Metri-Pack Series

METRI-PACK SERIES
U
N
SE
AL
Available in device and in-line

S
S
E AL E D

480
Available in device and in-line
E
U

connections for vehicle applications, connections for underhood vehicle

D
U

N
Metri-Pack 480 Series connectors can S
applications, Metri-Pack 480 Series sealed
E

SE E D
AL AL E

meet or exceed the requirements for connectors can meet or exceed the
most marine, appliance, and industrial requirements for most marine, appliance,
control applications. and industrial control applications.
Ideally suited for high current appli- Utilizing triple-rib peripheral silicone
cations that do not require environmental rubber seals, Metri-Pack 480 Series sealed
protection, Metri-Pack 480 Series products systems are ideally suited for high current
are extremely rugged and versatile. applications that require protection from
environmental hazards.

480 Metri-Pack Features

• Connector Position Assurance (CPA)
• Terminal Position Assurance (TPA)
• 42 Amps continuous maximum
current rating
• Low energy, low voltage capability
• Excellent resistance to temperature,
chemicals and abrasion
• -40ºC to 125ºC temperature range

95
Metri-Pack Series
A
SE L
480
U
N

E
U

D
D
U

N
E

SE
AL

Cross Sectional View

Terminal Terminal
TPA
Cable

Cable

TPA

Female Connector Male Connector

CPA
(Connector Position
Assurance)

Female Terminal

TPA
(Terminal Position
Assurance)

Female Connector

480 FEMALE TERMINALS UNSEALED 480 FEMALE CONNECTORS UNSEALED

Part # Cable Range (mm2) Material Plating # Cavities Connector Color Material TPA
12084595 5.0 Tin Brass Tin 1 12015952 Md. Gray PA66 HS IM –
12052221 3.0 Tin Brass Tin 2 12064749 Black PA66 HS IM 12059860
12124304 2.0-1.0 Tin Brass Tin
12015860 0.80 Tin Brass Tin
12052219 0.50-0.35 Tin Brass Tin
12020366 1.0-0.50 (1 Req’d.) Tin Brass Tin
0.80-0.50 (1 Req’d.)

http://delphi.com/products/connect
96 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
 480 Metri-Pack Series
SE
AL

U
N

E
U

D
D
U
N

E
SE
AL

Unsealed System Application Information

480 SERIES TERMINALS–Tin Plated

TEMPERATURE RISE ABOVE
AMBIENT (25 C ) VS CURRENT*
o TEMPERATURE DERATING CURVES*

MAXIMUM CURRENT (AMPS)

CABLE RANGE (mm2): ....... 0.35-5.0 100 50

TEMPERATURE RISE (OC )

0.50 5.0
3.0
CURRENT RANGE (AMPS): ........ 0-42 80 40
0.80 2.0 2.0
1.0
60 30
TEMP RANGE OC: .......... -40 to 125 1.0 0.80
3.0 0.50
RESISTANCE: ...... <10mΩ@20mV 40 20
5.0
20 10
VOLTAGE DROP: ...... <3.0mV/amp
0 0
CENTERLINE SPACING (mm): ....... 6.9 0 10 20 30 40␣ 50 25 50 75 100 125␣
CURRENT (AMPS) AMBIENT TEMPERATURE (OC )
BLADE WIDTH (mm): ................. 4.8
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.

Male Terminal TPA

(Terminal Position
Assurance)

Male Connector
480 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12033820 5.0 Tin Brass Tin over Copper
12052827 3.0 Tin Brass Tin over Copper
12020120 2.0-1.0 Tin Brass Tin over Copper
480 MALE CONNECTORS UNSEALED 12020119 1.0-0.80 Tin Brass Tin over Copper
# Cavities Connector Color Material TPA 12066269 0.50-0.35 Tin Brass Tin over Copper
1 12015987 Md. Gray PA66 HS IM – 12020784 0.35 (2 Req’d.) Tin Brass Tin over Copper
2 12064750 Black PA6 12064751
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Female connections for device applications,
see page 103.

http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 97
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
SE
AL
480
U
N

E
U

D
D
U

N
E
SE
AL

A B

H: 17.3

H: 13.1

L: 23.0 W: 13.0
W: 14.7 L: 37.0

Total Mated Length: 49.6mm

A PART NO: 12015952* B PART NO: 12015987*

DESCRIPTION: Connector 1F DESCRIPTION: Connector 1M
SIZE: 23.0L x 13.1H x 13.0W SIZE: 37.0L x 17.3H x 14.7W
COLOR: Md. Gray COLOR: Md. Gray
MATERIAL: PA66 HS IM MATERIAL: PA66 HS IM
TERMINALS: See Page 96 TERMINALS: See Page 97
*HINGED SECONDARY LOCK *HINGED SECONDARY LOCK

http://delphi.com/products/connect
98 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
 480 Metri-Pack Series
SE
AL

U
N

E
U

D
D
U
N

E
SE
AL

C
E
D
B
A
H: 21.2

H: 18.0

L: 23.0 W: 17.4 L: 40.0

W: 18.8

Total Mated Length: 53.9mm

A PART NO: 12064749 D PART NO: 12064750

DESCRIPTION: Connector 2F DESCRIPTION: Connector 2M (Clip Slot)
SIZE: 23.0L x 18.0H x 17.4W SIZE: 40.0L x 21.2H x 18.8W
COLOR: Black COLOR: Black
MATERIAL: PA66 HS IM MATERIAL: PA6
TERMINALS: See Page 96 TERMINALS: See Page 97

B PART NO: 12059860 E PART NO: 12064751

DESCRIPTION: TPA DESCRIPTION: TPA
COLOR: Md. Gray COLOR: Natural
MATERIAL: PA66 HS IM MATERIAL: PA66 HS IM

C PART NO: 12052834

DESCRIPTION: CPA
COLOR: Green
MATERIAL: PP

http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 99
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
L
E A ED
480
S
S

S
E D
AL E

Cross Sectional View

Terminal Terminal

Connector Seal TPA

TPA

Cable
Cable

Cable Seal Cable Seal

Female Connector Assembly Male Connector

TPA
(Terminal Position
Assurance)

Female Terminal
Cable Seal

480 FEMALE TERMINALS SEALED

Part # Cable Range (mm2) Material Plating
12052139 5.0-3.0 Tin Brass Tin Female Connector Assembly
12048451 2.0-1.0 Tin Brass Tin
12048450 0.80-0.50 Tin Brass Tin

480 METRI-PACK CABLE SEALS 480 FEMALE CONNECTOR ASSEMBLY SEALED

Reel Part # Loose Part # Cable Diameter Material Color # Cavities Conn. Asm. Color Material TPA
12065703 12034170 5.16-4.40 Silicone Orange 2 12052613 Black PA66 HS IM 12059897
12052453 12048443 4.50-3.61 Silicone Purple
12052452 12048442 3.75-2.81 Silicone Red
12048433 12048441 2.85-2.01 Silicone White
12052931 12052930 2.15-1.60 Silicone Yellow
12162068 12162067 1.70-1.29 Silicone Pink
http://delphi.com/products/connect
100 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
 480 Metri-Pack Series
L
E A ED

S
S

S
E D
AL E

Sealed System Application Information

480 SERIES TERMINALS–Tin Plated

TEMPERATURE RISE ABOVE
AMBIENT (25 C ) VS CURRENT*
o TEMPERATURE DERATING CURVES*

MAXIMUM CURRENT (AMPS)

100 50
CABLE RANGE (mm ): ....... 0.50-5.0

TEMPERATURE RISE (OC )

2
0.50 5.0
3.0
80 40
CURRENT RANGE (AMPS): ........ 0-42 0.80 2.0 2.0
1.0
60 30
TEMP RANGE C: O
.......... -40 to 125 1.0 3.0
0.80
0.50
...... <10mΩ@20mV
40 20
RESISTANCE:
5.0
20 10
VOLTAGE DROP: ...... <3.0mV/amp
0 0
CENTERLINE SPACING (mm): ....... 9.5 0 10 20 30 40␣ 50 25 50 75 100 125␣
CURRENT (AMPS) AMBIENT TEMPERATURE (OC )
BLADE WIDTH (mm): ................. 4.8
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.

CPA
(Connector Position
Assurance) Male Terminal Cable Seal

TPA
(Terminal Position
Assurance)

480 MALE TERMINALS SEALED

Part # Cable Range (mm2) Material Plating
12052172 5.0 Tin Brass Tin
Male Connector
12065197 3.0 Tin Brass Tin
12065196 2.0-1.0 Tin Brass Tin

480 METRI-PACK CAVITY PLUG*

Part # Cavity Inside Diameter Material Color
480 MALE CONNECTOR SEALED 12066082 8.5mm Silicone Lt. Green
# Cavities Connector Color Material TPA *Cavity plugs seal unused female and male cavities
2 12065863 Black PA66 HS IM 12059897
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
• Female connections for device applications,
see page 104.

http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 101
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
L
E A ED
480
S
S

S
E D
AL E

D B

A C

H: 24.5

H: 24.8

W: 30.5 L: 53.0
L: 31.0 W: 30.5

Total Mated Length: 69.2mm

A PART NO: 12052613 C PART NO: 12065863

DESCRIPTION: Connector Assembly 2F DESCRIPTION: Connector 2M (Clip Slot)
SIZE: 31.0L x 24.8H x 30.5W SIZE: 53.0L x 24.5H x 30.5W
COLOR: Black COLOR: Black
MATERIAL: PA66 HS IM MATERIAL: PA66 HS IM
TERMINALS: See Page 100 TERMINALS: See Page 101
SEALS/PLUGS: See Page 100, 101 SEALS/PLUGS: See Page 100, 101

B PART NO: 12059897 D PART NO: 12020833

DESCRIPTION:TPA DESCRIPTION: CPA
NUMBER REQ: 2 COLOR: Gray
COLOR: Black MATERIAL: PBT
MATERIAL: PA66 HS IM

F
F

E G

H: 32.5

H: 33.5

W: 31.6 L: 53.0
L: 30.0 W: 31.6

Total Mated Length: 66.5mm

E PART NO: 12131592 G PART NO: 15344628

DESCRIPTION: Connector Assembly 3F DESCRIPTION: Connector 3M
SIZE: 30.0L x 33.5H x 31.6W SIZE: 53.0L x 32.5H x 31.6W
COLOR: Black COLOR: Black
MATERIAL: PA66 MATERIAL: PA66 25% GF
TERMINALS: See Page 100 TERMINALS: See Page 101
SEALS/PLUGS: See Page 100, 101 SEALS/PLUGS: See Page 100, 101

F PART NO: 12131543

DESCRIPTION:TPA
NUMBER REQ: 2
COLOR: Black
MATERIAL: PA66

http://delphi.com/products/connect
102 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
 480 DEVICE
C O N N E C T I O N S
Metri-Pack Series
SE
AL

U
N

E
U

D
D
U
N

E
SE
AL

H: 17.0
G

F
W: 27.0
L: 23.0
E

A PART NO: 12162512* H: 18.0

DESCRIPTION: Connector 3F
SIZE: 23.0L x 17.0H x 27.0W
COLOR: Black
MATERIAL : PA6 W: 41.0
TERMINALS : See Page 96
TYPICAL APP: Switch L: 27.0
*HINGED SECONDARY LOCK
E PART NO: 12059296
DESCRIPTION: Connector 5F
D SIZE: 27.0L x 18.0H x 41.0W
COLOR: Red
MATERIAL: PA6
TERMINALS: See Page 96
TYPICAL APP: Switch
C
B F PART NO: 12059297
DESCRIPTION: Secondary Lock
COLOR: Natural
H: 16.0 MATERIAL: PBT

G PART NO: 12020833

W: 29.0 DESCRIPTION: CPA
L: 23.0 COLOR: Gray
MATERIAL: PBT

B PART NO: 12066571

DESCRIPTION: Connector 4F
SIZE: 23.0L x 16.0H x 29.0W
COLOR: Black H
MATERIAL: PA66 HS IM
TERMINALS: See Page 96
TYPICAL APP: Various
H: 18.0
C PART NO: 12066572
DESCRIPTION: TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
W: 51.0
D PART NO: 12052834 L: 28.0
DESCRIPTION: CPA
COLOR: Green
MATERIAL: PP
H PART NO: 12034061*
DESCRIPTION: Connector 6F
SIZE: 28.0L x 18.0H x 51.0W
COLOR: Natural
MATERIAL: PA66 HS IM
TERMINALS: See Page 96
TYPICAL APP: Switch
*HINGED SECONDARY LOCK

http://delphi.com/products/connect
North American Region European Region Asia Pacific Region South American Region 103
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002
Metri-Pack Series
L
E A ED
480 DEVICE
C O N N E C T I O N S

S
S

S
E D
AL E

H: 25.0

W: 50.0

L: 30.0

A PART NO: 12048412

DESCRIPTION: Connector Assembly 4F
SIZE: 30.0L x 25.0H x 50.0W
COLOR: Black
MATERIAL: PA6
TERMINALS: See Page 100
SEALS/PLUGS: See Page 100, 101
TYPICAL APP: Resistor Pack

B PART NO: 12048413

DESCRIPTION: TPA
COLOR: Black
MATERIAL: PA6

C PART NO: 12020833

DESCRIPTION: CPA
COLOR: Gray
MATERIAL: PBT

http://delphi.com/products/connect
104 North American Region European Region Asia Pacific Region South American Region
1-800-PACKARD 49-202-291-2000 65-730-9900 55-12-378-2002