welding of various metals 294
AC/DC Plasma Welder NW-300ARS Welding of all metals 296
TWO ELECTRODES PLASMA
— Welding of various metals 297
ARC WELDING MACHINE
PLASMA WELDING MACHINE
FOR GALVANIZED STEEL — Galvanized steel sheet 298
SHEET
PLASMA TRANSFERRED ARC
— Surfacing welding 299
(PTA) WELDING MACHINE
Plasma Gouging & Cutting NW-150ACG Gouging of various metals 300
Machine NW-300ACG Gouging of various metals 300
Circumferential Fillet Welding
— Welding of automotive parts, etc 301

Pipe Overlap Fillet Welding Welding of electromagnetic valves,sensor


— 302
parts,etc
— 303
Flat Plate and Pipe Seam Welding
— 304

— Seam Welding of various pipes 305


— Welding of box corner sections 306
Plasma Robot Spot Welding
— Spot welding of OA machines 307

16) Approval List of Welding Materials


Category Page
1. Covered Arc Welding Materials -SMAW- 310
2. Gas Shielded Arc Welding Materials 314
1) Gas Metal Arc Welding Wires Wires -GMAW- 314
2) Flux Cored Arc Welding Wires -FCAW- 316
3) One-Side Gas Shielded Arc Welding Materials 320
4) Gas Tungsten Arc Welding Rods and Wires -GTAW- 322
5) Electrogas Arc Welding Materials -EGW- 322
3. Submerged Arc Welding Materials -SAW- 324
1) Multi-layer Welding and Both Side Welding 324
2) One-Side Submerge Arc Welding Materials 326

14
Warning for Safety in Welding

· Be sure to follow the safety practices stated


in the following in order to protect welders,
WARNING operators and accompanied workers from a
serious accident resulting in injury or death.

· Be sure to follow the safety practices stated in the following when you
use welding consumables.
· Be sure to follow the safety practices stated in the instruction manual
when you use welding equipment.

WARNING
· Electric shock can kill.

· Do not touch live electrical parts. (A covered electrode held with an elec-
trode holder and a wire in welding are electrically live.)
· Wear dry, insulated gloves. Do not wear teared and wet gloves.
Use an electric shock prevenling device (open-circuil-voltage-reducing
device) when welders or operalors work in confined or high-level paces.
Use also a lileline when a welder or operator conducts welding at a
highlevel spaces.
· Follow the safety practice stated in the instruction manual of the welding
machine before you use. Do not use a welding machine case or cover
of which is removed. welding cables must be of a size adequale for the
capacity expected. Welding cables must be maintained, and a dam-
aged cable must be repaired or replaced new.

15
· Fumes and gases generated in welding. can
CAUTION be dangerous to your health.
· Welding in conlined spaces can be danger-
ous to suffocation because of oxygen defi-
cient atmospheres.

· Keep your head out of the source of fumes or gases to prevent you from
directly breathing high density fumes or gases.
· Use local exhaust ventilation, or wear respirators in order to prevent you
from breathing fumes and toxic gases
· Use general ventilation for welding in the workshop. Particularly in
welding in confined spaces, be sure to use adequate ventilation, or wear
respirators in the presence of a trained supervisor.
· Do not weld where operations of degreasing, cleaning, spraying, and
painting are present nearby. Welding work close to these operations
may cause a generation of harmful gases.
· Use adequate ventilation or respirators with special attention in welding
plated and coated steel.
· Use respirators, eye safety glasses and safety leather gloves when han-
dling welding fluxes in order to prevent you from the flux dust.

CAUTION
· Arc rays can injure eyes and burn skin.

· Wear hand shields with an adequate grade of shade in welding and in


supervising the welding work. Select the correct grade of shade for filter
lenses and filter plates suitable for exact welding work by referring to
the standard of JIS T8141.
· Wear protectors suitable for preventing you from the arc rays such as
safety leather gloves for welding, long sleeve shirts, foot covers, Ieather
aprons, etc.
· Use, at need, shade curtains for welding by surrounding the welding ar-
eas in order to prevent accompanied workers from the arc rays.

16
CAUTION
· Fire and explosion can take place.

· Never weld at areas adjacent to highly inflammable materials. Remove


combustibles so that spatter cannot ignite them. If combustibles cannot
be removed, cover them with a noninflammable material.
· Do not weld a vessel or pipe which contains combustibles or being
sealed.
· Do not put a hot weldment close to combustibles right after welding fin-
ished.
· When welding cellings, floors, walls, etc. remove combustibles at the
other side of them.
· Any part of welding wire, with exception of wire extended at the tip of
the torch, must be free from touching on the electrical circuit of the base
metal side.
· Fasten the cable joints and seal them in a insulation tape. The cable for
the base metal side should be connected closer to the part of welding.
· Be ready to cope with a possible accident by equipping fire-extingushing
equipment adjacent to the welding areas.

CAUTION · Flying spatters and slags can injure eyes and


cause skin burns.
· High temperature heat in welding can cause
skin burns.

· Wear safety glasses, safety leather gloves for welding, long sleeve shirts,
foot covers, leather aprons, etc.
· Do not touch weldments while hot.

17
CAUTION
· The tips of the welding wires and filler wires
can injure eyes, faces, etc.

· Do not loose your hold on the tip of the wire when take off the tip of the
wire.
· Do not direct the welding torch to your face when check the wire feed-
ing condition.

CAUTION
· Falling down and dropping welding con-
sumables can injure you.

· Wear safety shoes, and pay your attention not to drop welding consum-
ables on your body when you carry and handle them. Keep your pos-
ture correct not to cause a crick in your back while handling them.
· Follow the handling instructions shown on the surface of the pail pack
wire packages when handle them.
· Pile up welding consumables so that falling down and dropping cannot
take palce while being stored and carried.

18
Mild Steel·490~550MPa
High Tensile Strength
Steel
Flux Cored Arc Welding Wires
Covered Arc Welding Electrodes
Submerged Arc Welding Materials
Gas Metal Arc Welding Wires
Gas Tungsten Arc Welding Rods and Wires

19
NSSW SF-1
JIS Z 3313 T49J0T1-1CA-UH5

AWS A5.36 E71T1-C1A0-CS1

For Mild Steel and 490MPa High Tensile Strength Steel


FCAW

APPLICATIONS
Welding of mild steel and 490MPa high tensile strength steel for machinery, structures,

1 CHARACTERISTICS
NSSW SF-1 is a rutile type seamless flux cored arc welding wire to be used
with CO2 shield gas. Arc is stable, spatters are few and bead is smooth with
good shape and appearance since easily removable slag covers bead evenly. The
diffusible hydrogen content is as low as that of solid wires since the wire has no

fume is also less. It assures high welding efficiency since deposition rate is high
and all-position welding is easily performed with almost the same current.

GUIDELlNES FOR USAGE


1. Any welding machine for solid wire can be used as it is, but wire feed roller’s
pressure should be adjusted a little looser.
2. A suitable shield gas flow rate is 20~25ℓ/min.

4. Arc voltage should be 1 or 2 volt lower than that for conventional flux cored
wires and 4 or 5 volt lower than that for solid wires.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S
CO2 0.06 0.50 1.40 0.015 0.010
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
520 580 28 91
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.0 1.2 1.4 1.6
F 150~260 180~320 200~410 220~450
H-Fil 150~260 180~320 200~410 220~450
Current H 150~240 180~300 200~350 220~400
A V-up 150~200 180~260 200~280 200~280
V-down 160~220 200~280 220~300
OH 150~240 180~260 200~280
Approval: NK, ABS, LR, DNV, BV, GL, CR, KR, CCS, RS, BKI
20
NSSW SF-1E
JIS Z 3313 T492T1-1CA-UH5

AWS A5.36 E71T1-C1A2-CS1

For Mild Steel and 490MPa High Tensile Strength Steel

FCAW
APPLICATIONS
Welding of mild steel and 490MPa high tensile strength steel for machinery,

CHARACTERISTICS
1
NITTESU SF-1E is a rutile type seamless flux cored arc welding wire to be used
with CO2 shield gas.
It assures excellent usability with minimized spattering and beautiful bead
appearance with satisfactory impact toughness in all position welding.

GUIDELlNES FOR USAGE


1. If gas shild is insufficient, nitrogen in the air will be absorbed into weld metal
causing deterioration of toughness. Distance between nozzle and base metal

2. Select optimum welding conditions, heat input for example, in accordance with

3. For others, see GUIDELINES FOR USAGE 1~4 of NSSW SF-1.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Ni
CO2 0.06 0.50 1.29 0.014 0.005 0.30

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch at
Yield Point, Tensile Strength, Elongation,
20°C,
MPa MPa %
J
590 610 28 93

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2 1.4
F 180~300 200~410
H-Fil 180~300 200~410
Current
H 180~300 200~350
A
V-up 180~260 200~280
OH 180~300 200~300
Approval: ABS, LR, DNV, PRS
21
NSSW FC-1
JIS Z 3313 T49J0T1-1CA-U

AWS A5.36 E71T1-C1A0-CS1

For Mild Steel and 490MPa High Tensile Strength Steel


FCAW

APPLICATIONS
Welding of mild steel and 490MPa high tensile strength steel for machinery,
structures, steel frames, ships, bridges, towers, chemical engineering apparatus,

1 CHARACTERISTICS
NSSW FC-1 is a rutile type flux cored arc welding wire to be used with CO2
shield gas. Arc is stable, spatters are few and bead is smooth with good shape
and appearance since easily removable slag covers bead evenly. Welding fume is
also less. It assures high welding efficiency since deposition rate is high and all-
position welding is easily performed with almost the same current.

GUIDELlNES FOR USAGE


1. Any welding machine for solid wire can be used as it is, but wire feed roller’s
pressure should be adjusted a little looser.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S
CO2 0.04 0.53 1.45 0.016 0.008

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
510 570 27 100

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.0 1.2 1.4 1.6 2.0
F 90~250 120~300 150~400 200~450 300~500
H-Fil 90~250 120~300 150~350 200~400 300~450
Current H 90~230 120~280 150~320 180~350 —
A V-up 90~230 120~260 150~270 180~280 —
V-down 120~250 160~300 220~300 250~300 —
OH 90~230 120~260 150~270 180~280 —
Approval: NK, ABS, LR, DNV, BV, GL, CR
22
NSSW SF-3M ☆
AWS A5.36 E71T9-C1A4-CS1

For Carbon Steel

FCAW
APPLICATIONS
All position welding down to -40°C, 100%CO2 shielding gas

CHARACTERISTICS 1
NSSW SF-3M is a rutile type seamless flux cored arc welding wire to be used
with CO2 shield gas and designed for shipbuilding and offshore structure welding.
Weld metal shows excellent toughness in low temperature range down to -40°C.

excellent. Weldability in all positions are excellent.

GUIDELlNES FOR USAGE


1. Select optimum welding conditions and control heat input in accordance with

3. For others, see GUIDELINES FOR USAGE 1-4 of NSSW SF-1

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni
0.05 0.42 1.30 0.013 0.004 0.44

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch at
Yield strength Elongation,
Tensile Strength, MPa °C,
MPa %
J
545 595 28 115
n TYPICAL WELD JOINT TEST
Charpy
Plate Yield Tensile CTOD
Base Welding Heat input 2V-notch
strength strength mm,at
metal position °C,
mm MPa MPa °C
J
YS360 50 Vertical-up 22 590 655 110 0.72
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2 1.4
F, H 180~300 200~400
Current
H-Fil 180~300 200~400
A
V-up, OH 180~260 200~280
Approval: ABS, DNV
23
NSSW SF-3
JIS Z 3313 T492T1-1CA-N1-UH5

AWS A5.36 E71T12-C1A2-CS2

For Mild Steel and 490MPa High Tensile Strength Steel


FCAW

APPLICATIONS
Welding of mild steel and 490MPa high tensile strength steel for machinery,

1 CHARACTERISTICS
NSSW SF-3 is a rutile type seamless flux cored arc welding wire to be used
with CO 2 shield gas and designed for welding shipbuilding grade E steel.

GUIDELlNES FOR USAGE


1. If gas shield is insufficient, nitrogen in the air will be absorbed into weld metal
causing deterioration of toughness. Distance between nozzle and base metal

2. Select optimum welding conditions, heat input for example, in accordance with

4. For others, see GUIDELINES FOR USAGE 1~4 of NSSW SF-1 .

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Ni
CO2 0.05 0.42 1.30 0.013 0.004 0.44
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Charpy 2V-notch,
Yield Point, Tensile Strength, Elongation,
J
MPa MPa %
30°C 20°C
545 600 27 105 130
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2 1.4
F 180~300 200~410
H-Fil 180~300 200~410
Current
H 180~300 200~350
A
V-up 180~260 200~280
OH 180~260 200~280
Approval: NK, ABS, LR, DNV, BV, CR, CCS, RS
24
NSSW SF-1A
JIS Z 3313 T49J0T1-1MA-UH5

AWS A5.36 E71T1-M21A2-CS1

For Mild Steel and 490MPa High Tensile Strength Steel

FCAW
APPLICATIONS
Welding of mild steel and 490MPa high tensile strength steel for machinery, structures,

CHARACTERISTICS 1
NSSW SF-1A is a rutile type seamless flux cored arc welding wire to be used
with Ar+CO2 shield gas. Arc is stable, spatters are few and bead is smooth with
good shape and appearance since easily removable slag covers bead evenly. The
diffusible hydrogen content is as low as that of solid wires since the wire has no

fume is also less. It assures high welding efficiency since deposition rate is high
and all-position welding is easily performed with almost the same current.

GUIDELlNES FOR USAGE


1. Any welding machine for solid wire can be used as it is, but wire feed roller’s
pressure should be adjusted a little looser.
2. A suitable shield gas flow rate is 20~25ℓ/min.

4. Arc voltage should be 1 or 2 volt lower than that for conventional flux cored
wires and 4 or 5 volt lower than that for solid wires.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S
Ar+20% CO2 0.05 0.52 1.22 0.013 0.008
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
°C,
MPa MPa %
J
530 575 25 60
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2 1.4 1.6
F 180~320 200~430 220~450
H-Fil 180~320 200~430 220~450
Current
H 180~300 200~350 220~400
A
V-up 180~260 200~280 200~280
OH 180~300 200~300
Approval: NK, ABS, LR, DNV, BV, GL, PRS
25
NSSW SF-3A
JIS Z 3313 T492T1-1MA-UH5

AWS A5.36 E71T9-M21A4-CS1

For Mild Steel and 490MPa High Tensile Strength Steel


FCAW

APPLICATIONS
Welding of mild steel and 490MPa high tensile strength steel for machinery,

1 CHARACTERISTICS
NSSW SF-3A is a rutile type seamless flux cored arc welding wire to be used
with Ar+CO2 shield gas and designed for welding shipbuilding grade E steel.

GUIDELlNES FOR USAGE


1. If gas shield is insufficient, nitrogen in the air will be absorbed into weld metal
causing deterioration of toughness. Distance between nozzle and base metal

2. Select optimum welding conditions, heat input for example, in accordance with

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Ni
Ar+20% CO2 0.05 0.46 1.48 0.014 0.005 0.33
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Charpy 2V-notch,
Yield Point, Tensile Strength, Elongation,
J
MPa MPa %
40°C
600 620 25 87
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2 1.4
F 180~300 200~410
H-Fil 180~300 200~410
Current
H 180~300 200~350
A
V-up 180~260 200~280
OH 180~300 200~300
Approval: NK, ABS, LR, DNV, GL, RS
26
NSSW SM-1
JIS Z 3313 T49J0T15-0CA-G-UH5

AWS A5.36 E70T15-C1A0-CS1

For Mild Steel and 490MPa High Tensile Strength Steel

FCAW
APPLICATIONS
Welding of mild steel and 490MPa high tensile strength steel for machinery,

CHARACTERISTICS 1
NSSW SM-1 is seamless flux cored arc welding wire filled mainly with metallic
powder and is used with CO2 shield gas. Arc is softer and fume is less than
CO2 solid wires and high welding speed is obtainable. Continuous multi-layer

fed straight and easily since it has no seam and, therefore, is suitable for high
current and high efficiency automatic welding including robots.

GUIDELlNES FOR USAGE

diameter wire (2.0mm).


2. Recommended distance between tip and base metal is 20~30mm for 1.6mm
diameter and 25~35mm for 2.0mm diameter.

WELDING POSITION

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S
CO2 0.05 0.72 1.28 0.015 0.006

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
460 560 30 70

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2 1.4 1.6 2.0
F 200~320 220~450 250~550 350~650
Current (A)
H-Fil 200~320 220~400 250~450 350~500
Approval: NK, ABS, LR
27
NSSW SM-1F
JIS Z 3313 T49J0T1-0CA-UH5

AWS A5.36 E70T1-C1A0-CS1

For Mild Steel and 490MPa High Tensile Strength Steel


FCAW

APPLICATIONS
Flat and horizontal welding of mild steel and 490MPa high tensile strength steel
for ships, bridges and steel frames.

1 CHARACTERISTICS
NSSW SM-1F is a rutile type seamless flux cored arc welding wire filled mainly
with metallic powder to be used with CO2 shield gas. Weld metal shows excellent
resistance to pitting in the welding of steel plates coated with inorganic zinc
primer.

GUIDELlNES FOR USAGE


1. Suitable torch angle for horizontal fillet welding is 40~50° from bottom plate
and forehand angle is 5~30°.

3. For others, see GUIDELINES FOR USAGE 1~4 of NSSW SF-1 (Page 3-2).

WELDING POSITION

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S
CO2 0.05 0.53 1.50 0.016 0.011

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch,
Yield Point, Tensile Strength, Elongation,
J
MPa MPa %
0°C
510 585 26 62 85

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2 1.4 1.6
Current F 180~320 200~400 220~450
A H-Fil 180~320 200~350 220~450
Approval: NK, ABS, LR, DNV, BV, CR, GL, CCS, RS, BKI
28
NSSW FCM-1F
JIS Z 3313 T49J0T1-0CA-U

AWS A5.36 E70T1-C1A0-CS1

For Mild Steel and 490MPa High Tensile Strength Steel

FCAW
APPLICATIONS
Flat and horizontal welding of mild steel and 490MPa high tensile strength steel
for ships, bridges and steel frames.

CHARACTERISTICS 1
NSSW FCM-1F is a rutile type flux cored arc welding wire filled mainly with
metallic powder to be used with CO2 shield gas. Weld metal shows excellent
resistance to pitting in the welding of steel plates coated with inorganic zinc
primer. Bead shape of fillet welding is also good.

GUIDELlNES FOR USAGE


1. Suitable torch angle for horizontal fillet welding is 40~50° from bottom plate
and forehand angle is 5~30°.

3. For others, see GUIDELINES FOR USAGE 1~4 of NSSW SF-1 (Page 3-2).

WELDING POSITION

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S
CO2 0.04 0.55 1.50 0.015 0.010

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
510 570 27 90

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2 1.4 1.6
Current F-Fil 180~320 200~400 220~450
A H-Fil 180~320 200~350 220~420
Approval: NK, ABS, LR, DNV
29
NSSW SM-3A ☆
AWS A5.36 E71T15-M21A4-CS1

For Low Temperature Service Steel


FCAW

APPLICATIONS
Seamless flux cored wire for Ar-CO2 gas shielded arc welding of low temperature
service steel for offshore structures, etc.

1 CHARACTERISTICS
NSSW SM-3A is a seamless metal type flux cored arc welding wire to be used
with Ar-20%CO2 shielding gas for welding of flat butt and fillet joints.
It assures excellent impact toughness at low temperature down to-40°C.
It has also good usability with high efficiency, less spattering and beautiful bead
appearance.
Moreover, due to its seamless surface, it provides various advantages better than
conventional open-seam flux cored wires.

GUIDELlNES FOR USAGE


1. Select optimum welding conditions and control heat input in accordance with

3. For others, see GUIDELINES FOR USAGE 1~4 of NSSW SF-1.

WELDING POSITION

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S
Ar+20%CO2 0.05 0.66 1.69 0.008 0.013

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch,
Yield Point, Tensile Strength, Elongation,
J
MPa MPa %
40°C
540 600 29 72

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2 1.4
Current F 200~350 250~400
A H-Fil 200~350 250~400
Approval: ABS, LR, DNV, BV, GL
30
NSSW SF-3E ☆
AWS A5.36 E81T9-C1A4-CS1

For Low-Ally Steel

FCAW
APPLICATIONS
All position welding for YS420 down to -40°C, 100%CO2 shielding gas

CHARACTERISTICS 1
NSSW SF-3E is a rutile type seamless flux cored arc welding wire to be used with
CO2 shield gas and designed for shipbuilding and offshore structure welding.
Weld metal shows excellent toughness in low temperature range down to -40

excellent. Weldability in all positions are excellent.

GUIDELlNES FOR USAGE


1. Select optimum welding conditions and control heat input in accordance with

3. For others, see GUIDELINES FOR USAGE 1-4 of NSSW SF-1

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni
0.05 0.42 1.30 0.013 0.004 0.44

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch at
Yield strength Elongation,
Tensile Strength, MPa °C,
MPa %
J
540 590 28 115
n TYPICAL WELD JOINT TEST
Charpy
Plate Yield Tensile CTOD
Base Welding Heat input 2V-notch
strength strength mm,at
metal position °C,
mm MPa MPa °C
J
YS360 50 Vertical-up 22 590 650 105 0.72
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2 1.4
F, H 180~300 200~400
Current
H-Fil 180~300 200~400
A
V-up, OH 180~260 200~280
Approval: NK, ABS, LR, DNV
31
Flux Cored Arc Welding Wires
for Mild Steel and 490~550MPa High Tensile Strength Steel
FCAW

Brand Shield Dia.


Application and Characteristics
Name Gas mm
JIS AWS

1 CO2
Z 3313
T49J0T1-
☆ A5.36
E70T1-C1A0-
1.2
1.4 more stable than CO2 solid wires, spatters are
NSSW 0CA-UH5 G 1.6 few and bead shape is excellent in flat butt
SM-1S

Welding
AWS/ASME F/1G HF/2F
Position

Ar Seamless flux cored wire filled mainly with


Z 3313 ☆ A5.36 1.2
+ metallic powder to be used with Ar+CO2 shield
T49J0T15- E70T15- 1.4
NSSW 20% gas. Arc is soft, spatters are extremely few
0MA-UH5 M21A2-CS1 1.6
SM-1A CO2

Welding
AWS/ASME F/1G HF/2F
Position
Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

32
Typical Chemical Composition Typical Mechanical Properties

FCAW
of Weld Metal(%) of Weld Metal Type
of
Charpy 2V-
Yield Point, Tensile Strength, Elongation, Current
C Si Mn P S notch at 0°C,
MPa MPa %
J

1
DC
0.05 0.52 1.56 0.015 0.009 510 590 28 98
(+)

DC
0.04 0.45 1.60 0.011 0.013 480 560 30 110
(+)

33
NSSW FT-51
JIS Z 3211 E4313

AWS A5.1 E6013

For Mild Steel


SMAW

APPLICATIONS

1 CHARACTERISTICS
NSSW FT-51 is a high titania potassium type electrode for all positions and
assures easy operation even in vertical downward position. Spatters are less
and bead appearance is beautiful. Welding distortion is low on a thin steel sheet,
because penetration is shallow.

GUIDELlNES FOR USAGE


1. If coating flux absorbs excessive moisture, arc and slag fluidity become
unstable and spatters increase. And undercuts and blowholes are apt to occur.
Damp electrodes should be redried at 70~120°C for 60 minutes.
2. In inclined and vertical downward positions, touch electrode tip lightly to the
base metal and deposit a stringer bead with electrode slope 40~80°C.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S
0.08 0.33 0.42 0.014 0.013

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
460 510 25 60

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.0 2.6 3.2 4.0 5.0 6.0
Length (mm) 250 350 350 400 400 400
F 30~70 50~100 60~130 110~170 150~220 200~280
Current
VD 30~70 50~100 60~130 110~170 150~220
A
VU, OH 30~70 50~100 60~130 100~150 130~190
Approval: ABS, LR
34
NSSW -16W
JIS Z 3211 E4316
AWS A5.5 E7016-G

For uranami welding in all positions

SMAW
APPLICATIONS
Uranami (sound penetration bead) welding of mild steel pipes for ships, pressure
vessels and pipelines.

CHARACTERISTICS 1
NSSW-16W is a low hydrogen type electrode for uranami welding in all positions.
In low current range in root pass welding of pipes, a sound penetration bead
without blowholes is obtained due to stable arc, strong arc force. And excellent
slag fluidity and coverage.

GUIDELlNES FOR USAGE


1. DC(-) should be used for uranami welding. However AC or DC(+) have to be
used on AWS.
2. 3.2mm diameter electrode is recommended for all position welding of pipes

3. Electrodes should be redried at 300~350°C for 60 minutes before use.


4. Arc should be started on a small plate or the side of the groove and cut after
moving crater to the side of the groove
5. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S
0.07 0.89 0.90 0.013 0.010

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
°C,
MPa MPa %
J
480 580 30 79

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )><AWS: AC or DC( + )>


Diameter (mm) 2.6 3.2 4.0
Length (mm) 350 400 400
F 50~100 70~130 100~150
Current OH 40~80 60~130 90~150
A VU 40~80 60~130 90~150
Uranami welding 40~80 60~110 80~140

35
NSSW L-55
JIS Z 3211 E4916-U

AWS A5.1 E7016

For 490MPa High Tensile Strength Steel


SMAW

APPLICATIONS
Welding of 490MPa high tensile strength steel for ships, structures, bridges and
pressure vessels.

1 CHARACTERISTICS
NSSW L-55 is a low hydrogen type electrode for all positions. Weld metal shows

overhead welding is very easy.

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 300~350°C for 60 minutes before use.

3. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S
0.07 0.62 1.18 0.011 0.008

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
°C,
MPa MPa %
J
480 550 30 160

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.6 3.2 4.0 5.0 6.0 8.0
Length (mm) 300 400 450 450 450 450

F, H-Fil, H 60~110 70~140 120~190 190~240 250~300 340~390


Current
A
V-up,OH 60~90 60~130 90~150 130~170

Approval: NK, ABS, LR, DNV, BV


36
NSSW L-55LH
JIS Z 3211 E4916-U

AWS A5.1 E7016

For 490MPa High Tensile Strength Steel

SMAW
APPLICATIONS
Welding of 490MPa High Tensile Strength Steel for ships, structures, bridges and
pressure vessels.

CHARACTERISTICS 1
NSSW L-55LH is a low hydrogen type electrode for all positions. Diffusible
hydrogen in the weld metal 100 grams is 5mL below. Therefore the weld metal

properties are good due to arc stable. And vertical and overhead welding is very
easy.

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 300~350°C for 60 minutes before use.

3. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S
0.07 0.61 1.12 0.014 0.001

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
°C,
MPa MPa %
J
466 577 28 141

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.6 3.2 4.0 5.0 6.0 8.0
Length (mm) 300 400 450 450 450 450
Current F, HF, H 60~110 70~140 120~190 190~240 250~300 340~390
A VU, OH 60~90 60~130 90~150 130~170

37
NSSW 7018
JIS Z 3211 E4916

AWS A5.1 E7018

For 490MPa high tensile strength steel


SMAW

APPLICATIONS
Welding of 490MPa high tensile strength steel for ships, steel frames, bridges and
pressure vessels.

1 CHARACTERISTICS
NSSW 7018 is an Iron powder low hydrogen type electrode containing a
large amount of iron powder in coating flux. Deposited metal gives excellent

and high welding efficiency is obtained.

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 300~350°C for 60 minutes before use.

3. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S
0.08 0.57 0.92 0.013 0.010

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
°C,
MPa MPa %
J
460 530 31 110

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.6 3.2 4.0 5.0 6.0
Length (mm) 350 350 400 400 450
Current F 70~100 100~140 150~200 190~240 250~310
A VU, OH 60~90 80~120 120~160 140~180

38
NSSW TW-50
JIS Z 3211 E4948

AWS A5.1 E7048

For 490MPa High Tensile Strength Steel

SMAW
APPLICATIONS

structures and bridges.

CHARACTERISTICS 1
absorption are excellent. Vertical downward welding is easy and assures high
efficiency using the same current as flat position.

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 300~350°C for 60 minutes before use.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S
0.08 0.45 1.02 0.010 0.007

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
°C,
MPa MPa %
J
460 530 30 110

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.6 3.2 4.0
Length (mm) 300 350 400
F, H-Fil, H 100~130 130~160 170~220
Current
V-down 110~150 140~170 190~230
A
OH 70~90 110~140 140~170
Approval: NK, ABS, LR, DNV, BV
39
NSSW L-53
JIS Z 3211 E5716-U

AWS A5.1 E7016

For 540MPa High Tensile Strength Steel


SMAW

APPLICATIONS
Welding of 540MPa high tensile strength steel for pressure vessels, bridges,
machineries etc.
1 CHARACTERISTICS
NSSW L-53 is a ultra low hydrogen type electrode for all positions. Weld metal
shows excellent mechanical properties even after long postweld PWHT.

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 300~350°C for 60 minutes before use.

3. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Mo
0.08 0.59 0.93 0.015 0.003 0.18

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


0.2% Proof Charpy 2V-notch
Tensile Strength, Elongation,
Stress, °C, PWHT
MPa %
MPa J
530 590 30 210 As-welded
460 540 32 250 620°C×15h

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 3.2 4.0 5.0 6.0
Length (mm) 350 400 400 450
Current F, H-Fil, H 90~140 130~190 180~240 250~310
A V-up,OH 80~120 110~170 140~200
Approval:
40
Memo

41
Covered Arc Welding Electrodes
for Mild Steel and 490~550MPa High Tensile Strength steel

Color
Brand Dia.
Application and Characteristics
SMAW

Name mm
Secon-
End JIS AWS
dary

Lime-titania type electrode showing excellent


3.2
weldability in vertical and overhead positions.
Z 3211 ☆ A5.1 4.0

1 NSSW
-03
Scarlet Yellow
E4303 E6013 5.0
6.0
A smooth and beautiful bead without undercuts
and excessive reinforcement is obtained due to

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Lime-titania type electrode assuring high ef-


2.0
2.6
NSSW Z 3211 ☆ A5.1 3.2 amount of fumes and is highly resistant to mois-
Blue
NS- E4303-U E6013 4.0 ture absorption. Arc is sharp, concentrated and
03Hi 5.0
6.0 deposit a smooth and long bead even in inclined
position.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.0 Lime-titania type electrode for steel frames,


2.6 bridges and sheet metals. Arc is soft, spatters are
Z 3211 ☆ A5.l
NSSW Blue Scarlet 3.2 -
E4303-U E6013
S-03Z 4.0
5.0 a smooth and long bead.
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Extra low hydrogen type electrode suitable for

3.2
of 490~780MPa high tensile strength steel and
Indigo Z 3211 4.0
NSSW Silver overhead fillet with low heat input of 490MPa
blue E4316 5.0
L-43LH high tensile strength steel due to its excellent
6.0
-

can be decreased

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
3.2 -
Z 3211 ☆ A5.1 4.0 ity. Operation is easy in all positions due to its
NSSW Red Silver
E4316-U E7016 5.0 stable arc and wide welding current range. It is
-16 6.0 extensively used throughout industry for all types
8.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

42
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal

SMAW
Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
C Si Mn P S at 0°C,
MPa MPa %
J

0.08 0.12 0.42 0.018 0.012 410 470 28 110


1

0.07 0.17 0.39 0.015 0.009 435 490 28 100

0.07 0.19 0.41 0.018 0.014 430 460 30 110

0.04 0.41 0.34 0.008 0.005 400 460 33


180

0.07 0.58 1.10 0.011 0.008 460 540 32


180

43
Covered Arc Welding Electrodes
for Mild Steel and 490~550MPa High Tensile Strength steel

Color
Brand Dia.
Application and Characteristics
SMAW

Name mm
Secon-
End JIS AWS
dary

2.0
Ilmenite type electrode with excellent operational
2.6
characteristics and weldability. Sharp arc and

1 NSSW
A-200
Purple
Z 3211
E4319
☆ A5.1
E6019
3.2
4.0
4.5
excellent slag coverage assure beautiful bead ap-

Operational characteristics in vertical and over-


5.0
head positions excel other ilmenite electrodes.
6.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Ilmenite type electrode with excellent weldability


2.6
especially in vertical upward position. Beautiful
3.2
bead appearance free from defects such as incom-
4.0
Z 3211 ☆ A5.1 plete penetration and undercuts is obtained since
NSSW Scarlet 4.5
E4319 E6019
G-300 5.0
6.0
of molten metal. Weld metal shows good impact
7.0
properties and ductility.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
3.2 Ilmenite type electrode with excellent mechanical
4.0
Z 3211 ☆ A5.1
NSSW Green 4.5 Operation is easy in all positions due to its soft
E4319-U E6019
G-200 5.0
6.0
7.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Low hydrogen type electrode for vertical down-


3.2
is twice as high as vertical upward welding since
4.0
high current is used. Weld metal shows high
Z 3211 ☆ A5.1 4.5
NSSW Red Blue -
E4340-U E7048 5.0
-16V erties and, therefore, it is applicable for various
5.5
types of steel. Electrodes are used with vertical
6.0
downward gravity welders and assure high ef-

Welding Position AWS/ASME VD/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

44
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal

SMAW
Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
C Si Mn P S at 0°C,
MPa MPa %
J

0.08 0.12 0.40 0.019 0.011 410 460 28


73
1

0.08 0.13 0.53 0.018 0.010 400 460 30


94

0.07 0.08 0.46 0.015 0.012 390 450 29


72

0.08 0.53 0.84 0.014 0.011 440 540 31 170

45
Covered Arc Welding Electrodes
for Mild Steel and 490~550MPa High Tensile Strength Steel

Color
Brand Dia.
Application and Characteristics
SMAW

Name mm
Secon-
End JIS AWS
dary

Low hydrogen type electrode having excellent


3.2
1 NSSW
-16LH
Red Orange
Z 3211
E4916
☆ A5.1
E7016
4.0
5.0
extremely low and the strength of weld metal is
slightly lower than the other low hydrogen type
electrodes. It is suitable, therefore, for welding
6.0
those plates which have high restraint and are

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Low hydrogen type electrode which produces an


3.2
extremaly small amount of fumes. Weldability
4.0
Z 3211 ☆ A5.1 and X-ray properties are excellent and extremely
NSSW Green Purple 5.0
E4916-U E7016 low diffusible hydrogen content of weld metal as-
EX-55 6.0
7.0
properties.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Iron powder titania type electrode which pro-


duces an extremely small amount of fumes. It is
4.0
4.5
n+1/5Cr+1/5Mo+1/5V+1/15Ni+1/15Cu) less than
Z 3211 ☆ A5.1 5.0
NSSW Blue
E4940-G E7024 5.5
EX-50F 6.0
undercuts. Slag is easy to remove and weld metal
6.4
is not susceptible to primer. It also is suitable for
gravity welding.

Welding Position AWS/ASME F/1G HF/2F

Iron powder titania type electrode for weiding


3.2
490MPa high tensile strength steel up to 12.7
4.0
Light Z 3211 ★ A5.1 4.5
NSSW length and free from undercuts. Spatters are few
green E4940-G E7024 5.0
M-50G and slag is easy to remove. It is not susceptible
5.5
to primer and can deposit a long bead. It also is
6.0
suitable for gravity welding.

Welding Position AWS/ASME F/1G HF/2F

5.0
5.5
Light ☆ A5.1 6.0
NSSW Purple
green E7028 6.4 length. Weld metal shows excellent mechanical
LM-55G 7.0
8.0 for gravity Welding.

Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

46
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal

SMAW
Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
C Si Mn P S at 0°C,
MPa MPa %
J

0.05 0.48 0.64 0.012 0.007 440 510 32


1
200

0.08 0.60 1.10 0.010 0.005 510 570 31


160

0.07 0.39 0.76 0.017 0.010 460 520 27 88

0.07 0.37 0.90 0.016 0.010 470 540 30 100

0.06 0.20 1.19 0.014 0.010 460 530 29 120

47
JIS Z 3183 S50J2-H
NSSW YF-15 × NSSW Y-D ☆
AWS A5.17 F7A4-EH14
F7P4-EH14
JIS Z 3183 S50J2-H
NSSW YF-15 × NSSW Y-CM ☆
AWS A5.23 F8A2-EG-A3
F7P2-EG-A3

For Mild Steel and 490MPa High Tensile Strength Steel


SAW

APPLICATIONS

1 The combination with NSSW Y-D wire is used for mild steel and 490MPa high
tensile strength steel and NSSW Y-CM for 490MPa high tensile strength steel.
CHARACTERISTICS
The combination assures excellent impact properties, especially stable impact properties
at low temperatures with NSSW YF15 × NSSW Y-CM in single-layer welding.
GUIDELlNES FOR USAGE
1. An excessive amount of flux may cause disorder of bead ripples in high current welding.
2. An excessively narrow groove in multi-layer welding should be avoided since it
may deteriorate slag removability.
WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Base Welding
Combination C Si Mn P S Mo
Metal mm Method
NSSW YF-15 X groove,
A 0.14 0.45 1.56 0.020 0.016 SM520C 38
×NSSW Y-D multi-layer
NSSW YF-15 I groove, one
B 0.10 0.39 1.25 0.018 0.014 0.19 SM490B 13
×NSSW Y-CM pass both sides
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Joint Tensile Test Charpy 2 V-notch, J
Welding
Combination Tensile Strength, Location of Base Metal
0°C mm Method
MPa Fracture
NSSW YF-15 Base X groove,
A 560 36 51 76 SM520C 38
×NSSW Y-D metal multi-layer
NSSW YF-15 Base I groove, one pass
B 550 41 65 84 SM490B 13
×NSSW Y-CM metal both sides
n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS
Wire Dia. Groove Current, Voltage, Speed,
Pass Note
mm mm Geometry A V cm/min
70° 1~2 1 800 36 30
15 2 740 36 30 Multi-
38 4.8 38 7
16 3 940 36 30 layer
80° 3~5
4, 5 740 36 32
1 650 32 60 one pass
13 4.8 13
both sides
2 750 34 60

48
JIS Z 3183 S532-H
NSSW YF-15B × NSSW Y-DM3 ☆
AWS A5.23 F7A4-EG-G
F7P4-EG-G
For 490MPa High Tensile Strength Steel

SAW
APPLICATIONS

or after post welding stress relieving annealing for ships, machinery and pressure
vessels.

CHARACTERISTICS
1
Sufficient strength and stable impact values are assured even after stress

GUIDELlNES FOR USAGE


1. An excessive amount of flux may cause uneven ripples in high current
welding.

remove.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Plate
Base Welding
C Si Mn P S Mo
Metal Method
mm
0.08 0.43 1.57 0.021 0.010 0.25 SB480 100 Multi-layer

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2 V-notch,
Tensile Test
J
Test Base Plate Welding
Yield Tensile Elon- PWHT
Temp- Metal Method
Point, Strength, gation, 30°C 0°C
erature mm
MPa MPa %
°C
R. T. 550 610 25 54 110 As welded
SB480 100 Multi-layer
R. T. 460 540 32 98 130 630°C×13h

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Plate
Wire Dia. Groove Current, Voltage, Speed,
Pass Note
mm Geometry A V cm/min
mm
14°
(L) 650 33 Multi-
100 4.8 100
1~58 60
19 (T) 700 34 layer

Approval:
49

JIS Z 3183 S532-H
NSSW NF-1 × NSSW Y-D ☆
AWS A5.17 F7A4-EH14
F7P2-EH14
For Narrow gap of Mild Steel and 490MPa High Tensile Strength Steel
SAW

APPLICATIONS
Narrow gap welding and single flat butt welding of mild steel and 490MPa high tensile
strength for pressure vessels, steel frames, bridges and heavy electric machinery.

1 CHARACTERISTICS
In use of NSSW NF-1, outstanding efficiency and economy are obtained in multi-

consumption rate is low and slag is extremely easy to remove.


Weld metal of NSSW NF-1 x NSSW Y-D shows excellent toughness. Weldability and
mechanical properties are excellent also in high current welding with normal groove.

GUIDELlNES FOR USAGE


An excessive amount of flux in a deep groove may cause disorder of bead ripples.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)

C Si Mn P S Base Metal Welding Method


mm
A 0.08 0.27 1.30 0.018 0.011 SM490B 20 multi-layer
B 0.10 0.18 1.39 0.020 0.007 A516Gr70 100 I narrow groove, multi-layer
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Tensile Strength, Location of Elon-gation, Charpy 2 V-notch, J Base Welding
PWHT
MPa Fracture % 0°C Metal mm Method
multi-
A 490 540 32 81 140 170 As Weld SM490B 20
layer
625°C I narrow groove,
B 490 570 30 39 130 130 A516Gr70 100
×10hr multi-layer
n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS
Wire Dia. Groove Geometry Current, Voltage, Speed,
Pass Note
mm mm mm A V cm/min
Multi-
20 4.8 1~11 500 36 30
layer
1~5 450 31 30~35
6~13 500 32 35
Multi-
100 4.8 14~20 550 33 35
layer
21~26 600 34 35
27 650 34 35
Approval: NK, ABS, LR
50

JIS Z 3183 S58J2-H
NSSW NF-1 × NSSW Y-DM3 ☆
AWS A5.23 F8A4-EG-G
F8P2-EG-G
For Narrow gap of Mild Steel and 490MPa High Tensile Strength Steel

SAW
APPLICATIONS
Narrow gap welding and single layer welding of 490MPa high tensile strength for
pressure vessels, heavy electric machinery.

CHARACTERISTICS 1
Outstanding efficiency and economy are obtained in multi-layer narrow gap welding

Weld metal shows excellent toughness. Weldability and mechanical properties are
excellent also in high current welding with normal groove and strength is sufficient
even after stress relief annealing for long hours.

GUIDELlNES FOR USAGE


An exessive amount of flux may cause disorder of bead ripples in narrow groove welding.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)

C Si Mn P S Mo Base Metal Welding Method


mm
A 0.07 0.20 1.50 0.015 0.004 0.011 20 SM490B multi-layer
B 0.06 0.24 1.38 0.014 0.008 0.007 100 A516Gr70 I narrow groove, multi-layer
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Yield Point, Tensile Strength, Elon-gation, Charpy 2 V-notch, J Base Welding
PWHT
MPa MPa % 0°C Metal mm Method
628°C multi-
A 550 600 29 37 74 140 SM490B 20
×4hr layer
625°C I narrow groove,
B 510 590 33 64 93 150 A516Gr70 100
×10hr multi-layer
n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS
Wire Dia. Groove Geometry Current, Voltage, Speed,
Pass Note
mm mm mm A V cm/min
Multi-
20 4.8 1~11 500 32 30
layer
1~3 450 30~31 25
(L) 500 31~32
(L) 3.2 4~21 40~50 Multi-
100 (T) 550 31~32
(T) 3.2 layer
21~26 (L) 600 32
50
27 (T) 650 31
Approval:
51
NSSW NF-11H × NSSW Y-D JIS Z 3183 S502-H/☆AWS A5.17 F7A4-EH14

NSSW NF-11H × NSSW Y-DM3 ☆


AWS A5.23 F7A6-EG-G

NSSW NF-11H × NSSW Y-E ☆


AWS A5.23 F8A4-EG-G

Submerged Arc Welding Consumables for Horizontal position


SAW

APPLICATIONS

1 NSSW NF-11H × NSSW Y-E: Horizontal welding for HT550-610 MPa grades

CHARACTERISTICS
NSSW NF-11H is a fused flux suitable to horizontal welding for a circumferential

GUIDELlNES FOR USAGE


1. Flux should be dried at 200~350°C for 60 minutes or over before welding.
2. Foreign materials such as rust and oil in weld area should be completely

speed should be less than 40 cm/min.


4. Recommended welding power source is a DC with drooping characteristic.

WELDING POSITION

AWS/ASME H/2G

n SIZE AND PACKAGE OF FLUX AND WIRE)


Flux Wire
Particle size,mesh Unit weight,KGS Recommended dia,mm Unit weight,KGS
2×X200 25 3.2 or 2.4 25

n TYPICAL PROPERTIES OF BUTT WELD METAL (Horizontal MULTI-PASS)


Typical chemical composition,% Tensile Charpy 2 V-notch,J
Wire Base
Strength,
Used C Si Mn P S Mo Metal 46°C 20°C 0°C
MPa
Y-D 0.08 0.41 1.84 0.021 0.008 590 HT490 69 110 150
Y-DM3 0.07 0.24 1.31 0.015 0.005 0.13 510 YP325 86 150
Y-E 0.09 0.29 1.63 0.023 0.005 tr. 640 HT610 60 110 150

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Wire Dia. Pass Current Voltage Speed Heat input
Groove Geometry Others
mm number A V cm/min
1 390-410 22-24 25 21-24
2 390-410 22-24 35 15-17
BP
3 390-410 22-24 30 17-20 1)Horizontal angle of
4 390-410 22-24 40-45 11-15 torch: 22.5 deg.
2)Wire extension:
3.2
1 440-460 22-24 40 15-17 25mm
3)Burden height of
2 440-460 22-24 40 15-17
FP 3 440-460 22-24 40 15-17
4 440-460 22-24 40-45 13-17

52
Memo

53
Submerged Arc Welding Materials
for Mild Steel and 490~550MPa High Tensile Strength Steel
Typical Chemical
of Weld
Brand
Application and Characteristics
Name
SAW

JIS AWS C Si Mn

High speed butt and fillet welding of medium

1 NSSW
NF-45
 ×
Z 3183
S422-S
☆ A5.17
F6A2-EM12
combination is has good tolerance to scales and
rust of plates and, therefore, welding defects such
NSSW 0.08 0.37 1.14
as pits scarcely occur.
Y-B
Welding Position AWS/ASME F/1G

and thin mild steel and


NSSW 490MPa high tensile strength steel for spiral 0.13 0.18 0.90
NF-45 Z 3183 ☆ A5.17
 × S501-H F7A0-EH14 The combination has good tolerance to scales and
NSSW rust of plates and, therefore, welding defects such
Y-D as pits and blowholes scarcely occur. Bead ap-
pearance is beautiful.
0.10 0.30 1.40
Welding Position AWS/ASME F/1G

Flat and horizontal fillet welding of mild steel


and 490MPa high tensile strength steel for bridg-
es, steel frames, structures and ships.
NSSW NSSW YF-800 is a pumiceous flux. Flux con-
YF-800 Z 3183 ☆ A5.17
sumption rate is low and slag removal is excellent
 × S501-H F7A0-EH14 0.05 0.08 1.60
especially in flat and horizontal fillet welding.
NSSW The combination has good tolerance to scales and
Y-D rust of plates and, therefore, welding defects such
as pits and blowholes scarcely occur.

Welding Position AWS/ASME 1F H/2G

NSSW tensile strength steel for construction, bridges


YF-800S Z 3183 ☆ A5.17
and ships. Slag is extremely easy to remove and
 × S501-H F7A0-EH14 0.05 0.59 1.47
comes off naturally even in the welding of thin
NSSW plates where normally slag is not easy to remove.
Y-D
Welding Position AWS/ASME 1F H/2G

NSSW
Z 3183 ☆ A5.17
NF-60
S501-H F7A0-EH14
 × high strength steel. 0.10 0.30 1.64
NSSW
Y-DS Welding Position AWS/ASME F/1G H/2G

NSSW ☆ A5.17
NF-80 Z 3183
F7A2-EH14
 × S501-H 0.07 0.40 1.45
F6P2-EH14
NSSW
Y-DS Welding Position AWS/ASME F/1G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G 1F

54
Composition Typical Mechanical
Metal(%) Properties of Weld Metal

Tensile Elonga- Charpy 2 V-notch, Plate

SAW
Yield Point, Base -
P S Mo Strength, tion, PWHT Welding Method
MPa Metal ness
MPa % °C J mm

Joint Tensile Test

As
Y groove,
1
0.015 0.012 — — 470 — 0 56 SS400 20 one pass
welded
both sides

Joint Tensile Test


I groove,
As
0.019 0.018 — — 460 — 0 64 SS400 12 one pass
welded
both sides
Joint Tensile Test

I groove,
As
0.020 0.013 — — 550 — 0 35 SM490B 12 one pass
welded
both sides

As
0.020 0.006 — 440 540 29 57 SM490A 25 Multi-layer
welded

Multi-layer
As
0.020 0.013 — 410 520 28 0 56 SM400A 25 welding with
welded

I groove,
As
0.018 0.012 — 480 — 0 45 SM400B 12 one pass
welded
both sides

54
As
— — — 430 540 28 0 120 SM490A 100 Multi-layer
welded
20 140

55
Submerged Arc Welding Materials
for Mild Steel and 490~550MPa High Tensile Strength Steel
Typical Chemical
of Weld
Brand
Application and Characteristics
Name
SAW

JIS AWS C Si Mn

Flat butt and fillet welding of mild steel and

1 490MPa high tensile strength steel for steel


frames, bridges, pipes and ships. 0.06 0.49 1.56
NSSW Bead shapes and appearance are excellent and
Z 3183 ☆ A5.17
YF-15A -
S50J2-H F7A4-EH14
 ×
NSSW welding. The combination is economical since
Y-D wire melting rate is high and flux consumption
rate is low. 0.11 0.36 1.55

Welding Position AWS/ASME F/1G

NSSW ☆ A5.17
Z 3183 steel to be used under as-welded and postweld
NF-100 F7A6-EH14
S532-H teat treatment for structures and pressure ves-
× F7P6-EH14 0.07 0.41 1.54
sels.
NSSW
Y-DS

Welding Position AWS/ASME F/1G

High speed flat butt and fillet welding of mild


steel and 490MPa high tensile strength steel for
NSSW 0.14 0.17 0.93
Z 3183 ☆ A5.17
YF-38
S502-H F7A0-EH14
 × high deposition rate and low flux consumption
NSSW rate. The combination has good tolerance to rust
Y-D and dust and assures beautiful bead appearance.
0.10 0.31 1.33
Welding Position AWS/ASME F/1G

NSSW ☆ A5.23 490MPa high strength steel. In case where ten-


Z 3183
NF-80 F7A2-EA4-A2
S502-H
 × F7P2-EA4-A2 PWHT condition the combined wire of NSSW Y- 0.07 0.34 1.30
NSSW CMS is recommended.
Y-CMS

Welding Position AWS/ASME F/1G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G 1F

56
Composition Typical Mechanical
Metal(%) Properties of Weld Metal

Tensile Elonga- Charpy 2 V-notch, Plate

SAW
Yield Point, Base -
P S Mo Strength, tion, PWHT Welding Method
MPa Metal ness
MPa % °C J mm

56

0.019 0.011 — 450 530 32 87


As
welded
SM490B 25 Multi-layer 1
0 110

X groove,
As
0.015 0.006 — 410 550 31 0 68 SM490B 19 one pass
welded
both sides

60
As
450 560 28 80
welded
0 130
— — — SM490A 30 Multi-layer
98
620°C ×
400 510 36 160
5hr
0 170

Joint Tensile Test

71 I groove,
As
0.020 0.018 — — 450 — SS400 9 one pass
welded
0 76 both sides

Joint Tensile Test

26 I groove,
As
0.017 0.011 — — 550 — SM490B 10 one pass
welded
0 45 both sides

41
As
440 560 27 0 88
welded
20 93
0.019 0.010 0.45 SM490A 100 Multi-layer
71
620 °C ×
430 530 29 0 98
5hr
20 120

57
Submerged Arc Welding Materials
for Mild Steel and 490~550MPa High Tensile Strength Steel
Typical Chemical
of Weld
Brand
Application and Characteristics
Name
SAW

JIS AWS C Si Mn

1 NSSW
NSH-53Z
Z 3183
el grooves of mild steel and 490MPa high tensile
strength steel for steel frames, and corner joint
S502-H welding of box columns. It is possible to weld up
 × 0.12 0.28 1.50
NSSW
gives a deep penetration.
Y-DL
Welding Position AWS/ASME F/1G

Narrow gap welding and single-layer welding


★ A5.23
NSSW of 490MPa high tensile strength steel. Slag is
Z 3183 F8A4-EG-G
NF-1 extremely easy to remove and toughness is high.
S532-H ☆ A5.23
 × Economical welding is assured since flux con- 0.07 0.32 1.89
F8P2-EG-G
NSSW sumption rate is low.
Y-E
Welding Position AWS/ASME F/1G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G 1F

58
Composition Typical Mechanical
Metal(%) Properties of Weld Metal

Tensile Elonga- Charpy 2 V-notch, Plate

SAW
Yield Point, Base -
P S Mo Strength, tion, PWHT Welding Method
MPa Metal ness
MPa % °C J mm

Y groove, 1
As one pass
0.016 0.005 — 370 530 30 0 50 SM490B 50
welded
plate.

31
I groove,
narrow gap,
630 °C× A516
0.011 0.004 — 480 570 28 76 100 multi-layer
10hr Gr 70
welding
(Tandem)
0 140

59
NSSW YM-26
JIS Z 3312 YGW11

AWS A5.18 ER70S-G

For Mild Steel and 490MPa High Tensile Strength Steel


GMAW

APPLICATIONS
Welding of mild steel and 490MPa high tensile strength steel for automobiles,

bridges and ships.


1 CHARACTERISTICS
NSSW YM-26 is a gas metal arc welding wire to be used with CO2 shield gas.
Arc is stable, spatters are few and weldability is excellent even in high welding
current range. High efficiency is obtained since deposition rate is high and
penetration is deep.

GUIDELlNES FOR USAGE


1. Automatic flat and vertical welding is possibly by applying NAVI-21 process,
our manpower saving automatic welding process. For vertical welding,
dip transfer welding with 1.2mm diameter wire and 120-240 amperage is
recommended.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Ti
CO2 0.07 0.52 1.11 0.017 0.011 0.04

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
PWHT at 0°C,
MPa MPa %
J
As-welded 460 560 28 130
625°C×3hr 400 510 31 180

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.0 1.2 1.4 1.6 2.0
F 70~250 100~350 150~470 200~550 250~650
Current
H 70~250 100~350 150~450 200~450
A
H-Fil 70~250 130~300 150~400 200~450
Approval: NK, ABS, LR, DNV, BV, CR, GL, KR
60
NSSW YM-28
JIS Z 3312 YGW12

AWS A5.18 ER70S-6

For Mild Steel and 490MPa High Tensile Strength Steel

GMAW
APPLICATIONS
Welding of mild steel and 490MPa high tensile strength steel for automobiles,

pipes, steel frames, bridges and ships.


CHARACTERISTICS
1
NSSW YM-28 is a gas metal arc welding wire to be used with CO2 shield gas. Arc is stable,
spatters are few and weldability is excellent even with low current under 200A. Welding of
thin plates in all positions. especially in vertical downward position, is easy. Also, it shows
better weldability in high speed welding of thin plates with currents of less than 300A
than wires of other types. Also with Ar+CO2 mixture gas, arc is stable, spatters are few
and bead is beautiful in a wide welding current range.
GUIDELlNES FOR USAGE
1. In vertical downward welding, wire should be held at an angle slightly above
horizontal.
2. Optimum arc voltage should be selected in accordance with welding current to
maintain stable dip transfer mode. If voltage is too high or too low, dip transfer

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S
CO2 0.08 0.60 1.10 0.014 0.010
Ar+20%CO2 0.08 0.70 1.25 0.015 0.011

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Shield Yield Point, Tensile Strength, Elongation,
at 0°C,
Gas MPa MPa %
J
CO2 450 550 27 120
Ar+20%CO2 480 590 27 130

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 0.9 1.0 1.2 1.4
F, H-Fil 70~200 70~250 80~350 250~550
H 70~140 70~160 80~180
Current
OH 70~100 70~120 80~150
A
V-up 70~140 70~160 80~180
V-down 70~200 70~220 80~240
Approval: NK, ABS, LR, DNV, BV
61
NSSW YM-28Z
JIS Z 3312 G49A0C0

For Molten Galvanized Steel, Mild Steel and 490MPa High Tensile Strength Steel
GMAW

APPLICATIONS
Welding of molten galvanized steel for light gauge steel, pipes, steel frames,

structures.
1 CHARACTERISTICS
NSSW YM-28Z is a gas metal arc welding wire to be used with CO2 shield gas.
In the welding of molten galvanized steel plates of 270g/m2 (Z27) galvanization
level, blowholes and spatters are less and bead is sounder than conventional
YGW 14 type wires. It is also used for joining steel plates without galvanization.

GUIDELlNES FOR USAGE


1. Optimum arc voltage should be selected in accordance with welding current to
carry out stable welding.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G VU/3G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S
CO2 0.05 1.04 1.38 0.005 0.010
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Charpy 2V-notch
Yield Point, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
460 600 30 76
n TYPICAL WELD JOINT TEST
Joint Tensile Test Bend Test Welding Conditions

Tensile Location Face Root Base metal Plate


bend bend Shield Current Voltage Speed
Strength, of
Gas A V cm/min
MPa Fracture 180° 180° mm
No No
460 Base metal SGH400 Z27 3.2 CO2 160 20 60
defect defect

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 0.9 1.2
F, H-Fil 70~200 100~350
H 70~140 80~180
Current (A)
V-up 70~140 80~180
V-down 70~200 80~240
Approval:
62
Memo

63
Gas Metal Arc Welding Wires
for Mild Steel and 490~550MPa High Tensile Strength Steel

Brand Shield Dia.


GMAW

Application and Characteristics


Name Gas mm
JIS AWS

NSSW YM-28S is a gas metal arc welding wire to be


used with Ar+CO2 shield gas. Arc is stable, spatters

1 Z 3312 ☆A5.18
0.9
1.0
are few, weldability is satisfactory and beautiful and
flat bead is obtained in high current spray transfer
Ar 1.2 welding. Welding in vertical position is easy and weld
NSSW YGW15 ER70S-G
+ 1.4 metal shows excellent toughness. It also is suitable
YM-28S CO2 1.6 for dip transfer welding with low current. It assures
excellent weldability and properties of weld metal in
pulsed arc welding.
Welding Position AWS/ASME F/1G OH/4G VU/3G

NSSW YM-SCM is a gas metal arc welding wire to be


Z 3312 ☆A5.18 0.6 used for all positional welding of extremely thin steel
NSSW G49A0C16 ER70S-3 0.8 plates for automobile and farm machineries compo-
CO2
YM-SCM nents.

Welding Position AWS/ASME F/1G H/2G VU/3G

0.8 NSSW YM-25 is a gas metal arc welding wire to be


Z 3312 ☆A5.18 0.9 used with Ar+CO2 shield gas and is suitable for all
Ar
NSSW YGW16 ER70S-3 1.0 position welding of thin plates. Arc is stable, spatters
+
YM-25 CO2 1.2 are few and bead is beautiful in dip transfer welding.

Welding Position AWS/ASME F/1G OH/4G VU/3G VD/3G

NSSW YM-25S is a gas metal arc welding wire to be


Ar Z 3312 ☆A5.18 used with Ar+CO2 shield gas and is suitable for all
NSSW YGW16 ER70S-3 position welding of thin plates. Arc is stable, spatters
+
YM-25S are few and bead is beautiful in dip transfer welding.
CO2

Welding Position AWS/ASME F/1G H/2G OH/4G VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

64
Type Chemical Composition of Weld
Typical Mechanical Properties of Weld Mrtal
Metal (%)
Type of

GMAW
Yield Tensile Elonga- Charpy 2V-notch Current
C Si Mn P S Point, Strength, tion, 0°C,
MPa MPa % J

Shield Gas: Ar+20%CO2

1
DC (+)
0.08 0.45 0.85 0.011 0.015 480 570 31 150
130

0.10 0.52 1.05 0.016 0.012 480 560 27 69 DC (+)

Ar+20%CO2
0.10 0.39 0.80 0.014 0.007 420 540 32 120
Ar+10%CO2
DC (+)
0.09 0.39 1.06 0.014 0.007 460 550 28 150
CO2
0.10 0.22 0.62 0.015 0.009 400 500 34 140

Shield Gas: Ar+20%CO2

480 540 29 As welded


150 DC (+)
0.07 0.43 0.92 0.015 0.010
450 520 30 620°C×1hr
150

65
Gas Metal Arc Welding Wires
for Mild Steel and 490~550MPa High Tensile Strength Steel

Brand Shield Dia.


GMAW

Application and Characteristics


Name Gas mm
JIS AWS

NSSW YM-24S is a gas metal arc welding wire to be


used with Ar+CO2 shield gas. Spatters are extremely

1 NSSW
YM-24S
Ar
+
Z 3312
G43A2M0
— 1.2
few and bead is beautiful especially in high speed
welding (80~150cm/min)of thin plates, 2.0~3.2mm,
CO2 in combination with a power source with high pulse

Welding Position AWS/ASME F/1G HF/2F

NSSW YM-24T is a gas metal arc welding wire to be


used with Ar+CO2 shield gas and has favorable gap-
Z 3312 proof performance on high-speed welding of thin steel
Ar — 1.2
NSSW YGW16 sheets. Weldability, arc is stable, spatters are few and
+
YM-24T CO2 bead is beautiful. The best effect is obtained in combi-
nation with inverter controlled pulsed.

Welding Position AWS/ASME F/1G HF/2F H/2G

NSSW YM-22Z is a gas metal arc welding wire to be


used with Ar+CO2 shield gas. Blowholes and spatters

Ar — — 1.2
NSSW m galvanization level. Also, high speed welding of
2
+
YM-22Z CO2 more than 100cm/min is possible. The best effect is
obtained in the combination with an inverter con-
trolled pulsed power source.

Welding Position AWS/ASME F/1G HF/2F VD/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

66
Type Chemical Composition of Weld
Typical Mechanical Properties of Weld Mrtal
Metal (%)
Type of

GMAW
Yield Tensile Elonga- Charpy 2V-notch Current
C Si Mn P S Point, Strength, tion, 0°C,
MPa MPa % J

Shield Gas: Ar+20%CO2

DC (+)
1
0.09 0.14 0.94 0.006 0.010 380 470 33 140
130

Shield Gas: Ar+20%CO2

DC (+)
0.07 0.61 1.21 0.008 0.005 460 570 30
140

Shield Gas: Ar+20%CO2

DC (+)
0.09 0.09 0.42 0.010 0.005 — — — —

67
NSSW YT-28
JIS Z 3316 W49AP2U12

AWS A5.18 ER70S-6

For Mild Steel and 490MPa High Tensile Strength Steel


GTAW

APPLICATIONS
Gas Tungsten Arc Welding of mild steel, 490MPa high tensile strength steel and

1 CHARACTERISTICS
NSSW YT-28 is filler rods and spool wire for GTAW (TIG welding). to be used
with Ar shield gas.

The weld bead shape is excellent since high fluidity of molten pool and high
affinity between molten pool and base metal. It also suitable for uranami (sound
penetration bead) welding.
The operability is good since the surface of the filler rod is smooth.

GUIDELlNES FOR USAGE

contact electrode and molten pool. If electrode contacts into molten pool, the
weld metal that is included tungsten should be grinded.
2. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S
0.09 0.77 1.47 0.013 0.011

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield Point, Tensile Strength, Elongation, Charpy 2V-notch, J
PWHT
MPa MPa %
464 579 32 120 163 As weld
429 52 32 162 620°C×1hr

n SIZES<DC( − )>
Diameter (mm) 1.2 1.6 2.0 2.4 3.2
Length of Filler Rod (mm) 1000 1000 1000 1000 1000
12.5
Approval: NK, ABS
68
570~950MPa High
Tensile Strength Steel
Flux Cored Arc Welding Wires
Covered Arc Welding Electrodes
Submerged Arc Welding Materials
Gas Metal Arc Welding Wires
Gas Tungsten Arc Welding Rods and Wires

69
NSSW SF-60/NSSW SF-60A
Z 3313 T59J1T1-1CA-N2M1-UH5 (NSSW SF-60)

AWS A5.36 E81T1-C1A2-K11 (NSSW SF-60)
Z 3313 T59J1T1-1MA-N2M1-UH5 (NSSW SF-60A)

AWS A5.36 E81T1-M21A2-K11 (NSSW SF-60A)

For 590MPa High Tensile Strength Steel

APPLICATIONS
FCAW

All position welding for TS 590MPa class steel

CHARACTERISTICS
NSSW SF-60 and NSSW SF-60A are rutile type seamless flux cored arc welding
2 wires to be used with 100%CO2 (NSSW SF-60) and Ar+20%CO2(NSSW SF-60A)
shield gas and designed for bridges, machineries and structures welding. Weld
metal shows excellent toughness in low temperature range at down to -5°C.

excellent. Weldability in all positions are excellent.

GUIDELlNES FOR USAGE


1. Select optimum welding conditions and control heat input in accordance with

3. For others, see GUIDELINES FOR USAGE 1-4 of NSSW SF-1

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Brand name Shielding gas C Si Mn P S Ni
NSSW SF-60 CO2 0.05 0.50 1.47 0.011 0.005 0.53
NSSW SF-60A Ar+20%CO2 0.05 0.36 1.35 0.009 0.005 0.41

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Brand Shielding Yield strength, Tensile strength, Elongation, Charpy 2V-notch
name gas MPa MPa % °C, J
NSSW SF-60 CO2 590 620 25 100
NSSW SF-60A Ar+20%CO2 560 620 29 130
n TYPICAL WELD JOINT TEST
Joint tensile test Charpy
Brand Shielding Welding Heat input,
Tensile strength, Fracture 2V-notch at
name gas position
MPa Location °C, J
NSSW SF-60 CO2 V-up 24.0 610 WM 81
NSSW SF-60A Ar+20%CO2 V-up 22.1 610 WM 130

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2
Current F, H, H-Fil 180~300
A V-up, OH 180~250

70
NSSW SF-70A ☆
AWS A5.36 E101T9-M21A4-K2-H4

For 690MPa High Tensile Strength Steel

APPLICATIONS

FCAW
Welding of YP620 steel and 690MPa high tensile strength steel (WEL-TEN
690RE, 690 and 690C etc.) of down to -40°C for offshore structures, pressure

CHARACTERISTICS
NSSW SF-70A that is used with Ar+20%CO2 shielding gas is rutile type seamless 2
flux cored arc welding wire. Weld metal shows excellent toughness in low
temperature range down to -40°C. Diffusible hydrogen content is as low as solid

GUIDELlNES FOR USAGE


1. Select optimum welding conditions and control heat input in accordance with

3. For others, see GUIDELINES FOR USAGE 1-4 of NSSW SF-1.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni
0.06 0.44 1.75 0.012 0.004 1.88

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield strength, Tensile strength, Elongation, Charpy 2V-notch
MPa MPa % °C, J
730 765 23 88

n TYPICAL WELD JOINT TEST


Base metal Welding position Joint tensile test Charpy
Type of Plate Welding Heat input, Yield strength, Tensile strength, 2V-notch at
Steel position MPa MPa °C, J
HT780 38mm Vertical-up 14.6 690 800 68

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )> (Shielding gas: Ar+20%CO2)


Diameter (mm) 1.2
Current F, H, HF 180~300
A VU, OH 180~250
Approval: ABS, DNV
71
NSSW SF-80AM ☆
AWS A5.36 E111T9-M21A2-K3-H4

For 780MPa High Tensile Strength Steel

APPLICATIONS
Welding of YP690 steel and 780MPa high tensile strength steel (WEL-TEN
FCAW

CHARACTERISTICS
2 NSSW SF-80AM that is used with Ar+20%CO 2 shielding gas is rutile type
seamless flux cored arc welding wire. Weld metal shows excellent toughness
range down to -20°C. Diffusible hydrogen content is as low as solid wires and

GUIDELlNES FOR USAGE


1. Select optimum welding conditions and control heat input in accordance

3. For others, see GUIDELINES FOR USAGE 1-4 of NSSW SF-1.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni Mo
0.06 0.44 1.64 0.013 0.004 2.14 0.30
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Yield strength, Tensile Strength, Elongation, Charpy 2V-notch
MPa MPa %
819 848 20 73
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2
Current F, H-Fil 180~300
A VU, OH 180~250
72
NSSW SM-80A ☆
AWS A5.36 E110T15-M21A4-G-H4

For 780MPa High Tensile Strength Steel

APPLICATIONS
Welding of 780MPa high tensile strength steel for frames, bridges, pressure

FCAW
CHARACTERISTICS
NSSW SM-80A is a metal type seamless flux cored arc welding wire to be
used with Ar+20%CO2 shield gas. Arc is stable, spatters and slags are few and
weldability is excellent in a wide current range. Bead appearance is beautiful and
2
weld metal shows excellent toughness at low temperatures. Diffusible hydrogen

GUIDELlNES FOR USAGE


1. Arc voltage should be 1 or 2 volt lower than that for conventinal flux cored
wires and 4 or 5 volt lower than that for solid wires.
2. All dust and rust in groove should be completely removed.

restraint, heat input, etc.


4. A suitable shield gas flow rate is 20-25L/min.

WELDING POSITION

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Ni Cr Mo Other
Ar+20%CO2 0.05 0.37 1.38 0.013 0.005 2.51 0.48 0.42 -

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


0.2% Yield strength, Tensile Strength, Elongation, Charpy 2V-notch
MPa MPa %
761 821 22 91

n TYPICAL WELD JOINT TEST


Joint Tensile Test Charpy 2V-notch
Tensile Strength Location of J Base metal
mm
MPa Fracture
824 Base Metal 64 88 WELTEN 780E 20

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2
Current F, H 180~300
A H-Fil 180~300
Approval: ABS, DNV (During the proceedings)
73
NSSW L-60
JIS Z 3211 E5916-N1M1U

AWS A5.5 E8016-G

For 590MPa High Tensile Strength Steel

APPLICATIONS
Welding of SM570, SPV450 and 590MPa high tensile strength steel (WEL-TEN
SMAW

and machinery.

CHARACTERISTICS
2 NSSW L-60 is an extra low hydrogen type electrode with high resistance to
moisture absorption. Weldability in all positions, mechanical properties and

its extremely low diffusible hydrogen content.

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 350~400°C for 60 minutes before use.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn Ni Mo
0.07 0.42 1.12 0.73 0.22

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield strength, Tensile Strength, Elongation,
°C,
MPa MPa %
J
540 640 27 170

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 3.2 4.0 5.0 6.0
Length (mm) 350 400 400 450
Current F, H-Fil 70~140 120~190 190~250 250~310
A V-up, OH 60~130 90~170 140~190
Approval: NK, ABS, LR, DNV, BV
74
NSSW L-60W
JIS Z 3211 E5916-N1M1

A5.5 E8016-G

For uranami welding in all positions of 590MPa High Tensile Strength Steel

APPLICATIONS
Uranami (sound penetration bead) welding of 590MPa high tensile strength steel

SMAW
pipes for ships, pressure vessels and pipelines.

CHARACTERISTICS
NSSW L-60W is a low hydrogen type electrode for uranami welding in all positions.
In low current range in root pass welding of pipes, a sound penetration bead
without blowholes is obtained due to stable arc, strong arc force. And excellent
2
slag fluidity and coverage.

GUIDELlNES FOR USAGE


1. DC(-) should be used for uranami welding. However AC or DC(+) have to be
used on AWS.
2. 3.2mm diameter electrode is recommended for all position welding of pipes

3. Electrodes should be redried at 300-350°C for 60 minutes before use.


4. Arc should be started on a small plate or the side of the groove and cut after
moving crater to the side of the groove
5. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Cu Ni Mo
0.07 0.60 1.14 0.012 0.004 0.02 0.64 0.12

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield strength, Tensile Strength, Elongation,
°C,
MPa MPa %
J
577 657 26 116

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( ± )>


Diameter (mm) 2.6 3.2 4.0
Length (mm) 350 400 400
F 50~100 70~130 100~150
Current OH 40~80 60~130 90~150
A VU 40~80 60~130 90~150
Uranami welding 40~80 60~110 80~140

75
NSSW L-62CF
JIS Z 3211 E6216-N1M1

AWS A5.5 E9016-G

For 590MPa High Tensile Strength Steel

APPLICATIONS
Welding of SPV490 and 590MPa high tensile strength steel (WEL-TEN 610)
SMAW

machinery.

CHARACTERISTICS
2 NSSW L-62CF is an extra low hydrogen type electrode for all position welding
of 590MPa high tensile strength steel. It is suitable for site welding of storage

atmosphere of high temperature humidity. Extremely low diffusible hydrogen

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 350~400°C for 60 minutes before use.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn Ni Mo
0.07 0.45 1.36 0.70 0.35

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield strength, Tensile Strength, Elongation, Charpy 2V-notch
MPa MPa % °C, J
590 660 28 170

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 3.2 4.0 5.0
Length (mm) 350 400 400
Current F, H-Fil 100~140 140~190 190~250
A V-up, OH 90~130 120~170 140~190
Approval: NK
76
NSSW L-60LT
JIS Z 3211 E6216-G

AWS A5.5 E9016-G

For 590MPa High Tensile Strength Steel

APPLICATIONS
Welding of 590MPa high tensile strength steel (N-TUF490) for low temperature

SMAW
and offshore structures.

CHARACTERISTICS
NSSW L-60LT is an extra low hydrogen type electrode for all positions with
high resistance to moisture absorption. Weld metal shows excellent toughness at
2
GUIDELlNES FOR USAGE
1. Electrodes should be redried at 350~400°C for 60 minutes before use,

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn Ni Mo Ti B
0.07 0.41 1.51 0.67 0.18 0.03 0.002
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Yield strength, Tensile Strength, Elongation, Charpy 2V-notch
MPa MPa % °C, J
600 680 26 180
n TYPICAL CTOD VALUES OF WELD JOINT (AS WELDED)
Base Metal CTOD Value, (mm)
Groove Welding Conditions

Diameter: 4.0mm
A537C1.2
Y Position:V-up 1.17 1.11 1.26
Mod (25mm)

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 3.2 4.0 5.0
Length (mm) 350 400 400
Current F, H-Fil 100~140 140~190 190~250
A V-up, OH 90~130 120~170 140~190
Approval: ABS, DNV
77
NSSW L-80
JIS Z 3211 E7816-N5CM3U

AWS A5.5 E11016-G

For 780MPa High Tensile Strength Steel

APPLICATIONS
Welding of 780MPa high tensile strength steel (WEL-TEN 780, 780C, 780P and
SMAW

CHARACTERISTICS
NSSW L-80 is an extra low hydrogen type electrode with high resistance to
2 moisture absorption. Weldability in all positions, mechanical properties and

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 350~400°C for 60 minutes before use.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn Ni Cr Mo
0.05 0.44 1.35 2.52 0.18 0.54

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield strength, Tensile Strength, Elongation,
°C,
MPa MPa %
J
740 830 22 96

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 3.2 4.0 5.0 6.0
Length (mm) 350 400 400 400
Current F, H-Fil 100~140 140~190 190~250 250~310
A V-up, OH 90~130 120~170 140~190
Approval: NK, ABS
78
NSSW L-80SN
JIS Z 3211 E7816-N9M3U

AWS A5.5 E11016-G

For 780MPa High Tensile Strength Steel

APPLICATIONS
Welding of 780MPa high tensile strength steel (WEL-TEN 780) for offshore

SMAW
area.

CHARACTERISTICS
NSSW L-80SN is a ultra low hydrogen type electrode with high resistance
to moisture absorption. Weld metal shows excellent toughness at around
2

GUIDELlNES FOR USAGE

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Diffusible Hydrogen
C Si Mn Ni Mo (Gas Chromatography)
㎖ /100g
0.05 0.36 1.39 4.64 0.48 1.6

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield strength, Tensile Strength, Elongation,
°C,
MPa MPa %
J
760 860 20 90

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 3.2 4.0 5.0
Length (mm) 350 400 400
Current F, H-Fil 100~140 140~190 190~250
A V-up, OH 90~130 120~170 140~190
Approval: ABS, LR, DNV
79
Covered Arc Welding Electrodes
for 590~980MPa High Tensile Strength Steel

Color
Brand Dia.
Application and Characteristics
Name mm
Secon-
End JIS AWS
dary
SMAW

Extra low hydrogen type electrode with high


3.2 resistance to moisture absorption. It assures
Light Z 3211 ☆ A5.5 4.0 satisfactory toughness at -45°C, weldability in
NSSW Orange
blue E5716-G E8016-G 5.0
L-60S 6.0 is excellent due to the extremely low diffusible

21
hydrogen content in weld metal.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Extra low hydrogen type electrode with high


3.2 resistance to moisture absorption. Weldability
Z 3211 ☆ A5.5 4.0 in all positions, mechanical properties and X-ray
NSSW White
E6216-G E9016-G 5.0
L-62 6.0 hydrogen content in weld metal assures satisfac-

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Extra low hydrogen type electrode with high


resistance to moisture absorption and suitable for
3.2 all position welding of 685MPa. Weldability and
Z 3211 ☆ A5.5
NSSW Orange Red 4.0 X-ray properties are excellent and extremely low
E6916-G E10016-G
L-74S 5.0 diffusible hydrogen content of weld metal assures
-
ties.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Ultra low hydrogen type electrode with high resis-


tance to moisture absorption. It is suitable for weld-
Z 3211
☆ A5.5 4.0 ing under severe conditions such as site welding of
NSSW Red E7816-
E11016-G 5.0
L-80EL N5CM3U
hydrogen content in weld metal assures excellent

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Ultra low hydrogen type electrode with high


resistance to moisture absorption and suitable
for all position welding of 950MPa high tensile
4.0
NSSW Orange Orange strength steel. Weldability and X-ray properties
5.0
L-100EL are excellent and extremely low diffusible hydro-

resistance and mechanical properties.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

80
Diffusible
Typical Chemical Composition Typical Mechanical Properties
Hydrogen
of Weld Metal (%) of Weld Metal
(Gas
Elonga- Chromatog-
Yield strength, Tensile Strength, Charpy 2V-notch,
C Si Mn Ni Cr Mo tion, raphy)
MPa MPa J , 0°C
% ㎖ /100g

SMAW
0.05 0.46 1.12 1.51 0.20 580 650 27
120

21

0.07 0.48 1.39 0.76 0.35 600 670 29


170

0.05 0.37 1.01 3.28 0.23 0.34 780 840 22


100

0.06 0.45 1.44 2.44 0.20 0.42 740 820 22 1.4


120

0.06 0.25 1.67 2.01 0.89 0.75 910 990 19 1.7


70

81
NSSW NF-820 × NSSW Y-DM ☆
JIS Z 3183 S582-H
AWS A5.23 F8A0-EA3-A3

For 590MPa High Tensile Strength Steel

APPLICATIONS
Fillet welding of 590MPa high tensile strength steel for steel frames, bridges,
SAW

CHARACTERISTICS
Bead appearance and slag removal are excellent in flat and horizontal fillet
2 welding with single or double electrodes. NSSW NF-820 is a pumiceous flux and
is economical due to its low consumption rate.

GUIDELlNES FOR USAGE

WELDING POSITION

AWS/ASME 1F HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Plate
Base Welding
C Si Mn P S Mo
Metal Method
mm
0.05 0.67 1.86 0.014 0.012 0.51 WT590 25 Multi-layer

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2 V-notch,
Tensile Test
J Plate
Base Welding
Yield Tensile Elonga- Metal Method
strength, Strength, tion, 20°C 5°C mm
MPa MPa %
600 670 26 58 65 WT590 25 Multi-layer
n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS
Plate Wire
Groove Current, Voltage, Speed,
Dia. Pass Note
Geometry A V cm/min
mm mm
(L)4.8 800 27
1st & one pass
19 60
(T)4.8 2nd 750 28 both sides

Approval:
82
NSSW NB-60L × NSSW Y-DM3 ☆
AWS A5.23 F8A8-EG-G
F8P8-EG-G
For 590MPa High Tensile Strength Steel

APPLICATIONS

offshore structures, installations for low temperatures service and structures to

SAW
be used in frigid areas.

CHARACTERISTICS
NSSW NB-60L is a Ti-B type bonded flux and assures excellent low temperature
toughness and CTOD both as welded and after stress relief annealing.
2
GUIDELlNES FOR USAGE
1. Satisfactory weldability and weld metal properties are obtained with heat

Flux should be redried at 250~350°C for 60 minutes.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Base Plate Welding
C Si Mn P S Mo Metal Method
mm
0.08 0.18 1.54 0.010 0.005 0.18 YP420 25 X groove, multi-layer
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Tensile Test Charpy 2 V-notch,
J Plate
Yield Tensile Elonga- Base - Welding
PWHT
Strength, Strength, tion, Metal ness Method
MPa MPa % mm

560 640 32 140 As-welded X groove,


YP420 25
500 610 30 180 600°C×1.5hr multi-layer

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Plate Wire Groove
Dia. Geometry Pass Current,
A
Voltage, Speed,
V cm/min Note
mm mm
50° 1 600 27 30 Multi-layer,
2~13 700 32 30
38
75 4.8 75
5
14 600 28 30
70°
32
15~29 700 32 30 gouging
20°
25 4.8 1~11 700 30 30 Multi-layer
25
16

Approval: LR, DNV


83
JIS Z 3183 S624-H4
NSSW YF-15B × NSSW Y-DM ☆
AWS A5.23 F9A6-EA3-A3
F8P2-EA3-A3
For 590MPa High Tensile Strength Steel

APPLICATIONS
Single and multi-layer welding of 590MPa high tensile strength steel for ships,
steel frames, bridges and pressure vessels.
SAW

CHARACTERISTICS
Weld metal shows excellent impact values and sufficient strength and toughness
2 as welded and after stress relieving annealing.

GUIDELlNES FOR USAGE


An excessive amount of flux in high current welding may cause uneven bead
ripples.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Plate
Base Welding
C Si Mn P S Mo
Metal Method
mm
0.09 0.38 1.33 0.014 0.011 0.49 WT590 25 Multi-layer

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2 V-notch,
Tensile Test
J Plate
Base Welding
Yield Tensile Elonga- Metal Method
strength, Strength, tion, 40°C 0°C mm
MPa MPa %
540 630 25 41 69 WT590 25 Multi-layer

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Plate Wire
Groove Current, Voltage, Speed,
Dia. Pass Note
Geometry A V cm/min
mm mm
30°
25
25 4.0 1~14 550 30 41 Multi-layer
13

Approval: NK, KR
84
NSSW NB-250H × NSSW Y-204B ☆
AWS A5.23 F9A8-EG-G

F9P8-EG-G
For 590MPa Low Temperature Service

APPLICATIONS
Flat butt welding of 590MPa high tensile strength steel for low temperature
service for offshore structures and structures to be used in frigid areas.

SAW
CHARACTERISTICS
NSSW NB-250H is a high basic type bonded flux and assures excellent low
temperature toughness (impact and CTOD properties) both as welded and after
stress relieving annealing. Slag is easy to remove even in narrow grooves.
2
GUIDELlNES FOR USAGE
1. Satisfactory weldability and mechanical properties are obtained with heat

should be redried at 250~350°C for 60 minutes.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Base Plate
C Si Mn P S Ni Mo Welding Method
Metal mm
0.10 0.20 1.71 0.011 0.003 0.74 0.29 HT590 50 X groove, multi-layer
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Charpy 2 V-notch, CTOD
Tensile Test J mm Plate
Base Welding
Yield Tensile Elon- PWHT
Strength, Strength, gation, Metal Method
mm
MPa MPa %
As- HT590 X groove,
610 710 29 150 170 2.06 50 multi-layer
welded
605°C X groove,
590 680 30 110 140 2.99 ×2.5hr HT590 50 multi-layer
n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS
Plate Wire
Groove Current, Voltage, Speed,
Dia. Pass Note
Geometry A V cm/min
mm mm
50°
1~7 1 600 28 30
Multi-layer
2~7 650 30 28
25
50 4.8 50 5 with
8 600 28 30
60°
20 gouging
8~15
9~15 650 30 28
Approval: ABS, DNV, BV
85
NSSW NB-250H × NSSW Y-80M ☆
JIS Z 3183 S804-H4
AWS A5.23 F11A10-EG-M3

For 780MPa High Tensile Strength Steel

APPLICATIONS
Welding of 780MPa high tensile strength steel for offshore structures, pressure
SAW

CHARACTERISTICS
NSSW NB-250H is a bonded flux designed to minimize the diffusible hydrogen
2 properties are excellent at low temperature and slag is easy to remove even in
narrow grooves.

GUIDELlNES FOR USAGE


1. Flux should be redried at 250~350°C for 60~120 minutes before use.

not mixed in with the flux.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Base
C Si Mn Ni Cr Mo Welding Method
Metal mm
0.07 0.19 1.41 2.18 0.56 0.52 WT780 25 Multi-layer

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2 V-notch,
Joint Tensile Test
J Plate Heat
Base Welding
Yield Tensile Elong- Input
Metal Method
strength, Strength, ation, mm
MPa MPa %
730 830 29 86 120 WT780 25 31 Multi-layer

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Plate Wire Groove Current, Voltage, Speed,
Dia. Pass Note
mm mm Geometry A V cm/min
20°
25
25 4.0 1~9 550 31 30 Multi-layer
16

Approval: NK, ABS, DNV


86
NSSW NB-250J × NSSW Y-80J JIS Z 3183 S804-H4
AWS A5.23 F11A10-EG-G

For 780MPa High Tensile Strength Steel

APPLICATIONS
Welding of 780MPa high tensile strength steel for offshore structures, pressure

SAW
CHARACTERISTICS
NSSW NB-250J is a bonded flux designed to minimize the diffusible hydrogen

properties are excellent at low temperature and slag is easy to remove even in
2
narrow grooves.

GUIDELlNES FOR USAGE


1. Flux should be redried at 250~350°C for 60~120 minutes before use.

not mixed in with the flux.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Base
C Si Mn Ni Cr Mo Welding Method
Metal mm
0.08 0.20 1.43 2.17 0.56 0.52 WT780 25 Multi-layer

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2 V-notch,
Joint Tensile Test
J Plate Heat
Base Welding
Yield Tensile Elong- Input
Metal Method
strength, Strength, ation, mm
MPa MPa %
759 859 24 64 103 WT780 25 34 Multi-layer

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Plate Wire Groove Current, Voltage, Speed,
Dia. Pass Note
mm mm Geometry A V cm/min

25 4.0 1~8 600 28 30 Multi-layer

Approval: ABS, DNV, CCS


87
NSSW NB-80 × NSSW Y-80 ☆
JIS Z 3183 S80J4-H4
AWS A5.23 F12A4-EG-G

For 780MPa High Tensile Strength Steel

APPLICATIONS
Welding of 780MPa high tensile strength steel for offshore structures, pressure
SAW

Welding of 3Ni-1.75%Cr-0.5%Mo steel such as ASTM A508 Gr.4N and A543 type
B Cl.1 steel.

CHARACTERISTICS
2 NSSW NB-80 is a bonded flux designed to minimize the diffusible hydrogen

properties are excellent at low temperature and slag is easy to remove even in
narrow grooves.

GUIDELlNES FOR USAGE


1. Flux should be redried at 300~350°C for 60~120 minutes before use.

not mixed in with the flux.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


C Si Mn Ni Cr Mo Base Metal Welding Method
mm
0.07 0.20 1.62 2.13 0.94 0.45 WT780 25 Multi-layer
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Joint Tensile Test Charpy 2 V-notch,
J Plate Heat
Base - Welding
Yield Tensile Elon- Input PWHT
Metal ness Method
strength, Strength, gation, 0°C mm
MPa MPa %
Multi- As-
790 890 21 87 110 130 HT780 25 31
layer welded
Multi- 585°C
690 800 24 103 145 A508Gr.411 25 28
layer ×20h
n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS
Plate Wire
Dia. Groove Pass Current, Voltage, Speed, Note
mm mm Geometry A V cm/min

20°
25
25 4.0 1~9 550 31 30 Multi-layer
16

Approval:
88
Memo

89
Submerged Arc Welding Materials
for 590~780MPa High Tensile Strength Steel
Typical Chemical
of Weld
Brand
Application and Characteristics
Name
JIS AWS C Si Mn P S
SAW

Narrow gap welding of 590MPa


low temperature service steel
NSSW ☆ A5.23 for nuclear reactor pressure ves-
21 NF-250
 ×
F9A6-EG-G
F8P6-EG-G
sels and structures to be used in
frigid areas. Slag is extremely 0.07 0.14 1.60 0.010 0.004
NSSW easy to remove and weld metal
Y-204B shows excellent impact value.

Welding Position AWS/ASME F/1G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

90
Composition Typical Mechanical
Metal (%) Properties of Weld Metal

Yield Elon- Charpy 2 V-notch, Plate


Tensile Strength, Base - Welding
Ni Cr Mo Strength, gation, PWHT

SAW
MPa °C J Metal ness Method
MPa % mm

As
660 28 91
welded

0.94 0.38 SPV490 40


Single, one
pass one layer 21
multi-layer
625°C×
640 29 64
1hr

91
NSSW YM-60C
JIS Z 3312 G59JA1UC3M1T

AWS A5.28 ER80S-G

For 590MPa High Tensile Strength Steel

APPLICATIONS
GMAW

Welding of 590MPa high tensile strength steel for steel frames, bridges, pressure

CHARACTERISTICS
NSSW YM-60C is a gas metal arc welding wire to be used with CO2 shield gas.
2 Arc is stable, spatters are few and weldability is excellent even in high welding
current range. High efficiency is obtained in automatic and semi-automatic
welding due to high deposition rate and deep penetration. It is also applicable to
OSCON process, our manpower saving automatic welding process.

GUIDELlNES FOR USAGE

restraint, heat input, etc.

WELDING POSITION

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Mo
CO2 0.07 0.38 1.38 0.011 0.012 0.35

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch,
Yield Strength, Tensile Strength, Elongation,
J
MPa MPa %

590 660 28 110 120

n TYPICAL WELD JOINT TEST


Charpy 2V-notch,
Joint Tensile Test
J Plate
Welding
Tensile Location Base metal
Method
Strength, of mm
MPa Fracture
590MPa X groove,
640 Base metal 60 80 high tensile 25 3 passes
strength steel both sides

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2 1.4 1.6
Current (A) F, H-Fil 80~350 150~450 250~550
Approval: NK, DNV
92
NSSW YM-60A
JIS Z 3312 G59JA1UM3M1T

AWS A5.28 ER80S-G

For 590MPa High Tensile Strength Steel

APPLICATIONS

GMAW
Welding of 590MPa high tensile strength steel for steel frames, bridges, pressure

CHARACTERISTICS
NSSW YM-60A is a gas metal arc welding wire to be used with Ar+5~25%CO2 or
Ar+2~5%O2 shield gas. It is suitable for spray arc welding with high current and
vertical butt welding with low current and high heat input. Weld metal shows
2
and bead appearance is beautiful when it is used for OSCON Process, our
manpower saving automatic welding process.

GUIDELlNES FOR USAGE

restraint, heat input, etc.

WELDING POSITION

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Mo
Ar+20%CO2 0.06 0.35 1.45 0.008 0.003 0.38
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Yield Strength, Tensile Strength, Elongation, Charpy 2V-notch, J
PWHT
MPa MPa %
580 650 28 180 200 As welded
560 630 28 620°C×3hr
530 600 30 620°C×15hr
n TYPICAL WELD JOINT TEST
Joint Tensile Test Charpy 2V-notch,
weld-
Yield Location of J Base metal ness PWHT
ing Position
Point, MPa Fracture mm
660 Base Metal 150 190 F 590MPa
high tensile 25 As welded
670 Base Metal 140 180 V strength steel

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2 1.4 1.6
F 80~350 150~450 200~550
Current (A)
H-Fil 80~350 150~400 200~450
Approval: NK, ABS, DNV
93
NSSW YM-80C
JIS Z 3312 G78A2UCN5M3T

AWS A5.28 ER110S-G

For 780MPa High Tensile Strength Steel

APPLICATIONS
GMAW

Welding of 780MPa high tensile strength steel for steel frames, bridges, pressure

CHARACTERISTICS
NSSW YM-80C is a gas metal arc welding wire to be used with CO2 shield gas.
2 Arc is stable, spatters are few and weldability is satisfactory even in high welding
current range. Bead appearance is beautiful and weld metal shows excellent
toughness.

GUIDELlNES FOR USAGE

restraint. heat input etc.

WELDING POSITION

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Ni Mo
CO2 0.07 0.60 1.34 0.005 0.009 2.28 0.42

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch,
Yield strength, Tensile Strength, Elongation,
J
MPa MPa %

720 850 21 70 80

n TYPICAL WELD JOINT TEST


Charpy 2V-notch,
Joint Tensile Test Plate
J

Tensile Location Base metal Welding PWHT


ness
Strength, of 0°C Method
mm
MPa Fracture

830 Base metal 70 80 As Weldes


WT780 48 X groove
840 Base metal 60 60 625°Cx1hr

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 0.9 1.0 1.2 1.4 1.6
Current (A) F, H-Fil 60~200 70~250 80~350 150~450 250~550
Approval: NK
94
NSSW YM-80A ☆
AWS A5.28 ER110S-G

For 780 MPa High Tensile Strength Steel

APPLICATIONS

GMAW
Welding with Ar+CO2 mixture gas for 780 MPa high tensile strength for steel
frames, bridges, penstoch, offshore

CHARACTERISTICS
NSSW YM-80A is a gas metal arc welding wire to be used with Ar+10~25% CO2 mixtures.

PWHT conditions.
2
offshore structures
since extremely low diffusible hydrogen content in deposited metal assures satisfactory

GUIDELlNES FOR USAGE

3. In case PWHT is carried out, recommended holding temperature for PWHT is approximately 580°C.

WELDING POSITION

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Ni Cr Mo
Ar+20%CO2 0.07 0.28 1.36 0.006 0.003 2.87 0.47 0.29

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Heat Yield Tensile Elon- Charpy
Shielding Welding
input Strength, Strength, gation, 2V-notch, J PWHT
gas position
MPa MPa %
F/1G 25 760 870 22 72
As welded
VU/ 3G 40 700 890 22 74 110
Ar+20%CO2
760 830 25 67 580°C×8hrs.
F/1G 20
740 810 25 100 600°C×8hrs.

n SIZES & RECOMMENDED CURRENT <DC( + )>


Diameter (mm) 1.2 1.4 1.6
Current F/1G, HF/2F 70~250 200~350 300~500
Range H/2G, VU/3G 70~150 100~250
(A) OH/4G, VD/3G 70~150 100~200
Approval: NK, ABS, DNV
95
Gas Metal Arc Welding Wires
for 590~980MPa High Tensile Strength Steel

Brand Shield Dia.


Application and Characteristics
Name Gas mm
JIS AWS
GMAW

1.2 Welding of 690MPa high strength steel for


Z 3312 ☆ A5.28
NSSW CO2 1.4
G69A2UCN1M2T ER100S-G
YM-70CS 1.6 bridge and pressure vessels.

Welding Position AWS/ASME F/1G HF/2F

21 Z 3312 ☆ A5.28
0.9
1.0
Welding of 690MPa high tensile strength
steel. Good weldability with stable arc and
NSSW CO2
G69A2UCN4M3T ER100S-G 1.2 few spatters and excellent toughness are as-
YM-70C 1.6 sured even in high current welding.

Welding Position AWS/ASME F/1G HF/2F

Welding of 690MPa high tensile strength


Ar steel. Arc is stable, spatters are extremely
0.9
+ Z 3312 ☆ A5.28 few, and beautiful bead appearance and
NSSW 1.2
20% G69A3UMN4M3T ER100S-G excellent toughness are obtained in a wide
YM-70A* CO2 1.6
current range with Ar+20%CO 2 or Ar+O 2
mixture gas.

Welding Position AWS/ASME F/1G HF/2F

Note : *Mechanical properties are with Ar+CO2 mixture gas.


Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

96
Typical Chemical Composition of Weld Metal Typical Mechanical Properties of Weld
(%) Metal
Type of
PWHT Cur-
Yield Tensile Elon- Charpy 2V-notch
rent
C Si Mn P S Ni Mo strength, Strength, gation, at 0°C,
MPa MPa % J

GMAW
90
0.08 0.53 1.58 0.010 0.008 0.52 0.34 650 740 22 — DC (+)

80

130
21
DC
0.06 0.49 1.02 0.009 0.006 1.23 0.30 610 720 23 —
(+)

100

130
DC
0.06 0.47 1.32 0.010 0.005 1.92 0.44 660 740 23 —
(+)

90

97
NSSW YT-60
JIS Z 3316 W59AP2U34M3

AWS A5.28 ER80S-G

For Mild Steel and 590MPa High Tensile Strength Steel

APPLICATIONS
Gas Tungsten Arc Welding of mild steel, 590MPa high tensile strength steel
GTAW

shielding.

CHARACTERISTICS
21 NSSW YT-60 is filler rods and spool wire for GTAW (TIG welding). to be used
with Ar shield gas.

The weld bead shape is excellent since high fluidity of molten pool and high
affinity between molten pool and base metal. It also suitable for uranami (sound
penetration bead) welding.
The operability is good since the surface of the filler rod is smooth.

GUIDELlNES FOR USAGE

contact electrode and molten pool. If electrode contacts into molten pool, the
weld metal that is included tungsten should be grinded.
2. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn Ni Mo
0.09 0.70 1.89 0.35

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield Point, Tensile Elongation, Charpy 2V-notch, J
PWHT
MPa Strength, MPa % °C
655 700 27 120 As weld
580 630 31 300 620°C×1hr

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 1.2 1.6 2.0 2.4 3.2
Length of Filler Rod (mm) 1000 1000 1000 1000 1000
12.5, 20 12.5

98
Memo

99
Gas Tungsten Arc Welding Rods and Wires
for 590~780MPa High Tensile Strength Steel

Dia.
Brand Shield
mm Application and Characteristics
Name Gas
(Spool)
JIS AWS
GTAW

1.2
1.6
Z 3316
NSSW ☆ A5.28 2.0 Welding of 690MPa high tensile strength
Ar W69AP2
YT-70 ER100S-G 2.4 steel.
UN4M3T
×1000

21 1.2
1.6
Z 3316
NSSW ☆ A5.28 2.0 Welding of 780MPa high tensile strength
Ar W78AP2U
YT-80A ER110S-G 2.4 steel.
N5C1M3T
×1000

100
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal
PWHT
Yield Elonga-
Tensile Strength, Charpy 2V-notch,
C Si Mn Ni Mo Cr Strength, tion,
MPa J, 0°C
MPa %

GTAW
713 792 25 As welded
283
0.06 0.45 1.43 1.80 0.43

695 755 28 610°C×1hr

21
265

0.06 0.43 1.49 2.80 0.59 0.51 760 840 28 As welded


98

101
Memo

102
Low Temperature
Service Steel
Flux Cored Arc Welding Wires
Covered Arc Welding Electrodes
Submerged Arc Welding Materials
Gas Metal Arc Welding Wires
Gas Tungsten Arc Welding Rods and Wires

103
NSSW SF-36E
JIS Z 3313 T496T1-1CA-N3-H5

AWS A5.36 E81T9-C1A8-K2-H4

For Low Temperature Service Steel

APPLICATIONS

structures, ships and LPG ships.


FCAW

CHARACTERISTICS
NSSW SF-36E is a rutile type seamless flux cored arc welding wire to be used with
CO2 shield gas. Weld metal shows stable toughness at low temperature range down

3 GUIDELlNES FOR USAGE


1. Select optimum welding conditions and control heat input in accordance with

3. For others, see GUIDELINES FOR USAGE 1~4 of NSSW SF-1.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Ni
CO2 0.05 0.43 1.29 0.010 0.003 1.31

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch,
Yield Strength, Tensile Strength, Elongation,
J
MPa MPa %

570 610 28 76 112

n TYPICAL WELD JOINT TEST


Joint Tensile Test Charpy 2V-notch,
Plate
Shield Tensile Location J
Base metal
Gas Strength, of
mm
MPa Fracture
Low temperature
service steel, 50 CO2 620 Base metal 60 104
YP410 MPa

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2 1.4
F, H 180~300 200~400
Current OH 180~250 200~280
A H-Fil 180~300 200~400
V-up 180~250 200~280
Approval: NK, ABS, LR, DNV, BV, RS, GL, KR
104
NSSW SF-3AM ☆
AWS A5.36 E81T9-M21A8-Ni1-H4

For Low Temperature Service Steel

APPLICATIONS
Seamless flux cored wire for Ar+CO2 gas shielded arc welding of low temperature
service steel for offshore structures, etc.

FCAW
CHARACTERISTICS
NSSW SF-3AM is a rutile type seamless flux cored arc welding wire with
Ar+20%CO2 shielding gas. It assures excellent impact toughness at low

Moreover, due to its seamless surface, it provides various advantages better than
conventional open-seam flux cored wires. 3
GUIDELlNES FOR USAGE
1. Select optimum welding conditions and control heat input in accordance with

3. For others, see GUIDELINES FOR USAGE 1~4 of NSSW SF-1.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Ni
Ar+20%CO2 0.05 0.33 1.28 0.010 0.003 0.89

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch,
Yield Strength, Tensile Strength, Elongation,
J
MPa MPa %

550 610 27 95

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2 1.4
F, H 180~300 200~400
Current OH 180~250 200~280
A H-Fil 180~300 200~400
V-up 180~250 200~280
Approval: ABS, LR, DNV, RS
105
NSSW SF-3AMSR

AWS A5.36 E71T9-M21A6-K6
E71T9-M21P6-K6

For Low-Alloy Steel, PWHT

APPLICATIONS
All position welding for YS420 down to -40°C, Ar+20%CO2 shielding gas

CHARACTERISTICS
FCAW

NSSW SF-3AMSR is new type of seamless flux cored wire for low temperature
service steel under SR, in using mixed Ar+CO2 shielding gas.
Weld metal shows excellent toughness in low temperature range down to-40°C.

3 GUIDELlNES FOR USAGE


1. Select optimum welding conditions and control heat input in accordance with

be 1 or 2 volt lower than that for conventinal flux cored wires and 4 or 5 volt
lower than that for solid wires.

is 20-25L/min.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni
0.04 0.28 1.24 0.009 0.004 0.80
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Yield Strength Tensile Strength, Elongation, Charpy 2V-notch at
PWHT
MPa MPa % °C, J
As welded 505 559 27 137
585°C×2.5hr 476 555 28 123
n TYPICAL WELD JOINT TEST RESULT
Heat input Yield Strength Tensile Strength Charpy 2V-notch CTOD mm,
Steel PWHT
MPa MPa °C, J °C
EH40 505 As welded 515 587 110 0.37, 0.43
(T=50mm) (Vertical-up) 585°C×2.5hr 489 579 84 0.55, 0.54
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2
F, H 180~300
Current
H-Fil 180~300
A
V-up, OH 180~250
Approval: DNV, LR
106
NSSW SF-47E ☆
AWS A5.36 E81T9-C1A8-Ni1-H4

For Low-Alloy Steel

APPLICATIONS
All position welding for YS460 down to -60°C, 100%CO2 shielding gas

CHARACTERISTICS

FCAW
NSSW SF-47E is a rutile type seamless flux cored arc welding wire to be used
with CO2 shield gas and designed for shipbuilding and offshore structure welding.
Weld metal shows excellent toughness in low temperature range down to -60°C.

excellent. Weldability in all positions are excellent.

GUIDELlNES FOR USAGE


3
1. Select optimum welding conditions and control heat input in accordance with

3. For others, see GUIDELINES FOR USAGE 1-4 of NSSW SF-1

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni
0.05 0.46 1.31 0.012 0.004 0.96

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch at
Yield Strength Tensile Strength, Elongation,
°C,
MPa MPa %
J
545 600 28 70
n TYPICAL WELD JOINT TEST
Charpy
Plate Yield Tensile
Base Welding Heat input 2V-notch
Strength Strength
metal position °C,
mm MPa MPa
J
YS400 100 Vertical-up 22 575 640 65
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2
F, H 180~300
Current
H-Fil 180~300
A
V-up, OH 180~260
Approval: NK, ABS, DNV, LR
107
NSSW SF-50E ☆
AWS A5.36 E91T9-C1A8-Ni2-H4

For Low-Alloy Steel

APPLICATIONS
All position welding for YS500 down to -60°C, 100%CO2 shielding gas

CHARACTERISTICS
FCAW

NSSW SF-50E is a rutile type seamless flux cored arc welding wire to be used
with CO2 shield gas and designed for offshore structure welding. Weld metal
shows excellent toughness in low temperature range down to -60°C. Diffusible

Weldability in all positions are excellent.


3 GUIDELlNES FOR USAGE
1. Select optimum welding conditions and control heat input in accordance with

3. For others, see GUIDELINES FOR USAGE 1-4 of NSSW SF-1

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( mass% )


C Si Mn P S Ni
0.04 0.25 1.21 0.012 0.003 2.30

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch at
Yield Strength Tensile Strength Elongation,
°C,
MPa MPa %
J
563 626 25 85
n TYPICAL WELD JOINT TEST RESULT
Charpy
Plate Yield Tensile
Base Welding Heat input 2V-notch
Strength Strength
metal position °C,
mm MPa MPa
J
YS420 100 Vertical-up 20 661 702 96
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2
F, H 180~300
Current
H-Fil 180~300
A
V-up, OH 180~260
Approval: ABS, DNV, BV
108
NSSW SF-50A ☆
AWS A5.36 E91T9-M21A4-K2-H4

For Low-Alloy Steel

APPLICATIONS
All position welding for YS500 down to -40°C, Ar+20%CO2 shielding gas

CHARACTERISTICS

FCAW
NSSW SF-50A is a rutile type seamless flux cored arc welding wire to be used
with Ar+20%CO2 shield gas and designed for shipbuilding and offshore structure
welding. Weld metal shows excellent toughness in low temperature range
down to -
resistance is excellent. Weldability in all positions are excellent.

GUIDELlNES FOR USAGE


3
1. Select optimum welding conditions and control heat input in accordance with

3. For others, see GUIDELINES FOR USAGE 1-4 of NSSW SF-1

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni
0.06 0.49 1.21 0.015 0.004 1.68

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch at
Yield Strength Tensile Strength, Elongation,
°C,
MPa MPa %
J
630 680 23 100
n TYPICAL WELD JOINT TEST
Charpy
Plate Yield Tensile CTOD
Base Welding Heat input 2V-notch
Strength Strength mm,at
metal position °C,
mm MPa MPa °C
J
YS500 63.5 Vertical-up 20 595 655 98 0.27
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2
F, H 180~300
Current
H-Fil 180~300
A
V-up, OH 180~250
Approval: LR, DNV
109
NSSW L-55SN ☆
AWS A5.5 E7016-G

For Aluminium-killed Steel and 490MPa High Tensile Strength Steel

APPLICATIONS
Welding of ASTM A516 Gr 55~70, classification Society Standard A32, 36, D32,
36, E32, 36, JIS SLA235A, 235B, 325A (N-TUF295N, 325N, 325, 365) steel for
SMAW

CHARACTERISTICS
NSSW L-55SN is an extra low hydrogen type electrode for all positions of

strength steel. It is suitable for welding offshore structures and structures to


3
GUIDELlNES FOR USAGE
1. Electrodes should be redried at 350~400°C for 60 minutes before use.

of structure should be applied in order to obtain desired toughness or CTOD

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni Ti B
0.07 0.42 1.41 0.012 0.007 0.57 0.02 0.002
n TYPICAL MECHANICAL PROPERTIES OF WELD JOINT
Charpy 2V-notch,
Yield Strength, Tensile Strength, Elongation,
J
MPa MPa %
°C °C °C
530 580 28 130 140 180
n TYPICAL CTOD VALUES OF WELD METAL (AS WELDED)
Base Metal CTOD Value, (mm)
Groove Welding Conditions

Diameter: 5.0mm 0.33 1.16


BS4360-50D
Y Position:V-up 1.14 1.11
(25mm)
0.53 1.25
n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>
Diameter (mm) 3.2 4.0 5.0
Length (mm) 350 400 400
Current F, H-Fil 100~140 140~190 190~240
A V-up, OH 80~120 110~150 150~190
Approval: NK, ABS, LR, DNV

110
NSSW N-12M AWS A5.5 E8016-C1

For 610MPa High Tensile Strength Steel

DESCRIPTION
Welding of 610MPa high tensile strength steel (N-TUF490) for low temperature
service steel.

SMAW
APPLICATION
NSSW N-12M is a low hydrogen type electrode for all positions. This electrode
is used by direct current (DCEP) polarity. Weld metal shows excellent low
temperature toughness under post weld heat treatment (PWHT).

PROCEDURE 3
1. Welding is operated in DCEP electrode positive polarity.
2. Electrodes should be dried at 350~400°C for 60 minutes before use.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni Mo
0.07 0.36 1.15 0.011 0.002 2.59 0.12

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL ( D+ )


Yield Strength, Tensile Strength, Elongation, Charpy 2V-notch
PWHT
MPa MPa % at ,J
579 659 25 161 580°C×4.5h

n SIZE & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 3.2 4.0 5.0
Length (mm) 350 400 400
Current 100~140 140~190 190~250
A V-up, OH 90~130 120~170 140~190

111
NSSW N-13NM
JIS Z 3211 E4916-N7PUL

AWS A5.5 E7016-C2L

For 3.5%Ni Low Temperature Service Steel

DESCRIPTION
Welding of 3.5%Ni steel such as ASTM A203 Gr. D, E and JIS SL3N for pressure
SMAW

APPLICATION
NSSW N-13NM is a low hydrogen type electrode for all positions. Weld metal
shows excellent low temperature toughness under postweld heat treatment
(PWHT)

3 PROCEDURE
1. Electrodes should be redried at 350~400°C for 60 minutes before use.

cooling speed as much as possible.

4. All water, rust and oil in groove should be completely removed to prevent

5. Keep the proper heat in put to present from the deterioration of mechanical
properties.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni Mo
0.03 0.24 0.82 0.010 0.008 3.44 0.10

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch,
Yield Strength, Tensile Strength, Elongation,
J PWHT
MPa MPa %

430 530 30 98 130 610°C×2h

n SIZE & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 3.2 4.0 5.0
Length (mm) 350 400 400
F, H-Fil
Amp.
V-up,OH
Approval:
112
Memo

113
Covered Arc Welding Electrodes
for Low Temperature Service Steel

Color Dia.
Brand
Application and Characteristics
Name mm
Secon-
End JIS AWS
dary

Iron powder low hydrogen type electrode for


5.0 horizontal and flat fillet welding of aluminium-
Z 3211 5.5
SMAW

NSSW Yellow E4928- 6.0


N-5F GAP 7.0 Weldability is good and bead is beautiful with
8.0
suitable for gravity welding.

Welding Position AWS/ASME F/1G HF/2F

31 Z 3211
☆ A5.5
3.2
4.0
Low hydrogen type electrodes assuring excellent
NSSW Green E5516-
brown E8016-G 5.0
N-11 3N3APL for all position welding.
6.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

3.2 Low hydrogen type electrode for all positions.


Z 3211
☆ A5.5 4.0
NSSW Green Green E5516-
E8016-C1 5.0 since weld metal shows excellent toughness at
N-12 N5APL
6.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
Z 3211 3.2 Low hydrogen type electrode for all positions.
☆ A5.5
NSSW Green Orange E5516- 4.0 Weld metal shows excellent toughness even at
E8016-C2
N-13 N7L 5.0
6.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6 Low hydrogen type electrode for welding 3.5% Ni


Z 3211
☆ A5.5 3.2 steel for low temperature service in all positions.
NSSW Blue White E5516-
E8016-G 4.0 Weld metal contains 6.5%Ni and shows excellent
N-16 N13APL
5.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

114
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal

Yield Tensile Elon-


Charpy 2V-notch,
C Si Mn P S Ni Strength, Strength, gation, PWHT
J, 0°C
MPa MPa %

SMAW
–60°C
0.07 0.19 1.12 0.012 0.007 0.73 480 550 29
68

31
–60°C –45°C
0.07 0.49 1.15 0.012 0.005 1.62 540 610 29
94 130

–60°C –50°C
0.06 0.44 1.02 0.015 0.005 2.38 520 600 28
110 120

–75°C –60°C
0.05 0.42 0.46 0.010 0.008 3.35 500 580 29
120 140

–105°C As-
600 680 21
110 welded
0.04 0.17 0.28 0.010 0.005 6.65
–105°C 600°C
580 640 26
95 ×1hr

115
NSSW NB-55 × NSSW Y-DS ☆
AWS A5.17 F7A8-EH14
F7P8-EH14
For Low Temperature Service Steel

APPLICATIONS

offshore structures, installations for low temperatures service and structures to


be used in frigid areas.
SAW

CHARACTERISTICS
NSSW NB-55 is a Ti-B type bonded flux and assures excellent low temperature
toughness and CTOD both as welded and after stress relief annealing.

3 GUIDELlNES FOR USAGE


1. Satisfactory weldability and weld metal properties are obtained with heat

Flux should be redried at 250~350°C for 60 minutes.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


C Si Mn P S Base Welding Method
Metal mm
X groove, multi-layer
0.08 0.20 1.74 0.016 0.001 KE36 50

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Test Charpy 2 V-notch,
J
Yield Tensile Elongation,
PWHT
Strength, Strength, %
MPa MPa
450 560 31 180 210 220 As-welded
430 520 34 120 147 190 620°C×2hr

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Plate Wire
Current, Voltage, Speed,
Dia. Groove Geometry Pass Note
A V cm/min
mm mm
50° 32
1~4 600 30/33 30 Multi-layer, with
100 4.0 50
6
12
5~16 600 30/33 30
80°

Approval: NK, ABS, LR, DNV, BV


116
NSSW NB-55E × NSSW Y-D ☆
AWS A5.17 F7A8-EH14

for Low Temperature Service Steel

APPLICATIONS

CHARACTERISTICS

SAW
input.

GUIDELlNES FOR USAGE


3
redried at 250~350°C for 60 minutes.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


C Si Mn P S
0.09 0.18 1.65 0.018 0.007

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Test Charpy 2 V-notch,
J Plate
Yield Tensile Elongation, Base Welding
Strength, Strength, Metal Method
% mm
MPa MPa
460 560 33 170 200 EH36 32 X groove

n TYPICAL GROOVE GEOMETRY AND WELLDING CONDITIONS


Plate Wire
Current Voltage Speed
Dia Groove Geometry Pass Note
A V cm/min
mm mm
(L) 1000 36
60° 1
(T) 900 60 One pass
(L) 4.8 9 40
25 (T) 6.4
7 both
9
(L) 1100 36 sides
90° 2 (T) 850 55
40

60° 1 (L) 1080 36 45


(T) 1000 40 One pass
32 (L) 4.8 12
10 both
(T) 6.4 10
(L) 1250 36
90° 2 45 sides
(T) 1100 40
Approval: NK, ABS, LR, DNV
117
NSSW NB-55LS × NSSW Y-3NI ☆
AWS A5.23 F7A10-EG-Ni3

for Low Temperature Service Steel

APPLICATIONS
Multi-layer welding of high-toughness YP360 and YP420 class steel for offshore
structures in frigid sea area.

CHARACTERISTICS
SAW

It produces Ti-B bearing weld metal having excellent low temperature toughness

provides sufficient resistance for sea water corrosion.

3 GUIDELlNES FOR USAGE

redried at 250~350°C for 60 minutes.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Plate
Welding
C Si Mn Ni Ti B
Method
mm
0.04 0.10 1.22 2.92 0.03 0.003 25 Multi-layer

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2 V-notch,
Tensile Test Plate
J
- Welding
Yield Tensile Elonga-
ness Method
Strength, Strength, tion,
MPa MPa mm
%
520 590 29 70 130 160 25 Multi-layer

n TYPICAL GROOVE GEOMETRY AND WELLDING CONDITIONS


Plate Wire Volt-
Current Speed
Dia Groove Geometry Pass age note
A cm/min
mm mm V
20°
Multi-
25 4.8 1~8 750 33 30
13 layer
650 28 30
60°
40
Multi-
75 4.8 5 2~Final (L) 1000 34
layer
70°
30 (T) 800 40 40
Approval: DNV, BV
118
NSSW NB-55L × NSSW Y-D ☆
AWS A5.23 F7A8-EG-G
F7P8-EG-G
For Low Temperature Service Steel

APPLICATIONS

offshore structures, installations for low temperatures service and structures to


be used in frigid areas.

SAW
CHARACTERISTICS
NSSW NB-55L is a Ti-B type bonded flux and assures excellent low temperature
toughness and CTOD both as welded and after stress relief annealing.

GUIDELlNES FOR USAGE 3


1. Satisfactory weldability and weld metal properties are obtained with heat

Flux should be redried at 250~350°C for 60 minutes.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Base Plate
C Si Mn P S Welding
Metal mm Method
0.09 0.20 1.51 0.015 0.007 SM490B 25 Multi-layer

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Test Charpy 2 V-notch,
J
Plate
Yield Tensile Elonga- Base Welding
PWHT mm
Strength, Strength, tion, Metal Method
MPa MPa %
520 580 34 130 170 As-welded
SM490B 25 Multi-layer
490 570 33 100 150 600°C×1hr

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Plate Wire
Groove Current, Voltage, Speed,
Dia. Pass Note
Geometry A V cm/min
mm mm
20°
25 4.8 1~11 700 30 30 Multi-layer
25
16

Approval: NK, ABS, LR, DNV, GL


119
NSSW NB-55E × NSSW Y-DM3 ☆
AWS A5.23 F8A4-EG-G

for Low Temperature Service Steel

APPLICATIONS

CHARACTERISTICS
SAW

service for installations for low temperature service and structures to be used in

3 GUIDELlNES FOR USAGE

redried at 250~350°C for 60 minutes.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


C Si Mn P S Mo
0.10 0.24 1.63 0.010 0.003 0.09
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Tensile Test Charpy 2 V-notch,
J Plate
Yield Tensile Base Welding
Elongation, Metal Method
Strength, Strength, mm
MPa MPa %
One pass
530 650 26 140 EH36 32
both sides
n TYPICAL GROOVE GEOMETRY AND WELLDING CONDITIONS
Plate Wire
Dia Groove Geometry Pass
Current Voltage Speed
A V cm/min
mm mm
1st (L) 1000 34
1
(T) 950 47
38
(L) 1000 36
2 (T) 950 44
60°
33
23
50 (L) 4.8 (L) 1000 36
(T) 4.0
9 3 (T) 950 40 44
18
70°
2nd (L) 1250 34
1 (T) 1000 33 50

2 (L) 1000 38 46
(T) 950 40

120
NSSW NB-60L × NSSW Y-DM3 ☆
AWS A5.23 F8A8-EG-G
F8P8-EG-G
For Low Temperature Service Steel

APPLICATIONS

offshore structures, installations for low temperatures service and structures to


be used in frigid areas.

SAW
CHARACTERISTICS
NSSW NB-60L is a Ti-B type bonded flux and assures excellent low temperature
toughness and CTOD both as welded and after stress relief annealing.

GUIDELlNES FOR USAGE 3


1. Satisfactory weldability and weld metal properties are obtained with heat

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Base Plate Welding
C Si Mn P S Mo Metal
Method
mm
0.08 0.18 1.54 0.010 0.005 0.18 YP420 25 X groove, multi-layer

121
Submerged Arc Welding Materials
for Low Temperature Service Steel
Typical Chemical
of Weld
Brand
Application and Characteristics
Name
JIS AWS C Si Mn

to 570 MPa tensile strength grade such as ASTM


SAW

NSSW A537 Cl.2 plate or APIX65 pipe.


NSH-60 Z 3183 ☆ A5.23 F8A4- NSSW NSH-60 is an agglomerated flux con-
× S582-H EH14-G 0.08 0.41 1.84
NSSW deposition rate and deep penetration welding.
Y-D Combined with a wire of NSSW Y-D, It is able to

31 Welding Position AWS/ASME F/1G

Single and multi-layer flat butt welding of


-
NSSW ☆ A5.23
NF-310 temperature service and structures to be used in
— F8A8-EG-G
× frigid areas. 0.09 0.27 1.36
F8P4-EG-G
NSSW Weld metal shows extremely high toughness and
Y-E excellent ductility. Weldability is satisfactory and
slag is easy to remove.

Welding Position AWS/ASME F/1G

Single and multi-layer flat butt welding of


-
NSSW ☆ A5.23
NF-310 temperature service and structures to be used in
— F8A8-EG-G
× frigid areas. 0.08 0.20 1.00
F8P4-EG-G
NSSW Weld metal shows extremely high toughness and
Y-DM3 excellent ductility. Weldability is satisfactory and
slag is easy to remove.

Welding Position AWS/ASME F/1G

NSSW
NB-55E low temperature service for offshore structures,
— —
× 0.08 0.24 1.48
NSSW
Y-CM Welding Position AWS/ASME F/1G

NSSW ☆ A5.23
NB-55 — F8A8-EA4-A4 low temperature service for offshore structures,
× F8P8-EA4-A4 0.08 0.13 1.36
NSSW
Y-CMS Welding Position AWS/ASME F/1G

NSSW ☆ A5.23
NB-55 low temperature service for offshore structures,
— F9A8-EA3-G
× F9P8-EA3-G 0.09 0.12 1.62
NSSW
Y-DM Welding Position AWS/ASME F/1G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

122 AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G


Composition Typical Mechanical
Metal (%) Properties of Weld Metal

Charpy 2V-
Yield Tensile Elonga- Plate
notch, Base Welding
P S Mo Ni Strength, Strength, tion, PWHT
Metal mm Method
MPa MPa %
°C J

65

SAW
76 As-
0.016 0.008 — — 620 650 28 YP420 25
welded

88 31
120
140 As-
520 590 31
160 welded

— Multi-
0.016 0.009 — —
— layer

86 630°C×
500 570 33
130 1hr
N-
TUF 20
150
325N
100
As-
530 600 27 160
welded
170
0.013 0.011 0.19 —
72
630°C×
520 600 30 140
1hr
170

63
One pass
0.010 0.003 0.18 — 490 650 27 — EH36 27 both
120 sides

87 As-
560 620 23
120 welded
Multi-
0.010 0.004 0.40 — EH36 24
160 layer
620°C×
530 590 25
200 2hr

As-
570 660 26 62
welded Multi-
0.009 0.002 0.35 — SPV490Q 24 layer
620°C× (DC+)
550 630 28 48
2hr

123
Gas Metal Arc Welding Wires
for Low Temperture Service Steel

Brand Shield Dia.


Application and Characteristics
Name Gas mm
JIS AWS

NSSW YM-28E is a gas metal arc welding wire


to be used with Ar+5~25%CO2 shield gas. Weld-
GMAW

Ar 0.9 ability is satisfactory and bead appearance is


+ Z 3312 ☆A5.18 1.0 beautiful in both dip transfer and spray arc
NSSW 10% G49AP3UM12 ER70S-G 1.2 welding. Weld metal shows excellent mechanical
YM-28E CO2 1.6 properties and toughness. Ar+10%CO2 is used
-
perature service.

31 Welding Position AWS/ASME F/1G HF/2F

NSSW YM-36E is a Ti-B type gas metal arc


welding wire to be used with Ar+5~25%CO 2
Ar shield gas. Weldability is satisfactory and bead
+ Z 3312 ☆A5.18 1.2
NSSW appearance is beautiful in both dip transfer and
20% G49AP6M17 ER70S-G 1.6
YM-36E CO2 spray arc welding. It assures excellent tough-
ness and CTOD values at low temperatures

Welding Position AWS/ASME F/1G HF/2F

NSSW YM-1N is a gas metal arc welding


wire to be used with Ar+5~20%CO 2 shield
gas. Weldability is satisfactory in spray arc
Ar and pulsed arc welding. Weld metal shows
+ Z 3312 ☆A5.28 1.2 excellent toughness in a wide heat input
NSSW 10% G57AP6MN2M1T ER80S-G 1.6 range from low to comparatively high. High
YM-1N CO2
welding of aluminium steel to be used around

manpower saving automatic welding process.

Welding Position AWS/ASME F/1G HF/2F

NSSW YM-3N is a gas metal arc welding


wire to be used with Ar+5~20%CO 2 shield
Ar gas. Weldability is satisfactory and bead ap-
+ Z 3312 ☆A5.28 1.2
NSSW pearance is beautiful in both dip transfer
10% G49AP6UMN7 ER80S-G 1.6
YM-3N CO2 and spray arc welding. Weld metal shows

Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

124
Typical Chemical Composition of Weld Metal (%) Typical Mechanical Properties of Weld Mrtal

Type of
Yield Tensile Elon-
Charpy 2V-notch Current
C Si Mn P S Ni Mo Strength, Strength, gation,
J
MPa MPa %

GMAW
0.07 0.61 1.21 0.008 0.005 — — 460 570 30 DC(+)
140

31

0.05 0.33 1.20 0.004 0.002 — — 500 540 30 DC(+)


70 220

0.05 0.39 1.10 0.007 0.005 0.98 0.22 530 590 28 DC(+)
100 130

0.04 0.30 0.70 0.006 0.004 3.56 — 540 610 27 DC(+)


150 200

125
NSSW YM-55H

JIS Z 3312 G55AP4CO

AWS A5.28 ER80S-G

For Low Temperature Service Steel

APPLICATIONS

temperature.
GMAW

CHARACTERISTICS
This is a gas metal arc welding wire to be used with CO2 Shield gas. Arc is stable.spatters
are few and weldability is good even in high welding current range. It assures excellent
toughness at low temperatures down to 45°C.

3 GUIDELlNES FOR USAGE


1. Automatic welding is possibly VEGA-A process, our manpower saving
automatic welding system

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


C Si Mn P S Ni Mo
0.08 0.44 1.36 0.006 0.002 0.18
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Yield Point, Tensile Strength, Elongation,
Charpy 2V-notch, J
MPa MPa %

560 630 29
70 145
n TYPICAL WELDING JOINT TEST RESULT
Joint Tensile Test Plate
Charpy 2V-notch, J Base Welding
Location of metal Method
Fracture 60°C 40°C 20°C 0°C mm

570 Base metal 50 90 A516Gr70 20 Two pass V-up


of one side
590 Base metal 90 110 SM490B 20 One pass V-up
of one side
n SIZES<DC(+)>
Diameter (mm) 1.2 1.6
F 80~350 250~550
Current
H-Fill 80~350 250~550
A
H 80~300 250~450
Approval: NK, LR, DNV
126
NSSW YM-69F

JIS Z 3312 G78A6UG0

AWS A5.28ER110S-G

For 780MPa High Tensile Strength Steel

APPLICATIONS
Welding of YP690 steel and TS780MPa high tensile strength steel (WEL-TEN
780, 780C and 780E etc.) of down to -60°C for offshore structures, pressure

GMAW
CHARACTERISTICS
NSSW YM-69F that is used with Ar+CO2 and Ar+O2 shielding gas is a solid wire for gas
metal arc welding. Weld metal of NSSW YM-69F that is used with Ar+10%CO2 shielding

GUIDELlNES FOR USAGE


3
1. All water, rust and oil in groove should be completely removed to prevent

welding conditions.
3. It should be used Ar+10%CO2

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL with Ar+10%CO2 (%)


C Si Mn Ni Cr Mo
0.06 0.27 1.36 2.88 0.51 0.29
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL with Ar+10%CO2
Yield Strength, Tensile Strength, Elongation, Charpy 2V-notch
MPa MPa %
750 830 20 100
n TYPICAL WELD JOINT TEST
Base metal Welding conditions Joint tensile test
Charpy
Heat Yield Tensile Location 2V-notch at
Type of Plate Welding
input
Groove
Strength, Strength, of
Steel position geometry
MPa MPa Fracture
Flat 18 V groove, 810 Base Metal 91
WT780 20 Multi-layer
Vertical-up 17 815 910 100
n SIZES & RECOMMENDED CURRENT RANGE<DC(+)> (Shielding gas: Ar+10%CO2)
Diameter (mm) 1.2
F, H 180~320
Current VU, OH 100~200
A H 100~250
VD 100~250
Approval: ABS, DNV
127
NSSW YT-28E
JIS Z 3316 W49AP4U12

AWS A5.18 ER70S-G

For Low Temperature Service Steels

APPLICATIONS
Gas Tungsten Arc Welding of mild steel, 490MPa high tensile strength steel and

CHARACTERISTICS
GTAW

NSSW YT-28E is filler rods for GTAW (TIG welding) to be used with Ar shielding
gas.

The weld bead shape is excellent since high fluidity of molten pool and high
3 affinity between molten pool and base metal. It also suitable for uranami (sound
penetration bead) welding.
The operability is good since the surface of the filler rod is smooth.

GUIDELlNES FOR USAGE

contact electrode and molten pool. If electrode contacts into molten pool, the
weld metal that is included tungsten should be grinded.
2. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S
0.07 0.60 1.45 0.010 0.005

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield Point, Tensile Strength, Elongation, Charpy 2V-notch PWHT
MPa MPa % at 40°C, J
440 550 34 170 As weld

n SIZES<DC( − )>
Diameter (mm) 1.2 1.6 2.0 2.4 3.2
Length of Filler Rod (mm) 1000 1000 1000 1000 1000

128
Heat Resisting Steel
Covered Arc Welding Electrodes
Submerged Arc Welding Materials
Gas Metal Arc Welding Wires
Gas Tungsten Arc Welding Rods and Wires

129
NSSW N-0S ☆
AWS A5.5 E7016-A1

For 0.5%Mo Heat Resisting Steel

APPLICATIONS
Welding of piping steel (STPA12, A335-P1), boiler and heat exchanger tubes
(STBA12, A209-T1), rolled steel ,(A204-A, B, C), cast steel (A217-WC1) and forged
steel (A182-F1, A336-F1).

CHARACTERISTICS
NSSW N-0S is a extra low hydrogen type electrode with a 0.5% Mo steel core
SMAW

wire and is suitable for welding C-Mo steel to be used at high temperatures up to
500°C.

GUIDELlNES FOR USAGE


4 1. Electrodes should be redried at 350~400°C for 60 minutes before use.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Mo
0.06 0.51 0.60 0.012 0.006 0.52

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield Strength, Tensile Strength, Elongation,
PWHT
MPa MPa %
480 560 32 620°C×1h

n TYPICAL CREEP-RUPTURE STRENGTH OF WELD METAL


1,000h Creep-rupture Strength
MPa PWHT
500°C 550°C
265 165 720°C×1h

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.6 3.2 4.0 5.0 6.0
Length (mm) 300 350 400 400 400
Current F 60~90 90~140 140~190 190~240 240~300
A V-up, OH 50~80 80~120 110~150 140~180
Approval:
130
NSSW N-1S/NSSW CM-1A ☆
AWS A5.5 E8016-B2

For 1.25%Cr-0.5%Mo Heat Resisting Steel

APPLICATIONS
Welding of piping steel (STPA22, 23, A335-P11, P12), boiler and heat exchanger,
tubes (STBA22, 23, A199-T11, A213-T11, T12), rolled steel (SCMV2, 3, A387Gr11,
12), cast steel (A217-WC6) and forged steel (A 182-F11, F12, A336-F12).

CHARACTERISTICS
NSSW N-1S and NSSW CM-1A are low hydrogen type electrodes for

SMAW
at 620~720°C and are able to used at high temperatures up to 550°C.

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 350~400°C for 60 minutes before use.
4
WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Brand name C Si Mn P S Cr Mo
NSSW N-1S 0.06 0.45 0.60 0.013 0.006 1.26 0.51
NSSW CM-1A 0.08 0.31 0.72 0.007 0.006 1.30 0.46
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Test Temperature Yield Point, Tensile Elongation, Charpy 2V-notch
Brand name PWHT
°C MPa Strength, MPa %
NSSW N-1S R.T. 570 660 27 690°C×1hr
R.T. 440 565 29 240
NSSW CM-1A 690°C×6hr
485 335 430 23
n TYPICAL CREEP-RUPTURE STRENGTH OF WELD METAL
1,000h Creep-rupture Strength, MPa
Brand name PWHT
550°C 600°C
NSSW N-1S 170 92 720°C×1hr
n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>
Diameter NSSW N-1S 2.6 3.2
4.0 5.0 6.0
(mm) NSSW CM-1A
Length (mm) 300 350 400 400 450
F 60~90 90~140 140~190 190~240 240~300
Current A
VU, OH 50~80 80~120 110~150 140~180

131
NSSW N-2S/NSSW CM-2A ☆
AWS A5.5 E9016-B3

For 2.25%Cr-0.5%Mo Heat Resisting Steel

APPLICATIONS
Welding of piping steel (STPA24, A335-P22), boiler and heat exchanger tubes
(STBA24, A199-T22, A213-T22), rolled steel (SCMV4, A387Gr22, 22L), cast steel
(A217-WC9) and forged steel (A182-F22, A336-F22).

CHARACTERISTICS
NSSW N-2S and NSSW CM-2A are low hydrogen type electrodes for
SMAW

at 680~730°C and show extremely high creep-rupture strength at 550~600°C.


In addition NSSW CM-2A is designed for the excellent notch toughness and low
temper embrittlement.

4 GUIDELlNES FOR USAGE


1. Electrodes should be redried at 350~400°C for 60 minutes before use.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Brand name C Si Mn P S Cr Mo
NSSW N-2S 0.06 0.57 0.58 0.010 0.006 2.29 1.00
NSSW CM-2A 0.09 0.23 0.65 0.007 0.005 2.32 1.06
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Test Temperature Yield Point, Tensile Elongation, Charpy 2V-notch
Brand name PWHT
°C MPa Strength, MPa %
NSSW N-2S R.T. 590 690 24 690°C×1hr
R.T. 485 630 30 SR: 120, SR+SC: 91
NSSW CM-2A 690°C×8hr
454 375 490 17
n TYPICAL CREEP-RUPTURE STRENGTH OF WELD METAL
1,000h Creep-rupture Strength, MPa
Brand name PWHT
468°C
NSSW N-2S 290 690°C×12hr
n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>
Diameter NSSW N-2S 2.6
3.2 4.0 5.0 6.0
(mm) NSSW CM-2A
Length (mm) 300 350 400 400 450
F 60~90 90~140 140~190 190~240 240~300
Current A
VU, OH 50~80 80~120 110~150 140~180

132
Memo

133
Covered Arc Welding Electrodes
for Heat Resisting Steel
Color
Brand Dia.
Application and Characteristics
Name Secon- mm
End JIS AWS
dary

3.2 Extra low hydrogen type electrode with a


☆A5.5
Yellow Blue 4.0 2.25%Cr-1%Mo core wire. Weld metal rarely em-
NSSW E9016-B3
5.0 brittles during service.
N-2SM
SMAW

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
Extra low hydrogen type 1.7%Mn-0.7%Ni-0.4%Mo
3.2
☆A5.5 low alloy steel electrode. It is suitable for welding
NSSW Green 4.0
E9016-G ASTM A533-B steel which is used for pressure

4 N-3 5.0
vessels for nuclear reactor container.
6.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

3.2
Light ☆A5.5 4.0 Low hydrogen type electrode suitable for ASTM
NSSW green E9016-G 5.0 A533 Type B, C class 1 steel.
N-P31 6.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

3.2
Light ☆A5.5 4.0 Low hydrogen type electrode suitable for ASTM
NSSW blue E9016-G 5.0 A533 Type B, C class 2 steel.
N-P32 6.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Note : SC means Socal step cooling.


Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

134
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) Test of Weld Metal
temper-
rature Yield Tensile Elonga-
Charpy 2V-notch,
C Si Mn P S Ni Cr Mo V °C Strength, Strength, tion, PWHT
J
MPa MPa %

RT 590 680 26 690°C×6hr


160
690°C×6hr
454 460 530 21
70 +SC
0.11 0.33 0.66 0.007 0.004 2.24 1.00
RT 550 650 27 690°C×19.8hr
160

SMAW
690°C×19.8hr
454 420 500 20
80 +SC

590 680 30 625°C×1hr


170

0.05 0.24 1.72 0.005 0.004 0.82 0.35 R.T.


520 600 30
180
625°C×
45hr 4
0°C
R.T. 580 640 24 620°C×2hr
140
0.08 0.35 1.29 0.012 0.006 0.40 0.46
0°C 620°C×
R.T. 540 610 27
150 40hr

0°C
R.T. 620 690 23 610°C×2hr
130
0.08 0.29 1.45 0.011 0.006 0.74 0.46
0°C 610°C×
R.T. 600 660 26
140 40hr

Note : SC means Socal step cooling.

135
NSSW NF-250 × NSSW Y-511
JIS Z 3183 S642-1CM
AWS A5.23 F8P2-EG-B2

For 1.25%Cr-0.5%Mo Heat Resisting Steel

APPLICATIONS
Narrow gap welding of 1~1.25%Cr-0.5%Mo heat resisting steel for boiler drums,
main steam tubes, superheated steam tubes and chemical engineering apparatus.

CHARACTERISTICS
Slag is extremely easy to remove in one-layer one-pass or one-layer two-pass
multi-layer narrow gap welding. NSSW NF-250 is a high basic type flux and
chemical composition rarely changes even in multi-layer welding. Weld metal
SAW

shows excellent toughness.

GUIDELlNES FOR USAGE


4 1. Flux should be redried at 350~400°C for 60 minutes before use.

3. Welding conditions should be carefully set up since excessive heat input and
arc voltage against a given groove width may cause undercuts.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


C Si Mn P S Cr Mo Base Plate
Metal Welding Method Groove
mm

0.10 0.29 0.75 0.010 0.004 1.35 0.49 A387Gr11 50 3.2mm, tandem multi-layer 7R 3° U
groove

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Elong- Charpy 2 V-notch Plate Welding
Base
Strength, ation, PWHT Metal Groove
MPa J Method
% mm
600 27 150 650°C×4h 3.2mm, tandem 7R 3° U
A387Gr11 50 one-layer one-pass
540 29 100 680°C×12h multi-layer groove

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Plate Wire Groove
Dia. Geometry Pass Current,
A
Voltage, Speed,
V cm/min Note
mm mm
1~2   450 26 25

(L) 450 26
(L) 3.2 3~13 50 Tandem
50 50 45 (T) 450 26
(T) 3.2 multi-layer
5
(L) 450 26
  14 (T) 450 45
26
Approval:
136
NSSW NB-250M × NSSW Y-521H
JIS Z 3183 S642-2CM

AWS A5.23 F9P2-EG-B3

For 2.25%Cr-1%Mo Heat Resisting Steel

APPLICATIONS

petroleum refining apparatus and chemical plants.

CHARACTERISTICS
NSSW NB-250M is a high basic type flux of low hydrogen content and, therefore,

low temperature toughness and resistance to embrittlement during service.

SAW
GUIDELlNES FOR USAGE
1. Flux should be redried at 200-350°C for 60 minutes before use.
2. Preheating at 150-250°C, interpass temperatures and post heating at 680-730
4
3. Satisfactory weldability and weld metal properties are obtained with heat

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Plate
Base
C Si Mn P S Cr Mo Welding Method
Metal
mm
A387 4.0mm,single
0.13 0.15 0.71 0.009 0.003 2.21 0.97 38
Gr22 narrow gap

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Elonga- Charpy 2 V-notch Plate
Test Temp. Base Welding
Strength, tion, PWHT PWHT
°C Metal Method
MPa % J mm
R. T. 660 25 SR 150 690°C× 4.0mm,
454 510 20 SR+SC 110 4h A387 single
38
R. T. 590 32 SR 180 700°C× Gr22 narrow
454 450 23 SR+SC 120 4h gap
Note : SC means Socal step cooling.
Approval:
137
NSSW NB-2CM × NSSW Y-521
JIS Z 3183 S642-2CM

AWS A5.23 F9P2-EB3-B3

For 2.25%Cr-1%Mo Heat Resisting Steel

APPLICATIONS
Multi-layer welding of 2.25%Cr-1%Mo heat resisting steel for boiler drums and
pressure vessels.

CHARACTERISTICS
Slag is extremely easy to remove in one-layer two-pass malti-layer narrow
gap welding. Obtained weld metal shows excellent toughness and low temper-
embrittlement.
SAW

GUIDELlNES FOR USAGE


1. Flux should be redried at 350~400°C for 60 minutes before use.
4 3. Welding conditions should be carefully set up since excessive heat input and
arc voltage against a given groove width may cause undercuts.

WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Plate
C Si Mn P S Cr Mo Base Metal Welding Method
mm

0.13 0.16 0.85 0.009 0.002 2.27 0.98 A387Gr22 50 4.0mm, tandem one-
layer two-pass

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Elong- Charpy 2 V-notch Base Plate Welding
Strength, ation, PWHT Metal Groove
MPa J Method
% mm
640 25 180 690°C×7h 4.0mm, tandem 26mm
A387Gr22 50 one-layer two- 50mm
590 30 195 690°C×26h pass multi-layer 24mm

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Plate Wire Groove Current, Voltage, Speed,
Dia. Pass Note
mm mm Geometry A V cm/min
26mm
(L) 4.0 (L) 560/570 30/32 Tandem
50 50mm all 57
(T) 4.0 24mm
(T) 560/570 31/33 multi-layer

Approval:
138
NSSW NF-250 × NSSW Y-204
JIS Z 3183 S642-MN

AWS A5.23 F9P6-EG-G

For 1.3%Mn-0.5%Mo and 1.3%Mn-0.5%Mo-0.5%Ni Heat Resisting Steel

APPLICATIONS
Narrow gap welding of ASTM A302B and A533B steel for nuclear reactor
pressure vessels.

CHARACTERISTICS
Slag is extremely easy to remove in narrow gap welding. NSSW NF-250 is a
high basic type flux and chemical composition rarely changes even in multi-layer
welding. Weld metal shows excellent toughness.

SAW
GUIDELlNES FOR USAGE
Welding conditions should be carefully set up since excessive heat input and arc
voltage against a given groove width may cause undercuts.
4
WELDING POSITION

AWS/ASME F/1G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


C Si Mn P S Ni Mo Base Welding
Metal mm Method
0.07 0.18 1.76 0.011 0.002 0.67 0.45 A533B 150 3.2mm, tandem multi-layer
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Test Tensile Elon- Charpy 2 V-notch, Plate
Temp. Strength, gation, J Base
PWHT Welding Method
Metal
°C MPa % mm
R. T. 630 29 3.2mm, tandem multi-
140 150 630°C×45h A533B 150 layer.
350 560 23
R. T. 600 30 4.0mm, tandem multi-
200 210 630°C×45h A533B 150 layer.
350 550 27

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Plate Wire Groove Voltage, Speed,
Dia. Pass Current, A Note
mm mm Geometry V cm/min
1 500 27 25
(L) 3.2 3° Tandem
150 (L) 450 27
150
(T) 3.2 14 2~43 40~50 multi-layer
(T) 450 25
1~2 500 27 25
(L) 4.0 2° Tandem
150 (L) 550 29
150
(T) 4.0 20 3~61 50 multi-layer
(T) 550 27
Approval:
139
Submerged Arc Welding Materials
for Heat Resisting Steel
Typical Chemical
of Weld
Brand
Application and Characteristics
Name
JIS AWS C Si Mn

Multi-layer narrow gap welding of ASTM A204


and A299 steel for boilers and pressure vessels.
The combination is suitable for narrow gap weld-
NSSW ☆ A5.23
Z 3183 ing since slag is extremely easy to remove and
NF-1 F9A2-EA3-A3
S624-H4
× F9P0-EA3-A3 0.10 0.18 1.39
high toughness and excellent weldability and
NSSW
SAW

joint properties are assured even in high current


Y-DM
welding.

Welding Position AWS/ASME F/1G

4 NSSW
NB-1CM
Z 3183
S642-1CM
☆ A5.23
F9P2-EB2-B2
Multi-layer narrow gap welding of 1~1.25%Cr-
0.5%Mo heat resisting steel for boiler drums and
pressure vessels.
× 0.09 0.27 1.17
NSSW
Y-511S Welding Position AWS/ASME F/1G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

140
Composition Typical Mechanical
Metal (%) Properties of Weld Metal

Yield Tensile Elonga- Charpy 2 V-notch, Plate


Base Welding
P S Mo Cr Ni Strength, Strength, tion, PWHT -
Metal ness
Method
MPa MPa % °C J

I narrow
73 625°C
groove,
0.016 0.005 0.52 — — 640 670 27 A204C 50
multi-layer
×3.5hr

SAW
(tandem)

0 110

430 580 28 201


690°C×
3.5hr
A387 Multi-layer
4
0.008 0.002 0.54 1.39 — 25
Gr11 (tandem)
690°C×
410 530 29 220
20.5hr

141
NSSW YM-505

JIS Z 3317 G49C3M3T

AWS A5.28 ER80S-G

For 0.5%Mo Heat Resisting steel

APPLICATIONS
Welding with CO2 gas for 0.5% Mo Steels such as piping steel (STPA12, A335-P1),
boiler and heat exchanger tubes (STBA12, A209-T1), rooled steel (A204-A, B and
C), cast steel (A217-WC1) and forged steel (A182-F1, A336-F1).

CHARACTERISTICS
GMAW

NSSW YM-505 can be welded with CO2 gas shielding. Arc is stable, spatters are
few and bead appearance is good. Preheating at 100~200°C and postheating at

and is not suitable for low temperature operation.

GUIDELlNES FOR USAGE


4 1. Preheating and PWHT should be carried out accrding to the specification such
as ASME and so on.
2. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%,*ppm)


Brand name Shielding gas C Si Mn P S Cr Mo Sb Sn As X-bar*
NSSW YM-505 CO2 0.07 0.46 1.07 0.004 0.005 0.49

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield Tensile Elon- Charpy
Brand Shielding
Strength, Strength, gation, 2V-notch PWHT
name gas
MPa MPa % at 10°C, J
630 670 26 110 as weld
YM-505 CO2
610 680 27 95 620°C×1.0hrs.

n SIZES & RECOMMENDED CURRENT <DC( + )>


Diameter (mm) 1.0 1.2 1.6
Current F/1G, HF/2F 70~250 200~350 300~500
Range H/2G, VU/3G 70~150 100~250
(A) OH/4G, VD/3G 70~150 100~200
142
NSSW YM-511/NSSW YM-511A
JIS Z 3317 G55C1CMT1

AWS A5.28 ER80S-G
JIS Z 3317 G55M1CMT

AWS A5.28 ER80S-G

For 1~1.25%Cr-0.5%Mo Heat Resisting Steels

APPLICATIONS
NSSW YM-511: Welding with CO2 gas for 1~1.5%Cr-0.5%Mo Steels such as ASTM
A335 P11/12 boiler tube.
NSSW YM-521A: Welding with Ar+CO 2 mixture gas for 1~1.25%Cr-0.5%Mo
Steels such as ASTM A387 Gr.12 or A335 P11/12

CHARACTERISTICS

GMAW
NSSW YM-511 can be welded with CO 2 gas shielding. Arc is stable and bead
appearance is good. And, this product is not suitable for low temperature operation.
NSSW YM-511A shoud be with shielding gas of Ar+5~25%CO 2 mixtures. This
product is suitable for ASTM A387 Gr.11 & Gr.12 as well as T12 boiler tube. And, it is

of X-bar and temper embrittlment as per API 934-A(Step Cooling test) under PWHT
conditions of 691°C×2~20 hours.
4
GUIDELlNES FOR USAGE
1. Preheating and PWHT should be carried out accrding to the specification such as ASME
and so on.

Ar+5~25% CO2 mixtures.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%,*ppm)


Brand name Shielding gas C Si Mn P S Cr Mo Sb Sn As X-bar*
NSSW YM-511 CO2 0.07 0.38 1.00 0.014 0.009 1.05 0.5
NSSW YM-511A Ar+20%CO2 0.06 0.35 0.78 0.005 0.002 1.28 0.54 0.001 0.001 0.002 6.1

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield Tensile Elon- Charpy
Brand Shielding
Strength, Strength, gation, 2V-notch, J PWHT
name gas
MPa MPa % 23°C 0°C
YM-511 CO2 670 36 160 720°C×1hr.
450 560 29 74 691°C×3.5hrs.
YM-511A Ar+20%CO2
450 450 32 74 691°C×24.5hrs.
n SIZES & RECOMMENDED CURRENT <DC( + )>
Diameter (mm) 1.0 1.2 1.6
Current F/1G, HF/2F 70~250 200~350 300~500
Range H/2G, VU/3G 70~150 100~250
(A) OH/4G, VD/3G 70~150 100~200
143
NSSW YM-521/NSSW YM-521A
JIS Z 3317 G62C2C1M3

AWS A5.28 ER90S-G
JIS Z 3317 G62M2C1M2

AWS A5.28 ER90S-G

For 2.25%Cr-1%Mo Heat Resisting Steels

APPLICATIONS
NSSW YM-521: Welding with CO2 gas for 2.25%Cr-1%Mo Steels such as ASTM
A335 P22 boiler tube.
NSSW YM-521A: Welding with Ar+CO2 gas for 2.25%Cr-1%Mo Steels such as
ASTM A387 Gr.22 or A335 P22.

CHARACTERISTICS
GMAW

NSSW YM-521 can be welded with CO 2 gas shielding. Arc is stable and bead
appearance is good. And, this product is not suitable for low temperature operation.
NSSW YM-521A shoud be with shielding gas of Ar+5~25%CO2 mixtures. This product
is suitable for ASTM A387 Gr.22 as well as T22 boiler tube. And, it is available to low

4 temper embrittlment as per API 934-A(Step Cooling test) under PWHT conditions of
691°C×5~34 hours.

GUIDELlNES FOR USAGE


1. Preheating and PWHT should be carried out accrding to the specification such as ASME
and so on.

CO2 mixtures.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%,*ppm)


Trade name Shielding gas C Si Mn P S Cr Mo Sb Sn As X-bar*
NSSW YM-521 CO2 0.06 0.59 1.30 0.013 0.009 2.40 0.92
NSSW YM-521A Ar+20%CO2 0.11 0.19 0.67 0.006 0.002 2.38 1.02 0.001 0.001 0.002 7.1

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield Tensile Elon- Charpy
Trade Shielding
Strength, Strength, gation, 2V-notch, J PWHT
name gas
MPa MPa % 29°C 0°C
YM-521 CO2 670 25 110 700°C×1hr.
490 630 29 103 691°C×5.5hrs.
YM-521A Ar+20%CO2
390 590 31 102 691°C×33.5hrs.
n SIZES & RECOMMENDED CURRENT <DC( + )>
Diameter (mm) 1.0 1.2 1.6
Current F/1G, HF/2F 70~250 200~350 300~500
Range H/2G, VU/3G 70~150 100~250
(A) OH/4G, VD/3G 70~150 100~200
144
JIS Z 3317 W55G

NSSW YT-505/NSSW YT-511/NSSW YT-521



AWS A5.28 ER80S-G
JIS Z 3317 W551CMT

AWS A5.28 ER90S-G
JIS Z 3317 W622C1M2

AWS A5.28 ER90S-G

For 0.5% Mo, 1~1.25%Cr-0.5%Mo and 2.25%Cr-1%Mo Heat Resisting Steels

APPLICATIONS
NSSW YT-505: Welding of 0.5% Mo steels such as ASTM A204 Gr. A-C or A335 P1 boiler tube.
NSSW YT-511: Welding of 1~1.25%Cr-0.5%Mo Steels such as ASTM A387 Gr.11 or A335 P11/12
NSSW YT-521: Welding of 2.25%Cr-1%Mo Steels such as ASTM A387 Gr.22 or A335 P22.

CHARACTERISTICS
NSSW YT-505, NSSW YT-511 and NSSW YT-521 are filler rods and spool wire for GTAW (TIG welding)

GTAW
to be used with Ar shield gas. Those products show good welding performance in Uranami welding
(penetration bead welding).

GUIDELlNES FOR USAGE


1. Preheating and PWHT should be carried out accrding to the specification such as ASME and so on.
4
WELDING POSITION

AWS/ASME F/1G H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)


Trade name Shielding gas C Si Mn P S Cr Mo Sb Sn As X-bar*
NSSW YT-505 100%Ar 0.09 0.02 1.74 0.013 0.004 0.46
NSSW YT-511 100%Ar 0.1 0.22 0.84 0.005 0.002 1.43 0.51 0.001 0.001 0.002 6.1
NSSW YT-512 100%Ar 0.12 0.08 0.76 0.005 0.004 2.35 0.98 0.001 0.001 0.002 6.1

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield Tensile Elon-
Trade Shielding Charpy
Strength, Strength, gation, PWHT
name gas 2V-notch, J
MPa MPa %
NSSW 590 670 33 590°C×2.2hrs.
YT-505
100%Ar
520 600 31 645°C×9hrs.
NSSW 490 630 28 691°C×3.5hr
YT-511
100%Ar
390 590 32 691°C×24.5hrs.
NSSW 500 650 29 691°C×5.5hr
YT-521
100%Ar
490 630 29 691°C×33.5hrs.
n SIZES<DC( − )>
Diameter (mm) 0.8 1.0 1.2 1.6 2.0 2.4 3.2
Length of Filler Rod (mm) 100% 1000 1000 1000 1000 1000
12.5 12.5 12.5 100% 100% 100% 100%
145
Memo

146
Boiler Tube/Pipe
Covered Arc Welding Electrodes
Gas Tungsten Arc Welding Rods and Wires

147
Covered Arc Welding Electrodes
for Boiler Tube/Pipe

Color
Brand Dia.
Application and Characteristics
Name mm
Secon-
End JIS AWS
dary

2.6
NSSW N-0S is a extra low hydrogen type
3.2
Light ☆ A5.5 electrode with a 0.5% Mo steel core wire and is
NSSW Green — 4.0
yellow E7016-A1 suitable for welding C-Mo steel to be used at
N-0S 5.0
high temperatures up to 500°C.
6.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6 NSSW N-1S is a extra low hydrogen type elec-


SMAW

3.2 trode with a 1.25%Cr-0.5% Mo steel core wire


Light ☆ A5.5
NSSW White — 4.0 and is suitable for welding 1~1.50%Cr-0.5%Mo
yellow E8016-B2
N-1S 5.0 steel to be used at high temperatures up to
6.0 550°C.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

5 2.6
NSSW N-2S is an extra low hydrogen type
electrode with a 2.25%Cr-1%Mo steel core
3.2
Light ☆ A5.5 wire and is suitable for welding 2.25%Cr-
NSSW Red — 4.0
yellow E9016-B3 1%Mo steel to be used at high temperatures
N-2S 5.0
up to 600°C. Weld Metal shows extremely high
6.0
creep-rupture strength at 550-600°C.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6 Low hydrogen type electrode suitable for


Red — — — 3.2 HCM2S(2.25%Cr-1.6%W-Mo-Nb-V) steel such
NSSW
4.0 as ASTM T23/P23.
N-HCM2S

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
Low hydrogen type electrode suitable for
3.2
NSSW Cream — — — HCM12A steel (11%Cr-2%W-0.4%Mo-Cu-Nb-V)
4.0
N-HCM12A such as ASTM T122/P122.
5.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

148
Typical Mechanical Properties of Weld
Typical Chemical Composition of Weld Metal (%)
Metal
PWHT
Yield Tensile Elonga- Charpy 2V-notch
C Si Mn P S Others Strength, Strength, tion, at 0°C,
MPa MPa % J

0.06 0.51 0.60 0.012 0.006 Mo:0.52 480 560 32 — 620°C×1h

SMAW
Cr:1.26
0.06 0.45 0.60 0.013 0.006 570 660 27 — 690°C×1h
Mo:0.51

5
Cr:2.29
0.06 0.57 0.58 0.010 0.006 590 690 24 — 690°C×1h
Mo:1.00

Cr : 2.25 As
Mo : 0.10 875 980 21 28
welded
Ni : 0.99
0.06 0.41 0.80 0.004 0.002
W : 1.6
Nb : 0.04
625 755 20 120 715°C×1h
V : 0.3

Cr : 10.5
Mo : 0.20
Ni : 0.80
0.08 0.25 0.84 0.004 0.001 W : 1.4 665 810 23 54 740°C×5h
Nb : 0.03
V : 0.18
Cu : 1.4

149
Gas Tungsten Arc Welding Rods and Wires
for Boiler Tube/Pipe

Color
Brand Dia.
Application and Characteristics
Name mm
Secon-
End JIS AWS
dary

1.0
Z 3317
1.2
NSSW W57 Welding of HCM2S (2.25%Cr-1.6%W-Mo-Nb-V)
— — — 1.6
YT-HCM2S -2CMWV- such as ASTM T23/P23
2.0
Ni
2.4

1.2
Z 3317
GTAW

NSSW A5.28 1.6 Welding of Mod. 9%Cr-1%Mo (9%Cr-1%Mo-


— — W62
YT-9ST ER90S-G 2.0 Nb-V) such as ASTM T91/P91
-9C1MV1
2.4

5 NSSW
— —
Z 3317
W69

1.0
1.2
1.6
Welding of HCM12A (11%Cr-2%W-0.4%Mo-Cu-
YT-HCM12A -10CMWV- Nb-V) such as ASTM T122/P122
2.0
Cu
2.4

1.0
NSSW
1.2
YT-304H
— — — — 1.6 Welding of SUPER304H (18%Cr-9%Ni-3Cu-N)
NSSW
2.0
T-304H
2.4

1.0
NSSW
1.2
YT-HR3C Welding of HR3C (25%Cr-20%Ni-Nb-N) such
— — — — 1.6
NSSW as SA213 TP310HCbN
2.0
T-HR3C
2.4

150
Typical Mechanical Properties of Weld
Typical Chemical Composition of Weld Metal (%)
Metal
PWHT
Yield Tensile Elonga- Charpy 2V-notch
C Si Mn P S Others Strength, Strength, tion, at 0°C,
MPa MPa % J

Cr : 2.25
Mo : 0.10
Ni : 0.80 As
0.05 0.38 0.85 0.004 0.004 780 860 21 70
W : 1.6 welded
Nb : 0.04
V : 0.25

Cr : 8.84

GTAW
Mo : 1.01 740°C×
0.07 0.08 1.05 0.008 0.005 Ni : 0.29 580 710 25 —
8.4h
Nb : 0.05
V : 0.25

Cr : 10.4

0.08 0.35 0.52 0.010 0.002


Mo : 0.30
Ni : 1.10
W : 1.60 660 790 24 110
740°C×
5
0.5h
Nb : 0.05
V : 0.2
Cu : 1.4

Cr : 18.4
Mo : 0.85
Ni : 16.1 As
0.10 0.23 3.2 0.002 0.004 500 660 35 —
Cu : 3.0 welded
Nb : 0.6
N : 0.20

Cr : 27.0
Mo : 0.91
Ni : 20.1 As
0.06 0.30 1.51 0.003 0.005 480 710 35 —
Cu : 2.94 welded
Nb : 0.45
N : 0.31

151
Memo

152
Atmospheric Corrosion
Resisting Steel
Flux Cored Arc Welding Wires
Covered Arc Welding Electrodes
Submerged Arc Welding Materials
Gas Metal Arc Welding Wires
Gas Tungsten Arc Welding Rods and Wires

153
NSSW SF-50W
JIS Z 3320 T49J0T1-1CA-NCC1-UH5

AWS A5.36 E71T1-C1A0-G

For 400~490MPa Atmospheric Corrosion Resisting Steel

APPLICATIONS
Welding of 400~490MPa atmospheric corrosion resisting steel (W specification)
such as SMA400W and 490W for steel frames and bridges.

CHARACTERISTICS
NSSW SF-50W is a rutile type seamless flux cored arc welding wire to be
used with CO2 shield gas. Diffusible hydrogen content is extremely low and,

excellent, and, especially in horizontal fillet welding, bead is beautiful and slag is
easy to remove.

GUIDELlNES FOR USAGE


FCAW

surface condition of base metal, heat input, etc.


2. All water, rust and oil in groove should be removed.
3. Select optimum welding conditions, heat input for example, in accordance with
welding positions.
6 4. For others, see GUIDELINES FOR USAGE 1~4 of NSSW SF-1.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Cu Ni Cr
CO2 0.04 0.35 0.80 0.015 0.008 0.34 0.44 0.47

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Strength, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
500 580 26 100

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2 1.6
F 180~300 220~450
Current
H-Fil 180~300 220~450
A
V-up 180~250 200~280
Approval:
154
NSSW SF-60W
JIS Z 3320 T57J1T1-1CA-NCC1-UH5
AWS A5.36 E81T1-C1A0-W2

For Atmospheric Corrosion Resisting Steel

APPLICATIONS
Welding of 590MPa atmospheric corrosion resisting steel (W specification) such
as SMA570W and 570W for steel brames and bridges.

CHARACTERISTICS
Rutile type seamless flux cored wire for welding 590MPa atmospheric
corrosion resisting steel. The diffusible hydrogen content is extremely low and,

excellent.

GUIDELlNES FOR USAGE

FCAW
surface condition of base metal, heat input, etc.
2. All water, rust and oil in groove should be removed.
3. Select optimum welding conditions, heat input for example, in accordance with
welding positions.
4. For others, see GUIDELINES FOR USAGE 1~4 of NSSW SF-1 .

WELDING POSITION
6

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Cu Ni Cr
0.05 0.50 1.18 0.012 0.005 0.42 0.61 0.51

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Strength, Tensile Strength, Elongation,
MPa MPa %
J
630 685 22 115

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2 1.6
F 180~300 220~450
Current
H-Fil 180~300 220~450
A
V-up 180~250 200~280
Approval:
155
Covered Arc Welding Electrodes
for Atmospheric Corrosion Resisting Steel

Color Base
Brand Dia.
met- Application and Characteristics
Name mm
Secon- al
End JIS AWS
dary

Lime-titania type electrode for welding


Z 3214 2.6
of ASTM A242 steel thinner than 9 mm
NSSW Red E49J03- − 3.2 W
-
CT-03Cr NCCAU 4.0
ability is excellent in all positions.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
Extra low hydrogen type electrode for
Z 3214 3.2
☆A5.5
NSSW White Yellow E49J16- 4.0 W
E7016-G -
CT-16Cr NCCAU 5.0
chanical properties are excellent.
6.0
SMAW

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Extra low hydrogen type electrode for


3.2
☆A5.5 butt joints. Weld metal shows excellent
NSSW Silver Blue 4.0 W
E7016-G -
5.0
6 CT-16VCr ties. High welding efficiency is assured
since high current can be used.

Welding Position AWS/ASME VD/3G

4.0
4.5 and horizontal fillet welding. Spatters
NSSW Blue White − 5.0 W are few and bead shape is beautiful with
CT-26MCr 5.5
6.0 It also is suitable for gravity welding.

Welding Position AWS/ASME F/1G HF/2F

Extra low hydrogen type electrode for


3.2 W
Z 3214 welding of ASTM A242 and A588 steel in
Light ☆A5.5 4.0
NSSW Scarlet E57J16- all positions. It assures excellent weld-
yellow E8016-G 5.0
CT-60Cr NCC1AU
6.0 P
and mechanical properties.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

156
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal

Charpy 2V-notch
Yield Strength, Tensile Strength, Elongation,
C Si Mn Cu Cr Ni at 0°C,
MPa MPa %
J

0.05 0.16 0.41 0.32 0.48 0.15 500 570 29 110

0.04 0.37 0.62 0.35 0.50 0.14 500 560 30 240

SMAW
0.06 0.41 0.72 0.32 0.47 0.13 520 570 29 160

0.07 0.31 0.85 0.33 0.48 0.14 470 550 30 110

0.07 0.38 0.67 0.44 0.56 0.62 520 610 25


180

157
Submerged Arc Welding Materials
for Atmospheric Corrosion Resisting Steel
Typical Chemical
Base of Weld
Brand Application and
met-
Name Characteristics
al
JIS AWS C Si Mn P S

Fillet and butt welding of


NSSW including MISA Welding
NF-820 Z 3183 ☆ A5.23
W Process, of mild steel and
S50J2-AW1 F7A0-EG-G
 × 490MPa atmospheric corro- 0.05 0.66 1.57 0.011 0.006
NSSW sion resisting steel.
Y-CNCW
Welding Position AWS/ASME 1F HF/2F

NSSW Flat filler and butt welding


YF-15B Z 3183 ☆ A5.23 of mild steel and 490MPa
W
 × S50J2-AW1 F7A4-EG-G atmospheric corrosion resist- 0.07 0.45 1.31 0.014 0.007
NSSW ing steel.
Y-CNCW
Welding Position AWS/ASME F/1G
SAW

Single and multi-layer


welding of mild steel and
NSSW 490MPa atmospheric corro-
Z 3183 ☆ A5.23

6
NF-310 W
 × S50J2-AW1 F7A4-EG-G low temperature toughness. 0.08 0.22 0.89 0.007 0.008
NSSW Ti-B type weld metal shows
Y-CNCW excellent low temperature
toughness.

Welding Position AWS/ASME F/1G

NSSW Fillet welding, including


NF-820 Z 3183 ☆ A5.23 MISA Welding Process, of
W
 × S582-AW1 F8A0-EG-G 590MPa atmospheric corro- 0.06 0.60 1.67 0.012 0.008
NSSW sion resisting steel.
Y-60W
Welding Position AWS/ASME 1F HF/2F

NSSW Flat fillet and butt welding


YF-15B Z 3183 ☆ A5.23
W of 590MPa atmospheric cor-
 × S58J2-AW1 F8A2-EG-G 0.08 0.45 1.43 0.018 0.009
rosion resisting steel.
NSSW
Y-60W Welding Position AWS/ASME F/1G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G 1F

158
Composition Typical Mechanical
Metal (%) Properties of Weld Metal

Yield Tensile Elonga- Charpy 2 V-notch, Plate


Cu Ni Cr Strength, Strength, tion, Base Metal Welding Method
MPa MPa % °C J mm

SMA
0.35 0.14 0.56 490 570 27 0 76 20 Multi-layer
490BW

85
SMA
0.37 0.11 0.55 510 600 27 20 Multi-layer
490BW
0 120

SAW
130

0.37 0.12 0.59 560 600 28 150


SMA
490BW
20 Multi-layer 6
170

SMA
0.37 0.10 0.56 540 640 25 66 20 Multi-layer
570W

SMA
0.37 0.10 0.57 520 630 29 88 20 Multi-layer
570W

159
Gas Metal Arc Welding Wires
for Atmospheric Corrosion Resisting Steel

Brand Shield Dia.


Application and Characteristics
Name Gas mm
JIS AWS

Welding of mild steel and 400~490MPa atmospheric

Z 3315 0.9
☆A5.28
CO2 G49JA0UC1- 1.2 NSSW YM-55W is a gas metal arc welding wire for all
NSSW ER80S-G
NCCJ 1.6 positions to be used with CO2 shield gas. Arc is stable,
YM-55W spatters are few and weldability is good in wide cur-
rent range.

Welding
AWS/ASME F/1G HF/2F H/2G VD/3G
Position

Welding of 570MPa atmospheric corrosion resisting


GMAW

Z 3315 0.9
☆A5.28 NSSW YM-60W is a gas metal arc welding wire for all
CO2 G57JA1UC1- 1.2
NSSW ER80S-G positions to be used with CO2 shield gas. Arc is stable,
NCCJ 1.6
YM-60W spatter are few and weldability is good in wide cur-
rent range.

Welding

6
AWS/ASME F/1G HF/2F H/2G VD/3G
Position

Welding of 400~490MPa atmospheric corrosion resist-


Z 3315 1.0
☆A5.28
CO2 G49A0UC1- 1.2
NSSW ER80S-G
CCJ 1.6 NSSW FGC-55 is a gas metal arc welding wire for all
FGC-55 positions.

Welding
AWS/ASME F/1G HF/2F H/2G VD/3G
Position
Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

160
Typical Chemical Composition of Weld Metal (%) Typical Mechanical Properties of Weld Metal
Type of
Yield Tensile Elon- Charpy 2V-notch
Current
C Si Mn P S Cu Cr Ni Strength, Strength, gation, at 0°C,
MPa MPa % J

0.06 0.48 1.05 0.006 0.008 0.50 0.61 0.21 580 630 27 90 DC(+)

GMAW
0.07 0.38 0.83 0.016 0.005 0.58 0.50 0.46 540 640 26 DC(+)
110

6
0.08 0.36 0.98 0.016 0.005 0.35 0.48 — 460 570 25 180 DC(+)

161
Memo

162
Sulphuric Acid Corrosion
Resisting Steel
Flux Cored Arc Welding Wires
Covered Arc Welding Electrodes
Submerged Arc Welding Materials
Gas Metal Arc Welding Wires
Gas Tungsten Arc Welding Rods and Wires

163
NSSW SF-1ST ☆
AWS A5.36 E81T1-C1A0-G

High corrosion-resistance equipment to S-TEN 1

APPLICATIONS
High corrosion resisting low alloy steel S-TEN 1 for use in flue-gas treatment

CHARACTERISTICS
Corrosion resistance of the weld metal is as high as that of the base metal, thus
reducing concern of corrosion to a minimum. It is attributed to the alloying
composition control technology, which was applied to S-TEN 1 and has also
been used in the development of the welding materials to secure high corrosion-
resistance.

point corrosion resistance but also improved sulfuric-acid dew-point corrosion


resistance, as compared with that of the conventional welding materials
FCAW

GUIDELlNES FOR USAGE


1. Any welding machine for solid wire can be used as it is, but wire feed roller’s
pressure should be adjusted a little looser.
2. A suitable shield gas flow rate is 20~25ℓ/min.
7 4. Arc voltage should be 1 or 2 volt lower than that for conventional flux cored
wires and 4 or 5 volt lower than that for solid wires.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Cu Sb
CO2 0.05 0.60 1.41 0.012 0.013 0.39 0.10
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Charpy 2V-notch
Yield Strength, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
580 640 27 47
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2
F 180~320
H-Fil 180~320
Current
H 180~300
A
V-up 180~260
OH 180~260
Approval:
164
NSSW FC-23ST
for Sulphuric Acid Corrosion Resisting Steel

APPLICATIONS
Rutile type flux cored wire for welding S-TEN2, sulphuric acid corrosion resisting
steel. Spatters are few and weldability is excellent.

CHARACTERISTICS
Rutile type flux cored wire for welding S-TEN2, sulphuric acid corrosion resisting
steel. Spatters are few and weldability is excellent.

GUIDELlNES FOR USAGE


1. Any welding machine for solid wire can be used as it is, but wire feed roller’s
pressure should be adjusted a little looser.

4. Arc voltage should be 1 or 2 volt lower than that for conventional flux cored
wires and 4 or 5 volt lower than that for solid wires.

FCAW
WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G 7

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Cu Cr
CO2 0.04 0.36 0.97 0.018 0.014 0.35 0.77
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Charpy 2V-notch
Yield Strength, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
530 600 25 62
n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>
Diameter (mm) 1.2
F 180~320
H-Fil 180~320
Current
H 180~300
A
V-up 180~260
OH 180~260
Approval:
165
NSSW ST-16M
JIS Z 3211 E4916-G

AWS A5.5 E7016-G

High corrosion-resistance equivalent to S-TEN1

APPLICATIONS

thermal power stations and waste incineration plants, and chloride acid washing

CHARACTERISTICS
Corrosion resistance of the weld metal is as high as that of the base metal, thus
reducing concern of corrosion to a minimum. It is attributed to the alloying
composition control technology, which was applied to S-TEN 1 and has also
been used in the development of the welding materials to secure high corrosion-
resistance.

point corrosion resistance but also improved sulfuric-acid dew-point corrosion


resistance, as compared with that of the conventional welding materials.
SMAW

GUIDELlNES FOR USAGE


1. Electrode should be redried at 300~350°C for 60 minutes before use.

7 3. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Cu Sb
0.04 0.62 0.50 0.009 0.004 0.42 0.08

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V notch
Yield Strength, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
470 570 29 170

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.6 3.2 4.0 5.0
Length (mm) 350 350 400 400
Current F 70~100 100~140 150~200 190~250
A V-up, OH 60~90 80~110 120~160 140~180
Approval:
166
Memo

167
Covered Arc Welding Electrodes
for Sulfuric Acid Corrosion Resisting Steel

Color
Brand Dia.
Application and Characteristics
Name mm
Secon-
End JIS AWS
dary

Lime-titania type electrode for welding of


S-TEN 2 steel in all positions. Weld metal
2.6 contains Cu and Cr, and shows high corrosion
Z 3211
NSSW White Blue 3.2 resistance to sulfur dew point, sea water and
E4903-G
ST-03Cr 4.0
suitable for welding thin plates of less than 9

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Extra low hydrogen type electrode for welding

3.2 positions. Weld metal contains Cu and Cr, and


Light Z 3211 ☆ A5.5
NSSW Orange 4.0 shows high corrosion resistance to sulfur dew
yellow E5516-G E7016-G
ST-16Cr 5.0
resistance and mechanical properties are ex-
SMAW

cellent.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Suitable for CR1A. Its coating is low hydrogen


Z 3211 ☆ A5.5 3.2
NSSW Green
E4916-G E7016-G 4.0
7 ST-16CrA
Welding Position AWS/ASME F/1G HF/2F
mechanical properties are excellent.
H/2G OH/4G VU/3G

Suitable for CR1A. Its coating is lime-titania


2.6
Z 3211 type and the operating performance is excel-
NSSW Orange 3.2
E4903-G lent in all positions. It is also applicable for
ST-03CrA 4.0
sea water corrosion resisting steel.
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

168
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal

Charpy 2V-notch
Yield Strength, Tensile Strength, Elongation,
C Si Mn Cu Cr at 0°C,
MPa MPa %
J

0.06 0.15 0.56 0.23 0.79 460 530 26 110

0.05 0.50 0.48 0.20 0.73 480 570 27 200

SMAW
0.07 0.38 0.69 0.23 1.18 570 620 26 180
7

0.08 0.24 0.66 0.22 1.23 500 570 25 59

169
Submaged Arc Welding Meterial
for Sulphuric Acid Corrosion Resisting Steel

Brand
Application and Characteristics
Name
JIS AWS

Corrosion resistance of the weld metal is as high as that of the base met-
NSSW al, thus reducing concern of corrosion to a minimum. It is attributed to
NB-1ST the alloying composition control technology, which was applied to S-TEN
× 1 and has also been used in the development of the welding materials to
NSSW secure high corrosion-resistance.
Y-1ST
Welding Position AWS/ASME F/1G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G


SAW

170
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal

Yield Tensile Elonga- Charpy Plate


2V-notch Base Welding
C Si Mn P S Cu Sb Strength, Strength, tion,
Metal Method
MPa MPa % °C J mm

Multi
0.03 0.34 1.13 0.007 0.011 0.19 0.09 450 530 31 0 141 S-TEN1 19
layer

SAW
7

171
Gas Metal Arc Welding Wires
for Sulphuric Acid Corroison Resisting Steel

Brand Shield Dia.


Application and Characteristics
Name Gas JIS AWS mm

0.9
CO2 — — Welding of sulphuric acid corrosion resisting steel.
NSSW 1.2
YM-W4
Welding
AWS/ASME F/1G HF/2F H/2G VD/3G
Position
Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G


GMAW

172
Typical Chemical Composition of Weld Metal (%) Typical Mechanical Properties of Weld Metal
Yield Tensile Elon- Charpy Type of
C Si Mn P S Cu Cr Ni Strength, Strength, gation, 0°C, Current
MPa MPa % J

60
0.08 0.44 0.89 0.012 0.006 0.45 0.91 — 570 620 24 DC (+)

50

GMAW
7

173
NSSW YT-1ST
For high corrosion-resistance equipment to S-TEN 1

APPLICATIONS
Gas Tungsten Arc Welding of high corrosion resisting low alloy steel S-TEN 1

at waste incineration plants, thermal power stations and chloride acid washing

CHARACTERISTICS
Corrosion resistance of the weld metal is as high as that of the base metal,
thus reducing concern of corrosion to a minimum. It is attributed to the
alloying composition control technology, which was applied to S-TEN 1 and
has also been used in the development of the welding materials to secure high
corrosionresistance.

corrosion resistance but also improved sulfuric-acid dew-point corrosion


resistance, as compared with that of the conventional welding materials.
GTAW

The weldability is excellent similar to mild steel welding.

GUIDELlNES FOR USAGE

7 contact electrode and molten pool. If electrode contacts into molten pool, the
weld metal that is included tungsten should be grinded.
2. All water, rust and oil in groove should be completely removed to prevent

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn Sb Cu
0.01 0.29 1.33 0.10 0.32
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Yield Point, Tensile Strength, Elongation, Charpy 2V-notch
PWHT
MPa MPa % at 0°C, J
400 480 39 280 As weld
n SIZES<DC( − )>
Diameter (mm) 1.0 1.2 1.6 2.0 2.4
Length of Filler Rod (mm) 1000 1000 1000 1000
10

174
NSSW YT-W4
For Sulphuric Acid Corroison Resisting steel

APPLICATIONS
Gas Tungsten Arc Welding of sulphuric Acid Corroison Resisting steel.

CHARACTERISTICS
NSSW YT-W4 is filler rod and wire for GTAW (TIG welding) of sulphuric Acid
Corroison Resisting steel.
The weldability is excellent similar to mild steel welding.

GUIDELlNES FOR USAGE

contact electrode and molten pool. If electrode contacts into molten pool, the
weld metal that is included tungsten should be grinded.
2. All water, rust and oil in groove should be completely removed to prevent

GTAW
WELDING POSITION

7
AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn Cr Cu
0.06 0.54 1.05 0.73 0.35
n TYPICAL MECHANICAL PROPERTIES OF WELD METAL
Yield Point, Tensile Strength, Elongation, Charpy 2V-notch, J
PWHT
MPa MPa % 0°C
510 580 26 150 71 As weld
n SIZES<DC( − )>
Diameter (mm) 1.0 1.2 1.6 2.0 2.4 3.2
Length of Filler Rod (mm) 1000 1000 1000 1000
10 10

175
Memo

176
Sea Water Corrosion
Resisting Steel
Flux Cored Arc Welding Wires
Covered Arc Welding Electrodes
Submerged Arc Welding Materials
Gas Metal Arc Welding Wires
Gas Tungsten Arc Welding Rods and Wires

177
Flux Cored Arc Welding Wires
for Sea Water Corrosion Resisting Steel

Brand Shield Dia.


Application and Characteristics
Name Gas mm
JIS AWS

-
ing MARILOY S400, S490, G400 and G490,
☆A5.36
sea water corrosion resisting steel. Diffusible
CO2 E81T1-C1A0- 1.2
NSSW G
SF-55RS resistance is high. Weldability is excellent in
all positions.

Welding
AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G
Position

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G


FCAW

178
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal Type
of
Yield Tensile Elonga-
Charpy 2V-notch, Current
C Si Mn P S Cu Mo Cr Strength, Strength, tion,
J
MPa MPa %

0°C DC
0.04 0.34 1.07 0.017 0.007 0.33 0.09 0.86 580 640 26
54 (+)

FCAW
8

179
Covered Arc Welding Electrodes
for Sea Water Corrosion Resisting Steel

Color
Brand Dia.
Application and Characteristics
Name mm
Secon-
End JIS AWS
dary

Low hydrogen type electrode for welding of


3.2 sea water corrosion resisting steel (MARILOY
Z 3211 ☆A5.5 4.0 S400, S490) in all positions. Weld metal con-
NSSW Blue
T4916-G E8016-G 5.0 tains Cr and shows high resistance to sea wa-
RS-55 6.0 -
cal properties are also excellent.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G


SMAW

180
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal

Charpy 2V-notch
Yield Strength, Tensile Strength, Elongation,
C Si Mn Cu Cr Mo at 0°C,
MPa MPa %
J

0.05 0.53 0.57 1.00 500 590 26 220

SMAW
8

181
Gas Metal Arc Welding Wires
for Sea Water Corrosion Resisting Steel

Brand Shield Dia.


Application and Characteristics
Name Gas mm
JIS AWS

0.9 Welding of 400~490MPa sea water corrosion resisting


CO2 — —
1.2 steel
NSSW
YM-W4
Welding
AWS/ASME F/1G HF/2F H/2G VD/3G
Position

Ar+ Welding of 400~490MPa sea water corrosion resisting


— — 1.2
20%CO2 steel
NSSW
YM-55RSA
Welding
AWS/ASME F/1G HF/2F H/2G VD/3G
Position

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G


GMAW

182
Typical Chemical Composition of Weld Metal (%) Typical Mechanical Properties of Weld Metal
Type of
Yield Tensile Elon- Charpy 2V- notch
Current
C Si Mn P S Cu Cr Ni Strength, Strength, gation, at 0°C,
MPa MPa % J

60

0.08 0.44 0.89 0.012 0.006 0.45 0.91 — 570 620 24 DC (+)
–20°C
50

0.06 0.34 1.07 0.010 0.006 0.23 1.09 — 460 550 28 190 DC (+)

GMAW
8

183
Gas Tungsten Arc Welding Rods and Wires
for Sea Water Corrosion Resisting Steel

Brand Shield Dia.


Application and Characteristics
Name Gas
JIS AWS mm

1.2
1.6
NSSW Welding of sea water corrosion resisting steel
Ar 2.0
YT-W4 and salpharic acid corrosion resisting steel
2.4
×1000

NSSW 2.4 Welding of sea water corrosion resisting steel


Ar
YT-55RS ×1000 (MARILOY S400 and S490).
GTAW

184
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal

Yield Strength, Tensile Strength, Elongation, Charpy 0°C,


C Si Mn Cr Cu
MPa MPa % J

150

0.06 0.54 1.05 0.73 0.35 510 580 26


–20°C
71

0.04 0.31 1.05 1.16 0.11 480 540 27

GTAW
8

185
Memo

186
Stainless Steel
Flux Cored Arc Welding Wires
Covered Arc Welding Electrodes
Submerged Arc Welding Materials
Gas Metal Arc Welding Wires
Gas Tungsten Arc Welding Rods and Wires

187
NSSW SF-308L
JIS Z3323 TS308L-FB0

AWS A5.22 E308LT0-1

For Low Carbon 18% Cr-8% Ni Stainless Steel

APPLICATIONS
Welding of low carbon 18%Cr-8%Ni stainless steel for chemical apparatus,
containers and plants.

CHARACTERISTICS
NSSW SF-308L is a seamless flux cored arc welding wire to be used with CO2
or Ar+ more than 20%CO2 shield gas. Spatters are few, slag is easy to remove
and bead appearance and shape are excellent. It is highly resistant to moisture
absorption and wire feeding is smooth since the wire has no seam. High welding
efficiency is assured in flat and horizontal fillet positions.

GUIDELlNES FOR USAGE

15~25mm.

WELDING POSITION
FCAW

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Ni Cr
CO2 0.033 0.59 1.51 0.024 0.008 10.7 19.9

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Strength, Elongation,
MPa %
550 41

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 0.8 0.9 1.2 1.6
Current (A) 50~150 70~170 100~250 200~350
Approval: NK, ABS, LR, DNV, BV, RS
188
NSSW SF-309L
JIS Z 3323 TS309L-FB0

AWS A5.22 E309LT0-1

For Dissimilar Metals such as Stainless Steel and Mild Steel

APPLICATIONS
18%Cr-8%Ni clad steel and parts of hardenable steel of which heat treatment

CHARACTERISTICS
NSSW SF-309L is a seamless flux cored arc welding wire to be used with CO2
or Ar+ more than 20%CO2 shield gas. Spatters are few, slag is easy to remove
and bead appearance and shape are excellent. It is highly resistant to moisture
absorption and wire feeding is smooth since the wire has no seam. High welding
efficiency is assured in flat and horizontal fillet positions.

GUIDELlNES FOR USAGE

15~25mm.

WELDING POSITION

FCAW
AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shield Gas C Si Mn P S Ni Cr
CO2 0.034 0.65 1.54 0.023 0.009 12.7 24.4

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Strength, Elongation,
MPa %
590 31

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 0.8 0.9 1.2 1.6
Current (A) 50~150 70~170 100~250 200~350
Approval: NK, ABS, LR, DNV, BV, RS
189
NSSW SF-N309L
JIS Z 3323 TS309L-FN0

AWS A5.22 E309LT0-3

For Dissimilar Metals such as Stainless Steel and Mild Steel -Self-Shielded type-

APPLICATIONS
Welding of dissimilar metal such as type 304L to carbon steel, welding the clad
side of type 304L clad steels and cladding (surfacing) of stainless steel to carbon
steel.

CHARACTERISTICS
NSSW SF-N309L is a Self-Shielded seamless flux cored arc welding wire of type
309L stainless steel. Shielding gas is unnecessary and welding cost is reducible.
It is a few spatters, easily removable slag and a smooth bead appearance. In

GUIDELlNES FOR USAGE

20~30mm.
2. All water, rust and oil in groove should be completely removed to prevent
welding porosity in weld metal.

corrosion resistance. Should be been careful the penetration to base metal.

WELDING POSITION
FCAW

AWS/ASME F/1G HF/2F

9 n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shielding gas C Si Mn Ni Cr
None 0.03 0.65 1.50 12.6 24.3

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield Strength, Tensile Strength, Elongation, Charpy 2V-notch
Shielding gas
MPa MPa % at 20°C, J
None 515 661 32 37

n TYPICAL MECHANICAL PROPERTIES OF WELD JOINT


Tensile Strength, Location of Charpy 2V-notch
Shielding gas
MPa Fracture at 20°C, J
None 507 Base metal 42

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.2
Current (A) 100~250
Approval: ABS
190
NSSW SF-316L

JIS Z 3323 TS316L-FB0

AWS A5.22 E316LT0-1

For Low Carbon 18% Cr-12% Ni-2%Mo Stainless Steel

APPLICATIONS
Welding of low carbon 18%Cr-8%Ni stainless steel for chemical engineering and
power plants.

CHARACTERISTICS
NSSW SF-316L is a seamless flux cored arc welding wire to be used with CO2
or Ar+ more than 20%CO2 shield gas. Spatters are few, slag is easy to remove
and bead appearance and shape are excellent. It is highly resistant to moisture
absorption and wire feeding is smooth since the wire has no seam. High welding
efficiency is assured in flat and horizontal fillet positions. 18%Cr-12%Ni-

GUIDELlNES FOR USAGE

15~25mm.

WELDING POSITION

FCAW
AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


Shielding gas C Si Mn P S Ni Cr Cr
CO2 0.033 0.65 1.48 0.025 0.007 12.1 19.6 2.34

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Strength, Elongation,
MPa %
570 34

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 0.8 0.9 1.2 1.6
Current (A) 50~150 70~170 100~250 200~350
Approval: NK, ABS, LR, DNV
191
Flux Cored Arc Welding Wires
for Stainless Steel

Dia.
Brand Name Application and Characteristics
mm
JIS AWS

0.9
NSSW Z 3323 TS308-FB0 ☆A5.22 E308T0-1 1.2 Welding of SUS304
SF-308 1.6

Welding Position AWS/ASME F/1G HF/2F

☆A5.22
NSSW Z 3323 TS308L-FB1 1.2 Positional Welding of SUS304L
E308LT1-1
SF-308LP
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Z 3323 TS309L- ☆A5.22 All-possition type. Welding of low-C 22%Cr-


NSSW 1.2
FB1 E309LT1-1 12Ni stainless steel and dissimilar metals
SF-309LP
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

0.9
Z 3323 ☆A5.22 Welding of dissimilar metals such as 18%Cr-
NSSW 1.2
TS309LMo-FB0 E309LMoT0-1 12%Ni-2%Mo stainless steel to mild steel
SF-309MoL 1.6

Welding Position AWS/ASME F/1G HF/2F

All-possition type. Welding of dissimilar met-


Z 3323 ☆A5.22
1.2 als such as 18%Cr-12%Ni-2%Mo stainless
NSSW TS309LMo-FB1 E309LMoT1-1
steel to mild steel
FCAW

SF-309MoLP
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Z 3323 TS316L-
NSSW ☆A5.22 E316LT1-1 1.2 Positional welding of SUS316L
FB1
SF-316LP

9 Welding Position AWS/ASME

Z 3323 TS347-FB0 ☆A5.22 E347T0-1


F/1G HF/2F

1.2
H/2G OH/4G

Welding of SUS321, 347


VU/3G

NSSW
SF-347
Welding Position AWS/ASME F/1G HF/2F

Z 3323 TS317L- ☆A5.22


NSSW 1.2 Welding of SUS317L
FB0 E317LT0-1
SF-317L
Welding Position AWS/ASME F/1G HF/2F

UNS S82122, S32101 Lean Duplex stainless


NSSW — — 1.2
steel
SF-2120
Welding Position AWS/ASME F/1G HF/2F H/2G VU/3G

NSSW Z3323 TS2209-FB0 ☆A5.22 E2209T0-1 1.2 Welding of JIS SUS329J3L, and UNS S31803
SF-DP8
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Z 3323 1.2 Welding of SUS329J4L or UNS S39226 Duplex


NSSW —
TS329J4L-FB0 1.6 Stainless steel
SF-DP3
Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

192
Typical mechanical prop-
Typical chemical compositions of weld metal (%)
erties of weld metal

TS, El,
C Si Mn Ni Cr Mo Other
MPa %

0.06 0.53 1.49 9.3 19.4 — — 600 35

0.03 0.52 1.49 10.3 20.5 — — 560 38

0.03 0.57 1.53 12.3 24.2 — — 570 33

0.035 0.62 1.49 13.1 23.7 2.38 — 740 29

0.03 0.51 1.02 12.9 24.0 2.25 — 670 29

FCAW
0.03 0.58 1.10 12.3 19.2 2.30 — 570 35

9
0.03 0.40 1.51 10.5 19.5 — Nb: 0.60 520 50

0.03 0.65 0.93 13.3 19.7 3.32 — 600 30

0.04 0.61 1.02 10.1 26.8 0.93 N: 0.10 790 26

0.03 0.44 1.14 8.80 23.5 3.05 N: 0.13 808 24.1

Cu: 0.41
0.04 0.64 1.00 10.4 25.6 2.82 W: 0.25 845 25
N: 0.13

193
Flux Cored Arc Welding Wires
for Stainless Steel

Dia.
Brand Name Application and Characteristics
mm
JIS AWS

1.2 Welding of SUS329J4L or UNS S32750 Duplex


NSSW — ☆A5.22 E2594T0-1
1.6 Stainless steel
SF-DP3W
Welding Position AWS/ASME F/1G HF/2F

1.0
NSSW — — Welding of SUS430 or SUS405
1.2
FCM-430NL
Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G


FCAW

194
Typical mechanical prop-
Typical chemical compositions of weld metal (%)
erties of weld metal

TS, El,
C Si Mn Ni Cr Mo Other
MPa %

Cu: 0.41
0.03 0.60 1.12 9.5 26.0 3.67 W: 0.97 910 24
N: 0.22

0.03 0.40 0.24 — 17.9 — Nb: 0.50 520 28

FCAW
9

195
NSSW-308·R
JIS Z 3221ES308-16

AWS A5.4 E308-16

For 18%Cr-8%Ni Stainless steel

APPLICATIONS
Welding of 18%Cr-8%Ni austenitic stainless steel for chemical apparatus,
containers and plants,

CHARACTERISTICS
NSSW-308·R is a lime-titania type stainless steel electrode depositing
19%Cr-9%Ni metal. Slag is easy to remove, arc is stable, spatters are few and
bead appearance is beautiful.

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 150~250°C for 60 minutes before use.
2. Dirt such as oil, grease and dust should be completely removed from groove.
3. Excessively wide weaving may cause welding defects. Keep weaving width to

possible.

WELDING POSITION
SMAW

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

9
n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )
C Si Mn P S Ni Cr
0.05 0.36 1.35 0.020 0.008 9.8 19.2

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Creep-rupture Strength
Tensile Strength, Elongation,
(as welded,650°C×1,000h),
MPa %
MPa
610 42 130

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.0 2.6 3.2 4.0 5.0
Length (mm) 250 300 350 350 350
Current F 45~65 55~95 75~125 100~160 150~220
A V-up, OH 40~60 50~85 65~105 85~135
Approval: NK
196
NSSW-308L·R
JIS Z 3211 ES308L-16

AWS A5.4 E308L-16

For Low Carbon 18%Cr - 8%Ni Stainless Steel

APPLICATIONS
Welding of SUS304L type austenitic stainless steel.

CHARACTERISTICS
NSSW-308L·R is a Low Carbon-19%Cr-9%Ni covered electrode

GUIDELlNES FOR USAGE


1. Welding is operated in either AC or DC electrode positive polarity.
2. Electrodes should be dried at 150~250°C for 60 minutes before use.
3. Dirt such as oil, grease and dust should be completely removed from groove.
4. Preheat is not necessary, interpass temperature should be less than 150°C
5. Excessively wide weaving may cause welding defects. Keep weaving width to

possible.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

SMAW
9
n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )
C Si Mn P S Ni Cr Mo Cu Other
0.03 0.28 1.55 0.034 0.007 9.80 19.00 0.02 0.02

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
0.2% Yield Point, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
385 548 47 95

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.0 2.6 3.2 4.0 5.0
Length (mm) 250 300 350 350 350
Current 45~50 55~70 80~100 110~140 140~170
A V-up, OH 35~45 45~65 70~80 100~130
Approval: NK
197
NSSW-309·R
JIS Z 3221ES309-16

AWS A5.4 E309-16

For 22%Cr-12%Ni Staintess Steel and Dissimilar Metal

APPLICATIONS
Welding of 22%Cr-12%Ni stainless steel, dissimilar metals such as 18% Cr-8%Ni
stainless steel to mild steel or low alloy steel, 18%Cr-8%Ni stainless clad steel,
and the parts of hardenable steel for which post-heat treatment is impossible, for
petroleum, chemical and textile industries.

CHARACTERISTICS
NSSW-309·R is a lime-titania type stainless steel electrode. 25% Cr-12% Ni weld

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 150~250°C for 60 minutes before use.
2. Dirt such as oil, grease and dust should be completely removed from groove.
3. Excessively wide weaving may cause welding defects. Keep weaving width to

possible.

WELDING POSITION
SMAW

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

9
n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )
C Si Mn P S Ni Cr
0.06 0.33 1.51 0.020 0.006 13.2 24.2

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Creep-rupture Strength
Tensile Strength, Elongation,
(as welded,650°C×1,000h),
MPa %
MPa
590 37 120

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.0 2.6 3.2 4.0 5.0
Length (mm) 250 300 350 350 350
Current F 45~65 55~95 710~125 100~160 150~220
A V-up, OH 40~60 50~85 65~105 85~135
Approval: NK
198
NSSW-309L·R
JIS Z 3211 ES309L-16

AWS A5.4 E309L-16

For Dissimilar Metal such as Stainless Steel and Mild Steel

APPLICATIONS
Welding of clad side of SUS304 class clad steel.
Welding of dissimilar metal such as SUS304 type stainless steel.

CHARACTERISTICS
NSSW-309L·R is a Low Carbon-24%Cr-13%Ni covered electrode

GUIDELlNES FOR USAGE


1. Welding is operated in either AC or DC electrode positive polarity.
2. Electrodes should be dried at 150~250°C for 60 minutes before use.
3. Dirt such as oil, grease and dust should be completely removed from groove.
4. Preheat is not necessary, interpass temperature should be less than 150°C
5. Excessively wide weaving may cause welding defects. Keep weaving width to

possible.

WELDING POSITION

SMAW
AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

9
n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )
C Si Mn P S Ni Cr Mo Cu Other
0.03 0.37 1.52 0.020 0.008 13.0 24.4 0.09 0.09

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
0.2% Yield Point, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
445 582 36 88

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 3.2 4.0 5.0
Length (mm) 350 350 350
Current 80~100 110~140 140~170
A V-up, OH 70~80 100~130
Approval: NK
199
NSSW-309ML·R
JIS Z 3211 ES309LMo-16

AWS A5.4 E309LMo-16

For Dissimilar Metal such as SUS316L type Stainless Steel and Mild Steel

APPLICATIONS
Welding of clad side of SUS316L class clad steel.
Welding of dissimilar metal such as SUS316L type stainless steel.

CHARACTERISTICS
NSSW-309ML·R is a Low Carbon-23%Cr-13%Ni-2%Mo covered electrode

GUIDELlNES FOR USAGE


1. Welding is operated in either AC or DC electrode positive polarity.
2. Electrodes should be dried at 150~250°C for 60 minutes before use.
3. Dirt such as oil, grease and dust should be completely removed from groove.
4. Preheat is not necessary, interpass temperature should be less than 150°C
5. Excessively wide weaving may cause welding defects. Keep weaving width to

possible.

WELDING POSITION
SMAW

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

9
n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )
C Si Mn P S Ni Cr Mo Other
0.03 0.32 1.80 0.024 0.013 13.2 22.7 2.40

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL

Tensile Strength, Elongation,


MPa %

600 34

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.6 3.2 4.0 5.0
Length (mm) 300 350 350 350
Current 55~70 80~100 110~140 140~170
A V-up, OH 45~60 70~80 100~130
Approval: NK, DNV
200
NSSW-316L·R
JIS Z 3211 ES316L-16

AWS A5.4 E316L-16

For Low Carbon 18%Cr - 12%Ni - 2%Mo Stainless Steel

APPLICATIONS
Welding of SUS316L type austenitic stainless steel.

CHARACTERISTICS
NSSW-316L·R is a Low Carbon-18%Cr-12%Ni-2%Mo covered electrode

GUIDELlNES FOR USAGE


1) Welding is operated in either AC or DC electrode positive polarity.
2) Electrodes should be dried at 150~250°C for 60 minutes before use.
3) Dirt such as oil, grease and dust should be completely removed from groove.
4) Preheat is not necessary, interpass temperature should be less than 150°C
5) Excessively wide weaving may cause welding defects. Keep weaving width to

possible.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

SMAW
9
n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )
C Si Mn P S Ni Cr Cu Mo Other
0.03 0.46 1.42 0.026 0.011 12.40 19.30 0.02 2.12

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
0.2% Yield Point, Tensile Strength, Elongation,
at 0°C,
MPa MPa %
J
436 580 38 98

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 2.0 2.6 3.2 4.0 5.0
Length (mm) 250 300 350 350 350
Current 40~50 55~70 80~100 110~140 140~170
A V-up, OH 35~45 45~65 70~80 100~130
Approval: NK
201
Covered Arc Welding Electrodes
for Stainless Steel

Dia.
Brand Name Application and Characteristics
mm
JIS AWS

2.6
Z 3221 ES- ☆A5.4 3.2 Welding of dissimilar metals such as 18%Cr-
309Mo-16 E309Mo-16 4.0 12%Ni-2%Mo stainless steel to mild steel
5.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.0
2.6
Z 3221 ES310-16 ☆A5.4 E310-16 3.2 Welding of SUS310
4.0
5.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.0
2.6
Z 3221 ES316-16 ☆A5.4 E316-16 3.2 Welding of SUS316
4.0
5.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
SMAW

3.2
— — Welding of SUS316LN
4.0
5.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

9 Z 3221 ES316LCu-16 —
2.6
3.2
4.0
Welding of SUS316J1L
5.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
3.2
Z 3221 ES317L-16 ☆A5.4 E317L-16 Welding of SUS317L
4.0
5.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
3.2
Z 3221 ES347-16 ☆A5.4 E347-16 Welding of SUS321 or 347
4.0
5.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
3.2
Z 3221 ES347L-16 ☆A5.4 E347-16 Welding of low-C type for SUS347
4.0
5.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

202
Typical mechanical
Typical chemical compositions of weld metal (%) properties of weld
metal

TS, El,
C Si Mn Ni Cr Mo Other
MPa %

0.08 0.41 1.68 13.2 24.1 2.51 — 650 34

0.07 0.41 1.93 21.3 26.0 — — 570 36

0.05 0.33 1.48 12.9 18.3 2.35 — 590 37

SMAW
0.023 0.38 1.54 11.9 19.2 2.3 N: 0.15 610 39

0.03 0.33 1.61 13.7 18.5 2.40 Cu: 1.60 570 36


9

0.034 0.46 1.77 13.2 19.7 3.26 — 610 35

0.05 0.37 1.58 9.7 20.4 — Nb: 0.68 670 38

0.026 0.78 1.61 10.2 19.3 — Nb: 0.40 590 39

203
Covered Arc Welding Electrodes
for Stainless Steel

Dia.
Brand Name Application and Characteristics
mm
JIS AWS

2.6
3.2
— — Welding of pipe for 347AP
4.0
5.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
3.2
— — Welding of NSSC170, YUS170
NSSW-170 4.0
5.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

3.2 UNS S82122, S32101 Lean Duplex Stainless


— —
4.0 steel
Welding Position AWS/ASME F/1G HF/2F H/2G VU/3G

2.6
Welding of SUS329J3L for duplex stainless
Z 3221 ES2209-16 ☆A5.4 E2209-16 3.2
NSSW-DP8 steel
4.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G
SMAW

2.6
Welding of SUS329J4L for duplex stainless
Z 3221 ES329J4L-16 — 3.2
steel
NSSW-DP3 4.0

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

9 — —
2.6
3.2
Welding of DP3W for super duplex stainless
steel
NSSW-DP3W 4.0

Welding Position AWS/ASME F/1G HF/2F

2.6
3.2
Z 3221 ES409Nb-16 ★A5.4 E410-16 Welding of SUS403, 405 and 410
NSSW-410Nb 4.0
5.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

2.6
3.2
Z 3221 ES430Nb-16 ★A5.4 E430-16 Welding of SUS430
NSSW-430Nb 4.0
5.0
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

204
Typical mechanical
Typical chemical compositions of weld metal (%) properties of weld
metal

TS, El,
C Si Mn Ni Cr Mo Other
MPa %

Nb: 0.34
0.05 0.56 1.40 9.57 19.72 — 670 38
N: 0.10

0.04 0.69 1.73 14.5 24.8 0.75 N: 0.28 760 36

0.03 0.31 0.78 9.1 25.5 0.67 N: 0.14 800 26

0.027 0.83 0.87 8.47 22.21 3.21 N: 0.12 830 28

SMAW
Cu: 0.49
0.035 0.42 0.80 8.8 25.37 3.14 W: 0.28 850 20
N: 0.15

Cu: 0.46 9
0.035 0.34 0.78 8.8 25.35 3.07 W: 2.07 960 23
N: 0.25

0.06 0.38 0.40 — 13.2 — Nb: 0.87 520* 28*

0.07 0.38 0.56 — 16.8 — Nb: 0.85 530* 29*

Note : *PWHT conditions

205
Submerged Arc Welding Materials
for Stainless Steel

Brand Name Application and Characteristics


JIS AWS

Z 3324 YWS308 ☆A5.9 ER308 Welding of SUS304


NSSW Y-308 × NSSW BF-300M
Welding Position AWS/ASME F/1G HF/2F

Z 3324 YWS308L ☆A5.9 ER308L Welding of SUS304L


NSSW Y-308L × NSSW BF-300M
Welding Position AWS/ASME F/1G HF/2F

— — Welding of SUS304N2
NSSW Y-304N × NSSW BF-308N2
Welding Position AWS/ASME F/1G HF/2F

25% Cr-12% Ni weld metal shows


Z 3324 YWS309 ☆A5.9 ER309
NSSW Y-309 × NSSW BF-300M to its high ferrite content.

Welding Position AWS/ASME F/1G HF/2F

Z 3324 YWS309 ☆A5.9 ER309


NSSW Y-309 × NSSW BF-300F
Welding Position AWS/ASME F/1G HF/2F

Z 3324 YWS309L ☆A5.9 ER309L SUS309S and dissimilar metals


NSSW Y-309L × NSSW BF-21Z
Welding Position AWS/ASME F/1G
SAW

NSSW Y-316 × NSSW BF-300M


Z 3324 YWS316 ☆A5.9 ER316 Welding of SUS316

NSSW Y-316 × NSSW BF-300F


Welding Position AWS/ASME F/1G HF/2F

9 NSSW Y-316L × NSSW BF-300M


Z 3324 YWS316L ☆A5.9 ER316L Welding of SUS316L

NSSW Y-316L × NSSW BF-300F


Welding Position AWS/ASME F/1G HF/2F

— ☆A5.9 ER316L Welding of SUS316L


NSSW Y-316L × NSSW BF-29T
Welding Position AWS/ASME F/1G

Z 3324 YWS317L ☆A5.9 ER317L Welding of SUS317L


NSSW Y-317L × NSSW BF-24
Welding Position AWS/ASME F/1G

Z 3324 YWS347 ☆A5.9 ER347 Welding of SUS347


NSSW Y-347 × NSSW BF-300M
Welding Position AWS/ASME F/1G HF/2F

— — Welding of YUS170
NSSW Y-170 × NSSW BF-300M
Welding Position AWS/ASME F/1G HF/2F

— — Welding of SUS329J3L
NSSW Y-DP8 × NSSW BF-30
Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

206
Typical mechanical prop-
Typical chemical compositions of weld metal (%)
erties of weld metal

TS, El,
C Si Mn Ni Cr Mo Other
MPa %

0.05 0.48 1.95 9.4 20.4 — — 570 45

0.03 0.47 1.93 10.8 19.7 — — 550 41

Nb: 0.09
0.07 0.85 3.20 8.0 22.7 — 715 37
N: 0.18

0.06 0.45 1.64 13.5 24.0 — — 590 38

0.06 0.49 1.46 9.8 21.7 — — 640 44

0.04 0.59 1.61 13.8 23.1 — — 550 35

SAW
0.05 0.55 1.68 12.6 19.8 2.25 — 600 butt weld

0.03 0.53 1.60 13.3 19.7 2.29 — 570 40


9

0.033 0.46 1.50 12.6 20.6 2.68 N: 0.117 720 28

0.036 0.57 1.44 14.3 18.7 3.84 — 560 38

0.05 0.55 1.82 10.1 19.9 — Nb: 0.65 590 38

0.05 0.99 1.68 12.6 25.4 0.81 N: 0.28 740 51

0.035 0.63 0.81 8.2 22.43 3.05 N: 0.11 790 30

207
Submerged Arc Welding Materials
for Stainless Steel

Brand Name Application and Characteristics


JIS AWS

— — Welding of SUS329J4L or NAR-DP3


NSSW Y-DP3 × BF-30
Welding Position AWS/ASME F/1G HF/2F

Z 3324 YWS410 ☆A5.9 ER410 Welding of SUS410


NSSW Y-410 × BF-300M
Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G


SAW

208
Typical mechanical prop-
Typical chemical compositions of weld metal (%)
erties of weld metal
TS, El,
C Si Mn Ni Cr Mo Other
MPa %

Cu: 0.47
0.029 0.50 0.68 8.78 24.90 2.99 W: 0.28 800 28
N: 0.14

0.04 0.56 0.83 — 13.4 — — 490* 32*

SAW
9

209
NSSW YM-308
JIS Z 3321 YS308

AWS A5.9 ER308

For 18%Cr-8%Ni Stainless Steel

APPLICATIONS
Welding of 18%Cr-8%Ni Stainless Steel for chemical engineering and food
processing apparatus.

CHARACTERISTICS
NSSW YM-308 is a gas metal arc welding wire to be used with Ar+0.5~2%O2
shield gas. Arc is stable, bead appearance is beautiful with outstanding edge
wetting and weldability is satisfactory. 19%Cr-9%Ni weld metal contains an

GUIDELlNES FOR USAGE

maintained with low current and slow welding speed using a pulsed arc power
source.

WELDING POSITION
GMAW

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni Cr
0.04 0.34 1.92 0.019 0.002 9.6 19.9

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Strength, Elongation,
MPa %
620 42

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.0 1.2 1.6
Current (A) 70~300 100~350 120~350
Approval:
210
NSSW YM-309
JIS Z 3321 YS309
AWS A5.9 ER309

For 22%Cr-12%Ni Stainless Steel and Dissimilar Metal

APPLICATIONS
Welding of 22%Cr-12%Ni stainless steel for petroleum, chemical engineering and
textile industries, 18%Cr-8%Ni stainless clad steel and dissimilar metals such as
mild steel to stainless steel.

CHARACTERISTICS
NSSW YM-309 is a gas metal arc welding wire to be used with Ar+0.5~2%O2
shield gas. Arc is stable, bead appearance is beautiful with outstanding edge
wetting and weldability is satisfactory. 24%Cr-13%Ni weld metal contains an

GUIDELlNES FOR USAGE

maintained with low current and slow welding speed using a pulsed arc power
source.

WELDING POSITION

GMAW
AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni Cr
0.05 0.35 1.74 0.021 0.007 13.3 23.6

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Strength, Elongation,
MPa %
620 32

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.0 1.2 1.6
Current (A) 70~300 100~350 120~350
Approval:
211
NSSW YM-316
JIS Z 3321 YS316

AWS A5.9 ER316

For 18%Cr-12%Ni-2%Mo Stainless steel

APPLICATIONS
Welding of 18%Cr-12%Ni-2%Mo Stainless Steel for chemical engineering and
power plants.

CHARACTERISTICS
NSSW YM-316 is a gas metal arc welding wire to be used with Ar+0.5~2%O2
shield gas. Arc is stable, bead appearance is beautiful with outstanding edge
wetting and weldability is satisfactory. 18%Cr-12%Ni-2%Mo weld metal contains

GUIDELlNES FOR USAGE

maintained with low current and slow welding speed using a pulsed arc power
source.

WELDING POSITION
GMAW

AWS/ASME F/1G HF/2F

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni Cr Mo
0.04 0.40 1.48 0.020 0.019 13.5 18.8 2.70

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Tensile Strength, Elongation,
MPa %
580 32

n SIZES & RECOMMENDED CURRENT RANGE<DC( + )>


Diameter (mm) 1.0 1.2 1.6
Current (A) 70~300 100~350 120~350
Approval:
212
Memo

213
Gas Metal Arc Welding wires
for Stainless Steel

Dia.
Brand Name Application and Characteristics
mm
JIS AWS

1.0 Weld metal shows excellent impact values


Z 3321 YS308L ☆A5.9 ER308L 1.2 and sufficient strngth and toughness as
NSSW
1.6 welded and after stress relieving annealing.
YM-308L
Welding Position AWS/ASME F/1G HF/2F

1.0 Weld metal shows excellent impact values


NSSW Z 3321 YS308LSi ☆A5.9 ER308LSi 1.2 and sufficient strngth and toughness as
YM-308LSi 1.6 welded and after stress relieving annealing.

Welding Position AWS/ASME F/1G HF/2F

1.0
NSSW Z 3321 YS308L ☆A5.9 ER308L 1.2 Welding of ultra low C type for SUS304L
YM-308UL 1.6

Welding Position AWS/ASME F/1G HF/2F

1.0
NSSW Z 3321 YS309L ☆A5.9 ER309L 1.2 Low C type of YM-309
YM-309L 1.6

Welding Position AWS/ASME F/1G HF/2F


GMAW

1.0
NSSW Z 3321 YS309LSi ☆A5.9 ER309LSi 1.2 Low C and high Si type of YM-309
YM-309LSi 1.6

Welding Position AWS/ASME F/1G HF/2F

9 NSSW Z 3321 YS309Mo ☆A5.9 ER309Mo


1.0
1.2
Welding of dissimilar metals such as 18%Cr-
12%Ni-2%Mo stainless steel to mild steel
YM-309Mo 1.6

Welding Position AWS/ASME F/1G HF/2F

1.0
Welding of dissimilar metals such as 18%Cr-
NSSW Z 3321 YS309LMo ☆A5.9 ER309LMo 1.2
12%Ni-2%Mo stainless steel to mild steel
YM-309MoL 1.6

Welding Position AWS/ASME F/1G HF/2F

1.0
NSSW Z 3321 YS310 ☆A5.9 ER310 1.2 Welding of SUS310
YM-310 1.6

Welding Position AWS/ASME F/1G HF/2F

1.0
NSSW Z 3321 YS316L ☆A5.9 ER316L 1.2 Welding of SUS316L
YM-316L 1.6

Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

214
Typical mechanical properties of weld
Typical chemical compositions of weld metal (%)
metal

TS, El,
C Si Mn Ni Cr Mo Other PWHT
MPa %

0.025 0.32 1.63 10.3 20.7 — — 600 43 —

0.023 0.79 1.96 9.8 19.7 — — 560 40 —

0.016 0.42 1.51 10.3 20.5 — — 520 55 —

0.014 0.37 1.78 13.7 23.2 — — 580 36 —

GMAW
0.022 0.82 1.81 13.0 23.7 — — 600 33 —

9
0.10 0.38 2.13 13.7 23.2 2.2 — 640 38 —

0.010 0.35 1.67 13.9 23.7 2.2 — 630 39 —

0.05 0.33 1.52 21.4 26.1 — — 590 41 —

0.025 0.39 1.58 12.7 19.2 2.3 — 570 43 —

215
Gas Metal Arc Welding wires
for Stainless Steel

Dia.
Brand Name Application and Characteristics
mm
JIS AWS

1.0
NSSW Z 3321 YS316LSi ☆A5.9 ER316LSi 1.2 High Si type of YM-316L
YM-316LSi 1.6

Welding Position AWS/ASME F/1G HF/2F

1.0
NSSW Z 3321 YS316L ☆A5.9 ER316L 1.2 Ultra low C type of YM-316L
YM-316UL 1.6

Welding Position AWS/ASME F/1G HF/2F

1.0
NSSW Z 3321 YS317L ☆A5.9 ER317L 1.2 Welding of SUS317L
YM-317L 1.6

Welding Position AWS/ASME F/1G HF/2F

1.0
NSSW Z 3321 YS347 ☆A5.9 ER347 1.2 Welding of SUS321 and SUS347
YM-347 1.6

Welding Position AWS/ASME F/1G HF/2F


GMAW

1.0
NSSW Z 3321 YS347L ☆A5.9 ER347 1.2 Low C type of YM-347
YM-347L 1.6

Welding Position AWS/ASME F/1G HF/2F

9 NSSW — —
0.8
1.0
1.2
Welding of NSSC190 and YUS190 (SUS444)
YM-190
Welding Position AWS/ASME F/1G HF/2F

1.2
NSSW Z 3321 YS410 ☆A5.9 ER410 Welding of SUS410
1.6
YM-410
Welding Position AWS/ASME F/1G HF/2F

1.2
NSSW Z 3321 YS430 ☆A5.9 ER430 Welding of SUS430 and SUS405
1.6
YM-430L
Welding Position AWS/ASME F/1G HF/2F

1.0
NSSW Z 3321 YS430LNb — 1.2 Welding of SUS430 and SUS405
YM-160 1.6

Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

216
Typical mechanical properties of weld
Typical chemical compositions of weld metal (%)
metal

TS, El,
C Si Mn Ni Cr Mo Other PWHT
MPa %

0.015 0.73 1.79 12.0 19.3 2.4 — 580 44 —

0.015 0.49 1.32 12.8 18.9 2.6 — 540 50 —

0.023 0.40 1.55 14.3 19.8 3.4 — 630 38 —

0.05 0.34 1.50 10.1 19.0 — Nb: 0.69 630 40 —

GMAW
0.030 0.35 1.46 9.5 19.0 — Nb: 0.65 610 42 —

0.009 0.10 0.16 — 18.8 1.97


Ti: 0.12
480 13 —
9
Nb: 0.30

0.05 0.36 0.30 — 12.8 — — 570 33 850°C×2h

0.020 0.32 0.28 — 16.2 — — 540 26 760°C×2h

Nb: 0.43
0.010 0.28 0.24 — 16.0 — 470 25 770°C×2h
Cu: 0.3

217
NSSW YT-308L

JIS Z 3321 YS308L

AWS A5.9 ER308L

For Low Carbon 18%Cr-8%Ni Stainless Steel

APPLICATIONS
Welding of SUS304L type austenitic stainless steel.

CHARACTERISTICS
NSSW YT-308L is a Low Carbon-20%Cr-10%Ni wire rod for GTAW

GUIDELlNES FOR USAGE


1. Pure Argon gas is used for shielding.
2. Remove grease and oil from weld zone.
3. Avoid excessive heat input in order to obtaining good corrosion resistance with
welds.
4. Preheat is not necessary, and interpass temperature should be less than
150°C.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G


GTAW

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni Cr Other
0.02 0.40 1.65 0.023 0.000 9.74 19.30

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


0.2% Yield Point, Tensile Strength, Elongation,
MPa MPa %
420 563 43

n SIZES
Diameter (mm) 1.2, 1.6, 2.0, 2.4
Current (A) 1000
Approval: NK, LR
218
NSSW YT-309L

JIS Z 3321 YS309L

AWS A5.9 ER309L

For Dissimilar Metal such as Stainless Steel and Mild Steel

APPLICATIONS
Welding of clad side of SUS304 class clad steel.
Welding of dissimilar metal such as SUS304 type stainless steel.

CHARACTERISTICS
NSSW YT-309L is a Low Carbon-24%Cr-13%Ni wire rod for GTAW

GUIDELlNES FOR USAGE


1. Pure Argon gas is used for shielding
2. Remove grease and oil from weld zone.
3. Avoid excessive heat input in order to obtaining good corrosion resistance with
welds.
4. Preheat is not necessary, and interpass temperature should be less than
150°C.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

GTAW
9

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Ni Cr Mo Cu Other
0.01 0.45 1.62 0.024 0.002 13.7 23.1 0.05 0.08

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


0.2% Yield Point, Tensile Strength, Elongation,
MPa MPa %
380 585 41

n SIZES
Diameter (mm) 1.2, 1.6, 2.0, 2.4
Current (A) 1000
Approval:
219
NSSW YT-309MoL

JIS Z 3321 YS309LMo

AWS A5.9 ER309LMo

For Dissimilar Metal such as SUS316L type Stainless Steel and Mild Steel

APPLICATIONS
Welding of clad side of SUS316L class clad steel.
Welding of dissimilar metal such as SUS316L type stainless steel.

CHARACTERISTICS
NSSW YT-309MoL is a Low Carbon-23%Cr-13%Ni-2%Mo wire rod for GTAW

GUIDELlNES FOR USAGE


1. Pure Argon gas is used for shielding.
2. Remove grease and oil from weld zone.
3. Avoid excessive heat input in order to obtaining good corrosion resistance with
welds.
4. Preheat is not necessary, and interpass temperature should be less than
150°C.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G


GTAW

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn Ni Cr Mo Other
0.017 0.45 1.52 13.6 23.0 2.1

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


0.2% Yield Point, Tensile Strength, Elongation,
MPa MPa %
670 34

n SIZES
Diameter (mm) 1.2, 1.6, 2.0, 2.4
Current (A) 1000
Approval: NK
220
NSSW YT-316L

JIS Z 3321 YS316L

AWS A5.9 ER316L

For Low Carbon 18%Cr - 12%Ni - 2%Mo Stainless Steel

APPLICATIONS
Welding of SUS316L type austenitic stainless steel.

CHARACTERISTICS
NSSW YT-316L is a Low Carbon-18%Cr-12%Ni-2%Mo wire rod for GTAW

GUIDELlNES FOR USAGE


1. Pure Argon gas is used for shielding.
2. Remove grease and oil from weld zone.
3. Avoid excessive heat input in order to obtaining good corrosion resistance with
welds.
4. Preheat is not necessary, and interpass temperature should be less than
150°C.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

GTAW
9

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn Ni Cr Mo Other
0.023 0.40 1.52 12.1 18.3 2.4

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


0.2% Yield Point, Tensile Strength, Elongation,
MPa MPa %
590 37

n SIZES
Diameter (mm) 1.2, 1.6, 2.0, 2.4
Current (A) 1000
Approval: NK, LR
221
Gas Tungsten Arc Welding Rods and Wires
for Stainless Steel

Dia.
Brand Name Application and Characteristics
mm
JIS AWS

1.2
1.6
NSSW YT-308 Z 3321 YS308 ☆A5.9 ER308 Welding of SUS304
2.0
2.4
1.2
1.6
NSSW YT-308UL Z 3321 YS308L ☆A5.9 ER308L Ultra Low C type of YT-308L
2.0
2.4
1.2 Welding of 22%Cr-12%Ni stainless steel
1.6 (SUS309S), clad side of 18%Cr-8%Ni
NSSW YT-309 Z 3321 YS309 ☆A5.9 ER309
2.0 stainless clad steel and dissimilar joints of
2.4 stainless steel and mild steel.

1.2
Welding of dissimilar metals such as
1.6
NSSW YT-309Mo Z 3321 YS309Mo ☆A5.9 ER309Mo 18%Cr-12%Ni-2%Mo stainless steel to mild
2.0
steel
2.4
1.2
1.6
NSSW YT-310 Z 3321 YS310 ☆A5.9 ER310 Welding of SUS310
2.0
2.4
GTAW

1.2
1.6
NSSW YT-316 Z 3321 YS316 ☆A5.9 ER316 Welding of SUS316
2.0
2.4
1.2

9 NSSW YT-316UL Z 3321 YS316L ☆A5.9 ER316L


1.6
2.0
2.4
Ultra Low C type of YT-316L

1.2
1.6
NSSW YT-317L Z 3321 YS317L ☆A5.9 ER317L Welding of SUS317L
2.0
2.4
1.2
1.6
NSSW YT-320 — ☆A5.9 ER320LR Welding of Alloy 20Cb3
2.0
2.4
1.2
1.6
NSSW YT-347 Z 3321 YS347 ☆A5.9 ER347 Welding of SUS321 and SUS347
2.0
2.4
1.2
1.6
NSSW YT-347AP — — Welding of 347AP pipe
2.0
2.4
1.2
1.6
NSSW YT-DP8 Z 3321 YS2209 ☆A5.9 ER2209 Welding of SUS329J3L and UNS S31803
2.0
2.4

222
Typical mechanical prop-
Typical chemical compositions of weld metal (%)
erties of weld metal

TS, El,
C Si Mn Ni Cr Mo Other
MPa %

0.05 0.35 1.62 10.0 20.2 — — 650 40

0.013 0.51 1.42 10.0 20.5 — — 510 58

0.05 0.40 1.65 12.4 23.8 — — 600 43

0.11 0.38 2.31 13.9 23.4 2.2 — 680 33

0.04 0.35 1.56 21.5 26.9 — — 600 43

GTAW
0.04 0.35 1.52 12.2 19.0 2.5 — 620 31

0.015 0.55 1.51 12.6 19.0 2.5 — 530 49


9
0.014 0.41 1.77 14.1 18.7 3.5 — 520 55

Nb: 0.2
0.004 0.08 1.71 33.6 20.5 2.5 520 55
Cu: 3.5

0.02 0.43 1.79 9.7 19.4 — Nb: 0.74 670 46

Nb: 0.44
0.027 0.35 1.47 9.4 20.6 — 690 36
N: 0.19

0.007 0.41 1.61 8.4 22.1 3.26 N: 0.10 780 35

223
Gas Tungsten Arc Welding Rods and Wires
for Stainless Steel

Dia.
Brand Name Application and Characteristics
mm
JIS AWS

1.2
1.6
NSSW YT-DP3 — — Welding of SUS329J4L
2.0
2.4

1.0
1.2
Welding of Super Duplex Stainless Steel
NSSW YT-DP3W — — 1.6
(DP3W tube, NAR-DP3W)
2.0
2.4
1.2
1.6
NSSW YT-410 Z 3321 YS410 ☆A5.9 ER410 Welding of SUS410
2.0
2.4
NSSW YT-430 Z 3321 YS430 ☆A5.9 ER430 1.2
1.6
Welding of SUS430
NSSW YT-430L Z 3321 YS430L ☆A5.9 ER430 2.0
2.4
1.2
1.6 Welding of NSSC 190 and YUS190 (190Cr-
NSSW YT-190 — —
2.0 2Mo-Ti, Nb)
2.4
GTAW

1.2
1.6
NSSW YT-444 — — Welding of SUS444
2.0
2.4

224
Typical mechanical prop-
Typical chemical compositions of weld metal (%)
erties of weld metal
TS, El,
C Si Mn Ni Cr Mo Other
MPa %

W: 0.27
0.010 0.37 0.78 9.3 25.3 3.03 Cu: 0.4 830 29
N: 0.17

W: 2.11
0.017 0.42 0.53 9.2 25.7 3.07 Cu: 0.5 890 29
N: 0.28

0.06 0.38 0.30 — 12.9 — — 520 33

0.05 0.33 0.37 — 16.8 — — 530 28

0.01 0.39 0.49 — 16.8 — — 520 30

Nb: 0.30
0.008 0.09 0.16 — 19.2 1.93 N: 0.011 480 12
Ti: 0.13

GTAW
Nb: 0.29
0.004 0.02 0.06 0.5 19.0 2.14 N: 0.005 500 28
O: 0.002

225
Memo

226
Special Alloy
Covered Arc Welding Electrodes
Submerged Arc Welding Materials
Gas Tungsten Arc Welding Rods and Wires

227
YAWATA WELD B (M)
JIS Z 3225 D9Ni-1

AWS A5.11 ENiCrFe-4

For 9%Ni Steel

APPLICATIONS

etc.

CHARACTERISTICS
YAWATA WELD B(M) is an Inconel type electrode corresponding to INCO-WELD
B and is a modified version of YAWATA WELD B for higher strength. Weld metal
shows excellent strength and toughness at extremely low temperatures and
meets the specifications of API and NV for the welding of 9%Ni steel. With AC, it
permits easy operation free from arc blow.

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 300~350°C for 60 minutes before use.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G


SMAW

10 n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % )


C Si Mn P S Cu Fe Ni Cr Nb Mo
0.09 0.24 3.27 0.008 0.003 0.02 10.4 65.1 15.0 1.56 2.32

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Strength, Tensile Strength, Elongation,
MPa MPa %
J
420 700 40 76

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 3.2 4.0 5.0
Length (mm) 350 350 350
Current F 80~100 110~140 140~180
A V-up, OH 70~90 100~130
Approval: NK, LR, DNV, CCS
228
NITTETSU WELD 196
JIS Z 3225 D9Ni-2

AWS A5.11 ENiMo-9

For 9%Ni Steel

APPLICATIONS

etc.

CHARACTERISTICS
NSSW WELD 196 is a Hastelloy type electrode. Weld metal shows excellent
strength and toughness at extremely low temperatures and meets the
specifications of API and NV for the welding of 9%Ni steel.

GUIDELlNES FOR USAGE


1. Electrodes should be redried at 300~350°C for 60 minutes before use.

WELDING POSITION

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

SMAW
n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % ) 10
C Si Mn P S Fe Ni Mo W
0.04 0.35 0.30 0.003 0.002 2.66 73.5 19.2 2.78

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Charpy 2V-notch
Yield Strength, Tensile Strength, Elongation,
MPa MPa %
J
440 720 51 98

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( + )>


Diameter (mm) 3.2 4.0 5.0
Length (mm) 300 350 350
Current F 80~100 110~140 140~180
A V-up, OH 70~90 100~130
Approval: LR, CCS
229
Covered Arc Welding Electrodes
for Nickel and Nickel Alloy

Dia.
Brand Name Application and Characteristics
mm
JIS AWS

YAWATA WELD B is an Inconel type electrode which


-

2.6 shows excellent resistance to heat, corrosion and oxi-


☆A5.11 3.2
YAWATA Z 3224 ENi6133
ENiCrFe-2 4.0 low temperatures. In the welding of dissimilar metals,
WELD B 5.0 carbon migration and embrittlement are lower than
-
sion is between those of carbon steel and austenitic
stainless steel.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

YAWATA WELD 182 is an Inconel type electrode of


which weld metal has the same properties as that
of INCONEL Welding Electrode 182. It is suitable
2.6
☆A5.11 3.2 nuclear reactor vessels since a slightly high titanium
YAWATA Z 3224 ENi6182
ENiCrFe-3 4.0 -
WELD 182 5.0 holes. For the weldment to be used at high tempera-
tures more than 1,000°F(538°C), YAWATA WELD B is
recommended because it assures higher strength at
high temperatures than YAWATA WELD 182.

Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

High strength Inconel type electrode for AC welding of


2.6
high Ni alloys such as Inconel 625 and dissimilar met-
SMAW

☆A5.11 3.2
NITTETSU Z 3224 ENi6625 als of various alloys. Weld metal shows high resistance
ENiCrMo-3 4.0
WELD 112 AC 5.0
high strength.
Welding Position AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.
10
AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

230
Typical Mechanical Properties of
Typical Chemical Compositions of Weld Metal (%)
Weld Metal

YS, TS, El, Charpy 2V-notch,


C Si Mn Fe Ni Cr Nb Mo Other
MPa MPa % J

0.06 0.30 2.91 10.1 68.5 16.65 1.69 0.76 Cu: 0.06 380 650 40
93

Cu: 0.14
0°C
0.08 0.52 6.85 7.30 68.4 14.2 1.66 — Ti: 0.53 440 660 44
130
Co: 0.03

SMAW
0.06 0.38 0.46 4.95 59.2 21.8 3.40 8.90 — 490 790 43 —

10

231
NITTETSU FLUX 10H × NITTETSU FILLER 196
JIS Z 3333 FS9Ni-H YS9Ni

AWS A5.14 ERNiMo-9

For 9%Ni Steel

APPLICATIONS

CHARACTERISTICS
Hastelloy type weld metal shows high strength and excellent toughness at

remove, bead appearance and X-ray properties are excellent.

GUIDELlNES FOR USAGE


1. Flux should be redried at 300~350°C for 120 minutes before use.
2. DC (+) should be used.

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)

C Si Mn P S Fe Ni Mo W Al Base ness Welding


Metal mm Method
0.04 0.45 0.62 0.002 0.001 2.03 73.8 19.8 2.58 0.27 9%Ni steel 19 Flat, Padding
SAW

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


Yield Tensile Elonga- Charpy 2 V-notch Plate
Base Welding
10 Strength,
MPa
Strength,
MPa
tion,
% J
Metal
mm
Method
410 710 50 110 9%Ni steel 19 Flat

n TYPICAL WELD JOINT TEST


Tensile Test of Weld Metal Joint Tensile Test Plate
Charpy 2 V-notch
Yield Tensile Elong- Tensile Location Base - Welding
Strength, Strength, ation, Strength, of Metal ness Method
J
MPa MPa % MPa Fracture mm

420 690 43 740


Weld metal
+ 130 9%Ni 30 Horizontal
Base metal steel Butt

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS


Wire Dia. Current, Voltage, Speed,
Welding Method Wire Extension
mm A V cm/min
1.6 200~280 27±2 20~60 25 ± 5
Horizontal Butt
2.4 300~380 26±2 30~70 25 ± 5
Approval: NK, LR, DNV, BV, CCS
232
Memo

10

233
Gas Tungsten Arc Welding Rods and Wires
for Nickel and Nickel Alloy

Dia.
Brand Name Application and Characteristics
mm
JIS AWS

1.2
1.6
NSSW YT-NIC Z 3334 SNi2061 ☆A5.14 ERNi-1
2.0
2.4

Welding of Inconel 600 and Incoloy 800

corrosion, and various combinations of dis-


1.2 similar metals such as carbon steel, stain-
☆A5.14 1.6 less steel and Ni alloys. Weld metal shows
YAWATA FILER 82 Z 3334 SNi6082
ERNiCr-3 2.0 properties similar to INCONEL Filler Met-
2.4 al 82. In the welding of dissimilar metals,
-

carbon steel and austenitic stainless steel.


Welding of 9%Ni steel to be used at ex-

1.2
☆A5.14 1.6
NITTETSU FILER 196 Z3332 YGT9Ni-2
ERNiMo-9 2.0 Weld metal shows high strength and excel-
2.4 lent toughness at extremely low tempera-

1.2
☆A5.14 1.6
GTAW

NSSW YT-NC718 Z 3334 SNi7718 Welding of Inconel 718


ERNiFeCr-2 2.0
2.4
Welding of Inconel 625, 601 and Incoloy 825

10 NITTETSU FILLER 625 Z 3334 SNi6625


☆A5.14
ERNiCrMo-3
1.2
1.6
2.0
of dissimilar metals.
It is also used for surfacing of carbon steel.
Weld metal has properties similar to INC-
2.4
ONEL Filler Metal 625 and shows excellent
resistance to heat, oxidation and corrosion
as well as high fatigue strength.
1.2
☆A5.14 1.6
NSSW YT-HSTC2 Z 3334 SNi6276 Welding of Hastelloy C276
ERNiCrMo-4 2.0
2.4

1.2
☆A5.14 1.6
NSSW YT-NC622 Z 3334 SNi6022 Welding of Hastelloy C22
ERNiCrMo-10 2.0
2.4

1.2
☆A5.14 1.6
NSSW YT-NC617 Z 3334 SNi6617 Welding of Inconel 617
ERNiCrCoMo-1 2.0
2.4

234
Typical Mechanical Properties of Weld
Typical Chemical Compositions of Weld Metal (%)
Metal
Charpy 2V-
YS, TS, El,
C Si Mn Ni Cr Mo Fe Other notch at 0°C,
MPa MPa %
J

Ti: 2.51
0.001 0.35 0.33 96.0 — — 0.05 230 460 41 —
Al: 0.15

Co: 0.01
0.03 0.11 3.05 72.7 19.7 — 1.50 Ti: 0.35 410 680 47 150
Nb: 2.68

Cu: 0.75
0.02 0.01 0.03 74.7 — 20.2 1.04 420 720 46
W: 2.96 160

Nb: 5.2
Cu: 0.10

GTAW
0.028 0.08 0.08 53.8 18.0 3.1 — 520 850 28 —
Al: 0.45
B: 0.001

0.02 0.20 0.08 61.6 21.8 8.96 2.84


Nb: 3.55
Ti: 0.27 600 790 46 — 10
Al: 0.18

Co: 1.9
Cu: 0.05
0.017 0.01 0.52 55.4 14.8 15.2 5.5 550 770 40 —
W: 3.8
V: 0.2

Co: 0.09
0.009 0.05 0.22 57.5 20.6 14.0 2.3 W: 3.3 550 790 40 —
V: 0.01

0.08 0.11 0.13 52.8 21.3 9.4 0.5 Ti: 0.3 520 840 28 —

235
Memo

10

236
Surfacing·Cast Iron
Covered Arc Welding Electrodes

237
Covered Arc Welding Electrodes
for Surfacing
-
Color tion
Brand Dia.
Application and Characteristics
Name mm
Secon-
End JIS
dary

It is a high titanium oxide type electrode being


Z 3251 4.0 used widely for surfacingof shafts, gears and
Light
NSSW Red DF2A- 5.0 crane wheels. Weldability is excellent and bead
blue
H-250B 250-R 6.0 apearance is beautiful. Weld metal has the hard-

Welding Position AWS/ASME F/1G HF/2F H/2G VU/3G

Surfacing of shafts, rollers, couplings and crane


wheels.
NSSW H-250C is a low hydrogen type electrode
3.2
Z 3251 with excellent weldability. It is suitable for sur-
Light 4.0
NSSW DF2A- facing worn machine parts since weld metal has
blue 5.0
H-250C 250-B
6.0
is easily machined. It also is suitable for deposit-
ing buffer layer in multi-1ayer welding due to its

Welding Position AWS/ASME F/1G HF/2F H/2G VU/3G

Surfacing of shafts, rollers, spindles, gears and


crane wheels
Z 3251 4.0 NSSW H-300C is a low hydrogen type electrode
Light
NSSW Orange DF2A- 5.0 for surfacing machine parts, and carbon steel and
blue
H-300C 300-B 6.0 cast steel of poor weldability. Weld metal has the

easily machined. Weldability is excellent.

Welding Position AWS/ASME F/1G HF/2F H/2G VU/3G


SMAW

Surfacing of shafts, rollers, and bulldozer idlers

4.0 NSSW H-350C is a low hydrogen type electrode


Z 3251
Light 5.0 for surfacing worn machine parts subjected to
NSSW White DF2A-
blue 6.0 high stress abrasion by metal to metal sliding or
350-B
11 H-350C 7.0
as welded provides reasonable abrasion resis-
tance and is machinable in general.

Welding Position AWS/ASME F/1G HF/2F H/2G VU/3G

NSSW H-500 is a low hydrogen type electrode for


3.2
Z 3251 surfacing machine parts which are subjected to
4.0
NSSW Reddish Blue DF2B- metal to metal abrasion or earth and sand abra-
5.0
H-500 500-B sion and are used without machining. Weld metal
6.0
structure provides reasonable toughness and
stress resistance to some extent.

Welding Position AWS/ASME F/1G HF/2F VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

238
Typical Chemical Composition of Weld Metal (%) Typical Hardness of Weld Metal (HV)

After
C Si Mn Cr Mo V Others As Welded PWHT

0.12 0.43 0.52 0.81 240

500°C
0.13 0.27 0.94 0.65 250
230

500°C
0.18 0.83 1.55 0.60 310
285

SMAW
500°C
0.16 0.43 1.32 1.55 355
335
11

500°C
0.34 0.76 1.13 3.06 0.44 535
495

239
Covered Arc Welding Electrodes
for Surfacing
-
Color tion
Brand Dia.
Application and Characteristics
Name mm
Secon-
End JIS
dary

NSSW H-600 is a low hydrogen type electrode


Z 3251 4.0 for surfacing worn parts of civil engineering, con-
Reddish
NSSW DF2B- 5.0 struction and mining machinery to be used with-
brown
H-600 600-B 6.0
hardness and martensitic structure provides high
toughness in spite of high hardness and excellent
abrasion resistance to midium impact.

Welding Position AWS/ASME F/1G HF/2F VU/3G

Surfacing of mixers, screw conveyers and casings.


4.0 NSSW H-700 is a low hydrogen type electrode for
Z 3251
5.0 surfacing machine parts which are subjected to
NSSW DF2B-
6.0
H-700 700-B
7.0 hardness and martensitic structure provides ex-
tremely high abrasion resistance.

Welding Position AWS/ASME F/1G HF/2F VU/3G

It is a low hydrogen type electrode for surfacing


civil engineering and construction machine parts
Z 3251 4.0
Reddish which are not subjected to heavy impact. Weld
NSSW Yellow DF3C- 5.0
brown -
H-750 700-B 6.0
tensitic structure provides stably high hardness
and abrasion resistance. Weldability is excellent.

Welding Position AWS/ASME F/1G HF/2F VU/3G


SMAW

Surfacing of dredger pump mouths, impellers,

NSSW H-800 is a low hydrogen type electrode to


Z 3251 4.0
Reddish give extremely hard weld metal due to dispersed-
NSSW Purple DF3C- 5.0
brown ly precipitated borides and carbides. Although
700-B 6.0
11 H-800 it is not suitable for impact abrasion since weld

to earth and sand abrasion.

Welding Position AWS/ASME F/1G HF/2F

Surfacing of hammer mills. roll crushers. hot


trimming dies, roll dies and forging benches sub-
jected to high temperature abrasion. Weld metal
Z 3251 has chmeical composition similar to tool steel
Reddish 4.0
NSSW DF4B-
brown 5.0
H-13Cr 350-B
It also is suitable for parts subjected to medium
impact abrasion at high temperatures since weld
metal is resistant to comparatively high heat.

Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

240
Typical Chemical Composition of Weld Metal (%) Typical Hardness of Weld Metal (HV)

After
C Si Mn Cr Mo V Others As Welded PWHT

500°C
0.45 0.50 1.15 3.95 0.60 625
605

0.64 0.90 1.23 2.58 0.72 710

0.69 0.99 0.35 5.83 1.71 765

SMAW
0.82 1.28 1.10 8.26 0.52 B: 0.45 815

11

1.21 0.34 0.30 13.3 0.50 360 520

241
Covered Arc Welding Electrodes
for Surfacing
-
Color tion
Brand Dia.
Application and Characteristics
Name mm
Secon-
End JIS
dary

Filling up cavities of high manganese cast steel


and surfacing of parts subjected to impact abra-
sion such as boring mills. Weld metal of austen-
Z 3251 4.0 itic structure has chemical composition similar
Reddish
NSSW Brown DFMA- 5.0 to high manganese cast steel SCMnH2 and the
brown
H-13M 250-B 6.0

hardened and improves abrasion resistance re-

Welding Position AWS/ASME F/1G HF/2F

Filling up cavities of high manganese cast steel


and surfacing of parts subjected to impact abra-
Z 3251 sion such as boring mills. Weld metal has the
Reddish 4.0
NSSW White DFMB-
brown 5.0
H-13MN 250-B

are better since it contains Ni.

Welding Position AWS/ASME F/1G HF/2F

Surfacing of hot roll dies, tongue punches and


hot shears subjected to impact abrasion at high
temperataures. Weld metal of austenitic struc-
Reddish 4.0
NSSW Brown ture with finely precipitated carbide has high
brown 5.0
H-13CrM hardness at temperatures of more than 600°C
showing high resistance to abrasion under high
temperatures.
SMAW

Welding Position AWS/ASME F/1G HF/2F VU/3G

Joining of high manganese steel and carbon steel


and surfacing of hot shears, forging molds, hot
Z 3251 4.0 rolls and dies subjected to impact abrasion at
Light
11 NSSW
H-MCr
brown
DFME-
250-B
5.0
6.0
high temperatures. Weld metal of Mn-Cr type
austenitic structure is hardened by impact and
shows excellent toughness and resistance to abra-
sion under high temperatures and impact.

Welding Position AWS/ASME F/1G HF/2F

Surfacing of hot shears, press dies, tongue punch-


es, hydraulic turbine liners, and dredger pump
Z 3251 3.2
casings and liners subjected to abrasion under
NSSW Blue DF4A- 4.0
high temperatures. Weld metal of austenitic
H-11Cr 500-B 5.0
structure a welded shows resistance to abrasion
under comparatively high temperatures.

Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

242
Typical Chemical Composition of Weld Metal (%) Typical Hardness of Weld Metal (HV)

After
C Si Mn Cr Mo V Others As Welded PWHT

0.49 0.16 13.9 280 540

0.90 0.26 12.61 Ni: 5.60 235 510

Ni: 2.45 700°C


0.19 0.51 12.16 13.71 1.56 1.13 295
W: 3.45 160

SMAW
0.11 0.58 15.55 15.11 Ni: 2.45 215 490 11

0.21 0.40 1.26 11.85 540

243
Covered Arc Welding Electrodes
for Surfacing
-
Color tion
Brand Dia.
Application and Characteristics
Name mm
Secon-
End JIS
dary

Surfacing of coal crushers, mixer blades, mixer


arms, sand pump casings, impellers and boring
tools subjected to heavy earth and sand abrasion.
Z 3251
Reddish 4.0 Weld metal of martensitic type high chromium
NSSW Gray DFCrA
brown 5.0 iron is very hard due to the precipitation of
H-30Cr -700-BR
chrome carbide, and shows extremely high resis-
-
sion of earth and sand.

Welding Position AWS/ASME F/1G HF/2F

Surfacing of mixer blades, sand blast blades, bell


-
lers and sintered ore chuting boards subject to
heavy earth and sand abrasion and ore abrasion
Z 3251
Reddish 4.0 under high temperatures. Weld metal of aus-
NSSW DFCrA
brown 5.0 tenitic type high chromium iron containing 5%
H-30CrM -700-BR
manganese in addition to chrome carbide shows
excellent resistance to abrasion under high tem-
peratures because thermal change of hardness is
smaller than taht of NSSW H-30Cr.

Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.
SMAW

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G

11

244
Typical Chemical Composition of Weld Metal (%) Typical Hardness of Weld Metal (HV)

After
C Si Mn Cr Mo V Others As Welded PWHT

3.55 0.96 110 31.90 705

3.62 0.48 5.91 31.80 620

SMAW
11

245
Covered Arc Welding Electrodes
for Cast Iron

Color
Brand Dia.
Application and Characteristics
Name mm
Secon-
End JIS AWS
dary

products.
3.2 NSSW C-1N is a graphite type electrode with
Z3252 ★A5.15
NSSW Gold Red 4.0
ECNi-CI ENi-CI
C-1N 5.0 hard and is easily machined. Arc is stable and
slag is easy to remove. No preheating is re-

Welding Position AWS/ASME F/1G HF/2F

Welding of normal cast irons and ductile cast


3.2 irons.
Light Z3252 ☆A5.15
NSSW Gold 4.0 NSSW C-5N is a graphite type electrode. With
purple ECNiFe-CI ENiFe-CI
C-5N 5.0 Fe-Ni wire. Weld metal shows excellent me-

Welding Position AWS/ASME F/1G HF/2F

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G


SMAW

11

246
Typical Chemical Composition of Weld Metal (%)

C Si Mn P S Ni

1.00 0.71 1.14 0.002 0.001 95.8

0.90 0.35 0.56 0.005 0.004 55.1

SMAW
11

247
Memo

11

248
Electroslag Welding
Materials
-SESNET WELDING-

249
Electroslag Welding Materials
for SESNET WELDING PROCESS

Brand
Application and Characteristics
Name
JIS AWS

NSSW
YM-55S Z 3353
Welding of 490MPa high tensile strength steel for diaphragm of steel
× YES501-S/ —
frames in SESNET welding process.
NSSW FES-Z
YF-15I
NSSW
YM-60E Z 3353
Welding of 590MPa high tensile strength steel for diaphragm of steel
× YES602-S/ —
frames in SESNET welding process.
NSSW FES-Z
YF-15I
ESW

12

250
Typical Chemical Composition of Deosited Metal Typical Mechanical Properties of Weld
% Metal
Yield Tensile Elonga- Charpy 2 V-notch
C Si Mn Ni P S Mo Strength, Strength, tion, at 0°C,
MPa MPa % J

SN490B 40 mm
0.11 0.20 1.45 — 0.010 0.004 0.13 400 560 30 54
1 electrode

SM570Q 50 mm
0.09 0.34 1.29 1.02 — — 0.29 460 690 25 80
1 electrode

ESW
12

251
Memo

12

252
Electrogas Welding
Materials
-VEGA WELDING-
Flux Cored Arc Welding Wires

253
Flux Cored Arc Welding Wires
for Electrogas Welding -VEGA WELDING-

Brand Shield Dia. Application and Characteristics


Name Gas
JIS AWS mm

VEGA welding wire to be used with CO2 shield


Z 3319 gas for mild steel and 490MPa high tensile
NSSW CO2 1.6
YFEG-21C strength steel. Arc is stable and bead appear-
EG-1 ance is beautiful.

Welding Position AWS/ASME VU/3G

VEGA welding wire to be used with CO2 shield


gas for mild steel and 490MPa high tensile
☆A5.26
NSSW CO2 1.6 strength steel. It can be used also for ship-
EG72T-G
EG-3 building grade E steel since weld metal shows
excellent mechanical properties.

Welding Position AWS/ASME VU/3G

Z 3319 VEGA welding wire to be used with CO2 gas


NSSW CO2 1.6
YFEG-32C shield for 590MPa high tensile strength steel.
EG-60
Welding Position AWS/ASME VU/3G

Note : Figure of illustration relating to the symbol of welding position in the table mentioned above.

AWS/ASME F/1G HF/2F H/2G OH/4G VU/3G VD/3G


EGW

13

254
Typical Chemical Composition Typical Mechanical Properties
of Weld Metal (%) of Weld Metal Type
of
Yield Tensile Elonga- Charpy 2 V-notch
Current
C Si Mn P S Mo Ni Strength, Strength, tion, at 0°C,
MPa MPa % J

DC
0.08 0.29 1.49 0.014 0.015 0.24 470 640 28 59
(+)

DC
0.04 0.35 1.54 0.012 0.016 0.14 0.64 509 606 25
99 (+)

DC
0.10 0.34 1.68 0.014 0.012 0.11 495 650 29
89 (+)

EGW

13

255
Memo

13

256
NSSW
High Efficiency
Welding Process

257
SUBNAP WELDING PROCESS
High Quality and Low Cost Welding Process for Thick Steel Plates
SUBNAP Welding Process is a narrow gap submerged arc welding process for the

CHARACTERISTICS
1. It is possible to shorten welding time, save welding materials and greatly
reduce welding costs.
2. Any submerged arc welding machine and power source at hand can be used
by just changing the nozzle to a long tip of 8~10mm diameter or a rectangular
cross sectional nozzle of 8~10mm width covered by heat proof insulating tape
or a tube.
3. Mechanical properties of weld metal are the same or better than those of
conventional submerged arc welding process.
4. High efficiency and better bead appearance are obtained by applying tandem
welding with a short distance between electrodes of 7~13mm.
5. Gas cut grooves can be welded.

n WELDING MATERIALS
Base metal Wire Flux Characteristics of Flux
ASTM A516 Gr60, 65, 70 NSSW Y-D
NSSW WELDING PROCESS

ASTM A516 Gr70


NSSW Y-E NSSW NF-1
ASTM A537 Cℓ1 High wire melting speed
NSSW Y-DM3
ASTM A299
ASTM A533B, A302B NSSW Y-204 NSSW NF-250
ASTM A387Gr11, 12, Cℓ1, Cℓ2 NSSW Y-511 NSSW NF-250*
NSSW Y-521 NSSW NF-250
ASTM A387Gr22, Cℓ1, Cℓ2
NSSW Y-521H NSSW NB-250M
NSSW Y-308
SUS304, SUS304L NSSW BF-350
NSSW Y-308L

* M Type

14

258
n STANDARD WELDING CONDITIONS FOR ONE-LAYER TWO-PASS
SUBNAP WELDING PROCESS
Groove Number Wire Welding Conditions
Elec-
Geometry of Dia. Layer Current Voltage Speed
trode
mm Electrode mm A V cm/min
1 (1-pass) 500 27 (32) 25

B.P B.P
AC 600 28 (33) 30
4.0 Single
Single 1 (1-pass) 500 27 (32) 25
F.P
600 28 (33) 30
154

1 (1-pass) Single 500 27 (32) 25


200

B.P L 500 27 (29)


50 (55)
AC AC T 500 27 (29)
3.2
Tandem
6

8R 1 (1-pass) Single 500 27 (32) 25


40

F.P L 500 27 (29)


50 (55)

F.P
T 500 27 (29)

Note: 1. Voltage and speed in ( ) are for NSSW NF-1 and others for NSSW NF-250.
2. Distance between electrodes for tandem welding is 10mm.
3. Suitable wire center position for two-pass welding is 5~6mm from groove side wall.

n STANDARD WELDING CONDITIONS FOR STAINLESS STEEL

NSSW WELDING PROCESS


SUBNAP WELDING PROCESS
Groove Welding Conditions
Wire Dia.
Geometry Layer Current Voltage Speed
mm Pass
mm A V cm/min

50°
1 450 32 45

1-layer
4.0 2~3 500 32 40
2-pass
100

8R
TIG

550 32 35
10

14

259
CUT WIRE SUBMERGED ARC WELDING PROCESS
High Efficiency Submerged Arc Welding Using Cut Wire
Cut Wire Submerged Arc Welding Process is to carry out submerged arc welding

chemical composition as submerged arc welding wire chopped to almost the same
length as wire diameter.
Cut wire Metal from wire
Metal from cut wire
A C A C 0.26h
D E

h
0.74h

B B

n TYPE OF CUT WIRES


Typical Chemical Composition (%) Flux to be used
Brand Name
C Si Mn P S Others (mesh)

NSSW YK-C 0.11 0.01 1.43 0.013 0.015 NSSW YF-15A (20×D)
NSSW WELDING PROCESS

NSSW YF-15A (20×D)


NSSW YK-D 0.13 0.01 1.87 0.010 0.014
NSSW NB-55E (12×100)
NSSW YK-CM 0.08 0.01 1.67 0.012 0.014 Mo:0.51 NSSW YF-15 (20×D)
Cu:0.23
NSSW YK-CNC 0.11 0.07 1.69 0.011 0.002 Ni:0.10 NSSW YF-15B (20×D)
Cr:0.45
NSSW YK-3NI 0.04 0.02 1.20 0.007 0.003 Ni:2.98 NSSW NB-55LM

CHARACTERISTICS
1. More than double amount of weld metal compared with conventional
submerged arc welding is obtained and it is especially suitable for welding

14 toughness is limited.
3. Beautiful bead with large leg length is obtained in flat fillet welding and slag
is easy to remove.

since dilution rate of base metal is low.


5. Arc is stable and bead is beautiful even in high current welding.

260
20%0% Reinforcement
9 3.5
8.5 θ° 90°
8
3.0
7.5

d
80°
7 Flux NSSW YF−15 (20 X D)
6.5 Wire NSSW Y−C (4.8φ, 6.4φ, 8.0φ)
Fill the groove 70° 2.5
Cut Wire NSSW YK−C (1.0φX1.0)
6 completely with
5.5 cut wire
60° 2.0
5
4.5
50°
4
1.5
3.5 θ°
e 1600A (8.0φ)
3 gl
An
e 1.0
2.5 ov
ro 1400A (6.4φ)
G
2

d g e 1200A (6.4φ)
1.5 b i
0.5 c

1 0.4 1000A (4.8φ)

Groove Cross Section Area A (cm2)


0.3 900A (4.8φ)
0.5 0.2 800A (4.8φ)

0.1
Cross Section Area Welded by Submerged Arc Welding Wire A (cm2)

a h f j
0
6 8 10 12 14 16 18 20 22 24 26 28 30 0 10 20 30 40 50
Groove Depth d (mm) Welding Speed (cm/min)

NOMOGRAPH TO SELECT WELDING CONDITIONS

261
14
NSSW WELDING PROCESS
ONE-SIDE WELDING PROCESS
One-side Welding Process to Shorten Welding Time Using Various Kinds of Backing Materials

Welding Process
Gas shield arc welding [Flux cored arc
NSSW SB-41
welding wires and Gas metal arc welding wires]
NSSW SB-51
NSSW Flux Copper
Submerged arc welding
NSSW NSH-55EM
(FCuB Process)
NSSW WELDING PROCESS

14

262
Memo

14

263
NSSW SB-41
Backing Material for Gas Shield Arc One-side Welding

Degassing hole

Peel off paper

Aluminium foil
with adhesive Aluminium foil
Solid flux Solid flux
<Structure of NSSW SB-41> <How to use NSSW SB-41>

n RECOMMENDED WELDING WIRES


Flux cored arc welding wires NSSW SF-1, NSSW SF-3, etc.
Gas metal arc welding wires NSSW YM-26, NSSW YM-28, etc.

APPLICATIONS

of aluminium foil to steel plate.


2. It can be used by cutting to the desired length and bending up or down since

3. It can be used for uranami (sound penetration bead) welding with a wide
range of welding conditions since solid fluxes have high fire resistance.
Backing Materials

4. Inventory control is easy since it rarely absorb moisture and, therefore,


redrying is not necessary.

14

264
n SIZE AND SHAPE
Width × Applicable
Length Wire
Type (Groove Flux Purpose Shape How to Use
Depth Solid
Cored
× Width) Wire
Wire
30×600 General Degassing hole
Standard purpose
(1.2×12) 0
61 0±5
60

30
12
25
26×600 General
B purpose
126
(0.8×9)
Joint
Aluminium foil
with adhesive

30×600 General The same as above


GA purpose The same as above
(1.2×12)

Aluminium
0 foil
61 00±5
30×150R
6
Different plate
H
(1.5×12) 100 30 Aluminium
9.5 8 1.5 foil
12.5
8

30×100R
NSSW
30×150R S B − 41

30×200R Circular 1
R SS S B − 41

~
30×250R Plates
30×300R
(1.5×14)

Backing Materials
NSSW
30×87×18R L
S B − 41
LL
Magmet
(1.2×12) longitudinals champ

Aluminum foil with adhesive

Aluminum foil
with adhesive

K 20×350 T joints
25

0
35

100 20
8

14

265
SOFT BACKING SUBMERGED ARC WELDING PROCESS

clamps as shown in the figure. Welding is carried out by filling the groove with
cut wires in order to minimize the influence of groove gap fluctuation onto the
shape of reverse head.

Wire
Flux

Cut wire Base metal

Glass tape
NSSW
SB-51
Solid flux

Magnet clamp

APPLICATIONS

in shipbuilding and site welding of bridges.


NSSW WELDING PROCESS

CHARACTERISTICS
1. Glass tape assures excellent adhesiveness to base metal and an even reverse
bead.

3. An even reverse bead shape similar to other parts is obtained at joining parts

groove gap and assures high efficiency.

n RECOMMENDED WELDING MATERIALS


Base metal Welding Process Flux Wire Cute Wire
1 layer welding NSSW YF-15A NSSW Y-D

14 Mild steel 2 electrodes Multi-


layer welding
NSSW NSH-50M
L : NSSW Y-C
T : NSSW Y-DL
NSSW YK-C

NSSW NB-55E NSSW Y-D NSSW YK-D


1 layer welding
490MPa NSSW YF-15A NSSW Y-D
high tensile
strength steel 2 electrodes Multi- L : NSSW Y-DL NSSW YK-D
NSSW NSH-50M
layer welding T : NSSW Y-DL

266
n TYPICAL WELDING CONDITIONS
1) ONE-LAYER WELDING (NSSW NB-55E)(AC)
Plate Wire Groove Cut Wire
Groove Current Voltage Speed
Dia Gap Height A V cm/min
Shape
mm mm mm mm
0 - 800 32 45
8 I 4.8
3 - 700 32 42
16 50°V 6.4 0 16 1100 36 30

2) MULTI-LAYER WELDING WITH TWO ELECTRODES (AC)


Plate Cut Distance
Groove Wire
- Wire Current Voltage Speed between
Geometry Layer Electrode Dia
ness Height A V cm/min Electrodes
mm mm
mm mm mm
50°
L 4.8 900 36
16 1 T 6.4 16 800 40 46 70
2

1 L 4.8 15 980 34 34 70
T 4.8 700 38
25
2 L 4.8 0 750 36 36 30
T 4.8 700 38

NSSW WELDING PROCESS


n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)
Plate Welding
Base
C Si Mn P S Metal
Flux
mm Method

1) 0.14 0.25 0.96 0.014 0.005 KD 16 1 layer NSSW NB-55E


welding

2 electrodes,
2) 0.12 0.31 1.35 0.020 0.008 K32D 25 2 layers NSSW NSH-50M
welding

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL

Yield Tensile Elonga- Charpy 2 V-notch Plate


Base Welding
Point,
MPa
Strength, tion,
MPa %
at 0°C,
J
Metal
mm
Method
Flux
14
1 layer
1) 330 460 39 130 KD 16 welding
NSSW NB-55E

2 electrodes,
2) 430 540 31 88 K32D 25 2 layers NSSW NSH-50M
welding

267
NSSW FLUX COPPER BACKING SUBMERGED ARC
WELDING PROCESS

surface of the groove using a pushing up device. High speed and high efficiency
welding is achieved by using a pushing up device. High speed and high efficiency
welding is achieved by using a systematized welding apparatus.
Especially, NH-HISAW Process with 4 electrodes can increase welding speed as
much as 2.5 times high as conventional submerged arc welding process.

Wire
Surface flux

Steel plate

Backing flux (NSSW NSH-1RM)


Backing copper plate
Copper plate support
Air hose
Hose trough

APPLICATIONS
NSSW WELDING PROCESS

Welding of large plates for ships, bridges and structures.

CHARACTERISTICS
1. High current can be used since reverse bead height tends to be even due to the

small.
2. Highly efficient and economic welding is possible by systematizing welding
apparatus.
3. NSSW NSH-50M, surface flux, can be used for both mild steel and 490MPa
high tensile strength steel.

n One-side SAW Welding Material

14 Base metal
Mild Steel and 490MPa
Wire Surface Flux

high tensile strength NSSW Y-DL NSSW NSH-50M NSSW NSH-1RM


Steel
490MPa Grade E high NSSW Y-DM3
NSSW NSH-55EM NSSW NSH-1RM
tensile strength Steel NSSW Y-DL
Low temperature Service
NSSW Y-3NI NSSW NSH-55L NSSW NSH-1RM
Steel

268
n TYPICAL WELDING CONDITIONS (3 ELECTRODES)
Plate Groove Wire Electrode Current Voltage Speed Distance
Between Flux
Flux Geometry Electrode Dia. Tilt
ness Electrodes Height
mm mm mm Angle A V cm/min mm mm
L 4.8 1250 35
NSSW NSH-50M or NSSW NSH-55ENM × NSSW NSH-1RM

60° 35
16 T1 4.8 0 1000 40 83 5~6
3
T2 6.4 5 850 45 120
L 4.8 1350 36 35
50°
20 T1 4.8 0 1100 40 68 5~6
3
T2 6.4 5 900 45 120
50° L 4.8 1450 36 35
25 T1 4.8 0 1250 40 56 5~6
5
T2 6.4 5 1000 45 120
45° L 4.8 1450 35 35
36 T1 4.8 0 1250 40 37 5~6
6
T2 6.4 5 1250 45 120
Note: NSSW NSH-55M is used for three-electrode welding in principle.

n TYPICAL WELDING CONDITIONS (4 ELECTRODES)


Plate Groove Wire Electrode Current Voltage Speed Distance
Between Flux
Flux ness
Geometry Electrode Dia. Tilt
Electrodes Height
mm mm mm Angle A V cm/min mm mm

NSSW WELDING PROCESS


L 4.8 1700 35
50° 30
T1 6.4 0 1300 40
16 150 200 5~6
3 T2 6.4 750 40
30
NSSW NSH-50M × NSSW NSH-1RM

T3 6.4 10 700 45
L 4.8 1700 35
30
T1 6.4 0 1400 40
20 100 200 5~6
T2 6.4 750 40
50° 30
T3 6.4 10 750 45
5 L 4.8 1700 35
30
T1 6.4 0 1400 40
25 90 200 5~6
T2 6.4 1050 40
30
T3 6.4 10 950 45

45°
L
T1
4.8
6.4 0
1700
1400
35
40
30 14
36 55 200 5~6
6 T2 6.4 1300 40
30
T3 6.4 10 1200 45

269
n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%)
1) NSSW NSH-50M × NSSW NSH-1RM × NSSW Y-DL/NSSW Y-DL/NSSW Y-DL
(3 ELECTRODES)

Base Plate
C Si Mn P S Welding Method
Metal mm
0.13 0.23 1.17 0.018 0.004 KD36 20 3 electrodes, one-side welding

2) NSSW NSH-55EM × NSSW NSH-1RM × NSSW Y-DM3/NSSW Y-DL/


NSSW Y-DL (3 ELECTRODES)

Base Plate
C Si Mn P S Welding Method
Metal mm
0.09 0.18 1.32 0.018 0.005 KE40 20 3 electrodes, one-side welding

3) NSSW NSH-50M × NSSW NSH-1RM × NSSW Y-DL/NSSW Y-DL/NSSW


Y-DL/NSSW Y-DL (4 ELECTRODES)

Base Plate
C Si Mn P S Welding Method
Metal mm
0.12 0.20 1.15 0.019 0.005 KD36 20 4 electrodes, one-side welding

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL


1) NSSW NSH-50M × NSSW NSH-1RM × NSSW Y-DL/NSSW Y-DL/NSSW Y-DL
NSSW WELDING PROCESS

(3 ELECTRODES)
Yield Tensile Elonga- Charpy 2 V-notch Base Plate
Point, Strength, tion, at 0°C, Welding Method
MPa MPa % J Metal mm
460 550 27 135 KD36 20 3 electrodes, one-side welding

2) NSSW NSH-55EM × NSSW NSH-1RM × NSSW Y-DM3/NSSW Y-DL/


NSSW Y-DL (3 ELECTRODES)
Yield Tensile Elonga- Charpy 2 V-notch Base Plate
Point, Strength, tion, at –20°C, Welding Method
MPa MPa % J Metal mm
490 570 25 120 KE40 20 3 electrodes, one-side welding

3) NSSW NSH-50M × NSSW NSH-1RM × NSSW Y-DL/NSSW Y-DL/NSSW Y-DL/


14 NSSW Y-DL (4 ELECTRODES)
Yield Tensile Elonga- Charpy 2 V-notch Plate
Base
Point, Strength, tion, at –20°C, Welding Method
MPa MPa % J Metal
mm
470 550 26 120 KD36 20 4 electrodes, one-side welding

270
Welding Machine
and Equipment
Plasma Machine
and Equipment

271
CARRYBOY Series
Simplified Travelling Carriage with Various Models
It is necessary to support the weight of the welding torch and maintain
wire target position correctly in order to obtain an excellent welding bead in

welding torch for welding operators and carry out stable welding by travelling

small and convenient welding carriages and there are various types for different
purposes and applications. One operator can handle several machines at a time
increasing operational efficiency per operator.

APPLICATIONS
Automatization of welding of ships, steel frames, bridges, etc.

CHARACTERISTICS
1. Putting stress on portability, CARRYBOYs are lightweight. Travelling is
stable in horizontal fillet welding of even inclined or curved plates since, while
the four-wheel carriages travel, they are attracted to the bottom plate by a
strong electromagnet.

along the vertical plate.


Welding Machine and Equipment

3. They are small, light and easy to handle and, therefore, can be used for a wide
range of applications.
4. Due to an automatic stop mechanism, one operator can handle several
CARRYBOYs simultaneously assuring high efficiency and labor saving.

n RECOMMENDED WELDING WIRES


Base metal Brand Name Type of Wire
NSSW SF-1
Seamless Flux Cored Arc Welding
NSSW SF-1F
Wire
Mild Steel and 490MPa NSSW SM-1F
High Tensile Strength Steel
NSSW YM-26
Gas Metal Arc Welding Wire
NSSW YM-28

15

272
n TYPICAL FILLET WELDING CONDITIONS OF NSSW SF-1
Welding Conditions
Wire Dia. Leg Length
Position
mm mm Current Voltage Speed
A V cm/min
4 220 27 70

1.2 6 270 29 50

8 300 30 35

4 260 28 70

1.4 6 320 31 50

8 350 33 35

4 300 29 80

1.6 6 350 32 50

8 400 34 35

1.2 6 280 29 50

1.2 8 280 29 40

Welding Machine and Equipment


1.4 14 380 38 20~23

15

273
CARRYBOY ACE
CHARACTERISTICS
1. It is light in weight and has excellent travelling performance.

3. It has a wide torch position adjustment range.


4. It assures high efficiency and labor saving.
n STANDARD SPECIFICATION
Item
Component Travelling carriage, control cable and power cable
Welding position
Dimensions 400L × 250W × 240Hmm
Weight
Drive method 4-rubber-wheel drive, electromagnet attraction
Travelling speed 100~1,200mm/min

Welding Torch position


carriage adjustment
Power S/W, carriage inching S/W, travelling speed
Switches
adjustment VR, welding S/W
Cables Power cable: 5m, control cable (carriage~wire feeder): 3m
Control power
supply AC100V, 50/60Hz
Welding Machine and Equipment

n
c tio
ire
gd Limit
l di n
We switch
15 Tracking
arm
cm
24cm

40
25cm Electromagnet
Torch adjustment
mechanism

274
NS Carry AutoⅡ
Compact Type Welding Torch Carrier
NS Carry Auto II is a welding apparatus available to the continuous horizontal
fillet welding of long seam by MAG welding with solid or flux-cored wire.

FEATURES

Easy to carry to the welding position


Steady travel by 4-wheel drive and installed magnet
Up to 15° inclined seam is also weld able
Easy to maintain because of simple types of parts
Reduce the welding time by operating 2 or 3 units per 1 person

APPLICATION
Fillet welding of shipbuilding, bridge construction, etc.

n Specification
Items

Position

Weight

Welding Machine and Equipment


Travel Method 4-weel drive web plate tracing

up/down: 20mm, front/rear: 44mm

Torch Angle 45° ±5°

Travel Speed 10 ~ 75cm/in

Switch ON/OFF, R/L, weld/run, Speed

Primary Power AC 100V, 50/60Hz

Dimension (mm) 236 (W) ×218 (L) ×275 (H)

15

275
CARRYBOY K
CHARACTERISTICS
1. Welding of cruciform columns is possible.

compact size.
3. It is applicable for both horizontal fillet and flat fillet positions.

spatters and to remove them.

n STANDARD SPECIFICATION
Item
Component Travelling carriage, control box
Welding position
Dimensions 560L × 138W × 138Hmm
Weight
Drive method 4-wheel drive (including 2 electromagnetic wheels)
Travelling speed 100~1,000mm/min

Torch position
Welding
adjustment
carriage
Power S/W, travelling speed adjustment VR, welding S/W,
Switches
carriage inching S/W
Torch and power cable: 6m, control cable: 6m,
Cables
AC100V cable: 6m
Welding Machine and Equipment

Control power
supply AC100V, 50/60Hz
Welding torch 500A, 60%, wire dia.: 1.2mm, (Model A500-6-D)
Unwelded length 10mm

Carriage (left handed) Control box

110
138

120

138 260
560

15

276
TRACK AUTO
Best Sellers in Gravity Welders, Horizontal Fillet Welding Ma-
chine Utilizing Gravitation
TRACK AUTOs are gravity welders which utilize gravitation where an electrode
holder slides down along a slide bar by its own weight as the electrode is
consumed. They are widely used for horizontal fillet welding in combination with
iron powder type long length electrodes.

APPLICATION
Horizontal fillet welding for ships, steel frames and bridges.

CHARACTERISTICS
1. Setting is easy and, therefore, one operator can handle several TRACK AUTOs
simultaneously.

3. The turning over mechanism of electrode holder is simple and free from

welding line.

n RECOMMENDED WELDING ELECTRODES

Welding Machine and Equipment


NSSW FI-120G, NSSW LM-55G, NSSW EX-50F, etc.

n MODEL

(bead length/burned up electrode length ratio) from the following models.


A/B Ratio Electrode Electrode Weight
Model Note
Standard Range Dia., (mm) Length, (mm)
T-514 1.4 1.3 1.4 1.5 4.5~5.0 550 max 5.0
4.0 550 max Small leg
T-614B 1.4 1.3 1.4 1.5 5.4
4.5 700 max length
T-713 1.3 1.2 1.3 1.4 5.0~8.0 700 max 6.5
T-715 1.5 1.4 1.5 1.6 5.0~8.0 700 max 6.3
T-720 1.8 1.7 1.8 2.0 5.0~8.0 700 max 7.0
T-913 1.3 1.2 1.3 1.4 6.0~8.0 900 max 7.0
T-915 1.5 1.4 1.5 1.6 6.0~8.0 900 max 7.0
T-920 1.8 1.7 1.8 2.0 6.0~8.0 900 max 7.5

15

<Track Auto T-713>

277
SY-mini
Versatile Arc Welding Equipment
SY-mini is a versatile gas metal arc welding torch carrier with oscillating

FEATURES
It is compact and portable.
It is applicable to every welding position. (flat, horizontal, vertical-up, overhead)
Easy to operate.

n SPECIFICATION
Primary Input AC100V single phase 50/60Hz.

Travel Speed 0 ~ 500mm/min.

angle: ±9°, speed: 50°/sec.


Oscillate
dwell time: 0 ~ 2sec.

Torch mount

Weight
Welding Machine and Equipment

15

278
NAVI-21
Portable Type Arc Welding Robot
NAVI-21 is a potable type arc welding robot with three axis. It is available to sev-
eral welding site and positon.

FEATURES
Easy to carry to the welding position because of compact and light weight robot

All welding parameters can be changed by the teach pendant during welding.

time
Multipass welding is available because of memoraizing weld seam.

n ROBOT BODY SPECIFICATION


Number of axis
X-axis: 100mm, Z-axis: 80mm, T-axis: 20000mm
Type of moter Stepping moter
Dimensions 200 × 570 × 340mm (W × D × H)
Weight
Ambient Temp. 0 ~ 40°C
Repeatability ± 0.5mm

Welding Machine and Equipment


n CONTROLLER SPECIFICATION
Control axis 3 Cartesian axes
Pass Control Lniear interporlation
Teaching points Max. 50
Mode Manual/Auto/Teach Ropund/one-way
Rating AC85 ~ 132V or AC170 ~ 264V
Ambient Temp. 0 ~ 40°C
Dimensions 210 × 463 × 300mm (W × D × H)
Weight

15

279
SESNET-W
High Efficiency Electroslag Welding Machine
Utilizing Non-consumable Nozzle
SESNET (Simplified Electroslag Non-consumable Elevating Tip) is a simplified
electroslag welding machine with a non-consumable nozzle and a nozzle elevating
mechanism. Welding performance and operation efficiency are greatly improved
in butt welding of comparatively thin and short T joints by the combined use of a
fine diameter solid wire.

APPLICATION
Vertical welding of diaphragms and connection joints of steel frames, bridges and
longitudinals of ships.

CHARACTERISTICS
1. One-pass electroslag welding process using a fine solid wire assures high
efficiency welding.

welding progresses and, therefore, operation is easy and one operator can
handle several machines simultaneously.
3. The machine is small, light and easy to carry and set up.

(no nozzle oscillation for plates of less than 25mm.).


Welding Machine and Equipment

n MODEL
Model Number of Electrodes Machine Weight Recommended Power Source
SESNET-W 1 600A (DC)

n RECOMMENDED WELDING MATERIALS


Base metal Wire Flux
Mild steel and 490, NSSW YM-55A (1.6φ)
590MPa high tensile NSSW YM-55S (1.6φ) NSSW YF-15I
strength steel NSSW YM-60E (1.6φ)

15 n TYPICAL WELDING CONDITIONS


- Gap Wire Feed Welding
Groove ness, mm Current Voltage Speed Speed
Geometry (G)
T1 T1 mm A V m/min mm/min
20 20 25 380 46 8.5 34
T
2
G T1 50 60 25 380 52 8.5 14
60 100 25 380 54 8.5 12~14
280
SESNET-W

281
15
Welding Machine and Equipment
VEGA
VEGA welding apparatus
VEGA welding is a hight-efficiency one-pass vertical welding method that moves

extension by detecting changes in welding current.


Two-electrode type VEGA welding is similar to single-electrode type VEGA weld-

cored wire and solid wire are used as the electrodes on cap side and root side.
Compared with single-electrode method, this method permits much more efficient

reduces man-hours,and increases the reliability of welded joints.

SINGLE-ELECTRODE TYPE

with low heat input due to the use of a fine diameter flux cored wire and the
oscillation of the wire.
2. Handling is very easy since the elevation of the welding carriage is fully
automatically controlled.

more than 25mm).


Welding Machine and Equipment

n RECOMMENDED WELDING MATERIALS


Wire Shield
Base metal Type of Gas
Brand Name Composition Material
15 Mild steel.
Current

490MPa high Glass tape


NSSW EG-1 Si-Mn-Mo-Ti (t=0.5mm)
tensile strength
steel +copper
DC (+) CO2, 30
Grade E steel NSSW EG-3 Si-Mn-Mo-Ti-B plate
or NSSW
590MPa high tensile
NSSW EG-60 Si-Mn-Mo-Ti SB-60V
strength steel
282
n TYPICAL WELDING CONDITIONS
Plate Groove Heat Oscillation
Current Voltage Speed
Geometry Input Width
A V cm/min
mm mm mm n/min
12.7 340 35~37 13~14 55.9 0~1 60~80
4
16 380 38~40 13~14 65.9 0~4 60~80
20 15 400 40~41 11~12 84.5 4~8 60~80
25 420 40~42 10~11 98.4 8~12 60~80
15
BP 330 34~36 12~13 55.4 0~1 60~80
25
4
2
15 FP 330 34~36 12~13 55.4 1~3 60~80
15
4
BP 400 40~41 13~14 72.0 2~6 60~80
36
FP 400 40~41 13~14 72.0 6~8 60~80
2
15

TWO-ELECTRODE TYPE
n EXAMPLES OF WELDING CONDITION
Plate Brand Heat Oscillatory
Current Voltage Speed
name of Electerode input width
A V cm/min
mm wire mm
NSSW EG-3T Cap side 390 42

Welding Machine and Equipment


50 6.8 282 5
NSSW YM-55H Root side 370 42
NSSW EG-3T Cap side 390 42
60 6.0 319 15
NSSW YM-55H Root side 370 42
NSSW EG-3T Cap side 390 42
70 4.5 426 25
NSSW YM-55H Root side 370 42

n RECOMMENDABLE WELDING MATERIALS


Electrode Wire Brand name
Cap side NSSW EG-3T Glass tape + copper plate
or CO2, 30
Root side NSSW YM-55H NSSW SB-60VT

15

283
High Heat Input Submerged are Welding Equipment
High Efficiency and High Quality Welding
of Box Column Corner Joint
The size of box columns became larger as steel structures became taller and
larger and BOX WELDER was designed to carry out the welding of the corner

current assures good operational efficiency and welding joints without defects.

CHARACTERISTICS
1. Stable bead with deep penetration and little distortion is obtained since
corners of both sides of column are welded at the same time with high current.

multiple eletrodes easy.


3. Proper amount of flux is supplied to the proper place by the combined

mechanism.

position accurately.
5. It can be used for the welding of box columns with a wide range of size
differences.
Welding Machine and Equipment

n RECOMMENDED WELDING MATERIALS


Base metal Wire Flux
Mild steel and
490MPa high NSSW Y-DL NSSW Single-layer welding of plates up to about
tensile strength (4.8, 6.4mm) NSH-53Z
steel

Corner
welding
places

15 Diaphragm

<External Appearance of
284 BOX GIRDER>
Diaphragm Welding Equipment
Electroslag Equipment for Automatizing Welding
of Box Column Diaphragms

consumable type electroslag welding machines, and assures increased efficiency

CHARACTERISTICS
1. Welding of both sides of diaphragm at the same time decreases distortion.
2. It is one-pass high efficiency welding using a fine diameter (1.6mm) solid wire.
3. It has an oscillation mechanism and, therefore, is applicable for a wide range

conditions are automatically controlled.

Welding Machine and Equipment

15

<External appearance of
Diaphragm
Welding Equipment>

285
NS-Oneside MAG
2 tandem-electrode welding which is of

the same manner as conventional tandem-electrode submerged arc welding pro-


cesses.
The combination of electrodes (wires) consist of a solid wire for the lead wire
(hereafter called the L wire) and a flux cored wire (a solid wire can also be used)
for the trail wire (hereafer called the T wire).

APPLICATIONS
Joining of large plates for ships, bridges and steel stractures.

CHARACTERISTICS

2. The process is not susceptible to the fluctuation of root gap and assures a hight
deposition with cut wire application.
3. The unit is simple, portable and easily movable.
4. Welding is possible in an inclined position (about 10°)

6. Excellent mechanical properties due to the adoption of the two-pool welding

which assure high toughness.


7. A good configuration bead appearance due to the use of flux cored wire for the
T wire. Also slag is easily removable.
Welding Machine and Equipment

n WELDING METHOD & MATERIALS


Item Brand Name (size)
L wire
T wire L wire NSSW YM-55H (solid wire:
1.6mm dia)
1) Wires
15 Oscillation Oscillation
wire: 1.6mm dia)

2) Cut Wire NSSW YK-CM (1.0mm dia)


Cut Wire
Glass Tape
NSSW SB-41 (GL)
Material
Material
4) Shielding
CO2
Gas
286
n STANDARD SPECIFICATION
Component
1. Welder 1) Welding carriage Travelling speed 100 ~ 1,000mm/
min
2) Oscillator Reciprocating single vibration

MAX. 150cycle/min
Dmensions Torch position Angle adjustment ± 15°
650W × 820L × 1040H adjustment Vertical adjustment ± 25mm
Lateral adjustment ± 25mm
3) Operating box
4) Welding torch Type: AUT-602
Rated current 600A, 100% (water
cooled)
2. Running rail 1.8m/joint (BSW-419)
3. Control cables Cable & Hoses 15m each
4. Control Box Power source AC 100V 50/60Hz
5. Welding power supply Type Rated current 600A, 100%
6. Cooling water Type CS-400

Welding Machine and Equipment


circulator

15

287
PANEL LINE PRODUCTION FACILITY

-
-
ing facilitied, welding technology and materuals. We provide our customers with
a series of system engineering from welding of plates to the assembling of big
structures including a layout which matches the production amount and trans-
portation.

ONE-SIDE WELDING APPARATUS

a beautiful surface and reverse from one side. (No device for reversing large
plates is necessary.) It is applicable for either three-electrode or four-electrode
one-side welding apparatus.

Welding length: 30m max (the longest we have supplied)


Welding speed: 1.5m/min (four-electrode one-side welding
facility at 16 t mm)

3. Flux on the reverse side is scraped off by a scraper and automatically dumped
by a conveyor.
4. Surface side flux is automatically recirculated.
5. Many methods have been developed and actually used for starting and
Welding Machine and Equipment

ending treatment in the one-side welding method, such as alit-tub, cascade,


gas heating at the ending point, etc., and two types of welding conditions,
cascade and slit-tub methods, are preset in our one-side welding apparatus. It
is possible, therefore, to carry out welding with fewer defects by selecting the

7. After the starting of welding, the panel line welding facility automatically
carries out a series of unattended operations from the stopping of welding to

8. A platform has been installed on a gantry girder so that the changing of wire
and supplying of flux can be carried out easily.

INSPECTION AND MAINTENANCE STAGE


1. An inspection and maintenance stage can be moved by rollers so that the
entire reverse welding line of the one-side welding can be confirmed (in order
to remove obstacles).

15

288
LONGITUDINAL WELDING APPARATUS
1. The twin tandem welding process (HS-MAG Process) assures high speed
welding with a beautiful bead apperance.

Welding speed: 1.1 ~ 1.2m/min (leg length: 5 ~ 6mm)


2. Drain holes are detected by a special detector and「ON/OFF」of welding is
automatically carried out.
3. Each of the welding machines stops welding when detecting the ending of the
longitudinal.

5. Welding conditions have been preset for each leg length and are set
automatically by accessing the leg lemgth.

WORKING BRIDGE

2. No complicated handling of cables is necessary since power sources have been


installed on the bridge. Also, welding current is grounded to rails.

ELECTRIC CAPACITY
In general, electric energy used in one panel line is about 2,000 KVA (one unit
with 3 electrodes for one-side welding and 16 ~ 20 selectrodes for longitudinal
welding), but it increases by about 300 KVA if four electrodes are applied in one-
side welding.

Welding Machine and Equipment

15

289
15
Welding Machine and Equipment

290
Multi-electrode Automatic Welding Equipment
High Efficiency Horizontal Fillet Welding with Multi-electrode
Welding Equipment Applying Twin-single tandem Welding Pro-
cess

n IN THE CASE OF 10/20-ELECTRODE AUTOMATIC WELDING EQUIPMENT

carries out the horizontal fillet welding of longitudinals or stiffeners of large


structures for ship, bridges, etc.
n SPECIFICATION
Twin/Single tandem CO2
Welding process
length

Welding materials

Contact type detector


Welding end detector Optical sensor
Gantry carriage 2-motor drive method
Welding head carriage 5 units
Welding conditions setting LCD touch switches
Error message Message indication on the screen
Operation method Entirely by the operational pendant at hand
Welding power source 600A (DC)

Welding Machine and Equipment


L 22,000

MAX
350
H
1
Mn100 B B Mn100
600~700
W 7.000

<Structure to be welded>

15

<External Appearance of
Multi-electrode Automatic
Welding Equipment>
291
One-side SAW Welding Equipment (FCuB)

Side Flow Magnet Type Flux Copper Backing Process

Two seams of maximum 24 meter length plates, 24.6 meters including tab plates,
are welded at a time.
CHARACTERISTICS

head to four electrodes.


3. Welding conditions are preset. Once welding is started by retrieving the

operation to the end of the seam proceeds without supervision.

n RECOMMENDED WELDING MATERIALS


Base metal Wire Surface Flux

NSSW Y-DL NSSW NSH-50M NSSW NSH-1RM


tensile strength steel
Welding Machine and Equipment

490MPa Grade E high tensile NSSW Y-DM3


NSSW NSH-55EM NSSW NSH-1RM
strength steel NSSW Y-DL
Low Temperature service steel NSSW Y-3NI NSSW NSH-55L NSSW NSH-1RM

Submerged Arc Welding Process.

15

292
High Speed FCuB Welding Equipment
NH-HISAW

join large steel plates with high speed. Welding speed was increased by about 2.5

at starting and finishing ends and an automatic surface flux supply unit.

APPLICATION
Joining of large plates for ships, bridges and steel structures.

CHARACTERISTICS
1. Welding speed is increased by 2.5 times as fast as conventional processes due

bead appearance are excellent.


2. Operation is carried out fully automatically with optimum welding conditions
to the end and, therefore, one operator can handle several NH-HISAWs
simultaneously without watching them.
3. Fluctuation of welding conditions due to magnetic induction of cables, which
causes problems in multi-electrode welding, has been improved.

Please consult with us.

n RECOMMENDED WELDING MATERIALS

Welding Machine and Equipment


Base metal Wire Surface Flux
Mild steel and 490MPa high NSSW NSSW NSSW
tensile strength steel Y-DL (4.8, 6.4mm) NSH-50M NSH-1RM

n TYPICAL WELDING SPEED


NH-HISAW, cm/min Conventional Process, cm/min
16 150 60
20 100 58
25 90 55

n COMPONENTS
1. Welding carriages and bobbin carriages
2. Welding operation board, control board
3. Welding power sources
(system power source, etc.)
4. Wire feed units
5. Panel carriage 15
6. Magnet type weight girder
7. Flux supply units

units
<External Appearance of High Speed FCuB
Welding Equipment>
293
FULL DIGITAL PLASMA WELDING MACHINE

CHARACTERISTICS
1. Digital Setting of Welding Conditions
Reproducibility of welding is improved and setting fluctuation of operators
is reduced to zero by the digital setting of welding conditions. Visibility is
exellent due to digital display and handling is also excellent due to large

Welding conditions can be changed for each production item since it is possible
to store up to 99 welding conditions in the internal memory.
2. Standard Featuews for Communication Function (RS232C)
Automatic setting of welding conditions is possible using external computers,

history and centralized control of welding conditions possible.


3. High Quality and High Speed Welding

plasma arc with rigidity due to inverter control and high pulse is obtainable.
In addition, the control of heat input by pulse prevents undercut and burning
through and assures the formation of an excellent bead.
4. Various Kinds of Torches Suitable for Production Methods and Usage

of torches.
PLASMA Machine and Equipment

and systems.

Function

plasma and TIG welding. Please contact us for details.

3. It is possible to have a wire feed control function built-in (optional).


4. A plasma gas control function is installed for crater treatment as standard

5. It also can be used with a primary power source of AC380/400V (a transformer


for optional cooling water circulation pump).

7. It is possible to set current patterns necessary for arc starting and crater
treatment.
8. Cooling fans and cooling water circulation pumps stop operaion automatically
during standby (when welding arc and pilot arc are off).

15 arc.
Control of pilot current increase
Control of pilot gas flow rate increase

294
n Specification
Model NW-150AH-III NW-350AH-III
Input voltage V 3-phases AC 200/220V 10% 50/60 Hz
Rated input KVA 9.5 22.0
Output current range A 5~150 10~350
Rated duty cycle % 70
Maximum no-load voltage V 160
Rated load voltage V 40
Control method IGBT inveter control constant current system
Cooling method Forced air cooling
Outside dimensions mm 400×770×792
Weight 95
Hz 0.5~999
7.6

PLASMA Machine and Equipment

15

295
AC/DC Plasma Welder
First AC Plasma Welder to Make Welding of All Metals Possible
NW-300ASR is a plasma welder with a function to switch between AC or DC arc
easily in accordance with use by the introduction of a double inverter system.
It assures high performance even in the welding of aluminium alloys. The use

APPLICATION
Power source for AC plasma welding of aluminium alloys and for DC plasma
welding, DC and TIG welding, plasma spot welding, etc.

CHARACTERISTICS

welding of thin plates with small distortion is possible since stable current
output is obtainable in a wide range.

3. Directly cooled welding torch is small and the life of its electrode and tip is
long.

can be selected.
5. TIG welding is possible by changing the torch.
PLASMA Machine and Equipment

n SPECIFICATION
Model NW-300ASR
Output current A 4~300
Load voltage 50
Output voltage V
Open circuit voltage 110
Rated duty cycle % 70
0.5~25/10~500 (DC only)
Pulse
Width ratio, % 15~85
50~500
900×500×995, 150

n OUTLINE OF CURRENT PATTERN


TR TAC
TPP TP

(Base metal +)
Positive pole
B

D
AA

15
D
C

Negative pole
B

(Base metal −)
TU TD

A: Initial current TU: Up slope time


B: Peak current TD: Down slope time
C: Base current TPP/TP: Pulse width
D: Crater treatment current TR/TAC: Ceaning width

296
TWO ELECTRODES PLASMA ARC WELDING MACHINE

PRINCIPLE
Two electrodes plasma arc welding method is how to weld by two electrodes
plasma arcs. It is possible to perform welding which is free from undercuts even
at high speeds, since even if undercuts generate in the preceding arc, the surface
beads will be made even by the following arc.

CHARACTERISTICS
1. More than twice high speed welding has been realized compared with
conventional method by two electrodes plasma welding.

combination with a fully digitalized plasma welding machine, .


3. Due to the unitization of welding tips, maintenance can be carried out as
easily as with conventional torches.
4. The shape of the torch is simple and straight. Therefore it can easily be
attached to welding jigs such as robots and so on.

n Welding speed
Example of shaped I type butt welding for mild steel

PLASMA Machine and Equipment

In comparison with conventional


methods, two electrodes plasma welding
can obtain more than twice faster
welding speed.

15

297
PLASMA WELDING MACHINE FOR GALVANIZED
STEEL SHEET
(DOUBLE SHIELD GAS PLASMA WELDING MACHINE = DS PLASMA)
APPLICATION
Galvanized steel sheet

CHARACTERISTICS
In case of conventional plasma welding method, it was impossible to realize

zinc steam from galvanized steel sheet was attached to insert tip.

time by blowing zinc steam away with double shield gas flow.
Moreover this method has also realized flat and beautiful bead appearance

Ⅲ-DS
PLASMA Machine and Equipment

15

298
PLASMA TRANSFERRED ARC (PTA) WELDING MACHINE
Plasma transferred arc welding method uses plasma arc as source of heat, and
uses powder as material for surfacing.
Moreover, this method has a lot of characteristics compared with the other metal
arc surfacing welding methods.

CHARACTERISTICS

including even for hard material, such as being not filler wires.
2. Material for surfacing welding is powder. Therefore it is easy to melt even
by small heat input, and uniform bead appearance has been realized by this
method.
3. It is possible to perform surfacing welding that dilution for base material is
less.
4. This method is how to weld in an inert gas environment. Therefore any slags
don’t occur, and welding defects (for example, vesicle etc) don’t occur easily
either.
5. This method can be applicable for several conditions as following.

(depends on specific gravity of powder)

PLASMA Machine and Equipment


n Example of material for surfacing welding

15

299
Plasma Gouging & Cutting Machine
Outstanding Capability in Combination
with High Performance Power Source and Small Torch
The gouged surface is smooth and electricity consumption is decreased because of
the introduction of an inverter system. NW-150ACG and NW-300ACG are used
for both gouging and cutting (by changing the tip of the small torch) and assure a
sharp cut surface.

APPLICATION
1. Industries: Iron and steel, bridge construction, shipbuilding, automobile and
chemical engineering machinery.
2. Products and types of metals: Flat plates, pipes, elbows, steel frames, steel,
cast steel.

CHARACTERISTICS
1. High output voltage assures stable gouging with long arc length.

automatization.
3. The machine can be used also for cutting. NW-150ACG is suitable for cutting

4. The water-cooled torch assures sharp arc and lengthens the life of the
electrode and tip.
PLASMA Machine and Equipment

n SPECIFICATION
Model NW-150ACG NW-300ACG
Output current (A) 30~150 50~300
Output voltage Load voltage 210 240
V Open circuit voltage 240 240
Rated duty cycle (%) 100 100
Plasma gas Ar, Ar+H2,N2 can be used for cutting
Water-cooling unit Built in, forced circulation system
Dimensions L×W×Hmm 1145×590×1165 1340×740×1380
410 660

15

300
Circumferential Fillet Welding Equipment
High Quality Plasma Welding with Little Welding Distortion

plasma welding of a fillet joint of a gear and shaft pressed in by pressure. The

be obtained.

APPLICATION
Welding of various gears such as motorcycle pulleys.

CHARACTERISTICS
1. Semicircular welding by two torches facing each other drastically decreases
welding distortions.

blows off machine oil even if it is adhered to groove surface.


3. No spatters means no after treatment.
4. No defects occur at bead overlapping parts due to crater treatment.

PLASMA Machine and Equipment

15

301
Pipe Overlap Fillet Welding Equipment
High Quality Welding of Overlap Joints by Plasma Welding

a welding unit and a control unit, and carries out circumferential plasma

touch exchange of a copper center pin fitted to the index table.

APPLICATIONS
Overlap fillet welding of various pipes.

CHARACTERISTICS

combination with a plasma welding machine.


2. It assures welding with little distortion.
3. A beautiful bead without oxidation is obtained by the after shield.

long hours possible and, therefore, high operation efficiency is assured.


PLASMA Machine and Equipment

15

302
Flat Plate Butt Welding Equipment
High Quality Welding of Seam Joints by Plasma Welding

clamp unit and a control unit, and carries out plasma welding of butt seam of

length of the welding line.

APPLICATIONS
Butt welding of flat plates of various panels.

CHARACTERISTICS
1 It carries out perfect uranami (sound penetration bead) welding without
spatters and with little distortion.
2. Beautiful surface and reverse beads without oxidation are obtained by after

4. Maximum welding length is 3,000mm.


5. Welding of SUS and Fe type materials is possible.

PLASMA Machine and Equipment

15

303
Flat Plate and Pipe Seam Welding Equipment
High Quality and High Speed Plasma Welding of Seam Joints

APPLICATIONS

CHARACTERISTICS
1. It carries out perfect uranami (sound penetration bead) welding without
spatters and with little distortion.

3. Maximum welding length is 5,000mm.


PLASMA Machine and Equipment

15

304
Pipe Welding Equipment
High Quality and High Speed Plasma Welding of Seam Joints

and a control unit, and carries out plasma welding of thin plate seam joints. A

welding line.

APPLICATIONS
Seam welding of inner and outer bodies of stainless pots and jars, washing
machine tubs, automotive mufflers and other cylindrical objects.

CHARACTERISTICS
1. It carries out perfect uranami (sound penetration bead) welding with little
distortion.
2. Beautiful surface and reverse beads without oxidation are obtained.

4. Maximum welding length is 600mm.


5. Welding of SUS and Fe type materials are possible.
6. Increase of operation efficiency is possible due to welding stages installed on

line easily and perfectly.

PLASMA Machine and Equipment

15

305
Box Corner Welding Equipment
High Quality Welding of Corner Joints by Plasma Welding

unit and a control unit, and carries out plasma welding of corner joints of thin

screws to produce boxes with various shapes.

APPLICATIONS

CHARACTERISTICS
1. Welding beads with little spatters are obtained due to the combination with
plasma welding.
2.
3. Maximum welding length is 1,000mm.
4. Welding of SUS and Fe type materials is possible.
PLASMA Machine and Equipment

15

306
Plasma Robot Spot Welding Equipment
High Quality and High Speed Welding by the Introduction of Robot

speed welding is possible since two robots alternately carry out spot welding of

APPLICATIONS

different shapes.

CHARACTERISTICS
1. Spot welding with little distortion is possible.
2. Sound weld metal is obtained because plasma arc removes Zn fume.
3.
production for long hours possible.
4.

PLASMA Machine and Equipment

15

307
Memo

15

308
Approval List of
Welding Materials

309
1. Covered Arc Welding Materials -SMAW- (1)
NK ABS
Type of Max. Max.Dia. mm
Brand Name Welding
Steel Grade Dia. Grade
Position All F, H-Fil
mm

NSSW G-200 KMW3 F, Vu, O 7.0 3 5.0 7.0


NSSW A-200 KMW3 F, Vu, O 6.0 3 5.0 6.0
NSSW G-300 KMW3 F, Vu, O 7.0 3 5.0 7.0

NSSW S-03Z KMW2 F, Vu, O 5.0 2 5.0


NSSW NS-03Hi KMW3 All 6.0 3 6.0
NSSW FT-51 2 5.0
For Mild NSSW-16 KMW53H15 F, Vu, O 6.0 3Y 5.0 6.0
Steel
F, O, H
NSSW-16V KMW53H15 6.0 3Y 5.0 6.0
(VD)

F-Fil,
NSSW EX-7 KMW2 8.0 2 8.0
H-Fil
F-Fil,
NSSW EX-4 KMW2 7.0 2 7.0
H-Fil

NSSW TK-R KMW53H15 F, Vu, O 4.0

NSSW L-55 KMW53Y40H15 F, Vu, O 6.0 3Y, 3Y400 5.0 6.0

NSSW EX-55 KMW53H15 All 7.0 3Y 5.0 7.0

F, O
F, (VD):
NSSW TW-50 KMW53H15 All 4.0 3Y (VD):
4.0
4.0

For High NSSW LM-55G KMW53H15 All 8.0 3Y 8.0


Tensile
Strength
F-Fil,
Steel NSSW EX-50F KMW52 6.4 2Y 6.4
H-Fil

AWS A5.5
NSSW L-60 KMW3Y50H10 F, Vu, O 6.0 6.0
E8016-G
1)

NSSW L-62CF KMW3Y50H10 All 5.0

AWS A5.5 AWS A5.5


NSSW L-80 F, Vu, O 6.0 4.0 6.0
E11016-G E11016-G
1)
SMAW

16

310
1st April 2016

LR DNV (DNV-GL) BV Others


Max. Max. Max. Max.
Welding Welding Welding Welding
Grade Dia. Grade Dia. Grade Dia. Grade Dia.
Position Position Position Position
mm mm mm mm
3m All 7.0 3 All 7.0 3 All 7.0

3m All 6.0 3 All 6.0 3 All 6.0


3m H15 All 7.0 3 All 7.0 3 All 7.0

2m All 5.0
3m All 6.0 3 All 6.0
2m All 5.0

3Ym H15 All 6.0 3Y H10 All 6.0 3, 3YHH All 6.0

F, O, H F F, O
3Ym H15 6.0 3Y H10 6.0 3, 3YHH 6.0
(VD) (VD) (VD)

2m, 2G F 8.0 2 F 8.0 2 F, H 8.0

2m, 2G F, H 7.0 2 F 7.0 2 F, H 7.0

3Y40m
All 6.0 3Y40 H10 All 6.0 3, 3YHH All 6.0
H15
3Ym H15 All 7.0 3Y H10 All 7.0 3, 3YHH All 7.0

All
3Ym H15 All 4.0 3Y H10 4.0 3, 3YHH All 4.0
(VD)

3Ym H15,
All 8.0 3Y H15 All 8.0 3, 3YHH All 8.0
3YG H15

F,
2Ym, 2YG F 6.4 2 F 6.4 2Y F, H 6.4 CR 2Y 6.4
H- Fil

3Ym H15 All 6.0 3Y H10 All 6.0 4Y46HH All 6.0

SMAW

16

311
1. Covered Arc Welding Materials -SMAW- (2)
NK ABS
Type of Max. Max.Dia. mm
Brand Name Welding
Steel Grade Dia. Grade
Position All F, H-Fil
mm

KMW53H15 3Y H5
NSSW L-55SN All 5.0 5.0
KMWL3H10 +Mfr’s
1)

For Low F-Fil,


NSSW N-5F KMWL3H15 7.0 3Y 7.0
2)

Temperature H-Fil
Service Steel
NSSW L-60LT 5YQ550 H5 4.0 4.0
NSSW L-80SN 5YQ690MW 5.0

NSSW L-90SN Mfr’s 5.0


4)

For
Corrosion
NSSW RS-55 KMW53H15 F, Vu, O 6.0 3Y 5.0 6.0
Resisting
Steel
KD308 F, Vu, O 5.0

KD308L All 5.0

KD309 F, Vu, O 5.0


KD309L All 4.0
For KD309Mo F, Vu, O 5.0
Stainless
Steel KD309MoL All 5.0

KD316 F, Vu, O 5.0


KD316L F, Vu, O 5.0
NSSW 2120・R Mfr’s All 4.0
5)

NSSW DP8
YAWATA WELD
KMWL91 All 5.0
For Special B(M)
Alloy NITTETSU WELD
196

5) For Stainless Steel (NSSC2120)


SMAW

16

312
LR DNV (DNV-GL) BV Others
Max. Max. Max. Max.
Welding Welding Welding Welding
Grade Dia. Grade Dia. Grade Dia. Grade Dia.
Position Position Position Position
mm mm mm mm

5Y40m
All 5.0 5Y H10 All 5.0
H15

5Y40m, 5Y H10
5Y40G F 7.0 (NV2-4L) F, H 7.0
H15 (NV4-4L)

5 Y50 H5 All 5.0


Mfr’s All 5.0 5Y69 H5 All 5.0 CCS 5Y69 All 5.0
3)

3Ym H15 All 6.0 3Y H10 All 6.0 CCS 3YH10 All 6.0

NV309MoL All 5.0

Duplex All 4.0

NV9Ni 9Ni
9Nim H15 All 5.0 All 5.0 CCS All 5.0
H10 H5

9Ni
9Nim All 5.0 CCS All 5.0
H5

SMAW

16

313
2. Gas Shielded Arc Welding Materials
1) Gas Metal Arc Welding Wires Wires -GMAW-
Type of Steel Brand Name NK ABS

NSSW YM-26 / CO2 KSW53G(C) 3YSA

NSSW YM-28 / CO2 KSW53G(C) 3YSA


NSSW YM-28 / 85%Ar+15%CO2 KAW53MG(M2) 3A, 3YA
For Mild Steel
and NSSW YM-28S / 80%Ar+20%CO2 KSW53G(M2) 3YSA
High Tensile
Strength Steel NSSW YM-25 / 80%Ar+20%CO2 KAW53G(M2) 3A, 3YA

NSSW YM-25S / 80%Ar+20%CO2 KSW53G(M1, M2) 3SA, 3YSA


NSSW YM-55A / 80%Ar+20%CO2 KSW53Y40G(M2) 3YSA
NSSW YM-60C / CO2 KSW3Y46G(C)
AWS GMAW
NSSW YM-80C / CO2
E110S-Egu.
1)

NSSW YM-28E / 80%Ar+20%CO2 KSW53G(M2) 3YSA

KSW53Y40G(C)
NSSW YM-55H / CO2 KSWL3G(C) 3SA, 3YSA+Mfr’s
3)

KSW63Y47G(C)
2)

For Low
Temperature
Service Steel NSSW YM-47E / CO2
NSSW YM-60A / 80%Ar+20%CO2 KSW4Y46G(M2) Mfr’s
4)

NSSW YM-80A / 80%Ar+20%CO2 Mfr’s 4YQ690SA


5)

NSSW YM-69F / 90%Ar+10%CO2 5YQ690SA

For Corrosion
NSSW YM-55RSA / 80%Ar+20%CO2 2YSA
Resisting Steel

For Stainless NSSW YM-308L / 98%Ar+2%O2 KY308L(M1)


Steel NSSW YM-316L / 98%+2%O2 KY316L(M1)

2) Flat position only

6) T.S.: 490~660MPa, min.Y.S.: 375MPa, EL.: 22%, AV.CVN 47J at 0°C


GMAW

16

314
LR DNV (DNV-GL) BV Others
GL 3YS
3YS H15 III YMS SA3YM KR 3YSG(C)
CR 3YS
3YS H15 III YMS SA3YM
3M 3YS III YM A3, 3YM
3YS H15 III YMS CR 3YSM
3M, 3YM H15 III YM
3S, 3YS H15 III YMS
3YS H15 III YMS SA3YM
III Y50MS

3YS H15 III YMS SA3M, SA3YM

4Y40S H15

3Y47

IV Y46MS
IV Y69MS
V Y69MS

Mfr’s CCS 2YS


6)

304L S 308L KR RY-308L (M1)


316L S 316L KR RY-316L (M1)

GMAW

16

315
2) Flux Cored Arc Welding Wires -FCAW- (1)
Type of Steel Brand Name NK ABS

KSW52G(C)H5 2YSA,
NSSW SF-1 / CO2
KSW52Y40G(C)H5 2Y400SA H5

2 KSW52G(C)H5 2YSA H5

NSSW SF-1V / CO2 KSW52G(C)H5

NSSW SF-1A / 80%Ar+20%CO2 KSW52G(M2)H5 2YSA H5

NSSW SF-1E / CO2 3SA, 3Y400SA H5

NSSW SF-3 / CO2 KSW53G(C)H5 3YSA, 3Y400SA H5

NSSW SF-3Y / CO2 KSW53Y40G(C)H5 3Y400SA H5

NSSW SF-60 / CO2 KSW3Y46G(C)H5

NSSW SM-1 / CO2 KSW52G(C)H5 2YSA H10


For Mild Steel
and
High Tensile
Strength Steel
2YSA
NSSW SM-1F / CO2 KSW52Y40G(C)H5
2Y400SA H5

NSSW SM-1F (×2) / CO2 KAW52Y40G(C) 2YA, 2Y400A

2 KSW52G(C)H5 2YSA H5

KSW52G(M2)H5
NSSW SM-1FDA / 80%Ar+20%CO2 2YA H5
KAW52G(M2)H5

NSSW SM-1S / CO2 KSW52G(C)H5 2YSA H5, 2Y400A H5


NSSW SM-1EF (×2) / CO2

NSSW SM-3F / CO2


NSSW SM-1A / 80%Ar+20%CO2 3YSA H5
NSSW AS-1 / CO2 KSW52G(C) 2YSA H10

NSSW FC-1 / CO2 KSW52G(C) 2YSA H10


FCAW

NSSW PL-22 / CO2 KSW52G(C) 2YSA H10


NSSW FCM-1F / CO2 KSW52Y40G(C) 2YSA H10, 2Y400SA
NSSW FC-60 / CO2 KSW3Y46G(C)

16

316
LR DNV (DNV-GL) BV Others

GL 2YH5S

CCS 2S H5, 2YS H5

SA2YM, KR 2SG(C), 2YSG(C) H5


2YS, 2YM H5 II YMS H5
SA2Y40M H5 RS 2YMS H5

BKI 2Y40 H5
CR 2SM, 2YSM H5
2YS H5 II YMS H5 SA2YM H5
II YMS
GL 3YH5S
3YS H5 III YMS H5 SA3YM
PRS 3YS H5

3YS H5 III YMS H5 PRS 3YS H5


CCS 3S, 3YS H5
3YS, 3YM H5 III YMS H5 SA3YM H5 RS 3YMS H5
CR 3SM, 3YSM H5
3Y40S H5 III Y40MS H5

2YS H5

GL 2YS H5
CCS 2S, 2YS H5
SA2YM
2YS H5 II YMS H5 RS 2YMS H5
SA2Y40M H5
BKI 2Y40 H5
CR 2SM, 2YSM H5
2YM II Y A2YM, A2Y40M

2YS H5 II YMS H5 SA2YM H5

2YS, 2YM H5 II Y H5

2YS H5 II YMS H5 CR 2SM, 2YSM H5


3YM

3YM
3YS H5 III YMS H5
2YS H15 II YMS GL 2YS
GL 2YS
2YS H15 II YMS SA2YMH
FCAW

CR 2YSM

2YS II YMS
2YS II Y40
SA3Y40M

16

317
2) Flux Cored Arc Welding Wires -FCAW- (2)
Type of Steel Brand Name NK ABS
NSSW SF-3M / CO2 KSW54Y40G(C)H5 4Y400SA H5
NSSW SF-3E / CO2 KAW4Y42G(C)H5 4YQ420SA H5

KAW53MG(M2)
NSSW SF-3A / 80%Ar+20%CO2 3YSA H5
KSW53Y40G(M2)

NSSW SF-3AM / 80%Ar+20%CO2 5YQ460SA H5

NSSW SF-3AMSR / 80%Ar+20%CO2

NSSW SF-36E / CO2 KSWL3G(C)H5 3YSA+Mfr’s H5


1)

For Low NSSW SF-36F / CO2 KSWL3G(C)H5 3YSA+Mfr’s H5


1)

Temperature
Service Steel
NSSW SF-36EA / 80%Ar+20%CO2

KSW63Y47G(C)H5
NSSW SF-47E / CO2 5Y400SA+Mfr’s H5
2)

KAW63Y47MG(C)H5

NSSW SF-60L / CO2 KSW4Y50G(C)H5


NSSW SF-50E / CO2 5YQ500SA H5
NSSW SF-50A / 80%Ar+20%CO2
NSSW SF-70A / 80%Ar+20%CO2 4YQ620SA H5
NSSW SM-3A / 80%Ar+20%CO2 4YSA H5
NSSW SM-47A / 80%Ar+20%CO2 - 4YSA H5
NSSW SM-80A / 80%Ar+20%CO2 4YQ690SA H5
2 KSW52Y40G(C)H5 2YSA H5, 2Y400SA H5

For Corrosion NSSW SM-1F・GP(×2) / CO2 KAW52Y40G(C) 2YA, 2Y400A


Resisting Steel NSSW SM-1F・GP / CO2 KSW52Y40G(C)H5 2YSA H5, 2Y400SA H5
NSSW SF-55RS / CO2 2YSA H5
NSSW SF-308L / CO2 KW308LG(C) Mfr’s
4)

NSSW SF-309L / CO2 KW309LG(C) Mfr’s


5)

NSSW SF-309MoL / CO2 KW309MoLG(C) Mfr’s


6)

NSSW SF-316L / CO2 KW316LG(C) Mfr’s


7)

For Stainless NSSW SF-316LP / CO2


Steel NSSW SF-329J3LP / CO2 AWS A5.22 E2209T1-1
NSSW SF-2120 / CO2 Mfr’s
8)
FCAW

NSSW SF-DP8 / CO2 KW2209G(C)

NSSW SF-N309L
KW309LN Mfr’s
5)

(FCAW and Self Shielding, not GMAW)

16 2) T.S.: 570~720MPa, min.Y.S.: 460MPa, EL.: 22%


3) T.S.: 490~660MPa, min.Y.S.: 375MPa, EL.: 22%, AV.CVN 47J at 0°C

8) For Stainless Steel (NSSC2120)


9) SS/CMn, suitable for welding stainless steel Grade(s) other than the duplex types to any of the
318 structural grades of ship steel for chemical use only.
LR DNV (DNV-GL) BV Others
4Y40S H5 IV Y40MS H5
4Y42S H5 IV Y42MS H5
GL 4Y40H5S
4Y40S H5 IV Y42MS H5
RS 2YMS H5

V Y46MS
5Y46S H15 RS 5Y46S H5
(NV4-4L)(H5)

4Y42S, 4Y42srS H5 IV Y42MS H5


RS 5Y40MS H5
5Y40S H5 V YMS H5 SA5TM H5 GL 6YH5S
KR 5YSG(C)H5
5Y40S H5 V YMS H5

V YMS
5Y40S H5
(NV4-4L)(H5)

3Y47S H5 V Y46MS H5

V Y50MS H5 SA5Y50M H5
4Y50S H5 IV Y50MS H5
IV Y62MS H5
4YS H5 IV YMS H5 SA4Y H5 GL 4YS H5
4YS H5 IV YMS H5 SA4Y H5 GL 4YS H5

2YS H5

2YS H5
Mfr’s II YMS H5 CCS 2S, 2YS H5
3)

304L S 308L 308L RS A-5


SS/CMn S 309L 309L RS A-9SP
SS/CMn S 309MoL
316L S 316L RS A-6
316L S 316L
O-Duplex
FCAW

2205

Mfr’s NV309L 309L


9)

16

319
3) One-Side Gas Shielded Arc Welding Materials
Type of Steel Brand Name NK ABS

NSSW YM-28 / NSSW SB-41 / CO2


NSSW YM-28S / NSSW SB-41 /
80%Ar+20%CO2

NSSW YM-55A / NSSW SB-41 /


80%Ar+20%CO2

NSSW YM-55A / NSSW YK-CM /


NSSW SB-41 / 80%Ar+20%CO2

NSSW YM-55H / NSSW YK-CM × CO2 KSW53G(C) 3YSA

NSSW YM-55H / NSSW YK-CM /


NSSW SB-41 / CO2

NSSW YM-55H / NSSW YK-CM /


NSSW SB-41GL / CO2

NSSW YM-55H / NSSW SF-1 /


KAW52SPG(C) 2Y
NSSW YK-CM / NSSW SB-41 / CO2
For Mild Steel
and
High Tensile NSSW YM-55H (×2) / NSSW YK-CM /
KAW52SPG(C)
Strength Steel NSSW SB-41 / CO2

NSSW SF-1 / NSSW SB-41 / CO2


NSSW SF-1A / NSSW SB-41 /
One-Side Gas Shielded Arc Welding Materials

80%Ar+20%CO2

NSSW SF-3 / NSSW SB-41 / CO2

NSSW SF-3Y / NSSW SB-41 / CO2


NSSW SF-47E / NSSW SB-41 / CO2

NSSW SM-1 / NSSW SF-1 /


NSSW YK-C / NSSW SB-41 / CO2

NSSW SM-1S / NSSW SB-41 / CO2

NSSW FC-1 / NSSW SB-41NAS / CO2


NSSW FC-1 / NSSW SB-41PNS / CO2
For Low NSSW YM-55H / NSSW SB-41 / CO2 KAW52SPG(C)
Temperature
Service Steel NSSW SF-36E / NSSW SB-41 / CO2

1) T.S.: 490~660MPa, min.Y.S.: 375MPa, EL.: 22%, AV.CVN 47J at 0°C

16

320
LR DNV (DNV-GL) BV Others
2YS H15

2YS H15

3YS H15

3YM H15

2YS H15 II Y

II Y

2YA II Y 2Y GL 2YS

Mfr’s II Y
1)

2YS II YMS H5 SA2YM H5 CR 2SM, 2YSM H5

One-Side Gas Shielded Arc Welding Materials


2YS, 2YM II YMS

CCS 3S, 3YS H5


3YS III YMS H5
CR 3SM, 3YSM H5
3Y40S H15
3Y47S, 3Y47M H5

2A, 2YA II YM

2YS II YMS H5 CR 2SM, 2YSM H5

2YS II YMS CR 2YSM


II YMS

4Y40S H15 IV YMS

5Y40S H5 V YMS

16

321
4) Gas Tungsten Arc Welding Rods and Wires -GTAW-
Type of Steel Brand Name NK ABS

For Mild Steel


and
NSSW YT-28 / Ar KAWL3G (I) 4Y+Mfr’s
1)

High Tensile
Strength Steel

For Corrosion
NSSW YT-55RS / Ar 2Y
Resisting Steel

NSSW YT-308L / Ar KY308L (I)

For Stainless NSSW YT-309MoL / Ar KY309Mo (I)


Steel NSSW YT-316L / Ar KY316L (I)

NSSW YT-DP8 / Ar KY2209 (I)

2) T.S.: 490~660MPa, min.Y.S.: 375MPa, EL.: 22%, AV.CVN 47J at 0°C

5) Electrogas Arc Welding Materials -EGW-


Grade Brand Name NK ABS
NSSW EG-1 / NSSW SB-60V / CO2 KEW52 2YA
For Mild Steel
and NSSW YM-55H / NSSW EG-3T /
KEW53Y40 3Y400A
High Tensile NSSW SB-60VT / CO2
Strength Steel
NSSW EG-47T (×2) / NSSW SB-60VT / CO2 KEW63Y47
For Low
Temperature NSSW EG-3 / NSSW SB-60V / CO2 KEW53Y40 4Y400
Service Steel

2) Approval may be restricted for use with steel treated with niobium.
EGW / GTAW

16

322
LR DNV (DNV-GL) BV Others

Mfr’s CCS 2Y
2)

304L m

316L m

LR DNV (DNV-GL) BV Others


2, 2Y
1)

3Y , 3Y40
2) 2)

4Y40 IV Y40 AV 4Y40


2)

EGW / GTAW

16

323
3. Submerged Arc Welding Materials -SAW-
1) Multi-layer Welding and Both Side Welding
Type of Steel Brand Name NK ABS
NSSW Y-B / NSSW YF-15 KAW3TM 3TM

NSSW Y-CM / NSSW YF-15 KAW53TM 3YTM

NSSW Y-CMS / NSSW NF-100 KAW53TM

NSSW Y-D / NSSW YF-15 KAW52T, 53M 2YT, 3YM

NSSW Y-D / NSSW YF-15A KAW52TM


NSSW Y-D / NSSW YF-800 KAW1TM, 52M 2YM

For Mild Steel NSSW Y-D / NSSW NF-1 KAW53TM 3YTM


and
NSSW Y-D / NSSW NF-310 KAW53TM 3YTM
High Tensile
Strength Steel NSSW Y-D / NSSW NB-55E KAW53TM 3YTM
NSSW Y-D (×2) / NSSW NB-55E KAW53TM 3YTM

NSSW Y-DS / NSSW NF-60 KAW1M


NSSW Y-DS / NSSW NF-100 KAW52T, KAW53M 2YTM

NSSW Y-E / NSSW NF-1 KAW53M


NSSW Y-DM / NSSW YF-15 KAW3Y46TM

NSSW Y-DM / NSSW YF-15B KAW3Y50M

NSSW Y-80M / NSSW YF-15B JIS Z3183 S804-H4


NSSW Y-DM3 (×2) / NSSW NB-55E KAW54Y40TM
NSSW Y-E / NSSW NF-310 KAWL3TM 3YTM, 3YTM+Mfr’s
1)

NSSW Y-D / NSSW NB-55L KAWL3M 3YM+Mfr’s


2)

NSSW Y-DM / NSSW NB-55

NSSW Y-DS / NSSW NB-55 KAWL3M 3Y400M+Mfr’s


3)

NSSW Y-3NI / NSSW NB-55LS


For Low NSSW Y-CMS / NSSW NB-55 KAW5Y46M 5Y400M+Mfr’s
5)

Temperature
Service Steel NSSW Y-DMS / NSSW NB-55 KAW4Y46M
NSSW Y-DM3 / NSSW NB-60L KAW63Y47 H10 3Y400M+Mfr’s H10

NSSW Y-204B / NSSW NB-250H 5YQ500M H5


NSSW Y-80 / NSSW NB-80 Mfr’s
6)

NSSW Y-80M / NSSW NB-250H KAW4Y62M 5YQ690M


7)

NSSW Y-80J / NSSW NB-250J

For Stainless KD2209


SAW

NSSW Y-DP8 / NSSW BF-30


Steel Part M, NK Rules

For Special NITTETSU FILLER 196 /


KAWL91M
Alloy NITTETSU FLUX 10H

16
5) T.S.: 570~720MPa, min.Y.S.: 460MPa, EL.: 22%

324
LR DNV (DNV-GL) BV Others
3TM III TM A3TM
3YTM III YTM A2YTM

3YTM
GL 2YT, 3YM
2T, 2YTM II YT, III YM A2YTM
CR 2YT, 3YM

1T, 2YM A2YM

3T, 3YTM
3T, 3YTM III YTM
3YTM III YTM
3YTM III YTM

2T, 2YT 3YM

KR 3Y50M

KR JIS Z 3183 S804-H4


IV Y40TM
4YT, 5Y40TM H15 V YTM (NV4-4L) A5YTM
4Y40M H15 V YM (NV4-4L) GL 4Y40M
V YT (NV4-4L) 5YT
5Y40M H10 V YM (NV4-4L) 5Y40M
V YM (NV4-4L) A3YM+Mfr’s
4)

5Y46M H10 V Y46M

3Y47M H10 V YM (NV4-4L)

V Y50M H5 A5Y50M H5

V Y69M

IV Y69M+Mfr’s H5 CCS 4Y69M+Mfr’s H5

Duplex
SAW

A2205M
UNS S31803

NV1.5Ni to NV9Ni Mfr’s


8)

9Ni M CCS 9Ni M


(CVN at -196°C) AN50 M

16

325
2) One-Side Submerge Arc Welding Materials
Type of Steel Brand Name NK ABS

NSSW Y-D / NSSW NB-55E /


KAW52SP 2Y
NSSW YK-D / NSSW SB-51

NSSW Y-DL / NSSW NSH-50M /


KAW52MP
NSSW YK-D / NSSW SB-51

NSSW Y-DL (×2) / NSSW NSH-50M /


KAW52SP
NSSW YK-D / NSSW SB-51

NSSW Y-DL (×2) / NSSW NSH-50M /


KAW52SP
NSSW NSH-1RM

NSSW Y-DL (×3) / NSSW NSH-50M /


KAW52SP 2Y
NSSW NSH-1RM

NSSW Y-DL (×4) / NSSW NSH-50M /


KAW52SP 2Y
NSSW NSH-1RM

For Mild Steel NSSW Y-DL (×4) / NSSW NSH-50M /


KAW53SP 3Y
and NSSW NSH-1RM / NSSW YK-D
High Tensile
Strength Steel
NSSW Y-DL (×2) / NSSW NSH-55ER /
KAW53SP 3Y
NSSW NSH-1RM

NSSW Y-DL (×3) / NSSW NSH-55ER /


KAW53Y40SP 3Y
NSSW NSH-1RM

NSSW Y-DL (×4) / NSSW NSH-55ER /


KAW53SP 3Y
NSSW NSH-1RM

NSSW Y-DL (×4) / NSSW NSH-55ER /


KAW53Y40SP 3Y400
NSSW NSH-1RM / NSSW YK-D

NSSW Y-DM3 / NSSW Y-DL (×2) /


KAW53Y40SP 3Y400
NSSW NSH-55EM / NSSW NSH-1RM

NSSW Y-DM3 / NSSW Y-DL (×3) /


KAW53Y40SP 3Y400
NSSW NSH-55EM / NSSW NSH-1RM

NSSW Y-DM3 / NSSW Y-DL (×2) /


NSSW NSH-55EM / NSSW NSH-1RM / KAW53Y40SP
NSSW YK-CM
SAW

16

326
LR DNV (DNV-GL) BV Others

A2YU

KR 2YMR

2A, 2YA

GL 2YM
KR 2YSR
2A, 2YA II Y A2YM
CCS 2, 2Y
RINA 2YU

GL 2YM
2A, 2YA II Y A2YU
CCS 2, 2Y

3YA III Y A3YU

3YA III Y A3YU CCS 3Y

3YA III Y A3YU CCS 3Y

3YA III Y A3YU CCS 3Y

III Y40

GL 3Y40M
3YA, 3Y40A III Y40 A3Y40U CCS 3Y, 3Y40

RINA 3Y40U

SAW

16

327
1 Mild Steel·490~550MPa High Tensile Strength Steel

2 570~950MPa High Tensile Strength Steel

3 Low Temperature Service Steel

4 Heat Resisting Steel

5 Boiler Tube/Pipe

6 Atmospheric Corrosion Resisting Steel

7 Sulphuric Acid Corrosion Resisting Steel

8 Sea Water Corrosion Resisting Steel

9 Stainless Steel

10 Special Alloy

11 Surfacing·Cast Iron

12 Electroslag Welding Materials

13 Electrogas Welding Materials

14 NSSW High Efficiency Welding Process

15 Welding Machine and Equipment

16 Approval List of Welding Materials


http://www.welding.nssmc.com/

Head Office Shingu Bldg., 2-4-2 Toyo, Koto-ku, Tokyo, JAPAN 135-0016
【Tel】81-3-6388-9000  【Fax】81-3-6388-9160
【E-mail】overseas@welding.nssmc.com

Chiba Plant 7-6-1, Higashinarashino, Narashino-City, Chiba, JAPAN 275-0001


【Tel】81-47-479-1171  【Fax】81-47-475-6430

Hikari Plant 4-2-1 Asae, Hikari-City, Yamaguchi, JAPAN 743-0021


【Tel】81-833-71-3390  【Fax】81-833-71-3394

R&D Division Futtsu Research Institute


In Joining Research Laboratory Steel Research Laboratories, Technical Developm
Bureau of Nippon Steel & Sumitomo Metal Corporation, 20-1 Shintomi,
Futtsu-City, Chiba, JAPAN 293-8511
【Tel】81-439-80-2622  【Fax】81-439-80-2748

Narashino 7-6-1, Higashinarashino, Narashino-City, Chiba, JAPAN 275-0001


Operating Machinery & Engineering Unit
Division 【Tel】81-47-479-4111  【Fax】81-47-479-1434

Plasma Welding Machinery Unit


【Tel】81-47-479-4138  【Fax】81-47-479-2968

Optical Fiber Unit


【Tel】81-47-479-1179  【Fax】81-47-479-4371

Shanghai Rep. Room 117-119, 4th Building Jinqiao Valley, No.35 Lane2216, Jingao Road, Pudong,
Office Shanghai, 201206 CHINA
【Tel】86-21-3861-3575  【Fax】86-21-3861-3572

Russia Rep. 2-nd Baumanskaya, 5, 1, 105005, Moscow, Russia


Office 【Tel】7-925-871-6567

Subsidiary
Thailand Nippon Steel & Sumikin Welding (Thailand) Co., Ltd.
Eastern Seaboard Industrial Estate Soi 3 Zone A
300/41 T. Tasit A. Pluakdaeng Rayong 21140 Thailand
【Tel】66-38-656-212  【Fax】66-38-656-233

Other contact information

Korea Seoul
B-1601, E-Staevill 323-9 Shinjung-Dong, Yangchun-Gu, Seoul, Korea 158-070
【Tel】82-2-2648-6578  【Fax】82-2-2648-6579

Pusan
Room 504, Sungam B/D, 1436-2, Onchun 2-Dong, Donglae-Gu, Busan, Korea 607-753
【Tel】82-51-553-9650  【Fax】82-51-556-9650
NIPPON STEEL & SUMITOMO METAL CORPORATION GROUP

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