Test & Repair Equipment Engineered Solutions Valve Academy

TEST & REPAIR EQUIPMENT ENGINEERED SOLUTIONS VALVE ACADEMY
VENTIL VALVE TEST AND REPAIR EQUIPMENT Page 4 – 33
A complete range of tools and equipment, based on

many years of experience in Shut-off valve, Safety valve
and Control valve maintenance, testing and repair.
VENTIL ENGINEERED SOLUTIONS Page 34 - 41

A complete range of special test equipment for;
Full automatic ‘CNC’ – series testing

Cryogenic testing
About Ventil
Test Units for Shut off valves Fire safe testing

Test Units for Safety valves Hyperbaric testing
Control valve diagnostics Fugitive Emission testing
Transportable workshops
Clean room applications
Tools & Accessories
Performance and duration testing
Ventil Lapping & Grinding
Test Units for manufacturers

VENTIL VALVE ACADEMY Page 42
Test Units for actuators
Modified atmospheres The guide to understanding valves

Ventil Valve Academy
Maintenance and Repair

Being where the customers are, enables us to produce what
the customer needs, wherever they need it with local support...
VENTIL - NL
Polakweg 6 - 2288 GE
Rijswijk - The Netherlands
T: + 31 88 113 09 00
E: info@ventil.nl
VENTIL - USA INC. VENTIL - MIDDLE EAST FZC VENTIL - RUSSIA VENTIL - KAZAKHSTAN VENTIL - AUSTRALASIA
906 Gemini St SAIF Zone - Unit Q4-267, ул. Врубеля 8, офис 2 пр. Абая,уг.ул.Радостовца 151/115 Singapore
Houston, TX 77058 - USA Sharjah United Arab 125080 МОСКВА 050009 АЛМАТЫ (Almaty) T: + 31 88 113 09 00
T: +1 281 280 0141 Emirates Т: +7 499 728 1550 Т: +7 727 334 0703 E: info@ventil.nl
T: +971 506260955
E: info@ventil-usa.com E: info@ventil-rus.ru E: info@ventil-rus.ru
E: info@ventil-me.com 3
4
Model: VCB
About Ventil
Test Units for Shut off valves
Test Units for Safety valves
Control valve diagnostics

Vertical clamping and testing of all common
valves.
Tools & Accessories
Available up to 120” / DN 3,000 mm with
clamping force up to 5,000 ton.
Up to 200 ton with rotating bridge, larger
models with rail system for quick and safe (un)
Modified atmospheres loading.
MODEL: VCB30
MODEL: VCB200
5
2
6
Model: VCB
Range* Maximum Distance between Distance between Low pressure High pressure
Model clamping force Gas test system Liquid test system
columns sealing adapters
VCB5 ½ - 6” 5 ton 14” 0 - 20”
DN15 - 150 mm 350 mm 0 - 500 mm
VCB30-S ½ - 10” 30 ton 18” 0 - 30”
DN15 - 250 mm 460 mm 0 - 750 mm
½ - 16” 28” 0 - 40” 0 - 7 bar / 100 PSI 0 - 400 bar / 5,800 PSI
VCB30-L 30 ton
DN15 - 400 mm 720 mm 0 - 1,000 mm
1 - 16” 28” 0 - 40” Other Gas test systems Other Liquid test systems
VCB50 50 ton up to up to
DN25 - 400 mm 720 mm 0 - 1,000 mm
2 - 24” 40” 0 - 44” 1,000 bar / 14,500 PSI 2,500 bar / 36,250 PSI
VCB100 100 ton available on request available on request
DN50 - 600 mm 1,000 mm 0 - 1,100 mm
VCB200 2 - 36” 200 ton 55” 0 - 60”
DN50 - 900 mm 1,400 mm 0 - 1,500 mm
VCB500 2 - 48” 500 ton 64” 0 - 60”
DN50 - 1,600 mm 1,600 mm 0 - 1,500 mm
*The range and mentioned dimensions can be adapted to the specific application.
About Ventil
Control
About
Aboutvalve
Ventil diagnostics
Ventil The Ventil test units are delivered ‘ready for use’ and
Transportable
Test
Test
Units
AboutUnits workshops
for for
Shut
Ventil Shutt
off valves
off valves can be completed with a variety of optional features;
ToolsTest
Test & Units
Accessories
Units for for
Safety
Safety
valves
Shutt valves
off valves Test and operating systems for actuators and other controls.
Ventil
TestLapping
Transportable & Safety
Transportable Grinding
workshops
Units for workshops
valves High pressure gas test system for Nitrogen / Helium testing.
UnitsUnits manufacturers
TestTransportable
Test for actuators
for manufacturers
workshops Full Safety Enclosure with interlock.
TestTest
Units
Ventil
Test for for
Lapping
Units
Units actuators
& actuators
for Grinding
manufacturers Inner (Radial) sealing plugs for Butt or Socket weld ends.
Modified
Test
V-Tec
Units
Test atmospheres
Lapping
for for
Units manufacturers
& Grinding
actuators Fully automatic test sequence (CNC testing).
Ventil
Ventil
Valve
V-Tec Valve
Academy
LappingAcademy
& Grinding
Maintenance
Ventil Valveand Repair
Academy
MODEL: VCB500
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2
8
Model: HC
Horizontal clamping and testing of all common valves.
Available up to 120” / DN3,000 with clamping force

up to 5,000 ton.
MODEL: HC5
About Ventil
Tools & Accessories

MODEL: HC150
Modified atmospheres

MODEL: HCT3000
9
2
10
Model: HC
Range* Maximum Distance between Distance between Low pressure High pressure
Model Gas test system Liquid test system
clamping force columns sealing adapters
½ - 6” 14” 0 - 20”
HC5 5 ton
DN15 - 150 mm 350 mm 0 - 500 mm
½ - 10” 18” 0 - 30”
HC30-S 30 ton
DN15 - 250 mm 460 mm 0 - 750 mm
½ - 16” 28” 0 - 40”
HC30-L 30 ton
DN15 - 400 mm 720 mm 0 - 1,000 mm
1 - 10” 18” 0 - 30”
HC50-S 50 ton
DN25 - 250 mm 460 mm 0 - 750 mm
½ - 16” 28” 0 - 40”
HC50-L 50 ton
DN15 - 400 mm 720 mm 0 - 1,000 mm
1 - 16” 28” 0 - 40”
HC75 75 ton
DN25 - 400 mm 720 mm 0 - 1,000 mm
2 - 24” 40” 0 - 44”
HC100 100 ton
DN50 - 600 mm 1,000 mm 0 - 1,100 mm
2 - 24” 40” 0 - 60”
HC150 150 ton 0 - 7 bar / 100 PSI 0 - 400 bar / 5,800 PSI
DN50 - 600 mm 1,000 mm 0 - 1,500 mm
2 - 24” 40” 0 - 60”
HC250 250 ton Other Gas test systems Other Liquid test systems
DN50 - 600 mm 1,000 mm 0 - 1,500 mm
2 - 32” 48” 0 - 67” up to up to
HC400 400 ton 1,000 bar / 14,500 PSI 2,500 bar / 36,250 PSI
DN50 - 800 mm 1,200 mm 0 - 1,700 mm
4 - 24” 48” 0 - 67” available on request available on request
HC600-S 600 ton
DN100 - 600 mm 1,200 mm 0 - 1,700 mm
4 - 36” 56” 0 - 80”
HC600-L 600 ton
DN100 - 900 mm 1,400 mm 0 - 2,000 mm
4 - 36” 55” 0 - 80”
HC800 800 ton
DN100 - 900 mm 1,400 mm 0 - 2,000 mm
8 - 40” 64” 0 - 80”
HC1000 1,000 ton
DN200 - 1,000 mm 1,600 mm 0 - 2,000 mm
8 - 40” 64” 0 - 80”
HC1500 1,500 ton
DN200 - 1,000 mm 1,600 mm 0 - 2,000 mm
8 - 48” 80” 0 - 100”
HC2000 2,000 ton
DN200 - 1,200 mm 2,000 mm 0 - 2,500 mm
8 - 48” 80” 0 - 100”
HC3000 3,000 ton
DN200 - 1,200 mm 2,000 mm 0 - 2,500 mm
8 - 48” 80” 0 - 100”
HC4000 4,000 ton
DN200 - 1,200 mm 2,000 mm 0 - 2,500 mm
*The range and dimensions can be adapted to the specific application.
Model: HC Optional features
The Ventil test units are delivered ‘ready for use’ and can be completed with a variety of optional features;
Test and operating systems for actuators and other controls.

Columns in an inclination angle for better access and easy (un)loading.
High pressure gas test system for Nitrogen / Helium testing.
Full Safety Enclosure with interlock.
Inner (Radial) sealing adapters for Butt or Socket weld ends.
Fully automatic test sequence (CNC testing).
HD camera system for
inspection from a safe distance.
About Ventil
Tools & Accessories
Ventil Valve Academy MODEL: HC600

with full surrounding safety enclosure
Maintenance and Repair 11
12
Model: HVC
Clamping the valve in horizontal position (valve stem vertical)

and testing the valve in any position between 0 - 90⁰.
Hydraulic controlled tilting system with safety interlock.
Available for any valve type. 64” / DN1,600

with 1,000 ton clamping force available.
About Ventil
Tools & Accessories

MODEL: HVC300

Model: HVC
Model Range* Maximum Distance between Distance between Low pressure High pressure
clamping force columns sealing adapters Gas test system Liquid test system
½ - 6” 14” 0 - 20”
HVC5 5 ton
DN15 - 150 mm 350 mm 0 - 500 mm
½ - 10” 18” 0 - 30”
HVC30-S 30 ton
DN15 - 250 mm 460 mm 0 - 750 mm
½ - 16” 28” 0 - 40”
HVC30-L 30 ton
DN15 - 400 mm 720 mm 0 - 1,000 mm
1 - 10” 18” 0 - 30”
HVC50-S 50 ton
DN25 - 250 mm 460 mm 0 - 750 mm
1 - 16” 28” 0 - 40”
HVC50-L 50 ton
DN25 - 400 mm 720 mm 0 - 1,000 mm
0 - 40” 0 - 7 bar / 100 PSI 0 - 400 bar / 5,800 PSI
HVC75 1 - 16” 28”
DN25 - 400 mm 75 ton 0 - 1,000 mm
720 mm
0 - 44” Other Gas test systems Other Liquid test systems
HVC100 2 - 24” 40”
100 ton 0 - 1,100 mm up to up to
DN50 - 600 mm 1,000 mm
0 - 60” 1,000 bar / 14,500 PSI 2,500 bar / 36,250 PSI
HVC150 2 - 24” 40”
150 ton 0 - 1,500 mm available on request available on request
DN50 - 600 mm 1,000 mm
2 - 24” 40” 0 - 60”
HVC250 250 ton
DN50 - 600 mm 1,000 mm 0 - 1,500 mm
2 - 32” 48” 0 - 60”
HVC400 400 ton
DN50 - 800 mm 1,200 mm 0 - 1,500 mm
4 - 24” 48” 0 - 67”
HVC600-S 600 ton
DN100- 600 mm 1,200 mm 0 - 1,700 mm
4 - 24” 56” 0 - 80”
HVC600-L 600 ton
DN100 - 600 mm 1,400 mm 0 - 2,000 mm
4 - 36” 55” 0 - 80”
HVC800 800 ton
DN100 - 900 mm 1,400 mm 0 - 2,000 mm
*The range and dimensions can be adapted to the specific application.
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Model: VC-SRV
About Ventil

Testing with both Gas and Liquid.
MODEL: VC25-SRV
Ridged design with high quality finish.
Transportable workshops Standard completed with the unique Ventil
Tools & Accessories Computer Registration System.
Ventil Lapping & Grinding According to all common international standards and directives. Model Range Clamping force
Stainless steel control panel and liquid reservoir.
Test Units for manufacturers VC25-SRV ½-10 25 ton
Test Units for actuators VC40-SRV ½-16 40 ton
Standard safety features; Safety Closure, Safety interlock on
VC70-SRV ½-16 70 ton
Modified atmospheres clamping system, test system kill switch and pressure activated
Ventil Valve Academy flash light.

MODEL: MP2-SRV
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Model: VC-SRV-FL-II
Model: VC-SP-T4
Compact design for the use in Containers or other small workshops.
Ridged design with high quality finish.
Standard safety features; Safety screen, Safety interlock

on clamping system and test system kill switch.
Model Range Clamping force

VC25-SP-T4 ½-10 25 ton
VC40-SP-T4 ½-16 40 ton
About Ventil
Tools & Accessories

18
Model: CT800-T4
Fully equipped test unit for testing and (re)adjusting all common
types of tank relief valves, like for example; Pressure/Vacuum
(‘breather’) valves and emergency vacuum vents in the range
2 – 24”.
The CT800 is completed with a dual range test system for testing in
both pressure and vacuum conditions.
This test unit is specially designed to verify the settings and leak
rates according to clean air and emission control acts and test
standard API2000. The design and configuration is based on many
years of experience in safety valve testing and repair.
The test unit is fully built in-house and only first

About Ventil
class components are used. The CT800 is delivered
Test Units for Shut off valves ready for use.
The CT800-T4 is available as stand-alone unit
or as an optional module with other safety
Transportable workshops valve test units, shown on the previous pages.
Tools & Accessories

PreVenTest, In-Situ testing of PSV’s
Ingenious designed system for testing all types of spring operated PSV’s In-Situ, in process and under normal operating conditions.
The portable system enables you to prove the correct working and performance or identify PSV’s in need of repair without plant shut-down.
The PreVenTest system is available in 2 types;
PreVenTest LTC, Light weight, hand controlled and battery driven.
PreVenTest Advance, Fully automatic.
No plant shut-down
No dismantling of the valve
No loss of productivity
About Ventil No loss of profitability
Tools & Accessories MODEL: ADVANCE
MODEL: LTC
Both types are available as ATEX version for
the use in explosive atmospheres.
20
Orion LM portable liquid test systems

The Ventil ORION portable Liquid test systems are used for pressure testing valves,
pipes, vessels, cylinders, actuators and all other critical pressure equipment.
The high quality ‘plug and play’ test systems are packed in a robuust carrying case
/ trolley and are therefore easy to use on-site or in-shop.
Built from high quality, stainless steel components.
Fully pneumatic driven, safely used on-site.
Pressure isolation function for pressure drop/decay testing.
Accurate variable flow/pressure control.
Standard suitable for oil or potable water applications.

About Ventil Robust carry case / trolley.
Control valve diagnostics Model Range* Test fluid Pressure gauge**

Transportable workshops LM 100 0 - 100 bar 0 - 160 bar
0 - 1,450 PSI 0 - 2,300 PSI
LM 500 0 - 500 bar Potable water 0 - 600 bar
Tools & Accessories
0 - 7,250 PSI or 0 - 8,700 PSI
Ventil Lapping & Grinding LM 1000 0 - 1,000 bar hydraulic oil 0 - 1,600 bar
0 - 14,500 PSI 0 - 23,200 PSI
Test Units for manufacturers LM 1500 0 - 1,500 bar 0 - 2,000 bar
0 - 21,750 PSI 0 - 30,000 PSI
Test Units for actuators *High pressure range available on request.
**Case diameter 160 mm/6” Class 1, dual scale bar/PSI
completed with safety glass and calibration certificate.

VenTrack Control valve diagnostics
The universal and versatile Ventil VenTrack system enables you to test all critical
valve controls which cause or at least, contribute to control loop performance
problems. The VenTrack contains of an unique combination of instruments
and inteligent software to identify and rectify control valve problems.
Laser Stroke Sensor
About Ventil
Tools & Accessories
Maintenance and Repair Optional: HVC1 test and assembly clamp 21

22
Transportable Workshops
Model: CT
About Ventil
Test Units for Safety valves Fully equipped test and repair facilities for on-site overhaul
Control valve diagnostics and testing of Shut-off valves, Safety valves and Control
valves. The 10, 20 or 40 ft Containers feature all necessary tools
and equipment for the standard recondition procedure, but can also be
Tools & Accessories equipped for your specific application and environment / climate conditions.
Model Application Size
CT10-SRV Test- and Repair Container for Safety Valves 10 ft
Test Units for actuators CT20-1 Test Container for PSV Testing - VC 25 CC 20 ft
CT20-2 Repair Container for Shut-Off-, Control- & Safety Valves 20 ft
CT20-3 Test Container for PSV Testing - VC 40 CC 20 ft
Ventil Valve Academy CT20-4 Test Container for Shut-Off-, Control- & Safety Valves 20 ft
CT40-1 Test- and Repair Container 40 ft
For off-shore applications, the new fabricated container is certified
according to DNV 2.7 / EN 12079 and can optionally be prepared for
the use in explosive (ATEX) atmospheres.
About Ventil MODEL: CT10-SRV
Tools & Accessories

MODEL: CT40-1

24
TOOLS & ACCESSORIES

Ventil offers a variety of tools and equipment used within the valve repair process;
Inspection kits for checking the interior of the valve body.
Tool set for removing gaskets and spindle packing rings.
Valve Brushing set for cleaning the valve body, spindle and components.
V-RAT Transport Trolley for Safe transport of valves. Tool set
About Ventil
Control valve diagnostics Inspection set

Tools & Accessories
Ventil Valve Academy V-RAT

Valve brushing set
Maintenance and Repair Transport trolley
POLIR
The Ventil POLIR range of machines are designed for Grinding
and Lapping flat seats inside the Shut-off or Safety valve body.
The light weight battery or pneumatic drive unit, enables safe
and efficient ‘in-shop’ and ‘on-site’ use. The POLIR machines
are delivered ready for use, including all necessary tools,
accessories, a large consumer quantity of abrasive 3M foil rings
and are packed in robust carrying cases.
About Ventil

30º
Control valve diagnostics 15º
‘C’ attachment set for Conical seats
The POLIR machine can be equipped with an attachment 30º
40º
Tools & Accessories set for Grinding and Lapping conical (Control) valves seats.15º
20º
Ventil Lapping & Grinding The C attachment is available for all30º

sizes in seat
40º
angles 60º
30 / 40 / 60 / 75 / 90 degrees. 15º 20º 30º

40º 60º 75º
Test Units for actuators 30º
37,5º
15º 20º 30º
30º 40º 60º 75º 90º
Ventil Valve Academy 15º 20º 30º 37,5º 45º
Maintenance and Repair 40º 60º 75º 90º 25

20º 30º 37,5º 45º
26
ORBIT
The Ventil ORBIT range of machines are designed for ‘In-Situ’ or ‘In-Shop’ valve repair.
The light weight, versatile machines are equipped with a variety of unique features, like for example the
orbital, mechanical driven grinding head. This results in a very high material removal rate and the best flatness
accuracy. The ball-joint and tilting construction makes the machine suitable for:
Gate and Parallel slide valves.
Check valves.
Globe and Safety valves.
About Ventil

MODEL: ORBIT 10
Tools & Accessories

ORBIT UNIQUE FEATURES
Universal tool for Gate-, Parallel Slide-, Globe and Safety valves.
Robust and light weight.
The unique orbital, - mechanical driven grinding and lapping system results
in a very high material removal rate and extreme good flatness accuracy.
The grinding heads are mechanically driven by an internal gear system
that rotates the wheels at the same speed producing a perfect cross hatch
pattern.
Wedge bracket for

The ORBIT machines are delivered ready for grinding the wedge
use, including all necessary tools, accessories, (standard feature)
a large consumer quantity of abrasive 3M foil
rings, packed in robust carrying cases.
Model Application
ORBIT 10 1½ - 10” / DN40 - 250 mm
MODEL: ORBIT 24
ORBIT 24 6 - 24” / DN150 - 600 mm
ORBIT 40 6 - 40” / DN150 - 1000 mm
ORBIT 64 6 - 64” / DN150 - 1600 mm
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PRO DUAL
The Ventil PRO DUAL covers the full range of stationary machines for ‘In-Shop’ repair of valve seats. The ridged column machine is mounted
on a strong work bench base with clamping table and drawers for the storage of all accessories, drive heads, tools and consumables.
The tilting arrangement of the clamping table enables easy clamping and alignment of Gate valve bodies and wedges.
The PRO DUAL machines are completed with the unique orbital, mechanical driven
grinding head for the highest material removal rate and the best flatness accuracy.
The PRO DUAL is suitable for any type of;
Gate and Parallel slide valves.

Check valves.
Globe and Safety valves.
PRO DUAL 10 PRO DUAL 16 PRO DUAL 24 PRO DUAL 40

Range ¼ - 10” ¼ - 16” ¼ - 24” ¼ - 40”
DN6 – 250 mm DN6 – 400 mm DN6 – 600 mm DN6 – 1000 mm
TITAN
The Ventil TITAN portable turning and facing machine is designed for ‘In-Situ’ repair and prefabbing sealing
faces on the out and inside of valves, pumps, turbine houses, flanges and other pipe ends. The completely
pneumatic driven TITAN can be used in any position, upside down and sideways, wherever you need to
repair. This facing machine is completed with a universal base for easy mounting and alignment and has fine
axial and radial feeds for accurate and high quality machining.
TITAN UNIQUE FEATURES
(Re)facing/cutting sealing seats and flanges.

(Re)cutting grooves for seals, O-rings etc.
(Re)facing conical faces.
Precision height and centre adjustment.
About Ventil
Full-automatic radial and axial feed.
Transportable workshops Titan 16 Titan 24

Range 0 - 16”/ 0 - 400 mm 0 - 24”/ 0 - 600 mm
Tools & Accessories Machine dimensions 1200 x 850 x 1510 mm 1200 x 1100 x 1900 mm
Main drive motor 1,2 kW 5,59 kW
Axial feed motor 0,09 kW 0,18 kW
Test Units for manufacturers Air consumption 1620 [l/min] / 57,2 [scf/min] 6378 [l/min] / [225 scf/min]
Speed Range 0 - 160 rpm 0 - 169 rpm
Test Units for actuators Radial feed 0,05 - 0,20 mm / 0,002 - 0,008” 0,05 - 0,20 mm / 0,002 - 0,008”
Axial feed (auto) 0 - 40 [mm/min] / 0 - 1,6 –inch/min] 0 - 40 [mm/min] / 0 - 1,6 - inch/min]
Axial feed (manual) 4 mm / 0,16” 4,5 mm 0,18”
Ventil Valve Academy Weight 250 kg 350 kg

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PROFILE
The Ventil PROFILE high speed grinding machines is designed
for precision finishing of flat and conical sealing faces.
The pneumatic driven PROFILE can be used in any position,
upside down and sideways, wherever you need to repair.
This high speed grinder is completed with a universal base for easy
mounting and alignment and has fine axial and radial feeds for fine
finishing.
The machine is delivered ready for use, including a set of grinding cones
for seat angles 30 / 40 / 60 / 75 / 90 degrees. The machines is packed in
a robust transport trolley.
About Ventil
Test Units for Shut off valves Range 16” 24”

DN6 – 0/400 mm DN6 – 0/600 mm
Test Units for Safety valves Spindle Drive 400 W max. 14 Nm 400 W max. 14 Nm
Grindingmotor 120 W max. 0,10 Nm 120 W max. 0,10 Nm
Variable speed 0-60 RPM 0-60 RPM
Transportable workshops Required air supply Air drive max 6 Bar Air drive max 6 Bar
Angle ° 30° , 40°, 60°, 75°, 90° 30° , 40°, 60°, 75°, 90°
Tools & Accessories Maximum
insertion depth 650 mm 650 mm
Average achievable
0,2 – 0,8 μm 0,2 – 0,8 μm
Test Units for manufacturers roughness [Ra]
Weight 70 kg 90 kg

OPTIC
The Ventil OPTIC open face, flat lapping and polishing machine is the complete solution for high
precision finishing of safety valve seats, nozzles and mechanical seats. The OPTIC can be used to
reach a flatness accuracy within 3 light bands ensuring the best seat tightness.
The fine finishing lapping machine is available in different sizes with a single or set of 3 conditioning
rings. The machine features a robust structure, but is still equipped with fine controls, activation
timer and an automatic liquid diamond and lubricate steering and dispensing system.
OPTIC 15 OPTIC 24 OPTIC 36 OPTIC 60

Lapping plate diameter 380 mm. / 15” 610 mm. / 24” 900 mm / 36” 1500 mm / 60”
About Ventil
Tools & Accessories
Ventil Valve Academy The OPTIC machine is delivered ready for use, including consumables,
Monochromatic light and optical flats for checking the flatness accuracy.
32
BG-10
The Ventil BG-10 Ball grinding and polishing machine is specially
designed for repairing balls of floating ball valves or trunnion
mounted ball valves in the range 2½ up to 10”.
The simple but ingenious constructed BG-10 features

(2) independently controlled drives, one rotating the ball and the
other rotating the lapping bowl. The right-angled rotations of the
ball and bowl results in fine cross hatch pattern finish. The BG-
10 features very simple controls and is delivered ready for use,
including a set of bowls and consumables.
About Ventil
Tools & Accessories

NR-10
The Ventil NR-10 PSV work station is the complete solution for safe and efficient (dis)assembly of Pressure Safety Valves. The NR-10
exists of a ridged base structure with 3-Jaw Chuck for clamping a PSV on the inlet nozzle.
The versatile NR-10 work station is designed and equipped for two basic purposes;
The ridged fixation and base structure gives you full surrounding access for inspection and (dis)assembling of the PSV.
‘Backbreaking’ use of long pipe ends for (un)screwing the nozzle is no longer
needed with the high torque drive system, connected to the Chuck.
Range ½ - 10” (larger sizes available on request)

Nominal torque 4200 Nm
Peak torque 8400 Nm
About Ventil
Dimension 1540x895x1500 mm / 60x35x60 Inch
Test Units for Shut off valves Weight 700 kg (1550 Lbs)
Tools & Accessories

34
Ventil Engineered Solutions

Fit the right test equipment into your production chain
Successfully manufacturing valves means taking the right decisions. Having manufactured over 5000 valve testers, we know what it takes to
size and fit right test equipment into your production chain. Ventil Engineered Solutions offers a complete range of special test equipment for;
Full automatic ‘CNC’ – series testing

Cryogenic testing
Fire safe testing
Hyperbaric testing
Fugitive Emission testing
About Ventil Clean room testing

Performance and duration testing

Whether you are into ‘exotic one-off’ valves or going for mass
Control valve diagnostics production, the Ventil Engineered Solutions team support offers;
Tools & Accessories Thoroughly studying your application, defining the

test unit framework
Verifying the applicable test procedures and test criteria
Recommending the best ‘working practice’
Showing productivity vs. efficiency
Modified atmospheres Evaluate and prepare for future expansion and flexibility
Ventil Valve Academy Risk assessment
CNC Valve Testing
About Ventil

MODEL: VCBT150-MT3
Tools & Accessories
Test Units for manufacturers Fully automatic test units for quick and efficient testing a larger series of valves.
Ventil IT specialists design smart software for controlling and monitoring the test sequence. The fully integrated computer
system ensures a very quick and efficient operating procedure. The automatic test system controls the test procedure and
Modified atmospheres a combination of accurate pressure and flow sensors detect / measure the leakage. The intelligent software compares the
Ventil Valve Academy found test results with the programmed test standard and within seconds the system gives a ‘pass’ or ‘fail’ signal.

36
Model: VCBT10-MT5
Submerged gas testing
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API 6A - PR2 Testing

The API 6A PR2 test unit subjects the valve to extreme high and low temperatures whilst dynamically cycling it under various pressure
conditions to prove the integrity and give absolute confidence that it can withstand the most arduos environments.
COMMON FEATURES
Proportionally controled clamping system.
Fully closed test chamber.
High pressure gas and liquid testing up to 2,000 bar / 29,000 PSI.
Digitally controlled temperature arrangement -60 to 180⁰C / -76 to 356⁰F.
Automatic open/close and torque measuring system.
Camera inspection system.
About Ventil
Tools & Accessories

Actuator testing
Designed and equipped for testing electric-,

pneumatic and hydraulic controlled actuators.
The range of static (torque) performance testing,
measured by calibrated sensors, runs from 0
– 500,000 Nm / 370,000 lbf. The dynamic test
procedure subjects the actuator to a simulation
of a torque resistance pattern of a quarter turn
ball or butterfly valve. The touch screen operated
control system offers flexible programming of
the settings and test criteria.
About Ventil
Tools & Accessories

40
‘Modified atmospheres’
About Ventil
Transportable workshops Custom build solutions for testing Shut-off valves,

Safety valves and Control valves in any condition.
Tools & Accessories
Test Units for manufacturers Cryogenic testing up to maximum -196°C / -324°F.
Test Units for actuators High temperature (fire safe) testing 1,500°C / 2,730°F.
Clean room test and inspection equipment.
Submerged gas testing.

Cryogenic testing
Liquid Nitrogen spray (cooling) system

41
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When our customers succeed, so do we!
Industrial valves and safety valves are final process elements and play a key role in the
operation of a continuously generating (petro)chemical process or power plant. They either
block the pressure, regulate the fluid or protect the process plant.
Still 50-60% of the fugitive emission of industrial process plants is caused by leaking
valves. It is therefore obvious that the plant efficiency is directly affected by the
non-performance of valves, either in terms of output or in terms of reliability and availability.
The VENTIL VALVE ACADEMY is the guide to understanding

valves, the process of selection, maintenance and repair.
About Ventil
Our objectives;
Test Units for Safety valves Provide the highest quality and brand neutral information,
giving plant management assurance that they have the
skilled people they need to maximize asset value.
Tools & Accessories Provide instructor-led training in different levels and tailored
for the specific application of the customer.
Test Units for manufacturers Provide in-house courses, conducted at your company,
anywhere in the world, within your schedule.
Modified atmospheres A complete overview with the available training courses is

Ventil Valve Academy available on www.ventil.nl
When our customers succeed, so do we.
The Ventil maintenance and support engineers provide individualized technical assistance worldwide.
Our experts won’t be satisfied until you are. Please feel free to contact our service department for;
Field service.
Service and maintenance contracts.
In-house repairs.
Technical support.
Spare part services.
Test unit operator training courses.
About Ventil
Tools & Accessories

No rights can be derived from the contents of this publication. Nothing contained in this brochure may be reproduced without written permission of Ventil Test Equipment BV.
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TEST & REPAIR EQUIPMENT ENGINEERED SOLUTIONS VALVE ACADEMY

VENTIL VALVE TEST AND REPAIR EQUIPMENT Page 4 – 33

A complete range of tools and equipment, based on

VENTIL ENGINEERED SOLUTIONS Page 34 - 41

Full automatic ‘CNC’ – series testing

Test Units for Shut off valves Fire safe testing

Test Units for manufacturers

Modified atmospheres The guide to understanding valves

Maintenance and Repair

Test Units for Shut off valves

Test Units for Safety valves

Control valve diagnostics

Test Units for Shut off valves

Test Units for Safety valves

Horizontal clamping and testing of all common valves.

Available up to 120” / DN3,000 with clamping force

Test Units for Shut off valves

Test Units for Safety valves

Control valve diagnostics

Tools & Accessories

Ventil Lapping & Grinding

Test Units for manufacturers

Test Units for actuators

Ventil Valve Academy

Maintenance and Repair

Test and operating systems for actuators and other controls.

Test Units for Shut off valves

Test Units for Safety valves

Control valve diagnostics

Tools & Accessories

Ventil Lapping & Grinding

Test Units for manufacturers

Test Units for actuators

Ventil Valve Academy MODEL: HC600

Clamping the valve in horizontal position (valve stem vertical)

Hydraulic controlled tilting system with safety interlock.

Available for any valve type. 64” / DN1,600

Test Units for Shut off valves

Test Units for Safety valves

Control valve diagnostics

Tools & Accessories

Ventil Lapping & Grinding

Test Units for manufacturers

Ventil Valve Academy

Maintenance and Repair

Test Units for Shut off valves

Test Units for Safety valves

Maintenance and Repair

Compact design for the use in Containers or other small workshops.

Ridged design with high quality finish.

Standard safety features; Safety screen, Safety interlock

Model Range Clamping force

Test Units for Shut off valves

Test Units for Safety valves

Control valve diagnostics

Tools & Accessories

Ventil Lapping & Grinding

Test Units for manufacturers

Test Units for actuators