Mass Transfer Between Flowing Fluid and Sphere Buried in Packed Bed of Inerts
Mass Transfer Between Flowing Fluid and Sphere Buried in Packed Bed of Inerts
Mass Transfer Between Flowing Fluid and Sphere Buried in Packed Bed of Inerts
The equations describing fluid flow and mass transfer around a sphere buried in a
packed bed are presented, with due consideration given to the processes of transverse and
longitudinal dispersion. Numerical solution of the equations was undertaken to obtain
point values of the Sherwood number as a function of the Peclet and Schmidt numbers
over a wide range of values of the relevant parameters. A correlation is proposed that
describes accurately the dependence found numerically between the values of the Sher-
wood number and the values of Peclet and Schmidt numbers. Experiments on the
dissolution of solid spheres (benzoic acid and 2-naphthol) buried in packed beds of sand,
through which water was forced, at temperatures in the range 293 K to 373 K, gave values
of the Sherwood number that were used to test the theoretical results obtained. Excellent
agreement was found between theory and experiment, including the large number of
available data for naphthalene–air, and this helps establish the proposed correlation as
“general” for mass transfer between a buried sphere and the fluid (liquid or gas) flowing
around it. © 2004 American Institute of Chemical Engineers AIChE J, 50: 65–74, 2004
Keywords: mass transfer, dispersion, packed bed, active sphere, liquid flow
冋 冉 冊册
3 u 0 d/D⬘m ).
1 R
⫽ ⫺u0 1 ⫹ r cos (1) 1. Low Pe⬘p (say, Pe⬘p ⬍ 0.1). For very low Pe⬘p , dispersion
2 r is the direct result of molecular diffusion, with D T ⫽ D L ⫽
D⬘m , and the numerical solution obtained by Guedes de Car-
冋 冉 冊册
increased above 0.1, values of D T and D L start to deviate from
1 ⭸ 1 R 3
u ⫽ ⫽ u 0sin 1 ⫹ . (4) D⬘m , and this has to be taken into account in the integration of
r ⭸ 2 r Eq. 5. For gas flow, it is generally accepted that good approx-
imate values are given by
The analysis of mass transfer is based on a steady-state material
balance on the solute crossing the borders of an elementary ud DL Pe⬘p u
volume, limited by the potential surfaces and ⫹ ␦, and D L ⫽ D⬘m ⫹ or ⫽1⫹ (8)
Pe L共⬁兲 D⬘m PeL 共⬁兲 u0
the stream surfaces and ⫹ ␦. The resulting equation is
(see Guedes de Carvalho and Alves, 1999)
ud DT Pe⬘p u
D T ⫽ D⬘m ⫹ or ⫽1⫹ (9)
Pe T共⬁兲 PeT 共⬁兲 u0
冉 冊 冉 冊
D⬘m
⭸c ⭸ ⭸c ⭸ ⭸c
⫽ DL ⫹ D T 2 (5)
⭸ ⭸ ⭸ ⭸ ⭸ for the entire range of values of Pe⬘p , with Pe L (⬁) ⫽ 2 and
Pe T (⬁) ⫽ 12, for flow through beds of approximately isomet-
where is the distance to the flow axis, and D L and D T are the ric particles (see Wilhelm, 1962; Coelho and Guedes de Car-
longitudinal and transverse dispersion coefficients, respec- valho, 1988a).
tively. The numerical solution of Eq. 5, with D L and D T given by
The boundary conditions to be observed in the integration of Eqs. 8 and 9, was worked out by Guedes de Carvalho and
Eq. 5 are: (1) the solute concentration is equal to the back- Alves (1999), who observed that the values of Sh⬘ obtained
ground concentration, c 0 , far away from the sphere; (2) the from the numerical solution are well represented (within 2% in
solute concentration is equal to the equilibrium concentration, Sh⬘) by
c ⫽ c*, on the surface of the sphere; and (3) the concentration
冋 册冉 冊
field is symmetric about the flow axis. 1/ 2 1/ 2
Sh⬘ 4 4 Pe⬘p
The procedure followed in the numerical solution of Eq. 5, ⫽ 4 ⫹ 共Pe⬘兲 2/3 ⫹ Pe⬘ 1⫹ (10)
⑀ 5 9
with the appropriate boundary conditions, is an improved ver-
sion of the method described by Guedes de Carvalho and Alves
(1999), and it is detailed in Appendix A. Now, for liquids, since Eqs. 8 and 9 are still good approxima-
The numerical solution of Eq. 5 gives the concentration field, tions at low to intermediate values of Pe⬘p (say, up to Pe⬘p ⬇ 1,
and from it the instant rate of dissolution of the sphere, n, is for D L , and up to Pe⬘p ⬇ 10, for D T ), Eq. 10 will be adequate,
obtained by integrating the diffusion/dispersion flux over the but only for a narrow range of Pe⬘p . Beyond that range, more
surface r ⫽ R accurate values of D T and D L are required, in the numerical
solution of Eq. 5.
Values of D T for liquid flow have been reported recently by
n⫽⫺ 冕 冉冊
0
⑀DT
⭸c
⭸r r⫽R
2Rd (6)
Delgado and Guedes de Carvalho (2001) and Guedes de Car-
valho and Delgado (2000) in what seems to be the only
available study on the influence of Sc on D T . Their data for the
DT Pe⬘p
⫽1⫹ ⫺ 8.1 ⫻ 10 ⫺3Pe⬘p1.268 (12)
D⬘m 12
Figure 2. Dependence of Shⴕ/å on Peⴕ for different values of d/d1 at (a) Sc ⴝ 52; (b) Sc ⴝ 142; (c) Sc ⴝ 288; (d) Sc ⴝ
550: the points were obtained from the numerical solution of Eq. 5 and the solid lines represent Eq. 13.
冋 册
1/ 2
Sh⬘ 4 4
⫽ 4 ⫹ 共Pe⬘兲 2/3 ⫹ Pe⬘
⑀ 5
⫻ 1⫹ 冋 Pe⬘p
9
⫺ 冉 冊冉 冊
Sc
1500
4.8
4
3
Pe⬘p 册
4.83⫺1.3log10 共Sc兲 1/ 2
(13)
冋 册
1/ 2
Sh⬘ 4 4
⫽ 4 ⫹ 共Pe⬘兲 2/3 ⫹ Pe⬘
⑀ 5 Figure 3. Dependence of on Peⴕp for different values of
冋 册
1/ 2
either Eq. 13 or Eq. 14, and it may be seen that they describe Pe⬘p
the results of the numerical computations with very good ⫽ 1⫹ ⫺ 1.16 ⫻ 10 ⫺2Pe⬘p1.268 for Sc ⬎ 550.
9
accuracy.
It is worth emphasizing some important features of Eqs. 13 (17b)
and 14. First of all, the fact that the first term on the righthand
side of both equations gives the dimensionless mass-transfer It can be seen that approaches unity as Pe⬘p is reduced, and
coefficient for low Pe⬘p when both longitudinal and transverse for gas flow, with Sc ⬵ 1, Eq. 17b is virtually coincident with
dispersion are due to molecular diffusion alone (D L ⫽ D T ⫽ ⫽ (1 ⫹ Pe⬘p /9) 1/ 2 , which was the expression suggested by
D⬘m ). This result was obtained by Guedes de Carvalho and Guedes de Carvalho and Alves (1999). The values of ob-
Alves (1999), who emphasized the fact by writing (for Pe⬘p ⬍ tained from the numerical solution of Eq. 5 are represented as
0.1, say) points in Figure 3, alongside the lines corresponding to Eqs.
17a,b. The scale is linear and it can be seen that the agreement
冋 册
1/ 2
is excellent.
Sh⬘ Sh⬘md 4 4 Equations 16 and 17 therefore can be seen as a general result
⫽ ⫽ 4 ⫹ 共Pe⬘兲 2/3 ⫹ Pe⬘ (15)
⑀ ⑀ 5 derived from first principles for mass transfer between a sphere
of diameter d 1 buried in a packed bed of inerts of diameter d,
The second term (with square brackets) on the righthand side and the fluid flowing through the interstices of the bed with
of Eqs. 13 and 14 is therefore the “enhancement factor” due to velocity u 0 (at some distance from the sphere). Experiments
convective dispersion. It will be noticed that the enhancement were performed to test this result over a wide range of tem-
factor is independent of Sc for high values of this parameter peratures, as described in the next section.
and dependent on Sc for Sc ⱕ 550. This is because mass-
transfer rates around the sphere depend strongly on D T and the Experiment
value of D T /D⬘m is independent of Sc only for Sc ⬎ 550, as Experiments were performed on the dissolution of single-
shown recently by Delgado and Guedes de Carvalho (2001) in spheres of both benzoic acid and 2-naphthol, buried in beds of
a detailed study on dispersion in liquids. sand (0.219 mm or 0.496 mm average particle diameter)
A convenient way of presenting the result given by Eqs. 13 through which water was steadily forced down at temperatures
and 14 is then in the range 293 K to 373 K.
Figure 4 shows the experimental rig (not to scale). The
Sh⬘ Sh⬘md distilled water in the feed reservoir was initially dearated under
⫽ 䡠 , (16) vacuum to avoid freeing gas bubbles in the rig at high temper-
⑀ ⑀
ature. The test column was a stainless steel tube (100 mm ID
and 500 mm long), and it was immersed in a silicone oil bath
with kept at the desired operating temperature by means of a ther-
mosetting bath head (not represented in the figure). The copper
⫽ 1⫹ 冋 Pe⬘p
9 冉 冊冉 冊
⫺
Sc
1500
4.8
4
3
Pe⬘p 册
4.83⫺1.3log10 共Sc兲 1/ 2 tubing feeding the pressurized water to the column at a constant
metered rate was partly immersed in a preheater, and it had a
significant length immersed in the same thermosetting bath as
for Sc ⱕ 550 (17a) the test column; the copper tubing leaving the test column was
the sphere). The approximate conditions of validity of those valid for any value of Sc. The numerical solution of the
equations are equation representing the theory gives the “exact” values of
Sh⬘/ ⑀ , and these are well represented by Eqs. 13 and 14 (or,
Re p ⬍ 25 (18a) alternatively, by Eqs. 16 and 17a,b).
The large number of experimental points reported, covering
d 1/d ⬎ 10 (18b) a wide range of the relevant parameters, provide strong support
for the theory developed.
Pe⬘p ⬍ 1300 (18c) In Figure 9 predictions of the theory presented in this work
are compared with those given by equations proposed by other
authors (see Table 2). Figure 9 refers only to one value of d/d 1
and these are easily met in most situations of practical interest. (similar curves are obtained for other values of d/d 1 ), and the
The limitation on Re p ensures that Darcy’s law is observed two “extreme” values of Sc ⫽ 1 and Sc ⫽ 980, corresponding
with good approximation, d 1 /d ⬎ 10 is an approximate con- approximately to gas flow and cold water flow, respectively,
dition establishing that the active particles are large compared are considered. With hot water (or other low-viscosity liquids)
to the inerts, and the limitation on Pe⬘p is related to the disper- or supercritical fluids, the intermediate range of Sc is covered
sion data available (see Figure 1); it should be emphasized that and the lines giving the different correlations are situated
near the surface of the sphere the fluid velocity varies up to between the two extremes.
1.5u 0 . The large number of experimental values reported in the
present work, together with the many available for gas flow
Conclusions [see Guedes de Carvalho and Alves (1999)], confirms the
The present work shows that a theory for mass transfer
between a sphere buried in a packed bed of inerts and the fluid
flowing past it may be derived from first principles, which is
K⫽
⑀ 冉 冊冉 冊冋
m 1 ⫺ ⑀ m d1 m
⑀ d
0.105 ⫹ 1.505
d1
d 冉冊 册⫺1.05
Scm⫺2/3 20a
冉冊
m ⫽ 0.35 ⫹ 0.29
d 0.5
d1
20b
关1 ⫹ 共⑀/兲Pe⬘兴1/3 ⫺ 1 22a
Kp ⫽ 0.69
关共⑀/兲Pe⬘兴1/3
CD ⑀ a ⫽
⑀Pe⬘ 冋
242 Sc 2Z共1 ⫺ ⑀兲
⫹ 10 ⫺ 1 册 22b
冉 冊
⑀ 䡠 Pe⬘ 0.369
冉 冊
⑀ 䡠 Pe⬘ 0.431
0.124
再 冉 冊冎
⫽ 0.261 ⫺ 0.105 ⫺ 22c
䡠 Sc 䡠 Sc ⑀ 䡠 Pe⬘ 2
1 ⫹ Log
䡠 Sc
5.3
Z⫽ 2
⑀
1⫺⑀ 冉 冊 0.3
22d
冋 册冋 冉冊 册
1/2 1/2
G. Carvalho and Alves (1999) Sh⬘ 4 4 1 d 23
⫽ 4 ⫹ 共Pe⬘兲2/3 ⫹ Pe⬘ 1⫹ Pe⬘ 共gasflow兲
⑀ 5 9 d1
validity of Eqs. 13 and 14 over the entire range of Sc. A small u r , u ⫽ components of fluid interstitial velocity
sample of data points for naphthalene-air and 2-naphthol–water v ⫽ volumetric flow rate
at ambient temperature are represented in Figure 9. It can be
seen that the other equations give very inaccurate predictions Greek letters
over a wide range of values of Pe⬘p .
⑀ ⫽ bed voidage
⌽ ⫽ dimensionless potential function (as defined in Eq. A4)
Notation ⫽ potential function (defined in Eq. 1)
⫽ enhancement factor due to convective dispersion (defined in
A ⫽ area Eq. 16)
c ⫽ solute concentration ⫽ dynamic viscosity
c0 ⫽ bulk concentration of solute ⫽ spherical angular coordinate
c* ⫽ saturation concentration of solute ⫽ density
ce ⫽ concentration in the outlet stream ⫽ tortuosity
C ⫽ dimensionless solute concentration (as defined in Eq. A1) ⫽ cyclindrical radial coordinate (distance to the axis)
d ⫽ diameter of inert particles ⌿ ⫽ dimensionless stream function (as defined in Eq. A5)
d1 ⫽ diameter of active sphere ⫽ stream function (defined in Eq. 2)
DL ⫽ longitudinal dispersion coefficient
Dm ⫽ molecular diffusion coefficient
D⬘m ⫽ effective molecular diffusion coefficient (⫽ D m / )
DT ⫽ transverse (radial) dispersion coefficient Dimensionless groups
K ⫽ permeability in Darcy’s law Pe⬘ ⫽ Peclet number based on diameter of active sphere (⫽ u 0 d 1 /
k ⫽ average mass-transfer coefficient D⬘m )
n ⫽ mass-transfer rate Pe⬘p ⫽ Peclet number based on diameter of inert particles (⫽ u 0 d/D⬘m )
p ⫽ pressure Re p ⫽ Reynolds number based on diameter of inert particles (⫽
Pe L (⬁) ⫽ asymptotic value of Pe L when Re p 3 ⬁ ud/ )
Pe T (⬁) ⫽ asymptotic value of Pe T when Re p 3 ⬁ Sc ⫽ Schmidt number (⫽ / D m )
R ⫽ radius of the sphere Sh⬘ ⫽ Sherwood number (⫽ kd 1 /d⬘m )
ᑬ ⫽ dimensionless spherical radial coordinate (⫽ r/R) Sh⬘md ⫽ Sherwood number when D T ⫽ D L ⫽ D⬘m (i.e., Pe⬘p ⬍ 0.1)
r ⫽ spherical radial coordinate (distance to the center of the soluble
sphere)
U ⫽ dimensionless interstitial velocity (⫽ u/u 0 ) Subscripts and superscripts
u ⫽ absolute value of interstitial velocity
u ⫽ interstitial velocity (vector) i, j ⫽ grid node indices (see Figure A1)
u0 ⫽ absolute value of interstitial velocity far from the active sphere n ⫽ iteration number
再
Water,” Ind. Eng. Chem., 45(8), 1794 (1953).
Prins, W., T. P. Casteleijn, W. Draijer, and W. P. M. Van Swaaij, “Mass ⫺1 ⱕ ⌽ ⱕ 1 C ⫽ 1 共A11a兲
Transfer from a Freely Moving Single Sphere to the Dense Phase of a
⌿ ⫽ 0 兩⌽兩 ⬎ 1 ⭸C
Gas Fluidised Bed of Inert Particles,” Chem. Eng. Sci., 40, 481 (1985). ⫽0 共A11b兲
Sahay, H., S. Kumar, S. N. Upadhyay, and Y. Upadhyay, “Solubility of ⭸⌿
Benzoic Acid in Aqueous Polymeric Solutions,” J. Chem. Eng. Data, 26,
181 (1981).
Seidell, A., Solubilities of Organic Compounds, 3rd ed., Van Nostrand, ⌿ 3 ⫹⬁, all ⌽ C 3 0 (A12)
New York (1941).
Steele, L. R., and C. J. Geankoplis, “Mass Transfer from a Solid Sphere to
Water in Highly Turbulent Flow,” AIChE J., 5, 178 (1959). Discretization
Vanadurongwan, V., C. Laguerie, and J. P. Couderc, “Diffusivité Moy- Equation A6 was solved numerically using a finite difference
enne de l’Acide Benzoique dans l’Eau Entre la Dilution Infinie et la
Saturation—Influence de la Température,” Can. J. Chem. Eng., 54,
method similar to that adopted by Guedes de Carvalho and
460 (1976). Alves (1999). A second-order central differencing scheme
Wilhelm, R. H., “Progress Towards the a Priori Design of Chemical (CDS) in a general nonuniform grid was adopted for the
Reactors,” Pure Appl. Chem., 5, 403 (1962). discretization of the diffusive terms (Ferziger and Peric, 1996)
Wilke, C. R., and P. Chang, “Correlation of Diffusion Coefficients in that appear on the righthand side of Eq. A6. The convection
Dilute Solutions,” AIChE J., 1(2), 264 (1955).
term that appears on the lefthand side of Eq. A6 was discretized
with the SMART high-resolution scheme of Gaskell and Lau
(1988), which preserves boundedness even for convective
Appendix dominated flows.
In order to integrate Eq. 5 with auxiliary Eqs. 1 and 2, it is The discretized equation resulting from the finite difference
convenient to define the dimensionless variables approximation of Eq. A6 reads
3 3 Ci⫺1, j ⫺ Ci⫺2, j
⫹
8 4 Ci, j ⫺ Ci⫺2, j
,1 冊册 (A18)
Substitution of Eqs. A14 and A17 into Eq. A13 leads to the
final form of the discretized equation, which can be cast in
compact form as
Figure A1. Computational grid. C i, j ⫽ 共FC i⫺2, j ⫹ GC i⫺1, j ⫹ HC i⫹1, j ⫹ IC i, j⫺1 ⫹ JC i, j⫹1兲/E.
(A19)
The resulting system of equations (Eq. A19) was solved
C i⫹1, j ⫺ C i, j C i, j ⫺ C i⫺1, j iteratively using the successive overrelaxation (SOR) method
A i⫹1/ 2 ⫺ A i⫺1/ 2
C i⫹1/ 2, j ⫺ C i⫺1/ 2, j ⌽ i⫹1 ⫺ ⌽ i ⌽ i ⫺ ⌽ i⫺1 (Ferziger and Peric, 1996), and the implementation of the
⫽ boundary conditions was done in the same way as described in
⌽ i⫹1/ 2 ⫺ ⌽ i⫺1/ 2 ⌽ i⫹1/ 2 ⫺ ⌽ i⫺1/ 2
our previous work (Guedes de Carvalho and Alves, 1999).
C i, j⫹1 ⫺ C i, j C i, j ⫺ C i, j⫺1 It should be noted that we always started our calculations with
B j⫹1/ 2 ⫺ B j⫺1/ 2
⌿ j⫹1 ⫺ ⌿ j ⌿ j ⫺ ⌿ j⫺1 a zero concentration field on a coarse grid. A converged solution
⫹ , (A13) could be obtained very quickly (O(10 s) in a desktop PC with a 1.4
⌿ j⫹1/ 2 ⫺ ⌿ j⫺1/ 2
GHz AMD processor), and then we proceeded to a finer grid
where the values of the ⌽, ⌿, A, and B coefficients are easily (doubling the number of grid points in each direction). Instead of
computed using their definitions (Eqs. A4, A5, A7, and A8). restarting the calculations with a zero concentration field in this
Please note that these coefficients only have to be computed new finer grid, we simply interpolated the solution obtained in the
once, since they are dependent on a priori known quantities, coarse-level grid, leading to a significant decrease in the CPU time
and are not influenced by the unknown concentration field. required to attain convergence. This fully automated procedure
The C i⫹1/ 2, j and C i⫺1/ 2, j values have to be conveniently was repeated until the finest mesh calculations were performed.
interpolated from the known grid node values (represented as The use of Richardson’s extrapolation to the limit allowed us to
circles in Figure A1) using the SMART high-resolution scheme obtain very accurate solutions (with errors in the computed Sh⬘
to ensure numerical stability and good precision: value below 0.1%). A more elaborate multigrid technique could
have been implemented to further increase the convergence rate,
but we found that this simple technique was sufficient to obtain
C i⫹1/ 2, j ⫽ C i⫺1, j ⫹ Ĉ i⫹1/ 2, j共C i⫹1, j ⫺ C i⫺1, j兲. (A14) mesh-independent solutions in affordable CPU times.
The converged solution obtained yields values of Ci,j, from
The limiter function Ĉ i⫹1/ 2, j used in this work is expressed which the overall mass-transfer rate from the sphere, n, could be
as (Gaskell and Lau, 1988) calculated and expressed by means of an average Sherwood
number
Ĉ i⫹1/ 2, j kd 1
Sh⬘ ⫽ ⫽ 关n/共 d 12兲共c* ⫺ c 0兲兴d 1/D⬘m.
冋 冋
(A20)
冦
C i, j ⫺ C i⫺1, j Ci, j ⫺ Ci⫺1, j 1 D⬘m
3 if 僆 0, - The value of n was evaluated by numerically integrating the
C i⫹1, j ⫺ C i⫺1, j Ci⫹1, j ⫺ Ci⫺1, j 6
冋 册
3 3 Ci, j ⫺ Ci⫺1, j Ci, j ⫺ Ci⫺1, j 1 5 diffusive/dispersive flux of solute perpendicular to the sphere
⫹ if 僆 , along its surface (Eq. 6)
8 4 Ci⫹1, j ⫺ Ci⫺1, j Ci⫹1, j ⫺ Ci⫺1, j 6 6
册 册
⫽
1 if
Ci, j ⫺ Ci⫺1, j
Ci⫹1, j ⫺ Ci⫺1, j
5
僆 ,1
6
n ⫽ ⫺⑀ 冘 D Rsin共 兲 23 u sin共 兲
i
T i 0 i
(A15)
⫻ 冉 冊 ⭸c
⭸ i,1
2R2 冋 2 册
cos共i⫺1 兲 ⫺ cos共i⫹1 兲
, (A21)