FORM 398 - 6 Special Tools Catalog

Waukesha ®
Special Tools Catalog

Sixth Edition
This document contains proprietary and trade secret information and is given to
the receiver in confidence. The receiver by reception and retention of the docu-
ment accepts the document in confidence and agrees that, except as with the prior
expressed written permission of Waukesha Engine, Dresser, Inc., it will; (1) not
use the document or any copy thereof or the confidential or trade secret informa-
tion therein; (2) not copy or reproduce the document in whole, or in part without
the prior written approval of Waukesha Engine, Dresser, Inc.; and (3) not disclose
to others either the document or the confidential or trade secret information con-
tained therein.
All sales and information herein supplied subject to Standard Terms of Sale, in-
cluding limitation of liability.
ATGL®, CFR®, ESM®, EXTENDER SERIES®, DRESSER®, WKI®, ENGINA-

TOR®, SERIES FOUR®, VGF®, VHP® and WAUKESHA® are registered trade-
marks of Dresser, Inc. WAUKESHA, ESM, VHP, APG, and DRESSER logo are
trademarks of Dresser, Inc. All other trademarks, service marks, logos, slogans,
and trade names (collectively “marks”) are the properties of their respective own-
ers. Dresser, Inc. disclaims any proprietary interest in these marks owned by oth-
ers.
FORM 398 Sixth Edition

© Copyright 2008
Dresser Waukesha Engine
Dresser, Inc.
Waukesha, Wisconsin 53188
All rights reserved. Printed in U.S.A. 10/08
SPECIAL TOOLS CATALOG TABLE OF CONTENTS
Table of Contents
ENGINE BASE KITS & GROUPS................................................................................................................ 5
GENERAL TOOLS..................................................................................................................................... 21
ATGL® TOOLS........................................................................................................................................... 35
VHP® TOOLS............................................................................................................................................ 49
APG™ TOOLS........................................................................................................................................... 63
VGF® TOOLS............................................................................................................................................ 81
INTERMEDIATE SERIES TOOLS.............................................................................................................. 89
APPENDIX A - PART NUMBER INDEX..................................................................................................... 95
APPENDIX B - PART NAME INDEX.......................................................................................................... 99
NOTE: VSG tool list available in VSG Repair & Overhaul Manual, Form 6259, Page 1.05-12.
FORM 398 Sixth Edition 3

INTRODUCTION SPECIAL TOOLS CATALOG
INTRODUCTION AND USE OF THIS CATALOG

Engine technology is changing at a very rapid pace driven by lean combustion and computer monitoring. The right tools are
important because they allow the engine technician to perform his job in a professional and timely manner. These changes in
technology and productivity requirements mandate the need for specialized tools.
Recognizing these needs, Waukesha has compiled and cataloged many specialized tools.
Waukesha Parts Operations markets the special purpose tools listed in this catalog. All inquiries regarding price and delivery
should be directed to your authorized Waukesha Distributor or participating OEM.
Tools are grouped together according to engine type. In addition, there is a General Tools section. Tools listed in this section can
be applied to more than one engine model series. In all sections, application is listed below each part.
4 FORM 398 Sixth Edition

Kits & Groups
SPECIAL TOOLS CATALOG ENGINE BASE KITS & GROUPS
ENGINE BASE KITS & GROUPS

Waukesha Engine does not sell tools in kit form. All tools are ordered individually. However, for the puroposes of quotation and
customer queries, this section of engine base kits and groups is provided.
VHP® Tools
Standard VHP Gas G/GSI/GSID - Inline and VEE engine
GROUP PART NUMBER NAME
494217 Compression Tester/Adapter

GROUP 1
494287 Valve Adjusting Wrench
474020 Seat Installer
474031 Valve Spring Compressor (Non CSA)
494257 Valve Guide R&R Tool
GROUP 2
495327 Valve Guide Seal Installer
474046 Valve Guide Reamer
474044 Valve Guide Straightness Gauge
474000 Camshaft Dummy Gear
474005 Stop Sleeve
474013 Water Pump Kit
474025 Cam Brg. Rollout Tool
*474041 9 3/8” Piston Ring Expander
GROUP 3 *494085 8 1/2” Bore Ring Compressor
*494206 9 3/8” Bore Ring Compressor
494262 Sleeve Depth Gauge
*494284 8 1/2” Sleeve Plate
494366 Main Bearing Rollout Tool
499233 Cylinder Sleeve Remover
Group (1) Routine Maintenance (Specific to this engine series)

Group (2) Cylinder Head Overhaul (Also requires group 1)
Group (3) Major Overhaul (Also requires groups 1 and 2)
NOTE: *Depending on the engine model, only one of the listed tools is required.
NOTE: These kits include only the tools considered necessary to professionally accomplish work
in the groups listed. “Nice-to-have” tools are not listed.

ENGINE BASE KITS & GROUPS SPECIAL TOOLS CATALOG
VHP Tools
VHP Gas GL/GLD - Inline and VEE engine
474007 Prechamber Collet - L5108GL

474036 Spark Plug Carrier Tool
GROUP 1
494290 Prechamber Removal tool
494385 Seal Remover Tool
474033 Valve Spring Compressor (GL CSA)
GROUP 2 494257 Valve Guide R&R Tool
495327 Valve Guide Seal Installer
474005 Stop Sleeve


Kits & Groups
VHP Tools
VHP Diesel - Inline and VEE engine
494214 Injector Puller

494263 Injector Tester
494264 Adapter Kit
GROUP 1
494385 Seal Remover Tool
474035 Diesel Compression Tester with Adapter
GROUP 2
495327 Valve Guide Seal Inst. (White Seals)
474005 Stop Sleeve
GROUP 3
494366 Main Bearing R&R Tool


VHP Tools
VHP Gas, Series Four® - Inline and VEE engine

GROUP 1
474034 Valve Spring Compressor (Series Four)
474038 Valve Seat Extractor (Series Four)
474040 Valve Bridge Guide Tool (Series Four)
GROUP 2
495327 Valve Stem Seal Installer
495328 Intake Valve Seat Installer
495329 Exhaust Valve Seat Driver
495330 Bridge Guide Pin Driver
474005 Stop Sleeve


Kits & Groups
APG™ Tools
APG 150 Engine
472082 Turbocharger Fitting Wrench

472088 Hydraulic Pump
472099 Valve Recession Gauge
GROUP 1
472086A Spark Plug Sleeve Holder
472100 Spark Plug Sleeve Installer
472074* Rocker Arm Cover Remover Tool (CSA Only)
472005* Valve Stem Seal Installer
472008* Valve Guide Extractor
472035* Valve Guide Pilot
472044* Valve Seat Grinding Wheel
472089 Valve Seat Extraction Tool
GROUP 2 472090 Valve Seat Extraction Tool Replacement Pins
472090 Valve Seat Grinding Wheel
472091 Cylinder Head Lifting Tool
472092 Valve Seat Insertion Installation Tool
472093 Valve Guide Installation Tool
472096 Four Valve Spring Compressor
472002 Crankcase Spreader
472030 Guide Pin Kit
472048 Seal Driver
472055 Camshaft Pilot Tool
472071 Water Pump Impeller Puller
472075 Piston Ring Expander
GROUP 3 472076 Piston Ring Compressor
472083 Piston Extraction Tool
472087 Main Bearing Roll-out Tool
472094 Cylinder Sleeve Puller
472095 Connecting Rod Bushing Removal Tool
472080 Connecting Rod Guide Pin Tool
472081 Connecting Rod Bearing Alignment Tool

* Parts are listed in VGF Tool Section (see Index B - Part Number Index).

APG™ Tools
APG 220 Engine
475005 Ignition Timing Disc Adjustment Tool

476007 Wrench For Preheating Resistor
476008 Prechamber Removal Tool
476009 TDC Checking Gauge
476017 Filter Before Turborcharger, Assembly
GROUP 1
476034 Water Connection Installation Tool
476068 2% Prechamber Check Valve Removal
476069 1% Prechamber Check Valve Removal
476072 Spark Plug Removal Wrench
476076 Damper Fluid Treating Kit
472995 Seal Kit For 476003A Jacks
476003 Cylinder Head Jacks
476013 Cylinder Head Lifting Device
476003A Single Cylinder Head Or Main Bearing Jack
476026 Valve Seat Installation Tool Without Guide
476027 Valve Seat Installation Tool With Guide
GROUP 2
476028 Valve Guide Installation Tool
476029 Valve Guide Removal Tool
476030 Valve Spring Compressor
476031 Intake Valve Seat Puller
476032 Exhaust Valve Seat Puller
476033 Hydraulic Jack For Valve Seat Pullers
325290 Engine Lifting Bracket
476000 Connecting Rod Bearing Installation Tool
476001 Upper Serration Cushion
476002 Connecting Rod Hydraulic Jacks
476002A Single Connecting Rod Replacement Jack
476004 Connecting Rod Hydraulic Jack Seal Kit
476006 Anti Polishing Ring Removal Tool
476010 Rod And Piston Arm Lifting Device
476011 Damper Lifting Device
GROUP 3 476012 Stud For Damper Removal
476014 Connecting Rod Installation Tool
476018 Flywheel And Damper Extractor Pin
476020 Cylinder Liner Mounting Device
476021 Camshaft Mounting Device
476022 Inner Bushing Gear Extractor
476023 Camshaft Timing Device
476024 Outer Bushing Gear Extractor
476025 Cylinder Liner Lifting Device

Kits & Groups

476067 Piston Ring Compressor
476070 Lower Serration Cushion
476071 M36 Stud Driver
476073 Cylinder Liner Puller
GROUP 3
476074 Main Bearing Removal And Installation Tool
(CONT’D)
476078 Camshaft Bushing Position Tool
476079 Camshaft Bushing Extractor
476081 Engine Lifting Spreader Bar
494498 Piston Pin Snap Ring Pliers

* Parts are listed in VGF Tool Section (see Index B - Part Number Index).

VGF® Tools
VGF GL/GLD - VEE Engine
472061 CEC Test Cable

GROUP 1 472065 Spark Plug Carrier Holder
472070 VEE Detonation Sensor Tool (VEE only)
472074 Rocker Arm Cover Remover Tool (CSA Only)
472004 Valve Seat Driver
472008 Valve Guide Extractor
472009 Valve Guide Driver
GROUP 2 472010 Valve Seat Extractor
472015 R. A. Stand/Manifold Nut Wrench
472035 Valve Guide Pilot
472068 Spark Plug Tube Removal Tool
472007 Piston Puller
472012 Connecting Rod Bushing Press
472048 Seal Driver
GROUP 3
472057 Bearing Rollout Tool
472066 Damper Driving Flange Wrench


Kits & Groups
VGF Tools
VGF GL/GLD - Inline Engine

472073 Inline Detonation Sensor Tool
472010 Valve Seat Extractor
GROUP 2
472017 Lower Spark Plug Tube Socket
472001 Connecting Rod Wrench Adapter
472011 Camshaft Bushing Press
472024 Camshaft Pilot
GROUP 3 472030 Guide Pin Kit
472048 Seal Driver
472067 Water Pump Jam Nut Socket


VGF Tools
VGF GSI/GSID - Inline Engine

472073 Inline Detonation Sensor Tool
472048 Seal Driver


Kits & Groups
VGF Tools
VGF GSI/GSID - VEE Engine

472070 VEE Detonation Sensor Tool (VEE Only)
472048 Seal Driver
GROUP 3


VGF Tools
VGF G - Inline Engine

GROUP 1
472065 Spark Plug Carrier Holder
472010 Valve Seat Extractor
GROUP 2
472017 Lower Spark Plug Tube Socket
472048 Seal Driver


Kits & Groups
AT25GL/AT27GL Tools
AT25GL/AT27GL - Inline engine
472996 Compression Tester Adapter

473016 Prechamber Remover Kit (AT27GL) (See Note 1)
473029 Damper Fluid Sample Kit (Inline Only) (Hasse & Wrede)
GROUP 1 494215 Compression Tester
A292539 Hydraulic Pump Kit (See Note 2)
A292693 Damper Sample Container
292583 Valve Seat Installer
292630 Cylinder Head Lifting Eye
473006 Carbon Scaper Kit
GROUP 2 A292511 Water Guide Sleeve Remover
A292669 Valve Seat Remover
AA292579 Valve Spring Compressor
AA293268 Cylinder Head/Main Bearing Hydraulic Fixture (See Note 3)
472990 Piston Ring Compressor (AT25GL)
473001 Piston Lifting Tool (AT27GL)
C292774 Piston Lifting Tool (AT25GL)
473002 Sleeve Puller Installer (AT27GL)
AA292593 Sleeve Puller Installer (AT25GL)
473010 Stud Installer
473018 Piston Ring Expander (AT27GL)
473019 Anti-polishing Ring Remover (AT27GL)
296492 Anti-polishing Ring Remover - Current Wide Groove (AT27GL)
GROUP 3 473033 Cam Gear Adjusting Tool
473034 Cam Gear Pump Kit
494498 Piston Ring Retainer Plier
A292683 Crankshaft Deflection Gauge
A292848 Pump Gear Disassembly Tool
A292696A Connecting Rod Bearing Installation Tool
A295137 Main Bearing Turning Device
A295138 Thrust Bearing Turning Device
A295140 Connecting Rod Hydraulic Jacks
A295322 Camshaft Mounting Device
AA292699 Connecting Rod Bushing Removing Tool
AA295135 Main Bearing Cap Lifting Tool
NOTE 1: Also required for Group 2

NOTE 2: Also required for Groups 2 and 3
NOTE 3: Also Required for Group 3

AT25GL/AT27GL Tools
These are VEE engine tools which are NOT required for INLINE engines.
292779 Connecting Rod Nylon Guide Pin

GROUP 3 A292591 Thrust Bearing Turning Device


Kits & Groups
AT25GL/AT27GL Tools
AT25GL/AT27GL - VEE engine

472996 Compression Tester Adapter
473030 Damper Plug Removal Tool
473035 Vibratech Damper Test Kit
GROUP 1
494215 Compression Tester
A292539 Hydraulic Pump Kit (See Note 2)
A292693 Damper Sample Container
292583 Valve Seat Installer
292630 Cylinder Head Lifting Eye
473006 Carbon Scaper Kit
GROUP 2 A292511 Water Guide Sleeve Remover
A292669 Valve Seat Remover
AA292579 Valve Spring Compressor
AA293268 Cylinder Head/Main Bearing Hydraulic Fixture (See Note 3)
292779 Connecting Rod Nylon Guide Pin
473001 Piston Lifting Tool (AT27GL)
C292774 Piston Lifting Tool (AT25GL)
473002 Sleeve Puller Installer (AT27GL)
AA292593 Sleeve Puller Installer (AT25GL)
473010 Stud Installer
473019 Anti-polishing Ring Remover (AT27GL)
296492 Anti-polishing Ring Remover - Current Wide Groove (AT27GL)
GROUP 3
473033 Cam Gear Adjusting Tool
473034 Cam Gear Pump Kit
494498 Piston Ring Retainer Plier
A292683 Crankshaft Deflection Gauge
A292848 Pump Gear Disassembly Tool
A292696A Connecting Rod Bearing Installation Tool
AA292699 Connecting Rod Bushing Removing Tool
AA295135 Main Bearing Cap Lifting Tool
NOTE 1: Also required for Group 2
NOTE 2: Also required for Groups 2 and 3
NOTE 3: Also Required for Group 3

AT25GL/AT27GL Tools
These are INLINE engine tools which are NOT required for VEE engines.
GROUP 1 473029 Damper Fluid Sample Kit (Inline Only) (Hasse & Wrede)
GROUP 3


SPECIAL TOOLS CATALOG GENERAL TOOLS
GENERAL TOOLS
The tools in this section of the cata-
log can be applied to more than one
Waukesha engine model series.
Tools for specific engine model se-
General
ries can be found in their respective
sections.
Spark Plug Gapping Kit Spark Plug Gapping Tool

Tool No. 475033 Tool No. 494421
Contains all the tools required to set (.010 - .013 GL)
the gaps on a Champion RM77N 18 Designed to gap the Champion spark
mm spark plug. Included in the kit is a plugs with four side electrodes. Slips
gap setting tool for closing the gaps, a over the center electrode and the side
gap spreading tool and two gap setting electrodes are bent into the tool, gap-
gauges (.010" and .020"). ping the plug to specification. Not rec-
ommended for gapping used plugs.
GAS DIESEL GAS DIESEL

■ ■
Spark Plug Gapping Tool Spark Plug Spreading Tool Spark Plug Wrench
Tool No. 494422 Tool No. 475006 Tool No. 475008
(.018 - .022 Standard) This tool spreads the side electrodes. Custom designed plug socket (with 10"
Designed to gap the Champion spark It is especially handy on Champion pinned extension) for CSA, shielded
plugs with four side electrodes. Slips RM77N four electrode plugs. ignition spark plugs (7/8" hex). It grabs
over the center electrode and the side the plug’s inside diameter at the upper
electrodes are bent into the tool, gap- end. This tool fits the following plugs:
ping the plug to specification. Not rec- Shielded, CSA (integral coils):
ommended for gapping used plugs. 1/2" reach: 60999H, P (RHM77N)
13/16" reach: 60999V (RHB81N)
GAS DIESEL GAS DIESEL GAS DIESEL

■ ■ ■

GENERAL TOOLS SPECIAL TOOLS CATALOG
Socket Extension Spark Plug Wrench

Tool No. 475035 Tool No. 475037
A 1/2" drive 5" pinned extension for use A 15-1/2" long, 1/2" drive, black oxide coated socket for use with standard 7/8" diam-
with spark plug socket 476344, and oth- eter hex plugs. Its o-ring on the inside diameter grips the hex of the plug. This socket
er 1/2" drive sockets. will clear the previous VHP “pencil-sized" extensions (207927A), and plugs whose
insulator boot (740011) remains attached to the plug’s porcelan insulator. This socket
supersedes the following sockets: 167164E, 475009, 474015. The ATGL engine also
requires use of a 10" extension with locking pin to clear the valve cover retaining
nuts. Use P/N 475008 for integral coil spark plug. Use P/N 475041 for replacement
o-rings.

■ ■
Spark Plug Thread And Seat Spark Plug Wrench O-Rings Spark Plug Thread And Seat
Cleaner (18mm 13/16" Reach) Tool No. 475041 Cleaner (18mm 1/2" Reach)
Tool No. 475065 Replacement o-rings (qty. 5) for Spark Tool No. 494087
Services engines with 18mm threads Plug Wrench P/N 475037. Services engines with 18mm threads
and 13/16" reach spark plugs. Current and 1/2" reach spark plugs. Current
production engines are: all VGF, all production engines are: VHP, G and
ATGL and VHP GL (with 13/16" reach GSI. Previous VHP GL and previous
spark plug carriers). ATGL engines, if equipped with 1/2"
reach carrier.

■ ■ ■

General
Spark Plug Thread And Spark Plug Extension Puller Ignition Analyzer
Seat Cleaner (14mm) Tool No. 475075 Tool No. 475077
Tool No. 494088 Used for removing spark plug extensions Hand-held battery operated analyzer
Cleans both the threads and seat to as- from all Waukesha engines that feature ideal for diagnosing problems with solid
sure good heat transfer between spark the flange mounted coil. state ignition modules, ignition genera-
plug and cylinder head. tors, coils, shielded and unshielded ig-
nition harnesses, and ignition powered
instrumentation. Detects problems such
as high voltage insulation breakdown,
low secondary output and coil primary
resistance.

■ ■ ■
Torquing Device V-Belt Tension Tester Infrared Thermometer

Small torque adapter that fits on 1/2" V-belt tension tester for jacket water Adjustable emmisivity, visible and audible
drive tools. This tool may be preset to any pump, auxiliary water pump, etc. high alarm, 1% accuracy, graphic display,
value in its range limit of 50 ft. lbs. Handy current and maximum temperature, 16
for torquing spark plugs. point laser circle and hard case.
-30°C to 900°C (-25°F to 1600°F)

■ ■ ■ ■ ■ ■

Infrared Thermometer Oxygen Analyzer - 110V CEC Ignition Tester

More economical option. Emissivity Necessity for GL engines, catalyst equipped For testing CEC ignition systems on
preset at .95, maximum temperature and air/fuel ratio controlled engines. Applicable all Waukesha ignition modules. Pow-
range only and hard case. to all gas engines, for exact setting of air/fuel ra- ered by ignition modules. Tests both
tio and diagnosing engine problems. Measur- ignition’s input section (magnet wheel,
-32°C to 400°C (-25°F to 750°F) ing scales: 2, 15 and 25% concentration. Re- Hall Effect pickup, power and wiring
chargeable, battery operated, internal pump. to ignition module), and output sec-
Replacement Oxygen Cell tion (from ignition coils to spark plugs).
Does more than the Hall Effect pickup
Tool No. 494388
tester.

■ ■ ■ ■
Oxygen Analyzer - 110V Oxygen Analyzer - 220V Oxygen Analyzer - 220V

Necessity for GL engines, catalyst Necessity for GL engines, catalyst Necessity for GL engines, catalyst equipped
equipped and air/fuel ratio controlled en- equipped and air/fuel ratio controlled en- and air/fuel ratio controlled engines. Applica-
gines. Applicable to all gas engines, for gines. Applicable to all gas engines, for ble to all gas engines, for exact setting of air/
exact setting of air/fuel ratio and diagnos- exact setting of air/fuel ratio and diagnos- fuel ratio and diagnosing engine problems.
ing engine problems. Measuring scales: ing engine problems. Measuring scales: Measuring scales: 2, 15 and 25% concentra-
2, 15 and 25% concentration. 2, 15 and 25% concentration. tion. Rechargeable, battery operated, internal
Replacement Oxygen Cell Replacement Oxygen Cell pump.
Tool No. 494388 Tool No. 494388 Replacement Oxygen Cell
Tool No. 494388

■ ■ ■

General
CO and HC Analyzer Exhaust Probe - 5-1/2" Exhaust Probe - 9"
For use on any catalyst equipped or The use of an exhaust probe is manda- The use of an exhaust probe is manda-
custom air/fuel ratio controlled engine. tory when taking an exhaust sample. tory when taking an exhaust sample.
Use in conjunction with oxygen analyz- Probe can deteriorate and break after Probe can deteriorate and break after
er. Applicable to all standard gas en- extended use and should be replaced. extended use and should be replaced.
gines for exact setting of air/fuel ratios 494346 is specifically for NA, VHP and 494345 is specifically for turbocharged
and diagnosing engine problems. smaller gas engines. VHP engines.

■ ■ ■
Exhaust Analyzer Accessory Kit Filters Deluxe Engine Borescope Kit

Tool No. 494360 Tool No. 475015 Tool No. 475025A
This kit contains all the various items Replacement filter tubes (box of 10) for Everest VIT rigid borescope. Proper
needed for exhaust analysis. This kit in- emissions accessory kit, 494360. length and viewing window work well with
cludes: case, fittings, hoses, probes, wa- our engines. Includes AC/DC light source
ter trap, flow meter, etc. and cables for field and photographic
work. Brighter light allows faster shutter
Note: This kit does include the digital
speeds and clearer pictures. All bore-
thermometer (P/N 475064), but does
scope products are special order items.
NOT include an analyzer(s).
Allow 4 - 6 weeks for delivery.

■ ■ ■ ■

Deluxe Engine Borescope Kit Deluxe ATGL Engine

Tool No. 475076 Borescope Kit
Olympus rigid borescope with swinging Tool No. 475024 Light Source
prism (45 - 115°). For all engines except Olympus extra long rigid borescope. Proper Tool No. 475023
ATGL. Includes AC/DC light source and length and viewing window work well with High powered 120 volt or DC powered
cables for field and photographic work. our engines. Includes AC/DC light source with optional 475022 battery pack for
Brighter light allows faster shutter speeds and cables for field and photographic work. 475025 and 475024.
and clearer pictures. Remote locations Brighter light allows faster shutter speeds
may require DC battery pack. All bore- and clearer pictures. Remote locations
scope products are special order items. may require DC battery pack. All borescope
Allow 4 - 6 weeks for delivery. products are special order items. Allow 4 - 6
weeks for delivery.

■ ■ ■ ■ ■ ■
DC Battery Pack O-Ring Lubricant

Tool No. 475022 Regulator Adjuster Tool No. 475029
For use with 475023 light source. Tool No. 475026 This lubricant is Waukesha approved and
External adjustment tool for Fisher 99 se- recommended for all o-rings.
ries regulators. Allows adjustment without See S.B. 6-2560A for details. 2 oz. tube.
loss of turbo boost pressure.

■ ■ ■ ■ ■

General
High-Temperature Flourinated Smart Manometer Pi Tape
Grease Tool No. 475072 Tool No. 475038
Tool No. 489341 Microprocessor based, pressure-sensing Circumference tape for measuring diam-
This dielectric grease is used on ignition device that can measure gauge, differen- eters to 0.001". It consists of a narrow
systems at the spark plug insulator and tial, absolute or vacuum pressures, and metal ribbon with graduations that are
boot. be scaled to English or metric units for read like a vernier scale. The tape mea-
pressure. sures 2" - 12" diameters. Round alumi-
num storage case included.

■ ■ ■ ■ ■ ■
Oxygen Sensor Socket

Tool No. 475039 Landfill Gas Sampling Kit
Cut-away socket for installation and re- Tool No. 475040 Alignment Computer Program
moval of rich burn oxygen sensors. Complete gas sampling kit to analyze a Tool No. 475063
limited number of organic components Performs coupling alignment calcula-
typically found in landfill gas. tions. Compatible with all versions of
Reference Service Bulletin 9-2701 (or lat- Windows® operating systems.
est revision) for details.

■ ■ ■ ■

Digital Thermometer Compression Tester Compression Tester

Tool No. 475064 Tool No. 494215 Adapter (14mm)
Portable, hand held, digital thermometer Dial registers from 0 to 250 psi in 5 lb. Tool No. 494216
for reading J and K type thermocouples. increments. Adapters 494216, 494217 or Flexible (hose) adapter for use with
Displays temperatures in degrees Fahr- 472996 are required for use. 494215 gauge. Fits F817, VRG265,
enheit or Celsius. Features include: two VRD310, F265GA, VRG220/330.
thermocouple inputs, delta T function,
hold function and record min/max func-
tion. Included is one extension cord each
for J and K thermocouples. Included with
P/N 494360 exhaust analyzer kit.

■ ■ ■ ■
Compression Tester Timing Light - 110V Timing Light

Adapter (18mm) Tool No. 494227 Tool No. 494338
Tool No. 494217 CSA Class I, Group D, Div. 2 timing light This light is recommended because it can
For use with 494215 gauge. Fits F1197, approved for hazardous installations. It be triggered from primary breaker and
F1905, H2475, H2476, L3711, L3712, will plug into a Waukesha explosion proof breakerless magneto wiring. It is driven
VHP, VGF. receptacle. Includes 30' cord and char- by two ordinary D size flashlight batteries
ger. Special order item requires 12 week mounted inside the timing light. 10' cord
delivery. included.

■ ■ ■

General
Timing Light - 220V
Tool No. 475071 Cylinder Deglazing Hone Slack Tube Manometer
CSA Class I, Group D, Div. 2 timing light Tool No. 494245 Tool No. 494258
approved for hazardous installations. It Approved for “breaking the glaze" when 36" - may be used with water or mercury
will plug into a Waukesha explosion proof reringing an engine where 6" cylinders for setting gas pressures, checking turbo
receptacle. Includes 30' cord and char- are not worn. boost, crankcase pressure, etc.
ger. Special order item requires 12 week
delivery.

■ ■ ■ ■ ■
Depth Gauge Injector Tester Adapter Kit

Direct reading gauge for measuring cyl- Rugged and portable, this can be taken to Used with tester 494263. Adapters con-
inder sleeve protrusion above the coun- the job site. Adapter kit 494264 required. nect to all Waukesha injectors from VR to
terbore (sleeves must be clamped in VHP (excluding VC).
position). Also checks counterbore depth
and flatness. The base must be ordered
separately. The base part number is
490096.

■ ■ ■ ■

Injector Tester Adapter Kit Torque Wrench

Not as portable as 494263, but preferred Used with tester 494022. Adapters con- 3/4" drive, click type, 200 to 600 lb. capac-
for bench mounting in many shops. nect to all Waukesha injectors from VR to ity. Detachable 32 tooth rotation head.
VHP (excluding VC and VGF).

■ ■ ■ ■
Torque Wrench Torque Wrench Kit and Case Adjustable Hook Spanner Set
1/2" drive, click type, 40 to 250 lb. capac- Manufactured by Snap-on exclusively This four piece Spanner wrench kit
ity. Note: All torque wrenches also avail- for Waukesha Engine. Eliminates the (with storage bag) for Deltec carburetor-
able in metric readings. need for purchasing multiple torque equipped engines. Wrenches used to
wrenches to cover the wide range of loosen/tighten the various sized lock nuts
torque values required for the VHP Se- on Main Adjusting Screw (MAS).
ries engines. Contains two torque as-
semblies using a common handle.
Torque ranges: 3/4" drive 200 - 600 ft.
lb., and 1" drive 300 - 900 ft. lb.

■ ■ ■ ■ ■

General
Hand-Held Digital Tachometer Valve Seat Grinder (220V, 50Hz) Valve Seat Grinder (110V, 60Hz)
Measurement capability 50 to 30,000 rpm Eccentric grinder, diamond dresser, stand, Eccentric grinder, diamond dresser, stand,
accuracy ± rpm. necessary wrenches, and a metal box. necessary wrenches, and a metal box.
With this tool, the grinding wheel has two
rotary motions. Grinding wheel speed is With this tool, the grinding wheel has two
3800 rpm, while making an eccentric mo- rotary motions. Grinding wheel speed is
tion of 15 rpm at the same time, resulting 3800 rpm, while making an eccentric mo-
in “point" grinding. Use of this tool is the tion of 15 rpm at the same time, resulting
only factory approved service method.
Pilots and grinding wheels required. in “point" grinding. Use of this tool is the
only factory approved service method. Pi-
lots and grinding wheels required.
■ ■ ■ ■ ■ ■
Valve Seat Dial Gauge Magnaflux Dye Penetrant Test Kit Dial Indicator Kit
Graduated in thousandths to show at a Simple spray can application detects Measures in thousandths. Many uses
glance the accuracy of the valve seat af- cracks in engine components. including checking crankshaft end play,
ter grinding. gear backlash and engine alignment.
Kit consists of 4 cans of cleaner, 2 cans
Pilot required for use. of penetrant, and 2 cans of developer,
plus instructions and carrying case.

■ ■ ■ ■ ■ ■

Crankshaft Deflection Gauge Crankshaft Deflection Gauge Water Detector

Measures the amount of crankshaft This is a mechanical type analog instru- Detects water in diesel fuel. It is lowered
flexing. This is necessary for engines ment similar to a dial indicator. This kit has into the storage tank and it buzzes when
on spring isolators. The digital indicator many extensions to accommodate any contacting water at fuel-water separating
is normally outside of the engine. A 15' size crankshaft (graduated in inches). line thus indicating the amount of water
cable provides power and signal connec- in the tank.
tions to the measuring head. Accuracy is
0.05 mils plus 2% of reading. This gauge
is battery powered and metric.
■ ■ ■ ■ ■
Compression Tester And Adapter Hand Held Oscilloscope ESM Remote Programming Tool
Tool No. 474035 Tool No. 475078 Kit
Dial registers from 0 to 1000 psi in 50 lb. This handy, easy-to-use, low cost scope Tool No. 489943
increments. Includes adapter. has an LCD display, high sensitivity down This kit includes the phone modem,
to 0.1mV, full auto setup function, 10mHz phone line, power cables, the modem to
sampling rate, 27 DVM readouts with x10, the ECU, and the instruction sheet.
5mV to 20mV/div, 200ns to 1 hour/div
time base, and more. Battery powered.
AC adapter and hard-shell case included.

■ ■ ■ ■ ■

General
Exhaust Analyzer ESM Breakout Box
Tool No. 472102 Tool No. 740052
This analyzer is used for the adjustment This tool is used to troubleshoot the pow-
and emission testing of an engine when er distribution box on the engine while in
O2, NO and NO2 measurements are re- operation. For use with ESM equipped
quired. engines utilizing p/n 309204B series
power distribution box containing LED
Replacement Sensors
indicator lights.
472108 - O2, 0-25%
472109 - NO, 0-3000 ppm
472110 - NO2, 0-500 ppm

■ ■


SPECIAL TOOLS CATALOG ATGL TOOLS
ATGL® TOOLS
The tools in this section are

specific to the ATGL engine
series.
ATGL
ATGL Hand Tool Kit
Tool No. 473044
Professional quality inch size hand tools are simply unavailable in many parts of
the world.
Many ATGL customers who intend to do their own service and repair want to have
the necessary tools on location, but don’t desire to invest in more than is neces-
sary.
In response to these needs, Waukesha has developed a kit of specially selected
professional quality tools necessary for the repair and maintenance of ATGL series
engines.
This kit contains 128 pieces including a 40” wide tool chest:
Tools include:
• Torque wrenches to 1000 ft-lb.
• Metric sockets in 3/8”, 1/2” and 3/4” drive
• Ratchets and extensions
• Selected screwdrivers
• Metric wrenches
• Selected punches and chisels
• Selected pipe wrenches
• Selected adjustable wrenches
• Selected pliers
• Selected prybars
• Selected hammers

ATGL TOOLS SPECIAL TOOLS CATALOG
Valve Seat Insert Installation Tool Cylinder Head Lifting Eye Connecting Rod Guide Pin
Fitting of the intake and exhaust valve 22 mm lifting eye used for lifting the cylin- Made of nylon and prevents scratching
seat can be accomplished with this tool. der head (includes two). the engine cylinder liner when removing
or replacing the connecting rod.
Inline VEE Diesel GL Inline VEE Diesel GL Inline VEE Diesel GL

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Water Guide Sleeve Hydraulic Pump Kit

Disassembly Tool Tool No. A292539
Tool No. A292511 This pump contains a pneumatic foot op-
Extracts the sleeve between the water erated hyraulic pump, pressure gauges,
guide jacket and the cylinder head. supply air oiler, pressure regulator and
hydraulic hoses.
Replacement Gauge
Tool No. 473036
Inline VEE Diesel GL Inline VEE Diesel GL

■ ■ ■ ■ ■ ■ ■ ■

Prechamber Remover Kit Threaded Screw Assembly with Small Collet with Ext. Tube,
Tool No. 494538 (AT25GL) Exp. Rod 1-1/4” – 1-1/2”
Tool No. 473016 (AT27GL) WED Part Number 473020 WED Part Number 473022
ATGL
Extracts the spark plug and precham-
ber. Must be used with hydraulic pump
kit A292539.
For your convenience we are offering
this as a kit and supplying individual
part numbers for replacement purpos-
es (see Part Numbers 473020 through
473028).
Inline VEE Diesel GL AT25GL AT27GL AT25GL AT27GL

■ ■ ■ ■ ■ ■ ■
Large Collet, 1-1/2” – 1-3/4” Small Collet, 1-1/4” – 1-1/2” Expanding Rod For Collets
WED Part Number 473023 WED Part Number 473032 WED Part Number 473024
AT25GL AT27GL AT25GL AT27GL AT25GL AT27GL

■ ■ ■ ■

Hydraulic Ram Adapter Yoke Hydraulic Ram - 20 Ton

WED Part Number 473025 WED Part Number 473026 WED Part Number 473027
AT25GL AT27GL AT25GL AT27GL AT25GL AT27GL

■ ■ ■ ■ ■ ■
Prechamber Remover Replacement Part Numbers

Description Part Number
Prechamber Puller Kit - AT25GL 494538
Prechamber Puller Kit - AT27GL 473016
Threaded Screw Assembly with Exp. Rod 473020
Small Collet with Ext. Tube, 1 1/4” - 1 1/2” 473022
Large Collet, 1 1/2” - 1 3/4” 473023
Small Collet, 1 1/4” - 1 1/2” 473032
Coupler For Ram Expanding Rod For Collets 473024

WED Part Number 473028 Hydraulic Ram Adapter 473025
Yoke 473026
20 Ton Hydraulic Ram 473027
Coupler For Hydraulic Ram 473028
AT25GL AT27GL
■ ■

Main Bearing Turning Device Main Bearing Turning Device Thrust Bearing Turning Device
Tool No. A295137 Tool No. A292587 Tool No. A295138
Turns main bearing shells in and out. Turns main bearing shells in and out. Turns thrust bearing in and out.
ATGL
■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Thrust Bearing Turning Device Valve Seat Insert Removing Tool Crankshaft Deflection Gauge
Tool No. A292591 Tool No. A292669 Tool No. A292683
Turns thrust bearing in and out. Extracts intake and exhaust valve seats Measures crankshaft distortion caused
from the cylinder head. by crankcase deflection (metric).

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Damper Sample Container Connecting Rod Bearing Connecting Rod Hydraulic Jacks
Tool No. A292693 Installation Tool Tool No. A295140 (Set of 2)
Removes a small sample of the silicone Tool No. A292696A These hydraulic jacks (2) are used for
fluid in the vibration damper. The fluid Correctly positions the connecting rod preloading the studs of the connecting
and sample container is then sent out for bearing shells during installation. rod. Must be used with A292539 hydrau-
analysis. lic pump kit.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Connecting Rod Hydraulic Jacks Hydraulic/Connecting Rod Camshaft Mounting Device

Tool No. A292704 (Set of 2) Repair Kit Tool No. A295322 (Set of 2)
These hydraulic jacks (2) are used for Tool No. 472995 Completely removes the camshaft. The
preloading the studs of the connecting This kit contains all hydraulic seals capa- camshaft is lowered onto this tool and
rod. Must be used with A292539 hydrau- ble of rebuilding one connecting rod hy- rolled out onto the rest notches.
lic pump kit. draulic jack for either the A292704 (vee)
or A295140 (inline) connecting rod jacks.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Camshaft Mounting Device Pump Gear Disassembly Tool Spring Compressor

Tool No. A292804 (Set of 2) Tool No. A292848 Tool No. AA292579
Completely removes the camshaft. The Removes the drive gear from the shaft of Used during dismantling and fitting inlet
ATGL
camshaft is lowered onto this tool and the oil pump, cooling water pump and the and exhaust valves.
rolled out onto the rest notches. diesel fuel delivery pump.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Sleeve Puller/Installer (AT25GL) Sleeve Puller/Installer (AT27GL) Connecting Rod Bushing

Tool No. AA292593 Tool No. 473002 Removing Tool
Removes cylinder liners from the crank- Removes cylinder liners from the crank- Tool No. AA292699
case. case. Removes the small end bearing in the
connecting rod.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Cylinder Head Hydraulic Head/Main Bearing Main/Head Jack Repair Kit

Mounting Fixture Replacement Ram Tool No. 472994
Tool No. AA293268 Tool No. A292514 This kit contains all hydraulic seals ca-
Preloads the cylinder head studs. Any This tool is the single replacement jack pable of rebuilding one hydraulic jack of
two of the hydraulic jacks are removable for the AA293268 cylinder head fixture. the AA293268 cylinder head/main bear-
to load the main bearing cap studs. All These jacks can also be used in pairs on ing hydraulic fixture.
four cylinder head studs are preloaded the main bearing cap studs.
together. This tool does not include the
required hydraulic pump kit. Includes Tool
No. 494497 tommy bar.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Replacement Hoses Main Bearing Cap Lifting Device Piston, Connecting Rod Lifting
Tool No. 473015 Tool No. AA295135 Device
(4) replacement hoses for cylinder head Lifting device for main bearing caps. Due Tool No. C292774 (AT25GL)
hydraulic mounting fixture AA293268. to the weight of the main bearing caps, Lifts the piston and connecting rod during
this tool is absolutely necessary to work removal and installation. Includes mount-
on the engine safely. ing cap screws and 10 mm carbon clean-
ing tap.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Piston, Connecting Rod Lifting Piston Ring Compressor Ring Compressor

Device Tool No. 472990 (AT25GL) Tool No. 473017 (AT27GL)
Tool No. 473001 (AT27GL) This is a solid type compressor. Special ring compressor fits into the anti-
ATGL
Lifts the piston and connecting rod during polishing ring groove in the liner allow-
removal and installation. Includes mounting for easier installation (necessary for
ing cap screws and 10 mm carbon clean- production engines built after September,
ing tap. 1999).

■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Piston Ring Expander (AT25GL) Piston Ring Expander (AT27GL) Anti-Polishing Ring Removal Tool
Eliminates damage caused to piston rings Expands piston rings enough to slip over An adjustable device designed to fit into
by twisting and over expanding. the piston without over-stretching. 3 slots in the anti-polishing ring, allowing
for a firm pulling surface for easier re-
moval of the ring. This tool is used on the
previous AT27GL with the narrow groove
anti-polishing ring.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Anti-Polishing Ring Removal Tool Compression Tester Adapter Gear Backlash Adjustment Tool
An adjustable device designed to fit into 18 mm rigid (metal) adapter. Tool mounts onto water pump or oil pump
3 slots in the anti-polishing ring, allow- for measuring gear backlash. Reference
ing for a firm pulling surface for easier service bulletin 4-2554J and 12-2623B
removal of the ring. This tool is used on (or latest revisions) for instructions.
the current AT27GL with the wide groove
anti-polishing ring.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Carbon Scraper Kit Stud Installer DSM Drill/Tap Fixture

Removes carbon and renews the seat- Threaded tool that allows the installation Used for drilling and tapping cylinder
ing surface of the igniter and prechamber of cylinder head and main bearing cap heads when installing DSM.
within the cylinder head. Includes pilot. studs into the crankcase.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Spreader Beam Replacement Hydraulic Hose Adjusting Grinding Wheel

Certified lifting fixture. Lifting capacity Replacement hose for A292539 hydraulic This is a 15° angle wheel.
ATGL
includes all ATGL engines from 8 to 16 pump kit.
cylinders. It accommodates both vee and
inline style engines (the unit is convert-
ible). This spreader beam weighs 3840
pounds (1,741 kg.).

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Adjusting Grinding Wheel Valve Guide Pilot Seat Grinding Stone

This is a 60° angle wheel. Used when grinding the seats with the This is a 30° seat grinding stone.
494277 grinder (see General Tools).

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Tommy Bar Piston Pin Retaining Clip Plier Damper Plug Removal Tool
Turns hydraulically tightened fastener This plier is sized right for the large piston Removes Hasse & Wrede vibration
collars. One size fits all holes. Included pin retaining clip. damper (WED P/N 293835F) fluid sam-
with AA293268 head fixture. ple hole plug.
Refer to Service Bulletin 5-2818 (or latest
revision).

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Camshaft Gear Adjusting Tool Camshaft Gear Pump Kit Damper Fluid Sample Kit
Used with 473034 pump kit. Pump is then High pressure pump kit used with 473033 For collecting damper fluid samples on
used to float gear for timing adjustments adapter to float cam gear for camshaft Hasse & Wrede Dampers (P/N 293835F).
of camshafts. Reference Service Bulletin timing adjustments. Pump includes tub- Includes sample container, instructions,
15-2845 (or latest revision). ings, gland nut sleeve and elbow. damper extraction plug, two plug seals,
tech data label and mailing envelope.
Refer to Service Bulletin 5-2818 (or latest
revision).

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Vibratech Damper Fluid

Sample Kit
Tool No. 473035
ATGL
Used for taking damper fluid samples
with Vibratech manufactured vibration
dampers (P/N 293835E). Includes sam-
ple container, instructions, screw with O-
ring, engine information tag.
Inline VEE Diesel GL

■ ■ ■


SPECIAL TOOLS CATALOG VHP TOOLS
VHP® TOOLS
The tools in this section are specific
to the VHP Engine series.
VHP Hand Tool Kit

Tool No. 494261
Professional quality inch size hand tools are simply unavailable in many parts of the
world.
Many VHP customers who intend to do their own service and repair want to have the
necessary tools on location, but don’t desire to invest in more than is necessary.
VHP
In response to these needs, Waukesha has developed a kit of specially selected profes-
sional quality tools necessary for the repair and maintenance of VHP series engines.
This kit contains 84 pieces including a 12 drawer chest with custom designed drawer
inserts promoting tool management and control. Tool control reduces tool losses, pro-
motes productivity and brings tool investment costs in line with operations.
Tools include:
● Selected combination box-open end wrenches
● Selected socket wrenches (3/8, 1/2 and 1 inch drive sizes)
● Three torque wrenches from 40 to 900 ft. lbs.
● Socket wrench drivers
● Extensions and universal joints
● Breaker bar
● Compothane hammer
● Chisel and punch set
● Roller head pry bar
● Feeler gauge set
● Two dial indicator sets
● Telescoping mirror
● Gasket scraper
● Selected screw drivers
● Selected pliers
● Selected pipe wrenches
● Selected adjustable wrenches
● Ball peen hammer
● Reducer
● Parts cleaning brush
VHP TOOLS SPECIAL TOOLS CATALOG
Spark Plug Wrench Camshaft Dummy Gear Camshaft Bearing Rollout Tool
Tool No. 167164D Tool No. 474000 Tool No. 474001
This 1" socket with 10" extension for in- Aluminum “dummy” spacer mounts in Inserts into the camshaft oil hole to allow
stalling spark plugs used with the follow- place of the camshaft drive gear to allow “rolling out” of the lower cam bearing with
ing plugs: easy camshaft endplay adjustment with- the camshaft in place. ‘Tee’ shaped brass
out installing and then reheating the gear tool.
CSA, Shielded, 60999G, N with F.M.
to remove it.
Coils: (RTM-77N with 1” hex) 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore ● ● ●
● ● ●
● ●
GAS GL DIESEL Inline VEE GAS GL DIESEL Inline VEE GAS GL DIESEL Inline VEE
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Reducer Stop Sleeve Drill/Tap Fixture

1" in, 3/4" out, for adapting 1" torque Allows the safe removal of the front Used for drilling and tapping crankcase
wrench to 3/4" drive socket. Allows torqu- crankshaft pulley. The hardened steel when installing DSM (VHP). Made up of
ing VHP heads without removing rocker ring installs behind the crankshaft front drill bits and guides, tap, cutter and fix-
arms. plate to separate the pulley, taper, and ture.
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore wear sleeve. 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ● ● ●
● ● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Spark Plug Carrier Remover Tool Water Pump Rebuilding Kit Spark Plug Carrier
Tool No. 474008 Tool No. 474013 Removal Tool
This “easy out” tool removes broken Tool kit for assembly of 6 and 12 cylin- Tool No. 474036
spark plug carriers when the use of spark der water pumps P/N A-200960-D with Removes and installs spark plug carrier
plug carrier tool is impossible. double row bearings. Made up of seal fix on non-CSA head GL series only (use
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore drivers, shaft, bearing installation tools with 3/4” drive).
and holding fixture. 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ●
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ●
● ●
VHP
■ ■ ■ ■ ■ ■ ■ ■ ■
CSA Spark Plug Carrier Tool Rocker Arm Spotface Timing Disc Locator
Removes and installs spark plug carrier Machine clearance on existing rocker Locates the CEC timing disc on P9390.
(use with 1/2” drive). arms for new adjusting screw ball sock- 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore et.
● ● ●
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ●
● ● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Drill Guide Pick-up Location Guide Teflon Valve Guide

Tool No. 475014 Tool No. 474025 Machining Tool
Allows user to precisely drill and tap a Positions the correct location of the CEC Tool No. 494331
hole in the governor housing for the in- ignition module Hall Effect pick-up for the Retrofits existing (older) engines to ac-
stallation of the CEC ignition module Hall P9390. cept a teflon umbrella seal on exhaust
Effect pick-up. This tool is for the VHP 6 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore valve guides.
and 12 cylinder engines only. 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
●
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ● ●
● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Valve Guide Reamer Valve Guide Reamer T-Handle Valve Adjusting Wrench
Carboloy tip will ream several thousand Used with 474046 valve guide reamer. Removes cover bolts and adjusts valves.
guides before replacement. Much harder 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore Offset protects user’s hands.
and longer lasting than tool steel. 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ● ●
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ● ●
● ● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Prechamber Removal Tool Prechamber Removing Collet Prechamber Removing Collet

Expanding collet grips the ID of the pre- Required with 494290 prechamber re- Required with 494290 prechamber re-
chamber. Slide hammer pulls it free. moval tool. moval tool.
5108GL also requires 474007 collet. For 5108GL only. VHP GLs not including the 5108GL.
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ●
● ● ●
VHP
■ ■ ■ ■ ■ ■ ■
Seal Removal Tool Valve Spring Compressor Valve Spring Compressor

Removes the seal under the prechamber Compresses all 4 valve springs on the Compresses all 4 valve springs on the
and admission valves on the VHP GL en- cylinder head. The 474031 tool will not cylinder head. Consists of plate, 2 pins,
gine, and the seal under the injector on work with the current GL CSA ignition center stud, nut and bearing. For use with
the VHP diesel engine. system with the flange mounted coil. Con- GL CSA Ignition only. Reference Service
sists of plate, 2 pins, center stud, nut and Bulletin 15-2762A (or latest revision).
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
bearing. For use with Non-CSA Ignition.
● ● ● Reference Service Bulletin 15-2758A (or
latest revision).
● ● ● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Valve Spring Compressor - Valve Seat Extractor For Valve Bridge Guide Puller For
4-Valve For Series Four® Series Four® Series Four®
Compresses all four valve springs at once. Extracts intake and exhaust valve seats Removes valve bridge pins from Series
May be used with the cylinder heads on from the VHP Series Four® cylinder. For Four VHP cylinder head. For Series Four
or off the engine. For Series Four only. Series Four only. only.
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ● ● ● ● ●
GAS LT DIESEL Inline VEE GAS LT DIESEL Inline VEE GAS LT DIESEL Inline VEE
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Bridge Guide Pin Driver Intake Valve Seat Installer Exhaust Valve Seat Driver
Tool No. 495330 (was TL84308) Tool No. 495328 (was TL82981) Tool No. 495329 (was TL82982)
This tool allows the valve bridge guide This tool allows for the precision align- This tool allows for the precision align-
pins to be installed properly to the correct ment and installation of chilled Series ment and installation of chilled Series
depth. Four intake valve seats into the cylinder Four exhaust valve seats into the cylin-
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore head. der head.
● ●
● ● ● ●
■ ■ ■ ■ ■ ■ ■ ■ ■

Valve Stem Seal Installer Valve Guide Removal And Instal- Valve Guide Straightness Gauge
Tool No. 495327 (was TL82158) lation Tool Tool No. 474044
This tool is used to align and install the all Tool No. 494257 This tool is used to check new valve
current VHP valve seals. 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore guides for straightness after they have
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore ● ● ● been installed in the cylinder head.
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ●
● ● ●
VHP
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Valve Seat Grinding Stone Valve Seat Grinding Stone

Valve Seat Grinding Stone Current Wide Bridge Seat Angle Stone - 20°
Narrowing Stone - 15° Heads - 30° Tool No. 494014
Tool No. 494729 Tool No. 494305 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore ● ● ●
● ● ● ● ● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Valve Seat Grinding Stone Valve Seat Grinding Stone Valve Seat Grinding Stone
Seat Angle Stone - 30° Seat Angle Stone - 45° Narrowing Stone - 60°
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ● ● ● ● ● ● ● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Pilot Extension Socket - 1-5/16”

For use with Tool Number 494377 valve 7 inches long. 3/4” drive. Used for VHP 3/4” drive - for torquing VHP diesel
seat grinder and Tool Number 494278 head torquing. heads.
dial gauge. 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ● ● ● ● ●
● ● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Compression Tester Adapter Injector Puller Socket - 1”

For use with compression tester 474035 Slide hammer with two adapters. Quickly 3/4” drive - for torquing VHP gas heads.
- fits LRD, F2894D, VLRD, L5100D, removes both the Bosch and Bendix in- 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
L5788D. jectors.
● ●
● ● ● ● ●
VHP
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Exhaust Probe - 9” Exhaust Probe - 5-1/2” Spreader Beam

(Turbocharged) (Naturally Aspirated) Tool No. 494363
Tool No. 494345 Tool No. 494346 Lifts the inline 6 cylinder VHP engine. An
The use of an exhaust probe is mandato- The use of an exhaust probe is mandato- adjustable bail load beam, 16,000 lbs.
ry when taking an exhaust sample. Probe ry when taking an exhaust sample. Probe (7,257 kg) maximum capacity, 87 1/2”
can deteriorate and break after extended can deteriorate and break after extended overall length.
use and should be replaced. use and should be replaced. 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore ● ● ●
● ● ● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Spreader Beam Spreader Beam VHP Main Bearing

Tool No. 494363B Tool No. 494363C Installation Tool
Lifts the 6 or 12 cylinder VHP engine. An Lifts the 16 cylinder VHP engine. 30,000 Tool No. 494364
adjustable bail load beam, 22,000 lbs. lbs. (13,608 kg) maximum capacity, 122 6 Cylinder Center Journal
(9,979 kg) maximum capacity, 87 1/2” 1/4” maximum c/c.
Angle Drilled Shaft
and 88” maximum c/c. 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
Brass tool rolls in the main bearings.
● ● ●
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ● ●
● ● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
VHP Main Bearing VHP Main Bearing Ring Compressor

Installation Tool Installation Tool Tool No. 494085
Tool No. 494365 Tool No. 494366 Sleeve type compressor - taper on inside
Angle Drilled Shaft Tee-Drilled Crankshaft diameter compresses rings. Inside diam-
eter is less than sleeve preventing ring
Brass tool rolls in the main bearings. Brass tool rolls in the main bearings.
damage during installation.
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ● ● ● ● ●
●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Ring Compressor Ring Compressor VHP Gas Piston Puller

Sleeve type compressor - taper on inside Sleeve type compressor - taper on inside Attaches to the top of VHP gas pistons
diameter compresses rings. Inside diam- diameter compresses rings. Inside diam- and aids in the removal of the piston, pre-
eter is less than sleeve preventing ring eter is less than sleeve preventing ring venting damage to the cylinder liner.
damage during installation. damage during installation. 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
●
● ●
VHP
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
VHP Gas Piston Puller Cylinder Deglazing Hone Cylinder Deglazing Hone
Attaches to the top of VHP gas pistons 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
and aids in the removal of the piston, pre- ● ●

venting damage to the cylinder liner.
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Cylinder Deglazing Hone Piston Ring Expander Piston Ring Expander

8-1/2" Bore 9-1/8" Bore 9-3/8" Bore Expands the rings enough to slip over the Expands the rings enough to slip over the
● piston without over-stretching the rings. piston without over-stretching the rings.
For VHP engines with 9-3/8” pistons. For VHP engines with 8-1/2” pistons.
● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Cylinder Sleeve Remover Kit - Bore Bottom Plate - 8-1/2” Bore Bottom Plate - 9-1/8”
Screw Type Tool No. 494284 Tool No. 494285
Tool No. 499233 Required for use with Tool Number Required for use with Tool Number
Removes the cylinder sleeves from VHP 499233 cylinder sleeve remover. 499233 cylinder sleeve remover.
engines. Must be used with bottom plate 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
sized for liner.
● ●
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ● ●
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Bore Bottom Plate - 9-3/8” Ignition Timing Disc Valve Seat Installer
Tool No. 494286 Adjustment Tool Tool No. 474020
Required for use with Tool Number Tool No. 474022 This tool allows for the installation of non-
499233 cylinder sleeve remover. This tool is used to accurately locate the Series Four valve seats.
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore ignition timing disc on CEC equipped 8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
engines.
● ● ● ●
8-1/2" Bore 9-1/8" Bore 9-3/8" Bore
● ● ●
VHP
■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■


SPECIAL TOOLS CATALOG APG TOOLS
APG™ TOOLS

specific to the APG engine
series.
APG 150 Hand Tool Kit

472101
the world.
Many APG customers who intend to do their own service and repair want to have
APG
sary.
professional quality tools necessary for the repair and maintenance of APG series
engines.
This kit contains over 150 pieces including a 40” wide tool chest:
• Tools include:
• Metric wrenches
• Selected pliers
• Metric tap and dye set

APG TOOLS SPECIAL TOOLS CATALOG
APG™ TOOLS

specific to the APG engine
series.
APG 220 Hand Tool Kit

476075
the world.
Many APG customers who intend to do their own service and repair want to have
sary.
professional quality tools necessary for the repair and maintenance of APG series
engines.
This kit contains 128 pieces including a 40” wide tool chest:
• Tools include:
• Torque wrenches to 800 Nm
• Metric wrenches
• Selected pliers

Piston Extraction Tool Main Bearing Roll-out Tool Turbocharger Water Connection
Tool No. 472083 Tool No. 472087 Wrench
This tool expands into the bowl of the The tool fits into the oil passage in the Tool No. 472082
piston allowing for the removal and crankshaft. The engine is barred over 1-1/2”
installation of the piston and connect- and the bearing removed. This tool is used to remove and install
ing rod assembly. the turbocharger water connections.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
APG
Valve Seat Extraction Tool Valve Seat Extraction Tool Hydraulic Pump
Tool No. 472089 Replacement Pins Tool No. 472088
Hardened pins fit under the valve seat Tool No. 472090 Supplies the pressure needed to re-
the tool forcing nut is turned pulling the Replacement pins for 472089, Valve move and install the vibration damper
seat from the head. Seat Extraction Tool. adaptor. Included with the 10,000 psi
hydraulic hand pump are a 6’ hose,
gauge, gauge adapter, and a 1/8” NPT
adapter.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Four Valve Spring Compressor

Valve Guide Installation Tool Valve Recession Gauge
Tool No. 472096
Tool No. 472093 Tool No. 472099
This tool is used to compress all of the
This tool is used to press to valve guides This fixture is used to measure how much valve springs at one time.
into the heads. the cylinder head valves wear.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
Cylinder Head Lifting Tool Valve Seat Installation Tool Cylinder Sleeve Puller
This tool allows for the safe pulling of This tool is used to align the valve seats This tool is used to remove the cylinder
the cylinder head. when they are installed in the head. liner from the crankcase.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Connecting Rod Bearing Spark Plug Sleeve Holder Connecting Rod Bushing
Alignment Tool Tool No. 472086A Removal Tool
Tool No. 472081 This tool prevents the spark plug sleeve Tool No. 472095
This tool is used to make sure that the from loosening when removing spark This tool is used to pull out the small end
bearing is properly aligned when install- plugs. connecting rod bushing during overhaul.
ing the connecting rod.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
APG
Connecting Rod Guide Pin Spark Plug Sleeve Installer Spark Plug Sleeve Washer Seat
Tool No. 472080 Tool No. 472100 Cleaning Tool
This tool prevents scratching of the cylin- This tool is used to remove and install the Tool No. 472085
der liner when removing or replacing the spark plug sleeve. This tool is not com- This tool is used to clean the spark plug
connceting rod and piston assembly. patible with VGF engine series. sleeve washer seat..
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Crankshaft Seal Driver Piston Ring Expander Piston Ring Compressor

This tool is used to install both the front Eliminates damage caused to piston Clamp style piston ring compressor.
and rear crankshaft seals on the APG rings by twisting and over-expanding.
150 engine. Proper piston ring installation is critical
to achieve long bottom and overhaul
life.
Reference Service Bulletin 15-2808
(or latest revision).
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
Exhaust Analyzer
Tool No. 472102
This analyzer is used for the adjustment
and emission testing of an engine when
O2, NO and NO2 measurements are re-
quired. Recommended for all APG series
engines
Replacement Sensors
472108 - O2, 0-25%
472109 - NO, 0-3000 ppm
472110 - NO2, 0-500 ppm
150 mm 220 mm
■ ■

Engine Lifting Bracket Kit Engine Lifting Spreader Bar Damper Lifting Device
The devices connect to the top of the This tool, along with lifting bracket part This device fits around the damper al-
cylinder head studs allowing for the number 325290, is used to spread out lowing for the attachment of the hoist.
connection of the spreader beam part the weight of the engine for correct lift- This tool will only work with the charge
number 476081. This combination is ing. air cooler removed.
used when lifting the engine. This kit
contains four (4) lifting brackets and
sixteen (16) connecting nuts
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
APG
Connecting Rod Bearing Upper Serration Cushion Lower Serration Cushion
Installation Tool Tool No. 476001 Tool No. 476070
Tool No. 476000 This tool protects the liner from damage This tool protects the crankshaft connect-
This tool correctly positions the connect- when the piston and rod are removed or ing rod journal from damage when the
ing rod bearings in the engine. installed in the cylinder. piston and connecting rod are installed in
the liner.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Hydraulic Pump Kit Connecting Rod Hydraulic Jacks Seal Kit For 476002
Tool No. A292539 Tool No. 476002 Connecting Rod Jacks
This pump contains a pneumatic foot op- These two (2) hydraulic jacks are used Tool No. 476004
erated hyraulic pump, pressure gauges, to stretch the connecting rod studs dur- This kit contains all the hydraulic seals
supply air oiler, pressure regulator and ing when removing and installing the con- needed to rebuild one 476002 or 476002A
hydraulic hoses. nection rod. connecting rod jack.
Replacement Gauge
Tool No. 473036
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
Single Connecting Cylinder Head Jacks Single Cylinder Head/Main

Rod Replacement Jack Tool No. 476003 Bearing Replacement Jack
Tool No. 476002A These four (4) hydraulic jacks are used Tool No. 476003A
to stretch the cylinder head studs during In addition to the cylinder head, these
when removing and installing the cylinder jacks are used as the primary main bear-
head. ing jacks for removal and installation of
the intermediate main bearings. This
tool will not work on the end main bear-
ings when the oil pan and end caps are
mounted (see 476077)
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Seal Kit For 476003A Cylinder Single Cylinder Head/Main Anti Polishing Ring Removal Tool
Head Main Bearing Jacks Bearing Replacement Jack Tool No. 476006
Tool No. 472995 Tool No. 476077 This device fits into slots in the anti-pol-
This kit contains all the hydraulic seals These jacks are used to remove and in- ishing ring allowing for the easy removal
needed to rebuild one 476003 or 476003A stall the outer most main bearing caps of the ring from the liner. Uses 476084
cylinder head/main bearing jack. when the free end cover and the oil pan slide hammer.
are mounted to the engine. The entire
jack will need to be rotated when they are
installed on the main bearing studs.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
APG
Slide Hammer Cylinder Liner Mounting Device Cylinder Liner Lifting Device
For use with Anti Polishing Ring Removal This tool is used to press the cylinder This device clamps around the upper cyl-
tool 476006. liner squarely into the engine block. inder liner flange to securely hold onto
the liner when lifting it out of the engine.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Bore Bottom Plate - 8-1/2” Cylinder Liner Puller Cylinder Sleeve Top Puller Plate
Required for use with Tool Number This tool pulls up the cylinder liner up This tool is used with cylinder liner puller
499233 cylinder sleeve remover. away from the lower sleeve bore in the 499233 and bottom plate 494284 to pull
crankcase. Tool number 476025 is then the cylinder liner out of the crankcase.
used to safely lift the liner away from the
engine.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
Connecting Rod And Piston

Lifting Device Connecting Rod Installation Tool Piston Ring Compressor
This tool fits into the top ring groove and This device pivots on the crankcase door This ring compressor fits into the anti-
allows for the removal of the piston and opening pushing on the bottom the con- polishing ring recess in the cylinder liner
connecting rod after they have been necting rod lifting the piston on rod as- allowing easy installation of the piston.
pushed up in the bore by tool 476014. sembly upwards in the liner.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Piston Ring Expander Piston Pin Snap Ring Pliers Wrench For Preheating Resistor
This tool eliminates damage to the piston This plier is sized right for the large piston This tool allows for the easy removal and
rings from over expansion and twisting. pin retaining clip. installation of the coolant preheater ele-
ments.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
Prechamber Removal Tool

Tool No. 476008
Prechamber Non-Return Valve
Removal Tool
Prechamber Non-Return Valve
Removal Tool
APG
This tool is used to pull the prechamber Tool No. 476068 Tool No. 476069
from the head. This must be done prior This tool is sized to remove the non- re- This tool is sized to remove the non-return
the borescoping the head or during cyl- turn valve from the part number 3342408 valve from the part number 3342690 pre-
inder head overhaul. Uses 476084 slide prechamber assembly in the cylinder chamber assembly in the cylinder head.
hammer. head.
150 mm 220 mm 150 mm 220 mm

■ ■ 150 mm 220 mm
■
TDC Checking Gauge Damper Removal Stud Flywheel Pin Extraction Tool
This tool fits into the prechamber hole and The tool is placed into the front of the This tool is used to pull the alignment pins
indicates when the piston has reached crankshaft allowing the damper to slide from the crankshaft before the flywheel is
top dead center. This is useful when ad- off the crankshaft so the lifting device can removed.
justing valves. be used.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
Cylinder Head Lifting Device Valve Seat Installation Tool - With- Valve Seat Installation Tool - With
Tool No. 476013 out Guide Guide
This tool mounts to the cylinder head and Tool No. 476026 Tool No. 476027
establishes the correct angle for the safe This tool is used to insert the valve seats This tool inserts the valve seats in the
and easy removal of the head. into the head without the valve guides be- head using the valve guides for align-
ing in place. ment.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Valve Guide Installation Tool Valve Guide Removal Tool Valve Spring Compressor
The tool is used to press the valve guides This tool is used to press out the valve This tool compresses the valve springs
accurately into the head. guides. for the installation and removal of the in-
take and exhaust valves.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
Intake and Exhaust Valve Seat

Puller
Filter Before Turbocharger,
Assembly
Camshaft Mounting Device
Tool No. 476021
APG
Tool No. 476031 Tool No. 476017 This tool aids in the proper support and
This tool is used along with a hydraulic This start up tool is only used during the alignment of the camshaft when it is be-
ram to pull the intake and exhaust valve first 2-3 hours of engine operation after ing installed in the engine. Individual parts
seats from the head. an overhaul to prevent dirt from entering are offered for replacement. See the fol-
the turbocharger through the oil lines. lowing part numbers 476035 through
476043.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Extension Tube, Camshaft Driver, Camshaft Mounting Device Guide, Camshaft Mounting Device
Mounting Device Tool No. 476036 Tool No. 476037
Tool No. 476035 See Tool 476021. See Tool 476021.
See Tool 476021.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
Support, Camshaft Mounting Plate, Camshaft Mounting Device Nylon Plate, Camshaft Mounting
Device Tool No. 476039 Device
Tool No. 476038 See Tool 476021. Tool No. 476040
See Tool 476021. See Tool 476021.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Center Guide, Camshaft Mounting Stopper, Camshaft Mounting

Head Guide, Camshaft Mounting Device Device
Device Tool No. 476042 Tool No. 476043
Tool No. 476041 See Tool 476021.
See Tool 476021.
See Tool 476021.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
Camshaft Bushing Position Tool

Tool No. 476078
Camshaft Bushing Extractor
Tool No. 476079
Idler Gear Inner Bushing
Extractor
APG
This tool is used to locate the camshaft This tool is used to remove the camshaft Tool No. 476022
bushings precisely in the engine block. bushings from the engine block without This tool is used to extract the inner bush-
damaging the block. ing on the idler gear.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Camshaft Timing Device Idler Gear Outer Bushing Hydraulic Ram - 30 Ton
Tool No. 476023 Extractor Tool No. 473027
This device consists of a clamp that fits Tool No. 476024
around the pushrods and a dial indica- This tool is used to extract the outer bush-
tor. It allows you to see exactly when the ing from the idler gear.
pushrods start to move allowing for pre-
cise cam adjustment.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
Water Connection Installation M36 Stud Driver Spark Plug Wrench

Tool Tool No. 476071 Tool No. 476072
Tool No. 476034 This tool installs and removes the cylin- This wrench is sized to properly remove
This tool is used to install the seals on der head and main bearing studs. and install the spark plugs in the 220 en-
the water connection without damaging gine.
them.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■

Main Bearing Removal And Damper Fluid Testing Kit Ignition Timing Disc
Installation Tool Tool No. 476076 Adjustment Tool
Tool No. 476074 This kit is used to take fluid samples from Tool No. 476005
This tool turns the main bearing shells in the 12V220GL engines vibration damp- This tool is used to accurately locate the
and out of the engine. ener. Includes sample container, instruc- ignition timing disc position.
tions and engine information tag.
150 mm 220 mm 150 mm 220 mm 150 mm 220 mm

■ ■ ■
APG
Generator Alignment
Tool No. 495229 Thermocouple Removal Wrench
This tool is used to align generators to Tool No. 476080
Waukesha engines. It may also work This tool is used to remove thermocou-
on pumps, compressors and competitor ples.
units.
150 mm 220 mm 150 mm 220 mm

■ ■ ■


SPECIAL TOOLS CATALOG VGF TOOLS
VGF® TOOLS
The VGF series engine tools will vary
between inline and vee types as well
as by fuel usage.
VGF Hand Tool Kit

Tool No. 472078
Professional quality inch size hand tools are simply unavailable in many parts of the
world.
Many VGF customers who intend to do their own service and repair want to have the
necessary tools on location, but don’t desire to invest in more than is necessary.
professional quality tools necessary for the repair and maintenance of VGF series
engines.
This kit contains over 150 pieces including a 40” wide tool chest:
Tools include:
• Metric wrenches
• Selected pliers
VGF
• Metric tap and dye set

VGF TOOLS SPECIAL TOOLS CATALOG
Connecting Rod Wrench Adapter Crankcase Spreader Valve Seal Tool

Angled adapter removes the connecting Manually operated, threaded screw type Valve seal tool is required for installing
rod capscrews by working through crank- spreader relieves tension on main bear- “barbed” seals.
case doors. Reference Service Bulletin ing caps.
15-2658 (or latest revision).
Inline VEE G GSI GL Inline VEE G GSI GL Inline VEE G GSI GL

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Valve Seat Driver Piston Puller Valve Guide Extractor

For valve seat installation only. Pilots in Puller has two screws which thread into Driver for removing valve guides.
guide. For use with cylinder head valve the piston crown. Includes handle for re-
seats as well as valve seats in vee en- moving piston and 6 mm tap for chasing
gine wastegates. the threads in the top of the piston.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Valve Guide Driver Valve Seat Extractor Camshaft Bushing Press

Driver for installing valve guides. Four hardened jaws extend outward, un- Removes and installs camshaft bushings.
der insert to lift it from its bore. Tool may Consists of a 68 inch threaded rod, roller
be driven with impact wrench. For cylin- bearings and bushing pilot.
der head as well as for vee engine waste-
gate valves.
Replacement pins set: P/N 472064.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Connecting Rod Bushing Press Cylinder Sleeve Puller Rocker Arm Stand/Manifold Nut
Tool No. 472012 Tool No. 472094 Wrench
VGF
Installs and removes upper (small end) This tool is used to remove the cylinder Tool No. 472015
connecting rod bushing. liner from the crankcase. Offset wrench torques the rocker arm
stands. Also fits the nuts at the water
manifold flanges on inline engines with
water cooled exhaust manifolds.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Lower Spark Plug Tube Socket Damper Flange Socket Camshaft Pilot
Special thin wall, 3/4” drive, 41 mm Hardened, long, hex head (10mm), 3/8” Pilot threads onto rear end of camshaft
socket for lower spark plug tube (P/N drive socket wrench for vibration damper for camshaft installaion and removal.
305003D, in head) with hex (tube previ- driving flange. Extends rear cam journal spanning two
ously used only in cylinder head series bearings in the block to provide full sup-
P/N AA300102D, AD300102D). port for rear end of the cam.
Recommended for older VGF engines.
Reference Service Bulletin 7-2551C (or
latest revision).

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Guide Pin Kit Valve Guide Pilot Valve Seat Grinding Wheels
Includes disassembly and assembly Intake/exhaust valve guide pilot for use A 20° stone for use with P/N 494277
guide pins for: with valve grinder P/N 494277 grinder and pilot P/N 472035, to cut 20°
intake and exhaust inserts.
Vibration Damper (2)
Flywheel Housing (4)
Flywheel (4)

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

VGF Crankshaft Seal Driver Camshaft Pilot Tool Main Bearing Roll Out Tool
Hard plastic seal driver with a steel han- Guides the camshaft through the bush- “T” shaped brass tool locates in crank-
dle shaped to install the front and rear ings in crankcase. shaft oil hole to roll upper bearing shell
VGF crankshaft seals. out of crankcase for inspection and/or
replacement.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
CEC Test Cable (F18 Engines) CEC Test Cable (H24 Engines) CEC Test Cable (L36 Engines)
VGF
A necessary tool to test CEC ignition A necessary tool to test CEC ignition A necessary tool to test CEC ignition
modules. This cable exposes the “G” modules. This cable exposes the “G” modules. This cable exposes the “G”
lead for connection to an oscilloscope lead for connection to an oscilloscope for lead for connection to an oscilloscope for
for troubleshooting. For six cylinder (F18 troubleshooting. For eight cylinder (H24 troubleshooting. For twelve cylinder (L36
engines). engines). engines).

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

CEC Test Cable (P48 Engines) Spark Plug Carrier Holder Damper Flange Socket
A necessary tool to test CEC ignition This tool prevents spark plug carriers 14 mm hex drive socket (1/2” drive) to as-
modules. This cable exposes the “G” from loosening due to the break-away semble vibration damper driving flange to
lead for connection to an oscilloscope torque when removing spark plugs. crankshaft.
for troubleshooting. For sixteen cylinder Refer to Service Bulletin 15-2650A (or lat-
(P48 engines). est revision).

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Water Pump Jam Nut Socket Spark Plug Tube Removal Tool Flexible Cylinder Hone
Spanner wrench to torque the center jam Combination tool, 3/4” drive, to remove For breaking the glaze when re-ringing
nut on inline VGF jacket water pumps both the current (P/N 305002E) and pre- an engine on which the cylinders are not
(P/N E301060B, D301060B) vious (P/N 305002D) upper spark plug worn.
tubes, and also current (P/N 305003J)
and previous (P/N 305003F) lower spark
plug tubes.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Piston Ring Expander Piston Ring Compressor VEE DSM Sensor Tool
Eliminates damage caused to piston Clamp style piston ring compressor. This tool kit includes special tools to drill
rings by twisting and over-expanding. and tap previous production (prior to April
Proper piston ring installation is critical to 1997) VGF VEE crankcases to accept
achieve long bottom and overhaul life. DSM sensors.
Reference Service Bulletin 15-2808 (or For specific procedures, refer to Form
latest revision). 6278, Custom Engine Control Detona-
tion Sensing Module Installation, Opera-
tion and Maintance Manual, First Edition.

■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Rocker Arm Cover Removal Tool

Tool No. 472074
VGF
For new valve covers using flange-mount-
ed coils. This tool consists of a puller set
with a disc sized to fit on the spark plug
access tube.
Reference Service Bulletin 11-2782B (or
latest revision).
Inline VEE G GSI GL

■ ■ ■ ■


SPECIAL TOOLS CATALOG INTERMEDIATE TOOLS
INTERMEDIATE SERIES
TOOLS
The tools in this section are specific
to the following engine models:
H2476G
F1905G
F817G
L3712G
F1197G
Valve Guide Reamer T-Handle Lifter Guide Alignment Tool

Tool No. 474012 Tool No. 494203
Use with 494339 valve guide reamer. Poperly positions the lifter guides.
F817G F1197G F1905G H2476G L3712G F817G F1197G F1905G H2476G L3712G
■ ■ ■
Flexible Cylinder Hone Flexible Cylinder Hone Flexible Cylinder Hone

Approved for “breaking the glaze” when Approved for “breaking the glaze” when Approved for “breaking the glaze” when
re-ringing an engine where cylinders are re-ringing an engine where cylinders are re-ringing an engine where cylinders are
not worn. not worn. not worn.
Intermediate
F817G F1197G F1905G H2476G L3712G F817G F1197G F1905G H2476G L3712G F817G F1197G F1905G H2476G L3712G
■ ■ ■ ■

INTERMEDIATE TOOLS SPECIAL TOOLS CATALOG
Flexible Cylinder Hone Teflon Packing Ring Installation Teflon Packing Ring Installation
Tool No. 494240 Tools Tools
Approved for “breaking the glaze” when Tool No. 494260C Tool No. 494260D
re-ringing an engine where cylinders are One tool replaces both the pusher and One tool replaces both the pusher and
not worn. the resizer. the resizer.
The use of this tool makes installing the The use of this tool makes installing the
packing rings easier, faster and reduces packing rings easier, faster and reduces
the chance of damage. the chance of damage.
■ ■ ■
Teflon Packing Ring Installation Teflon Packing Ring Installation Valve Guide Pilot
Tools Tools Tool No. 494300
Tool No. 494260H Tool No. 494260F .5” diameter
One tool replaces both the pusher and One tool replaces both the pusher and For use with Tool No. 494277 valve seat
the resizer. the resizer. grinder and Tool No. 494278 dial gauge.
The use of this tool makes installing the The use of this tool makes installing the
packing rings easier, faster and reduces packing rings easier, faster and reduces
the chance of damage. the chance of damage.
■ ■ ■ ■ ■

Valve Guide Pilot Valve Guide Pilot Loading Mandrel

.625” diameter .564” diameter Used when installing teflon packing
rings.
For use with Tool No. 494277 valve seat For use with Tool No. 494277 valve seat
grinder and Tool No. 494278 dial gauge. grinder and Tool No. 494278 dial gauge.
■ ■ ■ ■ ■
Valve Guide Reamer Cylinder Head Nut Wrench Expandable Piston Ring
Tool No. 494339 Tool No. 499723 Compressor
Allows mechanics to torque heads with- Tool No. 499967
out removing water manifold. 3-1/8” to 7” range.
Intermediate
■ ■ ■ ■ ■ ■ ■

Expandable Piston Ring Valve Seat Grinding Stone Valve Seat Grinding Stone
Compressor Tool No. 494302 Tool No. 494303
Tool No. 494375 Designed to be used with the Hall Toledo Designed to be used with the Hall Toledo
6” to 9” range. Grinder, P/N 494277. Grinder, P/N 494277.
Angle: 15° int. Angle: 45°
Diameter: 2.75” Diameter: 2.75”
■ ■ ■ ■ ■ ■ ■ ■
Designed to be used with the Hall Toledo Designed to be used with the Hall Toledo Designed to be used with the Hall Toledo
Grinder, P/N 494277. Grinder, P/N 494277. Grinder, P/N 494277.
Angle: 60° int. Angle: 30° int. Angle: 15° exh.
Diameter: 2.75” Diameter: 2.75” Diameter: 2.125”
■ ■ ■ ■ ■ ■ ■

Angle: 45° exh. Angle: 60° exh. Angle: 15° exh.
■ ■ ■
Angle: 45° exh. Angle: 60° exh. Angle: 15° int.
Intermediate
■ ■ ■

Angle: 30° int. Angle: 60° int. Angle: 15° exh.
■ ■ ■
Valve Seat Grinding Stone Valve Seat Grinding Stone

Tool No. 494316 Tool No. 494317
Designed to be used with the Hall Toledo Designed to be used with the Hall Toledo
Grinder, P/N 494277. Grinder, P/N 494277.
Angle: 45° exh. Angle: 60° exh.
Diameter: 3.125” Diameter: 2.75”
F817G F1197G F1905G H2476G L3712G F817G F1197G F1905G H2476G L3712G
■ ■

Appendix A
SPECIAL TOOLS CATALOG APPENDIX A - PART NUMBER INDEX
APPENDIX A - PART NUMBER INDEX

Part Number Page Part Number Page
167164D.................................................................... 50 472099...................................................................... 66
292583...................................................................... 36 472100...................................................................... 67
292630...................................................................... 36 472101...................................................................... 63
292779...................................................................... 36 472102................................................................ 33, 68
296492...................................................................... 44 472103...................................................................... 68
472001...................................................................... 82 472990 (AT25GL)...................................................... 43
472002...................................................................... 82 472994...................................................................... 42
472004...................................................................... 82 472995................................................................ 40, 71
472007...................................................................... 82 472996...................................................................... 44
472008...................................................................... 82 473001 (AT27GL)...................................................... 43
472009...................................................................... 83 473002...................................................................... 41
472010...................................................................... 83 473005...................................................................... 44
472011...................................................................... 83 473006...................................................................... 44
472012...................................................................... 83 473010...................................................................... 44
472015...................................................................... 83 473011...................................................................... 44
472017...................................................................... 84 473012...................................................................... 45
472023...................................................................... 84 473014...................................................................... 45
472024...................................................................... 84 473015...................................................................... 42
472030...................................................................... 84 473016 (AT27GL)...................................................... 37
472035...................................................................... 84 473017 (AT27GL)...................................................... 43
472044...................................................................... 84 473018...................................................................... 43
472048...................................................................... 85 473019...................................................................... 43
472055...................................................................... 85 473020...................................................................... 37
472057...................................................................... 85 473022...................................................................... 37
472059...................................................................... 85 473023...................................................................... 37
472060...................................................................... 85 473024...................................................................... 37
472061...................................................................... 85 473025...................................................................... 38
472062...................................................................... 86 473026...................................................................... 38
472065...................................................................... 86 473027................................................................ 38, 78
472066...................................................................... 86 473028...................................................................... 38
472067...................................................................... 86 473029...................................................................... 46
472068...................................................................... 86 473030...................................................................... 46
472070...................................................................... 87 473031...................................................................... 43
472074...................................................................... 87 473032...................................................................... 37
472075................................................................ 68, 87 473033...................................................................... 46
472076................................................................ 68, 87 473034...................................................................... 46
472077...................................................................... 82 473035...................................................................... 47
472078...................................................................... 81 473036................................................................ 36, 70
472080...................................................................... 67 473044...................................................................... 35
472081...................................................................... 67 474000...................................................................... 50
472082...................................................................... 65 474001...................................................................... 50
472083...................................................................... 65 474003...................................................................... 50
472085...................................................................... 67 474005...................................................................... 50
472086A.................................................................... 67 474007...................................................................... 53
472087...................................................................... 65 474008...................................................................... 51
472088...................................................................... 65 474012................................................................ 52, 89
472089...................................................................... 65 474013...................................................................... 51
472090...................................................................... 65 474016...................................................................... 23
472091...................................................................... 66 474018...................................................................... 59
472092...................................................................... 66 474019...................................................................... 59
472093...................................................................... 66 474020...................................................................... 61
472094................................................................ 66, 83 474021...................................................................... 50
472095...................................................................... 67 474022...................................................................... 61
472096...................................................................... 66 474023...................................................................... 51
APPENDIX A - PART NUMBER INDEX SPECIAL TOOLS CATALOG

474024...................................................................... 51 476002A.................................................................... 70
474025...................................................................... 52 476003...................................................................... 70
474026...................................................................... 51 476003A.................................................................... 70
474031...................................................................... 53 476004...................................................................... 70
474033...................................................................... 53 476005...................................................................... 79
474034...................................................................... 54 476006...................................................................... 71
474035...................................................................... 32 476007...................................................................... 73
474036...................................................................... 51 476008...................................................................... 73
474038...................................................................... 54 476009...................................................................... 74
474040...................................................................... 54 476010...................................................................... 72
474041...................................................................... 60 476011...................................................................... 69
474042...................................................................... 60 476012...................................................................... 74
474044...................................................................... 55 476013...................................................................... 74
474046...................................................................... 52 476014...................................................................... 72
475006...................................................................... 21 476016...................................................................... 73
475007...................................................................... 24 476017...................................................................... 75
475008...................................................................... 21 476018...................................................................... 74
475014...................................................................... 52 476020...................................................................... 71
475015...................................................................... 25 476021...................................................................... 75
475019...................................................................... 30 476022...................................................................... 77
475022...................................................................... 26 476023...................................................................... 78
475023...................................................................... 26 476024...................................................................... 78
475024...................................................................... 26 476025...................................................................... 71
475025A.................................................................... 25 476026...................................................................... 74
475026...................................................................... 26 476027...................................................................... 74
475029...................................................................... 26 476028...................................................................... 75
475031...................................................................... 23 476029...................................................................... 75
475032...................................................................... 24 476030...................................................................... 75
475033...................................................................... 21 476031...................................................................... 75
475035...................................................................... 22 476034...................................................................... 78
475037...................................................................... 22 476035...................................................................... 76
475038...................................................................... 27 476036...................................................................... 76
475039...................................................................... 27 476037...................................................................... 76
475040...................................................................... 27 476038...................................................................... 76
475041...................................................................... 22 476039...................................................................... 76
475063...................................................................... 27 476040...................................................................... 76
475064...................................................................... 28 476041...................................................................... 77
475065...................................................................... 22 476042...................................................................... 77
475066...................................................................... 30 476043...................................................................... 77
475067...................................................................... 25 476067...................................................................... 72
475068...................................................................... 24 476068...................................................................... 73
475069...................................................................... 24 476069...................................................................... 73
475070...................................................................... 31 476070...................................................................... 69
475071...................................................................... 29 476071...................................................................... 78
475072...................................................................... 27 476072...................................................................... 78
475073...................................................................... 23 476073...................................................................... 72
475074...................................................................... 24 476074...................................................................... 79
475075...................................................................... 23 476075...................................................................... 64
475076...................................................................... 26 476076...................................................................... 79
475077...................................................................... 23 476077...................................................................... 71
475078...................................................................... 32 476078...................................................................... 77
476000...................................................................... 69 476079...................................................................... 77
476001...................................................................... 69 476080...................................................................... 79
476002...................................................................... 70 476081...................................................................... 69
Appendix A
SPECIAL TOOLS CATALOG APPENDIX A - PART NUMBER INDEX

476083...................................................................... 69 494287...................................................................... 52
476084...................................................................... 71 494288...................................................................... 31
489341...................................................................... 27 494290...................................................................... 53
489698...................................................................... 32 494292...................................................................... 32
489943...................................................................... 32 494300...................................................................... 90
490049...................................................................... 53 494301...................................................................... 91
494014...................................................................... 55 494302...................................................................... 92
494022...................................................................... 30 494303...................................................................... 92
494023...................................................................... 30 494304...................................................................... 92
494085...................................................................... 58 494305................................................................ 55, 92
494087...................................................................... 22 494306...................................................................... 92
494088...................................................................... 23 494307...................................................................... 93
494152...................................................................... 59 494308...................................................................... 93
494203...................................................................... 89 494309...................................................................... 93
494206...................................................................... 59 494310...................................................................... 93
494209...................................................................... 57 494311...................................................................... 93
494214...................................................................... 57 494312...................................................................... 93
494215...................................................................... 28 494313...................................................................... 94
494216...................................................................... 28 494314...................................................................... 94
494217...................................................................... 28 494315................................................................ 45, 94
494227...................................................................... 28 494316...................................................................... 94
494234...................................................................... 59 494317................................................................ 45, 94
494235...................................................................... 59 494322...................................................................... 91
494236...................................................................... 60 494331...................................................................... 52
494237...................................................................... 89 494338...................................................................... 28
494238...................................................................... 89 494339...................................................................... 91
494239...................................................................... 89 494344................................................................ 56, 91
494240...................................................................... 90 494345................................................................ 25, 57
494245................................................................ 29, 86 494346................................................................ 25, 57
494257...................................................................... 55 494357...................................................................... 24
494258...................................................................... 29 494360...................................................................... 25
494260C.................................................................... 90 494363...................................................................... 57
494260D.................................................................... 90 494363B.................................................................... 58
494260F.................................................................... 90 494363C.................................................................... 58
494260H.................................................................... 90 494364...................................................................... 58
494261...................................................................... 49 494365...................................................................... 58
494262...................................................................... 29 494366...................................................................... 58
494263...................................................................... 29 494375...................................................................... 92
494264...................................................................... 29 494385...................................................................... 53
494266...................................................................... 57 494420...................................................................... 32
494267...................................................................... 56 494421 (.010 - .013 GL)............................................ 21
494268...................................................................... 56 494422...................................................................... 21
494272...................................................................... 30 494448...................................................................... 45
494273...................................................................... 30 494487...................................................................... 45
494276...................................................................... 31 494497...................................................................... 46
494277...................................................................... 31 494498................................................................ 46, 73
494278...................................................................... 31 494538 (AT25GL)...................................................... 37
494280...................................................................... 56 494729...................................................................... 55
494281...................................................................... 56 495229...................................................................... 79
494282...................................................................... 56 495327 (was TL82158)............................................. 55
494283...................................................................... 31 495328 (was TL82981)............................................. 54
494284................................................................ 60, 72 495329 (was TL82982)............................................. 54
494285...................................................................... 60 495330 (was TL84308)............................................. 54
494286...................................................................... 61 499233................................................................ 60, 72
APPENDIX A - PART NUMBER INDEX SPECIAL TOOLS CATALOG

499723...................................................................... 91
499967...................................................................... 91
740052...................................................................... 33
A292511.................................................................... 36
A292514.................................................................... 42
A292539.............................................................. 36, 70
A292587.................................................................... 39
A292591.................................................................... 39
A292669.................................................................... 39
A292683.................................................................... 39
A292693.................................................................... 40
A292696A.................................................................. 40
A292704.................................................................... 40
A292804.................................................................... 41
A292848.................................................................... 41
A295137.................................................................... 39
A295138.................................................................... 39
A295140.................................................................... 40
A295322.................................................................... 40
AA292579................................................................. 41
AA292593................................................................. 41
AA292699................................................................. 41
AA293268................................................................. 42
AA295135................................................................. 42

SPECIAL TOOLS CATALOG APPENDIX B - PART NAME INDEX
APPENDIX B - PART NAME INDEX

Part Name Page Part Name Page
Adapter Kit.......................................................... 29, 30 Cylinder Head Hydraulic Mounting Fixture................ 42
Adjustable Hook Spanner Set................................... 30 Cylinder Head Jacks................................................. 70
Appendix B
Adjusting Grinding Wheel.......................................... 45 Cylinder Head Lifting Device..................................... 74
Alignment Computer Program................................... 27 Cylinder Head Lifting Eye.......................................... 36
Anti Polishing Ring Removal Tool............................. 71 Cylinder Head Lifting Tool......................................... 66
Anti-Polishing Ring Removal Tool....................... 43, 44 Cylinder Head Nut Wrench....................................... 91
APG 150 Hand Tool Kit............................................. 63 Cylinder Liner Lifting Device..................................... 71
APG 220 Hand Tool Kit............................................. 64 Cylinder Liner Mounting Device................................ 71
ATGL Hand Tool Kit................................................... 35 Cylinder Liner Puller.................................................. 72
Bore Bottom Plate - 8-1/2”.................................. 60, 72 Cylinder Sleeve Puller......................................... 66, 83
Bore Bottom Plate - 9-1/8”........................................ 60 Cylinder Sleeve Remover Kit - Screw Type.............. 60
Bore Bottom Plate - 9-3/8”........................................ 61 Cylinder Sleeve Top Puller Plate............................... 72
Bridge Guide Pin Driver............................................ 54 Damper Flange Socket....................................... 84, 86
C292774 (AT25GL)................................................... 42 Damper Fluid Sample Kit.......................................... 46
Camshaft Bearing Rollout Tool.................................. 50 Damper Fluid Testing Kit........................................... 79
Camshaft Bushing Extractor..................................... 77 Damper Lifting Device............................................... 69
Camshaft Bushing Position Tool............................... 77 Damper Plug Removal Tool...................................... 46
Camshaft Bushing Press........................................... 83 Damper Removal Stud.............................................. 74
Camshaft Dummy Gear............................................ 50 Damper Sample Container........................................ 40
Camshaft Gear Adjusting Tool................................... 46 DC Battery Pack........................................................ 26
Camshaft Gear Pump Kit.......................................... 46 Deluxe ATGL Engine Borescope Kit.......................... 26
Camshaft Mounting Device........................... 40, 41, 75 Deluxe Engine Borescope Kit............................. 25, 26
Camshaft Pilot........................................................... 84 Depth Gauge............................................................. 29
Camshaft Pilot Tool................................................... 85 Dial Indicator Kit........................................................ 31
Camshaft Timing Device........................................... 78 Digital Thermometer.................................................. 28
Carbon Scraper Kit.................................................... 44 Drill Guide................................................................. 52
CEC Ignition Tester................................................... 24 Drill/Tap Fixture......................................................... 50
CEC Test Cable (F18 Engines)................................. 85 Driver, Camshaft Mounting Device............................ 76
CEC Test Cable (H24 Engines)................................. 85 DSM Drill/Tap Fixture................................................ 44
CEC Test Cable (L36 Engines)................................. 85 Engine Lifting Bracket Kit.......................................... 69
CEC Test Cable (P48 Engines)................................. 86 Engine Lifting Spreader Bar...................................... 69
Center Guide, Camshaft Mounting Device................ 77 ESM Breakout Box.................................................... 33
CO and HC Analyzer................................................. 25 ESM Remote Programming Tool Kit......................... 32
Compression Tester.................................................. 28 Exhaust Analyzer................................................ 33, 68
Compression Tester Adapter............................... 44, 57 Exhaust Analyzer Accessory Kit................................ 25
Compression Tester Adapter (14mm)....................... 28 Exhaust Probe - 5-1/2”.............................................. 25
Compression Tester Adapter (18mm)....................... 28 Exhaust Probe - 5-1/2”
Compression Tester And Adapter.............................. 32 (Naturally Aspirated).................................................. 57
Connecting Rod And Piston Lifting Device................ 72 Exhaust Probe - 9”.................................................... 25
Connecting Rod Bearing Alignment Tool................... 67 Exhaust Probe - 9”
Connecting Rod Bearing Installation Tool........... 40, 69 (Turbocharged)......................................................... 57
Connecting Rod Bushing Press................................ 83 Exhaust Valve Seat Driver........................................ 54
Connecting Rod Bushing Removal Tool.................... 67 Expandable Piston Ring Compressor................. 91, 92
Connecting Rod Bushing Removing Tool.................. 41 Expanding Rod For Collets....................................... 37
Connecting Rod Guide Pin.................................. 36, 67 Extension.................................................................. 56
Connecting Rod Hydraulic Jacks........................ 40, 70 Extension Tube, Camshaft Mounting Device............ 76
Connecting Rod Installation Tool............................... 72 Filter Before Turbocharger, Assembly....................... 75
Connecting Rod Wrench Adapter.............................. 82 Filters..........................................................................25
Coupler For Ram....................................................... 38 Flexible Cylinder Hone.................................. 86, 89, 90
Crankcase Spreader................................................. 82 Flywheel Pin Extraction Tool..................................... 74
Crankshaft Deflection Gauge.............................. 32, 39 Four Valve Spring Compressor................................. 66
Crankshaft Seal Driver.............................................. 68 Gear Backlash Adjustment Tool................................ 44
CSA Spark Plug Carrier Tool..................................... 51 Generator Alignment................................................. 79
Cylinder Deglazing Hone.............................. 29, 59, 60 Guide, Camshaft Mounting Device........................... 76
APPENDIX B - PART NAME INDEX SPECIAL TOOLS CATALOG

Guide Pin Kit............................................................. 84 Prechamber Removal Tool.................................. 53, 73
Hand-Held Digital Tachometer.................................. 31 Prechamber Remover Kit.......................................... 37
Hand Held Oscilloscope............................................ 32 Prechamber Removing Collet................................... 53
Head Guide, Camshaft Mounting Device.................. 77 Pump Gear Disassembly Tool................................... 41
High-Temperature Flourinated Grease...................... 27 Reducer..................................................................... 50
Hydraulic/Connecting Rod Repair Kit........................ 40 Regulator Adjuster..................................................... 26
Hydraulic Pump......................................................... 65 Replacement Gauge........................................... 36, 70
Hydraulic Pump Kit.............................................. 36, 70 Replacement Hoses.................................................. 42
Hydraulic Ram - 20 Ton............................................. 38 Replacement Hydraulic Hose.................................... 45
Hydraulic Ram - 30 Ton............................................. 78 Ring Compressor.......................................... 43, 58, 59
Hydraulic Ram Adapter............................................. 38 Rocker Arm Cover Removal Tool.............................. 87
Idler Gear Inner Bushing Extractor............................ 77 Rocker Arm Spotface................................................ 51
Idler Gear Outer Bushing Extractor........................... 78 Rocker Arm Stand/Manifold Nut Wrench.................. 83
Ignition Analyzer........................................................ 23 Seal Kit For 476002 Connecting Rod Jacks............. 70
Ignition Timing Disc Adjustment Tool......................... 61 Seal Kit For 476003A Cylinder Head
Ignition Timing Disc Adjustment Tool......................... 79 Main Bearing Jacks............................................... 71
Infrared Thermometer......................................... 23, 24 Seal Removal Tool.................................................... 53
Injector Puller............................................................ 57 Seat Grinding Stone.................................................. 45
Injector Tester...................................................... 29, 30 Single Connecting Rod Replacement Jack............... 70
Intake Valve Seat Installer......................................... 54 Single Cylinder Head/Main Bearing
Landfill Gas Sampling Kit.......................................... 27 Replacement Jack................................................. 71
Large Collet, 1-1/2” – 1-3/4”...................................... 37 Single Cylinder Head/Main Bearing
Lifter Guide Alignment Tool....................................... 89 Replacement Jack................................................. 70
Light Source.............................................................. 26 Slack Tube Manometer............................................. 29
Loading Mandrel....................................................... 91 Sleeve Puller/Installer (AT25GL)............................... 41
Lower Serration Cushion........................................... 69 Sleeve Puller/Installer (AT27GL)............................... 41
Lower Spark Plug Tube Socket................................. 84 Slide Hammer........................................................... 71
M36 Stud Driver........................................................ 78 Small Collet, 1-1/4” – 1-1/2”...................................... 37
Magnaflux Dye Penetrant Test Kit............................. 31 Small Collet with Ext. Tube, 1-1/4” – 1-1/2”............... 37
Main Bearing Cap Lifting Device............................... 42 Smart Manometer..................................................... 27
Main Bearing Removal And Installation Tool............. 79 Socket - 1”................................................................. 57
Main Bearing Roll-out Tool........................................ 65 Socket - 1-5/16”......................................................... 56
Main Bearing Roll Out Tool....................................... 85 Socket Extension...................................................... 22
Main Bearing Turning Device.................................... 39 Spark Plug Carrier Holder......................................... 86
Main/Head Jack Repair Kit........................................ 42 Spark Plug Carrier Removal Tool.............................. 51
Nylon Plate, Camshaft Mounting Device................... 76 Spark Plug Carrier Remover Tool............................. 51
O-Ring Lubricant....................................................... 26 Spark Plug Extension Puller...................................... 23
Oxygen Analyzer - 110V............................................ 24 Spark Plug Gapping Kit............................................. 21
Oxygen Analyzer - 220V........................................... 24 Spark Plug Gapping Tool.......................................... 21
Oxygen Sensor Socket............................................. 27 Spark Plug Sleeve Holder......................................... 67
Pick-up Location Guide............................................. 52 Spark Plug Sleeve Installer....................................... 67
Pilot........................................................................... 56 Spark Plug Sleeve Washer Seat Cleaning Tool........ 67
Piston, Connecting Rod Lifting Device................ 42, 43 Spark Plug Spreading Tool........................................ 21
Piston Extraction Tool................................................ 65 Spark Plug Thread And Seat Cleaner (14mm).......... 23
Piston Pin Retaining Clip Plier.................................. 46 Spark Plug Thread And Seat Cleaner
Piston Pin Snap Ring Pliers...................................... 73 (18mm 1/2” Reach)............................................... 22
Piston Puller.............................................................. 82 Spark Plug Thread And Seat Cleaner
Piston Ring Compressor......................... 43, 68, 72, 87 (18mm 13/16” Reach)........................................... 22
Piston Ring Expander............................. 60, 68, 73, 87 Spark Plug Tube Removal Tool................................. 86
Piston Ring Expander (AT25GL)............................... 43 Spark Plug Wrench................................. 21, 22, 50, 78
Piston Ring Expander (AT27GL)............................... 43 Spark Plug Wrench O-Rings..................................... 22
Pi Tape...................................................................... 27 Spreader Beam............................................. 45, 57, 58
Plate, Camshaft Mounting Device............................. 76 Spring Compressor................................................... 41
Prechamber Non-Return Valve Removal Tool.......... 73 Stopper, Camshaft Mounting Device......................... 77
SPECIAL TOOLS CATALOG APPENDIX B - PART NAME INDEX

Stop Sleeve............................................................... 50 Valve Spring Compressor................................... 53, 75
Stud Installer............................................................. 44 Valve Spring Compressor - 4-Valve For
Appendix B
Support, Camshaft Mounting Device........................ 76 Series Four®......................................................... 54
TDC Checking Gauge............................................... 74 Valve Stem Seal Installer.......................................... 55
Teflon Packing Ring Installation Tools....................... 90 V-Belt Tension Tester................................................ 23
Teflon Valve Guide Machining Tool........................... 52 VEE DSM Sensor Tool.............................................. 87
Thermocouple Removal Wrench............................... 79 VGF Crankshaft Seal Driver...................................... 85
Threaded Screw Assembly with Exp. Rod................ 37 VGF Hand Tool Kit.................................................... 81
Thrust Bearing Turning Device.................................. 39 VHP Gas Piston Puller.............................................. 59
Timing Disc Locator.................................................. 51 VHP Hand Tool Kit.................................................... 49
Timing Light............................................................... 28 VHP Main Bearing Installation Tool........................... 58
Timing Light - 110V................................................... 28 Vibratech Damper Fluid Sample Kit.......................... 47
Timing Light - 220V................................................... 29 Water Connection Installation Tool............................ 78
Tommy Bar................................................................ 46 Water Detector.......................................................... 32
Torque Wrench.......................................................... 30 Water Guide Sleeve Disassembly Tool..................... 36
Torque Wrench Kit and Case.................................... 30 Water Pump Jam Nut Socket.................................... 86
Torquing Device........................................................ 23 Water Pump Rebuilding Kit....................................... 51
Turbocharger Water Connection Wrench.................. 65 Wrench For Preheating Resistor.............................. 73
Upper Serration Cushion........................................... 69 Yoke.......................................................................... 38
Valve Adjusting Wrench............................................ 52
Valve Bridge Guide Puller For Series Four®............. 54
Valve Guide Driver.................................................... 83
Valve Guide Extractor............................................... 82
Valve Guide Installation Tool............................... 66, 75
Valve Guide Pilot..................................... 45, 84, 90, 91
Valve Guide Reamer........................................... 52, 91
Valve Guide Reamer T-Handle........................... 52, 89
Valve Guide Removal And Installation Tool............... 55
Valve Guide Removal Tool........................................ 75
Valve Guide Straightness Gauge.............................. 55
Valve Recession Gauge............................................ 66
Valve Seal Tool.......................................................... 82
Valve Seat Dial Gauge.............................................. 31
Valve Seat Driver...................................................... 82
Valve Seat Extraction Tool........................................ 65
Valve Seat Extraction Tool Replacement Pins.......... 65
Valve Seat Extractor.................................................. 83
Valve Seat Extractor For Series Four®..................... 54
Valve Seat Grinder (110V, 60Hz).............................. 31
Valve Seat Grinder (220V, 50Hz).............................. 31
Valve Seat Grinding Stone............................ 92, 93, 94
Valve Seat Grinding Stone Current Wide Bridge...... 55
Valve Seat Grinding Stone Narrowing Stone - 15°.... 55
Valve Seat Grinding Stone Narrowing Stone - 60°.... 56
Valve Seat Grinding Stone Seat Angle Stone - 20°... 55
Valve Seat Grinding Wheels..................................... 84
Valve Seat Insert Installation Tool............................. 36
Valve Seat Insert Removing Tool.............................. 39
Valve Seat Installation Tool....................................... 66
Valve Seat Installation Tool - With Guide.................. 74
Valve Seat Installation Tool - Without Guide............. 74
Valve Seat Installer................................................... 61
APPENDIX B - PART NAME INDEX SPECIAL TOOLS CATALOG

FORM 398 - 6 Special Tools Catalog

Uploaded by

Copyright:

Available Formats

FORM 398 - 6 Special Tools Catalog

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

FORM 398 - 6 Special Tools Catalog

Uploaded by

Copyright:

Available Formats

Waukesha ®

Special Tools Catalog

ATGL®, CFR®, ESM®, EXTENDER SERIES®, DRESSER®, WKI®, ENGINA-

FORM 398 Sixth Edition

INTERMEDIATE SERIES TOOLS.............................................................................................................. 89

APPENDIX A - PART NUMBER INDEX..................................................................................................... 95

APPENDIX B - PART NAME INDEX.......................................................................................................... 99

FORM 398 Sixth Edition 3

INTRODUCTION AND USE OF THIS CATALOG

4 FORM 398 Sixth Edition

ENGINE BASE KITS & GROUPS

GROUP PART NUMBER NAME

494217 Compression Tester/Adapter

Group (1) Routine Maintenance (Specific to this engine series)

FORM 398 Sixth Edition 5

GROUP PART NUMBER NAME

474007 Prechamber Collet - L5108GL

6 FORM 398 Sixth Edition

GROUP PART NUMBER NAME

494214 Injector Puller

Group (1) Routine Maintenance (Specific to this engine series)

FORM 398 Sixth Edition 7

GROUP PART NUMBER NAME

494217 Compression Tester/Adapter

Group (1) Routine Maintenance (Specific to this engine series)

8 FORM 398 Sixth Edition

GROUP PART NUMBER NAME

472082 Turbocharger Fitting Wrench

Group (1) Routine Maintenance (Specific to this engine series)

FORM 398 Sixth Edition 9

GROUP PART NUMBER NAME

475005 Ignition Timing Disc Adjustment Tool

10 FORM 398 Sixth Edition

GROUP PART NUMBER NAME

Group (1) Routine Maintenance (Specific to this engine series)

FORM 398 Sixth Edition 11

GROUP PART NUMBER NAME

472061 CEC Test Cable

Group (1) Routine Maintenance (Specific to this engine series)

12 FORM 398 Sixth Edition

GROUP PART NUMBER NAME

472059 CEC Test Cable

Group (1) Routine Maintenance (Specific to this engine series)

FORM 398 Sixth Edition 13

GROUP PART NUMBER NAME

472059 CEC Test Cable

Group (1) Routine Maintenance (Specific to this engine series)

14 FORM 398 Sixth Edition

GROUP PART NUMBER NAME

472061 CEC Test Cable

Group (1) Routine Maintenance (Specific to this engine series)

FORM 398 Sixth Edition 15

GROUP PART NUMBER NAME

472059 CEC Test Cable

Group (1) Routine Maintenance (Specific to this engine series)

16 FORM 398 Sixth Edition

GROUP PART NUMBER NAME

472996 Compression Tester Adapter

NOTE 1: Also required for Group 2