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Saudi Aramco Test Report: System Lay-Up Report (Certificate) SATR-A-2009 24-Jul-18 Mech

1) This document is a system lay-up report certificate from Saudi Aramco outlining requirements and methods for laying up a system, including wet, dry, inert gas, and ambient lay-up. 2) It provides requirements for minimum oxygen scavenger concentration and maximum oxygen levels for wet lay-up, and procedures for removing water, drying, and applying vapor phase corrosion inhibitors for dry and inert gas lay-up. 3) The certificate is used to document inspection of the lay-up work and approval for further work, and includes tables to record completion and verification of lay-up methods.

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158 views

Saudi Aramco Test Report: System Lay-Up Report (Certificate) SATR-A-2009 24-Jul-18 Mech

1) This document is a system lay-up report certificate from Saudi Aramco outlining requirements and methods for laying up a system, including wet, dry, inert gas, and ambient lay-up. 2) It provides requirements for minimum oxygen scavenger concentration and maximum oxygen levels for wet lay-up, and procedures for removing water, drying, and applying vapor phase corrosion inhibitors for dry and inert gas lay-up. 3) The certificate is used to document inspection of the lay-up work and approval for further work, and includes tables to record completion and verification of lay-up methods.

Uploaded by

nadeem
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.

00 30-Jun-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
System Lay-up Report (Certificate) SATR-A-2009 24-Jul-18 Mech
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Note: This Cert is used for Lay-up Checklists SAIC-A-2018 (Plant Piping & Equipment) & SAIC-L-2124 (Pipelines)
Certificate No. Date:
Equipment: Service Fluid:
System Lay-up Duration: Start - End Date:
Hydro Test Medium: Type of Lay-up:
METHOD OF LAY-UP Actual Pass Fail Remarks
Wet Lay-Up
Minimum residual oxygen scavenger concetration in water shall
be 20 ppm & maximum O2 concentration of 10 ppb
Maintain the system under a positive pressure between 30 to 50
psig using nitrogen, sweet hydrocarbon gas or hydraulic
pressure of the treated water
Use gauges to monitor the positive pressure in the system
during lay-up with a scale range not exceeding three times the
target pressure. (Gauges must withstand MAOP)
Dry Lay-Up

Remove the hydrotest water from the system. For facilities other
than pipelines, drain the system completely, sweep and mop as
required to ensure that no visible traces of water remain.

When seawater or similar high salinity water has been used as


the hydrotest media, remove salts from the metal surface by
rinsing with a low-salinity water containing less than 4,500 ppm
total dissolved solids.

Immediately after dewatering, start drying the system to a dew


point that will ensure a dew point of -1°C or less at the final lay-
up pressure at all exit points.
Shut in the system, maintain and monitor the pressure per
SAES-A-007 para 7.5.6.9 during the lay-up period.
Measure Dew Point Temp -1°C or less after Shut-In Period
Shut in system, maintain & monitor during lay-up period.
Inert Gas Lay-Up
Displace the hydrostatic test water with nitrogen or sweet gas
until no water drains out of the system.
Shut in the system at 2-10% of operating pressure but not
exceeding 50 psig with nitrogen or hydrocarbon gas.
Ambient Lay-Up

Displace the hydrostatic test water by positive pressure with


nitrogen or sweet gas until no water drains out of the system.

Ensure that systems being drained have vacuum relief valves


and pressure relief valves as necessary to protect the system.

Shut in the system under positive pressure until commissioning


and start-up.
Vapor-Phase Corrosion Inhibitor (VCI)

When the bulk of the water has been removed, blow vapor
Volume of System: _______
phase corrosion inhibitor Cortec VpCI 309 or equivalent with
Amount of VCI Applied: _______
nitrogen until it is visibly discharged at the bottom of the valve.

System shut-in to prevent ingress of moisture and debris


Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-24-July-2018 - REV.2018.06.00 (Standards Cutoff - June 30,2018) Rev.2018.06.00 30-Jun-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
System Lay-up Report (Certificate) SATR-A-2009 24-Jul-18 Mech
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Note: This Cert is used for Lay-up Checklists SAIC-A-2018 (Plant Piping & Equipment) & SAIC-L-2124 (Pipelines)
Quality Record Approved: Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

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