Test Instructions: - Mechanical
Test Instructions: - Mechanical
Test Instructions
- mechanical -
XperiaTM Z2 Tablet
SGP511, SGP512, SGP521, SGP541,SGP551,SGP561
1280-3187 Rev 3
Sony Mobile Communications AB – Company Internal
Test Instructions (mech)
CONTENTS
1 Pre-Test Preparations .................................................................... 4
1.1 Process flow – Water Resistance Test (WRT) for incoming units .... 4
1.2 Hardware ................................................................................................ 5
1.2.1 Water indicator inspection.......................................................................... 5
1.2.1 Test Enablers ............................................................................................... 6
1.3 Service Menu ......................................................................................... 7
1.3.1 Service menu (N/A SGP511 and SGP512) ................................................. 7
1.3.2 Service menu (N/A SGP521, SGP541 and SGP551) .................................. 7
1.4 Software ................................................................................................. 7
1.4.1 Software version verification...................................................................... 7
1.4.2 Software version update ............................................................................. 7
2 Tests ................................................................................................ 8
2.1 Service Test Mode ................................................................................. 8
2.2 Service Tests ......................................................................................... 9
2.2.1 Keyboard & Switch ...................................................................................... 9
2.2.2 Touch Screen ............................................................................................... 9
2.2.3 Display .......................................................................................................... 9
2.2.4 LED/Illumination ........................................................................................ 10
2.2.5 Speaker....................................................................................................... 10
2.2.6 Stereo speaker ........................................................................................... 10
2.2.7 Microphone ................................................................................................ 11
2.2.8 Vibrator ....................................................................................................... 11
2.2.9 Camera ....................................................................................................... 12
2.2.10 Secondary Camera .................................................................................... 12
2.2.11 Antenna Switching (N/A SGP511 and SGP512) ...................................... 12
2.2.12 Bluetooth .................................................................................................... 13
2.2.13 WLAN .......................................................................................................... 13
2.2.14 NFC ............................................................................................................. 14
2.2.15 GPS ............................................................................................................. 14
2.2.16 Compass .................................................................................................... 14
2.2.17 Accelerometer ............................................................................................ 15
2.2.18 Gyroscope .................................................................................................. 16
2.2.19 Ambient Light Sensor ............................................................................... 17
2.2.20 Proximity Sensor Back (N/A SGP511 and SGP512) ................................ 17
2.2.21 Hall Element ............................................................................................... 17
2.2.22 Real time clock .......................................................................................... 18
2.2.23 Total call time (N/A SGP511 and SGP512) ............................................... 18
2.2.24 Storage ....................................................................................................... 19
2.2.25 Security ...................................................................................................... 19
2.2.26 FM Radio .................................................................................................... 19
2.2.27 Battery Health test ..................................................................................... 20
2.2.28 Verify certificates ....................................................................................... 20
2.2.29 IrRemote Test ............................................................................................. 20
2.2.30 TV-Out Test ................................................................................................ 21
2.3 Manual Tests........................................................................................ 22
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2.3.1 IR test.......................................................................................................... 22
2.3.2 SIM (N/A SGP511 and SGP512) ................................................................ 22
2.3.1 Audio Jack test .......................................................................................... 23
2.3.2 Charging via USB and Easy Charger (Charger or Computer) ............... 24
2.3.3 Data Communication test ......................................................................... 25
2.3.4 Battery Test ................................................................................................ 26
2.3.5 Network Test (N/A SGP511 and SGP512) ................................................ 27
3 Calibrations ................................................................................... 28
4 Revision History ........................................................................... 29
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1 Pre-Test Preparations
1.1 Process flow – Water Resistance
Test (WRT) for incoming units
Follow the process according the 1269-3536 Water Resistant Test for PC - mechanical in the including
document Test Instruction WRT
Install the “WRT Inlay plate” (Part “A” in picture) into the
generic “WRT Generic Side Inlay”
Attach part “A” with “WRT Generic Side Inlay” in the picture
and make sure the unit is aligned against the side without
gaskets (arrow) and also that it’s arm is aligned to this side.
Attach “WRT Inlay plate” Part “B” in picture to seal the
microphone and align its arm along part A’s arm.
Be careful so you don’t remove the silicon gasket on
part “B”. Attach the arm first and then carefully attach
A
the part with silicon gasket and then tighten the nut. B
The upper red ring indicate the gasket that seals the
connection to the Water resistance test
The lower red ring indicate the gasket that seals the
Microphone opening
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Pre-Test Preparations
1.2 Hardware
1.2.1 Water indicator inspection
Before starting any tests the liquid intrusion indicator has to
be checked.
The Water Indicators are located in the Memory card slot
and in the Port USB. They are placed inwards in the unit
with the Water indicators edge facing the opening.
If affected (red color) - handle the unit according to the local
directives.
If not affected by liquid, proceed to the ‘Pre-Test
Preparation’ below.
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Pre-Test Preparations
A. Application Screen E
B. Back key A
C. Home key
D. Task key
E. Notification panel
F. Menu key
(Icon order may vary)
B C D
F
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Pre-Test Preparations
1.3 Service Menu
1.3.1 Service menu (N/A SGP511 and SGP512)
Start up the unit, Open the “Phone app” and its dial pad.
Press keypad combination: *#*#7378423#*#* (i.e. *#*#service#*#*) to enter the Service menu
1.3.2 Service menu (N/A SGP521, SGP541, SGP551 and SGP561)
Start up the unit, Open the Contacts app and go to Settings (3 dots icon in the upper right corner)
In Settings for the Contacts app, press in the area marked with a green ring, above the Home key at
the bottom of screen (3-5s), until you get “Enter service code” box, tap it to get a dial pad.
Press keypad combination: *#*#7378423#*#* (i.e. *#*#service#*#*) to enter the Service menu
1.4 Software
1.4.1 Software version verification
Check the software version of the unit for fault verification, you find latest improvements on the support
pages under the support news http://www.sonymobile.com/global-en/support/
Enter Service menu according 1.3 Service Menu.
Select ‘Service info’
Select ‘Software info’ and check the software file revisions and update as described below
For more information, refer to 1220-1333: Generic Repair Manual – mechanical
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2 Tests
2.1 Service Test Mode
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Tests
2.2 Service Tests
2.2.1 Keyboard & Switch
To return to the Service Test Menu, wait for 8 seconds.
Press all keys:
-Back key: notification on screen
-Volume Up key: notification on screen
-Volume Down key: notification on screen
-On/Off key: screen will go black, press Power key again
-Home key: Leaving Test menu for home screen
-Task key: Taskbar is shown, select Service Menu
-Menu key (3 dots after the Task key): notification on screen
2.2.3 Display
Minor variations in display brightness and color may
occur between units.
There may be tiny bright dots on the display, so called
defective pixels and occur when individual dots have
malfunctioned and cannot be adjusted.
Two defective pixels are considered to be acceptable.
Touch the display using a finger. With every touch, the
display will show six test patterns of White, Grey, Black,
Red, Green, Blue, moving Rainbow colors, Cross-Line, TV
Pattern on the full screen on the full screen.
Make sure that there are no missing segments and that the
colors and contrast are OK.
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Tests: Service Tests
2.2.4 LED/Illumination
Check that the:
- Display Backlight illumination goes from low to high
strength back to low again.
- Notification LED above the volume keys, showing colors in
the following sequence: green, blue, red, and off.
2.2.5 Speaker
Do not use this test!
N/A, use Stereo speaker test below.
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Tests: Service Tests
2.2.7 Microphone
The previous test “Stereo speaker” should have been
successfully carried out before doing this test!
The unit will start to record and after approximately
ten seconds the sound is played back through the Speaker.
Speak into the microphone during the ‘Microphone
Recording’ phase.
Check the quality by listening to the recording from
the Speaker during the ‘Playing recorded sound’
phase at maximum volume.
2.2.8 Vibrator
Press the Menu key or side keys to start the vibrator test.
It is possible to modify the duration of this test.
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Tests: Service Tests
2.2.12 Bluetooth
During this test, the distance between the unit and the
target Bluetooth device must be 1.5 to 5 meters!
Make sure the target Bluetooth device is enabled and
visible always!
The Bluetooth test will be done in following sequences:
Step 1: Enable Bluetooth in both units; wait 4-5 seconds,
shows OK;
There is a permission request, select ‘Yes’.
Step 2: Search;
Step 3: Show the Device Found list;
Only symbolic view
2.2.13 WLAN
Make sure there’s WLAN network before performing this
test.
The WLAN test will be done in following sequences:
Step 1: Enable WLAN; wait 4-5 seconds, shows OK;
Step 2: Search;
Step 3: Access points Found list;
Step 4: Select the Target WLAN network, and type the
password to get connected;
Step 5: Enter a web address (ex. Google.com)
Step 6: When Connection succeeded, it shows “Test
Complete”.
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Tests: Service Tests
2.2.14 NFC
A NFC SIM card 3FF should be inserted in the unit
before the start of this test!
The NFC test will be done in following sequences:
Step 1: Select ‘NFC’;
Step 2: NFC Diag Test;
Step 3: After ‘Tag Reading…Enabled’ can be seen on the
display, bring a NT1/Smart Tag/Exchange
Unit/Blck/Red (NFC Tag) close to the NFC detection
area on the unit’s back side.
Step 4: When Tag is identified, a sound will be made and an
OK message will be displayed.
Press the Back key two times to return to Service Test
Menu.
2.2.15 GPS
Enter GPS Location Test, wait some time to get GPS
location data.
2.2.16 Compass
Do calibration with hand movements as shown in the unit,
and then check the actual direction with measured value.
(Yaw:0=North, 90=East, 180=South, 270=West)
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Tests: Service Tests
2.2.17 Accelerometer
The accelerometer test displays the actual position of the
unit as a 3D coordinate X:Y:Z
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Tests: Service Tests
2.2.18 Gyroscope
The gyroscope test displays the actual position of the unit as
a 3D coordinate X:Y:Z.
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Tests: Service Tests
Lift the unit 50cm, by holding it along the edge so you do not
cover the sensors. Both should now show off and just a
white ring.
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Tests: Service Tests
2.2.24 Storage
Memory Storage status:
A memory card should be inserted in the unit and attach
USB Adaptor between unit and a USB disk before
starting this test!
2.2.25 Security
The DRM keys are shown in the display.
There may be some different content showed based on the
different market software versions.
2.2.26 FM Radio
Verify that the unit can detect a radio station:
Connect a headset and then set your local radio station in
kHz.
Verify that the reception and sound quality is normal.
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Test Instructions (mech)
Tests: Service Tests
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Tests: Service Tests
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Tests
2.3 Manual Tests
2.3.1 IR test
Use only if IR Remote test above cannot be performed.
Test of the IR function, IR LED (9) in Test Enablers chapter,
can be done using the “remote control app” available in the
unit’s software or similar.
The light of the IR LED can be seen in a digital camera,
phone cameras or tested directed towards a TV.
Start the “Remote control” app, press: add Device / Next /
Next / Finish / press the Device icon: perform the function
check of IR LED, go to setting (3 dots upper right) and press
Delete device.
(Note: If you add a device via manual setup, sending and
receiving can be tested by learning from a device’s remote
control and then testing the button on the remote’s device)
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Tests: Service Tests
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Tests: Manual Tests
2.3.2 Charging via USB and Easy
Charger (Charger or Computer)
Verify that the unit can charge the battery by the Port USB:
Ensure that no computer application, such as PC Suite
or Emma, is active!
Do not start the unit.
Connect a USB cable from a computer or charger to the
Unit.
Verify that the unit being charged by the Notification LED
and Battery icon (shown for 5s) in the display after the
SONY logo.
Remove the USB cable from the connector and verify that Only symbolic view
the Notification LED and Battery icon no longer indicates
charging.
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Tests: Manual Tests
Please leave it
several minutes
to decide (up to
~10 min)
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Tests: Manual Tests
This test is designed to identify a faulty battery or a hardware issue in the unit or with the charger.
The guide will describe different procedures depending on the battery level when the battery test is
initiated.
The test is downloaded to the unit, using cable or Bluetooth, and executed.
The test is available in CSPN at Level: Mechanical,
Title: Sony Mobile Battery test Application 1266-2711.
Unzip this file, where you find the application, installation and user guide content.
After the test the Sony Mobile Battery test.apk shall be removed by tap “Uninstall” “OK” in the
application.
Error messages are described in the user guide for the Sony Mobile Battery test.
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Tests
2.3.5 Network Test (N/A SGP511 and SGP512)
This test can only be performed if the phone has got an activated SIM/USIM card (no Test
SIM/USIM) and an available network signal!
If a UMTS network is available, the network test has to be done separately for GSM and UMTS!
Network Type can be checked in Settings About phone Status Mobile network type
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3 Calibrations
Do not use Calibrations under the Service Menu!
See 1280-3186 Working Instruction – mechanical for Calibration instruction.
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4 Revision History
Rev. Date Changes / Comments
1 2014-Mars-18 Initial release
2 2014-April-11 Update with SGP551
3 2014-July-01 Update with SGP561
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