GROUP 2 SPECIFICATION

1. MAJOR COMPONENT(HL740-7)

Bucket Tire Hydraulic tank Radiator

Boom Main control valve Cab Air cleaner Counterweight

Bucket link Bell crank Bucket cylinder Main pump Precleaner Engine Muffler

Boom cylinder Front axle Steering cylinder Transmission Rear axle Fuel tank

74072SP01

1-10
MAJOR COMPONENT(HL740TM-7)

Bucket Tire Hydraulic tank Radiator Counterweight

Boom cylinder Main control valve Cab Air cleaner Battery

Bucket link Link Bucket cylinder Main pump Precleaner Muffler Engine

Boom Front axle Steering cylinder Transmission Rear axle Fuel tank

740TM72SP01

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2. SPECIFICATIONS
1) WITHOUT TOOTH AND CUTTING EDGE TYPE BUCKET(HL740-7)

F
B

5070
H

3830

3050
K

C
G
40

50
3
5855 0

D
E 2000
A
74072SP02

Description Unit Specification

Operating weight kg(lb) 11500(25350)
Struck 1.7(2.2)
Bucket capacity m3(yd3)
Heaped 2.0(2.6)
Overall length A 7180(23' 7")
Overall width B 2550( 8' 4")
Overall height C 3260(10' 8")
Ground clearance D 417( 1' 4")
Wheelbase E mm(ft-in) 2900( 9' 6")
Tread F 1900( 6' 3")
Dump clearance at 45° G 2920( 9' 7")
Dump reach(Full lift) H 935( 3' 1")
Width over tires I 2430( 8' 0")
Dump angle J 48
Degree (°)
Roll back angle(Carry position) K 47
Lift(With load) 5.5
Cycle time Dump(With load) sec 1.2
Lower(Empty) 2.8
Maximum travel speed km/hr(mph) 38.2(23.8)
Braking distance 12(39' 4")
m(ft-in)
Minimum turning radius(Center of outside tire) 5.03(16' 6")
Gradability Degree (°) 30
First gear 6.9(4.3)
Second gear 12.6(7.9)
Forward
Third gear 24.0(15.0)
Travel speed Fourth gear km/hr(mph) 38.2(23.8)
First gear 7.3(4.5)
Reverse Second gear 13.3(8.3)
Third gear 25.3(15.8)

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 WITHOUT TOOTH AND CUTTING EDGE TYPE BUCKET(HL740TM-7)
B

F
J

5070
H

3830

3050
K

C
G
40

50
3

D
5855 0
E 2000
A
740TM72SP02

Description Unit Specification

Operating weight kg(lb) 12050(26570)
Struck 1.6(2.1)
Bucket capacity m3(yd3)
Heaped 1.9(2.5)
Overall length A 7460(24' 6")
Overall width B 2550( 8' 4")
Overall height C 3260(10' 8")
Ground clearance D 417( 1' 4")
Wheelbase E mm(ft-in) 2900( 9' 6")
Tread F 1900( 6' 3")
Dump clearance at 45° G 2972( 9' 9")
Dump reach(Full lift) H 991( 3' 3")
Width over tires I 2430( 8' 0")
Dump angle J 50
Degree (°)
Roll back angle(Carry position) K 54
Lift(With load) 5.5
Cycle time Dump(With load) sec 1.4
Lower(Empty) 2.7
Maximum travel speed km/hr(mph) 38.2(23.8)
Braking distance 12(39' 4")
m(ft-in)
Minimum turning radius(Center of outside tire) 5.03(16' 6")
Gradability Degree (°) 30
First gear 6.9(4.3)
Second gear 12.6(7.9)
Forward
Third gear 24.0(15.0)
Travel speed Fourth gear km/hr(mph) 38.2(23.8)
First gear 7.3(4.5)
Reverse Second gear 13.3(8.3)
Third gear 25.3(15.8)

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 2) WITH BOLT-ON CUTTING EDGE TYPE BUCKET(HL740-7)
B

F
J

5070
H

3830
K

3050
C
G
40

50
5885 30

D
E 2000
A
74072SP03

Description Unit Specification

Operating weight kg(lb) 11500(25350)
Struck 1.78(2.3)
Bucket capacity m3(yd3)
Heaped 2.1(2.7)
Overall length A 7270(23'10")
Overall width B 2550( 8' 4")
Overall height C 3260(10' 8")
Ground clearance D 417( 1' 4")
Wheelbase E mm(ft-in) 2900( 9' 6")
Tread F 1900( 6' 3")
Dump clearance at 45° G 2850( 9' 4")
Dump reach(Full lift) H 970( 3' 2")
Width over tires I 2430( 8' 0")
Dump angle J 48
Degree (°)
Roll back angle(Carry position) K 47
Lift(With load) 5.5
Cycle time Dump(With load) sec 1.2
Lower(Empty) 2.8
Maximum travel speed km/hr(mph) 38.2(23.8)
Braking distance 12(39' 4")
m(ft-in)
Minimum turning radius(Center of outside tire) 5.03(16' 6")
Gradability Degree (°) 30
First gear 6.9(4.3)
Second gear 12.6(7.9)
Forward
Third gear 24.0(15.0)
Travel speed Fourth gear km/hr(mph) 38.2(23.8)
First gear 7.3(4.5)
Reverse Second gear 13.3(8.3)
Third gear 25.3(15.8)

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 WITH BOLT-ON CUTTING EDGE TYPE BUCKET(HL740TM-7)
B

F
J

5150
H

3990

3050
K

C
G
40

50
3

D
5920 0
E 2000
A
740TM72SP03

Description Unit Specification

Operating weight kg(lb) 12050(26570)
Struck 1.7(2.2)
Bucket capacity m3(yd3)
Heaped 2.1(2.7)
Overall length A 7550(24' 9")
Overall width B 2550( 8' 4")
Overall height C 3260(10' 8")
Ground clearance D 417( 1' 4")
Wheelbase E mm(ft-in) 2900( 9' 6")
Tread F 1900( 6' 3")
Dump clearance at 45° G 2915( 9' 7")
Dump reach(Full lift) H 1275( 4' 2")
Width over tires I 2430( 8' 0")
Dump angle J 50
Degree (°)
Roll back angle(Carry position) K 54
Lift(With load) 5.5
Cycle time Dump(With load) sec 1.4
Lower(Empty) 2.7
Maximum travel speed km/hr(mph) 38.2(23.8)
Braking distance 12(39' 4")
m(ft-in)
Minimum turning radius(Center of outside tire) 5.03(16' 6")
Gradability Degree (°) 30
First gear 6.9(4.3)
Second gear 12.6(7.9)
Forward
Third gear 24.0(15.0)
Travel speed Fourth gear km/hr(mph) 38.2(23.8)
First gear 7.3(4.5)
Reverse Second gear 13.3(8.3)
Third gear 25.3(15.8)

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 3) WITH TOOTH TYPE BUCKET(HL740-7 ONLY)

J
B

F
I

5070
H

3830

3050
K

C
G
40

50
3
5945 0

D
E 2000
A
74072SP04

Description Unit Specification

Operating weight kg(lb) 11500(25350)
Struck 1.7(2.2)
Bucket capacity m3(yd3)
Heaped 2.0(2.6)
Overall length A 7370(24' 2")
Overall width B 2600( 8' 6")
Overall height C 3260(10' 8")
Ground clearance D 417( 1' 4")
Wheelbase E mm(ft-in) 2900( 9' 6")
Tread F 1900( 6' 3")
Dump clearance at 45° G 2770( 9'11")
Dump reach(Full lift) H 1035( 3' 5")
Width over tires I 2430( 8' 0")
Dump angle J 48
Degree (°)
Roll back angle(Carry position) K 47
Lift(With load) 5.5
Cycle time Dump(With load) sec 1.2
Lower(Empty) 2.8
Maximum travel speed km/hr(mph) 38.2(23.8)
Braking distance 12(39' 4")
m(ft-in)
Minimum turning radius(Center of outside tire) 5.03(16' 6")
Gradability Degree (°) 30
First gear 6.9(4.3)
Second gear 12.6(7.9)
Forward
Third gear 24.0(15.0)
Fourth gear km/hr(mph) 38.2(23.8)
Travel speed
First gear 7.3(4.5)
Reverse Second gear 13.3(8.3)
Third gear 25.3(15.8)

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3. WEIGHT
HL740-7 HL740TM-7 HL740-7 HL740TM-7
Item
kg lb
Front frame assembly 850 990 1870 2180
Rear frame assembly 1240 2710
Front fender(LH & RH) 25 55
Rear fender(LH & RH) 36 79
Counterweight 520 770 1150 1700
Cab assembly 820 1810
Engine assembly 430 950
Transmission assembly 400 880
Drive shaft(Upper, engine to transmission) 8.5 19
Drive shaft(Front) 21 46
Drive shaft(Center) 20 44
Drive shaft(Rear) 14 31
Front axle(Include differential) 580 1280
Rear axle(Include differential) 580 1280
Tire(4EA) 330 730
Hydraulic tank 180 400
Fuel tank 300 660
Main pump assembly 32 71
Main control valve 22 49
Boom assy 730 660 1610 1460
Bell crank assy 230 - 510 -
Bucket link 37 42 82 93
Quick coupler - 210 - 460
Bucket, with bolt on cutting edge 980 910 2160 2010
Bucket, with tooth 920 - 2030 -
Without tooth and cutting edge 830 790 1830 1740
Boom cylinder assembly(2EA) 97 210
Bucket cylinder assembly 120 47 270 100
Steering cylinder assembly(2EA) 19 42
Quick coupler cylinder assembly - 5.5 - 12
Seat 40 88
Battery 28 62

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4. SPECIFICATION FOR MAJOR COMPONENTS
1) ENGINE

Item Specification

Model Cummins QSB5.9-C

Type 4-cycle turbocharged diesel engine
Cooling method Water cooling
Number of cylinders and arrangement 6 cylinders, in-line
Firing order 1-5-3-6-2-4
Combustion chamber type Direct injection type
Cylinder bore × stroke 102×120mm(4.02"×4.72")
Piston displacement 5880cc(359cu in)
Compression ratio 18.1 : 1
Rated gross horse power 140hp at 2200rpm
Maximum gross torque at 1400rpm 60kgf・m(434lbf・ft)
Engine oil quantity 16ℓ (4.2 U.S. gal)
Dry weight 432kg(952lb)
High idling speed 2330 ± 50rpm
Low idling speed 950 ± 50rpm
Rated fuel consumption 226g/kw・hr
Starting motor Nippondenso 228000-7902 (24V)
Alternator Delco Remy 22SI(24V-70Amp)
Battery 2×12V×100Ah

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2) MAIN PUMP

Item Specification
Type Fixed displacement tandem helical gear pump
Capacity 46+36cc/rev
Maximum operating pressure 220kgf/cm2(3129psi)
Rated operating speed 2200rpm
Rated output flow 177ℓ/min(46.8U.S.gpm)

3) FAN AND BRAKE PUMP

Specification
Item
Fan Brake
Type Fixed displacement tandem helical gear pump
Capacity 16.8cc/rev 8.2cc/rev
Maximum operating pressure 85kgf/cm2(1210psi) 150kgf/cm2(2130psi)
Rated operating speed 2200rpm
Rated output flow 35ℓ/min(9.2U.S.gpm) 17ℓ/min(4.5U.S.gpm)

4) MAIN CONTROL VALVE

Item Specification
Type 2 spool(sectional block)
Operating method Hydraulic pilot assist
Main relief valve set pressure 220kgf/cm2(3129psi)
Overload relief valve set pressure 240kgf/cm2(3414psi)

5) REMOTE CONTROL VALVE

Item Specification

Type Joystick(or with aux lever)

Minimum 3.7kgf/cm2(52.6psi)
Control pressure
Maximum 30kgf/cm2(427psi)

6) CYLINDER
Item Specification

Boom cylinder Bore dia×Rod dia×Stroke Ø120×Ø70×738mm

Bucket cylinder Bore dia×Rod dia×Stroke Ø140×Ø75×505mm
Steering cylinder Bore dia×Rod dia×Stroke Ø 65×Ø40×429mm
Quick coupler cylinder Bore dia×Rod dia×Stroke Ø 50×Ø25×79mm

1-19
7) DYNAMIC POWER TRANSMISSION DEVICES
Item Specification

Model ZF 4WG160
Torque converter
Type Single-stage, single-phase
Type Full-automatic power shift
Transmission Gear shift Forward fourth gear, reverse third gear
Adjustment Electrical single lever type, kick-down system
Drive devices 4-wheel drive
Axle Front Front fixed location
Rear Oscillation ±12°of center pin-loaded
Wheels Tires 20.5-25, 16PR(L3)
Travel Four-wheel, wet-disc type, full hydraulic
Brakes Spring applied, hydraulic released brake on front
Parking axle
Type Full hydraulic, articulated
Steering
Steering angle 40°to both right and left angle, respectively

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5. TIGHTENING TORQUE OF MAJOR COMPONENT
No Items Size kgf・m lbf・ft

1 Engine mounting bolt(2EA) M20×2.5 57.9±8.7 419±62.9

2 Engine mounting bolt(Bracket) M12×1.75 10.7±1.6 77.4±11.6
3 Radiator mounting bolt M16×2.0 29.7±4.5 215±32.5
Engine
4 Fuel tank mounting bolt M16×2.0 29.7±4.5 215±32.5
5 Air cleaner mounting bolt(4EA) M 8×1.5 2.5±0.5 18.1±3.6
6 Air cleaner mounting bolt(Bracket) M12×1.75 12.3±2.5 89.0±18.1
7 Main pump housing mounting bolt M12×1.75 12.8±3.0 92.6±21.7
8 Main control valve mounting bolt M12×1.75 12.8±3.0 92.6±21.7
9 Steering unit mounting bolt M10×1.5 6.9±1.4 49.9±10.1
10 Priority valve M 8×1.25 2.5±0.5 18.1±3.6
11 Brake valve mounting bolt M 8×1.25 2.5±0.5 18.1±3.6
Hydraulic
12 system Fan and brake pump mounting bolt M10×1.5 6.9±1.4 49.9±10.1
13 Cut-off valve mounting bolt M12×1.75 12.8±3.0 92.6±21.7
14 Remote control lever mounting bolt M 6×1.0 1.1±0.2 8.0±1.4
15 Pilot supply unit mounting bolt M 8×1.25 2.5±0.5 18.1±3.6
16 Safety valve M 8×1.25 2.5±0.5 18.1±3.6
17 Hydraulic oil tank mounting bolt M16×2.0 29.7±4.5 215±32.5
18 Transmission mounting bolt(Bracket, front) M20×2.5 57.9±8.7 419±62.9
19 Transmission mounting bolt(Bracket, rear) M16×2.0 18.4±2.0 133±14.5
20 Power train Front axle mounting bolt, nut M24×2.0 100±15 723±109
21 system Rear axle support mounting bolt, nut M24×2.0 100±15 723±109
22 Tire mounting nut(20.5-25 16PR, L3) M22×1.5 70±2.0 506±15
23 Drive shaft joint mounting bolt 3/8-24UNF 6.0±0.8 43.4±5.8
24 Counterweight mounting bolt, nut M30×2.0 199±29.9 1439±216
25 Others Operator’s seat mounting bolt M 8×1.25 3.4±0.8 24.6±5
26 ROPS Cab mounting bolt(4EA) M24×3.0 27.5±2.5 199±18.1

1-21
6. TORQUE CHART
Use following table for unspecified torque.
1) BOLT AND NUT
(1) Coarse thread
8T 10T
Bolt size
kgf・m lbf・ft kgf・m lbf・ft
M 6 × 1.0 0.85 ~ 1.25 6.15 ~ 9.04 1.14 ~ 1.74 8.2 ~ 12.6
M 8 × 1.25 2.0 ~ 3.0 14.5 ~ 21.7 2.73 ~ 4.12 19.7 ~ 29.8
M10 × 1.5 4.0 ~ 6.0 28.9 ~ 43.4 5.5 ~ 8.3 39.8 ~ 60
M12 × 1.75 7.4 ~ 11.2 53.5 ~ 79.5 9.8 ~ 15.8 71 ~ 114
M14 × 2.0 12.2 ~ 16.6 88.2 ~ 120 16.7 ~ 22.5 121 ~ 167
M16 × 2.0 18.6 ~ 25.2 135 ~ 182 25.2 ~ 34.2 182 ~ 247
M18 × 2.5 25.8 ~ 35.0 187 ~ 253 35.1 ~ 47.5 254 ~ 343
M20 × 2.5 36.2 ~ 49.0 262 ~ 354 49.2 ~ 66.6 356 ~ 482
M22 × 2.5 48.3 ~ 63.3 350 ~ 457 65.8 ~ 98.0 476 ~ 709
M24 × 3.0 62.5 ~ 84.5 452 ~ 611 85.0 ~ 115 615 ~ 832
M30 × 3.5 124 ~ 168 898 ~ 1214 169 ~ 229 1223 ~ 1655
M36 × 4.0 174 ~ 236 1261 ~ 1703 250 ~ 310 1808 ~ 2242

(2) Fine thread

8T 10T
Bolt size
kgf・m lbf・ft kgf・m lbf・ft
M 8 × 1.0 2.17 ~ 3.37 15.7 ~ 24.3 3.04 ~ 4.44 22.0 ~ 32.0
M10 × 1.25 4.46 ~ 6.66 32.3 ~ 48.2 5.93 ~ 8.93 42.9 ~ 64.6
M12 × 1.25 7.78 ~ 11.6 76.3 ~ 83.7 10.6 ~ 16.0 76.6 ~ 115
M14 × 1.5 13.3 ~ 18.1 96.2 ~ 130 17.9 ~ 24.1 130 ~ 174
M16 × 1.5 19.9 ~ 26.9 144 ~ 194 26.6 ~ 36.0 193 ~ 260
M18 × 1.5 28.6 ~ 43.6 207 ~ 315 38.4 ~ 52.0 278 ~ 376
M20 × 1.5 40.0 ~ 54.0 289 ~ 390 53.4 ~ 72.2 386 ~ 522
M22 × 1.5 52.7 ~ 71.3 381 ~ 515 70.7 ~ 95.7 512 ~ 692
M24 × 2.0 67.9 ~ 91.9 491 ~ 664 90.9 ~ 123 658 ~ 890
M30 × 2.0 137 ~ 185 990 ~ 1338 182 ~ 248 1314 ~ 1795
M36 × 3.0 192 ~ 260 1389 ~ 1879 262 ~ 354 1893 ~ 2561

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2) PIPE AND HOSE(FLARE TYPE)

Thread size(PF) Width across flat(mm) kgf・m lbf・ft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 6 43.4
3/4" 36 12 86.8
1" 41 14 101

3) PIPE AND HOSE(ORFS TYPE)

Thread size(UNF) Width across flat(mm) kgf・m lbf・ft

13/16-16" 24 4.4 32.5

1-3/16-12" 36 9.3 67.3
1-7/16-12" 41 13.2 95.5
1-11/16-12" 50 18.3 132.4
2-12" 55 22.6 163.5

4) FITTING

Thread size(PF) Width across flat(mm) kgf・m lbf・ft

1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 6 43.4
3/4" 36 13 94.0
1" 41 15 109

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7. RECOMMENDED LUBRICANTS
Use only oils listed below or equivalent.
Do not mix different brand oil.
Ambient temperature °
C( °
F)
Capacity
Service point Kind of fluid -20 -10 0 10 20 30 40
ℓ(U.S. gal)
(-4) (14) (32) (50) (68) (86) (104)

SAE 30

SAE 10W
Engine oil pan Engine oil 16(4.2)
SAE 10W-30

SAE 15W-40

Torque converter SAE 10W-30

Transmission Oil 25(6.6)
SAE 15W-40

Front : 39(10.3)
Axle Gear oil SAE 80W-90LSD/API GL-5
Rear : 39(10.3)

Tank: ISO VG 32
105(27.7)
Hydraulic tank Hydraulic oil ISO VG 46
System:
165(44) ISO VG 68

ASTM D975 NO. 1

Fuel tank Diesel fuel 228(60.2)
ASTM D975 NO. 2

NLGI NO. 1
Fitting
Grease As required
(Grease nipple)
NLGI NO. 2

Mixture of
antifreeze Ethylene glycol base permanent type
Radiator and water 35(9.2)
50 : 50

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