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Axial Piston Fixed Motor AA2FM Series 6x: Americas

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0% found this document useful (0 votes)
139 views30 pages

Axial Piston Fixed Motor AA2FM Series 6x: Americas

Uploaded by

Kaian Oliveira
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 30

RE-A 91001/2020-03-26

Replaces: 07.2014

Axial piston fixed motor


AA2FM series 6x
Americas
▶ All-purpose high pressure motor
▶ Size 10 … 250
▶ Nominal pressure up to 5800 psi (400 bar)
▶ Maximum pressure up to 6500 psi (450 bar)
▶ Open and closed circuits
▶ SAE version (for the US market)

Features Contents
▶ Large variety of available nominal sizes allows exact Type code 2
adjustment to the application Technical data 4
▶ High power density Dimensions 11
▶ Very high total efficiency Extended functions and versions 20
▶ High starting efficiency Project planning information 27
▶ Working ports SAE flange or thread Safety Instructions 29
▶ Optional with integrated pressure relief valve Accessories 30
▶ Optional with mounted additional valve:
counterbalance valve (BVD/BVE), flushing and
boost-pressure valve
▶ Bent-axis design

 RE-A 91001/2020-03-26, Bosch Rexroth AG


2 AA2FM series 6x | Axial piston fixed motor
Type code

Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
AA2F M / 6 W – V

Hydraulic fluid
01 Mineral oil and HFD. HFD for sizes 250 to 1000 only in combination with long-life bearing “L“ (without code)
HFB-, HFC-hydraulic fluid Sizes 10 to 180 (without code)
Size 250 (only in combination with long-life bearing “L”) E-

Axial piston unit


02 Bent-axis design, fixed AA2F

Drive shaft bearing 10–180 250


03 Standard bearing (without code) ● ●
Long-life bearing – ● L

Operating mode
04 Motor M

Sizes (NG) 1)
05 Geometric displacement (see table of values)
10 12 16 23 28 32 107 125 160 180 250

Series
06 6

Index
07 size 10 to 180 1
size 250 0

Direction of rotation
08 Viewed on drive shaft, bidirectional W

Seal material
09 FKM (fluoroelastomer) V

Drive shaft 10 12 16 23 28 32 107 125 160 180 250


10 Splined shaft SAE J744 ● ● ● ● ● ● ● ● ● ● ● S
(ANSI B92.1a) ‒ ‒ ‒ ‒ ‒ ‒ ● ● ‒ ‒ ‒ U
Parallel keyed shaft ● ● ● ● ● ● ● ● ● ● ‒ B
DIN 6885 ● ● ‒ ● ● ‒ ● ‒ ● ‒ ‒ P
Parallel keyed shaft SAE ‒ ‒ ‒ ‒ ‒ ‒ ‒ ‒ ‒ ‒ ● K

Mounting flange 10–16 23–250


11 SAE J744 2-hole ● – C
4-hole – ● D

● = Available ○ = On request ‒ = Not available

1)
Sizes 45, 56, 63, 80, 90 see data sheet 91071 (A2FM series 70)

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  3
 Type code

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
AA2F M / 6 W – V

Working ports 10-16 23 28-32 107-125 160-180 250


12 SAE working ports A and B at rear 51 0 – ● ● ● ● ● 510
52 0 – ● ● ● ● ● 520
SAE working ports A and B at side, opposite
7 – ● ● ● ● ● 527
Threaded ports A and B at side, opposite 53 0 ● ● ● – – – 530
1)
Threaded ports A and B side and rear 54 0 – ● ● – – – 540
SAE working ports A and B at bottom 60 0 – – – ● – – 600
BVD 17 171
– – – ● – –
Port plate with pressure relief valves 1 178
for mounting a counterbalance valve3) 18 – – ● ● ● – 181
8
BVE 18 – – – ○ ○ –2) 188

19 1 – – ● ● ● – 191
Port plate with pressure relief valves3)
2 – – ● ● ● – 192

Valves
Without valve 0
Pressure-relief valves (without pressure boost facility) 1
Pressure-relief valves (with pressure boost facility) 2
Flushing and boost pressure valve mounted 7
4)
Counterbalance valve BVD/BVE mounted 8

Speed sensors 10-16 23-32 107-125 160 180 250


13 Without speed sensor (without code) ● ● ● ● ● ●
Prepared for HDD speed sensor – – – – – ● F
HDD speed sensor mounted5) – – – – – ● H
Prepared for DSA speed sensor – ● ● ● ● – U
Speed sensor DSA mounted5) – ● ● ● ● – V

Special version (only sizes 28 to 180)


14 Standard version (without code)
Special version for slew drives (standard with port plate 19) J

Standard / special version


15 Standard version (without code)
Standard version with installation variants, e. g. T ports against standard open or close –Y
Special version –S

● = Available ○ = On request ‒ = Not available

1)
Threaded ports at the sides plugged with threaded plugs.
2)
Please contact us.
Notice
3)
Threaded ports and fastening threads are metric ▶▶ Please note the project planning notes in chapter
4)
Specify ordering code of counterbalance valve according to data Project planning notes
sheet 95522 (BVD) respectively data sheet 95526 (BVE) separately.
5)
▶▶ Please note that not all type code combinations are
Specify ordering code of sensor according to data sheet 95133
(DSA) respectively data sheet 95135 (HDD) separately.
available although the individual functions are marked
as being available

 RE-A 91001/2020-03-26, Bosch Rexroth AG


4 AA2FM series 6x | Axial piston fixed motor
Technical data

Technical data
Table of values
Size 10 12 16 23 28 32 107 125 160 180 250
Displacement Vg in³ 0.63 0.73 0.98 1.4 1.71 1.95 6.51 7.63 9.79 11 15.3
geometric, 
per revolution cm³ 10.3 12 16 22.9 28.1 32 106.7 125 160.4 180 250

Nominal pressure pnom psi 5800 5800 5800 5800 5800 5800 5800 5800 5800 5800 5100
bar 400 400 400 400 400 400 400 400 400 400 350
Maximum pressure pmax psi 6500 6500 6500 6500 6500 6500 6500 6500 6500 6500 5800
bar 450 450 450 450 450 450 450 450 450 450 400
Maximum speed 1) nnom rpm 8000 8000 8000 6300 6300 6300 4000 4000 3600 3600 2700
nmax 2) rpm 8800 8800 8800 6900 6900 6900 4400 4400 4000 4000
Inlet at nnom qV gpm 21.7 25.4 33.8 38 46.8 53.4 113 132 152 171 178
flow 3) l/min 82 96 128 144 177 202 427 500 577 648 675
Torque 4) at pnom M lb-ft 49 56 75 108 132 150 501 587 753 845 1027
Nm 66 76 102 146 179 204 679 796 1021 1146 1393
Rotary stiffness c lb-ft/rad 679 922 1173 1888 2161 2301 8261 8777 12834 13424 53916
kNm/rad 0.92 1.25 1.59 2.56 2.93 3.12 11.2 11.9 17.4 18.2 73.1
Moment of inertia JTW lb-ft² 0.009 0.009 0.009 0.028 0.028 0.028 0.275 0.275 0.522 0.522 1.448
for rotary group kg·m² 0.0004 0.0004 0.0004 0.0012 0.0012 0.0012 0.0116 0.0116 0.022 0.022 0.061
Maximum angular
α rad/s² 5000 5000 5000 6500 6500 6500 4500 4500 3500 3500 10000
acceleration
Case volume V gal 0.045 0.045 0.045 0.053 0.053 0.053 0.211 0.211 0.291 0.291 0.66
l 0.17 0.17 0.17 0.2 0.2 0.2 0.8 0.8 1.1 1.1 2.5
Weight (approx.) m lbs 12 12 12 21 21 21 71 71 99 99 161
kg 5.4 5.4 5.4 9.5 9.5 9.5 32 32 45 45 73
1)
These values are valid at:
- for the optimum viscosity range from vopt = 36 to 16 cSt
- with hydraulic fluid based on mineral oils
2)
Intermittent maximum speed: overspeed for unload and overhauling processes, t < 5 s and Δp < 2200 psi (150 bar)
3)
Restriction of input flow with counterbalance valve
4)
Torque without radial force, with radial force see table "Permissible radial and axial forces of the drive shafts"

Note Determining the operating characteristics


▶ The values in the table are theoretical values, without
Vg × n
consideration of efficiencies and tolerances. The values Inlet flow qv = [gpm]
231 × ηv
are rounded.
Rotational qv × 231 × ηv
▶ Exceeding the maximum or falling below the minimum n= [rpm]
speed Vg
permissible values can lead to a loss of function, a
reduction in operational service life or total destruction Vg × Δp × ηhm
Torque M= [lb-ft]
of the axial piston unit. Other permissible limit values, 24 × π
such as speed variation, reduced angular acceleration 2 π × M × n qv × Δp × ηt
Power P= = [HP]
as a function of the frequency and the permissible 33000 1714
angular acceleration at start (lower than the maxi-
Key
mum angular acceleration) can be found in data sheet
Vg Displacement per revolution [in3]
90261.
Δp Differential pressure [psi]
n Rotational speed [rpm]
Speed range
No limit to minimum speed nmin. If uniformity of motion is ηv Volumetric efficiency

required, speed nmin must not be less than 50 rpm. ηhm Hydraulic-mechanical efficiency
ηt Total efficiency (ηt = ηv • ηhm)

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  5
 Technical data

Hydraulic fluids
The axial piston unit is designed for operation with mine- ▶ 90223: Fire-resistan, water-containing hydraulic fluids
ral oil HLP according to DIN 51524. (HFAE, HFAS, HFB, HFC)
Application instructions and requirements for hydraulic ▶ 90225: Restricted technical data for operation with
fluids should be taken from the following data sheets fire-resistant hydraulic fluids
before the start of project planning:
▶ 90220: Hydraulic fluids based on mineral oils and rela-
ted hydrocarbons
▶ 90221: Environmentally acceptable hydraulic fluids
▶ 90222: Fire-resistant, water-free hydraulic fluids
(HFDR, HFDU)

Viscosity and temperature of hydraulic fluids


Shaft
  Viscosity Temperature1) Comment
seal
NBR2) ϑSt ≥ -40 °F (-40 °C) t ≤ 3 min, without load (p ≤ 725 psi / 50 bar),
n ≤ 1000 rpm (size 10 to 180), ≤ 0.25 • nnom (size 250),
Cold start νmax ≤ 1600 cSt
FKM ϑSt ≥ -13 °F (-25 °C) permissible temperature difference between axial piston unit
and hydraulic fluid max. 45 °F (25 K)
Warm-up phase ν = 400 … 1600 cSt           t ≤ 15 min, p ≤ 0.7 • pnom and n ≤ 0.5 • nnom
NBR2) ϑ ≤ +172 °F (+78 °C)
Continuous ν = 10 … 400 cSt3) measured at port T
FKM ϑ ≤ +217 °F (+103 °C)
operation
νopt = 16 … 36 cSt range of optimum operating viscosity and efficiency
NBR2) ϑ ≤ +172 °F (+78 °C) t ≤ 3 min, p ≤ 0.3 • pnom
Short-term operation νmin = 7 … 10 cSt
FKM ϑ ≤ +217 °F (+103 °C) measured at port T

1)
If the specified temperatures cannot be maintained due to extreme operating parameters, please contact us.
2)
Special version, please contact us.
3)
Equates e.g. with the VG 46 a temperature range of +41 °F to +185 °F (+5 °C to +85 °C) (see selection diagram)

Note
To reduce high temperature of the hydraulic fluid in the
axial piston unit we recommend the use of a flushing and
boost pressure valve (see chapter Extended functions and
versions).

Selection of hydraulic fluid


Bosch Rexroth evaluates hydraulic fluids on the basis of
the Fluid Rating according to the technical data sheet
90235.
Hydraulic fluids with positive evaluation in the Fluid
Rating are provided in the following technical data sheet:
▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth
hydraulic components (pumps and motors)
The hydraulic fluid should be selected so that the opera-
ting viscosity in the operating temperature range is within
the optimum range (νopt; see selection diagram).

 RE-A 91001/2020-03-26, Bosch Rexroth AG


6 AA2FM series 6x | Axial piston fixed motor
Technical data

Selection diagram

Maximum permissible viscosity for cold start


1600
Warm-up phase 1000
600
400
200

VG 68
VG 46
VG

VG 32
VG 2
Viscosity ν [cSt]

10
2
100

0
Continuous operation
60
40
36
νopt
20
16

10
Minimum permissible viscosity for
short-term operation 7
-40 -13 14 32 50 86 122 158 194 239
(-40) (-25) (-10) (0) (10) (30) (50) (70) (90) (115)
Temperature ϑ [°F (°C)]

Filtration of the hydraulic fluid


Finer filtration improves the cleanliness level of the
hydraulic fluid, which increases the service life of the axial
piston unit.
A cleanliness level of at least 20/18/15 is to be main-
tained according to ISO 4406.
At a hydraulic fluid viscosity of less than 10 cSt (e.g. due
to high temperatures in short-term operation) at the drain
port, a cleanliness level of at least 19/17/14 according to
ISO 4406 is required.
For example, the viscosity is 10 cSt at:
▶ HLP 32 a temperature of 163°F
▶ HLP 46 a temperature of 185°F

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  7
 Technical data

Operating pressure range


Pressure at working port A or B (high-pressure side) Definition
Nominal pressure pnom see table of values The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax see table of values The maximum pressure corresponds to the maximum operating pressure within
Single operating period 10 s the single operating period. The sum of the single operating periods must not
Total operating period 300 h exceed the total operating period.

Minimum pressure on high-pressure side (port A or B) required to prevent


Minimum pressure pHP min 365 psi (25 bar)
damage to the axial piston unit.
To prevent damage to the axial piston motor in pump mode (change of high-pres-
Minimum pressure at
sure side with unchanged direction of rotation, e.g. when braking),a minimum
inlet (pump operating pE min see diagram
pressure must be guaranteed at the working port (inlet). The minimum pressure
mode)
depends on the rotational speed and displacement of the axial piston unit.
The summation pressure is the sum of the pressures at both work ports
Total pressure pSu 10150 psi (700 bar)
(A and B).
Rate of pressure change Definition
with integrated pressure 130000 psi/s
R A max
relief valve (9000 bar/s) Maximum permissible rate of pressure build-up and reduction during a pressure
without pressure relief 230000 psi/s change over the entire pressure range.
R A max
valve (16000 bar/s)
Case pressure at port T Definition
Continuous differential
ΔpT cont 30 psi (2 bar) Maximum averaged differential pressure at the shaft seal (case to ambient)
pressure
Pressure peaks pT peak 145 psi (10 bar) t < 0.1 s

Note
▶ Working pressure range valid when using hydraulic
fluids based on mineral oils. Values for other hydraulic
fluids, please contact us.

Minimum pressure at inlet (pump operating mode)

[psi] [bar]
175 12

145 10
Inlet pressure pabs

115 8

87 6

60 4

30 2

0 0
0 0.2 0.4 0.6 0.8 1.0
Rotational speed n/nnom

This diagram is only valid for the optimum viscosity range


of vopt = 16 to 36 cSt.

If the above mentioned conditions cannot be ensured,


please contact us.

 RE-A 91001/2020-03-26, Bosch Rexroth AG


8 AA2FM series 6x | Axial piston fixed motor
Technical data

Pressure definition Rate of pressure change

t2
tn pnom
Single operating period1) t1
Maximum pressure pmax ∆t
Nominal pressure pnom

Pressure p
Pressure p

∆p

Time t
Minimum pressure (high-pressure side)

Time t

1)
Total operating period = t1 + t2 + ... + tn

Maximum differential pressure at the shaft seal

[psi] [bar]
75 5
NG10, 12, 16

60 4 NG23, 28, 32
Differential pressure ∆p

45 3
NG107, 125
30 2
NG160, 180
15 1
NG250

0 0
0 1000 2000 3000 4000 5000 6000 7000 8000
Rotational speed n [rpm]

Note Direction of flow


▶ The service life of the shaft seal is influenced by the
Direction of rotation, viewed on drive shaft
speed of the axial piston unit and the case pressure.
▶ The service life decreases with an increase of the mean clockwise counter-clockwise
differential pressure between the case and the ambient A to B B to A
pressure and with a higher frequency of pressure spi-
kes.
▶ The case pressure must be equal to or higher than the
ambient pressure.

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  9
 Technical data

Permissible radial and axial forces of the drive shaft


Size 10 12 16 23 28
Code S P B S P B S B S P B S
Drive shaft
Size (⌀ in mm) 7/8 ⌀20 ⌀25 7/8 ⌀20 ⌀25 7/8 ⌀25 1 1/4 ⌀25 ⌀30 1 1/4
lbf 629 674 719 742 674 719 967 719 809 1281 1214 989
Maximum radial Fq max
Fq kN 2.8 3 3.2 3.3 3 3.2 4.3 3.2 3.6 5.7 5.4 4.4
force
at distance a a in 0.66 0.63 0.63 0.66 0.63 0.63 0.66 0.63 0.94 0.63 0.63 0.94
(from shaft collar) a
mm 16.8 16 16 16.8 16 16 16.8 16 24 16 16 24
lb-ft 49 49 49 56 56 56 72 75 108 108 108 132
Permitted torque at Fq max Tq max
Nm 66 66 66 76 76 76 98 102 146 146 146 179
Permitted differential pressure at psi 5800 5800 5800 5800 5800 5800 5584 5800 5800 5800 5800 5800
Δpq max
Fq max bar 400 400 400 400 400 400 385 400 400 400 400 400
Maximum axial force, + Fax max lbf 0 0 0 0 0 0 0 0 0 0 0 0
when standstill or
Fax +

lbf 72 72 72 72 72 72 72 72 112 112 112 112
in non-pressurized - Fax max
conditions N 320 320 320 320 320 320 320 320 500 500 500 500

Maximum axial force, lbf/psi 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.08 0.08 0.08 0.08
+ Fax max
per psi operating pressure N/bar 3 3 3 3 3 3 3 3 5.2 5.2 5.2 5.2

Size 28 32 107 125


Code P B S B U S P B U S B
Drive shaft
Size (⌀ in mm) ⌀25 ⌀30 1 1/4 ⌀30 1 1/2 1 3/4 ⌀40 ⌀45 1 1/2 1 3/4 ⌀45
lbf 1281 1214 1147 1214 2788 2743 3057 3170 2788 3215 3170
Maximum radial Fq max
Fq kN 5.7 5.4 5.1 5.4 12.4 12.2 13.6 14.1 12.4 14.3 14.1
force
at distance a a in 0.63 0.63 0.94 0.63 1.06 1.32 0.79 0.79 1.06 1.32 0.79
(from shaft collar) a
mm 16 16 24 16 27 33.5 20 20 27 33.5 20
lb-ft 132 132 150 150 438 501 501 501 438 587 587
Permitted torque at Fq max Tq max
Nm 179 179 204 204 594 679 679 679 594 796 796
Permitted differential pressure psi 5800 5800 5800 5800 5062 5800 5800 5800 4322 5800 5800
Δpq max
at Fq max bar 400 400 400 400 349 400 400 400 298 400 400
Maximum axial force, + Fax max lbf 0 0 0 0 0 0 0 0 0 0 0
when standstill or
Fax +

lbf 112 112 112 112 281 281 281 281 281 281 281
in non-pressurized - Fax max
conditions N 500 500 500 500 1250 1250 1250 1250 1250 1250 1250

Maximum axial force, lbf/psi 0.08 0.08 0.08 0.08 0.2 0.2 0.2 0.2 0.2 0.2 0.2
+ Fax max
per psi operating pressure N/bar 5.2 5.2 5.2 5.2 12.9 12.9 12.9 12.9 12.9 12.9 12.9

Size 160 180 250


Code S P B S B S  K
Drive shaft
Size (⌀ in mm) 1 3/4 ⌀45 ⌀50 1 3/4 ⌀50 2 ⌀50.8
lbf 3350 4069 4114 3350 4114 270 1)
Maximum radial Fq max
Fq kN 14.9 18.1 18.3 14.9 18.3 1.2 1)
force
at distance a a in 1.32 0.98 0.98 1.32 0.98 1.61
(from shaft collar) a
mm 33.5 25 25 33.5 25 41
lb-ft 611 753 753 611 845
Permitted torque at Fq max Tq max
Nm 828 1021 1021 828 1146
Permitted differential pressure at psi 4710 5800 5800 4192 5800
Δpq max
Fq max bar 325 400 400 289 400
Maximum axial force, + Fax max lbf 0 0 0 0 0 0
when standstill or
Fax +

lbf 360 360 360 360 360 450
in non-pressurized - Fax max
conditions N 1600 1600 1600 1600 1600 2000

Maximum axial force, lbf/psi 0.26 0.26 0.26 0.26 0.26


+ Fax max
per psi operating pressure N/bar 16.7 16.7 16.7 16.7 16.7
1)
When at a standstill or when axial piston unit operating in non-pressurized conditions.
Higher forces are permissible when under pressure, please contact us.

 RE-A 91001/2020-03-26, Bosch Rexroth AG


10 AA2FM series 6x | Axial piston fixed motor
Technical data

General instructions Toothed gear drive, size 10 … 180


▶ The values given are maximum values and do not apply
to continuous operation. 3
▶ The axial force in direction −Fax is to be avoided as the φo

=7
pt
=
service life of the bearing is reduced. t 7
op


▶ Special requirements apply in the case of belt drives.

φ
Please contact us.
1 2

Notes for size 250:


▶ In case of radial forces limited performance data is A B
valid. Please contact us.
▶ In case of axial forces during operation of the unit
please contact us.
Toothed gear drive, size 250

Effect of radial force Fq on the service life of bearings


3
By selecting a suitable direction of radial force Fq the load 5° φop
=4 t =
45
on the bearings caused by the internal rotary group forces φopt
°
can be reduced, thus optimizing the service life of the
bearings. Recommended position of mating gear is depen- 1 2
dent on direction of rotation. Examples:

A B

1 Direction of rotation "counter-clockwise", pressure at port B


2 Direction of rotation "clockwise", pressure at port A
3 Direction of rotation "bidirectional"

Long-Life bearing

Size 250
For long service life and use with HF hydraulic fluids.
Identical external dimensions as version with standard
bearings. Subsequent conversion to long-life bearings is
possible.

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  11
 Dimensions

Dimensions

Size 10 … 16

6.85 (174)
4.21 (107) 5.75 (146)

T1
)
Ø4.000 -0.002
(Ø101.6 -0.05

4.76 (121)
(29)
1.14
40°
0
0

(54)
2.13

2.20
(56)

3.58
(91)
0.55
1) (14)
0.38 0.47 (12)
(9.7) T2
2.83 (72)
Y
5.63 (143) Y

7.01 (178)
B A

3.35 (85) [inch] ([mm])

1)
Flange SAE J744

Drive shafts S, P and B

S Splined shaft SAE J744 P Parallel keyed shaft B Parallel keyed shaft
7/8 in 13 T 16/32 DP1) DIN 6885, AS6x6x32 DIN 6885, AS8x7x32
5/16-18UNC-2B2)

1.32
+0.00059
ø0.984 +0.00008
+0.00059
ø0.787 +0.00008

(33.5) Key Key


+0.002 )
M6x13) (ø20 +0.002 )

0.87
(ø25 +0.015

0.63 width 0.24 (6)


+0.015

0.75 width 0.31 (8)


(16) (22)
(19) 0.2 0.3
0.24
(5) (7.5)
(6)
3)
M10x1,5
ø2.76 (ø70)

ø2.76 (ø70)
ø2.76 (ø70)

(22.5)
(ø28)
ø 1.10

(ø28)
(ø28)

(28)
0.89

ø1.1

ø1.1
1.1

1.00 1.57 (40) 1.57 (40)


(25.5)
1.89 (47.9) 1.89 (47.9)
1.63 Not for NG 16
(41.4) [inch] ([mm])

1)
Involute spline according to ANSI B92.1a, 30° pressure angle, flat root, side fit, tolerance class 5
2)
Thread according to ASME B1.1
3)
Center bore according to DIN 332 (thread according to DIN 13)

 RE-A 91001/2020-03-26, Bosch Rexroth AG


12 AA2FM series 6x | Axial piston fixed motor
Dimensions

Ports

Size 10 12 16
Size 1 1/16 in 12UN-2B; 0.79 in deep
A, B Working port Standard 1) ISO 11926
State on delivery With protective cover (must be connected)
Size 9/16 in 18UNF-2B; 0.51 in (13 mm) deep
1)
T1 Drain port Standard  ISO 11926
State on delivery 2) Plugged (observe installation instructions)
Size 9/16 in 18UNF-2B; 0.51 in (13 mm) deep
T2 Drain port Standard 1) ISO 11926
State on delivery 2) With protective cover (observe installation instructions)
1)
The spot face can be deeper than specified in the appropriate standard.
2)
Unless otherwise specified. Other layouts on request.

Size 23 … 180

45° 45°

D18 D25

T1
D17
⌀D1

D25
8
°

D2
40

D29
D19

1)

D11 D8

T2
2

D20
D3

1)
Flange SAE J744

D1 D8 D11 D17 D18 D19 D20 D25 D28 D29 D32


Size
in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm
0 0
23 5 - 0.002
127 - 0.05
0.79 20 0.5 12.7 0.98 25 4.84 123 2.2 56 2.32 59 5.75 146 6.38 162 0.56 14.3 4.17 14.3
0 0
28 5 - 0.002
127 - 0.05
0.79 20 0.5 12.7 0.98 25 4.84 123 2.2 56 2.32 59 5.75 146 6.38 162 0.56 14.3 4.17 14.3
0 0
32 5 - 0.002
127 - 0.05
0.79 20 0.5 12.7 0.98 25 4.84 123 2.2 56 2.32 59 5.75 146 6.38 162 0.56 14.3 4.17 14.3
0 0
107 6 - 0.002
152.4 - 0.05 0.98 25 0.5 12.7 1.57 40 6.77 172 3.39 86 3.82 97 7.87 200 9 228.6 0.81 20.6 5.91 20.6
0 0
125 6 - 0.002
152.4 - 0.05 0.98 25 0.5 12.7 1.57 40 6.77 172 3.39 86 3.82 97 7.87 200 9 228.6 0.81 20.6 5.91 20.6
0 0
160 6 - 0.002
152.4 - 0.05 0.98 25 0.5 12.7 1.85 47 7.48 190 3.78 96 4.09 104 7.87 200 9 228.6 0.81 20.6 7.09 20.6
0 0
180 6 - 0.002
152.4 - 0.05 0.98 25 0.5 12.7 1.85 47 7.48 190 3.78 96 4.09 104 7.87 200 9 228.6 0.81 20.6 7.09 20.6

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  13
 Dimensions

Drive shafts S and U

Splined shaft SAE J744

N5
N3
N2
G1)

øN6
øN10

N4

N9

1)
Thread according to ASME B1.1

Splined shaft SAE J744

N2 N3 N4 N5 ØN6 N9 ⌀N10
NG Code Designation 1) Thread G
in mm in mm in mm in mm in mm in mm in mm
23 S 1 1/4 in 14T 12/24 DP 7/16-14UNC-2B 0.37 9.5 1.1 28 1.57 40 1.89 48 1.38 35 2.2 55.9 3.15 80
28 S 1 1/4 in 14T 12/24 DP 7/16-14UNC-2B 0.37 9.5 1.1 28 1.57 40 1.89 48 1.38 35 2.2 55.9 3.15 80
32 S 1 1/4 in 14T 12/24 DP 7/16-14UNC-2B 0.37 9.5 1.1 28 1.57 40 1.89 48 1.38 35 2.2 55.9 3.15 80
U 1 1/2 in 23T 16/32 DP 5/8-11UNC-2B 0.47 12 1.42 36 2.2 56 2.44 62 1.97 50 2.75 69.9 4.92 125
107
S 1 3/4 in 13T 8/16 DP 5/8-11UNC-2B 0.47 12 1.42 36 2.17 55 2.64 67 1.97 50 2.95 74.9 4.92 125
U 1 1/2 in 23T 16/32 DP 5/8-11UNC-2B 0.47 12 1.42 36 2.2 56 2.44 62 1.97 50 2.75 69.9 4.92 125
125
S 1 3/4 in 13T 8/16 DP 5/8-11UNC-2B 0.47 12 1.42 36 2.17 55 2.64 67 1.97 50 2.95 74.9 4.92 125
160 S 1 3/4 in 13T 8/16 DP 5/8-11UNC-2B 0.47 12 1.42 36 2.17 55 2.64 67 2.36 60 2.95 74.9 5.51 140
180 S 1 3/4 in 13T 8/16 DP 5/8-11UNC-2B 0.47 12 1.42 36 2.17 55 2.64 67 2.36 60 2.95 74.9 5.51 140

1)
Involute spline according to ANSI B92.1a, 30° pressure angle, flat root, side fit, tolerance class 5

 RE-A 91001/2020-03-26, Bosch Rexroth AG


14 AA2FM series 6x | Axial piston fixed motor
Dimensions

Drive shafts P and B

Parallel keyed shaft


DIN 6885
Key
N3 width N8
N2
⌀N1

⌀N6
N7

G1)
øN10

N5

N9

1)
Center bore according to DIN 332 (thread according to DIN 13)

Parallel keyed shaft DIN 6885


⌀N1 N2 N3 N5 ⌀N6 N7
NG Code Designation Thread G
in mm in mm in mm in mm in mm in mm
+ 0.001 + 0.015
P ⌀25, AS8x7x40 M8 × 1.25 0.98 + 0 25 + 0.002 0.24 6 0.75 19 1.97 50 1.38 35 1.1 28
23
+ 0.001 + 0.015
B ⌀30, AS8x7x40 M10 × 1.5 1.18 + 0 30 + 0.002 0.3 7.5 0.87 22 1.97 50 1.38 35 1.3 33
+ 0.001 + 0.015
P ⌀25, AS8x7x40 M8 × 1.25 0.98 + 0 25 + 0.002 0.24 6 0.75 19 1.97 50 1.38 35 1.1 28
28
+ 0.001 + 0.015
B ⌀30, AS8x7x40 M10 × 1.5 1.18 + 0 30 + 0.002 0.3 7.5 0.87 22 1.97 50 1.38 35 1.3 33
+ 0.001 + 0.015
32 B ⌀30, AS8x7x40 M10 × 1.5 1.18 + 0 30 + 0.002 0.3 7.5 0.87 22 1.97 50 1.38 35 1.3 33
+ 0.001 + 0.018
P ⌀40, AS12x8x63 M12 × 1.75 1.57 + 0 40 + 0.002 0.37 9.5 1.1 28 3.15 80 1.97 50 1.69 43
107
+ 0.001 + 0.018
B ⌀45, AS14x9x63 M16 × 2 1.77 + 0 45 + 0.002 0.47 12 1.42 36 3.15 80 1.97 50 1.91 48.5
+ 0.001 + 0.018
125 B ⌀45, AS14x9x63 M16 × 2 1.77 + 0 45 + 0.002 0.47 12 1.42 36 3.15 80 1.97 50 1.91 48.5
+ 0.001 + 0.018
P ⌀45, AS14x9x70 M16 × 2 1.77 + 0 45 + 0.002 0.47 12 1.42 36 3.54 90 2.36 60 1.91 48.5
160
+ 0.001 + 0.018
B ⌀50, AS14x9x70 M16 × 2 1.97 + 0 50 + 0.002 0.47 12 1.42 36 3.54 90 2.36 60 2.11 53.5
+ 0.001 + 0.018
180 B ⌀50, AS14x9x70 M16 × 2 1.97 + 0 50 + 0.002 0.47 12 1.42 36 3.54 90 2.36 60 2.11 53.5

N8 N9 ⌀N10
NG Code Designation Thread G
in mm in mm in mm
P ⌀25, AS8x7x40 M8 × 1.25 0.31 8 2.28 57.9 3.15 80
23
B ⌀30, AS8x7x40 M10 × 1.5 0.31 8 2.28 57.9 3.15 80
P ⌀25, AS8x7x40 M8 × 1.25 0.31 8 2.28 57.9 3.15 80
28
B ⌀30, AS8x7x40 M10 × 1.5 0.31 8 2.28 57.9 3.15 80
32 B ⌀30, AS8x7x40 M10 × 1.5 0.31 8 2.28 57.9 3.15 80
P ⌀40, AS12x8x63 M12 × 1.75 0.47 12 3.46 87.9 4.92 125
107
B ⌀45, AS14x9x63 M16 × 2 0.55 14 3.46 87.9 4.92 125
125 B ⌀45, AS14x9x63 M16 × 2 0.55 14 3.46 87.9 4.92 125
P ⌀45, AS14x9x70 M16 × 2 0.55 14 3.85 97.9 5.51 140
160
B ⌀50, AS14x9x70 M16 × 2 0.55 14 3.85 97.9 5.51 140
180 B ⌀50, AS14x9x70 M16 × 2 0.55 14 3.85 97.9 5.51 140

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  15
 Dimensions

Port plate 510


SAE working ports at rear

Y
D34
D41

B A

D40
D14
D4

D15 D42
D3 Y D46

D3 D4 D14 D15 D34 D40 D41 D42 D46


Size
in mm in mm in mm in mm in mm in mm in mm in mm in mm
23 … 32 7.48 190 4.17 106 3.07 78 6.69 170 4.53 115 0.72 18.2 1.59 40.5 0.51 13 2.32 59
107 … 125 11.2 284 6.14 156 4.72 120 10.2 258 7.64 194 1.25 31.8 2.63 66.7 1.26 32 3.9 99
160 … 180 12.8 326 7.4 188 5.28 134 11.2 284 7.64 194 1.25 31.8 2.63 66.7 1.26 32 3.9 99

Port plate 520


SAE working ports at side, opposite

Y
D4
0
D4 41

D12
2
D

B A
D4

D13 D7
D3 Y

D3 D4 D7 D12 D13 D40 D41 D42


Size
in mm in mm in mm in mm in mm in mm in mm in mm
23 … 32 8.15 207 4.61 117 4.72 120 2.76 70 6.34 161 0.72 18.2 1.59 40.5 0.51 13
107 … 125 12.5 317 7.13 181 7.01 178 4.33 110 9.65 245 1.25 31.8 2.63 66.7 1.26 32
160 … 180 12.8 326 7.36 187 7.95 202 4.76 121 10.6 269 1.25 31.8 2.63 66.7 1.26 32

 RE-A 91001/2020-03-26, Bosch Rexroth AG


16 AA2FM series 6x | Axial piston fixed motor
Dimensions

Port plate 530


Threaded ports at side, opposite

D12
B A
D4

D13
D3 D7
Y

D3 D4 D7 D12 D13
Size
in mm in mm in mm in mm in mm

23 … 32 8.15 207 4.61 117 4.72 120 2.76 70 6.34 161

Port plate 540


Threaded ports at side and rear

Y
D46
B A
D12
D14
D4

D13
D15 D34
D3 Y D7

D3 D4 D7 D12 D13 D14 D15 D34 D46


Size
in mm in mm in mm in mm in mm in mm in mm in mm in mm

23 … 32 8.15 207 4.65 118 5.12 130 2.76 70 6.34 161 3.5 89 7.2 183 4.72 120 2.28 58

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  17
 Dimensions

Port plate 600


SAE working ports at bottom

Y
D34
B

D14

D42
D46
D33
D4

D41
D15 D40 A
D3

D3 D4 D14 D15 D33 D34 D40 D41 D42 D46


Size
in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm

107 … 125 11.5 293 6.22 158 5.35 136 10.2 258 7.64 194 2.76 70 1.25 31.8 2.63 66.7 1.26 32 3.9 99

Note
▶ The dimensional drawings of the port plates with
valves can be found in the chapter "Extended functions
and versions".

Ports

Size 23 28 32 107 125 160 180


Size 1/2 in 1 1/4 in

A, B Standard Dimensions according to SAE J518


(port plate Working  5/16 18UNC-2B;
510, 520, 600) Fastening thread 1/2 13UNC-2B; 0.75 in  (19 mm) deep
0.71 in (18 mm) deep
State on delivery With protective cover (must be connected)
1 5/16 12UN-2B;
Size –
A, B 0.79 in (20 mm) deep
-

Working
(port plate
port Standard 1) ISO 11926 –
530, 540)
State on delivery 2) With protective cover (must be connected)
3/4 16UNF-2B;
Size 7/8 14UNF-2B; 0.67 in (17 mm) deep
0.59 in (15 mm) deep
T1 Drain port
Standard 1) ISO 11926
State on delivery 3) With protective cover (observe installation instructions)
Size 3/4 16UNF-2B; 0.59 in (15 mm) deep 7/8 14UNF-2B; 0.67 in (17 mm) deep
T2 Drain port Standard 1) ISO 11926
State on delivery 3) Plugged (observe installation instructions)

1)
The spot face can be deeper than specified in the appropriate standard.
2)
Unless otherwise specified: In case of port plate 540 ports at the sides plugged. Other layouts on request.
3)
Unless otherwise specified. Other layouts on request.

 RE-A 91001/2020-03-26, Bosch Rexroth AG


18 AA2FM series 6x | Axial piston fixed motor
Dimensions

Size 250

4.88 (124) 60° )


0 °(=3
9
0.63 2.52 4x 45°
(16) (64)
U T1

4.13 (105) 4.13 (105)

⌀1 317
(⌀
)

2. .5)
(⌀140)
(⌀165.1-0.05
⌀5.51

10.31 (262)
50
⌀6.5-0.002
0

0.81 (20.6)
0

°
26.5
1)

0.98
T2
(25) 4.88 (124)
10.31 (262) [inch] ([mm])

1)
Flange SAE J744

Drive shafts S and K

S Splined shaft SAE J744 K Parallel keyed shaft


2 in 15 T 8/16 DP1) 12.7x12.7x76.7

3.13 (79.4)
2)

2.63
5/8-11UNC-2B2)
5/8-11UNC-2B

(66.7) Key width


1.42
(ø50.8-0.03)

1.42 0.5 (12.7)


(36)
(56.3) ø2-0.001

0.47 (36) 0.47 (12)


(12)
ø5.51(ø140)
ø5.51(ø140)

ø2.36

2.22
(ø60)

(ø60)
ø2.36

2.04
(51.7)

2.98+0.04 3.48+0.04
(74.7+1) (87.4+1) [inch] ([mm])

1)
Involute spline according to ANSI B92.1a, 30° pressure angle, flat root, side fit, tolerance class 5
2)
Thread according to ASME B1.1

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  19
 Dimensions

Port plate 510 Port plate 520


SAE working ports at rear SAE working ports at side, opposite

Y Y

1.25 (31.8)
2.63 (66.7) 9.29 (236)
B A 1.2
5(3
1.8)

)
1.2 66.7
B A

2)
6.77 (172)
3.66
(93)

3.23
(82)
6.77(172)
6 (3
3(
2.6
Y 1.26
3.94 (32)
12.99 (330) 12.17 (309)
(100)
14.33 (364)
Y
13.94 (354)
[inch] ([mm]) [inch] ([mm])

Ports

Size 250
Size 1 1/4 in
Standard Dimensions according to SAE J518
A, B Working port
Fastening thread 1/2 13UNC-2B; 0.75 in  (19 mm) deep
State on delivery With protective cover (must be connected)
Size 7/8 14UNF-2B; 0.67 in (17 mm) deep
1)
T1 Drain port Standard  ISO 11926
State on delivery 2) With protective cover (observe installation instructions)
Size 7/8 14UNF-2B; 0.67 in (17 mm) deep
1)
T2 Drain port Standard  ISO 11926
State on delivery 2) Plugged (observe installation instructions)
Size 9/16 18UNF-2B; 0.51 in (13 mm) deep
1)
U Bearing flushing Standard  ISO 11926
State on delivery Plugged

1)
The spot face can be deeper than specified in the appropriate standard.
2)
Unless otherwise specified. Other layouts on request.

 RE-A 91001/2020-03-26, Bosch Rexroth AG


20 AA2FM series 6x | Axial piston fixed motor
Extended functions and versions

Extended functions and versions

Flushing and boost pressure valve Circuit diagram

The flushing and boost pressure valve is used in closed


T1 A(B) Flushing
circuits for the removal of heat and to ensure a minimum
spool
boost pressure level.
Hydraulic fluid is directed from the respective low pres- Flushing
orifice
sure side into the motor housing. This is then fed into the
reservoir, together with the leakage. The removed hydrau- Pressure
retaining
lic fluid must be replaced by cooled hydraulic fluid from
valve
the boost pump.
With port plate 527, the valve is mounted directly on the
T2 B(A)
fixed motor (sizes 23 to 250).
 
Cracking pressure of pressure retaining valve
(observe when setting the primary valve)
Sizes 23 to 250, fixed setting: 230 psi (16 bar)
 
Switching pressure of flushing piston Δp
Sizes 23 to 250: 115±15 psi (8±1 bar)

Flushing flow qv
Orifices can be used to adjust the flushing flows as
required. The following information is based on:
ΔpND = pND – pG = 365 psi (25 bar) and ν = 10 cSt
(pND = low pressure, pG = case pressure)

Size 23 … 180

Material number Flushing flow qv Orifice-⌀


of orifice gpm l/min in mm
R909651766 0,92 3.5 0.047 1.2
R909419695 1.32 5 0.055 1.4
R902030345 1.72 6.5 0.063 1.6
R909419696 2.1 8 0.071 1.8
R909419697 2.6 10 0.079 2
R902107424 3.4 13 0.091 2.3
R909444361 3.7 14 0.094 2.4

For flushing flows deviating from the values in the table,


please state the required flushing flow when ordering.
The flushing flow without orifice is approx. 3.2 to 3.7 gpm
(12 to 14 l/min) at low pressure ΔpND = 115 psi (25 bar).

Size 250
Standard flushing flow: 2.6 gpm (10 l/min)
For other flushing flows please contact us.

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  21
 Extended functions and versions

Dimensions

Port plate 527


SAE working ports at side, opposite

D3 D4 D10
Y Size
in mm in mm in mm
D3
A 23 … 32 8.9 226 5.47 139 4.02 102

107, 125 12.8 326 7.56 192 4.02 102

160, 180 13.7 347 7.91 201 4.02 102

D10
250 15.2 386 6.77 172 4.02 102
Y
D4

Pressure relief valve


The MHDB pressure relief valves protect the hydraulic For versions “with pressure sequencing stage” (code 192),
motor from overload. As soon as the set cracking pressure a higher pressure setting can be implemented by connec-
is reached, the hydraulic fluid flows from the high-pres- ting an external pilot pressure of 364 up to 435 psi (25 up
sure side to the low-pressure side. to 30 bar) at port PSt.
The pressure relief valves are only available in conjunction When ordering, state in plain text:
with port plates 181, 191 or 192. (port plate 181: see ▶ Cracking pressure of pressure relief valve
section “BVD and BVE counterbalance valve” ▶ Cracking pressure with pilot pressure applied to PSt
  (only with version 192)
Setting range of cracking pressure: 725 up to 6200 psi
(50 up to 420 bar)
 

Version without pressure boost facility (code 191) Version with pressure boost facility (code 192)

T1 MB T1 MB PSt

B B

S1 S1

A A

T2 MA T2 MA PSt

Permissible input flow or pressure in case of port plate with pressure-relief valves

Size pnom pmax qV


Code
Motor MHDB psi bar psi bar gpm l/min
28 … 32 16 26.4 100
191, 192 5100 350 6100 420
107 … 180 32 106 400

 RE-A 91001/2020-03-26, Bosch Rexroth AG


22 AA2FM series 6x | Axial piston fixed motor
Extended functions and versions

Dimensions

D3 Detailed view Z:
D18 Version without pressure boost facility (code 191)
D20
D22

D17
T1

D19
D14
Z MB MA
T2 S1
MB S1
Y
Detailed view Z:
Detailed view Y Version with pressure boost facility (code 192)
D41
D22
D42
PSt
D40

D21

B
D46

D14

MB S1 MA

Size D3 D14 D17 D18 D19 D20 D21 D22


Motor MHDB in mm in mm in mm in mm in mm in mm in mm in mm
28, 32 16 8.9 226 4.02 102 0.98 25 7.99 203 3.43 87 7.52 191 2.68 68 1.42 36
107, 125 13 330 5.89 149.5 0.39 10 11.7 298 5.12 130 11.1 282 2.05 52 2.09 53
32
160, 180 14.3 364 6.69 170 0.2 5 13.1 333 5.87 149 12.5 317 1.85 47 2.09 53

Size D40 D41 D42 D46


Motor MHDB in mm in mm in mm in mm
28, 32 16 0.94 23.8 2 50.8 0.75 19 2.6 66
107, 125 1.25 31.8 2.63 66.7 1.26 32 3.31 84
32
160, 180 1.25 31.8 2.63 66.7 1.26 32 3.31 84

Ports
Size 28, 32 107, 125 160, 180
Size 3/4 in 1 1/4 in
Standard Dimensions according to SAE J518
A, B Working port
Fastening thread 1) M10 × 1.5; 0.67 in (17 mm) deep M14 × 2; 0.75 in (19 mm) deep
State on delivery With protective cover (must be connected)
Size M22 × 1.5; 0.55 in (14 mm) deep M26 × 1.5; 0.63 in (16 mm) deep
S1 Boost port Standard DIN 3852
State on delivery With protective cover (must be connected)
Pilot pressure Size G 1/4 2)
PSt
port Standard DIN ISO 228
M20 × 1.5; M26 × 1.5; M30 × 1.5;
Size
Measuring port 0.55 in (14 mm) deep 0.63 in (16 mm) deep 0.63 in (16 mm) deep
MA, MB
pressure A, B Standard 3) DIN 3852
State on delivery Plugged
1)
Thread according to DIN 13
2)
Only with port plate 192
3)
The spot face can be deeper than specified in the appropriate standard.

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  23
 Extended functions and versions

Counterbalance valve BVD and BVE

Function
Travel drive/winch counterbalance valves are designed A2FM(E)107/61W–VAB188 + BVD20F27S/41B–
to reduce the danger of overspeeding and cavitation of V03K16D0400S12
axial piston motors in open circuits. Cavitation occurs if ▶ The counterbalance valve does not replace the mecha-
the motor speed is greater than it should be for the given nical service brake and park brake.
input flow while braking, travelling downhill, or lowering ▶ Observe the detailed notes on the BVD counterbalance
a load. valve in data sheet 95522 and BVE counterbalance
If the inlet pressure drops, the counterbalance spool valve in data sheet 95526!
throttles the return flow and brakes the motor until the ▶ For the design of the brake release valve, we must
inlet pressure returns to approx. 290 psi. know for the mechanical park brake:
  – the pressure at the start of opening
Note – the volume of the counterbalance spool between
▶ BVD available for sizes 28 to 180. minimum stroke (brake closed) and maximum
▶ BVE on request for sizes 107 to 180. stroke (brake released with 305 psi / 21 bar)
▶ The counterbalance valve must be ordered additio- – the required closing time for a warm device (oil
nally. We recommend ordering the counterbalance viscosity approx. 16 cSt)
valve and the motor as a set. Ordering example:

Travel drive counterbalance valve BVD...F


Application option:
▶ Travel drive on wheeled excavators

Example schematic for travel drive on wheeled excavators


A2FM(E)107/61W-VAB188 + BVD20F27S/41B–V03K16D0400S12

Pump, directional valve Counterbalance valve Fixed motor


not included BVD A2FM(E)
in the delivery contents

Gext MB

B B´

A A´


MA T

Winch counterbalance valve BVD...W


Application options:
▶ Winch drive in cranes
▶ Track drive in excavator crawlers

 RE-A 91001/2020-03-26, Bosch Rexroth AG


24 AA2FM series 6x | Axial piston fixed motor
Extended functions and versions

Permissible input flow or pressure in case of port plate with counterbalance valves

Size pnom pmax qV


Code
Motor BVD MHDB psi bar psi bar gpm l/min
28 … 32 16 181, 188 26.4 100
20
107 … 125 32 171, 178 5100 350 6100 420 58.1 220
107 … 180 25 32 181, 188 84.5 320

Dimensions

D3
D20 MHDB Detailed view Y: Detailed view Y:
with BVD/BVE (code 178, 188) without BVD/BVE (code 171, 181)
D17

T
D41
B D42

D40
D33
Gext
S
B
D14

D46
D46

A
MB
D34 

A
BVD
D35 A,B

Size D3 D14 D17 D20 D33 D34 D35 1)


Code
Motor Counterbalance valve in mm in mm in mm in mm in mm in mm in mm
28, 32 BVD20..16 188 8.9 226 6.89 175 0.98 25 7.52 191 5.47 139 3.86 98 5.59 142
BVD20..28 178 13 330 9.37 238 0.39 10 11.1 283 5.47 139 3.86 98 5.59 142
107, 125
BVD25..38 188 13 330 9.41 239 0.39 10 11.1 283 6.89 175 4.74 120.5 6.22 158
160, 180 BVD25..38 188 14.3 364 10.2 260 0.2 5 12.5 317 6.89 175 4.74 120.5 6.22 158

Size D40 D41 D42 D46


Code
Motor Counterbalance valve in mm in mm in mm in mm
28, 32 BVD20..16 188 0.94 23.8 2 50.8 0.75 19 2.6 66
BVD20..28 178 1.09 27.8 2.25 57.2 0,98 25 3.31 84
107, 125
BVD25..38 188 1.25 31.8 2.63 66.7 1.26 32 3.31 84
160, 180 BVD25..38 188 1.25 31.8 2.63 66.7 1.26 32 3.31 84
1)
For version with brake release valve (BV...L): Dimension D35 +0.2 in (5 mm)

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  25
 Extended functions and versions

Ports

Size 28, 32 107, 125 160, 180


Size 3/4 in 1 in 1) 1 1/4 in 2) 1 1/4 in
Standard Dimensions according to SAE J518

A, B Working port M12 × 1,75;


Fastening thread 3) M10 × 1.5; 0.67 in (17 mm) deep 0.63 in (16 mm) M14 × 2; 0.75 in (19 mm) deep
deep
State on delivery With protective cover (must be connected)
Size M22 × 1.5; 0.55 in (14 mm) deep M27 × 2; 0.63 in (16 mm) deep
S Boost port Standard 4) DIN 3852
State on delivery Plugged

Brake release Size M12 × 1.5


Br port Standard 4) DIN 3852
(only BV...L) State on delivery With protective cover (must be connected)

Brake release Size M12 × 1.5


4)
Gext port Standard  DIN 3852
(only BV...S) State on delivery Plugged
Size M12 × 1.5; 0.47 in deep
Measuring port
MA, MB Standard 4) ISO 6149
pressure A, B
State on delivery Plugged

1)
With BVD20
2)
With BVD25
3)
Thread according to DIN 13
4)
The spot face can be deeper than specified in the appropriate standard.

 RE-A 91001/2020-03-26, Bosch Rexroth AG


26 AA2FM series 6x | Axial piston fixed motor
Extended functions and versions

Speed sensors
The versions AA2FM...U and AA2FM...F ("prepared for
speed sensor", i.e. without sensor) are equipped with a
toothed ring on the rotary group.
On deliveries "prepared for speed sensor", the port is
plugged with a pressure-resistant cover.
With the DSA or HDD speed sensor mounted a signal pro-
portional to motor speed can be generated. The sensors
measures the speed and direction of rotation.
Ordering code, technical data, dimensions and details on
the connector, plus safety information about the sensor
can be found in the relevant data sheet.
 
DSA: data sheet 95133
HDD: data sheet 95135
 
The sensor is mounted at the specially provided port as
follows:
DSA: with one mounting bolt
HDD: with two mounting bolts
 
We recommend ordering the AA2FM fixed motor complete
with sensor mounted.

DSA speed sensor mounted (code V)

N3
N2
N4
N1

Motor N1 N2 N3 N4
Number of teeth
Size in mm in mm in mm in mm

+ 0.004 + 0.1
23 … 32 38 0.72 - 0.004 18.4 - 0.1 3.08 78.3 2.86 72.6 2.28 57.9

+ 0.004 + 0.1
107, 125 59 0.72 - 0.004 18.4 - 0.1 3.95 100.3 4.3 109.3 3.15 79.9

+ 0.004 + 0.1
160, 180 67 0.72 - 0.004 18.4 - 0.1 4.24 107.8 4.68 118.8 3.44 87.4

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  27
 Project planning information

Project planning information

Installation information

General information
▶ During commissioning and during operation, the axial be ensured that the relevant housing pressure is not
piston unit must be filled with hydraulic fluid and bled. exceeded. The joint drain line must be dimensioned so
This must also be observed during longer standstill as that the maximum admissible housing pressure of all
the axial piston unit might drain itself via the hydraulic connected units is not exceeded in any operating state,
lines. particularly during cold start. If this is not possible,
▶ Complete filling and bleeding must especially be ensu- separate drain lines have to be laid, if necessary.
red with the “Drive shaft upwards” installation position ▶ In order to achieve favorable noise values, all connec-
as there is, for example, the risk of running dry. tion lines are to be decoupled using elastic elements
▶ The leakage in the housing area must be discharged to and over-tank installation is to be avoided.
the tank via the highest-located drain port (T1, T2). ▶ The tank line must lead into the tank below the mini-
▶ If one joint drain line is used for several units, it is to mum liquid level in every operating state.

Installation position
See the following examples 1 to 8. Note
Further installation positions are possible upon request. For installation position 4 and 8 "shaft upwards" an air
Recommended installation position: 1 and 2. bleed port R is required (specify in plain text when orde-
ring, special version).
With size 250, port U is provided as standard in the area
near the bearings for air bleeding.

Below-tank installation (standard)


Below-tank installation is at hand if the axial piston unit is
installed below the minimum liquid level outside the tank.

1 F 2 F 3 F 4 F

ht min ht min ht min ht min


hmin hmin hmin hmin

T1 R(U)
T2 T1

T2

Installation position Air bleeding Filling


1 F T1
2 F T2
3 F T1
4 R (U) T2

 RE-A 91001/2020-03-26, Bosch Rexroth AG


28 AA2FM series 6x | Axial piston fixed motor
Project planning information

Above-reservoir installation
Above-reservoir installation means that the axial piston
unit is installed above the minimum fluid level of the
reservoir.
Recommendation for installation position 8 (drive shaft
upward): A check valve in the drain line (cracking pres-
sure 7,5 psi / 0,5 bar) can prevent draining of the pump
housing.

5 F 6 7 8 F
F F R/U
T1
T2 T1

0.5 bar
T2

ht min ht min ht min ht min


hmin hmin hmin
hmin

Installation position Air bleeding Filling


5 F T1 (F)
6 F T2 (F)
7 F T1 (F)
8 R (U) T2 (F)

Key
F Filling / Air bleeding
R Air bleed port
U Bearing flushing / air bleed port
T1, T2 Drain port
ht min Minimum required immersion depth (8 in / 200 mm)
hmin Minimum required spacing to reservoir bottom (4 in / 100 mm)

Note: Connection F is part of the external piping and must be provided on the customer side to
simplify the filling and bleeding.

Bosch Rexroth AG, RE-A 91001/2020-03-26


 Axial piston fixed motor | AA2FM series 6x  29
 Safety Instructions

General project planning notes Safety Instructions


▶ The axial piston motor is designed to be used in open
and closed circuits. ▶ During and shortly after operation, there is a risk of

▶ The project planning, installation and commissioning of burns on the axial piston unit. Take appropriate safety

the axial piston unit require the involvement of quali- measures (e.g. by wearing protective clothing).

fied skilled personnel. ▶ Moving parts in control equipment (e.g. valve spools)

▶ Before using the axial piston unit, please read the cor- can, under certain circumstances, get stuck in position

responding instruction manual completely and thoroug- as a result of contamination (e.g. contaminated hydrau-

hly. If necessary, request it from Bosch Rexroth. lic fluid, abrasion, or residual dirt from components).

▶ Before finalizing your design, request a binding installa- As a result, the hydraulic fluid flow and the build-up of

tion drawing. torque in the axial piston unit can no longer respond

▶ The specified datas and notes must be observed. correctly to the operator‘s specifications. Even the use

▶ Preservation: Our axial piston units are supplied as of various filter elements (external or internal flow

standard with preservative protection for a maximum filtration) will not rule out a fault but merely reduce

of 12 months. If longer preservative protection is requi- the risk.

red (maximum 24 months), please specify this in plain The machine/system manufacturer must test whether

text when placing your order. The preservation times remedial measures are needed on the machine for

are valid under optimal storage conditions. Details of the application concerned in order to bring the dri-

these conditions can be found in the data sheet 90312 ven consumer into a safe position (e.g. safe stop) and

or the instruction manual. ensure any measures are properly implemented.

▶ Not all versions of the product are approved for use ▶ In certain conditions, moving parts in high pressure

in a safety function according to ISO 13849. Please relief valves might get stuck in an undefined position

consult the responsible contact person at Bosch due to contamination (e.g. contaminated hydraulic

Rexroth if you require reliability parameters (e.g. fluid). This can result in restriction or loss of load

MTTFD) for functional safety. holding functions in lifting winches. Therefore it is the
▶ A pressure relief valve is to be provided in the hydrau- machine and/or system manufacturers responsibility
lic system. to make sure that the load can always be put in a safe
▶ Observe the instructions in the instruction manual mode if needed. Also, he needs to ensure that these
regarding tightening torques of connection threads and measures are properly implemented.
other threaded joints used.
▶ The notes in the instruction manual on tightening tor-
ques of the port threads and other screw joints must
be observed.
▶ The ports and fastening threads are designed for the
permissible maximum pressure pmax (see instruction
manual). The machine or system manufacturer must
ensure that the connecting elements and lines corres-
pond to the specified operating conditions (pressure,
flow, hydraulic fluid, temperature) with the necessary
safety factors.
▶ The working ports and function ports are designated
only to accommodate hydraulic lines.

 RE-A 91001/2020-03-26, Bosch Rexroth AG


30 AA2FM | Axial piston fixed motor
Accessories

Accessories

Product Refer to document

Counterbalance valve RE 95522


BVD 20-25

Counterbalance valve RE 95526


BVE 25

Speed sensor RE 95133


DSA

Speed sensor RE 95135


HDD

Bosch Rexroth AG Bosch Rexroth Corporation © Bosch Rexroth AG 2020. All rights reserved, also regarding any disposal,
Glockeraustraße 4 8 Southchase Court exploitation, reproduction, editing, distribution, as well as in the event of
89275 Elchingen Fountain Inn, SC 29644-9018, applications for industrial property rights.
Germany USA The data specified above only serve to describe the product. No statements
Tel. +49 7308 82-0 Telephone (864) 967-2777 concerning a certain condition or suitability for a certain application can
info.ma@boschrexroth.de Facsimile (864) 967-8900 be derived from our information. The information given does not release
www.boschrexroth.com www.boschrexroth-us.com the user from the obligation of own judgment and verification. It must be
remembered that our products are subject to a natural process of wear and
aging.

Bosch Rexroth AG, RE-A 91001/2020-03-26

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