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    Fiesta ST BIG MOUTH Ram Air Intake Installation Guide

    Uploaded by

    Jose Francisco Guzmán
    This document provides installation instructions for a Fiesta ST Ram Air Intake in 3 steps or less: 1. Remove the front bumper and cut a 6.5" by 3.5" hole in the stock radiator shroud to fit the intake. 2. Lubricate the intake snorkel and slide it into the stock air box port, then align and thread the mounting bolt and nut. 3. Reinstall the shroud, bumper, and other parts removed. Check that all components are securely fastened before enjoying the new intake system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Fiesta ST BIG MOUTH Ram Air Intake Installation Guide

    Uploaded by

    Jose Francisco Guzmán
    31 views12 pages
    This document provides installation instructions for a Fiesta ST Ram Air Intake in 3 steps or less: 1. Remove the front bumper and cut a 6.5" by 3.5" hole in the stock radiator shroud to fit the intake. 2. Lubricate the intake snorkel and slide it into the stock air box port, then align and thread the mounting bolt and nut. 3. Reinstall the shroud, bumper, and other parts removed. Check that all components are securely fastened before enjoying the new intake system.

    Original Title

    FiST-BIGMOUTH_R2

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    This document provides installation instructions for a Fiesta ST Ram Air Intake in 3 steps or less: 1. Remove the front bumper and cut a 6.5" by 3.5" hole in the stock radiator shroud to fit the intake. 2. Lubricate the intake snorkel and slide it into the stock air box port, then align and thread the mounting bolt and nut. 3. Reinstall the shroud, bumper, and other parts removed. Check that all components are securely fastened before enjoying the new intake system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    31 views12 pages

    Fiesta ST BIG MOUTH Ram Air Intake Installation Guide

    Uploaded by

    Jose Francisco Guzmán
    This document provides installation instructions for a Fiesta ST Ram Air Intake in 3 steps or less: 1. Remove the front bumper and cut a 6.5" by 3.5" hole in the stock radiator shroud to fit the intake. 2. Lubricate the intake snorkel and slide it into the stock air box port, then align and thread the mounting bolt and nut. 3. Reinstall the shroud, bumper, and other parts removed. Check that all components are securely fastened before enjoying the new intake system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    Fiesta ST BIG MOUTH Ram Air Intake

    Installation Guide
    Kit Contents

    Please review this entire document before attempting installation.

    You will need basic hand tools and about 2 hours of installation time.

    Please review the table below and make sure you have received the kit contents.

    Kit Contents
    Description Size Length Qty Material
    Hex Head bolts M6 65mm 1 Stainless steel
    Locknut M6 NA 1 Stainless steel
    Big Mouth Snorkel NA NA 1 ABS
    Stock Bumper Removal
    Remove the bumper by visiting this link and following
    the direction. There are also a few youtube videos that
    illustrate how to remove the bumper.

    http://www.fiestafaction.com/forums/threads/35218-Front-Bumper-Removal-w-pics
    Stock Shroud
    Locate the stock shroud and find this bump.
    Stock Shroud
    It is best to cut a hole in the stock radiator shroud.
    Use the following dimensions for your cut.
    begin here
    6.5”
    Measure out using a tape measure

    3.5” 2.5”

    Cut this segment last, you can


    make it slightly curved if you wish
    BIG MOUTH
    Installation Procedure
    Begin by placing the big mouth through the shroud
    first, this makes it easy to line everything up.

    Note the location of these molded shroud clips

    Place the shroud and intake back on the car as a unit, do not put the push-clips back in
    yet. You will need the shroud to be a little loose so you can work. (You may want to
    clip it in using the tabs that are molded on the back of the shroud)
    BIG MOUTH
    Installation Procedure
    Apply a small film of grease
    or dish soap to the last inch
    of duct
    Raise or cut off these vampire teeth.

    Keep everything loose, slide the intake into the stock


    port after it has been lubricated. You may to apply
    light pressure to slide it into the stock gasket.
    BIG MOUTH
    Installation Procedure
    Once back on the car, this next part will require some
    patience. Place the nut in your hand and hold it between
    two fingers. Position it behind the hole, see the next slide.

    You may want to place the 65mm bolt in the fastening boss to prepare for alignment.
    BIG MOUTH
    Installation Procedure
    Once you align the nut and the hole, use your
    other hand to begin to engage the threads in the
    nut, everything can remain loose.

    Align nut with hole

    Use caution not to drop the nut, it is best to place a towel or buffer object below your
    hand. A second nut is included in the kit just incase you lose it.
    BIG MOUTH
    Installation Procedure
    Nut is supported by one hand, other hand should begin
    to thread the bolt. Nothing should be tight yet.

    Push the bolt in and begin threading by hand as you support the nut on the backside.
    BIG MOUTH
    Installation Procedure
    Once you get a few threads engaged, use a 9mm box
    wrench or 9mm ratchet to secure the nut as you tighten
    the bolt with a 5 mm allen wrench.

    Box wrench should


    come in through the
    bottom, on this side

    Hold the head of the box wrench over


    the nut with one hand, as you tighten
    Hand tight is acceptable the allen wrench with your other hand.
    (snug), do not overtorque.
    Finalize

    Re-assemble the shroud, push pins, screws, bumper and


    headlights in reverse order.

    Enjoy your BIG MOUTH!!

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