Application Specifications

200-750 kVA

Celebrating
25
HHP GENSETS

INDIA'S #1 GENSE T BRAND

15 - 5200 kVA
Celebrating
25
HHP GENSETS

PROUD TO MAKE IN INDIA

Kirloskar Engines and KOEL
Green Gensets are designed,
developed and made in India
KOEL GREEN is the market leader and India’s #1 Genset Brand . KOEL’s
customised power solutions suit a wide range of applications, meeting
prime power requirements. KOEL GREEN Gensets are available in
sound‐proof and environment friendly canopies.

KOEL GREEN high horse power (HHP) range is spearheaded by SL90

and DV series. Upgraded with carefully selected technologies to meet
latest CPCB emission norms, both SL90 and DV series Gensets are
the most efficient machines delivering clean power to large
requirements. Having best‐in‐class fuel economy, the performance
capabilities are further enhanced with best‐in‐class block loading.

KOEL Green HHP Gensets are extensively used in a variety of

applications ranging from standard stand‐alone Gensets to auto
synchronized Gensets, special applications like Stone Crusher to Heat
Exchanger cooled solutions for underground installations.

KOEL Green is celebrating 25,000 HHP Genset sales, a testimony

of superlative product performance in most demanding
applications and users’ trust in the range .
Celebrating
25
HHP GENSETS

BACK-UP POWER AT YOUR FINGERTIPS

LOW RUNNING COSTS ONE-STOP SOLUTION

KOEL Genset’s Fuel efficiency is KOEL Green team assists you - from
optimized for the most common Genset selection to synchronisation,
usage band of 50-75% loading. from exhaust piping to commissioning.
Best-in-class fuel economy helps you Leverage decades of industr y
reduce running costs. experience for your requirement

QUICK RESPONSE TO STEP-LOAD 7-DAYS ASSURED DELIVERY

KOEL Gensets offer class-leading 7 days delivery assurance is backed
response to jerk loads/step-loads. This by KOEL’s globally-awarded supply
become especially impor tant for chain. This means availability of Genset
starting large motors and operating just when you need it & without
special purpose machines. blocking your money for long.

GENSET CONTROL AT YOUR FINGERTIPS PRODUCT CARE AT YOUR FINGERTIPS

Remote monitoring system in KOEL KOEL’s trained and experienced
Green Gensets brings performance product support team is just a call
data, service reminders and alerts right away. Log in your requirement at
on your desktop. Live information & KOEL Care Centre and we will track
historical data at your fingertips. it till you are satisfied.
Integrated Best‐in‐class Fuel Efficiency Integrated Genset Controls at your finger‐ ps
Efficiency

Efficiency
KOEL Green Gensets offer a unique There is no comfort like being in command.
combina on of CPCB norm compliance KOEL Green Gensets put the command in
and enhanced fuel efficiency. Across the your hands. Micro‐processor based
range, KG Gensets offer substan al Genset controllers display a host of Genset
savings in fuel cost. parameters and put all controls at your finger ps.

Monitoring Features –
O2E Series (Optimal Operating Efficiency):  Phase Voltages & Currents, Frequency, Reverse power,
Genset ratings are Genset kVA, KW, KVAr, KWH, Power Factor, Canopy
Actual
selected based on Temperature
Zo present load and  Lube oil Pressure, Engine Temperature, RPM, Run
ne
future expansion. Hours, Number of starts, Fuel Level, Auto / Manual Stop
Fuel efficiency of
most Gensets is  Ba ery charge condi on
f Genset kVA
%o optimized at the full  AMF feature
rating of Genset.
In practice, Gensets rarely get loaded to full capacity. Op onal Features –
Power demand variations across day & night, weekdays
& weekends, summer & winter lead to an average 50‐  Modbus communica on, Synchroniza on, Remote
70% loading on Gensets. Monitoring
Considering this practical situation, KOEL has extended
fuel efficiency optimization from 100%, right up to 50% Diagnos c Features –
of rated load.
 Ba ery charging failure, Over/Under speed, Over
Combination of best‐in‐class fuel efficiency & O2E Current, Over/Under Voltage, Over KW, Phase Seq.,
provides double advantage. Phase missing, Mains Under voltage, Earth Fault trip,
Fuel usage Alarm

Integrated  Low lube oil Pressure, High Engine Temperature,

Peace‐of‐mind Ownership Low/High ba ery voltage, Low Fuel Level, Over Crank
Efficiency

KOEL Green Gensets have always been protec on, Rou ne maintenance indicator,
preferred for their robust design and
Genset Test Facility, Mains Frequency
reliability over long usage life.
KOEL Green range carries the confidence of well‐ Genset Controller
established and proven engine pla orms. For compliance
to revised CPCB norms, KOEL has carefully selected those
technologies which not only retain, but enhance Gensets
durability and on‐site serviceability. ENGINE SPEED

Thus, KG Gensets offer you many years of trouble‐free 1498 RPM

performance; backed by the assurance of prompt
support. Peace‐of‐mind driven by product reliability and
low cost of ownership .

4
 Celebrating
25
HHP GENSETS

KOEL GREEN GENSET ‐ SPECIFICATIONS

5
KOEL GREEN GENSET ‐ SPECIFICATIONS

6
 Celebrating
25
HHP GENSETS

KOEL GREEN ENGINE ‐ SPECIFICATIONS

(Contd…)
7
KOEL GREEN ENGINE ‐ SPECIFICATIONS

Note
1. *Specific gravity of diesel to be considered as 0.845 for LPH calculations (+5 % tolerance on LPH)
2. All canopy dimensions have tolerance of ± 50 mm.
3. Prime Power Rating is the maximum power available continuously for a variable electrical load for unlimited number of hours per year
under standard operating conditions.
4. Genset ratings are as per ISO 8528.
5. Width of genset considered without base plate lifting hook.
6. **First oil change at 50 hrs.
7. For the site conditions other than standard operating conditions, consult KOEL for available prime power.
8. Genset weight tolerance +50 Kg.

8
 Celebrating
25
HHP GENSETS

KOEL GREEN ALTERNATOR ‐ SPECIFICATIONS

9
KIRLOSKAR REMOTE MONITORING SYSTEM (KRM)
Your Genset now comes with complete remote monitoring control. Being in control of
your own Genset is certainly a winning edge !

The KRM system links your Genset with a central monitoring data server through a SIM
and internet. The complete monitoring panel with all critical indicators can be viewed
on your laptop screen or mobile. You also get all alarms on your mobile phone.

Critical Parameters: Genset Run hrs, Fuel level, Engine oil pressure, Engine
temperature, Engine speed (RPM), voltage/ current/ kW, battery monitoring, PF &
Frequency, routine maintenance indicator Critical Alarms: Low fuel level, low lub oil
pressure, fuel theft, Engine speed, High Engine temperature, Mains On/ Off, Low/ High
battery voltage.

Advantages of KRM system: Your Genset will be used most efficiently as it’s health
meter will always be available at your finger‐tips. Being a ‘remote control’ this health
monitoring can be done from wherever you are from the actual location of the Genset.
This close monitoring also helps in reducing your operating costs and enhancing
reliability of the Genset you own. So in all, you have better return on your investment
and enhanced productivity by maximum uptime.

KRM Desktop Display

KOEL Green Remote Monitoring System

Genset No - 6000112 Last Updated Record At: 08-03-2013 03:00:57 PM

Engine parameter Graphs

Voltages Engine Speed RPM 1500 Engine Coolant Temp 67 C Oil Temprature 0 C Warning
0 0
VR: 241.00 C C Genset Run
1000 ¹⁶⁰ ¹⁶⁰
VY: 243.00 800 1200 ¹⁵⁰ ¹⁵⁰ Low Oil Pressure
VB: 239.00 600 1400 ¹⁴⁰ ¹⁴⁰ High Engine Coolant Temp
VRY: 422.00 ¹³⁰ ¹³⁰ Battery Voltage
400 1600 ¹²⁰ ¹²⁰
VYB: 420.00 Under/Over Speed
¹¹⁰ ¹¹⁰
VBR: 416.00 Low Fuel Level
200 1800 ¹⁰⁰ ¹⁰⁰
Currents (AMPS) ⁹⁰ ⁹⁰ Over Load
0 2000 ⁸⁰ ⁸⁰ Trip
IR: 59.00
⁷⁰ ⁷⁰
IY: 45.00 Low Oil Pressure
⁶⁰ ⁶⁰
IB: 42.00 High Engine Coolant Temp

P.F Genset Low Speed

Battery Voltage 14.1 V Engine Oil Pressure 5.8 kg/cm2 Genset High Speed
0.30 Fuel Level 100%
Genset Low Voltage
Power (K.W)
20 Genset High Voltage
15 60 4 5 6
10.55 40 7 Fail to Start
3
10

25

8
80

KWH
20

Low Fuel Level Sender

2

V kg/cm2
1

Low Coolant Level Switch

9

0.00
100

10

Start SMS/Email Alert

0
0
30
5

Total Running Hr.

0.00

10
 Celebrating
25
HHP GENSETS

KG545 / KG745 GENSET CONTROLLER

ENGINE SPEED ENGINE SPEED SYSTEM IN AUTO

SHUTDOWN ALARM

1498 RPM 1498 RPM WARNING ALARM

ENGINE RUNNING

KG545 GENSET CONTROLLER KG745 GENSET CONTROLLER

Unique features of KG545 / KG745 Genset Controller

 State of the art Compact Microprocessor based fully configurable technology.
 Integration of all engine and alternator parameters.
 For ease of viewing, high performance graphical LCD and prominent display.
 Event logging history (stores last 100 events with date time stamp and complete measurement
 values) for ease of maintenance/service & preventive maintenance annunciation.
 Remote monitoring of entire Genset (optional).
 Remote start/stop provision (optional).
 Capability of withstanding wide range of operating temperatures (‐20 to 70 Deg C).
 Canopy temperature monitoring.
 Individual touch buttons for Manual, Auto and Test mode.
 LED indications for Genset status and alarms.
 Battery condition monitoring.
 Statistical cumulative counters like No. of starts, Engine run Hrs, kWH.
 Setting provision for different parameters and access to set parameters on front panel.
 Common controller for AMF and manual operation.
 Additional provision for three spare digital inputs & two spare digital outputs.
 Manual control for Mains & Genset contactor.

11
12
 SHOPPING MALLS
5 X 500 kVA Typical installation

MODERN SPORTS COMPLEX

6 x 600 kVA Typical installation

STONE CRUSHER
1 x 600 kVA Typical installation

13
 UNDERGROUND INSTALLATION
Using Heat Exchanger configuration

HIGH RISE APARTMENT COMPLEX

Extensive exhaust piping

Page-10 14
 The Promise Behind The Product
KOEL Green Brand
KOEL Green is the Genset brand of Kirloskar Oil Engines Ltd (KOEL), the flagship company of the century‐
old Kirloskar Group. KOEL Green is India’s largest selling and most trusted Genset brand for over a decade.
Providing back‐up power solu ons from 15 to 5200 kVA for diverse market sectors, “KOEL Green” has
over 1 million Gensets in service across the globe.

Research and Engineering

KOEL Gensets are designed and developed indigenously, using modern design & simula on technologies.
KOEL's R&D team combines decades of applica on knowledge, global technology trends and emerging
user expecta ons to develop best‐in‐class products for the target markets. The products are launched
a er extensive valida on in world‐class facili es.

State‐of‐the‐art Manufacturing
KOEL Green Gensets are manufactured at the state‐of‐the‐art manufacturing facili es of KOEL
and authorized GOEMs across India. Common design, modern infrastructure, trained manpower,
stringent process controls and standardized material quality ensure that every KOEL Green
Genset complies with the standards and meets KOEL’s stringent quality norms.

Sales Network
A well‐trained network of authorized KG Dealers and GOEM Sales teams is spread across India to serve ACCURATE POWER

your requirements. KOEL offices at key loca ons provide further techno‐commercial back‐up. KOEL Sales
Think KOEL Green

teams are equipped to carry‐out load study, Genset sizing and techno‐commercial support. Installa on
and commissioning ac vi es are also undertaken in line with KOEL’s stringent guidelines. CHHOTA CHILLI

Service Network
As Genset cannot be driven to a Service Sta on, service has to come to your door‐step. KOEL Green
Gensets are supported by over 5000 trained Engineers and over 450 well‐equipped service outlets
throughout India. Standard and custom‐made maintenance packages offer a total‐peace‐of‐mind
ownership experience. Service response me and quality is centrally monitored for cross‐industry bench
marking and con nual improvement. Customers just need to dial our toll free number and service will be
available at the door step.

7 Easy steps for a happy Genset Ownership

 Insist on a load‐study  Ensure adequate size and proper connec on of cables
 Select the Genset ra ng as per the load‐study and with  Understand the Genset opera on & maintenance
sufficient margin for future load expansion procedures during commissioning
 Apply site‐selec on guidelines carefully  Follow rou ne maintenance protocols through
 Insist on installa on in line with KG guidelines authorized KG service dealers

Product improvement is a con nuous process. Kindly contact KOEL for latest informa on

 Ahmedabad: 079 - 2692 9687/ 89  Bengaluru: 080 - 490 31130  Bhubaneshwar: 0674 - 258 8047  Chennai: 044 - 237 44624  Delhi: 011 - 2871 5826
 Guwahati: 0361 - 245 7616  Indore: 0731 - 3913100  Jaipur: 0141 - 2370007  Kochi: 0484 - 238 5757  Kolkata: 033 - 217 0858  Lucknow: 0522 - 274 1442
 Ludhiana: 0161 - 254 6668 / 69  Meerut: 0121 - 240 1199  Mumbai: 022 - 6151 1234  Patna: 0612 - 222 0412  Pune: 020 - 2581 0341
 Secunderabad: 040 - 275 34176 / 97
KOEL_DV/SL Application Tech Spec / 5 Sept. 15

Stamp of
Authorised
Representative

This Catalog is copyrighted and may not be reproduced in any form not even parts of it, without previous written permission by copyright owners, Kirloskar Oil Engines Ltd.