Batch Reactor PDF
Batch Reactor PDF
OBJECTIVES:
INTRODUCTION:
A batch reactor is a type of reactor where the reactants and catalyst for a certain
reaction are placed in the reactor and allowed to react for a given amount of time. At
the end of the time limit that was set, the mixture of unreacted material and the products
are withdrawn. Spatiality in concentration and temperature is an assumption that is
made for an ideal batch reactor. However, in reality, the conditions can be
approximately created by vigorous stirring or agitation. In terms of residence time, all
elements of the fluid amount the same because they have all spent the same amount of
time in the reactor. A batch reactor is what is considered to be a closed thermodynamic
system.
Small scale experiments and reactions are ideally carried out in a batch reactor
because of its simplicity and the lack thereof of supporting equipment. In the industry,
batch reactors are used to produce products that are produced in smaller amounts or
when the demand of a product varies. In this sense, batch reactors are prioritised in the
industry of pharmaceuticals, where high value products are made in small volumes.
In batch reactions, there are no feed or exit streams and therefore the mass
balance equation for species A in an element of reactor volume V obeys the following
statement:
In a batch reactor, the process in the reactor is at unsteady state by its nature. In this
process, one or more variables vary with time. The longer the reactant is in the reactor,
the more reactant is converted to product until either equilibrium is reached or the
reactant is exhausted.
1. Beaker 2L x 1, 1L x 1, 250mL x 2.
2. 100mL measuring cylinder.
3. Conductivity meter.
4. Electric agitator.
5. Batch reactor.
6. Water.
7. Stopwatch.
8. 5L of 0.1M sodium hydroxide, NaOH.
9. 2L of 0.1M ethyl acetate, Et(Ac), C4H8O2.
10. 1L of deionised water.
RESULTS AND CALCULATIONS
Table 5.1: Conductivities for Different Conversion for the Reaction of 0.1M EtAc and
0.1M NaOH
Volume of Conductivity,
Volume of
Conversion, Ethyl
Sodium mS
Acetate
X Hydroxide,
(EtAc),
(NaOH), mL 1st reading 2nd reading Average
mL
12
10
Conductivity, mS
6
y = -27.220x + 25.224
4
0
0.5 0.6 0.7 0.8 0.9
Conversion, X
Temperature, °C 55 50 45 40
Time, s Conductivity, mS
0 0.00 0.00 0.00 0.00
10 15.70 14.53 8.05 5.61
20 15.20 13.02 8.70 4.89
30 15.13 12.70 8.54 4.78
40 14.88 13.57 8.65 4.67
50 14.76 12.99 8.60 4.88
60 14.70 12.54 8.53 5.40
70 14.50 11.83 8.41 5.37
80 14.46 11.97 8.27 5.38
90 14.23 12.36 8.18 5.35
100 14.25 12.09 8.06 5.33
110 14.25 12.31 8.13 5.36
120 14.23 12.08 8.11 5.32
130 14.26 11.78 8.08 5.31
140 13.99 11.24 8.13 5.27
150 14.13 11.87 8.12 5.28
Sample calculation
From Graph 5.1, the equation obtained from graph is y = -27.220x + 25.224, where x
is the conversion and y is the conductivity.
y − 25.224
x=
−27.220
13.57 − 25.224
=
−27.220
= 0.428141
(ii) Calculation of remaining concentration, CA
The initial concentration, CA0 of both solution = 0.1 mol/L
The remaining concentration is given by the equation,
𝐶𝐴 = 𝐶𝐴𝑜 (1 − X)
= 0.1(1 − 0.428141)
𝑚𝑜𝑙
= 0.057186
𝐿
𝑑𝑋𝐴
(iii) Calculation of the change in conversion of A with time, (𝑠 −1 )
𝑑𝑡
𝑑𝑋𝐴
−𝑟𝐴 = 𝐶𝐴𝑂
𝑑𝑡
= 0.1 × −0.003196
𝑚𝑜𝑙
= −0.00320 𝐿.𝑠
Table 5.3: Calculated conversion, remaining concentration, change in conversion of A
with time and rate of reaction at 55°C.
Temperature (55˚C)
Change in
conversion of A Rate of
Time Conversion, Remaining concentration, CA 𝑑𝑋𝐴 -1 reaction,-rA
(s) X (mol/L) with time, (s ) (mol/L·s)
𝑑𝑡
0 0.000000 0.100000 0.000000 0.000000
10 0.349890 0.065011 0.034989 0.003499
20 0.368259 0.063174 0.001837 0.000184
30 0.370830 0.062917 0.000257 0.000026
40 0.380015 0.061999 0.000918 0.000092
50 0.384423 0.061558 0.000441 0.000044
60 0.386627 0.061337 0.000220 0.000022
70 0.393975 0.060602 0.000735 0.000073
80 0.395445 0.060456 0.000147 0.000015
90 0.403894 0.059611 0.000845 0.000084
100 0.403159 0.059684 -0.000073 -0.000007
110 0.403159 0.059684 0.000000 0.000000
120 0.403894 0.059611 0.000073 0.000007
130 0.402792 0.059721 -0.000110 -0.000011
140 0.412711 0.058729 0.000992 0.000099
150 0.407568 0.059243 -0.000514 -0.000051
0.5
0.4
0.3
0.2
0.1
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Time (s)
0.1
Concentration (mol/L)
0.08
0.06
0.04
0.02
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Time (s)
0.006
0.005
0.004
0.003
0.002
0.001
0
-0.001 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Time (s)
Graph 5.4: The graph of rate of reaction against time at different temperature
Evaluate the rate constants for forward reaction, kf in saponification reaction.
In forward reaction, one mole of sodium hydroxide, NaOH will react with one mole of
ethyl acetate, Et(Ac) to form one more of sodium acetate, Na(Ac) and one mole of ethyl
alcohol, EtOH.
𝑎𝐴 + 𝑏𝐵 ↔ 𝑐𝐶 + 𝑑𝐷
Where,
𝑑𝐶𝐴
−𝑟𝐴 = = 𝑘𝐶𝐴 𝐶𝐵
𝑑𝑡
𝑑𝐶𝐴
−𝑟𝐴 = = 𝑘𝐶𝐴 2
𝑑𝑡
𝑑𝐶𝐴
= −𝑘𝐶𝐴 2
𝑑𝑡
𝐶𝐴 𝑡
𝑑𝐶𝐴
∫ = − ∫ 𝑘 𝑑𝑡
𝐶𝐴0 𝐶𝐴 2 0
1 𝐶𝐴
[− ] = −𝑘 [𝑡]𝑡0
𝐶𝐴 𝐶𝐴0
1 1
[ − ] = −𝑘𝑡
𝐶𝐴0 𝐶𝐴
1 1
= 𝑘𝑡 +
𝐶𝐴 𝐶𝐴0
1 1
Where 𝑦 = 𝐶 ; 𝑥 = 𝑡; gradient, m = k; y-intercept, 𝑐 = 𝐶
𝐴 𝐴0
Table 5.6: Data required for plotting graph of 1/CA against time for the determination
of forward rate constant in integral method
Temperature (˚C) 55 50 45 40
Time (s) 1/CA (L/mol)
0 10.000000 10.000000 10.000000 10.000000
10 15.382007 16.471015 27.095361 35.787536
20 15.829263 18.127331 25.448766 39.529480
30 15.893962 18.522047 25.835232 40.171192
40 16.129415 17.486830 25.568289 40.834083
50 16.244927 18.163619 25.688939 39.586969
60 16.303306 18.725922 25.859776 36.803678
70 16.500970 19.687545 26.157986 36.953570
80 16.541079 19.490190 26.514709 36.903471
90 16.775545 18.960713 26.749214 37.054179
100 16.754894 19.324152 27.068417 37.155337
110 16.754894 19.026982 26.881296 37.003806
120 16.775545 19.337880 26.934494 37.206124
130 16.744587 19.759001 27.014688 37.257049
140 17.027399 20.565125 26.881296 37.462152
150 16.879573 19.630751 26.907869 37.410665
60.000000
Graph of 1/CA against time
50.000000 y = 2.4846x + 10
40.000000
y = 1.5005x + 10
1/CA (L/mol)
30.000000
y = 0.8375x + 10
20.000000 y = 0.599x + 10
10.000000
0.000000
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
Time (s)
55 50 45 40
Linear (55) Linear (50) Linear (45) Linear (40)
In Graph 5.5, there are four linear equations which represented the relationship
between 1/CA and time at different temperature of 40°C, 50°C, 60°C, and 70°C
respectively. The reciprocal of constant initial concentration of reactant (0.1M) when
time = 0s make the y intercept of 10 can be obtained from the four linear equations.
Based on four linear equation obtained in Graph 5.5, the forward rate constants
for saponification reaction, the slope of the line (gradient of the graph) can be used to
determine the forward rate constants for saponification reaction, k f and the values are
tabulated in table below.
Table 5.7: The forward rate constant for the saponification reaction at different
temperature.
Temperature (°C) 40 45 50 55
Arrhenius equation is used to show the effect of a change of temperature on the rate
constant.
Arrhenius equation,
𝑘 (𝑇) = 𝐴𝑒 −𝐸⁄𝑅𝑇
T = Absolute temperature
𝐸
ln 𝑘 = ln 𝐴 −
𝑅𝑇
1 𝐸
Where 𝑦 = ln 𝑘; 𝑥 = 𝑇; gradient, 𝑚 = − 𝑅; y-intercept, 𝑐 = ln 𝐴
Table 5.8: Data required in the determination of the activation energy at different
temperature in forward saponification reaction.
0.4
ln k
0.2
0
0.00302 0.00304 0.00306 0.00308 0.0031 0.00312 0.00314 0.00316 0.00318 0.0032 0.00322
-0.2
-0.4
-0.6
-0.8
1/T (K-1)
From graph in Graph 5.6, a linear equation of 𝑦 = 9984.7𝑥 − 30.991 was obtained.
Based on the linear equation, the activation energy can be calculated from the slope of
the graph.
𝐸
𝑚=− = 9984.7 𝐾
𝑅
𝐸
− = 9984.7 𝐾
𝐽
8.314 𝑚𝑜𝑙. 𝐾
𝐽
𝐴𝑐𝑡𝑖𝑣𝑎𝑡𝑖𝑜𝑛 𝑒𝑛𝑒𝑟𝑔𝑦, 𝐸 = 9984.7 𝐾 × 8.314
𝑚𝑜𝑙. 𝐾
= 83012.80 𝐽/𝑚𝑜𝑙
Pre-exponential factor, A can be determined from the y-intercept of the graph in Graph
5.6.
y − intercept, c = ln 𝐴 = − 30.991
𝐿
= 3.4736 × 10−14 𝑚𝑜𝑙.𝑠
(b) Differential Methods
−𝑟𝐴 = 𝑘𝑓 𝐶𝐴 𝛼
𝑑𝐶𝐴
−𝑟𝐴 = − = 𝑘𝑓 𝐶𝐴 𝛼
𝑑𝑡
𝑑𝐶𝐴
ln(− ) = ln 𝑘𝑓 + 𝛼 ln 𝐶𝐴
𝑑𝑡
𝑑𝐶𝐴
Where y = ln(− ), 𝑥 = ln 𝐶𝐴 , 𝑔𝑟𝑎𝑑𝑖𝑒𝑛𝑡, 𝑚 = 𝛼 and 𝑦 − 𝑖𝑛𝑡𝑒𝑟𝑐𝑒𝑝𝑡, 𝑐 = ln 𝑘𝑓
𝑑𝑡
𝑑𝐶𝐴
By applying numerical method, − can be obtained by using the formula.
𝑑𝑡
∙
∙
Table 5.9: Data required to determine the forward rate constant using differential
method at 55°C.
ln -dCA/dt
Remaining concentration, CA (mol/L.s)
Time, s (mol/L) ln CA -dCA/dt (mol/L.s)
ln -dCA/dt (mol/L.s)
Remaining concentration,
Time, s CA (mol/L) ln CA -dCA/dt (mol/L.s)
0 CA0 0.100000 -2.30259 0.009583 -4.64776
-3.29935
10 CA1 0.036907 0.00303525 -5.79746
-3.23666 -9E-05 #NUM!
20 CA2 0.039295
-3.25173 9.2E-06
30 CA3 0.038707 -11.5963
-3.24135 -1.1E-05 #NUM!
40 CA4 0.039111
-3.24607 2.205E-05
50 CA5 0.038927 -10.7222
-3.25269 3.49E-05 -10.263
60 CA6 0.038670
-3.26416 4.775E-05 -9.94953
70 CA7 0.038229
-3.2777 4.225E-05 -10.0719
80 CA8 0.037715
-3.28651 3.86E-05 -10.1623
90 CA9 0.037384
-3.29838 9.15E-06 -11.6018
100 CA10 0.036943
-3.29142 -9.2E-06 #NUM!
110 CA11 0.037201
-3.29341 9.2E-06
120 CA12 0.037127 -11.5963
-3.29638 -3.7E-06 #NUM!
130 CA13 0.037017
-3.29142 -7.35E-06 #NUM!
140 CA14 0.037201
-3.29241 0.00186005
150 CA15 0.037164 -6.28715
Table 5.12: Data required to determine the forward rate constant using differential
method at 40°C.
ln -dCA/dt (mol/L.s)
Remaining concentration,
Time, s CA (mol/L) ln CA -dCA/dt (mol/L.s)
0 CA0 0.100000 -2.30259 0.01068 -4.53938
-3.57759
10 CA1 0.027943 0.0037351 -5.58998
-3.67703 0.0001525 -8.78835
20 CA2 0.025298
-3.69317 0.00004045 -10.1154
30 CA3 0.024893
-3.70953 -0.0000184 #NUM!
40 CA4 0.024489
-3.67849 -0.0001341 #NUM!
50 CA5 0.025261
-3.60561 -9E-05 #NUM!
60 CA6 0.027171
-3.60966 3.65E-06
70 CA7 0.027061 -12.5208
-3.6083 3.65E-06 -12.5208
80 CA8 0.027098
-3.61236 9.2E-06 -11.5963
90 CA9 0.026988
-3.61511 -1.8E-06 #NUM!
100 CA10 0.026914
-3.61103 1.85E-06
110 CA11 0.027024 -13.2003
-3.61648 9.15E-06 -11.6018
120 CA12 0.026877
-3.61782 9.15E-06 -11.6018
130 CA13 0.026841
-3.62332 0.00000555 -12.1017
140 CA14 0.026694
-3.62197 0.0013347 -6.61905
150 CA15 0.026730
Sample Calculation (First 5 point + last point)
At T = 55°C,
mol
= −0.0103
𝐿∙𝑠
0.063174 − 0.1
=
2(10)
mol
= −0.001841
𝐿∙𝑠
0.062917 − 0.065011
=
2(10)
= −0.0001047
0.061999 − 0.063174
=
2(10)
mol
= 5.87E − 05
𝐿∙𝑠
𝑑𝐶𝐴 𝐶𝐴5 − 𝐶𝐴3
𝐼𝑛𝑡𝑒𝑟𝑖𝑎𝑙 𝑃𝑜𝑖𝑛𝑡: ( )𝑡4=40𝑠 =
𝑑𝑡 2∆𝑡
0.061558 − 0.062917
=
2(10)
mol
= 0.00006795
𝐿∙𝑠
mol
= 0.03838125
𝐿∙𝑠
y = 4.591 + 9.2466 -4
ln(-dCA/dt)
y = -0.4763x - 6.6033
-6
y = -2.0648x - 11.381 -8
-10
-12
-14
lnCA
From Graph 5.7, the value of ln kf at each temperature can be determine from the y-
intercept of the linear equation respectively.
At temperature = 55°C,
ln 𝑘𝑓 = 9.317
𝑘𝑓 = 1.11 × 104
At temperature = 50°C,
ln 𝑘𝑓 = −6.6033
𝑘𝑓 = 1.356 × 10−3
At temperature = 45°C,
ln 𝑘𝑓 = 9.2466
𝑘𝑓 = 1.037 × 104
At temperature = 40°C,
ln 𝑘𝑓 = −11.381
𝑘𝑓 = 1.141 × 10−5
Table 5.13: The forward rate constant for the saponification reaction at different
temperature using differential method.
Temperature (°C) 40 45 50 55
Forward rate constant, 1.141 × 10−5 1.037 × 104 1.35 × 10−3 1.11 × 104
kf (L/mol.s)
Arrhenius equation is used to show the effect of a change of temperature on the rate
constant.
Arrhenius equation,
𝑘 (𝑇) = 𝐴𝑒 −𝐸⁄𝑅𝑇
T = Absolute temperature
𝐸
ln 𝑘𝑓 = ln 𝐴 −
𝑅𝑇
1 𝐸
Where 𝑦 = ln 𝑘𝑓 ; 𝑥 = 𝑇; gradient, 𝑚 = − 𝑅; y-intercept, 𝑐 = ln 𝐴
Table 5.14: Data required for the determination of activation energy at different
temperature in forward saponification reaction using differential method.
10
5
ln kf
0
0.00295 0.003 0.00305 0.0031 0.00315 0.0032 0.00325
-5
-10
-15
1/T (k-1)
𝐸
𝑚=− = 55614 𝐾
𝑅
𝐸
− = 55614 𝐾
𝐽
8.314 𝑚𝑜𝑙. 𝐾
𝐽
𝐴𝑐𝑡𝑖𝑣𝑎𝑡𝑖𝑜𝑛 𝑒𝑛𝑒𝑟𝑔𝑦, 𝐸 = 55614 𝐾 × 8.314
𝑚𝑜𝑙. 𝐾
Pre-exponential factor, A can be determined from the y-intercept of the graph in Graph
5.8.
y − intercept, c = ln 𝐴 = − 161.14
𝐿
= 1.0418 × 10−70 𝑚𝑜𝑙.𝑠
Table 5.15: Time needed for 95% conversion at different temperature in forward
saponification reaction.
1 𝑋𝐴
𝑡= [ ]
𝑘𝐴 𝐶𝐴𝑂 1 − 𝑋𝐴
1 0.95
𝑡95 = [ ]
−5 𝐿 𝑚𝑜𝑙 1 − 0.95
(1.141 × 10 𝑚𝑜𝑙 ∙ 𝑠) (0.1 𝐿 )
= 16652059.6s
DISCUSSIONS
“Esters can be cleaved back into a carboxylic acid and an alcohol by reaction
with water and a base. The reaction is called a saponification from the Latin sapo which
means soap. The name comes from the fact that soap used to me made by the ester
hydrolysis of fats. Due to the basic conditions a carboxylate ion is made rather than
a carboxylic acid.” (Steven Farmer, 2014)
Kinetic data is the data that obtained from every certain time interval for
monitoring the process. Batch reactor will be used when performing and study of the
kinematics of chemical reaction. There are advantage and disadvantage of obtaining
kinetic data in a batch reactor. For the advantage of obtaining kinetic data, by analysing
the kinematic parameters, various properties of the mixture such as concentration of
components, total volume of the system, physical properties can be identified. In the
other hand, by using kinetic data, there will occur with inaccurate result in the
experiment. This is because in practical the properties will not be constant from time to
time so this will affect the change of concentration of component to be in not constant
rate and lead to inaccurate of result.
Besides, there is another method which is the titration method. Unlike the
electric conductivity method, this method needs the withdrawal of sample from the
experiment. The ethyl acetate has to be titrated with sodium hydroxide and then the
sample has to be taken out for concentration measurement from time to time. This can
measure reaction rate from the unreacted sodium hydroxide in the mixture by plotting
unreacted sodium hydroxide volume versus time graph. However, there are
disadvantages for this method which is high error and requires the withdrawal of sample
from time to time.
In this experiment, batch reactor was used to carry out saponification reaction
between sodium hydroxide ethyl acetate. Batch reactor was used because of the small
scale operation in this experiment. The effect of the temperature on the extent of
reaction was also determined during this experiment. Besides, the rate constants and
activation energy for the forward reaction were also obtained. The reaction can be
represented by the following stoichiometric equation:
Sodium hydroxide and ethyl acetate are used as reactants in this experiment to
react to form sodium acetate and ethanol which is known as ethyl alcohol. During this
experiment, the reactants that have the same initial concentration were mixed up to form
the product with different ratio of volume of its solution to achieve different conversion.
The conductivity of the mixture was determined by using conductivity meter while the
mixture was being stirred. The purpose of these procedure was to create a calibration
curve based on the data obtained. According to the data obtained, the conversion and
the conductivity had a relationship of inversely proportional to each other. This is
because the some of reactant sodium hydroxide has been used up to form the sodium
acetate and ethanol. When the mixing of ethyl acetate and sodium hydroxide is done,
the high concentration of sodium hydroxide ions Na+ and OH − will present in the
mixture. These ions will be consumed when saponification reaction takes places and
thus the conversion will be increase whereby the conductivity decreases.
Based on the graph of ln k against that plotted as shown in Graph 5.6, the
There are some precautions steps that should be taken when carrying out this
experiment. Firstly, wear gloves when handling chemicals to ensure the chemicals not
contact with skin. If the chemicals come into contact with the skin, rinse off
immediately with the water and inform the officer in charge and seek for medical
treatment if the symptoms persist. Besides, do not touch the heating coil of the reactor
when the reactor is in operating mode to prevent any burnt to skin. In addition, make
sure that the blade of mixer not touching the beaker when the blades are moving to
prevent breaking of beaker during the experiment.
CONCLUSION
In conclusion, in this experiment the rate constant fluctuates at 50°C and 55°C. This is
because of the errors that have occurred during commencement of reaction.
Theoretically, the reaction rate constant increases with increasing temperature. This is
because, at higher temperature, the molecules will vibrate and move in a very vigorous
way, increasing its energy and the possibility of the said molecules to collide.
REFERENCE
saponification-605959
Retrieved from
https://chem.libretexts.org/Core/Organic_Chemistry/Esters/Reactivity_of_Esters/
Saponification